柏楚CypCut激光切割控制系统
Contents
1. Soft limit protection which can be turned on and off through the option on the console It is enabled by default After the soft limit protection is enabled if the system detects that the motion may exceed the travel range it will prompt Motion is Out of the Range and will not issue any motion commands to avoid the possible hits At this moment please check the positions of the graphics and the machine to ensure that there is no mistake before operation Apart from this the system will also monitor the machine coordinates in real time during the motions of the machine Once they are beyond the soft limits the system will alarm at once and then stop all the motions Note the soft limit protection depends on the machine coordinate system If the coordinate system is not correct the protection will also be incorrect Thus after the operations such as abnormal close of the system and modification of the machine parameters users need to build the correct machine coordinate system through the operation Go Origin 3 6 Walk The laser head will dry cut a rectangle along the frame of the graphic to be processed by clicking Walk the button on the console so that you can determine the approximate size and position for processing the boards The speed of walk can be set in the Layer Parameter Setting Global Parameters Walk Around Parameters Note Please make sure you have recorded the the cen2. H To support the remote control of the system through wireless teachbox and Ethernet 1 2 Obtaining and Installing the Software You can contact the supplier or customer service staff to obtain the software installation program Before installing the software please check whether your system meets the following minimum requirements H The operating system should be above Windows 2000 H CPU with basic frequency above 1 0G H The memory should be 512Mb at least CypTube 3D Pipe Cutting Control System The VGA monitor should be more than 15 inches with a resolution of more than 1024 768 And it would be better to use 32 bit true color display There should be two USB interfaces at least a H H H If your operating system is vista based including Windows Vista Windows 7 Windows 8 Windows 2008 Server please run the system as an administrator as much as possible in order to avoid the possible errors After completing the inspection you can start to install the software You can just run the installer directly If you want to install the program in Vista based operating system you should have administrator permission so that it can run 1 3 Starting to use 1 User Interface 111 IGS Cyplube Laser Cutting System Gilead Pos Outside GT channel Lock amp Show Layer Layer i Only show the specified channel a gt mh ra lel C H _ Fast 2Omm sw Step 50mm w _ Fast 2RPM w Step 90
3. 3 4 Manual Testing The functions of the manual control on the console are shown in the following figure Saggy Follow to jog gtp en Preview the positions of h 4 the graphics on the breadth 3 witc E Fast 20mm s w Step 50mm y continuous jog Switch jog rast 2RPM v Step og Laser on when Pwm Manual 100 u ERE PL AE FEE P L Switch rotate Jog Control Set the burst power Selection of gas type The button with the icon gt will become gt after the corresponding equipment is opened You can turn on the laser by pressing the button Laser and you can turn off the laser by releasing it You can switch other buttons by pressing them and not conduct any actions by releasing them Taking button Bowing as an example blowing will start after you press the button and it will stop after you press the button again According to the differences of the lasers the shutter may become gt after pressing the button and this state is read from the laser di L CypTube 3D Pipe cutting control system El Note all the button actions need the support of the corresponding parts on the machine If the machine is not equipped with these parts or the platform parameter configuration is incorrect some buttons may become invalid 3 5 Soft Limit Protection In order to protect the machine CypTube is installed internally with the soft limit protection
4. Being Processed will appear CypTube 3D Pipe Cutting Control System during processing and it cannot be switched to other pages before stopping The toolbar of each page will be arranged again in multiple Columns according to the functions such as View The first buttons of the general columns are all in large size and there is a small Ca button at the lower right corners of some columns which is called Extending Button and a related dialog box can be opened by clicking this button The first column of the toolbar Base Operation has multiple buttons which can help to control the display effect as shown below Shovr entity bound if not closed 77 ER Shovrunclosed curve byred y ms T i C oY re T L e 1 Le Shovr graphical start by small Da 125 ge Shovrorder by digits at the graphical start white dot ot F gt Align Center iy Ww hovr empty shift by dotted line with arrovr Shovr the direction of graphical processing by arrow Base on gt Shovrmore parameters by clicking the dialog box Shovrthe graph in the center After you click the buttons in the figure above the display will take effect immediately and then you can find the changes in the display effect in the drawing board Please pay attention to the display changes of the buttons themselves if the ground color is light yellow it shows that the corresponding effect has started otherwise it indicates
