USER MANUAL OVER-VOLTAGE PROTECTION MODULE USER
Contents
1. USER MANUAL PHILLIPS PHILLIPS AEROSPACE OVER VOLTAGE PROTECTION MODULE USER MANUAL 782 9000 16125 East Gale Avenue Industry CA 91745 U S A Tel 626 855 4600 Fax 626 855 4612 info phillipsaerospace com http Awww phillipsaerospace com OVP User Manual Phillips Aerospace COPYRIGHT Phillips Aerospace Phillips provides this manual as is without warranty of any kind expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose Phillips may make improvements and or changes in the product s and or programs described in this manual at any time and without notice This publication could contain technical inaccuracies or typographical errors Changes are periodically made to the information herein these changes will be incorporated in new editions of this publication Copyright 2007 by Phillips Aerospace The information and or drawings set forth in this document and all rights in and to inventions disclosed herein which might be granted thereon disclosing or employing the materials methods techniques or apparatus described herein are the exclusive property of Phillips Aerospace A Reader s Comment Form is provided at the back of this publication If this form has been removed address comments to Phillips Aerospace Technical Publications 16125 East Gale Avenue Industry CA 91745 Phillips may use or distribute any of the information y2. er possible At a minimum avoid work areas that are potential static sources such as carpeted areas Avoid unnecessary contact with the components on the module Opening of the OVP shielded protective cover voids the manufacturer s warranty Do so only under direction of the manufacturer cs p eus gt aif 2 PROTECTION MODULE MODEL 782 1000 Page 10 OVP User Manual Phillips Aerospace 2 3 INSTALLATION OF OVP CAUTION Read the entire Users Manual before proceeding with the installation and application of power 1 To power the OVP module connect the supplied AC Wall Adapter to JP1 POWER LED will turn on when the unit is powered 2 Connect input voltage source to the V POS IN J1 and V NEG IN J2 Refer to Table 1 for input voltage limitations OVP Module 782 1000 1 782 1000 2 782 1000 3 782 1000 4 Trip Voltage 50V 200V 50V 74V Amperage 40A 11A 40A 3A Shunt N A N A 0 010 0 250 Resistance Table 1 OVP Module Specification 3 Connect output V POS OUT J3 amp V NEG OUT J4 to the UUT 4 To find out the current passing through the UUT connect a pair of banana plugs between external multi meter and High Shunt J6 and Low Shunt J7 J6 will output the voltage measured on J1 J7 will output the voltage measured on J2 5 With the shunt voltage outputs obtained from previous step use Ohm s law I V R and divide the shunt resistance provided in Table 1 to obtai
3. ial damages of any kind arising out of the purchase installation use or misuse of the product Phillips makes not representation or warranty of any kind either expressed or implied with respect to equipment operation or procedures Any action the user may take in reliance upon the operation or accuracy of this equipment shall be taken solely at the user s own responsibility and risk Please notify the Phillips sales department at 626 855 4600 to obtain a Return Material Authorization RMA number prior to return of a product under the terms of this warranty Notification is to include the Model and Serial numbers of the product along with full details of the problem Modules returned should clearly show the RMA on the outside of the package Page 3 OVP User Manual Phillips Aerospace OVP USER MANUAL Revision Number 1 0 Revision Date 02 14 07 Doc Reference Number 782 9000 Author B WANG Phillips Aerospace Corp 16125 East Gale Ave Industry Ca 91745 Voice 626 855 4600 Fax 626 855 4612 Web www phillipsaerospace com E Mail info phillipsaerospace com Page 4 OVP User Manual Phillips Aerospace AMENDMENT NOTICE Phillips Aerospace makes every attempt to provide up to date manuals with the associated equipment Occasionally changes are made to the equipment wherein it is necessary to provide amendments to a manual If any amendments are provided for this manual they are printed on colored paper and wil
4. l be provided with the module and the manual NOTE The contents of any amendment may affect operation maintenance or calibration of the equipment Page 5 OVP User Manual Phillips Aerospace INTRODUCTION This manual describes the operation and use of the Phillips Model Over Voltage Protection module Part Number 782 1000 Contained within this manual are the physical and electrical specifications installation and startup procedures and functional description Also included are the configuration and programming guidelines to adequately use this produce This manual is based on a low level register access and is written in such a manner to provide understanding to the user based on this type of access If a driver is provided please refer to the driver documentation for instruction using the higher interface provided by the driver OVER VOLTAGE PROTECTION MODULEN MODEL 782 1000 Page 6 OVP User Manual Phillips Aerospace TABLE OF CONTENTS VME VXI MODULE WARRANTY cernerent nennen nnne nnnnn innen nnn nnne 3 AMENDMENT kr Xn tu uk ae ax ria Qr a Cr naa 5 NOTE 5 INTRODUCTION seres nu D aprE DU oH ds Der oeae QA LUE E DEN URN S OE 6 1 0 GENERAL DESCRIPTION aon cita ds entkquas ds be pius brucia s Cock bras cx dubia ase 8 11 PURPOSE OF EQUIPMENT nanc rra rne a
