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CC-Link System Space Optical Repeater Module User`s Manual
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1. AJ6SBT RPI Segment 4st stage k do ae pa 2nd stage Segment AJ65BT RPI Na Na Bo E Remote station For combination pattern 6 Segment 4 2 sets or more AJ65BT RPIs 3rd stage are not connectable a Combination pattern 1 Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPT Up to two modules Remote station Segment b Combination pattern 2 Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPS or AJ65SBT RPG Two modules one set Remote station Segment E 1st stage a Segment 7 2nd stage E Segment 3rd st a E rd stage E 8 su Segment Segment 1st stage a a Segment 2nd stage ood Bo i Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65BT RPI Two modules one set Remote station Master station AJ65SBT RPT Up to two modules AJ65SBT RPS Four modules two sets or Two modules one set Remote station 10 c Combination pattern 3 Segment Segment 1st stage Segment 2nd stage coca amp d Combination pattern 4 Segment 1
2. 625kbps 2 5Mbps Must not be set 22 ory setting 0 Station number setting switch Tens Station number setting switch Units Application Used to set the station number of the module Also used to set whether the monitor function is used or not Factory setting 0 00 Monitor function is not used 01 to 64 Station number when monitor function is used 65 to 99 Must not be set Lens surfaces Used to make optical communication Terminal block Used to connect the power supply cable and CC Link dedicated cables Termination resistor switch Used to set whether the built in termination resistor 110Q of the module is used or not Factory setting OFF ON Used OFF Not used Module mounting screws Used to fix the module to the mounting bracket Mounting bracket Mounting bracket Used to mount the module Display window mounting screws Used to fix the display window to the module The display window is removed when switch setting is to be made The settings of the transmission speed setting switch and station number setting switches are made valid when the module power is switched from OFF to ON If any switch setting has been changed with the module power ON perform the above operation again 23 4 4 Setting of switches The setting of the switches on the AJ65BT RPI 10A 10B module is described below 1 Transmission speed setting swit
3. ST NO X1 ol TEE clnlepisdeo O m 24V 246 Application or the module condition by observing the state of lighting of the LED Application Indicates that power is ON Indicates that power is OFF Indicates normal communication when the monitor function is used Operation Indicates that a communication error occurred when the indicator monitor function is used or that the monitor function is not LEDs used Indicates that a communication error occurred when the monitor function is used or that the monitor function is not used Indicates normal communication when the monitor function is used Indicates a communication error Indicates a normal status 21 Operation indicator LEDs LED Application Check for the module condition by observing the state of lighting of the LED Name Application SD1 side side ndicates that da ndicates that dai a is being sent to the connection cable a is not sent to the connection cable ON ndicates that dai ndicates that data is being sent to the light output side a is not sent to the ight output side ON OF cable side ndicates that data is being received connection cable ndicates that data is not received from the connection side from the ON OF side side ndicates that da ndicates that dai a is being received rom the light input a is not receive
4. influence of interference light Refer to Section 4 6 3 Amodule B module 1m 3 28ft Install modules alternately and keep at least a distance of at least 1m 3 28ft B module A module gar Adjustment for interference Adjustment 4 light not required for interference light required 1 gene nono Worst case value 2 i Adjustment for interference light required Normal value 1 Distance from other system m Not used Epp ee 00 10 50 100 Optical communication distance m A value obtained when the optical axis of each system is adjusted to nearly the center of the area in which the operation indicator LED R3 turns on A value obtained when the optical axis of the system is slanted toward the other system 20 4 2 2 Installation environment For installation environment refer to Section 3 1 General Specifications 4 3 Names and settings of parts This section explains the part names LED indication definitions and switch and control setting methods of the AJ65BT RPI 10A 10B 5 10 8 8 8 G oo oY o J Oy Expanded view E s oy BRATE ag x olo Pil E 2 ED e 7 Expanded ren 2 ED LERR 10 8 9 8 view 8 TO T olo 3 7 O 3 56 m hn LO et 6 SD1 DA DB DG SLD
5. influence of interference light is identified 2 When the operation indicator LED R1 of A2 is on The influence of interference light is identified Readjust the optical axis of module A1 by making it away from the system 2 c Check for influence of interference light emitted from A2 to A1 1 When the operation indicator LED R1 of A1 is off No influence of interference light is identified 2 When the operation indicator LED R1 of A1 is on Influence of interference light is identified Readjust the optical axis of module A2 by making it away from the system 1 R C Module A1 Module B1 Check that System Rtisoff ang O v 3 ON Interference OFF a ight R ia a nt j a 1 Check that Ri is off Module B2 Module A2 OFF ON 3 29 2 Influence of interference light between module B1 and B2 a Turn on the module B1 and B2 only and turn off the module A1 b Check that R1 is off and A2 Check for influence of interference light emitted from B1 to B2 1 When the operation indicator LED R1 of B2 is off No influence of interference light is identified 2 When the operation indicator LED R1 of B2 is on The influence of interference light is identified Readjust the optical axis of module B1 by making it away from the system 2 Check for influence of interference light emitted from B2 to B1 1 When the operation indicator LED R1
