Manual - Handicare.dk
Contents
1. alternator generator system The step performs all necessary functions when subjected to the normal fluctuations encountered in a normally functioning 12V DC commercial vehicle electrical system optional 24 V system Note The ECU is not protected against changing the polarity at the power lead This will damage the ECU IMPORTANT The power line needs to be protected by a 20 Amp fuse This fuse is not included in the cable loom 4 6 Current control The Step has a current control function The step will stop with a load of max 150 N in front of the step It will retract for a few centimeters and than try again to continue its movement out It will try three times to move out then it will stay in the position where it was obstructed and fully returns when the door is closed or the driver closes the step by a driver operated switch 4 7 Motor The motor specifications Voltage 12V DC or 24V optional Unloaded rotation speed 70 rpm Unloaded current 2 Rated load 350 Ncm Hated current 5 6 Locked torque 850 Ncm Start lock current 18 A Current cut of by ECU 6 5 7 5 Amp AXS STEP Manual rev5 5 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 5 Operation 5 1 Deploy Operation procedure The step must have clearance from the vehicle The vehicle must have the parking brake on and then the step can be safely operated The electronics receive a signal from the door switch or driver switch If a door swi2. at al the turning points for the wheels Place the wheels at the sliding assembly Check if the wheels run free and easy Take the front and rear step profile and connect them together Slide all required M8 bolts in the slots in the profiles Place the sliding assemblies through the hole in the rear step profile and over the 6x M8 bolts Place the nuts at the bolts but do not tight up Take the two arm gears take a paint brush with a firm bit of grease Grease the gears from the gear arms Spray silicon oil at the nylon rings and place them at the gear arms Slide the distance bushing in the nylon rings AXS STEP Manual rev5 14 AXS Step Manual wWf AXSTEC SIMPLICITY IN ACCESSIBILITY Place the gear arms at the step assembly over the two M8 bolts Align the gear arms with the two marks at the gear Place the motor assembly over the gear arms Make sure the lip slides in the slot from the Aluminium profile Place the tow large washer s and tight up the first nut than check if the arm gear can turn freely without to much friction If the arm is too tight remove the nut and washer and place a 0 2 mm shim at the distance bushing Tight up again and check again Repeat this until the arm has the proper freedom of movement Than tight up the second nut and check if the motor base plate can move free in the slot If the motor base plate cant be moved free by hand in the slot than you need to ad a shim or mor
3. at the step when he is operating the step 5 It is recommended to step on the middle of the step platform 6 NEVER drive away when the RED dashboard LED light is still on The step is not properly stowed r The step platform must be kept clean and free of oil and other slippery materials 8 When you have any doubt about the safety of passenger when using the step make sure he is assisted 9 For any questions about the safe operation of the step directly contact the responsible persons 10 Never use the step for any other use than here described 11 Never overload the step 12 The step should always be operated until it is fully in or out 13 Repair and maintenance must be done by qualified and trained staff only 14 Only use original parts if you have to exchange parts from the step 15 If the anti slip profile at the step becomes slippery because of wear the step platform must be replaced 16 Always use the recommended cleaning materials 17 Report any unsafe condition of the step or during it s operation to the step supplier 3 Constraints The Step On has been designed to be functional and reliable The product is made as simple and reliable as possible It has been taken in consideration that the step will be mounted under a vehicle in severe environmental conditions AXS STEP Manual rev5 4 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 4 Controls 4 1 Step Control The step control is m
4. cable loom recomended to use original car door switch 2x 2mm flat crimp female connector isolated with c mphose Sen con 2x 2mm flat crimp male connector j direct on LED sinp opiional La 26 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY Electric schedule rev 5 serial numbers 4000 gt 20 Amp fuse Power 12V Ground Power 12V optional Park dashboard switch not included in cable loom Red 0 5 mm 2 d Magnetic door switch il ms fee Ji EE Ka Steps with serial number gt 4000 limit limit LED Light front step AXS STEP Manual rev5 27 AXS Step Manual Appendix 2 Installation drawings AXS 600A 40 mm adjustable Open 305 closed 80 Max 189 H 55 415 AXS STEP Manual rev5 28 AXS Step Manual wWf AXSTEC SIMPLICITY IN ACCESSIBILITY AXS 900 A F T1 T _ djustable Max 194 mm T o 40 mm a 65 1086 0 ooo pr li EE R J M 30 740 452 1068 le AXS STEP Manual rev5 29
