SCISSOR FRAME RACK MACHINE
Contents
1. Max load Noises CHAPTER 3 TRANSPORTATION AND RECEIVING 1 Transportation The transporting truck must be longer and wider than the bench itself During transporting the machine should be fixed in order to avoid bumping Every single part of the machine and the painting will not be damaged Moreover the machine must be protected from rain 2 Hoisting and installation Use hoisting machine with 11000lbs 5 ton capacity to hoist the bench Use four steel ropes symmetrically on the four positions of the bench to avoid tilt If using a forklift the fork length must be 1 meter long and the lifting capacity should be more than 4400Ibs 2ton The two arms should be used to lift the bench transversely The weight on the two side of the arm shall be even in order to avoid tilt 3 Receiving introduction Please check the goods if the machine and accessories are in accordance with what you ordered and there is no damage in transportation If there is any unconformity in quantity or damage please contact with your distributor immediately CHAPTER A PLATFORM MANUAL 4 1 Safety 4 1 1 General Information given in this manual describes the suggested best working practices and should in no way take precedence over individual responsibilities or local regulations Great effort has been placed on the design and manufacture of the model 154120 lifting platform so that it wil2. PELI SS fk 2 2KW 15A SB01 SB02 Emergency Stop Switch SB11 8B21 Raising SB12 SB22 Unlocking Lower SB13 SB23 Locking Landing YV1 Solinnoid Valve Down YV2 Solinnoid Valve Unlocking 48 1ph AC Motor L1 L2 L3 13 T1 T2 T3 14 i Bonding Contactor Control Module E DI 2 Lo a o 3 D o d 7 7 Limit Switch Limit Switch Unlocking Release Top N C Lower N C Pneumatic Valve Valve Polarity of wires to be linked on SH SL YT YV may be disregarded Control Asse L1 L2 PE L1 L2 PE Power Supply 1ph 60Hz 220VAC 49
3. WARNING The lifting platform is heavy Use only approved lifting equipment to avoid accidents Risk of injuries WARNING Danger of tripping on loose hoses Risk for injuries WARNING Before lowering the platform make sure that the immediate area is cleared Risk for crush injuries pp peo ppp SS Er Esseg E WARNING The FR 55 lifting platform is designed to be permanently anchored to the floor If the lift is used without being properly anchored to the floor according to these instructions there is an imminent risk that it will tilt and causes injuries WARNING If there is any uncertainty regarding the quality of the floor please get an expert to inspect the floor before the lifting platform is anchored to the floor Risk of platform tilting may cause injuries WARNING When tightening the anchor bolts the torque wrench value 53 Nm 469lbf in must be reached If the anchoring is unsatisfactory the lifting platform might overturn during a lift and cause injuries WARNING Always be extremely careful when working with jacks or hydraulic equipments Risk of falling or of flying objects WARNING It is not allowed to place more than one extension block Extension 60 on each lifting pad Risk of vehicle tilting WARNING When placing the vehicle on the lifting platform make sure that the vehicle is placed within the maximum deviation Otherwise the vehicle might overturn and injure someone WARNING When the lift is in u
4. 154102 01 35 down pull redirector 1 36 154102 01 36 square wheel 1 37 154102 01 37 hexagon bolt 1 33 ITEM CODE DESCRIPTION QTY 38 154102 01 38 hexagon nut c degree 1 39 154102 01 39 hexagon bolt 1 40 154102 01 40 imperial inner hexagon bolt 2 1 41 154102 01 41 tools box 34 DRAWINGS AND PARTS CODE OF FR 55 Fig 2 ITEM CODE DESCRIPTION QTY 1 154102 02 1 platform 1 2 154102 02 2 roll wheel 4 3 154102 02 3 elastic block ring 4 4 154102 02 4 outer scissor arm 2 5 154102 02 5 inner scissor arm 1 6 154102 02 6 long axis for outer scissor arm 1 7 154102 02 7 blocking kit 2 8 154102 02 8 inner hexagon bolt 2 9 154102 02 9 outer rotating arm 1 10 154102 02 10 outer rotating 1 11 154102 02 11 rotating arm s axis 1 12 154102 02 12 outer block ring 2 13 154102 02 13 inner rotating arm 2 14 154102 02 14 central connecting mandrel 1 15 154102 02 15 blocking kit 2 16 154102 02 16 elastic block ring 2 17 154102 02 17 cylinder s main part 2 18 154102 02 18 scissor s connecting bolt 4 19 154102 02 19 cylinder s connecting bolt 1 20 154102 02 20 base 1 21 154102 02 21 inner hexagon bolt 12 22 154102 02 22 hose joint 1 23 154102 02 23 high pressure oil hose 1 24 154102 02 24 anti drop block 2 25 154102 02 25 anti drop kit 1 26 154102 02 26 air tank 1 27 154102 02 27 air hose 1