6. of AJ65BTB1 16D AJ65SBTB1 16D AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI and A852GOT Intelligent device module Module allowing transient transmission such as AJ65BT R2 2 SYSTEM CONFIGURATION 2 1 Total configuration The total configuration employed when the AJ65BT RPI 10A 10B module is used is as shown below Segment Master station Remote I O Repeater 1 Intelligent Repeater 1 Bi station the A or B module device station the A or B module EE aa was Bo Segment 1st stage Repeater 1 es ES the B or A module Remote I O Remote Intelligent Remote station device station device station device station Segment 1st stage Local station Remote I O Repeater 1 E station the A or B module g Repeater vl the B or Amodul Remote I O station Remote I O station 4 Repeater the B or A module Termination resistor transmission CC Link dedicated cable E required The A and B modules must be used in pairs The transmission speed of each segment must be matched with that of the master station 2 5Mbps 625kbps 156kbps Up to two stages of segments may be used 1 What is a repeater 2 This is the module for expanding the CC Link system by connecting the segments to each other What is a segment In the CC Link system where repeaters are used the equipment included between terminatin
7. precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference A 1 Design precautions NWARNING Input output could be switched on or off when a problem occurs in the repeater module So build an external monitoring circuit that will monitor any input output signals that could cause a serious accident A CAUTION Use each module in an environment as specified in the general specification in the CPU module User s Manual Usage of the module outside the general specification range may cause electric shock fire malfunction product damage or deterioration Do not have control cables and communication cables bundled with or placed near by the main circuit and or power cables Wire those cables at least 100mm 3 94 inch away from the main circuit and or power cables It may cause malfunction due to noise interference Installation precautions A CAUTION Do not directly touch the module s conductive parts Doing so could cause malfunction or trouble in the module Tighten the module securely using DIN rail or installation screws within the specified torque range Loose terminal screws may cause falling short circuit or erroneous operation If the terminal screws are too tight it may cause falling or short circuit due to damage of the screws When using mul
8. segment of the master station Master Transmission speed 156kbps setting station Segment Max 1200m 3934 43ft po AM Space transmission Max 100m 327 87ft Max K f transmission o Segment 1st stage distance Ri t i Speer Max 1200m 3934 43ft E a2 3 8km pace transmission 12459 02ft Max 100m 327 87ft i Segment 2st stage Remote C i Max 1200m 3934 43ft station 5 Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models there are the following restrictions on the number of connectable repeaters and the number of connected stages Max number of repeaters Pee Max Combination AJ65BT pattern AJ65BTS AJ65FBT AJ65SBT AJ65SBT AJ65SBT RPI number A RPH RPH RPS RPG 10A 10B of stages 2 1set 2 1 set 2 1 set 2 1 set 4 2 set 2 1 set 2 1 set 2 1 set 2 1 set 2 1 set For the CC Link system up to 2 repeater types can be used in combination Using 3 models or more is not allowed When repeaters are connected in the same segment by link wiring up to 64 modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 7 is built Master station Segment AJ65FBTA RPH P to 64 ratio can te Ne
9. way to make parameter setting refer to the user s manual of the master module used Also the imported receiving status of the mating module can be indicated by the SC S1 S2 S3 operation indicator LEDs of the own module using the sequence program of the master station ensuring ease of optical axis adjustment Refer to Section 3 5 for the I O signals transferred to from the master module Make fine adjustment of the optical axes by adjusting the orientation of the own module until the receiving status of the mating module is maximized Using the monitor function allows the receiving status of the mating module to be checked on the own module ensuring ease of fine adjustment of the optical axes Since the monitor function transmits the receiving status through CC Link data link the modules must at least be ready to receive lights the RC operation indicator LEDs are lit each other 33 6 TROUBLESHOOTING Any error during data link can be checked by the ERR LED of the master station If the ERR LED of the master station is lit or flickers due to a data link error first refer to the user s manual of the master module used and check the data link states of the other stations in the CC Link system If there are many stations in data link error on the downstream side of the AJ65BT RPI 10A 10B the side on which the master station does not exist the AJ65BT RPI 10A 10B may be faulty Therefore make a line test ag
10. MITSUBISHI ELECTRIC CC Link System Space Optical Repeater Module User s Manual Hardware AJ65BT RPI 10A AJ65BT RPI 10B Thank you for purchasing the Mitsubishi program controller MELSEC series Prior to use please read this and relevant manuals thorougly to fully understand the product MODEL AJ65BT RPI 10AB U MODEL CODE 13JQ86 MELSEG IB NA 0800090 I 1407 MEE 1999 MITSUBISHI ELECTRIC CORPORATION O SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The precautions given in this manual are concerned with this product only For the safety precautions of the programmable controller system refer to the user s manual for the CPU module used In this manual the safety precautions are classified into two levels N WARNING and N CAUTION Indicates that incorrect handling may cause A WARNING hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause A CAUTION hazardous conditions resulting in minor or moderate injury or property damage Nae eee eee ee See ee ee ee ee e Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the