5. out adjusted front side of the step Step does not move out Fuse burned Replace fuse Step does not move out Step damaged by stroke Check for deformation in the from a curb stone or speed mechanical system and repair bump replace these Step does not move in when door Door switch broken Replace door switch is closed Step does not move in when door Door switch not properly Check if door is pushing the is closed adjusted switch up to the contact point Step stops during movement and Step is encountering an Remove obstacle goes back and forward than obstacle This can be dirt or ice inside the stops step Step does not move Bad electrical contact Check cable loom and connectors 11 Environment The use of energy from the step is reduced to an absolute minimum The AXS Step is made of durable materials which all can be recycled All different materials can easily be separated from each other for separate recycling AXS STEP Manual rev5 19 AXS Step Manual 12 Certification Certification Product Type AXS 900 A Company Address City Country Website Legal represented by 98 37 EG ir AXSTEC SIMPLICITY IN ACCESSIBILITY Product description AXS STEP Electrical Sliding step AXS 600 A Production under responsibility of Acdeos BV Touwbaan 1A 2352 CZ Leiderdorp Netherlands WWW ACDEOS COM Mr A de Moes Conformity Product is designed tested and produce
6. so that you can fix the two small screws with the appropriate torque Slide the step out until max out position Than slide it 5 mm back in Now adjust the out switch in the same way as the stow in switch has been adjusted Take the spring assembly and pray silicon oil at the spring assembly Lock the motor assembly with the spring Turn the step from upside down position to the normal position Connect the cable loom to the power source Let the step move in and out by the motor Checks if the Micro switches for in and out have been adjusted properly In closed position the step should stay on the metal end lock of the sliding assembly and the tube s of the chassis Let the step run in and out and check the motor current Ideally the step should move in and out with a motor current below 4 amps Maximum allowed motor current in this situation is 4 5 5 Amp If motor current is above max Amp check if any parts are colliding during the movement of the step Find the source of resistance and repair it NEVER ADJUST THE CURRENT CONTROL OF THE ECU TO MAKE THE STEP WORK Turn back to upside down position Place the left corner piece fix with the screws Make sure the cable for the LED is free Now you are at the point of closing the step Check once more if al nuts and bolts have been tighten up to the right torque Also check the screws from the micro switches Check if al cables have been tight up properly and are free fro
7. stroke Check if the red LED on the dashboard turns red when the step is out Check if the buzzer works while the step is moving in or out If not disconnected 4 SAFETY FUNCTION Move the step out and try to stop it with your hand The step should stop move back and come out again It will try this for 3 times Then it stops It should go back in after closing the door 5 INTERLOCK VEHICLE Take the vehicle off the handbrake Try to operate the step It should not be possible to operate the step If this small test procedure is followed with success the step is ready to be used If one of the tests fails the problem should be resolved before putting the step in to use AXS STEP Manual rev5 11 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 8 Periodic maintenance Inspection 8 1 Cleaning The step must be cleaned in the normal cleaning schedule of the vehicle depending on the use of the vehicle and the filthiness of the operation Normal non aggressive cleaning materials as used for cleaning the other parts of the vehicle should be used The use of high pressure water cleaners is not recommended Do not use aggressive solvents these could affect the paint rubber and glue as used on the step 8 2 Periodic maintenance Inspection 8 2 1 Small maintenance The product has low maintenance need This means that it is not necessary to grease any of the moving parts on a regular basis 8 2 2 Regular inspecti
