Hammer Union Pressure Transmitter User Manual
Contents
1. YIM ul OGZ peeoxe jou ease snopsezey uoU 2 LIND NO 13971 M3d LNONId WALOV ld Od aiqeo 17 07 1 5 ojos 9060 10 z 00 0 y saeg s ieJnjoejnueu eq pue YN SNOGYVZVH SNOGYVZVH NON Hu 3968 09 OPA BZ IN 3415 0 5 gt d3MOd WO LNNHS LAdLAO 20AS O NOINN S3JWWVH uuuu uuuuuu Nd syonpojd VIV 3468 09 YWOLL 86 IN SNOGYVZVH NON Li TYNOIS gua 0 _ S598 7 Ti E WO LNAHS 104100 33AWVH 2 98 OL 0 9 v gil 0 O 3 02 1 SSVIO NI NOLLVTIVLSNI ONY 0 SdnON9 NOISIAIG SSY10 NI NOLLWTIVLSNI Ple 1 20 90 ______ 00 Herz wr 0 5 43080 JONVHO 0530 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com CSA Certificate of Compliance2. Certificate of Compliance Certificate 1916494 Master Contract 237484 Project 2703264 Date Issued September 15 2014 Issued to Automation Products Group Inc 1025 West 1700 North Logan UT 84321 USA Attention Karl Reid The products listed below are eligible to bear the CSA Mark shown with adjacent indicators C and US for Canada and US or with adjacent indicator US for US only or without either indicator for Canada only Andrew Redeker Issued by Andrew Redeker US PRODUCTS CLASS 2258 04 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Hazardous Locations CLASS 2258 84 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Hazardous Locations Certified to US Standards Class I Division 1 Groups C D Class I Zone 0 Ex ia IIB 4 ia T4 Hammer Union Model HU Ln IS Where Ln L1 L3 L24 1 27 Temperature Code Rating T4 Ambient range 40 C to 85 C Enclosure Type IP65 and IP67 Maximum Working Pressure 20 000 PSI Installed as per Drawing 9002460 Intrinsically Safe with the following Entity Parameters Vmax Ui 28Vdc DQD 507 Rev 2012 05 22 Page 1 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Certificate 1916494 Master Contract 237484 Project 2703264 Date Issued September 15 2014 Imax 11 Pmax Pi IW Ci 60 89nF Li 7 7mH Notes 1
3. Warranty is specifically at the factory Any on site service will be provided at the sole expense of the Purchaser at standard field service rates All associated equipment must be protected by properly rated electronic electrical protection devices APG Shall not be liable for any damage due to improper engineering or installation by the Purchaser or third parties Proper installation operation and maintenance of the product becomes the responsibility of the user upon receipt of the product Returns and allowances must be authorized by APG in advance APG will assign a Return Material Authorization RMA number which must appear on all related papers and the outside of the shipping carton All returns are subject to the final review by APG Returns are subject to restocking charges as determined by APG s Credit Return Policy Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com APG EBEN ao Chapter 1 Specifications and Options e Dimensions Hammer Union with 1502 Fitting 5 2 lt 52 Sansa Specifications Performance Pressure Ranges Analog Output Over Pressure Burst Pressure Life Accuracy Linearity Hystereses amp Repeatability Thermal Zero Shift Thermal Span Shift Environmental Operating Temperature Compensated Temperature Enclosure Protection Electrical Supply Vol
4. 20K 0 20 000 psis 2002 fitting only K1 With protective assembly Consult factory C Electrical Connection 4 20 mA Output Options 4 pin Mini w Shunt Cal 2 5 pin Mini w Shunt Cal 1 E6 3 pin Turck Minifast RSFVL36 7 4 pin Reverse Bayonet w Shunt Cal OES 5 pin Threaded MS3102 w Shunt OES 3 pin Threaded MS3102 1 4 pin Threaded MS3102 E13 7 pin Jupiter Souriau w Shunt Cal O E15 6 pin Bayonet w Shunt Cal 8 4 pin Rota w Shunt Cal 0 4 pin Turck minifast P RSFV 40 0 3 8 6 pin Bayonet E40 3 pin Bayonet w Shunt Cal E45 6 pin Bayonet w Shunt Cal 0 5 VDC Output Options 4 4 pin Threaded 2 6 pin Bayonet w Shunt Cal 4 20 mA Direct Wiring Options 5 1 2 NPT coupling flying leads E10 Junction Box 1502 fitting only E17 1 2 NPT coupling 10 cable flying leads Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Electrical Connectors and Pinout Table Face view of male connector on HU ZA Red Wire 8 S Black Wire 2 Yellow Wire 3 Pin Threaded 3 Pin 4 Pin 5 Pin Flying Leads amp Terminal Strip Wiring MS3102 Bayonet Mini Style Mini Style Connector Connector Connector Connector 0 4 Pin Reverse Bayonet Connector Turk Minifast P RSFV 40 0 3 Connector Turk Minifast RSFVL 36 Connector 4 Pin Threaded MS31
