KitFrame Flexi User Manual & Mounting Instructions
Contents
1. Fit the two angular fittings on the inside of the outside upper concealment panel Now fit the angular fittings on the bottom side of the worktop Dimension sketch outside upper concealment panel The length is identical with the length of the worktop The height must be 45 cm Dimension sketch inside lower concealment panel The length is identical with the length of the worktop The height must be 40 cm Inside lower concealment panel in case of supporting feet The length is identical with the length of the worktop The height must be 40 cm Cut out for feet must be 8 cm wide and 3 cm high The cut outs of the cover plate must suit the position of the supporting feet Conversion from a manual to a electric version 6 13 1 6 13 2 6 13 3 6 13 4 6 13 5 Option Cut the spindle into two parts Loosen the stop rings on each side of the spindles Then push the spindles away from each other Remove the bolts for fastening the transmission and remove the transmission from the spindle For worktop length 60 104 cm one motor is mounted For mounting of motors return to 6 13 Together with the mounting bracket there is a nut which fits into the grove at the bottom edge of the aluminium profile When you start tightening the bolt the nut will turn and interlock in the groove For worktop length 105 300 cm two motors are mounted For mounting of motors return to 6 13 Together with the mounting bracket there is a nut which2. 61000 6 3 2001 EN 55022 Class B 61000 3 2 2001 EN 61000 3 3 1995 A1 2001 61000 6 2 2001 EN 61000 4 2 3 4 5 6 8 11 Declarations of Conformity can be supplied upon request Page 27 14 Complaints We refer to our general Terms of sale and delivery on our homepage www ropox com cE ROPOX A S Ringstedgade 221 DK 4700 Naestved Tel 45 55 7505 00 Fax 45 55 75 05 50 E mail info ropox dk WWW lopox com Page 28
3. Length of worktop 60 204 cm Length of worktop 205 300 cm Supporting foot L 49 cm 30 67703 Length of worktop 60 204 cm Length of worktop 205 300 cm Each foot comprises 30 65561 004 Leg extension for foot Page 22 2 pcs 3 pcs 2 pcs 3 pcs 2 pcs 3 pcs 2 pcs 3 pcs 1 set 2 pcs 3 pcs 2 pcs 3 pcs 1 pc Electrical kit 1 for Flexi 60 104 cm 30 67866 1 pc 30 67801 Motor 16x8x8 cm Motor vertical 1 pc Incl motor cable 200 cm and fitting 30 67851 Control unit Slow speed 22x1 1x7 cm 1 set for 1 motor 240VAC Incl mains cable 300 cm The control unit comprises 98002014 Y cable 1 pc 98002013 Plug w resistor 2 pcs 30 67870 Extension cord for safety stop 1 pc 250 cm black Control switch 2 5x5 cm 30 67840 1 pc Incl 150 cm cable Mounting parts 30 67670 Incl motor cable 200 cm and fitting 30 67850 Control unit Slow speed 22x11x7 cm 1 set for 2 motors 240VAC 98000 555 Stop ring 2 pcs bd 97004159 Washer 215 08 2 pcs Q 97002730 Furniture fittings 4 pcs B v 30 67765 Connecting bush 1 pc a Electrical kit 2 for Flexi 105 300 cm 30 67867 1 pe E WT 30 67801 Motor 16x8x8 cm Motor vertical 2 pcs jab Incl mains cable 800 cm Parts supplied as on page 23 Same parts as above Press pad 14x7 cm 30 67841 For disabled people incl 150 cm cable 1 pc Infrared control 30 67849 1 pc Rang
4. You have chosen Flexi the multi flexible height adjustable easy to mount frame The frame may be used separately or in combination with Diagonal or Verti the adjustable system for wall cupboards The frame has no inconvenient fascia and consequently the adjustment of the working height from 65 to 95 cm worktop thickness may be fully utilised Under the worktop there is sufficient room for knees and legs for wheelchair users who obtain freedom of movement and a perfect working posture If you want the colour of the frame to match your kitchen you may order suitable covers for the vertical legs Flexi is available as a manually or electrically operated frame The electrical version may be retrofitted in a few minutes If you choose the electrical version you obtain a quick and easy adjustment of the frame by activating the control buttons This document must ALWAYS be kept with the product and have been read and N understood by the user The correct use operation and inspection are decisive factors for efficient and safe performance If this product is electrically adjustable in height there might be a risk of trapping The product must therefore always be operated by or under the guidance of an experienced adult who has read and understood the importance of section 10 Safety in use 2 Compliance with EU Directives This product has CE marking according to the current Machinery EMC and Low Voltage Directives and