8. water So use plenty of white Vaseline or silicone sealant around the connectors Push the led strip in the aluminum profile with the two pins under the black plastic corner Than push the strip in the profile over the full length Stop About 15 cm before the other end and first place the end of LED strip under the plastic corner and than push in the last bit During the whole fitting the LED should light so you can see if it is properly connected Close the step During opening and closing the LED should blink When the step is closed the LED is off Versions above serial number 4000 Remove the right corner from the step by removing the two screws in the front and rear Front screw is behind the black front rubber Slide the rubber aside to get access at the front screw Remove the black rubber seal on top of the step You don t need to remove the bottom cover Modify the step corner by removing the plastic part that fits in the slot of the aluminum profile This is soft plastic and can be removed by a normal knife First cut the standing part off Secondly cut out a opening for the Led wires by cutting away a square piece in the bottom of the insert Below picture is showing the end result Connect the Led at the cable loom from the step The step is pre wired for the LED You dont need to remove the bottom cover Insert the Led in the aluminum profile Make sure the Led is over the full length pushed down at
9. 8 2 2 Regular inspection thosfssbdeid toan 12 8 2 3 Yearly maintenance large maintenance 12 T MEDAN 5 E EE EE EE OE 13 Sl Eie EE EE EE EE ee me mn ten 13 RE EE EE OE EE na at nes 14 9 2 1 Motor AssembIY esse dese de gee oe Gn n ed ee Ee Re ie ge ee ee n bi ed Re eg 14 9 2 2 Assembly of the Step Assembly 14 9 2 3 Final ASSEN a E ln 17 19 Falle SO lae EE EER EE N 19 T Se ie 19 Sade Lg aie GN Ge ee ei AG doi id ee Ad 20 13 Spare DAIDS 200000222222 Ee Ge EG ee EG Ee ee Ee eo De RE ee EER ee De Gie 21 slee AE EE EE 25 Appendix 2 Installation draWITIQS 9999999999999999999999999999909000 28 ir AXSTEC SIMPLICITY IN ACCESSIBILITY AXS STEP Manual rev5 2 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 1 Technical specifications Product description Electric operated step for mounting outside under the floor of a vehicle Installation Under the vehicle Floor at the front middle or rear door Dimensions Step depth 300 mm width depending on model 600 or 900 mm For detailed dimensions please refer to the installation drawings Weight total 24 28 Kg depending at model Load Maximum load 150 Kg 1500 N this is always labeled on the Step Materials Frame steel plate work EP corrosion protected Step Aluminum profile with soft rubber front edge and Plastic corner pieces Life cycle Tested life cycle of the
10. ade as easy as possible The controls comply with European 98 37 EC machine directives Functions and measurements are compliant with the EU Bus directive 2001 85 EC The electric step is an automatic system controlled by opening and closing of the vehicle door or optionally by a driver operated switch 4 2 Signals The following output signals are available from the step electronics e Step out This is a red LED to make clear to the driver that the step is not in the stowed position and that he cannot drive away safely This signal will blink when the step is moving in or out e Step in operation moving in or out There is an audible signal when the step is moving in or out 4 3 Legal requirement according 2001 85 EC e Driver must have an indication that the step is fully stowed It should be impossible to deploy the step when a safety device fails Manual operation is allowed e The horizontal movement of a step shall be interrupted when it is loaded with a mass of 15 kg e Extension of the step in the horizontal direction shall be protected by a safety device In the event of a safety devices coming into operation the movement of the step shall immediately be stopped The Step On fulfils all these requirements 4 4 Electrical Components All electrical components directly outside the step cassette are water resistant to IP 65 4 5 Power 12 volt commercial vehicle electrical system Such a system consists of a 12 volt battery and an
11. al switch supplied with the step Make sure the Switch is operated in a strait line by the door If the switch is pushed under an angel it will block and fail 9 Steps with serial numbers gt 3280 have a magnetic door switch This should be mounted following these instructions 10 Mechanical Installation Find the right place at the door to install the door switch preferable around the area in the doorpost where you find the original door switch Make sure there is around 35 mm open space inside the doorpost Drill a hole of 15 mm 11 Place the door switch and fix with a screw AXS STEP Manual rev5 8 AXS Step Manual m AXSTEG SIMPLICITY IN ACCESSIBILITY 12 Place the magnet at the opposite position at the door Fix the magnet with a bit of PU glue 13 Adjust the switch if needed to create the correct distance between the front of the switch and the magnet of 2 4 mm when the door is closed The Switch makes contact when the magnet is at a distance of around 5 7 mm i 14 If you choose for driver operation you should place a switch on i 2 4 min the dashboard and connect it to the Green wire Closed signal gt psihe p ich dstance fs 10 mm step out Open signal gt step stowed Also install the door switch to prevent mistakes by the driver 15 Place the red LED in the dashboard in the direct view of the driver Connect the wire to ground The LED turns on red when the step is out and blinks when the s
