UniPilot User Manual - English 98
Contents
1. o P 9 Assemble UniPilot ESM MR EI E T n 9 Disgssembie SOL ESM cupiam Su nct M SR NERA IRR RR RC I UNUM NUR MN n eee DM RUM DEEP anne 9 Secure the Moun ng Bracket ncscr tea pisiesetatnenstie drataheatotndewinsthatatsathhcaiusctataniots Soigitict at eiai adaise ioiii ieia aienea aieeaii aieiaiee 9 EECHOUIES G NOCO n EE TEA EE ane 10 Connec SCN HGM SS MN E eden ENE E aa a eE REE E D E DEE 10 Install the System Ready Switch cccscssssssssssssssssssssessssesssesscsesseesaesesecsesessceesacsesaesesacsesevsesesausesacsesaceesacsesesausesaseesaneesaseneesa 10 Connect the Engage Disengage Switch cccsessssssssssssssssssssssseesssesssssssseseesesacsesacsesessesesausesacsesacseseveceesansesaseesaceesasaneesansesas 10 General Recommended Electronics Installation ee ssesssesseessessesssesseessesseesscsseesseosesssesseesscoseesscoseesseossessesseessceseesscoseesseossessesseesseeseessee 11 OPERATION 12 SRM Position NACINE RENE UU UU m 12 Operaung Position CUNO m 12 PGT E UNIPIOLE IN Rm 12 sI e pacis eel EL LL 12 POG ei cR Uia NRI Tm 12 APPENDIX 13 2c SILLA TIP uuod HEU EM MAD DEN Ct PORTE THT PION PRATT dM UE ERU nS Neen ME ME 13 Ee aM ei Storage Conditions ecd irasci Qe REED i aaa 14 Dresd iei iere ein S 14 Pe PEORES REEN REDIMERE AA A TE AN HMII MI REIP OU PRIMUM DINI QUNM RII CDM MN 14 Replacement of2. Be sure that the area around the vehicle is clear of people and obstacles before and during engagement The UniPilot is designed to support and improve efficiency while working in the field The driver has full responsibility for the quality and work related results Disengage and put the UniPilot ESM Electric Steering Motor in the standby position before operating on public roads Put the UniPilot ESM in the standby position when not in use to prevent accidental engagement or loss of vehicle control COMPONENTS Unpack the installation kit and identify the required parts for your installation Soome kits may not include all items listed Part Number Description Quantity 32 04040 Switch Engage Disengage FieldPilot eese eene nnne nnne nnn nnn nnne nnns 1 32 04057 Switch System Ready UPIP IQ cies eearic toten tice tbd etii E ix kienent bene Coop tta bate eO iat tonedc tamen Reese toxetu mo bd danada iaaa ariaa 1 45 05381 Cable 3 Pos Battery 3 66 m w 15 Amp FUSES sess nnn nnn nenne natn niin tennis 1 45 05626 Cable Power CAN RS232 Adapter to Conxall 8pg sss ns 1 45 07718 PUTS SV o NR 1 45 07727 Cable SCM to UniPilot Electric Steering Motor ESM seen 1 45 08101 Terminator CAN Male WP as Shipped sse enne nnne ennt nn nnn tn nna insta ta tasa tias 1 78 08075 Steering Control Module SC
3. Preload aec o ees aS NM P lex E EN www teejet com UniPilot Replacement of Contact Wheel The contact wheel is a wear part and has to be replaced when worn Figure 1 20 Unscrew Cover To replace the contact wheel Put the UniPilot ESM in the standby position Unscrew the cover mounting screw with a 3 mm allen wrench Remove the cover from the contact wheel Pull the wheel from the 4 holding pins Slip the new contact wheel onto the four holding bolts and press it down Replace the cover and hand tighten the holding screw Co d d dur D a Figure 1 21 Remove Top Cover Figure 1 22 Contact Wheel With Holding Pins 98 05226 EN R4 15s UNIPILOT INSTALLATION MANUAL Six Simple Steps to Get Going 1 Assemble Universal Mounting Bracket Kit on steering column so that it can be adjusted with the installation of the UniPilot ESM 2 Install UniPilot ESM and check spacing Attach the UniPilot ESM to the mounting bracket The steering wheel should rotate freely around when the UniPilot ESM is in the Operating Position When in the Standby Position there should be 40 mm of space between the UniPilot contact wheel and the vehicle s steering wheel Secure or firmly tighten the mounting parts to Steering Column Connect Electronics Program Specific Settings on Guidance Console Activate amp GO Standby Position Operating Position 40 mm of space Melhavevej 2 9440 Aabybro Denmar
