Installation Manual (PDF Format)
Contents
1. Power Input 2 Terminals for DC Powered Units 3 Terminals for AC Powered Units Relay Outputs Relay Outputs K1 K2 K3 K4 K5 Figure 2 Rear Terminal Layout General Wiring Guidelines 1 Keep all signal wires as short as possible 2 Use shielded cable for signal wiring 3 Connect shielded cable drain wires to earth or machine ground 4 Do not bundle signal wires with power wiring 4 For more information visit www durant com IM05401001E 57550 900 01 E T N Electrical December 2003 Fusion Series Power In 10 30v DC gt 15 VA No Internal Fuse External Fuse Size U S European 2 0A 50V UH T2A 50V Time Delay Time Delay Figure 3 DC Power Input for DC Powered Model 57550400 Terminal ratings 10A 380V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V TIN 78 ficosood te Ge Ged2. GEEEEEEEE EEE Q A Ne Cy Power In 85 265V AC 47 63 Hz 20 VA No Internal Fuse External Fuse Size U S European 0 2A T200 mA 250V H 250V Time Time Delay Delay Figure 4 AC Power Input for AC Powered Model 57551400 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V 1M05401001E 57550 900 01 For more information visit www durant com Fusion Series E T N Electrical December 2003 High Speed Counter Input Terminal Identification Input 115 Count Input A Input 116 Count Input B HHHHEHA Input 117 Reset Input Sensor Power Out Hag E5 12V DC 10 75 mA max short circuit protected Typical Count Input Wiring Match DIP Switch Settings to Input NPN Contact PNP Mag 30V DC Max Pickup A B gt A B Reset Reset A UE L A B For 95 130V AC DC signals use Durant 36059450 input module or equivalent Figure 5 High Speed Counter Inputs 115 117 and DIP Switches Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V DIP Switch pirena i ZAINI 4 PIU
3. ZEN E65 D G Typical Transistor and Analog Out Wiring Match DIP Switch Settings to Input Transistor Out 4 20 mA Out 0 10V Out V 30V DC Max K8 4 K9 lt gt 4500 gt 25000 tO Analog 4 Analog lt 4 Out Return Out Return K6 K7 gt 150 mA Max Ground gt V Suppress inductive loads with a diode 1N4004 or equivalent Figure 11 Transistor and Analog Outputs K6 K9 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V Receive Data Out Pin 2 Transmit Data In Pin 3 gt Data Ter minal Ready In Pin 4 72 Ground Pin 5 EG EN Gr Ea m D EG p kea eZ Figure 1 Mating connector DB 9P 2 RS 232 Serial Port DCE polarity 1M05401001E 57550 900 01 For more information visit www durant com E T N Electrical Fusion Series December 2003 Figure 13 RS 485 Ser
4. E TeN Electrical Fusion Series Installation Manual Industrial Control Unit Model 57550 400 Model 57551 400 New Information December 2003 Durant C 123456 Pi 654321 B 378 RUN STOP _JOG__CROP_ IM05401001E 57550 900 01 For more information visit www durant com Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this
5. 26 9k Ohms mag pickup Response 140 Hz or 14 kHz for sinking push pull or mag pickup inputs 60 Hz or 6 kHz for sourcing only inputs All frequencies based on 50 50 duty cycle 6 kHz maximum sustained count speed Analog Number 4 Type 4 20 mA and two 0 10V DC Accuracy 0 5 FS and 200 PPM C Impedance 100 Ohms current input 1 27M Ohms voltage input Overrange 45 mA maximum current input 20V maximum voltage input IM05401001E 57550 900 01 For more information visit www durant com 11 Fusion Series E T N Electrical December 2003 Table 2 Fusion Technical Data continued Description Specifications Outputs Power 24V DC 15 100 mA maximum short circuit protected 12V DC 10 75 mA maximum short circuit protected Relays Number 3 Form C 2 Form A Contacts 5A 250V AC 30V DC Isolation 2300V AC Transistors Number 2 Type NPN Darlington Ratings 150 mA maximum ON current 30V DC maximum OFF voltage Analog Number 2 short circuit protected Type 4 20 MA z450 Ohms O 10V 52500 Ohms Accuracy 0 5 FS and 200 PPM C Common Mode Voltage Rating 250V AC Isolation 2300V AC RS 232 Connector DB 9S Polarity DCE Baud Rate 1200 19200 RS 485 Connector 6 wire RJ 12 phonejack Baud Rate 1200 19200 Data Retention Program Data Type Non volatile Duration 100 Years no batteries Real Time Clock Type Capacitor Charge Time 3