5. can help you to find quickly the file you need EOD J AEN v OF gt a 54 Entities 68 47X 74 92X 145 F Preview F EB Puar A Select the file automatically preview 7 50 50 012 ig9s 2013 5 4 11 20 M60 1 igs 2013 7 20 11 21 8 20130627j2 igs 2013 6 27 16 12 ED 123456789 igs 2013 7 22 14 33 ED 2013062702 igs 2013 6 27 15 43 Melligs 2013 7 23 11 50 Mellipse igs 2013 7 23 10 36 Mi214xigs 2013 3 16 16 19 BB figa2 igs 2013 3 16 16 18 BB fs_sample_fontt igs 2013 5 8 21 57 fs sample font2 i 2013 5 28 17 54 BB model1 igs 2013 6 28 14 14 AM model ins 2013 5 R 21 57 lt gt WHE Ww fs_sample_font2 ig v FR MAO at v m HAM Ox er Oz ges extension direction f Oo Br drawing Here you can drag and zoom the graphics PINa KA Vi SMECRHE W Atemi CESRs W Sy choose the cutting outline Note Please make sure the extension direction of the drawing you opened is same as the original extension direction of the drawing And it s better to create fillet surface when drawing the tube The cutting outline can be identified automatically and the gray lines are auxiliary lines which don t need to be processed CypTube 3D Pipe Cutting Control System Er 2 Technical Parameter In this step you may use most of the functions of Technical Parameter in the toolbar and they ir include setting lead lines setting compensation and so on Big size button Leading 22 can be used to t Compensate s
6. gt Trace click the button D trace and the machine will run completely without laser along the graphics which will be processed so that you can check more carefully whether there may be any impropriety in the processing D Trace Finally please click the button ID Trace to start the formal processing and you can click the button to suspend the processing During the suspension you can control the laser head to go up and down manually and switch the laser gas and so on manually besides you can an also trace back along the working route through the buttons re You can continue to work by clicking the button ib Resme i Cc You can click the button to stop the processing and the laser head may return to the zero point according to your setting As long as you do not make any modification that is to say there is no gt Starts marker on the parron gt Ste the system will allow you to continue the processing from the position of last stopping when you click the button Start again Cyp Tube 3D Pipe cutting control system ER ll Technical Parameters This chapter will describe the related functions of technical parameters provided by CypTube Because most of the technical parameters have direct relations with the materials to be cut the used lasers and air pressure you need to set the parameters according to the actual technical requirements All the
7. w _ Laser on when Pwm Manual 100 v RER P L oa Shutter oa Follow rse Work Control Home Ref amp Compensate BEEBE EEBEBUBUBEBOABO KR VlAfter completed r Zero Point Vv M Return to Zero when click stop b Only process the selected graphi M Soft limit protection onsolelp ck Forward Dis 10mm vw SOmm s v Process count Piece 0 Plan Count 100 v Loop start when press outside start 06 18 09 59 06 Invalid Line Length 79 at Line 3 06 18 09 59 08 Invalid Line Length 79 at Line 3 06 15 09 59 08 Invalid Line Length 79 at Line 3 v The figure with black background in the center of the interface is the Drawing Board FHREHERNARR TR Above the interface from top to bottom one by one are Title Bar Menu Bar and Toolbar The toolbar is arranged with very obvious large icons in grouping and most of the common functions can be found here The menu bar includes the menu File and four toolbar menus namely Start Drawing Numerical control and View and toolbar display can be switched through selecting these four menus There is a toolbar called Quick Access Bar at the left of the title bar which can be used for fast creating opening and saving a file besides undo and redo commands can also be finished 3 L CypTube 3D Pipe cutting control system a quickly here At the left of the interface is View Toolbar which is called directly Left Toolba
8. SEN E E 7 I Technical HE Ps pg fe 527 KS nase tas ESBEN ESSENS DERE ana FEEDS SEES E 9 Da ee DE ote E 9 l Distinguish Overcast Cut and Yang Ti ee 9 X Automatic ead Li occurred rn aE e n EE E T a TE Ra 9 Foa een Eee one 9 BAR rete COM He ee ee E 10 eo E dl ee 0 a as en ee eee NR BE LE ee 10 EDeseriptions ol Parameters ker heden Es deceinen tome dance pdnacanesdetseckecesecdacanaeenestoe ceose 11 2 Adjtistment ol Speed Following POWER ers 13 SEN I A ee ee era LEDE HERNEDE 14 IE OR CO AO re E E re E 15 oL Mechamical Coorinate gt Aol 1 VORBEREITET LITE ane Aer sence EEAO EEE EE 15 3 2 Searching Zero Point alter Ex DE eg 15 SEE EET AA E AENEA AA E E E AE AE TE 15 SAN T a ee S E E een 16 a E PROPS E 27 soa coe E T E ENELNERRIENEEEUEDRREHESSEHERTERNATTEEREBENETEIRHEENEHR RRIEREREN 17 NN ee a OT A ER E T E eat E E 17 TPO aa E E ee 17 3 8 Stop Pause and Re Sun ee eier 18 ee RER RAB ENE Uke E E A E E EE E ESSEN res 19 3410 Processimne kom Any LO ee 20 APG loba P ra a e nee E E E ee 20 DAS 2 8 1141 3 A A E R E E E E STE FEE SE E REDE 22 Be MCAT 011 10162 1410 eg E E EE E E A A T 22 LINE ea ee 22 2 Be center of rotation ae base ee ee ee 23 sao 110 am el tr Rey ene nee eee en ee ee ee eee eee eee 23 3 CypTube 3D Pipe cutting control system I Quickstart 1 1 Features H Supports IGES graphic data format H Supports the cutting of any tube of the extruded body H Wirth particular onekey calibration le
9. become effective after being selected and cutting speed will be used when not being selected Lead Out Speed Set the processing speed of leadout The processing speed will become effective when being selected and cutting speed will be used when not being selected 2 Adjustment of Speed Following Power After selecting Enable Dynamic Power Adjusting gt the cutting power will vary with the changes in speed in the cutting process and the specific changes are determined by the power curve The power curve can be dragged and edited by using mouse The X coordinate of power curve represents cutting speed while the Y coordinate represents cutting power with a unit of percentage The table reflects the percentage of actual power in cutting power when the actual movement reaches the turning and the speed drops to a few percent of target speed Speed As shown below if the laser power is 500W after setting the cutting speed to be 100mm s peak current to be 90 and cutting power to be 80 when the actual cutting speed drops down to 40mm s namely the red marker point the power of laser is as follows 500W X 90 X 80 X 62 43 223 75 W Laser power X Peak current percentage X Cutting power percentage X Speed following power percentage 500W X 90 X 80 X 62 43 223 75W However the power cannot be less than a pre set minimum value anyhow Generally it is set to be 10 i e 50W If JEnable Dynamic Power Ad