12. can be moved in or out by hand 3 After moving the step in or out return the screw driver in the slot to re lock the step in the in or out position For newer versions from mid 2013 to be recognized on a long hole in the bottom plate under 45 deg use following procedure 1 Put a screw driver through the long hole in the bottom cover in the slot of the plastic part 2 Turn 1 2 a turn anti clock wise This will unlock the driving mechanism Now the step can be moved in or out by hand 3 After moving the step in or out return 1 2 a turn clock wise to lock the step 7 Mounting Installation The installation can only be done by a company that is well known with bodybuilding or modifying vehicles which has the trained technical staff to do this job 7 1 Mechanical Installation For mounting the step you do not need to make any large vehicle adaptations The step is placed under the floor in the middle of the front middle or rear door Chassis modifications are not needed Warning Changing the vehicle chassis affects the strength of the vehicle This kind of changes is only allowed after approval of the vehicle builder constructor You need to consult the vehicle builder for these kinds of changes Acdeos cannot be made responsible or held accountable for any vehicle chassis changes AXS STEP Manual rev5 6 AXS Step Manual m AXSTEG SIMPLICITY IN ACCESSIBILITY Exact measurements of the product should be tak
13. d confirm The loading recommendations in the Machine directive Step is tested for a maximum weight of 150 Kg On behalf of producer Name Function Date AXS STEP Manual rev5 A deMos Engirrexing 20 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 13 Spare parts Chassis 1 Mounting parts S150 01 001 AXS STEP Manual rev5 21 AXS Step Manual Step assembly Part number S154 02 06 S153 02 05 S154 02 05 S153 02 04 S154 02 04 Sliding assembly Part number S150 027 AXS STEP Manual rev5 22 AXS Step Manual m AXSTECG SIMPLICITY IN ACCESSIBILITY Motor assembly AXS STEP Manual rev5 23 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY QE Push rod assembly S150 01 003 AXS STEP Manual rev5 24 Appendix 1 Electric schedule serial numbers Al400 2000 ED cm Rubber grummet er closed type flexibel cable chain 25 x 12 5 mm flexibel cable t ITERE spe 3 S00 cm up to 100 000 bendings po mm hole i links 2 end links Plastic tube harnes i DO CM free wires Molex 5557 144 ss Apin connector Buzzer cut off i Es Red 1 5 mmz r 1 r ower connect to 10 Amp fuse na x Black 1 5 mm2 ord BE Ee Dashboard LED Fi included in cable loom L X ground park switch ma j Fark switch noi BE x FE Doorswitch included in cable loom Eie Bock D i
14. e if needed After that both turning points have been adjusted connect to power again and let the motor run in both directions Motor current must be below 3 Amp Fix the ECU with the two screws Take the 2 push rods Put some grease at the ball at the arm gear Place the push rots trough the holes of the rear step profile and connect to the ball at the arm gear secure the ball joint with the spring pin Make sure the pin is connected properly AXS STEP Manual rev5 15 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY Turn the 4 screws for the two corner pieces in the holes and fix the complete than turn them back for 3 turns Place the cable for the LED light under the rubber profile Strap electric cable loom Connect the 8 straps at the points for fixation Now the step assembly is ready for final assembly AXS STEP Manual rev5 16 AXS Step Manual qm AXSTEC SIMPLICITY IN ACCESSIBILITY 9 2 3 Final Assembly Take the welding assembly Slide a sliding assembly with 4 wheels through the tube and check if it runs free Take a long small paint brush and grease only the both sides of the tube inside at the front and the rear Slide the rubber grummets around the two 30 x50 tubes Place the welding assembly upside down at a table and fixate it Take the step assembly and slide it in the chassis Make sure the push rods are completely retracted Slide the assembly a few time s in a