4. left and right are stated as if the user is seated in the driver s seat All references to front and back are stated in relationship to the front and back of the vehicle Standby Position Operating Position 40 mm of space Assemble Mounting Bracket The purpose of the mounting bracket is to securely mount the UniPilot ESM Electric Steering Motor to the steering column and keep the UniPilot ESM from rotating around the steering wheel Depending on the shape of your steering column a different mounting bracket configuration may be needed The following page illustrates a few examples of installation methods If you do not see an example that illustrates your vehicle s requirements please contact your dealer or TeeJet Customer service representative for clarification on your specific vehicle s installation 1 Assemble Universal Mounting Bracket Kit on steering column so that it can be adjusted with the installation of the UniPilot ESM The mounting bracket will be secured after the UniPilot ESM is assembled Figure 1 3 Mounting Bracket Parts 98 05226 EN R4 UniPilot Configuration Options Installation Option Type of Steering Example Column NOTE The Mounting Bracket does NOT need to point up Metal Strap Round Use a metal strap to attach through the appropriate slots in the mounting bracket to steering wheel column and hand tighten loosely Multiple slots have been made available to accommodate different steer
5. Kit UniPilot Assisted Steering System 28 01029 UniPilot Electric Steering Motor ESM included in 90 02806 Kit 28 01030 UniPilot Contact Wheel included in 90 02806 Kit 91 07015 Kit UniPilot Universal Mounting Bracket included in 90 02806 Kit www teejet com UniPilot Fiqure 1 1 System Diagram to Matrix Guidance product 8 Pos 78 08075 Steering Control Module SCM d 45 05626 45 07727 Power CAN Data Cable SCM Power In Out W IL SCM Harness L b P c GPS Power e EH LN j f EN q EL ots 4 4 aa AL 45 08101 3 CAN Terminator System Ready Switch y 45 05381 Battery 12 3 6m UniPilot Assisted Steering System includes 91 07015 UniPilot Universal Mounting Bracket Kit Fuses 32 04040 Remote Engage Disengage Switch 32 04020 Optional Footswitch 98 05226 EN R4 E UniPilot INSTALLATION If there are questions concerning the installation of the UniPilot system on a vehicle or due to the changes in component N specifications the parts supplied in the kit are not as presented in this document please contact your dealer or TeeJet Customer service representative for clarification before installation TeeJet Technologies is not responsible for misuse or incorrect install
6. M POs 1 90 02806 Kit UniPilot Assisted Steering System essent nnne nnn nnn nnn nennen ananas 1 28 01029 UniPilot Electric Steering Motor ESM included in 90 02806 Kit sss 1 28 01030 UniPilot Contact Wheel included in 90 02806 Kit essere 1 91 07015 Kit UniPilot Universal Mounting Bracket included in 90 02806 Kit sns 1 90 50013 KiE Cable Tie Bundle AMEN E 1 98 05284 Manua GS Vea AMON AIAN MOG cc set geet cay ina O E EE TN E O M 1 Part Description Illustration 32 04040 Switch Engage Disengage FieldPilot 32 04057 Switch System Ready EX UniPilot wth RH www teejet com UniPilot Part Description Illustration 45 05381 Cable 3 Pos Battery 3 66 m ee ee w 15 Amp Fuses i a duel 4 T p A ENDS iw Dec 45 05626 Cable Power CAN RS232 Adapter to Conxall 8pg LoCo E 45 07718 Harness SCM Short GPS Power hd a F a u r m i i Steering Wheel Sense J j Seat Sensor a iS SCM Short 48 077 18 DC Remote w j Engage Disengage gt l amp au 45 07727 Cable SCM to UniPilot ESM 45 08101 Terminator CAN Male WP as Shipped 78 08075 Steering Control Module SCM Pro 98 05226 EN R4 m UniPilot Part Description Illustration 90 02806