11. ain refer to Section 4 7 Master station R t Remote Intelligent Remote aer epeater O station device station device station Q e e o cu CRE liga o mm O station device station device station Downstream side of AJ65SBT RPI 10A 10B Perform a line test 34 7 EXTERNAL DIMENSIONS DIAGRAM The external dimensions diagram of the AJ65BT RPI 10A 10B module is shown below 44 0 1 73 7 mounting hole M6 mounting screw 3 07 x 16 mounting hole M6 mounting screw oath 5 8 A E a ole E 8 s UT z Sae 130 0 5 12 35 5 1 40 8 0 145 0 5 71 57 5 2 27 0 32 161 0 6 34 12 0 128 0 5 04 0 47 Optical axis adjusting angle 4 up down and side to side y S Q EA Ble E o a I Unit mm inch MEMO WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubis
12. ance and T junction wiring can be achieved in a CC Link system at the transmission speed of 2 5Mbps 625kbps or 156kbps only Also the optical axis adjustment can be made easily because the light receiving status of the module can be transmitted to the master station 1 Infrared space transmission Using these modules enables infrared space transmission of 0 to 100m 0 to 327 87ft This makes a CC Link system usable in places where cabling is difficult Master station Local station E Repeater Repeater Remote station p P cocos Bo S E TESES Movable lt gt Space na CC Link dedicated cable D Termination resistor transmission required Places where cabling is difficult Place where a movable range is wide Place where the number of movable times is large and cables may be broken due to fatigue Place where you want to minimize the number of movable parts e g cable bearers for dust proof purpose such as a clean room 2 Increased transmission distance Using these modules increases the transmission distance of a CC Link system Also using multiple sets of these modules allows the transmission distance to be increased by up to two stages Remote 7 4 station Master station Increased up to 3 8km aoe 7 B Remote O station aq a do ist stage 2nd stage Space Termination resistor taneman CC Lin
13. ch This switch is used to set the transmission speed of the AJ65BT RPI 10A 10B module For detail of the setting refer to Section 4 3 Set to the same state of setting as set in the master station The states of setting of the transmission speed setting switch obtained when the module power supply is set from OFF to ON or the reset switch is set to OFF become effective When the states of setting are changed with the module power supply turned ON perform the above operations again 2 Station number setting switches The station number setting switches are used to set the station number of the AJ65BT RPI 10A 10B It is also used to set whether the monitor function is used or not For full information on the setting refer to Section 4 3 For full information on the monitor function refer to Chapter 5 The setting of the station number setting switches is made valid when the module power is switched from OFF to ON If the setting has been changed with the module power ON perform the above operation again 24 3 Termination resistor switch The termination resistor switch is used to set whether the built in termination resistor 110Q of the AJ65BT RPI 10A 10B is used ON or not OFF Set this switch to the ON used position when the AJ65BT RPI 10A 10B is located on either side of the segment and the accessory termination resistor is not used In either of the following cases do not use the built in termination resisto
14. control the data link system One station is required for each system Local station Station which has a sequencer CPU and can communicate with the master station and the other local stations Remote I O station Remote station processing only information in unit of bit AJ65BTB1 16D AJ65SBTB1 16D AJ65SBTB1 80 etc Remote device station Remote station processing only information in unit of bit and in unit of word AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI etc Remote station Generic name of remote I O station and remote device station Controlled by the master station Intelligent device station Station allowing transient transmission such as AJ65BT R2 Including local stations Repeater Module for expanding the CC Link system by connecting the segments to each other Ready master station Backup station which inherits data link control when the master station comes off parallel due to error Built in CC Link function Abbreviation of built in CC Link system master local functions of the L26CPU BT and L26CPU PBT Master local module Generic name of RJ61BT11 QJ61BT11N QJ61BT11 built in CC Link function AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 Master module Generic name of the master local module that is used as a master station Local module Generic name of the master local module that is used as a local station Remote module Generic name
15. ction 4 3 Contact address Back cover Aug 2007 IB NA 0800090 G Partial correction Section 4 3 Dec 2011 IB NA 0800090 H faddition CONDITIONS OF USE FOR THE PRODUCT Partial correction SAFETY PRECAUTIONS About the Manuals COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 3 1 4 2 1 4 5 Jul 2014 IB NA 0800090 I Partial correction About the Manuals Section 1 3 2 2 4 3 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual O 1999 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS PROCEDURE UP TO START OF DATA LINK ABOUT THE MONITOR FUNCTION BPROUBLESHOOTING v2 cccgisaccecseesceahgeyusssesciscpsctdccendsaenadesauapacetansippeaesasiciszces EXTERNAL DIMENSIONS DIAGRAM 0 cccecccsesseesscesseeeneesceeseeteeenteeeenens 35 OVERVIEW eea a perane tE e aaea E e a e e E EAEE e A EAE 1 1 1 Features 1 2 Packaged parts 1 3 Abbreviated names generic names and terms 4 SYSTEM CONFIGURATION occ cescccccocceeestevensesavesatpeseecvtvsnncensieeddccueathssvashtveas 5 2 1 Total configuration 2 2 Cautions on system configuration SPEGIFICATIONS 238 fice Mecca rea de
