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Testo 340 portable flue gas analyzer user manual

1. 3 Stop measuring Stop The reading is recorded Option gt To print the reading Print 4 Accept the reading LOK The Measurements menu is opened G Measuring 43 G 2 8 Ap2 Do not measure for longer than 5 min as the drift of the pressure sensor means that a the readings could be outside the tolerance limits When measuring the gas flow pressure of gas heaters Dangerous mixture of gases Danger of explosion Warning Make sure there are no leaks between the sampling point and the measuring instrument Do not smoke or use naked flames during measurement Calling up a function gt 5 gt Measurements gt 0K gt Ap2 gt CK Measuring 1 Start measuring Start Pressure zeroing 5 s 2 Position the Pitot tube in the duct 3 Stop measuring Stop J The reading is recorded Option gt To print the reading Print 4 Accept the reading LOK J The Measurements menu is opened G 2 9 Burner control With the help of the readout adapter for automatic furnaces 0554 1206 status data and malfunction reports can be read out from compatible automatic furnaces see also documentation for readout adapter The range of data which can be read out is depen dent on the automatic furnace type Calling up the function 1 Connect readout adapter to the instrument PS2 interface and the automatic furnace use adapter rin
2. The readings are displayed Option gt Interrupt measurement and rinse sensors Air Continue measurement Gas 2 Stop measuring Stop Options gt To print readings L Print gt To save readings Save The readings from the flue gas measurement as well as any readings taken over into the menu Flue Gas from other measurement functions are stored and or prin ted in a measurement protocol automatic furnace data are not printed G 2 2 Program Five flue gas measuring programs can be set saved and run Calling up the function gt Measurements 0K gt Program 0K jJ Changing a measuring program 1 Select the program Change 2 Meas rate gt Change Enter the values gt LOK J 3 Repeat step 2 for the other criteria accordingly 4 OK Save input OK J Running a measuring program 1 Select the program gt Start 2 Select Start without zeroing only available if gas zeroing has already been carried out or Start with zeroing and start the program with LOK J lf selected Gas zeroing 32 s Stabilisation phase 60 s The program will run and then stop after the programmed time Option gt To print readings Print gt To cancel the program Lstop J start again Start J 40 G Measuring G 2 3 Draught
3. Enter the test gas concentration nominal value Charge the analyzer with test gas Start calibration Start J If the parameter of the sensor inserted in slot 2 has been selected You will receive a query as to whether dilution should be initialised gt Start recalibration of parameter _No_ Start gt Start recalibration of dilution L es Start Accept the nominal value as soon as the actual value is stable LOK J F Configuration 35 F 3 Fuels The fuel can be selected The fuel specific coefficients can be set Ten fuels can be set for each customer Calling up the function gt D Fuels gt OK Activating fuel gt Select the fuel gt 0K Setting coefficients 1 Coeff Option gt To reset all coefficients to default values Default values gt OK J gt To change the name of the fuel only possible with customer specific fuel Name Change Set the values LOK J 2 Select the coefficient Option gt To reset the chosen coefficients to default values Defit 3 Change gt Set the values gt OK 4 OK Save input OK J The calculation of the fuel factors is carried out via the testo easyEmission software E 36 G Measuring G Measuring This chapter describes the measuring tasks that can be
4. The Draught function is only available when a flue gas probe is connected Do not measure for longer than 5 min as the drift of the pressure sensor means that a the readings could be outside the tolerance limits Calling up the function E Measurements gt 0K gt Draught gt OK Measuring 1 Start measuring Start Draught zeroing 5 s 2 Position the flue gas probe in the centre of the flow area of the highest flue gas temperature The display showing the maximum measured flue gas temperature FT helps when positioning the probe The reading is displayed 3 Stop measuring L Stop J The reading is recorded Option gt To print the reading Print 4 To copy the reading to the Flue gas menu LOK J The Measurements menu is opened G 2 4 Smoke HCT Calling up the function gt Measurements _OK_ gt Smoke HCT LOK J Recording smoke tester no smoke numbers oil derivative with the smoke pump and manual input The function is only available if the chosen fuel is an oil 1 Sm tester no Change gt Enter the tester number LOK J 2 Smoke 1 Change gt Enter the value 0K 3 Repeat step 2 for the other smoke and the oil derivative accordingly G Measuring 41 Recording smoke tester no smoke numbers oil derivative with the smoke tester testo 308 and wireless
5. testo 340 Flue gas analyser Instruction manual en 2 General notes General notes Please read this documentation through carefully and familiarise yourself with the opera tion of the product before putting it to use Keep this document to hand so that you can refer to it when necessary This document describes the country specific version GB of the testo 340 measuring instrument Identification Symbol Meaning Comments Warning advice Warning Read the warning advice carefully and Serious physical injury could be caused if the specified take the specified precautionary measures precautionary measures are not taken gt Warning Warning advice Caution Read the warning advice carefully and Slight physical injury or damage to equipment could take the specified precautionary measures occur if the specified precautionary measures are not taken Caution Important note Please take particular notice a Text Text appears on the instrument s display Key Press the key OK Function key with the function OK Press function key xyz Short form for operating steps See Short form p 3 General notes 3 Short form This document uses a short form for describing steps e g calling up a function Example Calling up the Flue gas function Short form CE gt Measurements LOK Flue gas _0K 1 2 S 4 5 Steps required 1 Open the Main m
6. Measurement gas dilution in slot 2 can be recalibrated If obviously unrealistic readings are displayed the sensors should be checked and reca librated as required 34 F Configuration Dangerous gases Danger of poisoning Warning gt Observe safety regulations accident prevention regulations when handling test gases gt Use test gases in well ventilated rooms only Recalibration with low gas concentrations can lead to deviations in accuracy in the upper measuring ranges Sensor protection is deactivated during recalibration For this reason test gas concentration should be lower than the maximum value of the sensors Recalibrating the sensor at slot 2 has an effect on the dilution Always carry out a recalibration of measurement parameters before a recalibration of dilution The following conditions must be met when recalibrating Use absorption free tube material Switch the measuring instrument on at least 20 min before recalibration warming up Use clean air for gas zeroing Charge the test gas via calibration adapter 0554 1205 recommended or the tip of the probe Maximum overpressure of the test gas 30 hPa recommended unpressurised via bypass Charge the test gas for at least 3 min Recommended test gas concentrations and compositions are given in Testo s field g 1 WD uide to test gases Recalibration gt OK Possibly Gas zeroing 30 s Select the parameter Change
7. The Measurements menu is opened 42 G Measuring G 2 6 Oil flow rate The Oil flow rate function is only available if the activated fuel is an oil Calling up the function gt E Measurements 0K Oil flow rate gt 0K Measuring 1 Enter the flow rate Flowrate Change gt Enter the value gt OK 2 Enter the oil pressure Oil pressure Change gt Enter the value gt LOK J The calculated oil burner output is displayed Co Copy the values to the Flue gas menu OK Copy readings gt 0K J The Measurements menu is opened G 2 7 m s A Pitot tube must be connected the connection cable for the Pitot tube thermo a couple must be connected to the instrument probe socket To measure flow speed air flow and mass flow the parameters of cross section shape cross section surface area Pitot factor and offset factor must be set see Location p 23 Do not measure for longer than 5 min as the drift of the pressure sensor means that a the readings could be outside the tolerance limits Calling up the function gt E gt Measurements gt gt m s gt K Measuring 1 Start measuring LStart J Pressure zeroing 5 s 2 Position the Pitot tube in the duct The display showing the measured flow speed Speed helps when positioning the probe The reading is displayed
