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RD90-user`s manual-9

1. 12 172 37 QLINK USER S MANUAL see Chassis bolts andnuts EV E uH Replace every 4 years Brake fluid xReplace every 2 years I inspect and clean adjust lubricateor replace if necessary C 7clean R replace T tighten L lubricate Itis veryimportant to inspectand maintain your ATV regularly Follow the guidelines in thechart The intervals between periodic servicesin months are shown at the end of eachinterval be sure to perform the maintenance listed Maia Improper maintenance or failing to performrecommended maintenance could be hazardous If you performimproper maintenance ordo not maintain your ATV youmay have anaccident Keep your ATV in good condition Ask your dealer or a qualified mechanic todo the maintenance items marked with an asterish You may performthe unmarked maintenance items by referringto the instructions in this section too if you have mechanical experience If you are not sure how to do thejobs ask your dealer for the maintenance 38 11 USER S MANUAL CAUTION If you use your ATV under severe conditions it willneed maintenance more often than shownin the chart Operating your under severe conditions causesmore wear on your ATV Severe conditions include operating under frequent fullthrottle orin dusty wet sandy or muddy areas These conditions could cause the ATV to wear more quickly Perform maintenance more often tha
2. 2 17 FOREW ORBD vocet 1 STARTING ie eer 18 NOTICE TO THE 2 BRAKING 23 26190 94176 oh 5 TURNIN 24 6 SKIDDING OR 2 0 0 2 2 25 LOCATION OF 55 2 2 7 OPERATION ON 5 2 26 HANDLE BAR amp 9 RIDING OVER 30 LEFT 2 22 9 RIDING THROUGH 30 RIGHT 2 20 9 ACCESSORY USE AND HAND VEHICLE 2 35 9 INSPECTION AND FUEL VALVE eee 10 amp 141114 146 37 FUEL TANK CAP HH 10 TOOLS tdem tu tas DS 39 SEAT LOCK 11 74 111 39 RIDING YOUR 2 12 THROTTLE CABLE WHAT YOU SHOULD KNOW DUIS TIMER ys 41 BEFORE 7 0 2 20 722 12 IDLE SPEED 22222
3. 70
4. is different from other vehicle including motorcycles and cars A collision or rollover could occur quickly even during routine maneuvers suchas turning and driving on hills or over obstacles if you failto take proper precautions CAUTION SEVERE IN JURY OR DEATH can result you do not follow these instructions Read this manual and labels of ATV carefully follow the operation procedures as described Never operate the ATV without proper instruction TAKE A TRAINING COURSE Beginners should have been trained by a licensed instructor Always follow this age recommendation Never carry apassenger an Always avoid operating an on paved surfaces including sidewalks paths parking lots driveways and streets Never operate without wearing an approvedcrash helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long trousers Never operate at excessive speed Always goat a speed thatis proper for the terrain visibility operating conditions your skillsand experience Never attempt wheelies jumps or other stunts 11 USER S MANUAL CL Always inspect your ATV eachtime before you use it to make sure it is in safe operating condition Always follow the inspectionand maintenance proceduresand schedule describedin this manual Always keep both hands on the hand
5. QLINK USER S MANUAL INTRODUCTION Thank you foryour selection ofthis QLINK mechanismseries It represents high techno logy and reliability the emission ofthis vehicle hasreached the latestnational emission standard therefore it isa really environment friendly mechanism that may satisfy the demands of modern society Ithas been manufactured technically in accordance witha lot of experience that our company obtained in manufacturing sports raceing and tourist etc vehic les And it is just these experiences that have made this mechanism take a large percentin the like products This User s Manual will help you get to know the operating method of this model of mechanism and obtain the knowledge relating to operation basic check up service and maintenance etc Please contact your dealer orappointed maintenance station when you have problems in using and maintenance All configurations and parameters are forreference only notcontracted ones Please refer tothe actual configuration of the manufacturer DQLINK USER S MANUAL PLEO A MING This manual should be considered as permanent part of the vehicle and should remain with the vehicle when resold or transferred to anew user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle 11 USER S MANUAL CONTENTS IMPOR TANT 1
6. the elementto remove excess oil Make surethatthe elementremains damp with oil but not soaked CAUTION A torn air filtercould damage your ATV Dirt and dust may get inside of the engine ifthe elementis torn Examine carefullythe element for tears beforeand after cleaningit Replace the element with anew one if itis torn A BASING Oil and solvent could be hazardous Children and pets could be hairned from the oil and solvent Be sure tokeep oil andsolvent away fromchildren and pets Dispose of usedoil and solventproperly 47 QLINK USER S MANUAL 4 Reinstall the cleaned element in reverse order ofremoval Besure thatthe elementis securely in position and 1s properly sealed CAUTION Failing to positionthe air cleanerelement properly could damage your ATV Air would bypass the air cleaner element if the element is not positioned properly This will cause the engine parts to wearmore rapidly Be sure toposition the aircleaner element properly DRIVE CHAIN The condition and adjustment of the drive chain should be checked before riding Always follow the guidelines below forinspecting and servicing the chain Failing to maintain the chain properly before each riding could be hazardous Riding with thechain in poorcondition could leadan accident Be sure toinspect and maintainthe chain before riding according to these guidelines Inspecting the Drive Chain When inspecting the chain look for the fol
7. EL NGK C7HSA CAPACITY 0018111 0011 144 44444 242 9 dei ete rise ee E 67 11 USER S MANUAL MAINTENANCE RECORDS x This bike s traveled mileage is Kilometers Times Date Mileage km Items Maintained Dealer 1 M D Y 500 Oil 3 M D Y 2000 Oi 4 M D Y 3000 Oil Filter 5 M D Y 4000 Oi 7 M D Y 6000 Oi 8 M D Y 7000 Oil Filter 9 M D Y 8000 Oi 10 M D Y 9000 Oil Filter 68 QLINK USER S MANUAL MAINTENCE RECORDS This bike s traveled mileage is Kilometers Times Date Mileage km Items Maintained Dealer Mp S d eas 18906 1010 12 M D Y 13 M D Y 14 M D Y 15 M D Y 16 M D Y 17 M D Y 18 M D Y 19 M D Y 20 M D Y 69 DQLINK USER S MANUAL RD90 CIRCUIT DIAGRAM a A lt Spark Plug RW G Headlight Ignition coil Storage Battery Start Motor Starter Switch Tail Brake Light Ignition Switch Front Stop Switch Rear Brake Light Switch BLIW Engine Stop Lighting Switch Switch Headlight Capacitive Di harge Ignition Speed Limiter Magneto R B G Ignition Pope Switch ON GN BW YR 6 BR W BL Starter OFF Switch IGHT 10 Starter F Button o H