16. d from the light input ON OF es tha es tha ndica ndica RY n 1 0 is ON RY n 1 0 is OFF Lit only when the ON OF es tha es tha ndica ndica RY n 1 1 is ON RY n 1 1 is OFF monitor function is used ON OF es tha es tha ndica ndica RY n 1 2 is ON RY n 1 2 is OFF Refer to Chapter 5 or details of the ON OF ndicates tha ndicates tha RY n 1 3 is ON RY n 1 3 is OFF monitor function ON OF ndicates that receiving ndicates tha receiving he own module is he own module is enabled for light disabled for light ON OF ndicates that own module is ndicates that own module is he light receiving 1 5 times or more he light receiving less than 1 5 times based on RC evel allowance of the evel allowance of the ON OF ndicates that own module is ndicates that own module is he light receiving he light receiving 2 0 times or more less than 2 0 times based on RC evel allowance of the evel allowance of the R3 ON OF ndicates that own module is ndicates that he light receiving 2 5 times or more he light receiving evel allowance of the evel allowance of the own module is less than 2 5 times based on RC Transmission speed setting switch Used to sei 0 1 2 3to 9 the transmission speed of the module Faci 156kbps
17. d improve the environment Not doing so can cause a malfunction Never try to disassemble or modify module It may cause trouble malfunction injury or fire The module case is made of resin do not drop it or subject it to strong shock Module damage may result O Be sure to shut off all phases of the external power supply used by the system before cleaning or retightening the terminal screws Not doing so can cause the module to fail or malfunction Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so can cause the module to fail or malfunction Do not install remove the terminal block more then 50 times after the first use of the product IEC 61131 2 compliant Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module Disposal Precautions A CAUTION When disposing of this product treat it as industrial waste A 4 O CONDITIONS OF USE FOR THE PRODUCT O 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided out
18. data transmission will not be assured Ensure to connect the terminating resistances to both end modules of each segment In addition connect them between DA and DB DA1 DB1 and DA2 DB2 for AJ65BT RPI 10A 10B The terminating resistances are furnished with the module The terminating resistances vary according to the type of cables in use For detail refer to the User s Manual of the applicable master module Connect the shield cable of the CC Link dedicated cable to SLD of each module and ground both ends of the cable through FG to a class D class 3 ground SLD and FG are wired to each other inside the module 26 4 6 Optical axis adjustment 4 6 1 Precautions for optical axis adjustment For the optical axis adjustment pay attention to the following 1 Adjust the optical axis of each system to the center of the light receiving level area as much as possible Refer to Section 4 6 2 When multiple sets of the AJ65BT RPI 10A 10B are used in parallel turn off the other system s before starting the optical axis adjustment 2 When the AJ65BT RPI 10A 10B is installed to a movable body check that the adjusted position in the light receiving level is not lowered during movement 3 When multiple sets of the AJ65BT RPI 10A 10B are used in parallel check that the individual system is not affected by interference light from the other system Refer to Section 4 6 3 27 4 6 2 Optical axis adjustment meth
19. e Repeater Hub Module IB 0800288 User s Manual AJ65FBTA RPH 13JP55 CC Link System Spring Clamp Terminal Block Type Repeater Hub IB 0800346 Module User s Manual AJ65BTS RPH 13JP97 Manual name MELSEC L CC Link System Master Local Module User s Manual COMPLIANCE WITH EMC AND LOW VOLTAGE 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals User s manual for the CPU module or head module used Safety Guidelines this manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 A 9 1 OVERVIEW This User s Manual describes the specifications part names settings and others of the AJ65BT RPI 10A 10B type CC Link system space optical repeater module hereafter abbreviated to the AJ65BT RPI 10A 10B used in a CC Link system 1 1 Features The AJ65BT RPI 10A 10B is a module used to expand the CC Link system By using the AJ65BT RPI 10A and AJ65BT RPI 10B in combination infrared space transmission increased transmission dist
20. facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally The reference values of ambient illumination in JIS Z 9110 are indicated below Illumination needed for fine visual work in factories 3000 to 1500 Ix Illumination needed for work in offices 2000 to 750 Ix Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi Electric representative 3 2 Performance specifications The following table lists the performance specifications of the AJ65BT RPI 10A 10B Item Specifications Common specifications Power Voltage 20 4 to 26 4VDC supply Current 137mA at TYP 24VDC Noise immunity Simulator noise of 500Vp p obtained by a noise simulator of 1us noise width and 25 to 60Hz noise frequency Dielectric withstand voltage 500VAC for 1 minute between all DC external terminals and ground Insulation resistance 10MQ or higher measured with a 500VDC insulation resistance tester Weight 0 5kg CC L
21. g resistances connected to each other through cross over cables is generally called the segment 2 2 Cautions on system configuration 1 About the combination of modules used Always use the AJ65BT RPI 10A 10B in such a configuration that the lens surfaces of the A and B modules are opposed There are no restrictions on the sequence of connections Either the A or B module may be placed on the master station side 2 Conditions of usable master module When the AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 modules are used those of the functional version B or later must be employed Use the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below Year and month Year and month of manufacture Function version of manufacture Function version 3 Max number of modules connected to configure CC Link system Up to 64 modules of repeaters can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the other systems For details refer to the User s Manual of the applicable master module When the monitor function is used in these modules they must be counted not as repeaters but as remote I O stations 4 Max number of stages connected to configure segment These modules may be used to communicate with a remote station up to two segments away from the