5. may get close to the Flexi frame the person operating the Flexi frame must pay sufficient attention in order to prevent dangerous situations Make sure that there is free space above and below the Flexi frame to allow height adjustment Do not overload the Flexi frame and make sure that the load distribution is correct Do not operate the Flexi frame in case of errors or damage Do not use the Flexi frame in an explosive environment Any modification of the Flexi frame which may influence its operation or construction is forbidden Installation service and repairs must be carried out by competent personnel In case of inspections service or repairs make sure that the Flexi frame is not loaded If the Flexi frame has not been installed in accordance with these mounting instructions the guarantee may become void Only use Ropox original spare parts as replacement parts If other spare parts are used the guarantee may become void Page 24 11 Cleaning and maintenance 11 1 Cleaning The frame may get dirty during use It is very important to clean the frame as described in these instructions N The frame must not be connected to the mains voltage during cleaning A N Do not flush electrical components with water Clean the frame with a damp cloth using lukewarm water and ordinary cleaning agents Do not use Corrosive abrasive liquids or abrasive cloths brushes or sponges After cleaning dry the frame 11 2 Maintenance Th
6. or corresponding international or national standards The cables to the control unit must be able to move freely during height adjustment of the Flexi For worktops with cut outs the distance from either side of the worktop should be considered as shown on the illustration Always keep 0 5 cm space all away around the worktop Page 5 35 cm 5 1 Tips og tricks 5 1 1 Tension in upper bolts of Flexi frames Calculation has been done for ONE leg which will be worst case Worktop 62 cm deep Max Permissible load at the Flexi frame is 150 Kg evenly distributed In this example we have put the max 62 cm NEEDS 190Kg Load in the front of the worktop 150 x 62 Tension upper bolts 35x2 133 Kg bolt Upper mounting Safety factor must be used holes 2pcs leg Safety factor 1 gt 133 Kg bolt Safety factor 2 gt 266 Kg bolt Safety factor 3 gt 399 Kg bolt Under normal circumstances the load will be distributed to the two legs 4 bolts 5 1 2 Determine the difference between a MANUEL and Electric Flexi Leg Flexi leg seen from the front By looking thru the small hole you will face following colour combinations Black shall always be seen to the right hand side MM Red black Elektric Flexi Leg with fast spindles HA Green black Manuel Flexi Leg with slow spindles MH Green black Manuel Flexi Leg which might be retrofitted to an Flexi electric running with a slow This is very important in
7. vicinity of the sink hotplate etc 6 2 Mounting the support arms on the frame Note Prior to mounting of the support arms it is important to know the location of the sink and hotplate in relation to the support arms and the handle rod Where you have an agjustable leg always position a support arm directly over it Do not adjust the tilting of the arm supports that are positioned on top of the legs see 6 8 Position the transmission box for the winding handle spindle at the required position before mounting the support arms from either side 6 2 1 The support arms may be pushed into the aluminium profile from either side to the required position and fastened with two screws on each support We recommend a maximum distance between the support arms of 60 cm in order to obtain optimum stability 6 2 2 To prevent the spindle from working its way out of the frame during use push the two stop rings and spacers of the spindle towards each leg and fasten Page 14 6 3 Mounting the frame on the wall 6 3 1 Place the frame against the wall and align it Adjust the two threaded bolts under the legs to ensure that the frame is horizontal 6 3 2 To obtain the correct height 65 95 cm without worktop adjust the threaded bolt to each leg After mounting the threaded bolts can be removed Mark and drill the holes for fastening Fasten the frame to the wall by means of screws and raw plugs suiting the material of the wall 6 3 3 Misali