15. en from the official installation drawings Ask Acdeos for the last revision and official installation drawing Figures drawings in this manual are only for indication Installation Create a safe working condition Lift the vehicle to the appropriate working height Define the place where you want to mount the step under the vehicle Make sure the cassette can be mounted on the required position without colliding with the chassis or other vehicle parts Make sure that the step is not to close to hot parts like the exhaust system This can damage the step The picture below gives the basic principles for mounting the step Define the place for the 4 mounting bolts on the front The holes for this fixation should be drilled in the lower flange of the outer chassis bar of the vehicle Drill the holes 6 5 mm Always protect all drilled holes with zinc spray Make sure there is enough material in the flange under the hole Place the step with two bolts at the flange and support it at the rear Take the flexible mounting brackets supplied with the step These brackets can be mounted in several ways The brackets should be used to fix the rear side of the step to the bottom of the vehicle It is recommended to find a strong point at the vehicle floor Mount the brackets in such a way that they bridge the gap between step and vehicle floor chassis The M8 studs should be placed as vertical as possible This fixing requires some technical
16. ion Remove left or right plastic corner Loosen the front and rear screw of the plastic corner Front screw is behind the rubber front Slide front rubber aside to make front screw accessible Remove bottom plate by removing the two screws and sliding the bottom plate out of the aluminum profile Check all moving parts like arm gears push rods and wheels for excessive play If there is excessive play on moving parts it is recommended to replace these parts Check the adjustment of the in and out switch Check wires and electrical connections for possible failures Clean the inside of the step and grease moving parts with normal bearing grease Close the step First place bottom plate than replace plastic corner AXS STEP Manual rev5 12 AXS Step Manual ax 7 AXSTEC 9 Repair The repair of the step is simple and can be done with the normal available workshop equipment The most repairs can be done under the vehicle but this manual describes a full assembly of a step removed from the vehicle 9 1 Disassembly Bring the step in the out position either electric or by manual operation Move the front rubber aside and turn the screw holding the step corner 1 turn back Turn the screw holding the back of the step corner 1 turn back Remove the step corner Remove two screw from the bottom cover and remove the bottom cover Remove the spring holding the motor assembly Remove ECU Remove two M8 nuts holding the motor asse
17. iver operates the step In this case it is still recommended to install the door switch Without the door switch the driver could forget to close the step when the door is closed and drive away with an open step 4 Find a good location for the door switch See example for the front door of a VW Crafter MB Sprinter 5 Connect the green wire to the handbrake switch or other signal indicating that the vehicle is stationary You need a signal when the vehicle is stationary The handbrake switch is not supplied with the step For safety reasons we recommend to use this signal If you decide not to use this signal Acdeos cannot take any responsibility on the safe operation of the step 6 If you choose for automatic door operation place the door switch in the door pillar If the door is closed the switch must be operated The door switch is as standard supplied with the cable loom 7 Werecommend using the original door switch installed by the vehicle manufacturer This switch is placed at the ideal place and tested Just connect the ground signal of the step at the ground signal of the door switch If you want to use the extra safety of the handbrake or an additional switch at the dashboard you would in this case need to use an extra relays You don t need the extra relays if the step is supplied with a single wire door switch that connects direct to ground Electric schedule S150 001 rev4 serial numbers gt 2000 8 If you use the mechanic
18. knowledge and own interpretation Always try to go as vertically as possible straight up from the fixing point on the rear of the step to the fixing points on the vehicles floor Adjust the step to be horizontal under the vehicle Finally fit all bolts and nuts to mount the step completely You can adjust the height of the step under the vehicle by adjusting the front brackets in the slot holes AXS STEP Manual rev5 7 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 7 2 Electrical Installation For the correct installation and function of the step follow these instructions 1 Find a good routing for the cable to the front of the vehicle or the area where it will be connected to the electrical system of the vehicle The principal idea for the routing of the cable loom is as follows cable should run under the vehicle to the front of the vehicle Then up through the engine compartment and then inside the vehicle under the dashboard In this area you normally find the place for electrical connections This change from vehicle to vehicle The cable to the door switch should run directly to the door pillar where the door switch is mounted 2 Look at the electrical diagrams in the rear of the manual appendix I 3 There are in principal two different possibilities for the operation of the step 1 By door switch Steps moves out automatically when the door opens 2 By driver operated switch on the dashboard where the dr