10. cutting edges can coincide with the original after both sides of the vertical lines are compensated while the corner needs transition Usually round angle transition can ensure that the cutting edges can still coincide with the original and run more smoothly during transition In order to clear compensation please select the needed graphics then click the button clear and choose Clear Compensation 2 3Layer Parameters CypTube provides fifteen layers and every layer can set separately the technical parameters such as move speed laser power pressure cut height and so on You can open the dialog box Layer Parameter Setting by clicking the button Layer on the toolbar This dialog box includes almost all the technical parameters required for processing The first page of the dialog box is Global parameters and they are used to control the parameters outside the layers such as vacant move speed burst power and so on besides you can also choose the speed and acceleration units The other pages of the dialog box list all the currently used layers and you can set the parameters of this layer separately by clicking every layer You can change the order among the y TI 3 CypTube 3D Pipe cutting control system EN layers by pressing the button Layer with the mouse and dragging it and the layer arrayed in the front will be processed firstly layer parametern settings Global Param
11. parameters mentioned here including the ones in the graphics should only be used as examples rather than being considered as guidance parameters Warning The inappropriate or incorrect parameters may result in poor cutting effect or even damage to the machine so please set the parameters carefully 2 1 Lead lines l Distinguish Overcast Cut and Yang Cut When opening the external files such as IGES and so on CypTube can distinguish overcast cut and yang cut automatically If the graphics are modified during editing and they result in the changes in the relationship between overcast cut and yang cut you can click the button sort when the overcast cut and yang cut need to be distinguished again and then any way of sorting can distinguish them When adding the lead lines the external layer is yang cut so it will be led in from the outside the internal layer is overcast cut and will be lead in from the inside When setting overcast cut and i Outside yang cut manually please select the graphics to be set and then click the buttons on the toolbar 2 Automatic Lead Lines Please select the graphics to be set with lead lines click the icon ng on the toolbar then set the lead lines parameters in the popped window As shown below Please note that the automatic lead lines will search the graphics to determine the most appropriate lead position thus the previous parameters of the graphics such as lead posi
12. the table below Max Rotation Speed Up to the max rotation speed of your servo motor and the reduction ratio for example the max rotation speed of motor is 3000r min and the reduction ratio is 1 30 so the Max Rotation Speed is 3000 30 100 Processing Acceleration The maximum acceleration of each shaft during track processing It needs to be used with processing speed Turning Acceleration The maximum allowable acceleration at the path turning during track processing It is used to limit the turning speed at the corner of greater than 90 degrees The turning speed of smaller than 90 degrees L CypTube 3D Pipe cutting control system TT i ieo Speed of l0mm It is used to limit the speeds of the figures with small arcs and Reference Circle curvature PWM Frequency Delay for Gas On Delay time used in step Delay for Gas On of PLC during punching Max Follow Height If the cutting height exceeded Max Follow Height the BCS100 wont follow directly Advanced Parameters Fitting Frequency of Fitting precision when converting Spline Bezier to straight line for Curve processing Maximum Lost Motion If Short Move Using A Separate Laser Parameters is checked when Length for Short Move lost motion length is less than this length the laser needs to be shut without Lifting down without lifting The specific process is determined by Laser off process for short move Using Leapfrog Lift After Z coordinate lifts t
13. According to the size of the files to be processed you may need to wait a while if you click the button Continue at this moment en During the pause you click the button s or the button so that the machine can move backward or forward along the processing track The distance and the speed of _Back Forward Dis 10mm EJ 50mm s 7 on the console every motion can be set through the button 3 9 Breakpoint Memory If the processing stops or suspends due to accidents the system will keep breakpoint memory As long as the graphics or the parameters are not modified the system will ask you whether to continue to work from the position whether it stopped last time when clicking Start next time As shown below Resume from gt Which action would you like break point The machine moves to the position where it stopped last time and then enters into e state of pausing Restart entire process the state lt paging at and start the new processing again E Resume from Break Point Goto Break Point _ Remember my choice Cancel the operation After selecting this option it will not prompt any more gt Start Only when the start button is in the state gt stat the dialog box above will appear If 20 CypTube 3D Pipe Cutting Control System w D gt Startx the starting button becomes the state with the machine will start to work direc