8. 14 62 Mounting ihe support arms on the frame eee rg HEESSE EA E SR 14 63 SMoun ngdheframeondle Wall ririri see D Dv Ert o tet Rm ute iat Ha I EU 15 64 MOURNE OL TUBES for TEORBTOSCU S omite bea A omae tcs rrt ates vete asetus viet iat uU NE ERES 15 OS Momin THO WOFRIOD tiere Stier 15 60 Moumu ngdhe wooden front TAS CLO sientes S tu ra tet ret ot vesti uetus tried a MB tU d 15 6 Mounn ENENGE TUsCcld Lstestexcviqseeutientsekea dense dies E en eg aaa Rd ate ralem at dea emt alae auis 15 6 0 Adjusting the WOrkiOp SUPPOIL QVIS amp auitecdcsdabaadeseeteeei vu ener nada dex bees EEEE ues Ub da eee uade uns 16 OS MEME oU TTA ELITR E 16 OLO Mounin e IhesupDOFLe S CCT xsceeetentdene sees vut eade desee eunte vies ata de den od utet me eee pde diva osi 16 OLI Monn ng Ihe Covers OF Th COS ean eE eie tet O vides Reine Rat cute dme et uedpst tus eaaet 16 0 12 JMoumtine TIE Collcealment PONES sescenti ou e voi dep epa DE oa t Se e uet ta 17 643 Conversi n from amanudl to aelecirit VeLSIONSSs eue eo ae eet LEER AEEA extn even NO Geen un 17 6 14 Mounting the flexible water connections and waste hoses eee eese nennen essen nennen 18 OLS MOUTH Je CODO Dos toto ta Das viseten ai a NU tel EON stu Dhu aere etUm o dett wt a eas dees 18 OAO Monni ne THE OP CTOMI OC UIUC eet tte otto deos aU vla E t DU EE et liste uai ung ate esta servat aed fete den oh 18 0 17 Mouiftute the SACL Strmvunder the WOK OD enemas dereita aereas sais
9. FLEXIMANUAL User Manual CE 01 03 2009 PA 2004 00634 ROPOX A S Ringstedgade 221 DK 4700 Naestved WWW ropox com Mounting Instructions 30 65XXX 8 Tel 44555 75 05 00 Fax 4555 75 05 50 info ropox dk 5817 PDF BP 4h B 4 MW RUI UA Better ways to better days 10 11 12 13 14 Contents TINT ROD BLOG TION ovrt 3 COMPLIANCE WITH EU DIREC TIVES 5ineeesicisevisativvoseaov co sese escono e tv dao E pa ae pou eoe a p DTE voee aeo va tete ocv aia 3 APPLICA TION ect S 3 TECHNICAL DATA KTIERAME ELEEXNL iino a de eoo otto ce EE Ete oe eec Hee the ceo ee creo cst 4 SUPPLY POINTS WATER SUPPLY AND WASTE lieet eo oee eed ecu oio o eu ca coe aea duced eoe eae bo ee eee eve ret ee ev eeu 5 oe LPE OO UNS aE T E A E E o ret cries Ponte de oui Lese 6 oU Tensi n im upper bolts Of EIexUTTAOS ssec iata dote a xmas Caesa ca doi dace umaaben iude casa bladi Eau D UE 6 5 1 2 Determine the difference between a MANUEL and Electric Flexi Leg eese 6 MOUNTING INSTRUCTIONS ILLUSTRATIONS 55 2 2 o repe eara nane u nan aane ea ron enhn naa nana apa ep arenae eae a ne aaoo 6 MOUNTING INSTRUCTIONS ILLUSTRATIONS ccce eee eee eee e eee e eo eee tette eee e esee eee Poe PPP eaaet eee eee ee ee 7 MOUNTING INSTRUCTIONS DESCRIPTIONS 5 eti peovss eye eee e peor a Peso e eUU e EE aveo drea eoe saa aene ado cavo dap vue 14 Od ASSECO OF TAME assis i oe Eb ete EE RUSt E tM DIRE um DM A
10. Mounting instructions descriptions The equipment should always be assembled by competent personnel Prior to assembly check that all parts have been provided See list of components from page 21 See also mounting drawings from page 7 6 51 Assembly of frame 6 1 1 Place the aluminium profile on the floor i If supporting feet have been ordered first see mounting of feet item 6 15 6 1 2 Insert the transmission with fasteners into the groove of the aluminium profile and pass the spindle through the transmission do not secure 6 1 3 Fit a stop ring and a washer on the spindle on either side of the transmission do not secure The washer should be at the end 6 1 4 Push the legs into the groove of the lower side of the aluminium profile one leg from either side 6 1 5 Position the adjustable legs on the aluminium profile If there are any socket outlets obstructing the legs move the leg a little towards the middle For frames with two legs place one leg on either side For frames with three legs place the third leg at the middle of the aluminium profile Secure each leg to the aluminium profile with two bolts To obtain the correct height 65 95 cm without worktop simply mount and adjust the threaded bolt to each leg according to fig 6 3 2 Note If the sink or hotplate is placed at the middle of the worktop move the third leg if any to the right or left to ensure that the leg and support arm are fitted in the immediate