5. 28 154102 02 28 bolt 4 29 154102 02 29 hexagon nut 4 30 154102 02 30 inner hexagon flat round head bolt 1 31 154102 02 31 hexagon bolt 4 32 154102 02 32 air hose joint 2 33 154102 02 33 rotating arm s wheel 2 34 154102 02 34 wheel s bolt 2 35 154102 02 35 bolt 2 36 154102 02 36 flat gasket C degree 6 36 ITEM CODE DESCRIPTION QTY 37 154102 02 37 screw 4 38 154102 02 38 air hose protect sheath 1 39 154102 02 39 oil hose protect sheath 1 37 DRAWINGS AND PARTS CODE OF FR 55 Fig 3 ITEM CODE DESCRIPTION QTY 1 154102 03 1 supporting base 154102 03 2 pin 154102 03 3 pin 154102 03 4 supporting arm 154102 03 5 supporting nut 154102 03 6 supporting kit 154102 03 7 rubber mat 154102 03 8 inner hexagon bolt o jo ci i AJOIN 154102 03 9 inner hexagon bolt IND al ala sch 39 DRAWINGS AND PARTS CODE OF FR 55 Fig 4 40 ITEM CODE DESCRIPTION QTY 1 154102 04 1 main clamp base 1 2 154102 04 2 hook board 1 3 154102 04 3 bolt 1 4 154102 04 4 front jaw 1 5 154102 04 5 rear jaw 1 6 154102 04 6 connecting board 1 7 154102 04 7 clamp s nut 2 8 154102 04 8 clamp s washer 2 9 154102 04 9 bolt 3 10 154102 04 10 nut 3 11 154102 04 11 bolt 1 12 154102 04 12 spring 1 13 154102 04 13 M20 nut 1 14 154102 04 1
6. air tank rotate the red button counter clockwise and the red button will bounce automatically the cooperation is over Forbidding Before that the anti drop board is in the slot of height limitation it is forbidden to stretch any part of body under the bench or to start repairing 4 2 Lifting system 4 2 1 Bench Model FR 55 has a working platform where accidental vehicles are loaded When the lifting bench is on its lowest position it is only 120mm above the ground which guarantees the convenience to drive on vehicles The working platform is lifted by hydraulic lifting device During lifting a vehicle the vehicle is supported by the rub mats which are installed on the basement of main clamps Warning During lifting we must make sure that the vehicle is supported by the four rub mats otherwise vehicle may overturn and hurt people around Warning The maximum lifting height of the bench is 62inch 1600mm Warning The maximum load is 5500pound 2500kg 4 2 2 Lifting system The hydraulic lifting system is specially designed for Model FR 55 With it favorite working height can be chosen thus to improve our working environment Hydraulic lifting system is composed of one scissor lift and a hydraulic power system Lift is composed of basement 1 and scissor 2 and hydraulic cylinder 3 Hydraulic cylinder is driven by external hydraulic power device Lift is fixed to the ground by anchors 4 Please refer to section 4 3 The
7. anchor it according to the instructions in Section 4 3 4 Protect the hose by fitting the supplied hose protection over the hydraulic hose Alternatively bury the hose into the floor 5 Refer to the separate instruction manual for the power unit to see if any further actions are needed for the specific power unit 6 Raise and lower the lift a few times refer to the Instruction manual for the power unit WARNING Before lowering the lifting platform make sure that the immediate area is cleared Risk for crushing injuries 7 Stick the safety signs on the bench These signs are important since they provide instructions regarding the lift and alignment work 4 3 4 Anchoring to the floor IMPORTANT It is the responsibility of the owner to ensure that the equipment has been installed as specified in the instructions provided It is also the owner s responsibility to ensure that the lift is inspected in accordance with current and local regulations before it is used WARNING The FR 55 lifting platform is designed to be permanently anchored to the floor If the lift is used without being properly anchored to the floor according to these instructions there is an imminent risk that the lift will tilt and cause injuries The FR 55lifting platform must be anchored on qualified concrete floor with the following bolts Anchor bolt M12 113 UPAT EXPR Part No 91215 4 pieces are included in the delivery ASTM20N mm 290
8. not loosen If they loosen we should modify immediately 3 Check if there is leaking in hydraulic cylinder and drive system Adjust according to the situation 4 Check the oil level of the tank Add hydraulic oil according to the level We should change and filter hydraulic oil once per year 5 Check the warning signs and change damaged signs If the signs are lost please stick new ones 6 Check if there is crack in the place where the bench is anchored to the floor and if the anchoring bolts are tightened 4 6 Unload and repair 4 6 1 General IMPORTANT In order to protect environment we should try to avoid environment pollution during unloading machine In order to reduce the effect to environment and natural resource we should recycle bench s accessories About the drive system s unload and repair please refer to the manual of drive system separately 4 6 2 Mechanical part If we need to unload or disuse lifts mechanical part the oil of the hydraulic cylinder and hose has to be drained off and then separate the mechanical parts for better recycle of materials The deposed oil will be put away or reused 4 6 3 Other parts Electric parts plastic hose steel and aluminum should be separated for better recycle of materials CHAPTER 5 MANUAL OF PULLING TOWER 5 1 Safety notices 5 1 1 General The manual not only states operation instructions but also illustrate many warning signs and important notices High attent