14. Friendess Inc Cyp Tube 3D Pipe Cutting Control System User Manual Version V6 4 0 1 CypTube 3D Pipe cutting control system a Welcome Thank you for using CypTube laser cutting control system CypTube laser cutting control system CypTube for short is a set of system software designed for plane laser cutting including laser cutting process common layout function and laser processing control most of its functions are applied in graphics processing parameter settings custom cutting process editing layout path layer planning simulation and cutting process control Cyp Tube software can realize process control only if used with Dog and Control Card CypTube will enter DEMO mode while running on a computer without Dog so that you can get all other functions except process control for normal use Therefore CypTube can be installed in a separate notebook for the design before processing Please note that this User Manual is only for instructions of main program about CypTube software Please refer to other Manuals or contact us for the details of other tools installed with CypTube software such as platform configuration tool The Document is drawn up based on Version 6 4 516 1 of CypTube As product functions are being updated there may be some differences between your product and the Manual We will apologize for such inconvenience Please feel free to contact us with any questions or suggestions you may have The op
15. een the upcoming processing graphics and the machine breadth on the screen by clicking the left button Previ en above the Console This corresponding relationship is calculated in accordance with the dock point markers on the screen and the position matches of the machine laser head Some common coordinate markers on the screen are shown in the photo below When you click Preview the Dock Point will be translated to the Laser Head Position and visually parallel move occurs in the graphics on the whole If the Laser Head Position shown by the red cross cursor does not match the actual laser head position of the machine please check whether the position of the machine origin is correct and it can be corrected through Numerical Control Go Origin After previewing if you find that the graphics are outside the machine breadth wholly or partially it means that it may exceed the range of travel during processing You can change the relative relationship between the graphics and the dock points by clicking 7 CypTube 3D Pipe Cutting Control System El Home Ref the button on the toolbar Walk If there is no error on the screen after checking you can click the button on the Console and the system will control the machine to go around the outer frame of the upcoming processing graphics so that you can check whether the working positions are correct You can also
16. eration of the machine and the effect of laser cutting is directly related to the materials to be cut the laser used the gas used air pressure and the parameters you have set Please set the parameters seriously and cautiously based on the requirements of your cutting process The inappropriate parameter setting and operation may result in the reduction of cutting effect damage to laser head or other machine parts or even personal injury CypTube laser cutting control system has tried to provide a variety of protective measures and laser equipment manufacturers end users should comply with the operating rules in case of injury accidents The company will not assume any direct indirect incidental and or resulting losses or responsibilities caused by improper use of the Manual or the product 2 Ei CypTube 3D Pipe cutting control system Contents QU CRS ERE SEE ES ee ee 1 ET ae ee Eee 1 1 2 Obtaining and Installing the SOLCW ae c ccsssss cssccescsastecacteonnesontondnesatnssdasoenusesasenacnsdeauoeeuacaaneszeiee 1 Be Ha a DRS ORE RUNDE ER EEE NEE EN EEE A A N SEELEN ANNIE ESTERE SR SERENE ERBE TT 2 OT ee ee ee 2 2 TOO e re ee ee ee ee ee 3 BOB On Br a ee ee ee 5 FR bannere eg 1710 ane A EE E A E E E E IE ARTE UEEBER KENNER S 5 2 E E E A AE E AE E ee re ee 6 le a Pe ee ee ee E A ee 6 4 Inspection before Processing u sseseserereereere rese reen serene re ee nee 6 SEP PCA EO Sc TS E EA EBHEES ICE
17. et lead The button is used for cutting compensation and the button tl Reverse ER Lead Pos can reverse a single graph Clicking the button and then clicking the position where you hope to set as the start of the graphics you can change the start of the graphics if you click outside the graphics and then click on it again you can draw a leadin manually You can press Ctrl A to select all the graphics using quick start tutorial then click the button Lead Lines and set the parameters of the lead lines and then click OK In this way the software can search suitable positions to add the lead automatically You can conduct the Lead Lines Check by clicking the small triangle below the button Lead Lines and selecting Examine Lead You can set detailed cutting technical parameters by clicking the button Layer in the toolbar at the right The dialog box Layer Parameter Settings contains almost all the parameters related to the cutting effect and it can be called up rapidly by pressing F6 for fast setting 3 Lead Planning In this step the graphics will be sorted as required You can conduct automatic sorting by clicking the button Q while you can select the ways of sorting and control whether it is allowed to change the direction of the graphics during the automatic sorting by clicking the small triangle under the button i i KR If the automatic sorting cannot meet the requirements
18. eter N Layer i N Layers N SE 3 b E Load Save Disable _ Punch Before Cu Cut with ma V Short move usir Disable Follow Technical Cut speed 00 mm s Lift Height x Delay Before i 0 ms f i Diode Current 100 g Direct Cut Multiple put Increment _ Explode Bef Static Follo Outside Cu Laser On Delay 200 Cut Power 100 o Cut Height 169 mm Cut Pressure 5 V CutFreq sooo Hz Cut Gas Air VI User Notes C SlowLead Lead Length i 2 mm Lead Speed 3 mm s Dynamic Power _ Enable Dynamic Power Ad Poweri Speedi Note Different options may be displayed in the dialog Layer Parameter Setting due to different lasers different gas pipeline configurations and different followers The following figure is only used for reference and the actual contents displayed in your software shall be taken as the criterion l Descriptions of Parameters The brief descriptions of some parameters in the layers are as follows Cutting Speed Set the actual target speed of cutting There are acceleration and deceleration at the first and last sections as well as the corners of cutting track so the actual cutting speed is often less than the speed Punching Time Time required for punching the cut board Set the time according to the thickness and material of actual board Set the parameter to a small value o