8. and never drain fuel in area where there are open flames or sparks Keep pets and children away fron the fuel and dispose of the drained fuel properly TIRES Inflate tires tothe normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR RETURNING TOSERVICE 1 Clean the entire vehicle 2 Make sure that the vehicle is properly lubricated 64 QLINK USER S MANUAL 3 Perform the INSPECTION BEFORE RIDING aslisted in this manual 4 Start the vehicleas outlined inthis manual SERIAL NUMBER LOCATION You need to know the frame and engine serial numbers to get title documents for your ATV You also need these numbers to help your dealer when you order parts The frame number 1 15 stampedon the frontof the frameas shown inthe photo graph The engine serial number 2 isstamped onthe left sideof the crankcase Write downthe serial numbers here for your future reference 65 QLINK USER S MANUAL ATV9O 7 SPECIFICATIONS DIMENSIONS AND DRYMASS Overall Length H RQ 65 03in 1650mm Overall width vee 35 08in 890mm Overall eee S M ee ER t Rede 41 38in 1050mm Mh elbase decesserit Grea edes teet 37 44in 950mm
9. death inan accident Operating without protective clothingalso increases yourchances of severeinjury in an accident Always wear anapproved crash helmetthat fits properly Always wear eye protection goggles or face shield You shouldalso wear gloves boots long sleeve shirt jacket and long trousers You should wear eye protection when you ride If rock or branch hits your eyes you could be severely injured Wear goggles ora face shield Wear proper clothing when you ride The proper clothes can protect youfrom injury Wear a goodpair of gloves strong boots that over the ankle long trousers anda long sleeve shirt BREAK IN The first month is the most important in the life of your vehicle Proper operation during this break in period will be helpful for assuring maximumlife and performanceof your new vehicle The following guidelines explain proper break in procedures Maximum Throttle Opening Recommendation During the first 10 hours of operation you should always use less than 1 2 throttle opening Vary the Engine Rotating Speed Vary the enginerotating speed during the break in period This allows the parts to load and then unload allowing the parts to cool Although it is essential to place some stress the engine components during break in you must be careful not to load the engine too much 16 11 USER S MANUAL Avoid Constant Low Rotating Speed Operating the engine at constant lowrotating speed lightloa
10. eyes may be sensitive tosunlight when you ride over snow orice on abright sunny day snowor ice reflects more light into your eyes than dirt or grass does Tinted eye protection will reduce the amount of light reaching your eyes always useclear eye protection when riding atnight Onovercast days you may findit helpful to use yellow tinted eye protection ACCESSORY USE AND VEHICLE LOADING There many types of accessories forsale However wecan nothave direct control over the quality or suitability we cannot test each accessory thatis available If you add the wrong accessories or misuse the vehicle with someaccessories installed it canmake the ATV less safe to ride Be caution when choosing and installing accessories to your vehicle Your dealer may beable to helpyou choose accessories andinstall them correctly Tthe guidelines below shouldhelp you to decide how to equip your ATV and how to use it correctly when you use accessories or carry cargo 35 QLINK USER S MANUAL Operating this withimproper modifications could be hazardous Improper installation of accessories or modification of the vehicle may cause changes in handling which could lead anaccident Never modify the with improper installation oruse of improper accessories All parts and accessories added to the ATV should be genuine parts or their equivalent designed for use on this ATV Install and use them according totheir instruc
11. hazardous Breathing in exhaust gases from the ATV could cause severe injury Always run your ATV outdoors where there is fresh air STARTING A Carrying a passenger on this ATV couldbe hazardous Carrying a passengercould greatly reduce your ability tokeep balance If you carry a passenger you would lose control and both you and thepassenger could be severely injured Never carry a passenger hasa long seat so you canchange position to handle the Itis not for carrying passengers 18 gt 11 USER S MANUAL Operating this ATV on paved surfaces including sidewalks paths parking lots driveways and streets could be hazardous ATV tires are designed for off road use Paved surfaces may seriously affect handling and controlof the ATV and maycause the vehicleto be outof control Avoid operating the ATV onpaved surfaces if possible If you must ride a paved surface go slowly and do not make sudden turning or stop Operating this ATV on public streets roads or highways could be hazardous You may collide with another vehicle if youride onthe public roads Never operate this ATV onany public street road or highway even a dirt or gravel In many states it isillegalto operate ATVs public streets roads and highways 19 gt 11 USER S MANUAL Operating this ATV at excessive speeds could be hazardous Riding at ex
12. s moving parts Never wear looseclothing when riding your ATV Riding Your ATV on Snow and Ice A Riding onsnow covered terrain without care couldbe hazardous The snow may be covering rocks holes ice or otherhazards that cancause a loseof control Severe injury or death could occurif you losecontrol of the ATV Go slowly and be careful when riding on snow covered terrain Always be alert to changing terrain conditions A BASING Riding ona frozen lake orriver could be hazardous Serious injury ordeath could occurif the ice breaks and youcould fall intothe cold water Check with local authorities to verify the thickness of the ice and area to avoid 34 QLINK USER S MANUAL Failing to use extra care when operating on slippery sufaces such as hard packed snow and could be hazardous Failing to use extra care could cause loss of trachion or loss of vehicle control this could result in an accident including an overturn Do not operate on slippery surfaces until you have learned and practised the skills necessary to control the onsuch terrain Always use extra care onslippery surfaces Avoidriding on the snow or ice covered hills whenever possible Practise riding your ATV inan open snow or ice covered area at slow speeds before handing out on snow or ice coyered trails Learn how to know your ATV responds to steering and braking on the type of terrain you will encounter on your ride Your