9. 0 PSI Concrete floor quality degree must be K25 or better ASTM20N mm 2 900 PSI Slab thickness is at least 6 in 150mm WARNING If there is any uncertainty regarding the quality of the floor please get an expert to inspect the floor before the lifting platform is anchored to the floor Risk for platform tilting which may cause injuries Anchor the lifting platform as the following also refer to Figure 3 4 1 Drill holes in the floor using the lift s fixing holes as a template Drill according to the following dimensions e Diameter 12 mm 0 47in e Hole depth 3 74 4inch 95 100mm 2 Clear the holes Insert the expander bolts by tapping lightly on them using a hammer 3 Tighten the anchor bolts with a torque wrench set to 53 Nm 469lbf in WARNING When tightening the anchor bolts the torque wrench value must reach 53Nm 469lbf in If the anchoring is unsatisfactory the lifting platform might overturn during a lift and cause injuries Fig 3 4 The lifting platform must be anchored to the floor 4 4 Operation 4 4 1 General IMPORTANT It is the responsibility of the owner to ensure that the equipment has been installed as specified in the instructions provided It is also the owner s responsibility to ensure that the lift is inspected in accordance with current and local regulations before it is used The FR 55 is inspected and checked prior to leaving the factory to guarantee consistent quality and maximum reliabil
10. 4 orientation rule 1 15 154102 04 15 16 gasket 3 16 154102 04 16 ruler 1 17 154102 04 17 river 2 41 Parts drawing of console cabinet Fig 6 42 154102 06 A valve block 154102 06 B air adjuster 154102 06 E control unit ITEM CODE DESCRIPTION QTY 1 154102 06 1 bolt 16 2 154102 06 2 spring washer 20 3 154102 06 3 flat washer 20 4 154102 06 4 wheel 2 5 154102 06 5 flat washer 3 6 154102 06 6 front door 1 7 154102 06 7 lock 2 8 154102 06 8 screw 2 9 154102 06 9 flat washer 2 10 154102 06 10 air valve 1 11 154102 06 11 screw 2 12 154102 06 12 case 11 13 154102 06 13 upper case 1 14 154102 06 14 lock 1 15 154102 06 15 button black 1 16 154102 06 16 button blue 1 17 154102 06 17 button green 1 18 154102 06 18 rubber washer 1 19 154102 06 19 emergency button 1 20 154102 06 20 light 1 21 154102 06 21 power switch 1 22 154102 06 22 rear door 1 23 154102 06 23 bolt 4 24 154102 06 24 spring washer 4 25 154102 06 25 flat washer 4 26 154102 06 26 base 1 27 154102 06 27 socket screw 4 28 154102 06 28 rubber pad 1 29 154102 06 29 oil cover 1 30 154102 06 30 tank 1 31 154102 06 31 socket screw 4 32 154102 06 32 fitting 1 33 154102 06 33 oil block 1 34 154102 06 34 wheel 2 1 1 1 1 154102 06 F motor 43 Parts drawing of console cabinet Fig 7
11. A Valve bock Ai Air Out T ITEM CODE DESCRIPTION QTY 8 154102 06 8 screw 2 9 154102 06 9 flat washer 2 10 154102 06 10 air valve 1 11 154102 06 11 screw 2 12 154102 06 12 support frame 1 32 154102 06 32 fitting 1 A 1 154102 07 A 1 O ring 1 B 1 154102 07 B 1 fitting 2 B 2 154102 07 B 2 pressure adjuster 1 B 3 154102 07 B 3 hose A 1 B 4 154102 07 B 4 fitting 11 B 5 154102 07 B 5 fitting 1 B 6 154102 07 B 6 blocker 1 B 7 154102 07 B 7 hose B 1 Parts drawing of console cabinet Fig 8 E20 E19 E18 E13 E14 E17 E15 vik E24 EG 3 no E46 N E25 E7 E26 154102 08 E12 fuse 30A 2 E13 154102 08 E13 fuse seat 1 E22 2 154102 08 E27 rubber ring protector 45 Parts drawing of console cabinet Fig 9 46 5 sg worm 372 m sever om mo org om TT in moron vm 1 mm 33 RI ra om ore 7 mia IT ser 7 rs vors we 7 6 more vem TT mir enges mim F18 154102 09 F18 ball seat ee f eor fat o ewr me 7 7 sosser TT NEE veiet vaser Fa emere ow 7 EE amme 4 Fer vemoroere limit valve spring IE o tie vaner pes vemoroerss starting capacitor 1 re i9 orosraa runing capacitor 1 ros nozoro capacitor case 2 no 47 Wiring of console cabinet of FR 2000 Fig 10
12. FACE As the increasing development in auto technology and extensive using of new materials the repairing technique has to meet the needs of auto industry s development The traditional auto s body is made from soft steel or medium steel but the modern auto body is made from hard steel which leads to great differences in repairing After collision we have to apply full range cold pulling to straighten and avoid heating repairing in case of any change in metal s inner structure which will reduce the intensity Model FR 55 applies hydraulic power and provides many plate metal accessories which can help us to recover the collided places to the original state In order to guarantee the precision of straightening A set of high precision measuring system is needed This manual includes installation using as well as maintenance It has very specific introduction on machine s structure principle basic using and flexible using of accessories During installation using and operation please obey the safety requirements of this manual strictly in order to avoid any emergency and injury We have very detailed prescripts over the max load and max pressure please obey it strictly in case of any danger and damage to property and injury to people Model FR 55has full consideration over the practical repairing and it has safety design on structure dimension and choice in materials Based on pragmatism and humanism our bench is designed and collocated in o