6. Through advanced product development world class manufacturing methods and global engineering services and support Eaton Electrical provides customer driven solutions under brand names such as Cutler Hammer Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www eatonelectrical com Eaton Corporation is a global diversified industrial manufacturer with 2002 sales of 7 2 billion that is a leader in fluid power systems electrical power quality distribution and control automotive engine air management and fuel economy and intelligent drivetrain systems for fuel economy and safety in trucks Eaton has 51 000 employees and sells products in more than 50 countries For more information visit www eaton com Eaton Electrical Durant Products 1000 Cherrington Parkway 901 S 12th Street Moon Township PA 15108 4312 Watertown WI 53094 USA USA tel 1 800 525 2000 tel 1 920 261 4070 www eatonelectrical com tel 1 800 540 9242 www durant com 2003 Eaton Corporation All Rights Reserved Printed in USA Publication No IM05401001E 57550 900 01 CPG December 2003 E T N Electrical
7. IM05401001E 57550 900 01 For more information visit www durant com 1 Fusion Series E T N Electrical December 2003 Gessi Description The Durant Fusion from Eaton Electrical is an industrial control unit consisting of a high speed count control module and a logic control capable of processing up to 100 rungs of ladder logic The Fusion also features a multi line alphanumeric display and 18 front panel input keys as an operator interface Configuration programming may be done using the display and keys or may be accomplished by serially downloading from a PC Count Module The count module has two dedicated count inputs and a high speed reset input These inputs can be simultaneously used as ladder logic input contacts The unit has 10 discreet control inputs that can be used as counter control inputs and or ladder logic inputs Four analog inputs two 4 20 mA and two 0 10V are dedicated to ladder comparators only The Fusion has three form C and two form A relay outputs and two NPN transistor outputs These outputs can be individually assigned to counter functions or as ladder outputs Two analog outputs one 0 10V and one 4 20 mA are also available These outputs may be used as followers assigned to count or rate functions or as open loop control outputs from the counter or the ladder The high speed count module is capable of counting at a sustained count speed of 6 kHz in any of 13 count modes The module consists
8. Output S qe equivalent for most applications NO Figure 9 Relay Outputs K1 K2 amp K3 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V V Output K4 Com An RC surge suppressor G NO is recommended across om all inductive loads Durant Output K5 NO part number 38091400 or equivalent for most applications Figure 10 Relay Outputs K4 amp K5 Terminal ratings 10A 250V AC wire size 12 24 AWG 3 1 mm 0 24 mm 600V For more information visit www durant com IM05401001E 57550 900 01 E T N Electrical December 2003 Fusion Series Analog Output Return gt Output K9 Output K8 Ground gt Output K7 Output K6 24V DC Transistor Analog Output Terminal Description Output K6 NPN Open Collector Output Output K7 NPN Open Collector Output Output K8 the Positive Side of the Isolated 4 20 mA Output Output K9 the Positive Side of the Isolated 0 10V Output Analog Output Return the Negative Side of Isolated 4 20 mA and 0 10V Outputs Sensor Power Out 24V DC 15 100 mA max short circuit protected at 24V DC with respect to the ground terminal B