11. ct on the N performance of the safety strip The surface to which the safety strip is to be attached must be clean dry and Z degreased to obtain optimum adhesion Please refer to safety strip mounting guide 6 17 1 Mount the safety strip on the bottom side of the wooden front fascia by means of the double adhesive tape Remove the protective paper of the tape and press on the safety strip Be aware of minimum bending radius 2 cm inside 6 17 2 Pull out the red short circuit plug E of the short cable A marked with red Connect the plug at the end of the safety strip D in the available short cable A marked with red Insert the male plug of the extension cord into the first safety stop right side of the frame In the case of more safety stops connect them in series and end the series by inserting the remaining short circuit plug into the available male plug of the last safety stop 6 18 Mounting the press pad for disabled persons Option If the frame is manually operated this item does not apply 6 18 1 The press pad for height adjustment must be placed in the wooden front fascia It consists of a press pad contact and a 150 cm long cable provided with a DIN plug The press pad and the cable are delivered as one unit ready for mounting Drill holes as illustrated to suit the required position 6 18 2 Fit the press pad by pulling the cable through the large hole and fasten it in the small holes by means of th
12. ctrical frame Power supply Standby primary Control voltage Duty circle Speed Lifting time stroke 30 cm Temperature Air humidity Guarantee Manufacturer 230VAC 2 5A 50 Hz Alternatively 100VAC 50 60 Hz 1W 24VDC Max 10 96 conform to 1 min active 9 min pause Approx 12 sec Approx 30 sec 5 45 C 5 85 non condensing See guarantee page 28 Ropox A S DK 4700 Naestved Tel 45 55 75 05 00 Page 4 5 Supply points water supply and waste Lenath of the worktop WZ 3 Y Length of Aluminium bar Length of worktop minus 5 cm Length of Hex 6 shaft Length of worktop minus 15 cm RR 65 95 14 It is advisable to place water supply and waste within the hatched area Also it is important to use flexible hoses for water supply and waste to ensure that the Flexi will move freely without obstacles within the height adjustment range 65 95 cm excl worktop It is advisable to place the water supply and waste close to the sink The drain may also be installed in the floor Arrange for the fixed feed pipes on the wall to be pointing down at a height of max 30 cm Q This will ensure that the flexible feed pipes will always flex in a neat curve close to the wall without kinking A 90 degree valve with a 1 2 exposed thread is recommended e The control unit complies with IP32 ll and must always be installed in accordance with the national Heavy Current Regulations
13. direction 6 15 2 Mount all cable connections as illustrated The Y cable is provided with two short circuit plugs When mounting the safety stop see section 6 13 6 15 3 Place the loose cables in the cable bearers and fit the bearers in the grooves of the aluminium profile 6 16 Mounting the operating unit i If the frame is manually operated this item does not apply 6 16 1 The control switch for the height adjustment must be fitted in the wooden front fascia It consists of a control switch with a 200 cm long cable provided with a DIN plug for the control switch Choose the required position in the front fascia and drill an 18 mm dia hole in the fascia Push the cable through the hole in the front fascia from the front The control switch has double adhesive tape on the back Remove the protective paper and fit the control switch on the wooden front fascia Fit the DIN plug of the cable on the control switch After fitting the socket fasten the cable under the worktop with the cable bearer so that it does not sag Relieve the cable on the inside of the wooden front fascia in the immediate vicinity of the control switch Page 18 6 17 Mounting the safety strip under the workto ki Option Ropox always recommends the use of safety strips for electrically operated frames Be careful not to bend or damage the safety strip during transport or mounting Be careful when mounting the safety strip bending or twisting can refle
14. dle comprises 30 6767 0 Mounting parts 98000 555 Stop ring 2 pcs bd 97004159 Washer 215 28 2 pcs 97002730 Furniture fittings 4 pcs OR 97800 0093 Fascia serrel 1 pc 9 Options for KitFrame Flexi Support arm for worktop depth 70 72 cm 30 67621 Length of worktop 60 104 cm Length of worktop 105 204 cm Length of worktop 205 254 cm Length of worktop 255 300 cm Support arm for worktop depth 58 60 cm 30 67624 Length of worktop 60 104 cm Length of worktop 105 204 cm Length of worktop 205 254 cm Length of worktop 255 300 cm Support arm for worktop depth 50 52 cm_30 67622 Length of worktop 60 104 cm Length of worktop 105 204 cm Length of worktop 205 254 cm Length of worktop 255 300 cm Distance plate 1 cm 30 67680 For skirting board Distance bracket 7 cm 30 67672 For void behind the frame 2 pcs 4 pcs 5 pcs pcs 2 pcs 4 pcs 9 pcs pcs 2 pcs 4 pcs 5 pcs pcs 1 pc 1 pc Cover 30 67735 Length of worktop 60 204 cm Length of worktop 205 300 cm Cover for supporting foot 30 67737 Length of worktop 60 204 cm Length of worktop 205 300 cm Cover Stainless steel 30 67736 Length of worktop 60 204 cm Length of worktop 205 300 cm Cover for supporting foot Stainless steel 30 67738 Length of worktop 60 204 cm Length of worktop 205 300 cm Fittings for concealment panels 30 67760 Supporting foot L 30 cm 30 67702