19. justing gt is not selected the power will remain unchanged in the cutting process Referring the above example as a reference the power in the cutting process is as follows 500W X 90 X 80 360W 9 gt CypTube 3D Pipe Cutting Control System 3 Material Lib After editing all the parameters of the layers you can save them to the material lib for the next use You can save them to the material lib by clicking the button El save and inputting the file name We recommend the user to set the file names by using the material properties as the name such as 2mm carbon steel mat When you need to use the material lib next time please click the button Lead and then select the file saved previously CypTube will prompt you Whether Covering the Current Parameters and the system will import the parameters in material lib automatically when you click Yes if you click No the system will cancel the reading operation 15 CypTube 3D Pipe cutting control system ER 3 Ill Work Control CypTube is a set of software combining design and work control together As mentioned above all the graphics and the parameters can be prepared without the machine tool the files can be saved after finishing all the design and then they can be copied to the machine tool for processing 3 1 Mechanical Coordinate System The mechanical coordinate system is uniquely determined by the machine structure and the
20. machine parameters At any time all the coordinate systems set through Return Origin are consistent with each other You can reset the mechanical coordinate system through Return Origin after completing the initial installation or when the mechanical coordinate system deviates because of the abnormal reasons No matter which kind of mechanical structure is used the definitions of CypTube for the coordinate systems are always consistent with each other All the moves are the moves of the laser head relative to the workpiece If the laser head is rightward it is X positive direction however if the laser head is backward it will be Y positive direction That is to say the lower left corner of the workpiece steel plate is the minimum coordinate while the upper right corner is the maximum coordinate If the rotation axis is parallel to the Y axis the counterclockwise rotation seen from Y to Y is forward direction 3 2 Searching Zero Point after Exception Occurs Case one If the processing is interrupted only due to the exception of external equipments such as the laser and auxiliary gas and they do not cause the coordinate system to deviate you can click directly Return Zero to go to the zero point Case Two If the mechanical coordinate deviates due to suddenly power failure or servo alarm we recommend the users to perform Return Origin reset the mechanical coordinate system and then click Return Zer
21. ng cutting and use it with proportional valves or multiple valves Cutting Frequency Set the carrier frequency of PWM modulation signal during cutting i e the laser number within one second The larger the value is the more continuous the laser Set the type of auxiliary gas used in cutting Punching Parameters Incremental Speed Set the speed for slowing falling down to the cutting height from DSS pment sped Punching Power Set the laser power used in punching i e duty ratio of PWM modulation signals Punching Height Set the height from laser head to board during punching Punching Gas Set the pressure of auxiliary gas during punching and use it with proportional valves or multiple valves Punching Frequency Set the carrier frequency of PWM modulation signal during punching Generally low frequency is used during punching and pulse punching is used to avoid burst Punching Gas Set the type of auxiliary used during punching amp CypTube 3D Pipe cutting control system Disable Follow Not use follower for following movement during cutting Enable Dynamic Power After starting the function the system will conduct real time Adjusting adjustment for the laser power duty ratio of PWM according to the actual cutting speed so as to provide a great help for improving the cutting quality of optimized corner Lead In Speed Set the processing speed of leadin The processing speed will
22. o to find the zero point 3 3 Alarms CypTube will monitor all the parts during the running of the machine Once it monitors the A CypTube 3D Pipe Cutting Control System alarms it will display immediately the alarm in red title bar and take measures such as stopping the motion Before the system alarms are removed many operations will be forbidden and users need to check the machine and operate again after the alarms are canceled One example of the alarm is as shown below Alarm XAxisLimit XxAxisLimit AxisLi Except the title bar the System Message Window at the lower right corner of the interface can also display the alarm information After the alarms are removed the red display of the title bar will disappear however the information in the System Message Window will be retained You can look over all the history by double clicking System Message Window so that you can find out the events happened during the running of the machine In addition to the alarms if CypTube detects other operation exceptions it will display the exceptions in different colors on the System Message Window according to the exception levels which include warning reminding message and so on This information will not cause the machine to stop moving however it will still suggest you to pay attention to the information shown by the system in time so that you can take the necessary measures as soon as possible