19. m moving parts Check if the two cables for the LED are not tight between the motor housing and the aluminium step profile This is a course of high motor Amps Slide the step bottom cover in place and fix with the two screws You can use a magnet to lift the end of the bottom cover to make it slide in the corner piece easier or pre bend the cover plate by hand Place the left corner piece Fix the rear screw Slide the front rubber away as much as possible and fix the front screw Slide the front rubber back until it is under the front end of the corner piece Check if the corner pieces are really fixed by pulling the side ways Step is ready for operation again AXS STEP Manual rev5 18 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 10 Failure search Step makes a rattling noise Close switch not properly Adjust the close switch in the before is close completely adjusted direction of the ECU Step sometime doesn t move out Close switch is the switch near the spring Step does not come out when Hand brake not applied Put the vehicle at the handbrake door is open This can only be the case when the step is installed with a handbrake interlock Step does not come out when the ECU problem Replace ECU vehicle engine is running but does move out when the engine is stopped At the end of the out movement Open switch not properly Adjust out switch in direction of step starts moving in and
20. mbly Remove springs from both pushrods and disconnect the push rods from the gear arms Slide the step out of the chassis Remove all needed parts AXS STEP Manual rev5 13 AXS Step Manual e AXSTEG SIMPLICITY IN ACCESSIBILITY 9 2 Assembly 9 2 1 Motor Assembly Grease the 14 pin connector with white Vaseline before connecting it to the ECU Place two clamps over the micro switches so that they are closed Connect the motor wiring and ECU at a power source Let the motor run forward and back ward by pressing the door switch Spray a little silicon spray at the rubber sealing from the motor Check the Amps from the motor They have to be at nominal 2 4 Amp max 2 5 Amp Fit the motor with the two counter sunk screws Put a firm bit of grease at the gear Place the nylon washer at the gear and place the reinforcement plate Let the motor run again and check the Amps Nominal 2 5 Amp max 2 8 Amp Fit the two Micro switches at the motor base plate Motor assembly is now ready for final assembly 9 2 2 Assembly of the Step Assembly Place the two oval rubber grummets in the opening of the rear step profile Use liquid soap to make the job go easy Slide the two rollers in the rear profile Spray a little silicon oil at the rollers Slide the two yellow rubber profiles in the front step profile Use lots of liquid soap to make the profile slide easy Take the sliding assembly Spray a little Silicon oil
21. mm AXS TEC en SIMPLICITY IN ACCESSIBILITY AXS Step Manual ACDEOS BV Touwbaan 1A 2352 CZ Leiderdorp Netherlands WWW ACDEOS COM Date Jan 2013 Rev 5 AXS Step Manual Index 1 Technical SDECHICAUORS isi ee EN eed ee sons seen intense Ee EE Oe ed ee ae 3 2 SatetvinShUCHONS RE N 000i ni 4 3 TCOInSIAIS 4 Me RR a lt 5 MEER OO ER SEE ER EE EE EE EE EO CC ON ED 5 AE E c c c E E E E EE 5 4 3 Legal requirement according 2001 85 EC 5 44 Electrical GOMPONEMIS danses nes n EE Se Es EE ees De EE come Ds ces non 5 OW SY EE EE EE RE OE EE N EE OE EE OE s ON 5 CE TIE CONU O EE EE EE EA 2e ee EE SE 5 t CO On RE OE EE AA A OE A IAAI EO 5 Ge oi dle RE EE EE EE E E N 6 5 1 Deploy Operation procedure 6 5 2 Stow operation procedur e iii 6 6 Manual CD 0 T 2200000000002 cent 6 7 Mounting AS AMAUIONS SE ci 6 7 1 Mechanical lnstallafion sis 6 1 2 IEICCITICGI I TSIOIHIOLIOT i sss siebssesiitiisiabilabadi6susdgnietioEulS8gosingdtbgl4s864exbsagibotadesssdtus sstsdnd esesipngtsosfa gass 8 7 8 Installation of the LED optional 9 ZA EST INS acc C PR gan 11 8 Periodic maintenance lnspection EE s s9 000000006 12 or CRE OE EE OE EE EE ET EN 12 8 2 Periodic maintenance Inspection 22 ee ee ee ee 12 8 2 1 Smal mantenANGE EE EE EE EE EE EE Oe 12