8. gas outlet C Product description 11 2 No Keypad Functions Switch measuring instrument on off Function key orange 3x relevant function is shown on the display Scroll up increase value Scroll down reduce value Back cancel function Open Main menu press briefly changed settigs are stored measurement values are carried over into the menu Flue gas open Measurements menu press and hold down for 2s changed settigs are stored measurement values are carried over into the menu Flue gas Open Inst diagnosis menu ele eleeleolgs Change display light display light stays on permanently or display light is switched on for 10s every time the key is pressed C 1 3 Display Depending on the menu that is active the display shows a variety of elements Header active in all views Warning symbol only if there is a device error device errors are displayed in the Inst diagnosis menu Q Active folder and location Power supply symbol Symbol Characteristic Symbol Characteristic m Mains operation Rech battery operation capacity 26 50 aep Rech battery operation capacity 76 100 C Rech battery operation capacity 6 2596 o Rech battery operation capacity 51 7596 Ce Rech battery operation capacity 0 5 Function select view D Active menu activated fuel I oe 0 Function selection field The selected function has a g
9. 2 Open the condensate outlet of the condensate trap Push out approx 7 mm to the stop 3 Let the condensate run out into a sink 4 Mop up any remaining drops on the condensate outlet using a cloth 5 Close the condensate outlet The condensate outlet must be completely closed marking otherwise measuring errors could occur if external air gets in E Operation 19 E 3 2 Checking replacing the particle filter Checking the particle filter Check the particle filter of the modular flue gas probe for contamination at regular intervals Check visually by looking through the window of the filter chamber Replace the filter if there are signs of contamination Replacing the particle filter The filter chamber may contain condensate a 1 Open the filter chamber by turning it gently anticlockwise 2 Remove the filter plate and replace it with a new one 0554 3385 3 Fit the filter chamber again and close it by turning it gently clockwise E 4 Basic operating steps E 4 1 Switching the measuring instrument on W The start screen is displayed for about 5 s Display light is switched on for 10 s Option gt To go directly to a measurement while the start screen is being displayed press the function key for the desired measurement See also Start keys edit p 29 The Measurements menu is opened or If the power supply was interrupted for a longer period the Date Time menu is open
10. apply force gt Temperatures given on probes sensors relate only to the measuring range of the sensors Do not expose handles and feed lines to any temperatures in excess of 70 C unless they are expressly permitted for higher temperatures Open the measuring instrument only when this is expressly described in the instruc tion manual for maintenance purposes Carry out only the maintenance and repair work that is described in the instruction manual Follow the prescribed steps exactly For safety reasons use only original spare parts from Testo 8 A Safety advice Any additional work must only be carried out by authorised personnel Testo will otherwise refuse to accept responsibility for the proper functioning of the measuring instrument after repair and for the validity of certifications ev A Va Ensure correct disposal gt Dispose of defective rechargeable batteries and spent batteries at the collection points provided for that purpose Send the measuring instrument directly to us at the end of its useful life We will ensu re that it is disposed of in an environmentally friendly manner B Intended purpose 9 B Intended purpose This chapter describes the areas of application for which the measuring instrument is intended The testo 340 is a handheld measuring instrument used in professional flue gas analysis for Engineers servicing monitoring industrial combustion plants process system
11. be measured The Flue gas m s function enables flue gas to be measured in addition to flow speed air mass flow calculation by means of a Pitot tube the connection cable for the straight Pitot tube thermocouple should not be connected to the instrument probe socket The Flue gas Ap2 function enables flue gas to be measured in addition to differential pressure measurement After measurements with high concentrations and longer measurements the instru ment should be rinsed with fresh air in order to enable the sensors to regenerate see Chapter Recommended rinsing times p 57 For flow speed measurement Before beginning measurement configure the location settings Pitot tube factor and correction factor see chapter Location p 23 Do not measure for longer than 5 min as the drift of the pressure sensor means that the readings could be outside the tolerance limits Calling up the function 5 Measurements OK Flue gas gt OK Or gt Measurements 0K Flue gas m s OK J Or gt Measurements 0K gt Flue gas Ap2 OK Possibly gas zeroing 82 s For the functions Flue gas m s and Flue gas Ap2 gt Depressurise the pressure sensor and carry out pressure zeroing with LV 9 J If no fuel has yet been selected gt Select the fuel OK G Measuring 39 Measuring 1 Start measuring Start
12. testo com ser vice contact 50 K Technical data K Technical data K 1 Standards and tests As declared in the certificate of conformity this product complies with Directive 2004 108 EEC This product is T V approved to EN50379 part 2 exception SO2 and NO2 parame ters are not tested recalibration is not blocked K 2 Measuring ranges and accuracies Parameter Measuring range Accuracy Resolution 1901 02 0 25Vol 0 2V0l 0 01Vol 96 20s CO H2 comp 0 10000ppm 10ppm or 1ppm 40s 10 of reading at 0 200ppm 20ppm or 5 of reading at 201 2000ppm 10 of reading at 2001 10000ppm COlow H2 comp 0 500ppm 2ppm at 0 0 39 9ppm 0 1ppm 40s 5 of reading at 40 0 500ppm N02 0 500ppm x 10ppm at 0 199ppm 0 1ppm 40s 5 of reading in rest of range S02 0 5000ppm 10ppm at 0 99ppm 1ppm 40s 10 of reading in rest of range NOlow 0 300ppm 2ppm at 0 0 39 9ppm 0 1ppm lt 30s 5 of reading at 40 0 300 0ppm NO 0 3000 ppm 5ppm at 0 99ppm 1ppm 30s 5 of reading at 100 1999ppm 10 of reading at 2000 3000ppm Draught Ap1 40 40hPa 1 5 v Mw at 40 00 3 00hPa 0 01hPa 0 03hPa at 2 99 2 99hPa 4 1 596 v Mw at 3 00 40 00hPa Ap2 200 200hPa 1 5 of reading at 200 0 50 0hPa 0 1hPa 0 5hPa at 49 9 49 9hPa 1 5 of reading at 50 0 200 0hPa 1 Response time 90 recommended minimum measurement duration to g
13. the printout can be set The printer that is used can be activated Calling up the function gt inst settings LOK gt Printer gt OK J Setting the print text Print text gt OK Select Line 1 Line 2 Line 3 or Footnote Change Enter the values OK Save input OK J Repeat steps 2 and 3 for the other lines in the same way OK Save input OK J ah OON Printer selection The printer 0554 0543 can only be selected after activating bluetooth see Communi a cation p 30 gt Select Printer gt LOK gt Select Printer gt LOK J F Configuration 29 F 1 3 Start keys edit The assignment of the function keys depends on the function that is selected Only the function keys in the start screen Shown when the measuring instrument is switched on can be assigned any function from the Measurements menu The function keys are only active if the required sensors are connected Calling up the function E gt Inst settings gt Start keys edit gt 0K Assigning functions to the start keys 1 Select function Press the function key that is to be assigned the selected function 2 Repeat step 1 for the other function keys as required Saving settings gt OK Save input OK J F 1 4 AutoOff With the AutoOff function active the instrument switches itself o
14. to set an NO gt addition and thresholds for activating sensor protection dilu tion disconnect The actual calibration data and the status of the sensors can be displayed Recalibration can be carried out Calling up the function gt Sensor settings OK J Setting the NO2 addition as long as no NO2 sensor is plugged in 1 NO2 addition Option gt Reset NO2 addition to default value Deflt 2 Set the value gt 0K J Schematic presentation of gas path testo 340 CO H2 comp COlow H2 comp NO 02 Mixing chamber Si NOlow NO2 NO2 te CO H2 comp COlow H2 comp NO NOlow S02 Controlled measuring gas pump Mixing chamber 3 2 way value AN Fresh air pump SZ Fresh air Slot 1 Slot 2 Slot 3 Slot 4 02 CO H2 comp NO CO H2 comp COlow H2 comp NOlow COlow H2 comp NO N02 S02 NOlow N02 S02 32 F Configuration Setting sensor protection To extend the measuring range and protect the sensors against overloads you can set thresholds which when exceeded activate sensor protection Thresholds for a variety of parameters can be set depending on the sensors that are connected For instruments without Dilution of all sensors option If a threshold of the sensor in slot 2 is exceeded the gas to sensor 2 is diluted by a factor of five There is switch off if a sensor threshold valu