7. UNIPILOT INSTALLATION MANUAL Assisted Steering Kit Number 91 02400 or 91 02402 leefet TECHNOLOGIES umm M ITA A Subsidiary of VAW rayi Copyrights 2013 TeeJet Technologies All rights reserved No part of this document or the computer programs described in it may be reproduced copied photocopied translated or reduced in any form or by any means electronic or machine readable recording or otherwise without prior written consent from TeeJet Technologies Trademarks Unless otherwise noted all other brand or product names are trademarks or registered trademarks of their respective companies or organizations Limitation of Liability TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL AS IS WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS LOSS OF PROFIT LOSS OF USE OR DATA INTERRUPTION OF BUSINESS OR FOR INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE UniPilot Table of Contents PREPARATION 2 COMPONENTS 2 INSTALLATION 6 Overview of the ASSemMDIy RP 6 cine pe dejame ui o uio eenaa ae DOVES ONTO rr Re TET 7 PT Pret IIR BG RII TT RR 7 COMTO TONDIS MORTE E tm 6 Sint zl ioi zoll NR TNR RR ERR RT
8. ae qus 011 TT TO RTT RTT 15 98 05226 EN R4 ine UniPilot PREPARATION Before beginning the installation thoroughly clean the steering wheel and steering column area Park the vehicle on a clean level floor with adequate clearance to work around Do not attempt to loosen or attach any fittings while the engine is running Photos and illustrations may vary from the actual components provided This may be due to different installation options operation modes or production models Always try to use original parts Built to the highest standards of safety and reliability TeeJet Technologies parts are to be used for this system as others might jeopardize the safety and function of the system TeeJet is not responsible for any redesign or adaptations of the UniPilot ESM Any changes to the UniPilot ESM voids the company warranty TeeJet Technologies supplies a set of mounting brackets that combined can create a variation of options for your specific vehicle Not all vehicles have been addressed with these parts and modifications or additions to these parts may be needed to fit your specific vehicle Safety Information N TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements As the operator of the vehicle you are responsible for its safe operation The UniPilot is not designed to replace the vehicle s operator Do not leave a vehicle while the UniPilot is engaged
9. ation of the system NOTE BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES SO THAT THEY DON T INTERFERE WITH THE MANY MOVING PARTS OF THE UNIPILOT Overview of the Assembly The UniPilot will mount on the steering column of the machine Installation of the mounting bracket does not require removing the steering wheel from the vehicle Installation of the UniPilot does not prohibit movement of the steering wheel or a telescoping steering column Figure 1 2 Overview of the Machine Fer Ty adi niPilot ESM we ee iit System Readyjswitch MountLocation jo w ConnectionjGable m Steering Column AssemblyjBasewith Sliding Carriage EN www teejet com UniPilot Six Simple Steps to Get Going 1 Assemble Universal Mounting Bracket Kit on steering column so that it can be adjusted with the installation of the UniPilot ESM See page 8 for recommendations for your specific steering column 2 Install UniPilot ESM and check spacing Attach the UniPilot ESM to the mounting bracket The steering wheel should rotate freely around when the UniPilot ESM is in the Operating Position When in the Standby Position there should be 40 mm of space between the UniPilot contact wheel and the vehicle s steering wheel 3 Secure or firmly tighten the mounting parts to Steering Column 4 Connect Electronics 5 Program Specific Settings on Guidance Console 6 Activate amp GO he NOTE All references to