5. Suffixes are added to indicate options not affecting safety 2 This device must be connected to a NRTL approved safety barrier located in a safe area Notes APPLICABLE REQUIREMENTS C22 2 No 0 10 General Requirements Canadian Electrical Code Part and Non Incendive Equipment for se in Hazardous Locations xplosive Atmospheres Part 0 Equipment General requirements xplosive Atmospheres Part 11 Equipment protection by intrinsic safety 1 22 2 No 60529 05 Degrees of protection provided by enclosures IP Code nergy Management Equipment Safe Apparatus and Associated Apparatus for use in Class I II Division 1 Hazardous Classified Locations lectrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements lectrical apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety 1 Code DQD 507 Rev 2012 05 22 Page 2 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com EC Declaration of Conformity EC Declaration of Conformity x Manufacturer s Name Automation Products Group Inc Address 1025 West 1700 North Logan UT 84321 Tel 435 753 7300 Fax 435 753 7490 Email sales apgsensors com Web www apgsensors com Declares that the product Product Name HU L24 IS nnK PSIS Enn Pnn Knn Bnn Pressure Transducer Conforms to ATEX Directive 94 9 EC EC Type Exami
6. 02 Connector 4 20 mA Output Direct Wiring ES E10 Flying Lead Wires Junction Box 1502 only 17 Flying Lead Wires Wire 1 2 NPTM Coupling 1 2 NPTF Cable Entry 1 2 NPTF Coupling Red Signal Signal Signal Black Signal Signal Signal Yellow Shunt Cal Shunt Cal Shunt Cal 5 Pin Threaded 6 Pin MS3102 Bayonet Connector Connector 0 to 5 VDC Output 4 20 mA Output E3 E14 E1 E2 E6 E7 E8 E9 4 pin MS3102 6 pin Bayonet 4 pin Mini Style 5 pin Mini Style pin Turck 4 pin Bayonet 5 pin MS3102 3 pin MS3102 Pin Electroplate Nickel Stainless Steel Nickel Plated Zinc Nickel Plated Zinc Stainless Steel Stainless Steel Stainless Steel Stainless Steel A 1 Power Power Signal Signal No Connection Power Signal No Connection No Connection B 2 Power Signal Signal Signal Power Signal Power Signal Power Signal Power Signal C 3 Signal Power Shunt Cal No Connection Power Signal Shunt Cal Power Signal Power Signal D 4 Signal Signal No connection Shunt Cal No Connection Shunt Cal E 5 5 Shunt Cal No Connection No Connection F Shunt Cal Note Mating connectors sold separately E11 E13 E15 4 20 mA Output E18 E20 E28 E40 E45 4 pin MS3102 7 Pin Jup Souriau 6 pin Bayonet 4 pin ROTA 4 pin Turck 6 Bayonet 3 pin Bayonet 6 pin Bayonet Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Ste
7. Hammer Union Pressure Transmitter User Manual For The HU L24 amp HU L27 Doc 9002480 Rev B2 02 15 Table of Contents 1 Warranty and Chapter 1 Specifications and 5 1 1 1 Model Number COMET AON 2 3 Chapter 2 Installation and Removal Procedures and Notes 4 100615 Ig Me T 4 PY SICA Installation MERERI TN 4 Electrical Installation 4 R moval 4 Chapter 3 Maintenance 5 5 and 5 Chapter 4 Hazardous Location Installation and Certification 6 Intrinsically Safe 6 CSA Certificate of ComplialiCe iiicenisi coniusdstesasdetsscadendenesssssaretxeistuteeacanneedeadsueacetavandsigetssaces 7 8 EC Declaration Of 9 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com APG Introduction Thank you for purchasing a Hammer Union Pressure Transmitter from APG We appreciate your business Please take a few minutes to familiarize you
8. el Stainless Steel Stainless Steel 1 No Connection Power Signal Power Signal Power Signal Power Signal Power Signal Power Signal Power Signal 2 Power Signal Power Signal Power Signal Power Signal Power Signal Power Signal Power Signal Power Signal 6 3 Power Signal No Connection No Connection Case Ground No Connection No Connection Shunt Cal No Connection 4 0856 Ground No Connection Case Ground Shunt Cal Case Ground No Connection Case Ground E 5 Shunt Cal Shunt Cal No Connection Shunt Cal F 6 No Connection Shunt Cal No Connection No Connection G 7 No Connection Note Mating connectors sold separately APG Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Chapter 2 Installation and Removal Procedures and Notes Tools Needed You will need the following tools to install your 1502 or 2002 2202 Hammer Union Pressure Transmitter Ahammer 1502 or 2002 2202 wing nut dd DANGER Mismatched unions and nuts can result in dangerous or hazardous equip ment failures Always check identifications on both union pieces and nuts prior to installa tion Only use pieces with matching union figure numbers sizes and pressure ratings Physical Installation Ensure mating union faces are clean dry and free of debris Mate your Hammer Union Pressure Transmitter onto the socket Place the wing nut on the Tra