15. 1000ppm 10 of reading additional error 0 1ppm S02 500 10000ppm 10 of reading additional error 1ppm NOlow 150 600ppm 10 of reading additional error 0 1ppm NO 500 6000ppm 10 of reading additional error 1ppm 1 Response time 9096 recommended minimum measurement duration to guarantee correct readings 3min Filter lifetime Parameter Lifetime CO H2 comp 170000 ppmh NO 120000 ppmh 52 K Technical data K 3 Other instrument data Characteristic Values Operating temperature 5 50 C Storage transport temperature 20 50 C Power supply Battery block 3 7V 2 4 Ah Mains unit 6 3 V 2A Dimensions L x W x H 283 x 103 x 65mm Weight 960g Memory max 100 folders max 10 locations per folder Display Monochrome 4 grey levels 160 x 240 pixels Battery storage temperature 0 35 C Battery life gt 6 h pump on display light off 20 C ambient temperature Battery charge time approx 5 6h Pump perform against x hPa Max positive pressure at probe tip 50 mbar Max negative pressure at probe tip 200 mbar Initialization and zeroing time 30 sec Protection class IP 40 Guarantee Measuring instrument 24 months Sensors 12 months 02 sensor 18 months Flue gas probe 24 months Thermocouple 12 months Battery 12 months Warranty conditions see www testo com warranty Option Bluetooth Typ designation BlueNiceCom IV Bluet
16. 2 0 50 46 3 Butan 4 10 3 00 0 43 0 46 48 00 17 2 0 49 3 45 8 Test gas 0 00 0 00 0 00 0 00 0 00 0 0 0 0 Diesel 15 60 3 00 0 49 0 53 53 00 12 9 0 44 62 41 8 Petrol 15 10 3 00 0 46 0 49 51 00 14 2 0 45 1 42 02 K 5 2 Calculation formulae CO2max X Ozrer 02 Carbon dioxide C0 0 COomax Fuel specific zi carbon dioxide value Ooref O2 reference value Oo Measured oxygen content as Efficiency referred to Gross Efficiency Kar X FT AT MH20 9 x H x 2488 2 1 x FT 4 2 x AT Kix CO Effg 100 C0 Qgr x 1000 C0 CO Efficiency referred to Nett Efficiency Knet X FT AT MH320 9 x H x 210 2 1 x FT 42 x AT K1 x Qr x CO Effn 100 C0 Qhet x 1000 Onet x C02 CO Kgr Knet Qgr Qnet K1 MH20 H Fuel specific factors FI Flue gas temperature AT Ambient temperature CO Measured carbon monoxide value in 96 CO Calculated carbon dioxide value in 96 Poison index Excess Air ExAir Nitrogen oxides Carbon monoxide undiluted Flue gas dew point Flow speed Air flow 20 00 ee ratio 60 x 10000 Sx i ai No NO2 sensor connected NO NO NOzaga X NO NO2 sensor connected NO NO NO uCO COxA Fuzo X Pabs In 610 78 x 234 175 DP Fio X Pabs SES 17 08085 J 575 x AP x FT 273 15 v xa Pabs V vxa CO CO 2196 NO NOpada CO FH20 K Technical da
17. Save the input OK Save input 0K J E 4 4 Printing data Data are printed out via the function key _Print_ The function is only available if a prin tout is possible If data are to be transferred to a protocol printer via the infrared or Bluetooth interface the printer that is to be used must be activated see Printer p 28 E 4 5 Saving data Data are saved either via the function key or the function field OK Save input The functions are only available if saving is possible See also Memory p 22 E 4 6 Confirming an error message If an error occurs an error message is shown in the display gt To confirm an error message LOK J Errors which have occurred and have not yet been rectified are shown by a warning symbol in the header Ah Messages for errors which have not yet been rectified can be viewed in the Error diagno sis menu see Instrument diagnosis p 26 E 4 7 Switching the measuring instrument off Unsaved readings are lost when the measuring instrument is switched off a V Possibly The pump starts and the senors are rinsed until the shutoff thresholds Oo 2096 other parameters lt 50ppm are reached Rinsing lasts no more than 2 minutes The measuring instrument switches off 22 E Operation E 5 Memory All readings are allocated to the location that is activated at the time and can be saved in the Flue gas menus Unsaved readings are lost when th
18. T zn ee een 40 2 255 GasdloWirale seiri iieii e itt leer team dear RUE 41 G 2 6 Str Kc 42 G 2 7 M S ic aeuo dp ep Pen aspere pa pue ke up tua eb blues teenie ees 42 CA MEL Em 43 G 2 9 BUMMER CONMIGO p T 43 6 Content H Transferring data teciissssccccccssssceccsssasceecestatsctecsssasteecessasctescxsaasticcxssastzesd 45 BLAI Protocol printer nennen ana 45 l Care and maintenance unsuunsannannannsnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnanann 46 1 1 Cleaning the measuring instrument sse 46 L BHeplacirig SENSONS sine nn ne 46 1 3 Filter for CO H2 comp NO exchanging sensors 47 1 4 Recalibrating Sensors uuo tee te ner ne andl un 47 1 5 Cleaning the modular flue gas probe sser rennen ernennen ern eee 48 1 6 Replacing probe preliminary filter 48 l7 Replacing thermocouple ssssessseeeeneme ee 48 J QUESTIONS and answers nenn 49 K Iechnicab data ueniet pena eneren inana e EA ERARRARKRS anaia AEEA Eana anea 50 KA Standards nditests xe essere resta er bn ro DO ER Qo re 50 K 2 Measuring ranges and accuracies ssssmme 50 KS Other instr merit data rete dn RE repre teuren ntn 52 K 4 EC declaration of conformity essssseseeeeeemenenes 53 K 5 Principles of calculation ssss nn 53 K 5 1 Fuel Parameters lese era ceste i ent p
19. as path check gt OK J 2 Place the black sealing cap on the tip of the flue gas probe The pump flow is displayed If the flow rate lt 0 02 l min the gas paths are not leaking 3 End the check LOK J Viewing device errors gt Error diagnosis OK J Unrectified errors are displayed View next previous error Viewing the sensor diagnosis 1 Sensor check gt 0K J Possibly Gas zeroing 30 s 2 Select the sensor The status of the sensor is displayed F Configuration This chapter describes the possible steps for adapting the product to the particular measurement task or the requirements of the user Familiarity with the contents of the chapter Operation see p 15 is assumed n F 1 F 1 1 Instrument settings Display edit F Configuration 27 The parameters units and the display representation number of readings displayed per display page can be set Available parameters and units may vary from one instrument to another Display Parameter Units Display Parameter Units FT Flue gas temperature SCHE AP2 Differential pressure 200hPa mbar hPa Pa AT Ambient temperature 20 F mmWS inW C02 Carbon dioxide psi inHG 02 Oxygen Gasfl Gas flow rate m3 h l min co Carbon monoxide ppm g GJ GasP Gas burner output kW mg m3 mg kW OilFI Oil flow
20. carried out with the product Familiarity with the contents of the chapter Operation see p 15 is assumed a G 1 Preparing measurements G 1 1 Zeroing phases Measuring the ambient air temperature AT If no ambient air temperature sensor is connected the temperature measured by the thermocouple of the flue gas probe during the zeroing phase is used as the ambient air temperature All dependent parameters are calculated by this value This method of measuring ambient air temperature is sufficient for systems dependent on ambient air However the flue gas probe must be near the intake duct of the burner during the zero ing phase If an ambient air temperature sensor is connected the ambient air temperature is measured continuously via this sensor Gas zeroing The first time a gas measuring function is called up after the instrument has been swit ched on the sensors are zeroed The flue gas probe may already be in the flue gas duct during zeroing if a separate AT a sensor is connected Draught pressure zeroing The pressure sensors are zeroed when a pressure measuring function is called up The pressure sockets of the instrument must be free i e unpressurized not closed a during zeroing G Measuring 37 G 1 2 Using the modular flue gas probe Checking the thermocouple The thermocouple of the flue gas probe must not lie gt En against the probe cage Check before use Bend the thermocouple back if necessa