22. he error symptom and get advice Does PW light up Check that the transmission speed is set correctly Check that the wiring is normal Check that there is no defective station in the YES CC Link system Check that cables power supplies and modules are arranged properly so that excessive noise is not emitted Does ERR go off Check that the transmission speed is set YES correctly Check that the wiring on the IN side is normal Check that the master station is normal Do RD1 and SD2 light up Check that the transmission speed is set correctly Check that optical communication is proper m Check that the master station is set so that it can communicate with the remote station to be tested Check that the remote station to be tested is normal YES Do RD2 and SD1 light up YES Check that the other stations are normal Check the combination of the maximum Lo JJ transmission distance setting of transmission speed and station to station cables Completion 32 5 ABOUT THE MONITOR FUNCTION The monitor function allows the receiving status RC R1 R2 R3 indicated by the operation indicator LEDs of the AJ65BT RPI 10A 10B to be monitored imported to the master station To use the monitor function the station numbers must be set and parameter setting to the master station must also be made as remote I O stations For the
23. hi products and to other duties Country Region Sales office Tel USA Brazil Germany UK Italy Spain France Czech Republic Poland Russia Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Tel 1 847 478 2100 MELCO TEC Representacao Comercial e Assessoria Tecnica Lida Av Paulista 1439 cj74 Bela Vista Sao Paulo CEP 01311 200 SP Brazil Tel 55 11 3146 2200 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB UK Tel 44 1707 27 6100 Mitsubishi Electric Europe B V Italian Branch Viale Colleoni 7 20864 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 AC 420 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Mitsubishi Electric Europe B V o s Czech office Avenir Business Park Radicka 751 113e 158 00 Praha5 Czech Republic Tel 420 251 551 470 Mitsubishi Electric Europe B V Polish Branch ul Krakowska 50 32 083 Balice Poland Tel 48 12 630 47 00 Mitsubishi Electric Europe B V Russian Branch St Petersburg office Piskarevsky pr 2 bld 2 li
24. ing and or other applications where there is a significant risk of injury to the public or property A 5 Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 6 REVISIONS The manual number is given on the bottom right of the cover Print date Manual number Revision Nov 1999 IB NA 0800090 A First edition Feb 2001 IB NA 0800090 B Partial correction Change specified torque range of Display window mounting screw from 32 to 5 8N cm on Section 4 2 1 1 Jun 2003 IB NA 0800090 C Partial correction SAFETY PRECAUTIONS About the Manuals Chapter 1 Section 1 3 2 2 3 1 3 2 4 2 1 4 6 Jul 2005 IB NA 0800090 D Addition Conformation to the EMC Directive and Low Voltage Instruction Partial correction SAFETY PRECAUTIONS Dec 2006 IB NA 0800090 E Partial correction SAFETY PRECAUTIONS About the Manuals Section 1 3 2 2 3 1 3 2 3 4 4 2 1 Jun 2007 IB NA 0800090 F Partial correction Se
25. ink communication specifications Transmission speed Can be selected from among 156kbps 625kbps and 2 5Mbps Max number of segments connected AJ65BT RPI only Refer to Section 2 2 4 2stages Combination of AJ65BT RPI and AJ65SBT RPT Refer to Section 2 2 5 3stages Combination of AJ65BT RPI and one of AJ65SBT RPS AJ65SBT RPG AJ65FBTARPH or AJ65BTS RPH Refer to Section 2 2 5 2stages Max transmission distance of each segment Depending on the transmission speed Refer to the user s manual of the master module used Max number of connected modules 64 Refer to Section 2 2 3 for the conditions of the number of modules connected Number of stations occupied Astation Ostation When using monitor function When not using monitor function Refer to Chapter 5 for details of the monitor function Optical communication specifications Optical transmission distance 0 to 100m 0 to 327 87ft Orientation angle Optical transmission distance of 0 to 50m 0 to 163 94ft Full angle 2 Optical transmission distance of 50 to 100m 163 94 to 327 87ft Full angle 1 Modulation frequency A module to B module 3643MHz B module to A module 44 2 5MHz Modulation system FSK 15 3 3 Specifications of connection cables Use the CC Link dedicated cable for the CC Link system If a cable other than the CC Link dedicated cable is
26. k dedicated cable D required 1 Max transmission distance at the transmission speed setting of 156kbps 2 Though omitted here another remote station may be connected between repeaters 3 T junction wiring enabled in CC Link system T junction wiring can be performed by arrangement of these modules between the modules of a CC Link system Master station Remote Intelligent Remote Repeater I O station device station device station OX E Repeater T junction wirin issi J enabled g Remote I O station Pp Space transmission CC Link dedicated cable mem amp B Termination resistor required 4 Communication status of the module can be monitored The light receiving status of the module can be monitored imported to the master station by setting the station numbers to these modules and also making the remote I O station equivalent parameter setting in the master station Also the imported receiving status of the mating module can be indicated by the LEDs of the own module using the sequence program of the master station ensuring ease of fine adjustment of the optical axes Station number and parameter settings are not needed when these modules are used as repeaters only i e the light receiving status is not monitored monitor function is not used 1 2 Packaged parts After unpacking make sure that those parts listed below are packaged 1 AJ65BT RPI 10A Part name Qua