13. R 6 MAIN CLAMPS 6 1 General The fixing system we provide is beam clamp which includes basement jaw and bolts They are used to grip the four sides of vehicle s controlling area central area This fixing system has orientation grip support and pulling functions The height of the clamps is adjustable thus they can meet the requirements of various cars and can fix the auto skirt and beam style cars effectively 6 2 Basement of clamp The basement of its main clamp is convenient to fix reliable and accurate There is scale on the surface Please refer to the photo 6 3 Jaw every main clamp has one set of head and every set machine has four sets of head The jaw of head has the following specially designed teeth which guarantee firm fixing of vehicle 6 4 Work principle 6 4 1 According to the detailed collision and collided place observe the shape of the place on 29 the chassis where we can fix thus to judge how to fix the vehicle 6 4 2 Move the main clamps to the platform Put them on the places which are close to the chassis of vehicle keep the vehicle s balance Turn the hooking set to hitch the platform and hammer the locking wedge thus to make the hooking set and the platform a integrated part 6 4 3 Lift the clamps to your expected height the height depends on the detailed collision and the operator s working habit and loosen the clamp bolt Move the fixing clamps to the places where the car can be fixed 6 4 4 Li
14. SCISSOR FRAME RACK MACHINE MODEL FR 55 154102 USER S MANUAL EDITION A 2015 Mar Content Preface Chapter 1 Safety caution Chapter 2 Introduction of the machine specification and usage Chapter 3 Delivery and receiving Chapter 4 Lifting system 4 1 Safety 4 1 1 General introduction 4 1 2 Warning and important notes 4 1 3 Safety device 4 2 Lifting frame structure 4 2 1 Bench 4 2 2 Lifting device 4 2 3 Hydraulic system 4 3 Installation and test 4 3 1 General introduction 4 3 2 Location requirements 4 3 3 Installation of lifting bench 4 3 4 Fix to the ground and test 4 4 Operation 4 4 1 General introduction 4 4 2 Vehicles lifting operation and warnings 4 4 3 Vehicles loading operation and warnings 4 5 Maintenance 4 6 Disassembly and repairing 4 6 1 4 6 2 4 6 3 General introduction Mechanical parts More Chapter 5 Tower system 5 1 5 2 5 3 5 4 5 5 Safety 5 1 1 General introduction 5 1 2 Warnings Drawing arm 5 2 1 Structure 5 2 2 Specification Installation and test 5 3 4 Matching 5 3 2 How to fix on to platform 5 3 8 How to disassemble from platform Operation 5 4 1 Preparation before pulling 5 4 3 Some examples Maintenance 5 5 1 General introduction 5 5 2 Hydraulic system 55 3 Mechanical parts 5 5 4 Disassembly of accessories Chapter 6 Clamping 6 1 6 2 6 3 6 4 General introduction Basement of clamp Jaw Work principle Chapter 7 Trouble shooting Ending PRE
15. considerate analysis over the collision and make repairing plan 2 Dismantle the collision related decoration accessories and mechanical parts 3 Fix the accidental car on the platform and decide if we need to repair or replace according to the detailed collision information 4 Pull and straighten the accidental car 5 Antirust treating 6 Painting 7 Reinstall the dismantled decoration accessories and mechanical parts 8 Try the repaired car and if it is ok the repair is completed Collision has great impact on vehicle When it is collided because of the design of car the front body and the rear body are easy to be damaged thus to form a structure which can absorb collision power and make sure passenger area is firm We need to make sure the collided car s dimension structure direct and speed collided angle and number of passenger and places of which Before we get the precise analysis we should try to know more about the real situation of collision and make repairing plan This manual gives a specific introduction on installation debugging and usage including safety notices collision analysis as well as straightening process When it comes to a specific accidental car s repairing we should have detailed analysis and make repairing plan according to the real situation in stead of sticking to the showed samples Note all those photos and drawings in the manual are only for your reference but do not stand for the real produc
16. e the safety of the user and others Safety signs must also be in place on the equipment These are intended to warn of hazardous situations or to draw attention to incorrect uses of the equipment 4 1 2 Warnings and important notices Prohibited Prohibit behavior that may cause injury IN Warning Warnings of personal injuries or of damages in equipment The following warnings and important notices are used in the instruction manual WARNING In bold italic type is used in this manual to indicate a possible danger that could lead to personal injury An instruction is normally given followed by a short explanation plus the possible effect if the instruction is not followed IMPORTANT In bold italic type is used in this manual to indicate practical information It is also used to indicate a possible danger that could damage to the equipment and or cause environmental damage NOTE In bold italic type is used to emphasize supplementary information that is required for problem free use of optimal use of the lifting platform In addition to the safety signs illustrated above the following warnings and important notices appear in the manual WARNING Make sure that the four main clamps grip the vehicle firmly during lifting Otherwise the vehicle might overturn and injure people around WARNING Maximum allowed vehicle weight is 5 500Ibs 2 500 kg Be careful and try to prevent platform tilting which may cause injuries