10. flammability Housing of low flammability according to UL 94 HB at d 1 6 mm Mechanical resistance Rough handling on construction site e g mortar cement lime resistant against scratches and abrasion 0 3 m to all surfaces 0 7 m to rubber mat in vehicle cabin Values are subject to change without prior notice 98 05226 EN R4 ES UniPilot Operation and Storage Conditions Electronic components of the UniPilot ESM are designed for rough environmental conditions like agricultural applications However it should always be installed in the operator s station of the vehicle Warning Never use a pressure washer to clean the UniPilot ESM If needed wipe with a moist cloth Warning Always protect the UniPilot ESM from falling onto a hard surface to prevent internal damage Life expectance of the UniPilot ESM can be extended by storing it under optimal conditions Keep all mounting screws and brackets together if the motor is not installed in a stored vehicle Avoid locations with high humidity as well as high temperatures near generators radiators or near windows in direct sunlight Trouble Shooting Description Cause Troubleshooting UniPilot ESM does No signals from SCM steering unit to UniPilot ESM Check steering system not turn Open wire between steering system and UniPilot ESM Check cable between steering system and UniPilot ESM Open wire between power supply and UniPilot ESM Check power supply of UniPilot ESM U
11. ing column sizes U Bolts Round under Use two 2 u bolts 45 cm in diameter washers and nuts to attach mounting bracket to steering wheel column and hand tighten loosely EN www teejet com UniPilot UniPilot ESM Assemble UniPilot ESM N z 1 Slip the sliding carriage onto the assembly base Figure 1 4 Insert UniPilot ESM Into Sliding Carriage 2 Slip the steering column bracket between assembly base and sliding carriage 3 With the UniPilot ESM in the standby position see page 12 position the UniPilot ESM a distance of 40 mm from the steering wheel 4 Tighten the sliding carriage black T bolt Figure 1 8 Positioning of UniPilot ESM 1 6 40 mm ASSETS Base Figu Fiqure 1 9 Positioning of UniPilot ESM Figure 1 6 Tighten Sliding Carriage Disassemble UniPilot ESM The disassembly of the steering motor UniPilot ESM happens in the reverse order of the assembly Figure 1 7 Secure the Mounting Bracket Secure the Mounting Bracket Firmly tighten u bolts metal strap or other attachment device to the steering column to make sure that bracket s does not move when the steering wheel is rotated Make sure steering wheel freely rotates when the UniPilot ESM is in the operating position see page 12 HINT Mark the ideal position of the UniPilot ESM on the steering wheel bracket to make the next vehicle change easier 98 05226 EN R4 EN UniPilot Electr
12. k Tel 45 9696 2500 Fax 45 9696 2501 www teejet com A Subsidiary of Spraying Systems Co 98 05226 EN R4 English International TeeJet Technologies 2013
13. ndby mechanism disengages and the UniPilot ESM is pulled in the direction to the steering wheel again The UniPilot ESM is active and ready for action now Figure 1 16 Pull UniPilot ESM to Operation Position Activate UniPilot ESM With each power cycle of the guidance console the UniPilot ESM will need to be activated Figure 1 17 System Ready Switch 1 Make sure the guidance console is on and has completed the start up process 2 Press the System Ready Switch 3 to 4 times to acknowledge the UniPilot ESM is in the operating position and ready Begin Assisted Steering To begin using the UniPilot to assist with steering 1 Make sure the UniPilot ESM is in the operating position 2 While the vehicle is moving in a forward motion press the Remote Engage Disengage Switch or Footswitch NOTE A guidance line must be established before the UniPilot can begin assist steering Deactivate UniPilot ESM 1 Press the remote Engage Disengage Switch or Footswitch SP www teejet com APPENDIX Specifications Connections RS232 9 position Male e Enoder10V 8 EncoderChamelA o Enooder Channel B Motor Encoder Supply voltage 4 5 V 26 5 V 16 Imp rev open collector Dimensions Mechanical Height 215 mm 260 mm with mounting bracket 90 mm Depth 115 mm 145 mm with E bracket Weight 2900 g Width 0 UniPilot Environmental Chemical contamination Diesel 0000000000 In