13. throttle lever free distance could be hazardous Inadequate throttle lever free distance could cause enginespeed torise suddenly when you turn the handlebars This can leadthe rider lossof control Adjust the throttlelever free distanceso that engineidle speed does not rise dueto handlebar movement IDLE SPEED ADJUSTMENT Toadjust the idle speed properly you needa tachometer lf you do not have one ask your dealerto perform this adjustment Toadjust the idle speed 1 Start the engine and warmit up 2 Turn the throttle stop screw 1 in or out so that the engine idle speed 1 400 1 600r min Improper adjustment of the idle speed could be hazardous An idle speed that is too high could cause the ATV to launch forward when you start the engine This may cause an accident Excessive engine wearmay also resultif idle speedis adjusted improperly or when theengine is notfully warmed up Adjust the idle to the correctspeed Make sure the engine is fully warm before adjusting the engine idle speed 42 gt 11 USER S MANUAL FUEL HOSE Inspect the fuel hose for damage and fuel leakage lf any defects are found the fuel hose must be replaced ENGINE OIL The engine oil shall be changed because theoil will Drain and become dirty easily whenthe engineis working Tochange oil 1 Park the vehicle on the level ground 2 Remove the oil 43 11 USER S MANUAL 3 Remove thedrain b
14. to inspectthe air cleanerelement much more frequently Use the following proceduresto remove theelement and inspectit Mia Operating the engine without the air cleaner element in place could be hazardous If the air cleaner element did not filter it andsevere engine damage would also occur if the dirt entered the running engine Never run the engine without the air cleaner elementin place CAUTION Failing to inspect the air cleaner element frequently if the vehicle is used in dusty wet or muddy conditions could damage your 1 45 11 USER S MANUAL The air cleanerelement could become clogged under these conditions and engine damage may result Always check the air cleaner element after riding in severe conditions Clean or replace the element as necessary If water gets in the aircleaner case immediately cleanthe element andthe inside ofthe case REMOVAL 1 Remove the air cleaner cap 2 Take out the air cleaner element holder and air cleaner element 46 QLINK USER S MANUAL Washing the Element Washthe elementas the following 1 Fill awashing pan large enough tohold the element with a nonflammable cleaning solvent Immersethe element inthe solvent and wash it 2 Squeezethe element by pressing it between the palms of both hands to remove excess solvent A Do not twistor wring the element or it will develop cracks 3 Immerse theelement in anotherpan filled with Air filter oil B Squeeze
15. window is under the lower limit L please complement engine oil intime 13 gt 11 USER S MANUAL Throttle Proper free play of throttle lever smooth response quick return to idle position Drive chain Proper tension adequate lubrication no excessive wear or damage Bolts and nuts are tight no rattle from any parts of the engine whenrunning No visible evidence of Damage A BASING Failing to inspect the ATV before operating could be hazardous Failing to perform proper maintenance could also be hazardous Failing to inspect and maintain your ATV could increases the chances ofan accident or equipment damage Always inspect your ATV eachtime before riding and make sure it isin safe operating condition Refer to the INSPECTION AND MAINTENANCE sectionin this manual Operating this ATV withimproper tires or eventire air pressure could be hazardous If you use improper tires or improper air pressure you may lose control ofthe ATV This will cause anaccident Always use thetires with size and type tires specified in this user s manual Always maintain proper tire air pressure as described in the INSPECTION AND MAINTENANCE section A BASING Overloading could be hazardous Overloading could cause changesin vehicle handling and couldlead an accident Never exceed the stated load capacity forthis ATV Refer to the ACCESSORY USEAND VEHICLELOADING section in this manual 14
16. 0 1 600 r min TRANSPORTING It is best to transport the ATV inthe normal position Before transporting the ATV drain the fuel from the carburetor as the following 1 Drainfuel from thecarburetor into anempty container by loosening the carburetor drain screw 2 Whenthe fuel hasbeen drained retightenthe drain screw A Maia Draining fuel from the carburetor would be hazardous Fuel could catch fire if youdo not handle it properly When draining fromthe carburetor be sure to shutthe engine off Do not smoke andnever drain orrefuel in an 60 11 USER S MANUAL area where thereare open flamesor sparks Do not spill the fuel or youmay create a fire hazard Dispose of the drained fuel properly CAUTION Failing to secure the ATV properly could be hazardous Failing to secure the vehicle properly may result inan accident ordamage to the vehicle When transporting the ATV lock the parking brake lever and tie down the vehicle securely with straps rope or some other suitable means Use extra tie downs when youtransport the vehicle in the standing position CLEANING PROCEDURE A thorough cleaning of your is anecessary part of maintenance it will help keep yourATV looking and performing best Proper cleaningcan also extendthe life ofyour ATV It isimportant to clean and inspect your ATV afterevery ride if itis used in mud brush grass water salt water orvery dusty conditions The build up of mud b
17. 22222 42 INSPECTION BEFORE 13 FUEL HOSES et 43 PROTECTION UNDER 15 TRANSMISSION 5 43 BREAKZ IN uPee lr IM RIOT eir 16 ATR CLEANER EE Evi 45 4 USER S MANUAL TABLE OF CONTENTS DRIVES CHAIN r 16 48 DRIVE CHAIN CLEANING AND OIBIN Gis 2 49 TIRES 50 BRAKE se este sts 53 FRONT BRAKE 54 REAR DISH 54 BATTERY 55 2 55 GENERAL 57 2 58 5 22 60 CLEANING 61 STORAGE 63 SERIAL 65 SPECIFICATIONS ierices ao 66 11 USER S MANUAL IMPORTANTINSTRUCTION Please read this manual and followits instructions carefully To emphasize the special information the symbol andthe words WARNING orCAUTION have some special Meanings Pay great attention tothe messages A Indicates a potential hazard that could result in death or injury CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicating special in