5. l or tape the bag to insure moisture proof closure When sealing the bag keep trapped air volume to a minimum The shipping container should be a rigid box of sufficient size and strength to protect the equipment from damage If the module was received separately from a Phillips system then the original module shipping container and packing material may be re used if it is still in good condition Page 13
6. n the current passing through the UUT 6 Power on your input voltage Depending on the module s trip voltage the module will cut output voltage to the load to OV and FAULT LED will be on Note the trip voltage will be precise to the 1 of the specified trip voltage 7 lf using external control connect a male 6 PIN DIN connector cable to J5 Control Refer to Figure 1 for details 6 7 8 a tis es i Figure 1 6 pin DIN connector pin out 8 To turn off the FAULT LED when it s on a reset is necessary When performing reset first lower the input voltage to below the trip voltage and press and hold the RESET button until FAULT LED turns off Page 11 OVP User Manual Phillips Aerospace 9 Reset can also be performed remotely by performing external reset When performing external reset connect the male 6 PIN DIN cable to the module and short PIN 1 amp 3 until FAULT LED turns off Refer to Figure 1 for pin out SCRIPTION OVERVOLTAGE PROTECTION MODULE CONFIG SIN TRIP J6 J7 ART NO 782 1000 HIGH LOW J5 IFR PHILLIPS AEROSPACE CONTROL SHUNT SHUNT VPOSIN VNEGIN VPOSOUT VNEGOUT y DC INPUT POWER 4 2 12VDC lt 2 500mA JP1 WVV EMVYVLIAVE PAW EES LIVE ED h MODEL 782 1000 PHILLIPS Page 12 OVP User Manual Phillips Aerospace 2 4 PREPARATION FOR RESHIPMENT If the module is to be shipped separately it should be enclosed in a suitable water and vapor proof anti static bag Heat sea
7. nra ain annu cran aura rin 8 1 2 SPECIFICATIONS OF EQUIPMENT eere 8 1 2 1 KEY SPECIFICATIONS is 4 cavas rna nk ed ka tinea n enirn nr 8 1 2 2 MECHANICAL acsi pacing apreqedu ave i opue DCKIAIIM CbNVISUS Pr ERA UEC 9 1 2 3 ENVIRONMENT AL seie suae Fix Con ada iecur 9 2 0 10 2 1 UNPACKING AND INSPECTION nnnnnnnnnnnvvnnnnnnnnvennnnnnnnvennnnnnnnvennnnnnnee 10 2 2 HANDLING PRECAUTIONS eene nennen nnn 10 23 INSTALLATION OF OVP nascantur raa a t ie 11 2 4 PREPRATION FOR RESHIPMENT eere 13 Page 7 OVP User Manual Phillips Aerospace 1 0 GENERAL DESCRIPTION 1 4 PURPOSE OF EQUIPMENT The Over Voltage Protection OVP module created by Phillips Aerospace protects the load from critical damages that might be caused by high input voltages 1 2 SPECIFICATIONS OF EQUIPMENT The module contains a solid state switch that opens when the main input voltage is higher than the specified limit It is activated when the main voltage is lower or equal to the limit 1 2 1 KEY SPECIFICATIONS e Power 12v 500mA e Connectors o In Out Banana Jacks o Shunt Signatron 2MJ 20416000 18 amp 2 relay cont
8. ou supply in any way that it believes appropriate without incurring any obligations whatsoever Page 2 OVP User Manual Phillips Aerospace VME VXI MODULE WARRANTY Phillips Aerospace Corp warrants its VME VXI products to be free from defects in material and workmanship for one 1 year from date of shipment Phillips will repair or replace the defective product without charge within the warranty period provided the defective item is shipped freight prepaid to Phillips at 16125 East Gale Ave Industry CA 91745 Phillips will pay return freight charges to any point in the continental United States or Canada Obligations under this warranty shall be limited to repair or replacement at Phillips discretion of any product or part thereof which has been returned by the original purchaser with transportation prepaid and upon examination by Phillips found to be defective Phillips assumes no responsibility for loss or damage to equipment being returned for repair or replacement under the terms of this warranty Equipment which upon examination by Phillips requires repair and replacement of parts thereon as a result of improper installation misuse unauthorized alterations or repairs or user negligence will have such repairs or replacement of parts made at then current rates This warranty does not cover damage caused by misuse neglect accident or improper application and installation Phillips shall not be liable for consequent
9. rol high low 3 amp 4 reset command contact o 5 amp 6 fault indicator out e Capacities o Lowpower 40VDC 5A o High power 190VDC Q 10A e Voltage Trip Accuracy 1 500usec over voltage condition to lines open Shunts o Low Power 25 1 o High Power 25 O 1 Page 8 OVP User Manual Phillips Aerospace Mechanical Mechanical dimensions 1 75 H x 7 8 D 8 25 WN 1 2 2 ENVIRONMENTAL The environmental specifications of the module are Operating Temperature 0 C to 55 C Storage Temperature 40 C to 75 C Humidity lt 95 without condensation Page 9 OVP User Manual Phillips Aerospace 2 0 INSTALLATION 2 1 UNPACKING AND INSPECTION In most cases the OVP is individually sealed and packaged for shipment Verify that there had been no damage to the shipping container If damage exists then the container should be retained as it will provide evidence of carrier caused problems Such problems should be reported to the carrier immediately as well as to Phillips If there is no damage to the shipping container carefully remove the module from its box and anti static bag and inspect for any signs of physical damage If damage exists report immediately to Phillips 2 2 HANDLING PRECAUTIONS The OVP contains components that are sensitive to electrostatic discharge When handling the module for any reason do so at a static controlled workstation whenev
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