22. ncluded in cable loom Bock bio Curent Co niral ma Pec rm j arempi ee er DR 2mm flat crimp female connector ps cm 20 cm ae f 2x 2mm flat cimp male connector direct on LED strip LED Light front step DEE open close limit imit _ npiional AXS Step Manual Electric schedule rev 4 serial numbers AL 2000 gt 4000 Rubber grummet flexibel cable chain 25 x BO cm flexibel cable closed type 17 links 2 end links up to 100 000 bendings Fe mm hole Molex 5557 144 back side complete closed with i hot mold Fi Red 1 mm EE uu N N Baek iOmma Telow 05mm Green 0 6 mm h 5 TE 85 cm Buzzer cut off grey 0 5 mim Less AMO 1 a E g 5 al 20 cm Black 0 5 mm Current control set af 6 5 Amp L AXS STEP Manual rev5 75 cm flexible harnes AXSTEC na con tha IN ACCESSIBILITY Rubber grummet closed type 500 cm 30 mm hole 150 cm 250 cm Plastic tube hames 100 cm free wires 12 5 mm ian 4pin connector Dashboard LED Included in cable loom twa flat connectors power connect to 10 Amp fuse i D de hb LED dashbacra D _ k Black 1 0 mm2 Green 0 5 mm ground park switch 150 cm optional Park dashboard switch not included in gt 5 Doorswitch E included in cable loom
23. nd out feel if it runs free Than slide in Check if the rear and front profile are aligned at the side Check if the tubes from the chassis in the holes in the rear profile are in the centre The Aluminium must be free at least 1 mm from the steel tube Check if the sliding chassis is in the centre of the tube at the front side With the assembly in closed position fix the 2x 6 nuts of the sliding assembly Move the assembly in and out by hand and feel if it runs free Loosen the two nuts from the motor assembly Adjust the motor assembly to the centre of the step Measure from the left and right sliding bar from the sliding assembly Pull out the assembly in the out position Connect the ball joints from the push rods at the chassis Connect the cable chain at the chassis Move the step in and out and feel if it still runs free AXS STEP Manual rev5 17 AXS Step Manual ADC AXSTEC If it moves difficult check if the push rod are equal in length If the step is not running parallel with the chassis it could be that the gear arms are one tooth offline Check left and right ball joint position compared to a vertical line in the Aluminium step profile when the step is 50 out Switch adjustment Slide the step in closed position Move the right micro switch in such a position that the switch just makes contact You can hear the switch when the contact is closed Fix the switch with the two screws Use proper tools
24. on Following the vehicle inspection schedule check following points 1 MOUNTING Check if the all mounting bolts are in place and tightened 2 MOUNTING Bring the step out and step on it with two persons Max 150 Kg Check if the mounting of the step is strong enough for this weight The construction of the step is such that a weight of 150 Kg will give a deflection of the step This is normal 3 ELECTRICAL INSTALLATION Move the step out and in by electrical operation Check if the step is moving for strange noises and unequal movements Check if the step stops automatic at the end of the stroke Check if the red LED on the dashboard turns red when the step is out Check if the buzzer works while the step is moving in or out If not disconnected 4 SAFETY FUNCTION Move the step out and try to stop it with your hand The step should stop move back and come out again It will try this for 3 times Then it stops It should go back in after closing the door 5 INTERLOCK VEHICLE Take the vehicle off the handbrake Try to operate the step It should not be possible to operate the step unless the handbrake interlock is not installed 8 2 3 Yearly maintenance large maintenance Large maintenance should be done once every year or at least every 30 000 cycles If the number of cycles per year is less than 10 000 the large maintenance interval can be extended to 1 5 years Large maintenance Bring the step in the out posit
25. step is 100 000 cycles with a load of 100 KG Electrical connection Waterproof 4 pin connector IP65 on the step Drive Electric motor 12V 20W or optional 24V Electric signals following electric signals are available Step closed stowed Safety functions Motor switched off by current control Cycle time Time required for opening or closing the step is approx 2 5 Sec Legislation The product fulfils 2001 85 EC Bus directive and 98 37 EC Machine directive AXS STEP Manual rev5 3 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY 2 Safety instructions These Safety instructions should always be with the step The operator must be made aware of these instructions before operating the Step Read these safety instructions carefully and follow them The step is constructed to be an extra step to enter a vehicle It should be used appropriately by passengers as long as they are not heavier as the maximum load to enter or exit a minibus taxi camper or other vehicle 1 Before you can operate the step you have to stop the Vehicle and make sure that the hand or park brake is on 2 Before you operate the step make sure that there is no person or obstacle at or close to the step Look out that there is no person or obstacle outside the vehicle in the motion direction of the step 3 It is recommended that the step is only operated by the driver or other qualified operators 4 The driver or operator must have a clear view