9. nation Certificate Sira 13ATEX2023 Sira 0518 Sira Certifcation Service Rake Lane Eccleston Chester CH4 9JN England Description of Equipment or Protective System The equipment measures a Pressure and provides a 4 20mA output signal proportional to the measured Pressure Series HU L24 Series Conforms to the following Standards EN 60079 0 2012 EN 60079 26 2007 EN 60079 11 2012 Markings ATEX Ex II 1G Ex ia IIB T4 Ga Ta 40 C to 85 C Supplementary Information The product described in this Declaration of Conformity complies with the Applicable European Directives and relevant sections of the Applicable International Standards The signature on this document authorizes the distinctive European mark to be applied to the equipment described Kal Authorized Signature Karl Reid Product Line Manager Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Automation Products Group Inc Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com
10. nsmitter and spin into place Hammer the wing nut until tight e Electrical Installation Check the pinout table on your Hammer Union Pressure Transmitter against your order Check that your electrical system wiring matches the pinout table on your Hammer Union For instruments with connectors make the connection Otherwise attach your wire to the provided terminal strip Calibration Shunt Procedure APG s Hammer Union Pressure Transmitters provide a true 20 0 mA calibration shunt output when 10 to 28 VDC is applied to the designated Shunt Cal pin See the pinout chart on your Hammer Union Pressure Transmitter s label For some standard pinouts see Electrical Connectors and Pinout Table in Chapter 1 e Removal Instructions Removing your Hammer Union Pressure Transmitter from service must be done with care It s easy to create an unsafe situation if you are not careful to follow these guidelines Make sure the pressure is completely removed from the line where your sensor is installed Follow any and all procedures for safely isolating any media contained inside the line or vessel Remove the Hammer Union wing nut Remove your Pressure Transmitter e Clean the sensor s fitting and diaphragm of any debris see above instructions and inspect for damage e Store your sensor in a dry place at a temperature between 40 F and 180 F 4 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apg
11. rself with your Hammer Union and this manual APG s Hammer Union Pressure Transmitter is extremely rugged and designed for the environments of land based and offshore drilling installations It is designed specifically for use with the 1502 and 2202 Hammer Wing Union These units are constructed from materials designed for service with highly abrasive and corrosive media and comply with new NACE standards Reading your label Every APG instrument comes with a label that includes the instrument s model number part number serial number and a wiring pinout table Please ensure that the part number and pinout table on your label match your order The following electrical ratings and approvals are also listed on the label Please refer to the Certificate of Compliance and Declaration of Conformity at the back of this manual for further details Electrical ratings Input 10 to 28 VDC Output 4 20 mA 0 5 VDC per order Class 1 Division 1 Groups C D Class Zone 0 Ex ia IIB T4 40 C to 85 C Enclosure Type IP67 AEx ia IIB T4 40 C to 85 C Enclosure Type IP67 Vmax U 28VDC Imax 110mA Pmax P 1W 60 89nF L 7 mH The following approvals only apply to the 124 4 20mA version ATEX Directive C 6 Sira 13ATEX2023 1G Ex ia IIB T4 Ga Ta 40 C to 85 C lt 28 V I gt 110 mA P lt 1 W gt 60 89 nF L lt 7 7 mH IECEx CSA 13 0004 Ex ia IIB T4 Ga IMPORTANT Hammer Union Pre