21. e Change Enter values OK Save input 0K 2 3 4 Repeat steps 2 and 3 for the other criteria accordingly 5 OK Go to measurement or OK To location gt OK J Ordering the locations list 1 Select the folder gt LOK 2 Locations list gt 0K J Activating a location gt Select the folder gt LOK gt Select location gt LOK J The location is activated and the Measurements menu is opened Restoring the locations list gt To arrange the list in the order in which the folders were created Select the folder gt OK Restore list OK J Delete a location 1 Select the folder gt OK J 2 Select the location Edit 3 Select Delete site with data OK J Performing location settings For flow speed air flow and mass flow to be measured correctly the shape and surface area of the cross section must be set The parameters Pitot factor and Offset factor influence the measurement of flow speed air flow and mass flow The pitot factor depends on the type of pitot tube that is used The offset factor should be set at 1 00 for all standard applications 24 E Operation The parameters Temp amb ambient air temperature Hum amb ambient air humidity and Dew p amb ambient air dew point influence calculation of the qA Flue gas loss and DP Flue gas dew point t
22. e filter 19 Content 5 E 4 Basic operating steps unnsenenssnnennnnnnnnnnnnnnnnnnnnnnnnennennnennannnn 19 E 4 1 Switching the measuring instrument on ueenneeersnenernnnner ernennen 19 E 4 2 Calling up the Tunetion are een een ends 20 E 4 3 Entering values 4200000eRR nase nn are 20 E 4 4 Printing data ersuchen 21 E 4 5 SAVING data ee a a A E STERELFE BET ER 21 E 4 6 Confirming am eror message essen ee 21 E 4 7 Switching the measuring instrument Off ssssesssss 21 ES MEMON MEE 22 Evo gelo qp R 22 E 5 2 LOGALIOM 2 P 23 E 5 3 PrOtOCOlS neun 24 E 5 4 Extras Memo nee ee m 25 EG Instrument diagniosis idunt rre taro tee eens 26 CONTQUN ALO ERE 26 Id MUn SUNS dee amt een 27 Fl Display Sdit rn E 27 F 1 2 mage EE 28 F 1 3 Start keys edit usessseensesssnnnnnnennnnnnnnneennnennnnnnnnnnnnnnnnan rn 29 F 1 4 AOI Me 29 eas COMING ALON ze m 30 F 1 6 Dale AN EUER 30 Fi Language ne ee energie 30 B2 Sensorsetlgs uev ccn trei na erii e eg ck e ved kv es a ved 31 z R M EET 35 Measuring 36 G 1 Preparing measurements iessen eem 36 G 1 1 Zoron PASES nk m 36 G 1 2 Using the modular flue gas probe 37 G 1 3 Configuring the reading display s 37 Q 1 4 Setlocaton fuel u a 37 G 2 1 Flue gas Flue gas m s Flue gas Dp2 nen 38 G 2 2 PIOIaM E DRE 39 G 2 3 Bilbo aaa 40 G 2 4 SmokeR FIO
23. e is exceeded in slot 3 or slot 4 For devices with the Dilute all sensors option If a sensor threshold value is exceeded in slot 2 the gas to sensor 2 is diluted by factor five If a sensor threshold value is exceeded in slot 3 or slot 4 gas to all sensors is diluted by factor two With dilution active the reading resolution and accuracies will change see Technical data Diluted values are represented inversely If the threshold is still exceeded despite dilution the instrument is switched off To de activate sensor protection set the thresholds to O ppm 1 Sensor protection gt 0K 2 Select the parameter Option gt Reset selected parameter to default value Deflt 3 Change gt Set the values LOK J 4 Repeat steps 2 and 3 for the other parameters accordingly gt Saving settings OK Save input OK Measurement CO H2 compensated sensor In order to protect the sensor and for a longer sensor life we recommend that in a measurements with unexpectedly high CO concentrations more than 1 000ppm the CO sensor is installed in slot 2 and that the threshold of the CO sensor protection is Set to 1 000ppm From a CO concnetration of 1 000ppm dilution with a factor of 5 is automatically activated This setting can also be made if H2 concentrations of more than 1 000ppm are to be expected F Configuration 33 Display ppm hour counter active only when sensors wi
24. e measuring instrument is swit ched off Folders and locations can be created max 100 folders max 10 locations per folder edited and activated and measurement protocols can be printed The special function Extras memory can be used to display the remaining free memory space All protocols can be printed or deleted The entire memory folders and locations incl protocols can also be cleared Calling up the function Memory 0K J E 5 1 Folders Creating a new folder Folders are given a unique identification via the folder number A folder number can only be allocated once The folder number cannot be changed afterwards 1 New Folder gt OK 2 Select Folder Number change 3 Enter values OK Save input 0K J 4 Repeat steps 2 and 3 for the other criteria as required 5 LOK J Ordering the folders list 1 Folders list 2 Select the order criterion Felder Name Addr Restoring the folders list Order the list in the sequence in which the folders were created Restore list gt OK J Editing folders Select the folder Options gt Delete the folder C Del gt Edit the folder Edit E Operation 23 E 5 2 Location Creating a new location A location is always created in a folder 1 Select the folder gt 0K j gt New location gt OK Select the Location nam
25. e the faulty sensor bridge from the slot Do not remove auxiliary circuit boards of the new a Sensors until immediately before installation Do not leave the sensors without a auxiliary circuit boards for longer than 15 min gt NO NOjw sensors Remove the auxiliary circuit board 5 Insert a new sensor bridge in the slot 6 Attach tube connections to the sensor bridge 7 Replace and close service cover clip must click in fix with screws Care and maintanance 47 After replacing an O2 sensor wait 60 min before using the instrument again a f retrofitting a sensor you must activate the relevant measuring parameter and unit see Display edit p 27 1 3 Filter for CO H2 comp NO exchanging sensors The measuring instrument must be switched off and the mains unit disconnected from the mains supply 1 Place measuring instrument on its face 2 Loosen screws with a screwdriver release clip in the direction of the arrow and remove service cover 3 Remove hose connections from sensor 4 Remove sensor from slot Remove spent filter from sensor Place new filter on sensor Avoid touching the electronics of the sensor mH C Oi Observe the markings on the filter and the sensor 7 Insert sensor into slot 8 Replace hose connections on to sensor 9 Replace and close service cover clip must click in fix with screws 10 Reset ppm hour counter see Display ppm hour counter p 33 1 4 Recalibra
26. ed or There is a device error The Error diagnosis is displayed 20 E Operation E 4 2 Calling up the function Functions which cannot be selected because the required sensor probe is not con a nected are shown in grey type 1 Select function The selected function is shown with a grey background 2 Confirm selection LOK J The selected function is opened E 4 3 Entering values Some functions require values numbers units characters to be entered Depending on the function that is selected the values are entered via either a list field or an input editor List field older siie 1 Select the value to be changed number unit Date Time 4 gt 14 56 m 17 05 05 2 Adjust the value 3 Repeat steps 1 and 2 as required 4 Confirm the input LOK J gr 1458 o 5 Save the input OK Save input LOK J f Y OKY b Input editor 1 Select value character C PJ i Londoni 2 Accept the value LOK J Options gt Switch between uppercase lowercase letters A lt gt a not always available Delete character z To position the cursor in the text Select the text input field 9 9 and position the cursor 4 gt To delete character in front of the cursor Del E Operation 21 3 Repeat steps 1 and 2 as required 4
27. ede tuas ca ca pd aaa 54 K 5 2 Calculation formulae ze nee een 54 KO Recommended rinsirig times 1n nnne 57 L Accessories spare parts uensnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 58 Functional Overview 2 c cc casu oca ia eo doaszcddacecaedsnceseasdccaeccacasdeccassad 60 A Safety advice 7 A Safety advice IN Avoid electrical hazards gt Never use the measuring instrument and probes to measure on or near live parts AN Protect the measuring instrument gt Never store the measuring instrument sensors together with solvents e g acetone Do not use any desiccants Product with Bluetooth Option Changes or modifications which are not expressly approved by the responsible official body can lead to a withdrawal of operating permission Interference with data transfer can be caused by instruments which transmit on the same ISM band e g microwave ovens ZigBee The use of radio connections is not allowed in e g aeroplanes and hospitals For this reason the following point must be checked before entering Deactivate Bluetooth function Inst settings gt OK gt Communication gt OK Select IrDA OK AN Product safety preserving warranty claims Operate the measuring instrument only within the parameters specified in the Techni cal data Handle the measuring instrument properly and according to its intended purpose gt Never