27. ntity AJ65BT RPI 10A module Terminating resistances 110Q 1 2W Brown Brown Brown Terminating resistances 130Q 1 2W Brown Orange Brown 2 AJ65BT RPI 10B AJ65BT RPI 10B module Terminating resistances 110Q 1 2W Brown Brown Brown Terminating resistances 130Q 1 2W Brown Orange Brown 1 3 Abbreviated names generic names and terms Abbreviated names generic names and terms Description Abbreviated names generic names and terms AJ65BT RPI 10A 10B Description Abbreviation of AJ65BT RPI 10A AJ65BT RPI 10B type CC Link system space optical repeater module AJ65SBT RPT Abbreviation of AJ65SBT RPT type CC Link system repeater T junction module AJ65SBT RPS RPG Abbreviation of AJ65SBTRPS AJ65SBT RPG type CC Link system optical repeater module AJ65FBTA RPH Abbreviation of AJ65FBTA RPH type CC Link system low profile waterproof type repeater hub module AJ65BTS RPH Abbreviation of AJ65BTS RPH type CC Link system spring clamp terminal block type repeater hub module Abbreviation of AJ65BT RPI 10A type CC Link system space optical repeater module Abbreviation of AJ65BT RPI 10B type CC Link system space optical repeater module System between terminating resistances connected to each other through cross over cables The conventional CC Link system can be said to be configured with one segment Refer to Section 2 1 Master station Station to
28. o Segment 1st stage Segment 2nd stage 12 3 SPECIFICATIONS 3 1 General specifications This section provides specifications of the AJ65BT RPI 10A 10B module used Operating ambient 0 to 50 C temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity 25 to 75 C 10 to 90 RH non condensing Constant Half Sweep acceleration amplitude count 5 to 8 4Hz 3 5mm 10 times each in 9 8m s X Y Z directions Frequency Compliant Under Vibration with JIS B intermittent 8 4 to resistance 3502 and vibration 150Hz IEC 61131 2 Under 5 to 8 4Hz continuous 8 4 to vibration 150Hz Shock Compliant with JIS B 3502 IEC 61131 2 resistance 490 m s2 10 times each in 3 directions X Y Z Operating atmosphere Ambient illumination Cooling method Self cooling method Operating altitude Installation location Overvoltage category K Pollution degree 4 9m s No corrosive gases 10000 Ix max no exposure to direct sunlight 0 to 2000m Indoor ll or less 2 or less 13 2 3 4 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed
29. od The optical axis is adjusted in the following steps 1 2 3 Place the modules face to face and align the module axes approximately While observing the operation indicator LEDs of the module A module change the angle of the other module B module in vertical or horizontal directions to obtain a proper angular range in which the operation indicator LED R3 turns on Note that if A module is moved at this time the reference axis cannot be fixed and proper adjustment will be difficult Check the operation indicator LEDs on both modules Confirming the LEDs on one module only may not adjust the other optical axis a Vertical angle adjustment R B module O Amodule si Ld ETENEE 7 CTE a 1 Fix the module and check 3 the operation indicator Adjust the angle LED R3 turns on b Horizontal angle adjustment R A module B module l E E 2 ao Fix the module and check E 3 the operation indicator Adjust the angle LED R3 turns on 28 4 6 3 Adjustment procedures for interference light The following is the adjustment procedures for interference light emitted from the other system 1 Influence of interference light between module A1 and A2 a Turn on the module A1 and A2 only and turn off the module B1 and B2 b Check for influence of interference light emitted from A1 to A2 1 When the operation indicator LED R1 of A2 is off No
30. of B1 is off No influence of interference light is identified 2 When the operation indicator LED R1 of B1 is on The influence of interference light is identified Readjust the optical axis of module B2 by making it away from the system 1 R Module A1 Module B1 l System 1 Check that 1 a R1 is off OFF ue ON A R Interference oe light ap 2 2 Module B2 Module A2 3 ON OFF 30 4 7 Check for state of connection line test After connecting all modules including the AJ65BT RPI 10A 10B check whether the CC Link system can establish proper data links or not To perform the line test of the AJ65BT RPI 10A 10B module use the line test 2 of the master module For the line test 2 of the master module refer to the User s Manual of the applicable master module Perform the test following the steps shown below 31 Set the test switch to OFF normal operation l After checking the input power supply voltage turn on the power supply Perform the line test 2 of the master module In this test use any one station connected to the downstream side of the AJ65BT RPI 10A 10B side where the master station does not exist Refer to the User s Manual of the applicable master module Does the master module complete the line test 2 normally YES The hardware may have a defect Contact the nearest sales office and explain t