26. tch is installed the step will move out automatically once the door is opened Time for either the full deploy out or the full stow in cycle is approximately 2 5 seconds When the step is moving the red LED on the dashboard will flash until the step is completely out If the step encounters an obstacle it automatically stops It will move backwards for a few centimeters and then move forward again If there is still an obstacle it will repeat this procedure three times then it will stop in the position where it encountered the obstacle 5 2 Stow operation procedure To stow the step the door should be closed or the driver has to give a signal that the step should stow The same rules apply as for moving out At closing a signal from the close switch will indicate that the Step is completely closed This close signal will also give the vehicle the OK that it is safe to drive the vehicle away the Red LED light at the dashboard will go off If the step is not stowed properly the RED LED keeps blinking 6 Manual Operation In case the step fails it is possible to operate the step by hand There are two mechanisms to unlock the step for older versions of the step Straight long hole in bottom plate use the following procedure 1 Put a large screw driver through the long hole in the bottom cover in the slot in the motor base plate 2 Move the end of the screwdriver in outside direction This will unlock the driving mechanism Now the step
27. tep is moving In or out At Serial numbers higher than 4000 The Led must be connected to power instead of ground 16 Connect the black wire to ground 17 Connect the red wire to 12V power You need to add a fuse of 20 Amp between the battery and the power cable It is your decision to connect the step at constant power or at power behind the main switch We recommend placing the step behind the main switch 18 Gable colours black Ground Red Power Use a 20 Amp fuse Green Ground signal for operating the step Yellow LED signal 19 Connect the cable loom to the step with the connector 20 The step is now ready for operation 7 3 Installation of the LED optional Versions up to serial number 4000 There is a possibility to fit a front LED light strip in the Step The Step is already prewired to fit the LED light The step should be completely fitted under the vehicle and electrical connected Bring the step in the out position deploy Lift the yellow rubber and pull out the strip Pick up the two wires on the right hand side of the step Connect the wires with the two pins at the led light The LED should light up If not change the two wires for the right polarity The led is sensitive Slide the two connectors firm at the two pins AXS STEP Manual rev5 9 AXS Step Manual a AXSTEC eS SIMPLICITY IN ACCESSIBILITY This is a relative open electrical connection that needs to be protected against
28. the bottom of the profile other wise you can not fit the top rubber Use plenty of liquid soap to make the led slide in the profile AXS STEP Manual rev5 10 AXS Step Manual AXSTEC SIMPLICITY IN ACCESSIBILITY Align the end of the LED with the aluminum profile on both sides of the step Fold the wires down as on the picture Check the LED lights after installing the Led strip Place the transparent rubber profile as supplied with the LED kit Use plenty of liquid soap to make the mounting go easy First slide in the rear lip than push in the front lip with a medium size screwdriver Don t damage the LED or the rubber This job requires some practise Mount the end corner Make sure the cable from the Led stays free from the sharp edges The end result must look like this picture 7 4 Testing the Step You should test the step after installation Follow these instructions 1 MOUNTING Check if the all mounting bolts are in place and tightened 2 MOUNTING Bring the step out and step on it with two persons Max 150 Kg Check if the mounting of the step is strong enough for this weight The construction of the step is such that a weight of 150 Kg will give a deflection of the step This is normal 3 ELECTRICAL INSTALLATION Move the step out and in by electrical operation Check if the step is moving for strange noises and unequal movements Check if the step stops automatic at the end of the
Download Pdf Manuals
Related Search