17. efore raising or lowering the lift ensure that no one is near the lifting platform Risk for crushing injuries WARNING Do not perform any alignment work when the vehicle is supported by the lifting pads only Otherwise the draw aligner might overturn the vehicle and thereby cause serious injuries Sr Es De FR 4 1 3 Use of safety device Operators safety is fully considered in anti fall system designing of platform The following is the manual and notices of it 1 Designing principle When the bench lifts up the anti drop board will drop into the slot of height limitation automatically This will avoid the sudden drop of the bench 2 Safety system operating during lifting Before lifting please make sure that the red button on the top of the hydraulic controller is in ejected state When you lift the bench to desired height please make sure that anti drop board is in the slot of height limitation board If not please adjust the lifting height of bench till the anti drop board is in the slot then you can start to operate 11 3 Operating of safety system during lowering After the repairing is finished please lift the bench slowly till the anti drop board leaves height limitation board and then press the red button of the hydraulic controller The compressed air will lift the air cylinder and then depressurize the oil cylinder in this way bench will drop slowly When the bench drops to the lowest position depressurize the
18. eside the platform when the vehicle is loading The workers are forbidden to stand behind the stressed chain or pulling tools 12 Before using the chain check whether there are any bend twist knot damaged parts if there are change the chain at once 13 The chain is forbidden to use bolt or bend to make it longer or shorter if necessary use the special tool e g DC G4120 It is forbidden to bake the chain by fire CHAPTER 2 INTRODUCTION Model FR 55 is a frame style collision repair system It features low starting point high lifting height smooth lifting and lowering strong hydraulic power universal and standard fixing system as well as various tools There is no dead point in the pulling tower s working scope which makes sure straightening in multi point and all wave Our measuring system can be used to measure both the chassis and auto body Comparing with the vehicle s data sheet to judge if it accords with the original data thus we can make sure of the precision of repairing in this scientific way 1 s IL I 123 5 8 E S CS rir Talal ye AP I O h II tn Hu Model FR 55 SPECIFICATIONS Bench length 123 5 8 3140mm I I I I Bench width 37 940mm Bench height 4 3 4 63 120 1600mm Hydraulic pressure 6000PSI Max Post Max Tension Post Working Rang Pneumatic Pressure Total weight
19. ft the accidental car to proper height and install fixing clamps 6 4 5 Tighten the bolts of the clamps and make clamps and the accidental car an integrated part 6 4 6 After tightening the clamps bolts at the beginning we must retighten them before pulling the car After pulling is finished we must check all the bolts And clamps must tighten the car and the platform into one integrated part firmly If the tightening is not firm there will be slippage on the camp and car body thus to cause injury on people around Model FR 55 has the following three kinds of optional clamps for special cars A Special clamps of BENZ series cars can be used together with our standard universal main clamps and are mainly used to fix BENZ s four lateral fixing holes Some BMW cars can also be fixed in the same way B Special clamps for HONDA series can be used together with standard universal main clamps to fix HONDA series cars C Special clamps for beam style cars can be used effectively to fix and repair 30 THE END The above content is the manual of FR 55 The photos and using instruction are samples Please refer it and read it carefully before using The main repairing process over accidental cars includes straightening to bending torsion and deflexion on auto body as well as replacing some seriously damaged welded armor plate To each accidental car we have to make a complete repairing plan The following goes as following 1 Have a