18. Eronttrteadi c eec 26 80in 680mm ROA ALC AG ss 26 01in 660mm Ground Clearance oto e estos vase lds Cente 3 94in 100mm Seat height 26 80in 680mm Dry e E TS Gn ge EAR de 2861bs 130kg ENGINE M four Strokes aircooled Number Of Cylinders POS pes 1 Bore Stok lt 471 49 511111 Displacements RR EE 85 9cc Corrected Compression Fat Oi x ucc toe toni dens due esr td ded eee ea eds 8 6 1 CarDuretor or dandus eri MIKUNI JAPAN Air clearer stets eet eMe deepest ette Polyurethane Foam element Max 4 6K w 8500r min Rated pOW6tz i ee o OR e as AEN RU RSEN 4 2 Kw 8000r m in Max torque d EM 6 0 N m 6000 rIm in 66 USER S MANUAL TRANSMISSION Primary Reduction e ep 4 095 Reduction oot 2 652 Driven 11117 1 iE EP Ere dU RE e ed dee Ee Ee AE D I D482 80links Front 621 TIE e Drum brake Disc brake 28661 ag 1907 8 LAEN VA E E o RE EO Sat Eat IE ERN ERU ges 18 19 5 8 ELECTRICAL Ignition type en CDI sided cc
19. PROVED ONPUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate without proper training or Instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and Increase risk of losing control ALWAYS use proper riding techniques to avold vehicle overturns on hills and rough terrain and In turns avold paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 11 USER S MANUAL HANDLEBAR amp SWITCH LEFT HANDLEBAR Engine stop switch O to increase engine rotating speed Release itto decrease engine speed EE PORU on Front brakelever The engine can not be Throttle adjusting started RUN position The engine be started Rear brake lever 2 Apply the rear brake by squeezing the rear brake lever Use the throttle adjusting screw torestrict maximum towards the grip speed ofthe ATV Adjust this limiter according to the Electric starting button 3 riders skill andexperience HAND DRAUGHT FLAMEOUTSWITCH RIGHT HANDLEBAR Throttle lever Q Control the engine rotating speed with the throttle lever Operate this lever with your thumb Push it forward This switchis on left side If the frame When you pull out it the engine cannot be started On th
20. QLINK USER S MANUAL Operating this withimproper modifications could be hazardous Improper installation of accessories modification to this vehicle may cause changes in handling Insome situations this could lead an accident Never modify this ATV through improper installation oruse of accessories Referto the ACCESSORY USE AND LOADING section in this manual A BASING Checking maintenance items when the engine is running could be hazardous You could be severely injuredif your hands orclothing get caughtin moving ATV parts Shut the engine off when performing maintenance checks except checking the engine stop switch and throttle Check the condition of the ATV to make sure that the ATV donot have mechanical problems or get stranded somewhere when you ride Before ridingtheATV be sure to check the above items Andbe sure your ATV is in good condition tokeep the safety of the rider PROTECTION UNDER RIDING A crash helmet is the most importantpart which you should wear A crash helmet can help preventing a serious head injury Choose a helmet that fits snugly Ask your dealer forhelp to selecta good quality crash helmet that fits properly ING Operating this ATV without wearing an approved crash helmet eye protection protective clothing could be hazardous Operating without an approved crash helmet or eye protection increases your chances of asevere head injury 15 5 QLINK USER S MANUAL or
21. all areas using a chamois or soft absorbent cloth 62 11 USER S MANUAL INSPECTION AFTERCLEANING Remove the ragsor wrapping fromthe exhaust pipe For extended lifeof your ATV lubricate according to GENERAL LUBRICATION section Follow the proceduresin the INSPECTION BEFORE RIDING sectionto check your forany problems that may have arisen during your last riding A BANG Operating ATV with wet brakes could be hazardous Wetbrakes may notprovide as muchstopping power asdry brakes This could leadan accident Test your brakes after washing ATV riding at slow speed Ifnecessary apply brake for several times to let the friction liming sdry out of the linings STORAGE PROCEDURE If you dont using your ATV fora long time it will need special service requiring appropriate materials equipment and skill For this reason We recommend that you had bettertrust this maintenance work to your dealer If you wish to service the machine for storage yourself follow the general guidelines below VEHICLE Place the vehicleon level groundand wash the entire vehicle 63 11 USER S MANUAL FUEL Drain the fuel from the fuel tank by a hand pump Drain the fuel from the carburetor by releasing the carburetor drain screw Draining the fuel would be hazardous Fuel could catch fire if youdo not handle it properly When draining the fuel from fueltank be sureto shut the engin off Do not smoke
22. amage tothe drive mainmay occur ifyou use engine power to free frozen wheels Before riding manually movethe ATV forward backward to make certain thatall wheels roll freely Bring the ATV to a warmer area to make the brake tothaw out After the brake thaw dry it byapplying it several times while riding for If the brake does regain full stopping power ask your dealer check it before you continue riding your Water that enter the brakes may freeze after youparked your ATV The frozen water can prevent the wheels form turning or the brake form working A fter riding through water Mud snow or slush it is important to dry the brake before parking the ATV To dry the brake apply them for several times while riding slowly Before your next ride be sure to do apre ride inspection as described earlier inthis section 32 QLINK USER S MANUAL BASING Operating the with out a properly function brake system could be hazardous Wetor frozen brakes will increase stoppoing distance This will in crease your chance ofhaving an accident Be sure toinspect the brakes before riding the vehicle in cold weather as describedabove Dressing for Cold Weather Riding A Operating your in cold weather without proper clothing could be hazardous Continued exposure in the cold weather could lead hypothermia Hypothermia is a condition where your body 8 inner temperature drops low enough to cause injury or death Al