23. o the mid height X coordinate and Y coordinate begin lost motion so as to shorten the time of lost motion Unit Selection You can make a selection according to your use habits and the units will be switched in the interface 9 CypTube 3D Pipe Cutting Control System IV Appendix 4 1 Tube Debugging Please make sure that the tube is parallel to Y axis as shown below lL The levelness adjustment Debugging steps 1 Make the laser head upon the tube by Jog Control such as the C point in the figure above And then click the button Edge Seek to make the tube oriented horizontally 2 Click the File Diagnosis to open the BCL3764 Diagnosis as shown below And then take the laser head to the A point in the figure above click Follow record the coordinate value of the Z axis Move the laser head slowly from A to B observe the changes of the coordinate value of the Z axis 3 Rotate the W axis 180 degrees and then repeat step 2 4 Debug the tube according to the following phenomena M The fixture is not horizontal If the coordinates value of the Z axis both changed from big to small heighten the side close to A of the fixture and vice versa Hm The tube is not horizontal If the coordinate value of the Z axis in step 2 changed from big to small and the value in step 3 N L CypTube 3D Pipe cutting control system changed from small to big heighten the side close to A of the tube and vice versa 5 R
24. oint memory after stopping is identical to that of the actual processing furthermore you can modify the parameters after pausing and then continue the operation of dry cut Thus dry cut can be used for the comprehensive inspection and simulation of the whole processing without cutting If you would like to open Follow during the dry cut please select in Layer Parameter Setting Global Parameters Advanced In the default condition it will not open Follow during the dry cut By default it will return to the zero point automatically after completing the processing If you would like to return to other position after the processing please select the needed position on the console The supported positions include zero point start point end point origin point and specified V After completed return to point Cancelling is equal to returning to the End Point that is to say the laser will not move after the processing If you use the Floating Coordinate System we recommend you to return to the zero point after the processing If you hope to return to the specified point after the processing please jog to the position vlAfter completed r Zero Point W v Return to Zero whiZero Point Start Point Specified Point and confirm it only process the End Point Specified Point prompt so that you can control the production You can clear the counts by clicking the button cre
25. otate the W axis 90 degrees and then repeat the 5 steps above BCL3764 Diagnosis AXIS EERTE pe mi m 43 Ex DIES o oo IbIList Pulse Test Positi Negative Clear Limit Signal 0000 g Alarm indicatio de de de go de 1 oO oO CC N 2 The center of rotation adjustment Debugging steps 1 Make the laser head to the edge of the tube and then move the laser head slowly from A to B observe whether the red light always been close to the edge of the tube If not please adjust the placement of the tube 2 repeat step l until the red light always close to the edge of the tube 3 Rotate the W axis 90 degrees and then repeat step 1 and 2 4 2 Shortcut Key The following table lists some of the commonly used shortcut keys Some of them are used in specific conditions and they have been introduced in related chapters so there is no need to list them here CypTube 3D Pipe Cutting Control System F5 Check the graphics in the zone of Select graphics to be operated selection F6 Open the dialogue box Layer Parameter None Settings Showhide he processing path Show hide the motion pat DEL Delete Delete the selected graphics Select graphics to be operated SPACE Space Repeat the last command Last command can be repeated
26. r If you need loop work please click the button LF TT p where you hope to return and then select Select the Every time when the processing is finished the Soft limit protec process count on the console will add 1 and when it Back Forward Dis 10 reaches the preset times a dialog box will be popped tc 3 8 Stop Pause and Resume If you need to stop the processing please click the button Mm on the toolbar or the button Stop i JO ser on the console After stopping the machine will return to the zero point If you do not hope to go back to the zero point please cancel the selection of option X Return te Zero when stop 19 L CypTube 3D Pipe cutting control system ER on the console If you pause the processing please click the button NE on the toolbar or the button fi Pause m Pesce on the console After pausing you can modify the parameters by clicking the button Layer on the right toolbar besides you can operate partial functions of the manual control on the console including laser burst switching the gas and switching the follow However you cannot make the machine move If you need to continue to work please click the button IP on the toolbar or the button on the console If the parameters are modified during the pause the button Continue will be marked with which indicates that the system needs to rebuild the processing commands