20. ift bench up to 500mm and put the four wheel supporting basements under the wheels lower the bench and use the four wheel supporting basements to support the vehicle and then install the main clamps Adjust the big bolt after installing the clamps till suitable position and then lock the jaws WARNING During lifting people can t stand above or under the bench in order to avoid injury IMPORTANT Make sure there is no object obstructing the movement of bench IMPORTANT Raise or lower the lift we should keep keen eyes on the lift and vehicle Lift the bench to appropriate height and then we can start repairing work NOTICING The maximum lifting height is 1600mm 63inch 4 4 3 Unload the vehicle 1 2 3 4 After finishing repairing put the wheel supporting basements under the wheels lower the bench and make the wheel supporting basements to support the vehicle completely unload the main clamps and then install the rub mats Lift the bench till the vehicle leaves the supporting basements remove the wheel supporting basements Lower the bench and make the vehicle drop down to the ramps or other lifting machine and then remove the vehicle Unload the rub mats and main clamps and lower the bench to the lowest position 4 5 Maintenance Inspect Model FR 55 s lifting platform once a month at least 1 Make sure the hose s position is right and there is no damage 2 Make sure that connection axis and locking bolt do
21. ion has to be paid to all these information in order to avoid any dangers and operation against instructions Read this manual carefully and observe the safety regulations operators can protect not only themselves but also others 5 1 2 Notices The following includes all the warning signs and important notices which appear in our manual WARNING The maximum capacity of the cylinder is 10t do not exceed the maximum WARNING Make sure safety sling is connected correctly and there is no damage WARNING If the tower is installed to platform and does not touch the ground please do not loosen the locking wedge otherwise there will be injury to people and loss in property WARNING Make sure the tower is completely installed to the platform WARNING All the pins have to be inserted entirely WARNING Please wear goggles when you hammer the locking wedge WARNING Please do not stand within 60 of the working tower in order to avoid injury WARNING Please make sure all the tower s pins are tighten before pulling the tower in order to avoid tilt IMPORTANT In order to guarantee the best pulling effect and avoid damage to the tower please make sure chain and cylinder are in the same plane IMPORTANT Please remove measuring system during pulling 20 5 2 Pulling tower 5 2 1 Structure of pulling tower The tower can be put on any side of the platform It can be fixed fast to platform via locking set 1 The tower can rotate around
22. ity The lifting platform is suitable for most passenger cars and light vehicles The vehicles can easily be rolled over the lifting platform without using ramps which simplifies setting up vehicles When the lift is used the vehicle should be entirely supported by the lifting platform Do not lift one end of the vehicle while the other end is resting on the floor WARNING Always be extremely careful when working with jacks or hydraulic equipment Risk for objects falling or flying IMPORTANT The lifting platform should not be used for anything other than vehicle repairing 4 4 2 Lifting operation process and notices The operation process of lift depends on power system Therefore please refer to the manual of power system which is attached together with goods WARNING Please make sure that there is no people around the bench before raise or lower the lift Risk of crushing 1 Installation of main clamp basements and rub mats use ramps or lifting machine to move the accidental vehicle to the platform and make the rub mats on the right position under chassis please refer to the data sheet of vehicles Warning During lifting must make sure that four rub mats support the vehicle correctly otherwise vehicle might overturn and cause injury WARNING When vehicle is only supported by lifting board we can t operate alignment Otherwise the drawing arm might turn over the vehicle and cause serious injury to people 2 3 L
23. l comply with all applicable safety aspects for this type of equipment During operation and other work it is always each individual s responsibility to consider the following things Their own and others personal safety Make sure of the safety of the lifting platform through correct use of the equipment in accordance with the descriptions and instructions given in this manual By observing and following the safety precautions the user of the TECHER 2 lifting platform will ensure safe working conditions for himself herself and his her fellow workers To avoid personal injury the following regulations must be observed e Maximum vehicle weight 5 500Ibs 2 500Kg e Check to make sure that the lift is fixed securely to the floor in accordance with the installation instruction refer to Chapter 3 6 Check to make sure that there are no objects obstructing the movement of the lift Check to make sure that the vehicle is positioned correctly on the lift and that it cannot move during a lift Always keep a careful watch on the lift and its load when raising and lowering Keep lift area clear Ensure that nobody is close to the lift when it is operating Read the manual carefully for information regarding installation operation maintenance and trouble shooting Various warnings and notices are placed beside illustrations and important descriptive texts in this manual These warnings and notices are important to ensur