23. cessivespeeds increases yourchances of losingcontrol of the ATV which could resultin an accident Always go ata speed thatis proper forthe terrain visibility operating conditions your skills and the experience Attempting wheelies jumps and other stunts could be hazardous Stunt riding increases the chance of an accident including an overturn Never attempt stunts such as wheelies orjumps Don ttry to show off Removing your hands from the handlebar or feet from the footrests during operation could be hazardous If youremove even one hand or foot from the ATV you could reduce your ability to controlthe ATV This could cause youto lose your balance and fall off the ATV If you remove a foot froma footrest your foot or leg may come in contact withthe rear wheels This could injure you or cause an accident Always keep both hands on the handlebars and both feet on the footrest of your ATV during operation 20 QLINK USER S MANUAL BASING Failing to use extra when operating excessively rough slippery or loose terrain could be hazardous Failing to use extra care could cause loss of traction This couldresult inan accident including an orerturn Do notoperate underthese conditions until you havelearned and practised the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds ofterrain BASING Failing to use extra when operati
24. d can cause parts to glaze and not seat properly Allow the engine toaccelerate freely without exceeding the maximum throttle limit Allow the Engine Oil to Circulate Before Riding Allow enough idling time after warm or cold engine starting This allows the lubricating oilto reach allcritical engine components Observe Your Initial and Most Critical Service The initial service break in maintenance isthe most important service that your vehicle will receive During break in operation allof the engine components will matetogether and seat properly Maintenance required as part of the initial service includes correction of all adjustments tightening of all bolts amp nuts and replacement of dirty oil Timely performance of this service willhelp you get the best service life and performance of the engine STARTING THE ENGINE Before attempting to start the engine make sure to follow these steps 1 turn the key switch to the ON position 2 Set the engine stop switchto the position 3 Apply the rear brake lever and make sure that the rear wheels are in locking codition 4 Press thestarter button and start theengine 17 QLINK USER S MANUAL A The ATV willstart moving assoon as youstart the engine Unexpected movement couldcause you tolose control ofthe ATV Be sure toset the parking brake before you start the engine Running your ATV indoors where there is little or no ventilation could be
25. e contrary the engine can be started normally after you insert the switch 11 USER S MANUAL Adjusting procedures 1 Loose the nut 2 Turn the throttleadjusting screw 9 clockwise to restrictmaximum speed of the ATV Turn the throttle adjusting screw 9 counterclock wise to increase the maximum speed ofthe ATV 4 After finished it tighten the lock nut a FUEL VALVE This vehicle has a manually operated fuelvalve There are two positions U and 0O U position In this position fuel will flow to the carburetor when the engine is running or being started position No fuel will flow into the carburetor FUEL TANKCAP To open the fuel tank cap take the end of the vent tube out fromthe vehicle body turn the fuel tank cap 10 11 USER S MANUAL counterclockwise To close the fuel tank cap turnit clolkwise and tighten it securely Be sure that the vent tube securely connects to the cap as shown Fuel level A Overfilling the fuel tank could be hazardous Filler neck If you over fill the fuel tank fuel may overflow when it expanding expanse dueto heat from engine sun Overheated fuel could easily catch fire Stop adding fuel when the fuel level reaches the bottomof the filler neck A Improper fueling ofthe ATV could be hazardous Failing to follow safety precautions when refueling could result in afire or
26. earings steeringshaft holder cables etc DSteering shaft holder QoBrake cable Drive chain yThrottle cable 6 Throttle lever Indicates a potential hazard that could result in injury or death 57 5 QLINK USER S MANUAL TROUBLESHOOTING The troubleshooting shotguide is providedto help youto find thecause of somecommon complaints COMPLAINT Engine is hard to start or does not start at all Something isprobably wrong with the fuel system or ignition system CAUTION Failing to troubleshoota problem correctly would damage your ATV Improperrepairs or adjustments may damage the vehicle Such damage may not be coveredunder warranty If you arenot sure aboutthe proper action consult your dealerabout the problem Fuel Supplying Check 1 Make sure there is adequate fuel in the fuel tank 2 Check that the engine stop switch isin the Q position 3 Check that the fuel cock isin the ON position 4 Make sure there is enough fuel reaching the carburetor from the fuel tank Draining fuel from the carburetor could be hazardous Fuel could catch fire if youdo not handle it properly When draining the carburetor be sure to shut the engine off Donot smoke and never drain or refuel in an area 58 gt 11 USER S MANUAL where there are open flames orsparks Do notspill the fuelor you may create a firehazard Dispose of drained fuel properly Loosenthe drain screw
27. ect a viscosity rating based onthe temperature range in your area NOTE In very cold weather below 5 F 15 C use SAE10W 50 for good starting and smooth operation QLINK USER S MANUAL LOCATION OF LABELS Read and follow all of the warnings labeled on your ATV Make sure you understand all the labels Keep the labels on the ATV Do notremove them for any reason If alabel comes off or becomes difficult to read you should get a replacement by contacting your dealer A WARNING Improper tire pressure or overoading can cause loss of control Loss of control can result in severe injury or death A WARNING ALWAYS maintain proper tire pressure NEVER ride as a passenger as shown below NEVER exceed the Vehicle Load Capacity of 132 Ibs 60 kg LOAD COLD TIRE PRESSURE UP TO 132 Ibs FRONT 2 2psi 0 15 kgt cm 60 kg REAR 2 9psi 0 20 kgt cm TIRE SIZE FRONT AT19X7 8 REAR AT19X95 8 Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 68332 40B6 o o QLINK Operation of this by children under the age of 12 increases the tisk of severe injury or death Adult supervision required for children under age 16 NEVER permit children under age 12 to operate this ATV USER S MANUAL A WARNING Improper ATV use can result in SEVERE IN JURY or DEATH A 925 ALWAYSUSE NEVERUSE NEVER CARRY NEVER USE AN AP