27. r in the following instructions It provides the basic view functions which includes ten viewpoint control method such as top view front view bottom view and so on At the right of the drawing area is Layer Toolbar which is called directly Right Toolbar in the following introduction It includes a Layer button and sixteen color square buttons Layer dialog box can be opened by clicking the Layer button and then most of the parameters can be set Each of the sixteen color square buttons corresponds to a layer and when a graph is selected the selected graph can be moved to the specified layer by clicking these buttons when no graphs are selected it means to set the default layer for the next drawing by clicking these buttons The first white square indicates a special layer When Layer 0 is displayed the graph on this layer will be shown in white and it cannot be processed There are two scrolling displayed text windows below the interface The left one is CAD Command Window the related prompting messages of all the drawing instructions will be shown here The right one is System Message Window each message has time mark and they will be shown in different colors according to the importance of the message which includes prompting warning alarming and error and so on There is the Status Bar at the bottom of the interface which can show different prompting messages according to different ope
28. r 0 during incremental punching CypTube 3D Pipe Cutting Control System Lift Height Set the lift height of laser head after cutting a segment of curve Z axis will lift to a certain height after suspending the cutting and the height is lift height Peak Current Set the peak current of fiber laser i e diode power Peak power determines the maximum cutting power that machines can reach As for a cutting machine with a power of 500W if its diode current is set to be 80 the diode power it can reach during cutting is 500W 80 400W Direct Cutting Punching and cutting use the same parameters which are commonly used for thin board cutting Multiple Punching Punching and cutting use the same parameters which are commonly used for thick board cutting Incremental Punching Based on multiple punching the punching method of variable defocusing amount is used i e slowly fall when punching and this method is commonly used for thick board cutting During multiple punching the punching time can e set to e a small value such as 100MS At this time actual punching time 100MS the time required for slowly falling to the cutting height from the punching height Cutting Parameters Cutting Power Set the laser power used in cutting i e the duty ratio of PWM modulation signal Cutting Height Set the height from the laser head to the board during cutting Cutting Pressure Set the pressure of auxiliary gas duri
29. rations There are some commonly used messages at the right of the status bar including the location of the mouse processing status and the location of the laser head The last one is the fine tuning distance parameter which can move the graphs quickly by using direction keys See the descriptions in related chapters The rectangular area at the right of the interface is called Console and most common operations related to control will be done here From top to bottom one by one are choices of coordinate system manual control work control processing options and processing count 2 Toolbar The toolbar of CypTube uses a style called Ribbon It puts the common functions by column and area and also applies many large size buttons for easy operation The photo below will help you to understand this new toolbar 111 IGS CypTube Laser Cutting System CiLead Pos 5 Outside h Q Oo Q 2 279 Dy B o SALU ER 7 CAT thy jaa TE A reset che ot ak ra NEE NIT SE i Home Ref d amp Compensate red ERE ETS ERTL oor Ro EN i Cotte IRRE i LESEN N Aa i its DERNE A ee ie Sri Clear MicroJoint Clear Lead Clear compensatio The whole toolbar is divided into four pages which can be selected by the four menus Start Drawing Numerical control and View When selecting text and other special objects the pages related to the selected contents will appear Furthermore the page
30. ter of rotation before walking 3 7 Processing and Dry Cut gt Start You can start processing by clicking the button LL stu on the console During the processing the monitoring screen will be displayed as below It includes the information such as the coordinates the speed work time follow height and so on File Home CNC View Working 3 314 51 029 Bu e E e e eom em aeon Y Pos 119 929mm Y Spe sd Ommjs i SUA iia 320 7960 Se 15 O08r pm Times 00 00 13 250 Follower H 1 000mm Laser power 20 00 CypTube 3D Pipe Cutting Control System When displaying the screen above it cannot be switched to other pages of the toolbar in order Ca to prevent from modifying the graphics during the processing However the menu File can still be used If you need to modify the parameters during the processing please pause firstly and then click the button Layer on the right toolbar of the interface You can perform the operation of dry cut by clicking the button D re on the console The difference between dry cut and the actual processing lies in that dry cut can select whether to follow without the need for turning on laser or gas However all the running tracks including the lost motion speed process of acceleration and deceleration of Prepunching are exactly same to the actual processing You can also perform the same operations of pause continue forward and backward besides the breakp
31. that the display effect does not start yet For example in the on state B the arrow will show the direction of the graphical processing in the drawing board while in the off state sa the arrow will disappear Note there are small triangles below some large size buttons which are called Drop down Buttons a related Drop down Menu will appear after pressing the button and the menu can offer richer operation options When the mouse is moved to the top of the button two obviously different rectangles will appear the corresponding function of the button can be directly executed by pressing the upper part of the button while a menu can be opened by pressing the lower part of the button If you have used Office 2007 Windows 7 or other procedures which use the style Ribbon before you may have been very familiar with this arrangement It does not matter even if you use it for the first time and we are sure that you will like this style soon N L CypTube 3D Pipe cutting control system 1 4 Operation Process Import Technics Process Pretreatment Path planning Examine Graphics Setting Control l Import Graphics After clicking the button of opening files E inthe quick launch bar at the upper left corner of the interface the dialog box of opening files will be popped and then you can choose the graphic you need to open There is a quick preview window at the right of the opening file dialogue box and it