15. e 150 200 cm The infrared control is supplied with 96000629 oplit cable 1 pc Safety strip 30 69XXX Length X in whole cm 1 pc British standard 3 pin plug 30 67879 with 200 cm cable 1 pc Page 23 Smartbox 30 69001 Option for safety stop Flexi 1 pc when two Flexi frames are situated side by side Coupling Diagonal and Flexi 30 67002 Option for safety stop plate Diagonal 40900 1 pc To be ordered together with safety stop The coupling comprises 30 67870 Extension cord 250 cm 1 pc a Extension cord 30 67870 For safety stop 250 cm black 1 pc ue Spiral extension 30 67871 For safety stop 25 100 cm black 1 pc P d 10 Y VVV Oo WN N NN WV Safety in use The Flexi frame should only be used by people who have read and understood these instructions Flexi is a height adjustable frame and should not be used as a lifting table or person lifter On electrically height adjustable Flexi frames we recommend the fitting of safety stop rails in order to guard against and avoid injury and accidents Nevertheless always make sure that there are no people animals or objects under the Flexi frame during height adjustment Always use the Flexi frame so there is no risk of damage to people or property The person who operates the Flexi frame is responsible for avoiding damage or injury If the Flexi frame is used in publicly accessible locations where children or people with reduced observation ability
16. e M6 nuts provided 6 18 3 After fitting the press pad fasten the cable under the worktop with cable bearers so that it does not sag Finally fit the DIN plug in the control unit 6 19 Mounting of distance plates 1cm for skirting board i Option 6 19 1 In case of skirting boards you can use the 1 cm deep distance plate to pack the frame out from the wall Page 19 f Performance test 7 1 Performance test manually operated frame After installation and prior to use all functions of Flexi must be tested The test must be carried out by competent personnel Subsequenily the test shall be carried out at least once a year ce re e Check that the mounting instructions have been observed Check that all bolts have been tightened There must be no load on the frame There must be nothing preventing the frame from moving freely within the height adjustment range 65 95 cm Turn the handle move the frame to bottom position and check that the movement is smooth and even Make sure that the hoses follow the movement of the frame and do not get squeezed Now turn the handle and move the frame to top position and check that the movement is smooth and even Make sure that the hoses follow the movement of the frame and do not get squeezed If all these tests are ok the Flexi is ready for use 2 _ Performance test electrically operated frame After installation and prior to use all functions of Flexi must be tested The test
17. e frame is maintenance free and the moving parts have been lubricated for life For reasons of safety and reliability we recommend inspection of the frame once a year N Inspections service and repairs must be carried out by competent personnel During inspections Check that all bolts have been tightened Check that the frame moves freely from bottom to top position without problems Resetting the frame Press DOWN on the control switch and move the frame to bottom position Press DOWN once more and keep the switch depressed for 5 sec to reset the control unit Check that the movement is even and smooth Make sure that the mains cable moves freely Checkthat water and waste pipes are tight and undamaged gt Check that all cables have been fitted correctly and are undamaged VV V After each inspection the service schedule shall be filled in See item 11 3 Only use Ropox original spare parts as replacement parts If other parts are used the guarantee may become void Page 25 11 3 Service schedule operation and maintenance Service and maintenance Service and maintenance Serial No Serial No Date Date Sign Sign Remarks Remarks Service and maintenance Service and maintenance Serial No Serial No Date Date Sign Sign Remarks Remarks 12 Trouble shooting 12 1 Manuel operated frames a The frame seems loose or unstable The screws assembling the frame have not been securely tighten