28. ending a Hill A Maia Going downa hillimproperly could be hazardous Going downa hillimproperly could cause loss of control or cause the ATV to overturn Always follow the prop er procedures for going down hills as described in this section 28 11 USER S MANUAL Toride down hill with the ATV follow the instructions below 1 Check theterrain carefully forany obstacles before you go downthe hill 2 Point the ATV straight down the hill 3 Transfer body tothe rear bysliding back onthe seat 4 Ride down the hill slowly with the throttle released 5 Apply the rear brake to control the speed 6 Avoid going down ahill at an angle that would cause the vehicle to lean sharply to oneside Go straight downthe hill ifpossible TRAVERSING ASLOPE WING Crossing hills or turning on hills improperly could be hazardous Crossing hills or turning on hillsimproperly couldcause loss of control or over turn Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the CLIMBING A HILL section Practise this technique on level ground Be very careful when turning onany hill Avoid crossing the sideof a steephill 1f possible When traversing a slope you should 1 lean your body uphill 29 11 USER S MANUAL 2 steer slightly uphill if necessary to maintaina straight course RIDING OVER OBSTACLES WARNING Operating this ATV overobs
29. ere injury Check the airpressure from timeto time while inflating the tire gradually until the specifiedair pressure is obtained Tire Replacement Your ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If the inner wheel rim or tire bead is damaged air may leak Ba extremely careful not to damage these sections when replacingtires It is very important to use the proper tools when repairing orreplacing tires in order to protect the tire bead or wheel rims Have this work done by your dealer ora qualified tire repair station When breaking the tire bead loose from the wheel be extremely carefulnot to damage the inner wheel rim surface or the tire bead TEASING Using tires that have been installed incorrectly could be hazardous The Al V may have unusual handlingif the tiresare installed incorrectly The tires areintended to rotatein a specificdirection as indicated bythe arrows onthe sidewall ofeach tire Install tires correctly sothey rotate in the proper direction 52 11 USER S MANUAL Tubeless Tire Repair If aleak or flat tire occur due to a puncture the tire may be repaired using a plug type patch If the damage is from a cut or if the puncture cannot berepaired using aplug the tire should be replaced When operating your ATV inareas where transportationor service facilities are not readily available it is strongly recommended thatyou bri
30. ffected and thepainted surface willdiscolor immediately 2 Inspect thebrake hose forcrevice and thejiont for leakage Mia Failing to maintain the brake shoes or pads could be hazardous Riding with worn brake shoes pads shoes that are seriously worn will increase your chance of having anaccident If youneed toreplace brake shoes pads have your dealer do the work Inspect and maintain the brake shoes padsrecommendedly Replace the shoes pads in set 54 11 USER S MANUAL BATTERY Before driving vehicle youshould inspect position of electrolyte of battery frequently The position should remain between upper limit and lower limit But ifthe position is under the lowerlimit you canonly add some distilled water Electrolyte which contains vitriol and can burn body of person is a poisonous liquid so you should avoid making it contact skin eyes and clothes etc If this condition happens please use lotof clean water to clean away it as soon as possible CAUTION 1 When inspecting position of electrolyte of battery and adding distilled water makesure that vent pipe contact venthole 2 Distilled water can only be added to battery other water will shorten useful life of battery 3 Ifelectrolyte is above the upper limit which result in rust of other elements so you should clean away the overflowing electrolyte assoon as possible EXHAUST hot exhaust muffler c
31. formation whichis to make maintenance easier or instructions clearer WARNING and CAUTION arearranged like this A WARNING or CAUTION The first part willidentify aPOTENTIAL HAZARD The second part will describe WHATCOULD HAPPEN if you ignore the WARNING or CAUTION The third part will describe HOW TO AVOID THE HAZARD FOREWORD 1115 users manual contains important safety and maintenance imformation Read ifcarefully before riding Failing to followthe warnings contained in this manualcould result in INJURY or DEATH It is important that this manual remain with the venicle when you sell it The next owner need this manual too informa tions illustrations photographs and specifications contained inthis manual are based on thelatest product information available at the time of publication Due to improvements or other changes there will be some discrepancies inthis manual Wereserve the rightto make productchanges at anytime without notice and without incurring any obligation to makd the same or similar changes to vehicles previously built or sokd 1 11 USER S MANUAL We believe in conservationand protection of the earth s natural resource We encourage the every vehicle owner to recycle the vehicle Oreven trade itfor several handsif it ison good condition Make good useof the vehicle by using proper fuel oil coolant battery and tires NOTICE TOTHE USERS ATVIS NOTA TOY IT COULD BE HAZARDOUS TO THE OPERATER The
32. ftraction and thenloss of control This could lead an accident Never operate this fast flowing water or in water deeper thedescribed in thissection Remember that wet brakes may reduce the stopping ability Test your brakes after leaving the water If necessary apply them for several times tolet the frictionlinings dry out CAUTION Operating the ATV in water sand or mud causes rapid brake wear Excessive brake wearcould cause thebrakes to beless effective After repeated operation ofthe ATV inthese condition bring it to your dealer to have the brakes inspected cleaned RIDING IN COLD WEATHER Pre ride inspection Check that the throttle and all control levers move freely make sure that the footrests are free ofice or snow 31 11 USER S MANUAL Move the ATV forwardand backward to check that the wheels roll freely if you can not move the the tires may be frozen to the ground or the brakes may be forzen to the wheels ifthe tires are frozen to the ground pour warm water around them to melt the ice ifthe brakes are frozen bring the to a warmer area to thaw out the brakes After the engine has warmed up check the brakes Do this inspection on level ground and do not exceed the walking speed Besure to check the operation ofboth front and rear brake if the brake do not work adequately stop riding the ATV CAUTION using engine powerto free up frozen wheels coulddamage your ATV Severe d