31. r 110Q of the AJ65BT RPI 10A 10B but use the accessory termination resistor 1 When the 130Q termination resistor is needed 2 There is a possibility of removing the AJ65BT RPI 10A 10B without affecting the other stations for maintenance or other purpose When the built in termination resistor is used removing the terminal block from the module makes the termination resistor disconnected disabling the other stations from making normal communication Do not use the built in termination resistor and accessory termination resistor of the AJ65BT RPI 10A 10B at the same time Doing so makes the module doubly provided with the termination resistors disabling normal communication 25 4 5 Connection of module through CC Link dedicated cable The method of connecting the AJ65BT RPI 10A 10B module to the CC Link system through the CC Link dedicated cable is shown below Master module AJ65BT RPI 10A 10B Remote module Bluey N N AOSA ten 7 Blue Terminating DA Fiki DA Terminating resistor pg White nt DB H resistor DG etow Yellow Yellow DG SLD CC Link dedicated CC Link dedicated SLD cable cable A FG FG Terminating RN 7 DA jeroan resistor i L DB resistor DG SLD FG AJ65BT RPI 1 0A 10B Local module Important In each segment ensure to use the same type of CC Link dedicated cables If different types of cables are used normal
32. r LEDs of the own module using the sequence program of the master station ensuring ease of optical axis adjustment 17 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link The procedure ranging from the installation of the AJ65BT RPI 10A 10B module to the start of data link is described below Start Install the AJ65BT RPI 10A 10B module J Set the switches of the module Connect the modules using CC Link dedicated cables Make AJ65BT RPI 10A 10B A module lt gt B module adjustment of the optical axes Check for the connection conditions of the modules line test Start the system Completion de dd y a Refer to Section 4 2 EEEE Refer to Section 4 4 ae Mees K Refer to Section 4 5 ak Bo ae Refer to Section 4 6 a ooo ni o Refer to Section 4 7 do Boe ee Refer to the User s Manual of the applicable master module The procedure described here is for the AJ65BT RPI 10A 10B module only In order for you to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module 18 4 2 Mounting and installation 4 2 1 Cautions on handling Cautions on handling the AJ65BT RPI 10A 10B module are described below 1 Tighten screws such as a module fixing screw within the tightening torque range specified in the table below Do not over tighten these screws The screw
33. s and module case may be damaged Screw location Specified torque range Module mounting screw M6 thread with finished E 1 2Nem circular flat washer Display window mounting screw M2 6 thread 0 058Nem Terminal block screw M3 thread 0 59 to 0 88Nem Terminal block mounting screw M3 5 thread 0 68 to 0 98Nem 2 When mounting the AJ65BT RPI 10A 10B it has no specific mounting orientation as a module alone However it should be mounted with its top face placed in the same orientation as that of the mating module with which optical communication is made When these modules are mounted in opposite orientations they must be mounted more than 1m 3 28ft away from each other Top faces set in the same orientation Top faces set in the opposite orientations Top face Top face Top face O to 100m Ds than aut 0 to 327 871t 3 28ft Jaway Top face 19 3 When using multiple sets of the AJ65BT RPI 10A 10B in line provide shields between the sets Not doing so can cause a malfunction due to interference Shield needed odio 4 When using multiple sets of the AJ65BT RPI 10A 10B in parallel place the A and B modules alternatively and keep a distance of at least 1m 3 28ft Not placing them alternately can cause a malfunction due to interference Referring to the figure showing the relation between the optical communication distance and the distance from the other system adjust the optical axis to remove the
34. side of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drill
35. st stage Segment 2nd stage Segment 3rd stage Segment Ath stage mad Bo e Combination pattern 1 Master station AJ65SBT RPT Up to 3 two modules AJ65SBT RPG Two modules one set Remote station f Combination pattern 2 mE Segment Segment 1st stage Segment 2nd stage Segment 3rd stage Master station AJ65SBT RPT Up to s two modules AJ65SBT RPI Two modules one set Remote station Segment Segment 1st stage Segment 2nd stage Segment 3rd stage g Combination pattern 3 Master station g o Segment E AJ65SBT RPS Twomoduless gt P one set SS Segment 1st stage Spas AJ65SBT RPG Two modules lt x Ses one set a Segment 2nd stage Remote station E Y h Combination pattern 4 Master station AJ65SBT RPS or AJ65SBT RPG Two modules one set AJ65SBT RPI Two modules one set Remote station 11 Segment Segment 1st stage Segment 2nd stage h Combination pattern 1 Master station AJ65BTS RPH One module AJ65FBTA RPH One module Remote station Segment 0000 ooo o coco B
36. t Sch BC Benua office 720 195027 St Petersburg Russia Tel 7 812 633 3497 Country Region Sales office Tel South Africa China Taiwan Korea Singapore Thailand Indonesia India Australia CBI Electric Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 977 0770 Mitsubishi Electric Automation China Ltd No 1386 Hongqiao Road Mitsubishi Electric Automation Center Changning District Shanghai China Tel 86 21 2322 3030 Setsuyo Enterprise Co Ltd 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 3F 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Tel 82 2 3660 9530 Mitsubishi Electric Asia Pte Ltd Industrial Division 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2308 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Soi Serithai 54 T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2906 3238 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Indonesia Tel 62 21 663 0833 Mitsubishi Electric India Pvt Ltd 2nd Floor Tower A amp B Cyber Greens DLF Cyber City DLF Phase lll Gurgaon 122002 Haryana India Tel 91 124 463 0300 Mitsubishi Elec