18. ed Tighten all screws cf mounting instructions b The worktop is not horizontal in relation to the wall After installation of the frame the worktop will be loaded This deflection may be balanced by repeating item 6 8 Adjusting the Support arms of the mounting instructions Also check that the legs are vertical see item 6 3 c The height of the frame cannot be adjusted adjustment seems very difficult 1 Check that the frame is not overloaded 2 Check that the frame moves freely and that no objects have been squeezed above or below the worktop 3 Check that the handle has been fitted correctly in the transmission see mounting instructions Page 26 13 CE marking Manually adjustable frames Flexi manual with 2 legs 60 204 cm Flexi manual with 3 legs 205 300 cm Electrically adjustable frames Flexi electrical with 1 motor and 2 legs 60 104 cm Flexi electrical with 2 motors and 2 legs 105 204 cm Flexi electrical with 2 motors and 3 legs 205 300 cm conform to the following directives and standards DIRECTIVES EU Directive 89 392 EEC on Machinery modified by Directive No 98 37 EC 73 23EEC Low voltage directive modified by 93 68 EEC 89 336 EEC EMC Directive modified by 92 31 EEC and 93 68 EEC DS EN ISO DS EN ISO DS EN DS EN DS EN DS EN STANDARDS 12001 1 2003 DS EN 55014 1 2000 12100 2 2003 DS EN 55014 2 1997 527 2 2002 DS EN 60335 1 2002
19. ension fitting forward so that it may be fitted under the worktop and fasten it with screws Push the small stop ring forward against the fitting and tighten the M4 screw 6 9 5 Finally fit the handle When the frame has been assembled tighten all screws securely A It is very important that the screws fastening the legs and support arms to the aluminium profile are tightened securely 6 10 Mounting the supporting feet d Option 6 10 1 Remove the adjusting screw of the leg 6 10 2 Fit the foot and the extension to the leg with the screws provided and tighten the screws 6 11 Mounting the covers for the legs i Option 6 11 1 Press the covers consisting of an inside and an outside cover carefully over the leg 6 11 2 Lift up the upper outside cover and press the snap lock into the hole of the leg It is important to pull the snap lock completely out prior to mounting Now press in the snap lock to lock it Page 16 6 12 Mounting the concealment panels AN 6 12 1 6 12 2 6 12 3 6 12 4 6 13 Option Fittings for mounting the concealment panels panels not supplied by Ropox For three legged frames use two sets of fittings Inside lower concealment panels Fasten the Z fittings to the wall in the middle between the legs Fit Velcro on the Z fittings and the concealment panels Also fit Velcro on the legs and the concealment panels The concealment panels may now be fitted Outside upper cover plate
20. essing it lightly The frame must stop the downward movement move 1 2 cm upward and stop If a safety strip has been fitted above the frame e g on a wall cupboard Diagonal this must also be tested as follows Make sure that the Flexi frame is in the bottom position Press UP on the button and let the frame move 2 5 cm upward Now the safety strip above the Flexi frame will be activated The Flexi frame must now stop its UPWARD movement and move 1 2 cm downward and stop If all these tests are ok the Flexi frame is ready for use Se section 10 Safety in use Page 20 8 List of components for KitFrame Flexi for worktop 60 300 cm Legs standard height 65 95 cm 30 67600 Length of worktop 60 204 cm 2 legs Length of worktop 205 300 cm 3 legs The legs comprise 30 67681 Spacers 0 15 cm 3 pcs leg A For misalignment 30 67680 Distance plates 1 cm For skirting board 2 pcs leg QW 30 67685 Cable bearer 1 pc leg Support arm for worktop 60 62 cm 30 67620 Length of worktop 60 104 cm 2 pcs Length of worktop 105 204 cm 4 pcs Length of worktop 205 249 cm 9 pcs Length of worktop 250 300 cm 7 pcs Aluminium profile 30 68xxx Length XXX Worktop length 5cm 1 pc At increments of 5 cm The profile comprises 30 69xxx Spindle 1 pc Length xxx Worktop length 15cm At increments of 5 cm Handle incl transmission 30 67650 Depth of worktop 50 72 cm 1 pc e v The han