33. iding 25 11 USER S MANUAL OPERATION ON HILLS Operating this ATV onexcessively steep hills could be hazardous The ATV could overturn easily onextremely steep hillsthan on levelsurfaces or smallhills Never operatethe ATV onhills whichis too steep forthe ATV or for your abilities practise on smaller hills before trying larger hills Climbing a hill WING Climbing hills improperly could be hazardous Climbing Always follow the proper procedures forclimbing hills as described in this section Always check theterrain carefully before you start upany hill Never climb hills with excessively slippery or loose surfaces Shift your body forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top ofany hill at high speed An obstacle a sharp drop Or anothervehicle or personcould be onthe other side of the hill 26 QLINK USER S MANUAL To climb a hill with the ATV following the directions below 1 Speed upand maintain asteady speed beforereaching the bottomof the hill Remember that you mustride at asteady speed allthe way tothe top ofthe hill 2 Shift body forward by sliding forward on theseat Lean slighty forward Forsteep hills stand on the footrests and leanout over the front wheel 3 Maintain asteady speed whileclimbing the hill 4 Slow down gradually when youreach the topof the hill A Stalling rolling backwards
34. l times to let friction linings dry out Always be surethere are noobstacles or peoplebehind you when you operate inreverse Whenit is safeto proceed in reverse goslowly Always use the tires with proper size and type tires specified in this manual Always main tain pr oper tire pressure as described inthis manual Never modify an throughimproper installation or accessories Never exceed the stated load capacity for shouldbe distributed properly and attached securely Reduce speed and fpllow instructions inthis manual for carrying cargo Allow longer distance for braking The combined weight of the rider and any accessories cargo must never exceed the vehicle s load capacity of 200lbs o not towa trailer This vehicle is notdesigned for suchuse 4 ES lt 2 lt 0 05 69 D DQLINK RIGHT LEFT QLINK USER S MANUAL FUEL ANEOIL FUEL The proper fuel is very important for the engine it is forbidden that there is dust mixing in the fuel Please use the regular unleaded gasoline with the octane number90 amp upwards of 90 ENGINE OIL Special four stroke engine 01115 required It will realize the best lubricating affect andthe engine will runin aproper condition On the other hand the ENGINE deposit carbon will be least and the service life will be longer too Use the chart to sel
35. lebar and both feet on the footrest of the AT Vduring operating Always go slowly and be extremely careful when operating on unfamiliar terrain Always be alert to the changing terrain conditions when operating the ATV Never operate onexcessively rough slippery or loose terrainuntil you havelearned and practised the necessary skills to control the ATV onsuch terrain C Always follow properprocedures for turningas described inthis manual Practise turning at the low speed before attempting to turn at faster speed Do not turn at excessive speed Never operate the ATV onhills thatis too steep forthe ATV or for your abilities Practise on smaller hill before attempting larger hills Always follow proper procedures for climbinghills as describedin this manual Check the terrain carefully before youstart up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly Never go over the top If the hill at high speed Always follow proper procedures for going down hills and for braking onhills as describedin this manual Check the terrain carefully before you start to go down any hill Shift your weight backward Never go down a hill athigh speed Avoid going down ahill at anangle that wouldcause the vehicleto lean sharplyto one side Go straight down the hillif possible Always follow proper procedures for crossing the side ofa hill asdescribed in this manual A
36. lems Use recommended spark plugs To install a spark plug turnit in as far as possible with your fingers then tighten it witha wrench CAUTION Improper installtion ofthe spark plugcould damage your An overly tight or cross threaded spark plug will damage the aluminum threads of the cylinder head Carefully turn the spark plug by hand into the thieads ifthe spark plug is new tighten it with a wrench about 0111 past finger tight If you are reusing the old spark plug tighten it witha wrench about 1 8 turn past finger tight CAUTION Dirt could damage your ifit entered an open spark plug hole of cylinder head Dirt could damage engine parts that move Cover the spark plug hole whilethe spark plugis out ofthe hole 40 QLINK USER S MANUAL To maintain a hot strong spark plug keep the plug free of carbon Remove carbon from the plug witha wire or pin and adjust the gap to0 6 0 7mm for goodignition Use a thickness piece to check the gap THE ADJUSTMENT OF THROTTLE LEVER 3 0 12 0 20 Measure the throttle lever as play To adjust the throttle lever free distance 0 12 0 20in 3 0 5 0mm as shown 1 remove the cover loosen the nut T 2 turn the adjus ter 2 in or outto obtainthe correct play 3 tighten the nut 1 4 recheck the throttle lever free distance Readjust it if it isnot within thecorrect limits 41 QLINK USER S MANUAL A BASING Operating the vehicle with an inadequate
37. let you breathe toxic fume Refuel ina well ventilated area Make sure the engineis offand avoid spilling fuel ona hot engine Do not smoke and make sure there are no open flames or sparks in the area Avoid breathing gasoline vapors Keepchildren and petsaway when youare refueling the ATV SEATLOCK Toremove the seat move the seatlock leverbackword Raisethe rear end of the seat and slide itback Tolock the seat slide thesear lever intoits retainer and push down firmly 11 11 USER S MANUAL A Improperly installing the seat could be hazardous Failing toinstall the seatproperly couldallowtheseatto move and cause the riderlosing control Make sure you arein proper positionand the seatis attached securely when you install it RIDING YOURATV WHAT YOU SHOULD KNOW BEFORE RIDING Before riding youshould read all the following informationscarefully If you are properly prepared you will have asafer and more enjoyable ride Before riding you should find a good place to pratise the skills Find a flat open area with enough space to practise the new skills Make sure thatit is legal to ride inthe area you selected Review the local law to make sure you are not trespassing Check with your ATV dealer or call the p olice if youdo not knowwhere you canride Protect your riding areas When you riding remember to keep the terrain in good condition Dont destroy plant Dont litter and dont bother wildlife With your help y