24. linder to the top 3 Lift the pump up to 1 5m 2 m and then depressurize The spring inside the cylinder will move and the oil will go back and discharge the gas 4 Repeatit When the tower bears tension operators can t leave it alone IMPORTANT During pulling please remove the measuring system in order to avoid property loss 5 4 2 Some pulling examples Fig 5 4 2 1 24 Fig 5 4 2 2 safety belt Fig 5 4 2 3 o5 safety belt safety belt safety belt Fig 5 4 2 5 26 Fig 5 4 2 6 Fig 5 4 2 7 safety belt 5 5 Repairing and maintenance 5 5 1 General The pulling tower and its accessories will bear very strong tension it is extremely necessary to check and replace Every time check should be carried out before use 5 5 2 Hydraulic system Check and make sure the piston rod is in good condition and there is no leakage Check the pin and spring of the cylinder and make sure there is no damage if there is please replace them immediately 5 5 3 Mechanical system Check all the pins bolts and screws Check if there is deformation in the fixing pin and if it can be put into the hole completely and smoothly If there is damage or if it can not be put into the hole completely please replace it immediately Check if the locking wedge is in good condition and if there are burrs If there are burrs please polish Please repair or replace according to the detailed damage 28 CHAPTE
25. rder to help the repairing workers more CHAPTER 1 SAFETY CAUTION Safety is of greatest importance The workers should use the products strictly according to our instruction carefully 1 Before repairing the damaged vehicle the workers must refer to the service manual do as what the book says 2 Before repairing the workers must measure and analyze the damaged vehicle then make adjustment process planning and do according to it 3 Before repairing the damaged vehicle use the handbrake to avoid the movement of the vehicle 4 When the platform is lifted or descended pay attention to the tools hydraulic tubes and air tubes etc it is forbidden to bake the hydraulic pump by fire 5 Check the seal of hydraulic system often 6 The workers who are not trained are forbidden strictly to operate the product 7 Before pulling the damaged vehicle must be clamped tightly During the pulling the vehicle is forbidden to move 8 The pulling tools must be clamped tightly on the damaged parts make sure that the pulling tools cannot come off during pulling 9 During the pulling it is forbidden to use jack to anchor the damaged vehicle and the workers are forbidden to stand under the vehicle 10 During the pulling the pressure gauge of the hydraulic pump should not surpass 6000PSI 11 The workers are forbidden to stand beside the vehicle when the vehicle is lifting Some workers should help the driver to control the direction b
26. re is mechanical safety locking system 5 on the basement which can avoid dropping of lift Scissor arm 2 Mechanical safety lock device EI Hydraulic cylinder 3 anchors 4 Fig 4 2 2 4 2 3 Drive system The drive power of platform is provided by two 20t mono function hydraulic cylinders 4 3 Installation 4 3 1General Model FR 55 has been checked out before delivery in order to guarantee quality and high reliability Installation instruction and other technical introduce go as following 4 3 2 Location requirements The required installation area is 163 4140mm 115 3 4 2940mm Model FR 55 has to be installed on flat concrete floor of good quality 4 3 3 Installation of lifting platform IMORTANT It is the responsibility of the owner to ensure that the equipment has been installed as specified in the instructions provided It is also the owner s responsibility t ensure that the lift is inspected in accordance with current and local regulations before it is used 1 Make sure that the transport belt is removed from the lifting platform and the lift unit 2 Make the connections between the lift and the power unit Refer to the separate Instruction manual for the power unit WARNING All electrical connections must be carried out by authorized personnel Risk for electric shock WARNING Danger of tripping on loose hoses Risk for injuries 3 Mark out the four installing holes on the floor for the base and