21. fits into the grove at the bottom edge of the aluminium profile When you start tightening the bolt the nut will turn and interlock in the groove olide the connecting bush onto the spindle and push the two spindle parts together inside the connection Fasten the four bolts Page 17 6 14 Mounting the flexible water connections and waste hoses Arrange for the fixed feed pipes on the wall to be pointing down at a height of max 30 cm This will ensure that the flexible feed pipes will always flex in a neat curve close to the wall without kinking A 90 degree valve with a 1 2 exposed thread is recommended 6 14 1 When connecting hot and cold water as well as waste hoses ALWAYS use flexible hoses to enable the frame to move freely within the height adjustment range 65 95 cm The flexible hoses should be fitted so that they may move in an arch parallel with the wall but without getting squeezed The length of the hoses must suit the fastening and the travel of the frame We recommend that water seal and waste pipe be directed backwards towards the wall in order to obtain optimum space under the table and the sink 6 15 Mounting the control unit Warning N ALWAYS switch off mains voltage during assembly AN Check national regulations to determine the correct location of the control unit 6 15 1 Fasten the control unit under the worktop as far to the back as possible The control unit may be placed anywhere in the longitudinal
22. formation to make a visual verification of the exact Flexi model Page 6 6 Mounting instructions illustrations The equipment should always be assembled by competent personnel Prior to assembly check that all parts have been provided See list of components from page 21 See also mounting instructions page 14 to 20 Page 7 6 4 1 BAS 6 5 3 6 6 1 6 6 2 Page 8 6 7 1 6 8 1 6 9 1 6 8 2 6 9 4 Page 9 40 cm m L Worktop length Lower concealment panel 6 10 1 6 11 1 6 12 1 6 12 3 pe om x L Worktop length 40 cm Page 10 6 10 2 6 11 2 6 12 2 L Worktop length Lower cover concealment panel in case of supporting feet 3 cm 6 Mounting instructions illustrations converting into electrical 6 13 1 6 13 2 6 13 3 6 13 4 6 13 6 Placement of waste pipe 6 13 7 Page 11 6 Mounting instructions illustrations converting into electrical Control Box must be mounted on Underside of worktop Mains cable Safety stop connection See 6 13 1 amp 6 13 2 Motor cable M1 Cable for control switch Motor cable M2 6 15 1 6 15 2 6 15 3 Safety strip 6 16 1 6 17 1 A B Long cable for upward movement Yellow C Short cable for downward movement Red 6 Mounting instructions accessories 6 18 2 6 18 1 6 19 1 Page 13 6
23. gnments up to 0 45 cm on the wall may be adjusted by fitting the provided spacers 0 15 cm between the legs and the wall Loosen the legs a bit and slide the spacers in between the wall and the legs as required at the top or bottom depending on whether the wall is vertical 6 4 Mounting of fittings for front fascia 6 4 1 Fittings for mounting of the wooden front fascia are provided corresponding to the number of support arms Place the front fascia fittings on the side of the support arm and fasten them loosely by means of the screw provided 6 4 2 On the outermost support arms we recommend pointing the front fascia fittings towards the middle of the frame to prevent them from conflicting with the side fascia 6 5 Mounting the worktop 6 5 1 Place the tabletop on the frame The maximum permissible distance from the back of the tabletop to the wall is 0 5 cm safety issue If the frame is moved away from the wall the distance from the back of tabletop to the wall MUST still be equal to or less than 0 5 cm 6 5 2 The standard aluminium profile is 5 cm shorter than the worktop resulting in a 2 5 cm projection on either side 6 5 3 Fasten the worktop with screws through the holes of the support arms 6 6 Mounting the wooden front fascia 6 6 1 Fasten the wooden front fascia at the required position under the worktop by means of a clamp Press the front fascia fittings forward against the wooden front fascia and fasten with screws fr
24. i e pertes ai t tede Ee 19 6 18 Mounting the press pad for disabled persons eeeeesssssssseeseeeeeeeeeeeeeen nnne essen nnne nenne seen nnne nenas 19 6 19 Mounting of distance plates 1cm for skirting board eese eene eene nnn nennen nnns 19 PERFORMANCE TES f ie EEROR areae 20 7 1 Performance test manually operated frame esses snna ern nens sene nnns 20 7 2 Performance test electrically operated frame er ERREUR AIA PA EE I ME 20 LIST OF COMPONENTS FOR KITFRAME FLEXI FOR WORKTOP 60 300 CM 21 js NUI VIN Bs Ostsee ciem e M COR e Tc T D 24 CLEANING AND WEAN TENA N Cli caticasceaserctactustevenisveocte ion ue Edu eve di ouv Oeo Eus Cod Pew eee e dee due mo aaaea noida dde Qre Ded CUR Pac Doa u 0s 25 PNE Us E tneus 25 TI MANON E uci e dee esee d m vs ul De te eivai O el we fava ie uuu aspe Set Coe coop aie detto qul ave tnt hel nee 25 113 Service sched le operation and maintenante ue o i oon e esu eoe ode Oyye Ye ea vi cents PUR ERE dvo e Eds 26 FROUBEE SHOOTING 35 0 Presta rbi eed i Deui pie ra ee e vUa eel deve edu Pus Eae Feci i rlvv i ebd edo edu gue eo Cie meds 26 TD Ty Manuel opr a O IO e ost ET E uana it turcehitatas has rione teed eine aaa 26 CE MARKING rocia pue eod epe vio OE edo aE IRae Rr E Re eo TE PIE EE Ee Pep oa Rea Neue e E oaude 27 GUARANTEE seem n 28 Page 2 1 Introduction