14. niPilot ESM is not supplied with voltage Contact wheel of opring force of collapsible mechanism of UniPilot ESM Check distance from contact wheel and stand by position UniPilot ESM slips is too low Once verified then adjust contact pressure as stated below on steering wheel Increase spring force of collapsible mechanism of UniPilot ESM see page 35 for details Contact wheel of UniPilot ESM is worn Replace contact wheel of UniPilot ESM see page 36 for details Contact Pressure Should the contact wheel slip while activating the steering wheel the contact pressure needs to be increased Either slide the UniPilot ESM towards the steering wheel or increase the spring preload To Increase Decrease the Spring Preload 1 Disassemble the UniPilot ESM 2 Bring the motor to the normal operating position so that the spring tension against the two mounting screws is at it s lowest 3 Loosen the two mounting screws in the assembly base with a 2 5 mm allen wrench if necessary hold the inside nut with a 8mm open end wrench 4 To increase pressure move the two mounting screws with the spring ends in direction 1 To reduce pressure move the two mounting screws with the spring ends in direction 2 5 Once you have the desired spring pressure tighten the two mounting screws 6 Reassemble the UniPilot ESM to its mounting bracket on the steering column Figure 1 18 Loosen Mounting Bracket Screws Figure 1 19 Increase Decrease Spring
15. onics Connections Connect SCM Harness Connect UniPilot ESM to the Steering Control Module SCM through the SCM harness using the Steering Actuator connection Figure 1 10 Electronics Connection 45 07727 SUM Power In Out UniPilot Assisted Steering System 78 08075 Steering Control Module SCM m the System Ready Switch Using a 3 mm allen wrench remove the existing screw on either the top right or top left side of the UniPilot ESM 2 Usethe existing screw to mount the switch bracket using the small hole on the bracket Figure 1 11 System Ready Switch Assembl 3 Disassemble top nut and washer from System Ready Switch 4 Slide detector button through large hole in bracket 9 Hand tighten the washer and nut back on to the detector Figure 1 13 System Ready Switch Figure 1 12 System Ready Switch Detail TAM f Bracket COSE nu Connect the Engage Disengage Switch Connect the Engage Disengage Switch to the connector on the SCM harness labeled Remote Engage Disengage Install the push button in a location that is easily accessible during operation of the machine This switch is not required if the optional foot switch 32 04020 is used EN www teejet com UniPilot General Recommended Electronics Installation The Steering Control Module SCM must be mounted securely flat to the floor of the cab with the ar
16. row facing forward The control console can be mounted to the operator s preference The GPS antenna should be mounted as far forward as possible on top of the cab or hood depending on vehicle on a metal surface of at least 10 cm square Figure 1 14 Recommended Electronics Installation T Weed mgl E a P 98 05226 EN R4 ES UniPilot OPERATION If there are questions concerning the operation of the UniPilot system on this vehicle or due to the changes in component specifications the parts supplied in the kit are not exactly as presented in this document please contact your dealer or TeeJet Customer service representative for clarification before operation TeeJet Technologies is not responsible for misuse or incorrect operation of the system NOTE BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES SO THAT THEY DON T INTERFERE WITH THE MANY MOVING PARTS OF THE UNIPILOT WARNING Disengage and put the UniPilot ESM in the standby position before operating on public roads Standby Position Inactive To put the UniPilot ESM in the standby position pull the contact wheel away from the steering wheel until the standby mechanism engages and the UniPilot ESM is not pulled in the direction to the steering wheel anymore Figure 1 15 UniPilot ESM in Standby Position Operating Position Active To bring the UniPilot ESM into its operating position pull push the contact wheel away from the steering wheel until the sta
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