32. tion and type will be covered 3 Check the Lead You can click the small triangle below the button Lead Lines and then select Check Lead so that you can check the lead lines which are set already This function can shorten the leadlines with 9 7 CypTube 3D Pipe Cutting Control System too much length and thus prevent them from intersecting with other graphics 2 2Cutting Compensation fm nm dt Compensate Please select the graphics to be compensated and then click the button on the toolbar for cutting compensation The cutting width will be obtained in accordance with the actual cutting results The compensated track will be shown in white on the drawing board and the system will run along the compensated track during processing The compensated original drawing will not be processed and will be displayed on the drawing board only in order to facilitate operation The direction of cutting compensation can be selected manually It can also be judged automatically according to yang cut or overcast cut Yang cut needs outward compensation while overcast cut needs inward compensation During the process of cutting compensation you can select to translate the corner in the form of round angle or right angle As shown below In the figure the green is the original the white is the compensated track and the light yellow is the vertical lines drawn from the corner From the figure you can find that the
33. tly from the starting point by clicking the button 3 10 Processing from Any Location CypTube support the function to start processing from any specified position Users can right click the location where you want to start and then select Processing from Here As shown in the right figure For safety reasons the system will pop up a dialog box anc Toon i requires reconfirmation after selecting Processing from Here 1 i P iti h L After confirmation the system will move to the location you ositioning here L specify and then start processing from there and the tracks ir ee See front of the specified location will not be processed If you want to first position it to the specified location but do not start processing please select Positioning Here so that the system will move to the specified location and then go into the suspended state You can right click the place for many times and select Positioning Here until the operation is gt Forward confirmed You can also conduct positioning in a more precise manner through W Forrara and 3 11 Global Parameters Some movement control parameters are provided in the tab Global Parameters of dialog box Layer Parameter Adjustment for adjustment The adjustment of these parameters will influence the smoothness of mechanical running as well as processing effect and efficiency Some parameters of tab Global Parameters are list in
34. velness and automatic seek the center of rotation H To use the easiest way to set the lead and slotted compensation H To distinguish the overcast cut and yang cut determine the direction of slotted compensation in accordance with the overcast cut and yang cut and check the led H With Flexible automatic sorting and manual sorting functions to support the function to fix the processing order through group H With particular browsing capabilities of processing order to check the processing order in a more interactive way than that of imitation H To support poly punching and incremental punching pre punching To support the settings of separate laser power frequency laser form type of gas air pressure and following height for punching process and cutting process H To support the speed capacity control and set separate lead velocity H With Powerful material library functions to keep all processing parameters so that it can be provided again for the same material H With processing breakpoint memory to trace the breakpoint forwards and backwards to process some graphics H To be able to be positioned to any point in the process of stop or temporary stop to start processing from any position H To support Covercut auto seek edge cutter starting and cutter lifting H With powerful expansion capacity as much as 15 PLC process edit and more than 30 programmable process Programmable input and output outlet programmable alarm input
35. you can click the button 5 in the toolbar at the left to enter the manual sorting mode and click the graphics with mouse one by one and in this way you can set the working order You can specify the order between these two graphics through pressing the mouse and drawing a line from one graph to another 4 Inspection before Processing Before the actual cutting you can check the working route You can view the processing order quickly by dragging the interactive preview progress bar as shown below and you can view the processing order of the graphics one by one by clicking the interactive preview button O T h g 44 interactive preview progress bar lt interactive preview button 7 CypTube 3D Pipe cutting control system ER gt Sim You can simulate process by clicking the button D Sim on the console and you can adjust the speed of the simulation processing through the function simulation speed on the page 5 Actual Processing Please note that this step must be done on the actual machine with the support of dongle and the control card Before formal processing you need to match the graphics on the screen with the machine Make Edge Seek the the laser head upon the tube which is clamped on machine tool and then click the button Cyptube can calibrate levelness and seek the center of rotation automatically You can find the relative positional relationship betw
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