28. emperature The parameters should be set to the factory settings for all standard applications Temp amb 20 0 C Hum amb 80 0 96 Dew p amb 16 4 C To achieve greater accuracy the values can be adjusted to the actual ambient conditions If the ambient air temperature sensor is plugged in the value for Temp amb is accep ted automatically The parameter Dew p amb can be calculated from the values of Temp amb and Hum amb via the function key calc 1 Select the folder gt LOK J 2 Select the location Edit Options To set the shape of the cross section Cross section Change Select the cross section gt Y J gt To set the surface area of the cross section Cross section Change gt Select the cross section Change gt Set the values gt OK J gt To set parameters Select the parameter gt Set the values gt K 3 OK To location gt 0K E 5 3 Protocols Printing deleting all protocols gt Select the folder gt LOK gt Select a location Data J The saved protocols are displayed Protocols of measurement programs are marked with a vertical line and the number of individual measurements e g 1245 for more than 999 measurements dots are used I If automatic furnace data are stored with a measurement protocol the following symbol is displayed next to t
29. enu 2 Select Measurements menu Y 3 Confirm selection LOK J 4 Select Flue gas menu 5 Confirm selection LOK J 4 Content Content See also Functional overview p 60 General notes tere ttn n nen to PE RE XERERRRRRRRRRURE RRR ERR RNRRARRRRRRRR cR 2 COMO P 4 ride ge bid IRERE E ARERR REAR ERRERA Ee ARTIA REER RREAK ER RERE 7 Intended purpose siaisiccadacsccseecccdssasstane caeeescctcesscasndnasnscedectecenactssscaaanesintee 9 Prod ct description nee 10 C 1 Measuring instrument unse 10 C 1 1 ONVGIVIGW cm adi at ead a e Ub ta e eed OE Rd E E 10 C 1 2 Keypad p EE 11 C 1 3 Display anne a he 11 0 1 4 Instrument connections 12 0 1 5 Interfaces D 13 C 1 6 COMPONENTS M ET 13 C 1 7 CBE VIFIC SIE areenan a dete mede One kem edi vera 14 C 2 Modular lue gas probe u nenn 14 STE Tem ELLE 14 eru M 15 E1 Mains unit rechargeable battery 15 Ei Gh nginigithe b tteny un 15 E 1 2 Charging DattErES m 16 E 1 3 Operation with the mains unit 16 E Probes sensors iiu tesi exc tee vertes ra ERE peo dr E a a 17 E 2 1 Connecting probes sensors ssss ee 17 E 2 2 Replacing the probe module sssssseeee 18 ES REGULAR Cale o isset once A I en Erde 18 E 3 1 Condensate trap nassen eda ex di ipa reset 18 E 3 2 Checking replacing the particl
30. ff automatically if no key is pressed after the set period of time Calling up the function gt gt Inst settings gt _OK gt AutoOff gt OK J Switching AutoOff on and off gt Select Auto Off Change gt select On or Off LOK J Setting the AutoOff time gt Select Time Set the value OK 30 F Configuration F 1 5 Communication Select interface IR IrDAV interface Bluetooth Calling up the function gt Inst settings gt OK gt Communication OK Set interface IR IrDA interfaceBluetooth gt Select IrDA oder Bluetooth gt F 1 6 Date Time The date and the time can be set Calling up the function gt Inst settings OK Setting the date time gt Select Time or Date gt Saving settings gt OK Save input OK J Change F 1 7 Language The menu language can be set Calling up the function gt Gerateeinst OK Sprache 0K J Or gt Inst settings OK Setting the language Date Time gt _0K Cor Set the values Language gt OK gt Select Deutsch or Englisch gt 0K J Or gt Select German or English OK J OK F Configuration 31 F 2 Sensor settings It is possible
31. g if necessary 2 gt Measurements gt Burner Control Option gt Display type and version of the adapter Adapt 44 G Measuring 3 0K The data are read from the automatic furnace An update of the data takes place every 30s at the latest this is dependent on the automatic furnace Reading out current status data The current data are displayed when a connection to the automatic furnace exists The following data are displayed with the help of symbols Component Status ON Status OFF Component Status ON Status OFF Air controller OD Q Flame E Symbol L A not displayed Motor e Ignition Kort Valve1 bal Oil prewarmer lubitu lube Pan pin Valve 2 VT i i Printing data gt Print Display identification data gt Info OK J Display failure statistic gt Failure statistic gt OK Reading out failure store Automatic furnaces are equipped with circular buffer memories i e failure reports are overwritten when the failure store is full The last failure occurring is at position 1 in the failure list gt Failure Option gt Scroll through failure list 9 Taking readings over into the menu Flue Gas The readings are not presented in the display in the menu Flue Gas they can be stored a with the readings from a flue gas measurement stored in a measurement protocol or transferred to a PC For taki
32. harging process will stop automatically when the rechargeable battery is fully charged Charging in the charger 0554 1103 Refer to the documentation that comes with the charger Battery care gt If possible always discharge the rechargeable battery and recharge it fully gt Do not store the battery for long periods when discharged The best storage condi tions are at 50 80 charge level and 10 20 C ambient temperature charge fully before further use E 1 3 Operation with the mains unit 1 Connect the plug of the mains unit to the mains unit socket on the measuring instru ment 2 Connect the mains plug of the mains unit to a mains socket The measuring instrument is powered via the mains unit If the measuring instrument is switched off and a rechargeable battery is inserted the charging process will start automatically Switching the measuring instrument on has the effect of stopping rechargeable battery charging and the measuring instrument is then powered via the mains unit E Operation 17 E 2 Probes sensors E 2 1 Connecting probes sensors Sensor socket w Sensor detection is carried out at the sensor socket during the activation process Always connect the sensors you need to the measuring instrument before switching it on or switch the device on and then off again after a change of sensor so that the correct sensor data are read into the measuring instrument Flue gas socket Probe sensor detecti
33. he protocol name ER The data are printed with the protocol printout Options gt To print all data Print all OK gt To delete all data Delete all gt ok E Operation 25 Displaying printing deleting an individual protocol 1 Select the folder gt LOK gt Select a location Data J The saved protocols are displayed Protocols of measurement programs are marked with a vertical line and the number of individual measurements e g 1245 for more than 999 measurements dots are used I If automatic furnace data are stored with a measurement protocol the following symbol is displayed next to the protocol name ER The data are printed with the protocol printout 2 Select the protocol Value Options gt To print the data Print gt To delete the data _Del_ E 5 4 Extras Memory Calling up the function Memory Extra The remaining free memory space is displayed Options gt Print all data gt OK gt Delete all data OK gt Delete memory OK J 26 E Operation E 6 Instrument diagnosis Important operating values and instrument data are displayed A gas path check can be carried out The status of the sensors and any device errors not yet rectified can be displayed Calling up the function gt Inst diagnosis or gt Performing a gas path check 1 G
34. ing gas pump 8 Sensor slot 1 O2 Sensor slot 2 CO COlow NO NOlow SO2 amp Sensor slot 3 NO NOlow NO2 Sensor slot 4 CO COlow SO2 NO2 amp amp 14 D Commissioning C 1 7 Carrying strap To secure the carrying strap 1 Place the measuring instrument on its front 2 Attach carrying strap in the fixture C 2 Modular flue gas probe Removable filter chamber with window and particle filter Q Probe handle 8 Connecting lead amp Connecting plug for measuring instrument amp Probe module release Probe module D Commissioning This chapter describes the steps required to commission the product Remove the protective film from the display The measuring instrument is supplied with a rechargeable battery already fitted Charge the rechargeable battery up fully before using the measuring instrument see Charging batteries p 16 E Operation 15 E Operation This chapter describes the steps that have to be executed frequently when using the product Please read this chapter carefully The following chapters of this document will assu me you are already familiar with the content of this chapter E 1 Mains unit rechargeable battery If the mains unit is connected the measuring instrument is automatically powered from the mains unit It is not possible to charge the rechargeable battery in the measuring instrument during operation E 1 1 Chang