9. Figure 6 High Speed Counter Input DIP Switch Set the DIP switches to electrically match the type of input wired to count inputs A and B and the reset input Sink refers to an NPN or contact input as shown in Figure 5 Source refers to a PNP input as shown in Figure 5 For any of the inputs used set all of the switches for that input to the proper setting as determined by Table 1 If a mag input is wired to input A switch 1 must be set to Source Slow response is 140 Hz maximum for NPN push pull and mag inputs and 60 Hz maximum for PNP inputs Fast response is 14 kHz maximum For more information visit www durant com IM05401001E 57550 900 01 E T N Electrical December 2003 Table 1 DIP Switch Settings Fusion Series DIP Switch Number 1 Setting 0 Setting A Input Sink A Input Source A Input Slow Response A Input Fast Response A Input Mag Pickup A Input Single Ended B Input Sink B Input Source B Input Slow Response B Input Fast Response 0 a A N gt Reset Input Slow Response Reset Input Fast Response Typical Control Input Wiring NPN Contact 11 110 psa x 4i For 95 130V AC DC signals use Durant 36059450 input modu
10. Minutes Retention 1 5 Days Human Interface Display Type 128 x 64 pixel graphic LCD with LED backlight Character Size 0 12 high 21 characters per line 6 lines maximum 0 24 high 10 characters per line 3 lines maximum 0 35 high 7 characters per line 2 lines maximum Keys Number 18 Type membrane switches with tactile feedback Real Time Clock Format Seconds minutes hours day and date 12 For more information visit www durant com IM05401001E 57550 900 01 E T N Electrical Fusion Series December 2003 e Warranty Seller warrants that the Products manufactured by it will conform to Seller s applicable specifications and be free from failure due to defects in workmanship and material for one 1 year from the date of installation of the Product or eighteen 18 months from the date of shipment of the Product whichever occurs first In the event any Product fails to comply with the foregoing warranty Seller will at its option either a repair or replace the defective Product or defective part or component thereof F 0 B Seller s facility freight prepaid or b credit Buyer for the purchase price of the Product All warranty claims shall be made in writing Seller requires all non conforming Products be returned at Seller s expense for evaluation unless specifically stated otherwise in writing by Seller This warranty does not cover failure or damage due to storage installation operation or maintenance not
11. ee eens 0 pe List of Tables Table 1 DIP Switch Settings cc cece sadane stinet piktid 7 Table 2 Fusion Technical Data ccc ee eee 11 IM05401001E 57550 900 01 For more information visit www durant com i Fusion Series Safety E T N Electrical Definitions and Symbols WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol lt occurs with either of two signal words CAUTION or WARNING as described below WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Warnings and Cautions WARNING This device is an Open Type Listed Process Control Equipment and must be mounted in an overall enclosure WARNING Disconnect all power before wiring terminals A safety hazard may exist if this precaution is not observed Treat all power and output terminals as hazardous since they may car
12. ial Port Mating connector RJ 12 plug Typical wiring Both commons are connected inside the control as are both RS 485 terminals and both RS 485 terminals Connect all devices on the RS 485 network to to and common to common using three conductor cable For more information visit www durant com IM05401001E 57550 900 01 10 E T N Electrical Fusion Series December 2003 assai Specifications Table 2 Fusion Technical Data Description Specifications Environmental Operation Indoor use to 2000m Temperature 32 to 122 F 0 to 50 C operating 4 to 158 F 20 to 70 C storage Humidity 0 to 85 RH non condensing Vibration 2 5 Gs 30 200 Hz Shock 30 Gs 11 mS half sinewave EMC EN61326 1997 All I O lines except RS 485 lt 30m Front Panel Type 4X indoor use only when mounted with gasket provided Safety UL cUL Listed CE Compliant Mechanical Cutout 138 mm x 68 mm DIN standard Outline 157 mm x 87 mm x 81 mm Panel depth 72 mm maximum Enclosure Polycarbonate ABS Label Polyester Input Power AC Model 85 265V AC 47 63 Hz 20 VA Isolation 2300V AC DC Model 10 30V DC 15 VA Inputs Control Number 10 Impedance 4 75k Ohms to 5V DC Thresholds High 3 5 30V DC Low 0 1 0V DC Counter Number 3 including reset Impedance 4 75k Ohms to 5V DC or 26 9k Ohms to ground Thresholds High 3 5 30V Low 0 1 5V or 200 mV p p to 50V rms