27. se the entire vehicle should be supported by the lifting platform Do not lift one end of the vehicle while the other end is resting on the floor Risk of vehicle overturning may cause injuries WARNING Before raising or lowering the lift ensure that no one is near the lifting platform Risk of crushing injuries WARNING Do not stand above the lift or under it when it is operating Risk of injuries WARNING During all service and maintenance work with the lift in raised position the bench must be blocked against unintentional lowering Risk of crushing injuries WARNING Be careful during transportation IMPORTANT It is the responsibility of the owner to ensure that the equipment has been installed as specified in the instructions provided It is also the owner s responsibility to ensure that the lift is inspected in accordance with current and local regulations before it is used IMPORTANT The lifting platform should not be used for anything other than vehicle repairs IMPORTANT Mae sure there are no objects obstructing the movement of the lift IMPORTANT Always keep a careful watch on the lift and its load when raising and lowering IMPORTANT Observe high standards of cleanliness when working with the hydraulic equipment Dirt in the hydraulic oil can result in breakdowns and subsequent loss of revenue IMPROTANT For the sake of the environment dismantle the equipment in a environmentally friendly way WARNING B
28. se the locking wedge when the tower is installed to the platform and do not land the ground otherwise it may cause injury to person and property loss IMPORTANT Please make sure that the hooking set hooks the platform thoroughly The safety sling is used to make sure that the pulling tower will not tilt to the back during moving and even if pulling is loosen WARNING Make sure the safety sling is correctly installed and there is no damage We provide a chain together with the tower and there is a safety sling also During pulling please use the safety sling to connect clamps and vehicle in order to avoid that the clamp may fall off and fly to hurt people around WARNING Please make sure the safety sling is correctly installed and there is no damage WARNING Please do not stand within 60 of the tower in order to avoid injury caused by the fly out objects 23 5 4 Operation 5 4 1 Preparation before pulling Please read through the following content before use the pulling tower Clean the places of the car where we will operate repair thus to guarantee good fixing of clamps Use our specially provided chain Make sure that the hose is in good condition The max hydraulic pressure is 1000bar if the hose leaks there will be danger caused by the oil ejected by high pressure Make sure there is no gas inside the hydraulic system if there is please discharge it by the following means 1 Connect the pump and cylinder 2 Raise the cy
29. t 31 DRAWINGS AND PARTS CODE OF FR 55 Fig 1 ITEM CODE DESCRIPTION QTY 1 154102 01 1 elongation arm 1 2 154102 01 2 fixing pin 1 3 154102 01 3 circle sleeve 1 4 154102 01 4 fixing tower 1 5 154102 01 5 pin on tower s ear 1 6 154102 01 6 bolt on the pin 1 7 154102 01 7 rotating head 1 8 154102 01 8 pin on cylinder s top ear 1 9 154102 01 9 upper ear board of cylinder s 1 10 154102 01 10 upper joint of cylinder 1 11 154102 01 11 cylinder of tower 1 12 154102 01 12 mudsill 1 13 154102 01 13 base of tower 1 14 154102 01 14 pin 1 15 154102 01 15 wedge steel 1 16 154102 01 16 hexagon nut 1 17 154102 01 17 inner hexagon screw 1 18 154102 01 18 hooking part 1 19 154102 01 19 central axis 1 20 154102 01 20 inner hexagon screw 4 21 154102 01 21 bolt 2 22 154102 01 22 pin for cylinder s bottom ear 1 23 154102 01 23 blocking ring 8 24 154102 01 24 bottom ear board of cylinder 1 25 154102 01 25 bottom joint axis of cylinder 1 26 154102 01 26 bottom joint of cylinder 1 27 154102 01 27 upper joint axis of cylinder 1 28 154102 01 28 fixing wheel 1 29 154102 01 29 inner hexagon screw 4 30 154102 01 30 inner hexagon nut 8 31 154102 01 31 fiat gasket c degree 12 32 154102 01 32 universal wheel 2 33 154102 01 33 inner hexagon nut 8 34 154102 01 34 elastic block ring 1 35
30. the basement freely It is fixed to the basement via pin 3 The pulling arm 6 can tilt according to required angle and can be fixed through pin 5 There is a elongating arm 7 on the top of the tower The safety sling is located between the tower and the basement to limit the moving scope thus to avoid turnover The hydraulic tension of cylinder 4 is 10t and can be driven via pneumatic pump 10 The fixing shelf 8 is used to fix extra cylinder 1 2 locking set 3 horizontal pin 4 cylinder 5 vertical pin 6 pulling arm 7 elongation arm 8 fixing shelf 9 high pressure hose 10 pneumatic pump 5 2 2 Specification net weight 1500kg max hydraulic tension of cylinder 10t 21 5 3 Installation 5 3 1 Matching When install the hook system must keep plane and locking wedge should be loosen When install the pulling tower we must adjust the height of the platform and make it convenient to move the tower under the platform WARNING Before moving the tower please make sure that all the pins are tighten in order to avoid tilt 5 3 2 Fixing to the platform Turn the hooking board to hitch the platform and hammer the locking wedge thus to make the hooking board lock the platform firmly WARNING Please wear goggles when hammer the locking wedge 5 3 3 Disassembly from the platform Operate reversely the above process then the tower can be disassembled from the platform 22 WARNING Please do not loo
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