35. ing the battery The measuring instrument must not be connected to a mains socket via the mains unit The measuring instrument must be switched off Change the rechargeable bat tery within 60 minutes otherwise instrument settings e g date time will be lost 1 Place the measuring instrument on its front 2 Loosen screws with a Philips screwdriver release clip in the direction of the arrow and remove servi ce cover 3 Open the rechargeable battery compartment Press the orange key and push in the direction of the arrow 4 Remove the rechargeable battery and insert a new one Use only Testo 0515 0100 rechargeable bat teries 5 Close the rechargeable battery compartment Press the orange key and push against the direc tion of the arrow until the rechargeable battery engages 6 Replace and close service cover clip must click in fix with screws 16 E Operation E 1 2 Charging batteries The rechargeable battery can only be charged at an ambient temperature of 0 35 C If the rechargeable battery has discharged completely the charging time at room tempe rature is approx 5 6 hrs Charging in the measuring instrument The measuring instrument must be switched off 1 Connect the plug of the mains unit to the mains unit socket on the measuring instru ment 2 Connect the mains plug of the mains unit to a mains socket The charging process will start The charge status will be shown on the display The c
36. ion St rfestigkeit Pertubing resistance corresponds with the main protection requirements which are fixed in the EEC Council Directive 2004 108 EC on the approximation of the laws of the member states relating to electromagnetic compatibility The declaration applies to all samples of the above mentioned product For assessment of the product following standards have been called upon DIN EN 50270 2000 01 Typ 1 DIN EN 50270 2000 01 Typ 2 R amp TTE Richtlinie EN 300 328 V1 7 1 2006 10 EN 301 489 1 V1 6 1 2005 09 EN 301 489 17 V1 2 1 2002 08 Sicherheits Richtlinie EN 60950 1 2006 11 Diese Erkl rung wird f r This declaration is given in responsibility for Testo AG Postfach P O Box 1140 79849 Lenzkirch Germany www testo com abgegeben durch by Name Iname Vorstand Managing Director _ Stellung im Betneo des Herstebers Poston m te company of the manufacturer 54 K Technical data K 5 Principles of calculation K 5 1 Fuel parameters Fuel C02 max 02 rer Kgr Knet Ky H MH20 Qr Onet Natural Gas 11 90 3 00 0 35 0 39 40 00 24 4 0 53 42 48 16 Light Oil 15 50 3 00 0 48 0 51 53 00 13 0 45 6 42 8 Heavy Oil 15 80 3 00 0 51 0 51 54 00 11 5 0 2 42 9 40 5 Coal 18 40 7 00 0 62 0 65 63 00 4 13 26 75 25 5 Anthracit 19 10 7 00 0 67 0 69 65 00 3 12 29 65 28 95 Coke 20 60 7 00 0 75 0 76 70 00 0 4 10 27 9 27 45 Propane 13 80 3 00 0 42 0 45 48 00 18
37. mm 0554 8764 Module probe shaft 700mm 1000 C thermocouple 0 8mm 0554 8765 Module probe shaft with preliminary filter 335mm 1000 C thermocouple 0 8mm 0554 8766 Module probe shaft with preliminary filter 700mm 1000 C thermocouple 0 8mm 0554 8767 Extension lead for modular flue gas probe 2 80m 0554 1202 Particle filter 10 pcs 0554 3385 Replacement preliminary filter for modular flue gas probe with preliminary filter 2 pcs 0554 3372 Industry engine probe Engine probe without pre filter 0600 7560 Engine probe with pre filter 0600 7561 Thermocouple with 2 4 m hose Tmax 1000 C 0600 8894 Spare probe shaft for engine probe with pre filter 0554 7455 Other probes sensors Pitot tube 350mm 0635 2041 Pitot tube 700mm 0635 2042 Ambient air temperature AT sensor 60 mm 0600 9797 Retrofit sensors NOlow retrofitting kit 0554 2152 NO retrofitting kit 0554 2150 COlow H2 comp retrofitting kit 0554 2102 CO H2 comp retrofitting kit 0554 2100 NO2 retrofitting kit 0554 2200 S02 retrofitting kit 0554 2250 Replacement sensors 0 sensor 0393 0001 CO H2 comp sensor 0393 0100 NOlow sensor 0393 0152 NO sensor 0393 0150 NO2 sensor 0393 0200 S02 sensor 0393 0250 COlow H2 comp sensor 0393 0102 L Accesssories spare parts 59 Designation Article no Spare filters CO H2 comp sensor 0554 4100 NO sensor 0554 4150 Other retrofiting kits Bluetooth only retrofittable by Testo
38. ng data over into the menu Flue Gas the function fields Info and Failure statistic must not be active grey background OK The Menu Measurements is opened H Transfering data 45 H Transferring data H 1 Protocol printer If data are to be transferred to a Testo protocol printer via the infrared or Bluetooth inter face the printer that is to be used must be activated see Printer p 28 Data are printed out via the function key Print J The function is only available if a prin tout is possible 46 Care and maintanance Care and maintenance This chapter describes the steps and action required in order to keep the product func tioning properly See also Regular care p 18 I 1 Cleaning the measuring instrument gt If the housing of the instrument is dirty clean it with a damp cloth Do not use any aggressive cleaning agents or solvents Weak household cleaning agents and soap suds may be used I 2 Replacing sensors A slot bridge 0192 1552 must be inserted in slots which do not have a sensor Used sensors must be disposed of as special waste The measuring instrument must be switched off and the mains unit disconnected from the mains supply 1 Place the measuring instrument on its front 2 Loosen screws with a screwdriver release clip in the direction of the arrow and remove service cover 3 Pull tube connections from the faulty sensor bridge 4 Remov
39. ns and answers This chapter gives answers to frequently asked questions Question Possible causes Remedy Measuring instrument keeps AutoOff function is switched on gt Switch AutoOff function off switching itself off or see AutoOff p 29 instrument will not switch on Battery spent gt Charge rech battery or connect mains unit see Operation p 15 Measuring instrument will Battery spent gt Charge rech battery or connect mains unit not switch on see Operation p 15 Display of the battery capacity Battery was often not fully discharged gt Discharge rechargeable battery fully until appears faulty charged instrument switches off by itself and then charge fully Failure report Gas output closed gt Ensure that gas output is free Pump flow rate to high Message The shutdown threshold of a gt Remove probe from flue Gas cell shutdown thres sensor has been exceeded hold has been exceeded Failure report With printer 0554 0543 The wrong interface 9 Activate correct interface Printing not possible is activated see Communication p 30 The wrong printer is activated gt Activate correct printer see Printer p 28 Printer is switched off gt Switch printer on Printer is out of wireless range gt Place printer within wireless range If we could not answer your question please contact your dealer or Testo Customer Service For contact data see back of this document or web page www
40. nt Ap2 OK 43 Read automatic furnace Burner control OK 43 Memory OK Create new folder New folder OK 22 Sort folder list by Folder Name or Addr Folders list Folder Jor Name or Addr 22 Sort locations list by order of creation Restore list 22 Create new location Folder gt 0K New location gt 22 Sort locations list by location name Folder gt 0K Locations list Locat 22 Sort locations list by order of creation Folder OK Restore list OK 22 Activate location Folder 0K Select location OK 22 Perform location settings Folder gt oK _ Select location gt Change 22 Display measurement data of one location Folder OK Select location gt Data 22 Print all measurement data of a location Folder OK j Select location Data J Print all OK 22 Delete all measurement data of a location Folder OK Select location Data J Delete all OK 22 Display readings of a selected measurement protocol Folder gt OK Select location _ Data Select protocol _ Value 22 Print a single measurement protocol Folder OK j Select location gt _ Data Select protocol _ Print 22 Functi
41. on at the flue gas socket is carried out continuously It is possi ble to change the probe sensor even while the measuring instrument is switched on Connecting flue gas probes gt Plug the connector onto the flue gas socket and lock by turning it clockwise gently bayonet lock There must be no more than two extension leads a 0554 1202 between the measuring instrument and the flue gas probe gt Insert the connector of the sensor into the sensor socket Connecting the pressure tube Connect the pressure tube tubes to the connec ting nipple nipples of the pressure socket s 18 E Operation E 2 2 Replacing the probe module 1 Press the key on the top of the probe handle and remove the probe module 2 Fitanew probe module and engage it in place em E 3 Regular care E 3 1 Condensate trap The fill level of the condensate trap can be read from the markings on the trap A warning message is displayed if the level in the condensate trap reaches 90 amp red flashing light Emptying the condensate trap The condensate consists of a weak mix of acids Avoid contact with the skin Make a sure that the condensate does not run over the housing Condensate entering the gas path Damage to the sensors and flue gas pump Caution gt Do not empty the condensate trap while the flue gas pump is in operation 1 Hold the measuring instrument so that the condensate outlet points up