13. in conformance with Seller s recommendations and industry standard practice or due to accident misuse abuse or negligence This warranty does not cover reimbursement for labor gaining access removal installation temporary power or any other expenses which may be incurred in connection with repair or replacement This warranty does not apply to equipment not manufactured by Seller Seller limits itself to extending the same warranty it receives from the supplier Limitation on Warranties for Products Services and Power Systems Studies THE FOREGOING WARRANTIES ARE EXCLUSIVE EXCEPT FOR WARRANTIES OF TITLE AND AGAINST PATENT INFRINGEMENT SELLER DISCLAIMS ALL OTHER WARRANTIES INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE SELLER S SOLE LIABILITY AND BUYER S EXCLUSIVE REMEDY FOR FAILURE OF SELLER TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE BUYER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE IM05401001E 57550 900 01 For more information visit www durant com 13 Fusion Series E T N Electrical December 2003 14 For more information visit www durant com IM05401001E 57550 900 01 Company Information Eaton Electrical Inc is a global leader in electrical control power distribution and industrial automation products and services
14. le or equivalent For 10 32V DC or 15 32V AC signals use Durant 36059451 input module or equivalent Figure 7 Control Inputs 11 110 Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V Analog Input Terminal Identification 111 4 20 mA Input 112 0 10V Input 113 4 20 mA Input 114 0 10V Input Typical Analog Input Wiring 4 20 mA Sensor Control or Powered Powered Loop Loop L gt 24V DC iets gt 111 113 gt Ground 0 10V gt 112 114 gt Ground Figure 8 Analog Inputs 111 114 Terminal ratings 8A 125V AC wire size 16 28 AWG 1 3 mm 0 1 mm 600V IM05401001E 57550 900 01 For more information visit www durant com 7 Fusion Series E T N Electrical December 2003 HBBHHHH EGO BEE RA Com Output K1 NC NO Com An RC surge suppressor Output Kd NC is recommended across NO all inductive loads Durant c part number 38091400 or
15. manual is subject to change without notice Cover Photo Model 57550 400 Durant Fusion E T N Electrical Fusion Series December 2003 Gase Table of Contents LIST OF FIGURES iii is dada a PADA AA DEAN a rea i LIST OF TABLES ab e eas de thd ae bA i SAFETY Definitions and Symbols LL ii Warnings and Cautions eee eee ii INTRODUCTION 0 2222 0 asirar Ea nA e eens 1 DESCRIPTION Count Module 2 LOGIC GCONntIOl evince dredged AA AA 2 Mounting Dimensions LL 3 WIRING AND DIP SWITCHES ccc eee eee eens 4 SPECIFICATIONS a het lee tus wea odes web ade s Oba oe thee Sees ee 11 WARRANTY 0 cc eee nee nent e eens 13 List of Figures Figure 1 Approximate Dimensions in Inches mm 3 Figure 2 Rear Terminal Layout 000 eee ees 4 Figure 3 DC Power Input for DC Powered Model 57550400 5 Figure 4 AC Power Input for AC Powered Model 57551400 5 Figure 5 High Speed Counter Inputs 115 117 and DIP Switches 6 Figure 6 High Speed Counter Input DIP Switch LL 6 Figure 7 Control Inputs 11 110 0 0 cece eens 7 Figure 8 Analog Inputs 111 114 7 Figure 9 Relay Outputs K1 K2 amp K3 0 0 eens 8 Figure 10 Relay Outputs K4 amp K5 eens 8 Figure 11 Transistor and Analog Outputs K6 K9 LL 9 Figure 12 RS 232 Serial Port DCE polarity n onana aaan a 9 Figure 13 RS 485 Serial Port 0 0 0 ccc e