37. t of I O Signals from to the Master Module The following tables provide the I O signals transferred from to the master module when the monitor function is used in the AJ65BT RPI 10A 10B Refer to Chapter 5 for details of the monitor function Refer to Section 4 3 for the definitions of the operation indicator LEDs used to explain the signals 1 Input signals AJ65BT RPI 10A 10B to master module RXn0 RC status Description ON indicates that the module is ready to receive data RXn1 R1 status ON indicates that the allowance of the light receiving level is 1 5 times or higher RXn2 R2 status ON indicates that the allowance of the light receiving level is 2 0 times or higher RXn3 R3 status ON indicates that the allowance of the light receiving level is 2 5 times or higher RXn4 to RX n 1 F Must not be used Value based on the RC status signal 1 time 2 Output signals Master module to AJ65BT RPI 10A 10B Output Signal Ryn0 to RYnF Description Must not be used RY n 1 0 Lights up the SC operation indicator LED RY n 1 1 Lights up the S1 operation indicator LED RY n 1 2 Lights up the S2 operation indicator LED RY n 1 3 Lights up the S3 operation indicator LED RY n 1 4 to RX n 1 F Must not be used The RC R1 R2 and R3 status signals of the mating module can be indicated by the operation indicato
38. te ate a ap anal OU cd ada A 3 1 General specifications serrana 3 2 Performance specifications 3 3 Specifications of connection cables 3 4 Max transmission distance 3 5 List of I O Signals from to the Master Module ccsceesseetreeeeeees 17 4 1 Procedure up to start of data link 4 2 Mounting and installation 4 2 1 Cautions on handling 4 2 2 Installation environment 4 3 Names and settings of parts 4 4 Setting of switches 4 5 Connection of module through CC Link dedicated cable 26 4 6 Optical axis adjustment 4 6 1 Precautions for optical axis adjustment 4 6 2 Optical axis adjustment method 4 6 3 Adjustment procedures for interference light 4 7 Check for state of connection line test A 8 ABOUT MANUALS The following manuals are related to this product Referring to this list please request the necessary manuals Related Manual Manual Number Model code CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 IB 66721 User s Manual 13J872 CC Link System Master Local Module Type IB 66722 AJ61QBT11 A1SJ61QBT11 User s Manual 134873 MELSEC Q CC Link System Master Local Module User s Manual SASRA SH 080895ENG 13JZ41 CC Link System Repeater T junction Module User s Manual IB 0800078 AJ65SBT RPT 13JQ81 CC Link System Optical Repeater Module User s Manual pantera CC Link System Low Profile Waterproof Typ
39. tiple sets of the AJ65BT RPI 10A 10B in line provide shields between the sets Not doing so can cause a malfunction due to interference When using multiple sets of the AJ65BT RPI 10A 10B in parallel place the A and B modules alternatively and keep a distance of at least 1m 3 28ft Not placing them alternately can cause a malfunction due to interference A 2 Wiring Precautions A WARNING Be sure to shut off all phases of the external power supply used by the system before installation or wiring Not doing so can cause the product to be damaged or malfunction A CAUTION Always ground the FG terminal to the protective ground conductor Otherwise there will be an electric shock or misoperation Terminal screws which are not to be used must be tightened always Otherwise there will be a danger of short circuit against the bare solderless terminals Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Perform correct wiring for the module according to the product s rated voltage and terminal arrangement Connecting to a power supply different from the rating or mis wiring may cause fire and or trouble Fix terminal screws securely with the specified torque Loose terminal screws may cause short circuit or malfunction If the terminal screws are
40. too tight it may cause falling short circuit or erroneous operation due to damage of the screws or module Make sure foreign objects do not get inside the module such as dirt and wire chips It may cause fire trouble or malfunction Be sure to fix wires or cables that are connected to the module in place either by running them through a duct or by using clamps If the cables are not fixed in one of these ways dispersion movement or careless pulling of the cables may cause damage to the module or cables or malfunction due to cable contact faults Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise When disconnecting a communication or power supply cable from the module do not pull on the cable itself Before disconnecting the cable from the terminal block loosen off the screws of the terminal block If you pull the cable connected to the module the module or cable can be damaged or misoperation can occur due to cable connection fault A 3 Startup and Maintenance Precautions NWARNING Do not touch terminals when the power is on It may cause an electric shock or malfunction A CAUTION For use in any environment where optical axis misalignment or the like is expected due to lens surface contamination vibration impact or the like carry out periodic maintenance inspection an
41. tric Australia Pty Ltd 348 Victoria Road PO BOX11 Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
42. used the performance of the CC Link system cannot be guaranteed For the specifications of the CC Link dedicated cables or any other inquires visit the following site CC Link Partner Association website http Awww cc link org Remarks For details refer to the CC Link cable wiring manual issued by the CC Link Partner Association 3 4 Max transmission distance Master Tr j d 156kb ttii station ransmission speer ps setting Segment j _ Max 1200m 3934 43 t Space transmission Nas Max 100m 327 87ft transmission distance Repeater FSegment 1st stage Max 1200m 3934 43ft 3 8km Space transmission 12459 02ft Max 100m 327 87ft segment 2nd stage Max 1200m 3934 43ft Remote H station Conditions Description The maximum transmission distance in each segment is the same as that in normal CC Link system system configured with one segment only The maximum transmission distance in each segment varies according to the transmission speed For details refer to the User s Manual of the applicable master module The length of the cables between repeater stations is treated in the same manner as in the remote I O station Transmission speed Max number of stages connected to configure segment When one connection stage is added the maximum transmission distance is added by an amount equivalent to one segment 16 3 5 Lis
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