12. rtificat Installation an Hazardous Locat Chapter 4 lagram D iring lly Safe W insica Intr REV SHEET DOCUMENT NO CAGE CODE 1 9002460 02450 8 2152006 W405 30 133 1 25 10N 00 LO 0982006 SNOINWA 09720 py NM ON ON 3000 39v2 3215 IUE 319NV AdO8 CAIsILON QNV Q3ZlJOHAlnV X3lV JHL lvAOsddV ANVdWOO SHL OL 10 YO AVM ANY NI Qq3Sn 38 LON ONY QNVW3GO NOdf LLL ss p inOR ir 10N 00 ATIVOISNIMINI VSO S00T 53979 0 SNIMVad 90 1z v0 NWIOL Hanol 23919 Z 38 LON HYVIN NV901 GaIINGSHOS XILV 0027929988 dnog Qo NO 1 dNOYD SLONGOYd NOLLVMOLQY VSN uen 90 12 40 jo JHL SI SIHL 0041 159M 920 ava 031319395 SSIINn WILNIOIINOD 4 1 1 AV SIN3NOdNOO JO 15805 ONINYVM suoneoo ueipeue Wed apop 3 ueipeue 1 5 95708 07 OIN
13. sensors com APG dd DANGER Removing your Hammer Union Pressure Transmitter while there is still pressure in the line could result in injury or death Chapter 3 Maintenance General Care Your Hammer Union Pressure Transmitter is designed to be maintenance free As such there are no customer servicable parts on or in the device However in general you should Avoid touching the diaphragm Contact with the diaphragm especially with a tool could permanently shift the output and ruin accuracy Clean the diaphragm or the diaphragm bore only with extreme care If using a tool is required make sure it does not touch the diaphram Repair and Returns Should your Hammer Union Pressure Transmitter require service please contact the factory via phone email or online chat We will issue you a Return Material Authorization RMA number with instructions Phone 888 525 7300 Email sales apgsensors com Online chat at www apgsensors com Please have your Hammer Union Pressure Transmitter s part number and serial number available See Waranty and Warranty Restrictions for more information IMPORTANT All repairs and adjustments of the Hammer Union Pressure Transmitter must be made by the factory Modifing disassembling or altering the Hammer Union Pressure Transmitter on site is strictly prohibited Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com d Ce
14. ssure Transmitter MUST be installed according to drawing 9002460 Intrinsically Safe Wiring Diagram on page 10 to meet listed approvals Faulty installation will invalidate all safety approvals and ratings APG Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com iii Warranty and Warranty Restrictions APG warrants its products to be free from defects of material and workmanship and will without charge replace or repair any equipment found defective upon inspection at its factory provided the equipment has been returned transportation prepaid within 24 months from date of shipment from factory THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No representation or warranty express or implied made by any sales representative distributor or other agent or representative of APG which is not specifically set forth herein shall be binding upon APG APG shall not be liable for any incidental or consequential damages losses or expenses directly or indirectly arising from the sale handling improper application or use of the goods or from any other cause relating thereto and APG s liability hereunder in any case is expressly limited to the repair or replacement at APG s option of goods
15. tage Output Signal 21 C Masterials of Construction Wetted Materials Enclosure Mechanical Pressure Connection Weight Hammer Union with 2002 2202 Fitting Model HU Lnn IS nnK PSIS gt SE Gas EG So 30 ZAR One 7 5 00 A 5 45 0 to 20K PSIS Per Part Number 4 20mA 0 5VDC 1 5X Full Scale or limit of fitting whichever is less 3 0X Full Scale or limit of fitting whichever is less 10 million cycles minimum 0 25 of Full Scale BFSL 0 026 FSO C 0 01 FSO F 0 026 FSO C 0 01 FSO F 40 to 85 C 40 to 185 F 40 to 65 C 40 to 150 F IP67 10 28 VDC on sensor 4 20 mA 3 30 max to 5 VDC mA max Incoloy 925 NACE MR 01 75 and ISO 15156 3 316L Stainless Steel WECO standard 1502 2002 2202 or equivalent 2 3kg 5 10 Ibs Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Model Number Configurator Part Number HU 15 PSIS D A Output D Fitting 4 4 20 P34 Large HU 1502 Weco fitting o L27 0 5 VDC P35 Small HU 2002 2202 Weco fitting P36 Large Welded HU 1502 Weco fitting B Pressure Range P37 Small Welded HU 2002 2202 Weco fitting 15K 0 5 000 psis o 6K 0 6 000 psis 10K 0 10 000 psis No options standard 0 15K 0 15 000 psis K7 With handle
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