16. of a ratemeter and three counters a main counter a totalizer and a batch counter The six digit main counter has up to five presets plus prewarn The eight digit totalizer and six digit batch counter each have a single preset and the five digit ratemeter has two presets Presets can be pre loaded as parameter sets for programming recipes or for job stacking Up to 10 parameter sets are available Both the main counter and the totalizer are bi directional for up down counting and can be reset to zero or to a selected offset value The batch counter counts up only and can be reset to zero only Logic Control The ladder logic processor can process a program of up to 100 rungs Each rung can contain up to six contacts and one coil In addition to the 10 control inputs and three high speed count inputs contacts also include one power up signal e 11 front panel keys e eight analog comparators for use with the four analog inputs e eight real time clock comparators seven digital and two analog outputs e 16 memory bits e 16 display and print messages e eight counters e eight timers e one totalizer preset one batch counter preset and two ratemeter presets from the high speed counter 2 For more information visit www durant com IM05401001E 57550 900 01 E T N Electrical December 2003 Coil types include 16 memory bits eight counters eight timers Mounting Dimensions seven digital and two analog out
17. puts 16 display and print messages seven high speed counter inputs nine high speed counter output unlatches nine high speed counter output latches WARNING This device is an Open Type Listed Process Control Equipment and must be mounted in an overall enclosure Fusion Series 5 33 135 5 __ _ gt a a NO ooo TOTO PIYA HA He z NIN 68T L 9 Ave 0000000 alla TneziuT 000000 Fassa 00000 Tasscosrezio 000000000000 NLA 00t LSSLSN d oleng 0 375 9 5 Max Panel Thickness A a N Durant C1 123456 EJE P1 654321 F5 i 3 42 B B78 5 86 9 RUN_STOP_UDG__CROP_ DE ne Clear 5 Enter Ad 6 18 157 Ga lt lt 5 433 0 039 e 13811 Recommended Panel Cutout AHAH 2 677 0 028 68 0 7 Ri LA U 2 57 65 3 VII N T 2 50 63 5 gt m 2 79 70 8 gt Figure 1 Approximate Dimensions in Inches mm Mounting Instructions 1 2 Slide unit into cutout in panel 3 Attach mounting clips and screws Tighten screws until the unit is firmly in place DO NOT OVERTIGHTEN screws Once the bezel makes contact with the panel further tightening may break the bezel Slide O ring gasket ove
18. r unit body until it is tucked under the back of the front bezel IM05401001E 57550 900 01 For more information visit www durant com Fusion Series E T N Electrical December 2003 Wiring and DIP Switches All wiring to the Fusion is done to rear terminal de pluggable connectors There are nine headers on the back of the control to accept the wired connectors The input and output terminals are grouped by function such as Power In Outputs 1 3 RS 485 etc in the headers Functions that are not needed for the application are simply left open The same is true for individual terminals on connectors that are not used The wiring to each connector and the designation for each terminal is shown in the wiring diagrams below A WARNING Disconnect all power before wiring terminals A safety hazard may exist if this precaution is not observed Treat all power and output terminals as hazardous since they may carry line voltage A switch shall be included in the building installation e It shall be in close proximity to the equipment and within easy reach of the operator e lt shall be marked as the disconnecting device for the equipment e Switches and breakers in Europe must comply with IEC 947 Transistor and Analog Control RS 232 Analog High Speed Outputs Inputs Serial Port Inputs Counter Inputs RS 485 Serial Port
19. ry line voltage A CAUTION This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference December 2003 For more information visit www durant com IM05401001E 57550 900 01 E T N Electrical Fusion Series December 2003 asi Introduction This manual describes the installation of the Durant Fusion from Eaton Electrical Catalog Numbers 57550 400 10 30V DC and 57551 400 85 265V AC Following a brief description of the control this manual provides mounting and wiring information and specifications A separate user manual Part Number 57590 900 gives programming operating and diagnostic information and may be obtained by contacting the Durant Literature Department at 800 540 9242 option 3 US and Canada or 920 261 4070 option 3 or by fax at 920 261 9097 The user manual is also available from our website at www durant com
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