25. must be carried out by competent personnel Subsequently the test shall be carried out at least once a year p De ues 9 10 Testing prior to connection of mains voltage Check that the mounting instructions have been observed Check that all bolts have been tightened Check that all cables have been connected correctly and that the plugs have been pressed home Check that there is no load on the Flexi frame Check that there is nothing preventing the Flexi from moving freely within the height adjustment range Now connect mains voltage to the control unit and proceed as follows Press DOWN on the control switch move the Flexi frame to bottom position and check that the movement is even and smooth Make sure that the hose connections follow the movement of the Flexi frame and that they do not get squeezed Press DOWN on the control switch and keep the switch depressed for approx 5 sec or until a click is heard from the control unit The Flexi frame may move a bit further downward and will now have been reset Press UP on the control switch move the Flexi frame to top position and check that the movement is even and smooth Make sure that the hose connections follow the movement of the Flexi frame and that they do not get squeezed If a safety strip has been mounted under the Flexi frame it must be tested as follows Press DOWN on the control switch and let the Flexi frame move 2 5 cm downward Now activate the safety strip by pr
26. om the inside 6 6 2 By screwing the front fascia fittings into the worktop you pull the front fascia upward Finally tighten the screws on the side of the support arm 6 7 Mounting the side fascia 6 7 1 Furniture fittings are provided with the frame to keep the wooden side fascia up against the worktop Page 15 6 8 Adjusting the worktop support arms 6 8 1 After placing the worktop on the frame you may have to compensate for the weight of the worktop if the frame is no longer horizontal from the wall to the front fascia 6 8 2 By means of the two lower screws of each support arm the tilting may be adjusted otart by loosening the two screws fastening the support arm to the aluminium profile and adjust the two lower screws to make the worktop horizontal Finally retighten the two upper screws Repeat this procedure for the support arms in the middle N Do not adjust the support arms placed directly above the legs 6 9 Mounting the handle 6 9 1 When the worktop and front fascia are in place the transmission spindle may be mounted First drill a 20 mm dia hole in the wooden front fascia where you want the handle Place the chrome bush for the handle rod in this hole 6 9 2 Insert the assembled spindle into the transmission 6 9 3 Loosen one of the M4 screws of the stop ring and pull the transmission spindle out to the required position in relation to the front fascia Retighten the screw 6 9 4 Pull the spindle susp
27. thus complies with the basic safety requirements only for the electrical frame See separate CE declaration See page 27 If these table frames are assembled or otherwise connected with other electrical components this will be considered a new unit Consequently the assembled unit must be subjected to a risk assessment after which the CE mark may be awarded 3 Application The Flexi frame is adjustable in height in order to obtain optimum working height for user and helper Do NOT use Flexi as a lifting table or person lifter The product should be used indoor at temperatures and humidity as described in section 4 The control unit complies with IP32 Ill and must always be installed in accordance with the national Heavy Current Regulations or corresponding national or international standards Page 3 4 Technical data KitFrame Flexi Product name Item numbers Height adjustment Material Surface treatment Max load of frame KitFrame Flexi Length of worktop 60 204 cm supported by two legs Length of worktop 205 300 cm supported by three legs Manual 30 65XXX XXX Length of worktop The frame is always 5 cm shorter than the worktop 65 95 cm manual without worktop Welded steel tubes St 37 Aluminium alloy 606045 T6 otainless steel spindle and various plastic components Chromite Powder coating Standard RAL 9010 mat white 150 kg evenly distributed over the entire worktop Conversion To ele
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