42. onal overview 61 Task Call function see page Memory Extra Print all protocols in the memory Print all data _OK 22 Delete all protocols in the memory Delete all data gt OK 22 Clear whole memory protocols and locations Delete memory 0K 22 Inst settings OK J Set reading display Display edit gt OK 27 Select printer set print text Printer OK 27 Set function key assignment start screen Start keys edit gt 27 Set date time Date Time OK 27 Set language Language OK 27 Set automatic instrument disconnect AutoOff gt OK 27 Sensor settings 0K Display calibration data Calibration data OK 31 Set NO2 addition NO2 addition Change 31 Set 02 reference 02 reference Change 31 Set sensor protection Sensor protection OK 31 Display ppm hour counter ppm hour counter gt _ OK 31 Perform recalibration Recalibration OK 31 Fuels 0K J Activate fuel Select fuel OK 35 Change fuel coefficients Select fuel Coeff 35 0r gt Inst diagnosis gt OK Perform gas path check Gas path check gt _ OK 26 View instrument errors Error diagnosis OK 26 View sensor diagnosi
43. ooth Qualified Product Notice BNC4_HW2x_SW2xx 8 Bluetooth Bluetooth listing identifier B013784 Bluetooth listing company 10274 Option Bluetooth Range 10m Option Bluetooth EU countries Certification Belgium BE Bulgaria BG Denmark DK Germany DE Estonia EE Finland FI France FR Greece GR Ireland IE Italy IT Latvia LV Lithuania LT Luxembourg LU Malta MT Netherlands NL Austria AT Poland PL Portugal PT Romania RO Sweden SE Slovakia SK Slovenia SI Spain ES Czech Republic CZ Hungary HU United Kingdom GB and Republic of Cyprus CY EFTA Countries Iceland Liechtenstein Norway and Switzerland Other countries Canada USA Japan Ukraine Australia Columbia Turkey El Salvador K Technical data 53 K 4 EC declaration of conformity ES ce EG Konformit tserkl rung EC declaration of conformi F r die nachfolgend bezeichneten Produkte We confirm that the following products Testo 340 bluetooth Best Nr Order No 0632 3340 wird best tigt da sie den wesentlichen Schutzanforderungen entsprechen die in der Richtlinie des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten ber die elektromagnetische Vertr glichkeit 2004 108 EG festgelegt sind Zur Beurteilung der Erzeugnisse hinsichtlich elektromagnetischer Vertr glichkeitim Kleingewerbebereich wurden folgende Normen herangezogen St raussendung Pertubing radiat
44. rate kg h uco Carbon monoxide undiluted ppm Oil p Oil pressure bar NO Nitrogen monoxide ppm g GJ OilP Oil burner output kW mg m3 mg kW Pabs Absolute pressure hPa mbar Pa NOx Nitrogen oxide ppm g GJ mmWS inW mg m3 mg kW psi inHG AT Ambient temperature C F Pump Pump output l min Drght Flue draught mbar hPa AP1 Differential pressure 40hPa mbar hPa Pa mmWS inW mmWS inW Pa psi inHG psi inHG s02 Sulfur dioxide ppm g GJ Speed Flow speed m s fpm mg m3 mg kW Flow Airflow m3 s m3 m N02 Nitrogen dioxide ppm g GJ m3 h m3 d mg m3 mg kW m3 y f3 s Itemp Instrument temperature C F f3 m f3 h DP rs gos oew point C F m H y emperature Effn Effency referred to net ee MN d i id 4 Vd calorific value Effg Effency referred to gross H2 Hydrogen ppm calorific value ratio Poison index ExAir Air ratio 28 F Configuration Calling up the function gt Inst settings LOK gt Display edit gt OK J Setting the display representation gt Select 4 values on disp large or 8 values on disp small OK J Changing parameters and units 1 Select the display position Options gt To insert a space Space gt To delete a parameter _Del 2 Change gt Select parameter gt 0K gt Select unit LOK Saving settings gt OK Save input OK J F 1 2 Printer The headers lines 1 3 and the footer for
45. rey background Unavailable functions are written in grey type Scroll bar Function keys for entering commands Flue gas m s Flue gas Ap2 Program Draught Smoke HCT Oil flow rate Fel Y OK Y 1 0 12 C Product description Settings view Foldersite Co Display edit SI OK Save input Q 4 values on displarge gt 08 Drght hPa Space Chang Del 9 Measuring view Tenes iB Flue gas 15 04 05 sq Naturalgas 14 35 113 4Fr 6 802 19c0 ppm 69 No Print Y Stop Y Save D Active menu Q Function fields for entering commands Scroll bar Selection field for adjustable values The selected value is shown with a grey background Unavailable values are written in grey type Function keys for entering commands D Active menu depending on the selected function Additional information e g activated fuel date and time Scroll bar Display field for readings parameters Function keys for entering commands C 1 4 Instrument connections D O D Sensor socket Q Flue gas socket 3 Mains unit socket Pressure socket p Pressure socket p Gas outlet C Product description 13 C 1 5 Interfaces 8 D USB interface connection to PC Q PS2 interface Adapter for automatic furnaces Ir IrDA interface Bluetooth interface C 1 6 Components D Rechargeable battery Measur
46. ry Aligning the flue gas probe The flue gas must be able to flow freely past the i X lt 1 thermocouple gt Align the probe by turning it as required The tip of the probe must be in the centre of the flue gas flow gt Align the flue gas probe in the flue gas duct so that the tip is in the centre of the flow area of the t highest flue gas temperature G 1 3 Configuring the reading display Only those parameters and units which are activated in the reading display appear in the reading display the saved measurement protocols and the protocol printouts Before beginning measurements configure the reading display so that the required parameters and units are activated see Display edit p 27 G 1 4 Setlocation fuel Before carrying out measurements the measurement location and the fuel must be cor rectly selected see Memory p 22 and Fuels p 35 38 G Measuring G 2 Measurements G 2 1 Flue gas Flue gas m s Flue gas Ap2 The flue gas menus are the central measurement menus in which in addition to the readings measured with this function the readings of all measurements carried out are displayed if this is selected in the Display edit menu All readings can also be saved in or printed out from these menus The flue gas menus are always available regardless of which sensors are connected Measuring functions of the three flue gas menus The Flue gas function enables flue gas to
47. s power stations Emissions inspectors Engine manufacturers and operators Service engineers mechanics of burner boiler manufacturers in the industrial sector Typical measuring tasks and particular characteristics of the testo 340 include Measurement on industrial engines CO NO dilution Measurement on gas turbines high precision CO and NO plus optional dilution Emissions measurement integrated flow speed and differential pressure measurement testo 340 should not be used for continuous measurements gt 2 h as a safety alarm instrument The testo 340 with the Bluetooth option may only be operated in countries in which it is type approved see Technical Data 10 C Product description C Product description This chapter provides an overview of the individual components of the product C 1 Measuring instrument C 1 1 Overview 8889 OO D Infrared interface Do not point infrared beam at people s eyes Q Interfaces USB PS2 On Off switch 4 Condensate trap on rear Attachment for carrying strap on rear Magnetic holders on rear Strong magnets Damage to other instruments Caution Keep well away from products which could be damaged through the effects of magnetism e g monitors computers heart pacemakers credit cards Display Service cover on rear 9 Keypad Instrument connections flue gas probe sensor pressure probe mains unit
48. s Sensor diagnosis gt OK 26 63 0970 3401 en 01 V01 00 en GB
49. service Dilution of all sensors only retrofittable by Testo service Other accessories Infrared printer 0554 0549 Bluetooth printer incl rechargeable battery and charging adapter 0554 0553 Mains unit 0554 1096 Charger with replacement battery 0554 1087 Replacement battery 0515 0100 Replacement thermal paper for printer 6 rolls 0554 0568 Instrument PC connecting cable 0449 0047 testo EasyEmission PC configuration software 0554 3334 Transport case 0516 3400 60 Functional overview Functional overview The table gives an overview of the most important functions configured on the individual instruments Detailed information about the individual functions can be found on the pages indicated Task Call function see page Measurements gt Flue gas measurement Flue gas gt OK 38 Flue gas measurement with parallel flow measurement Flue gas m s _0K air mass flow calculation 38 Flue gas measurement with parallel differential Flue gas Ap2 gt _OK pressure measurement 38 Change save run measuring program Program 0K 39 Draught measurement Draught gt OK 40 Enter smoke heat carrier temperature Smoke HCT OK 40 Determine gas flow rate Gas flow rate ok 41 Determine oil flow rate Oil flow rate ok jJ 42 Flow speed and pressure measurement m s gt OK 42 Pressure measureme
50. ta 55 Measured carbon monoxide value in 96 Calculated carbon dioxide value Oxygen level of air Measured oxygen level in 96 Measured nitrogen monoxide value Nitrogen dioxide addition factor measured carbon monoxide content Calculated air ratio Flue gas specific water vapour content as vol 96 Absolute pressure in mbar hPa Absolute pressure Differential pressure Flue gas temperature Pitot tube factor Flow speed Cross section area 56 K Technical data Mass flow Mass flow CO Mass flow NOx Mass flow SO Calculation term Z MCO CO kg h ppm X Fgas X 1 25 kg m3 x Z MNO NO kg h ppm X Fgas X 2 05 kg m3 x Z MS0z S0 kg h ppm X Fgas X 2 86 kg m3 x Z Fgas T Zi 273 15 x Pabs mbar Z 273 15 T C x 1013 X V m3 s x 10 6 1 ppm x 3600 Conversion from ppm to mg m3 Carbon monoxide Nitrogen oxide Sulfur dioxide O2ref O2Bez CO mg m3 Ogret 02 x CO ppm x 1 25 Ozref z 02Bez NOx mg m3 Ora 02 0 X NO ppm x 2 05 Ozref s 02Bez S02 mg m3 Ogret 02 x S0 ppm x 2 86 Opref Oo OoBez Fuel specific humidity value Dew point Calculation term see below O Reference value Measured oxygen content as 96 Fuel specific oxygen reference index as K Technical data 57 K 6 Recommended rinsing times Recommended rinsing times in measurements with high concentrations and longer measurements Rinse instr
51. th exchangeable filters are used For those sensors which have an exchangeable chemical filter for neutralizing cross gases a ppm hour counter is available this applies to CO H2 comp sensor filter life approx 170000 ppmh NO sensor filter life approx 120000 ppmh 1 ppm hour counter OK J 2 Select sensors Options gt Switch between the individual sensors gt Display of max filter life and current hour counter value When maximum filter life is reached information is displayed Filter material spent Please exchange filter v Reset hour counter of a sensor back Displaying actual calibration data sensor status gt Calibrationdata OK J Options To change between the actual calibration data of the individual sensors gt To print out the actual calibration data of all sensors _Print gt To display the status of the sensor as a graphic Graphic The status of the sensor is checked on every recalibration Any deviation from the condition on delivery is indicated as a percentage 70 threshhold Gas cell reading unstable replace item recommended 50 threshhold Replacement sensor The last 25 recalibrations are shown gt To return to the display of the actual calibration data _Value_ Recalibration CO H2 comp SO2 NO2 NO sensors and the O2 reference value can be recalibrated
52. ting sensors See Sensor settings p 31 48 Care and maintenance 1 5 Cleaning the modular flue gas probe Detach the flue gas probe from the measuring a instrument before cleaning 1 Release the probe catch by pressing the key on the probe handle and remove the probe module gt Probe shafts with preliminary filter Unscrew the preliminary filter 2 Blow compressed air through the flue ducts of the probe module and probe handle see illustration Do not use a brush Probe shafts with preliminary filter Blow compressed air through the preliminary filter For thorough cleaning use an ultrasonic bath or a cleaner for dentures Screw the preliminary filter back on to the probe shaft after cleaning 3 Fit a new probe module on the handle and engage it in place 1 6 Replacing probe preliminary filter The preliminary filter in probe modules fitted with a preliminary filter can be replaced gt Unscrew the preliminary filter from the probe shaft and screw on a new filter I 7 Replacing thermocouple 1 Release the probe catch by pressing the key on the probe handle and remove the probe module 2 Detach the plug in head of the thermocouple from its mounting using a screwdriver and pull the thermocouple from the probe shaft 3 Lead a new thermocouple into the probe shaft until the plug in head engages 4 Fit probe module on the handle and engage it in place J Questions and answers 49 J Questio
53. transfer 1808 must be in Data Mode DaB 1 Press function key t308 The values recorded by the smoke tester are transferred 2 Once all values have been transferred select function key LOK J Entering the heat carrier temperature gt Heat carrier Change gt Enter the value gt OK J Copying values to the Flue gas menu The values are not shown on the instrument s display In the menu Flue Gas they can a be stored and or printed in a measurement protocol together with the readings from a flue gas measurement or transferred to a PC gt OK Copy readings gt LOK J The Measurements menu is opened G 2 5 Gas flow rate The Gas flow rate function is only available if the activated fuel is a gas Calling up the function gt Measurements Gas flow rate gt OK Measuring 1 Enter the measurement period Sample time Change Enter the value 18 36 or 180 seconds LOK 2 Start measuring Start Note the counter status of the gas counter The remaining measurement period is displayed When the measurement period has lapsed a long beep is emitted The last 5 s are indicated by a short beep 3 Enter the flow rate Gasflow gt Enter the value gt LOK J The calculated gas burner output is displayed 4 Copy the values to the Flue gas menu OK Copy readings LOK J
54. uarantee correct readings 3min K Technical data 51 Parameter Measuring range Accuracy Resolution 1901 Pabs 600 1150hPa 10hPa 1hPa Temperature NiCrNi 40 1200 C 0 5 C at 0 0 99 C 0 1 C at 40 0 999 9 C depends 0 5 of reading in rest of range 0 1 C at1000 C 1200 C on probe Efficiency 0 120 0 1 Flue gas loss 0 99 9 0 196 Flue gas dewpoint 0 99 9 C 0 196 C02 determination 0 C02 max 0 2 Vol 0 1 Vol lt 40s Calculated from 02 1 Response time 90 recommended minimum measurement duration to guarantee correct readings 3min For activated single dilution slot 2 factor 5 Parameter Measuring range Accuracy Resolution CO H2 comp 700 50000ppm 10 of reading additional error 1ppm COlow H2 comp 300 2500ppm 10 of reading additional error 0 1ppm S02 500 25000ppm 10 of reading additional error 1ppm NO 500 15000ppm 10 of reading additional error 1ppm NOlow 150 1500ppm 10 of reading additional error 0 1ppm With activated dilution of all sensors optional factor 2 Parameter Measuring range Accuracy Resolution 1901 02 0 25Vol 1Vol of reading additional error 0 4 99Vol 0 01Vol lt 20s 0 5Vol of reading additional error 5 25Vol CO H2 comp 700 20000ppm 10 of reading additional error 1ppm COlow H2 comp 300 1000ppm 10 of reading additional error 0 1ppm N02 200
55. ument Expose probe to fresh air and start flue gas analysis Parameter Concentration ppm Measurement duration min Recommended rinsing time min co 50 60 5 100 30 5 200 20 10 500 10 10 1000 10 15 2000 10 20 4000 5 30 8000 5 60 COlow 10 60 5 20 30 5 50 20 10 100 10 10 200 10 15 500 10 20 NO 50 60 5 100 45 5 200 30 5 500 20 10 1000 10 10 2000 10 20 3000 5 30 NOlow 10 60 5 20 45 5 50 30 5 100 20 10 200 10 10 300 10 20 N02 10 60 5 20 45 5 50 30 5 100 20 10 200 10 10 500 10 20 S02 50 60 5 100 30 5 200 20 10 500 15 10 1000 10 10 2000 10 20 5000 5 40 58 L Accesssories spare parts L Accessories spare parts Designation Article no Modular flue gas probes Modular flue gas probe 335mm 500 C thermocouple 0 8mm 0600 9766 Modular flue gas probe 700mm 500 C thermocouple 0 8mm 0600 9767 Modular flue gas probe 335mm 1000 C thermocouple 0 8mm 0600 8764 Modular flue gas probe 700mm 1000 C thermocouple 0 8mm 0600 8765 Modular flue gas probe with preliminary filter 335mm 1000 C thermocouple 0 8mm 0600 8766 Modular flue gas probe with preliminary filter 700mm 1000 C thermocouple 0 8mm 0600 8767 Probe modules accessories for modular flue gas probes Module probe shaft 700mm 500 C thermocouple 0 8mm 0554 9767 Module probe shaft 335mm 1000 C thermocouple 0 8

Testo 340 portable flue gas analyzer user manual

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