38. lowing oose pins amaged rollers ry or rusted links inked or binding links xcessive wear 48 QLINK USER S MANUAL If you find anything wrong with the drive chain solve the problem if you If necessary consult your authorized dealer The drive chain is damaged means that the sprockets may also be damaged Inspect the sprockets as the following xcessively worn teeth roken or damaged teeth oose sprocket mounting nut s If you findany of theseproblems with yoursprocket consult your dealer DRIVE CHAIN CLEANING AND OILING Clean and oil the chain as the following 1 Wash the chain 2 Made thechain to dry and thenoil the link with the Chainlube or equivalent Adjusting the Drive Chain 20 30mm The drive chainshould be adjustedand make surethereis 20 30mm 0 8 1 2in 0 8 1 2in of slack as shownabove 49 11 USER S MANUAL You can aadjust the drive chain as the Following 1 Loosen nuts O and 2 Adjust the slackin the drive chain by turning the chain adjuster bolt equally to tighten or slacken the chain 3 When proper slack is obtained tighten the nuts 9 4 Tighten the adjusting nuts E Maia Failing to inspect the drive chain slack before each use of the ATV couldbe hazardous Toomuch chain slack could cause the chain to come offthe sprockets re
39. n shownin the chart ifyou have any questions regarding maintenance intervals consult your dealer CAUTION Using poor quality replacement parts could damage your ATV Poorly made replacement parts could cause your ATV to wear more quickly and shorten itsuseful life When replacing partson your vehicle useonly genuine replacementparts or theirequivalent TOOLS A tool kit isprovided with your ATV ly SPARK PLUG You ATV is equipped with C7HSA spark plug To determine if the standards parkplug is fitto yourusage check the color of the plugLs center electrode insulator after vehicle operation A brown color indicates that the plugis correct A white or dark insulator indicates that the engine may need adjustment or another plug type may be needed Consult your dealerif your plug insulator is nota light brown color 39 11 USER S MANUAL CAUTION Failing to use the proper spark plug could damage your An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe engine damage which maynot be coveredunder warranty Use one ofthe spark plugs listed below orequivalents Consult yourdealerif you are not sure which spark plug is correct for your vehicle NOTE This uses resistortype spark plugto avoid jamming electronic parts improper spark plug selection may causeelectronic interference with your ATV ignition system resulting in the vehicle performance prob
40. ng a plug type repair kit anda tire air pump with you BRAKING The ATV has two front drum brake and arear disk brake A BASING Failing to inspect and maintain your brake system properly could be hazardous Improper maintenance ofthe brake increases your chance ofhaving an accident Be sure to inspect the brake before riding according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE A BANG Operating the ATV inharsh conditions couldbe hazardous ifyou do notoften inspect brake wear Operating in mud water sand or other extreme conditions can cause accelerated brake wear This could lead an accident If you operate your vehicle underthese conditions the brake must be inspected more often than recommended in the MAINTENANCESCHEDULE 53 11 USER S MANUAL Front Brake Adjustment 1 Try to move the vehicle backward forward when brake plays If the d front wheels canturn adjust thebrake to lockthe wheels securely 4 2 Measure the amount of free play needed to 10001 brake lever as shownin above ifnecessary The free play 1s about 4 6mm 0 1 6 0 24in 3 After any adjustment of the brake checkagain to make sure the front wheels idm can notturn when the brake plays 4 6mm 0 16 0 24in Rear disk brake 1 Inspect the disk brake for leakage If the brake fluid leaks the safety ofriding could be a
41. ng this on unfamiliar terrain could be hazardous You could come upon hidden rocks bumps or holes without enough time to react This could causethe ATV to overturn or goout of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV 21 QLINK USER S MANUAL TANG The ATV may start moving assoon as yourelease the parking brake Unexpected movement couldcause you tolose control ofthe ATV Make sure toapply the rear brake before yourelease the parking brake When be sure that the engineis warm release the rear brake Release the rear brake lever and open the throttle gradually to move forward Maia opening the throttle suddenly could be hazardous The front wheelscould leave off the groundand cause loss of control ofthe ATV Always open thethrottle gradually when you want toaccelerate 22 11 USER S MANUAL BRAKING lt p To stop the ATV first release the throttle lever and then apply the rear and front brake smoothly MING Braking while turning the ATV could be hazardous Use of the brake when turningcould cause the ATV to slide or rollover Use the brake to slow down before you begin to turn Braking hard on slippery surfaces could be hazardous The ATV couldskid and go outof controlif you brake too hard Apply the brakes lightly and carefully on slippery
42. olt anddrain the oilinto a bucket 4 Reinstall the drain bolt 5 Pour freshoil of the specified type throughthe oil litterhole NOTE Approximately 900m1 of oil required 6 Tight the oil A New and used oil could be hazardous Children and pets may be harmed by swallowing oil Continuous contacting with used oil would cause skin cancer in laboratory animals Brief contact with the used oil may irritate the skin Keep new and used oil away from children and pets To minimize your exposure to used oil weara long sleeve shirt and moisture proof gloves suchas dish washing gloves whenchanging oil ifoil contacts your skin wash thoroughly with soap and water Launder any clothing orrags if wet with oil Recycle or properly dispose of used oil CAUTION Failure to usethe correct oilcould harm your ATV Be sure to sue the oil specified inthe FUEL AND OIL RECOM MENDATION section 44 Sha 4 USER S MANUAL CAUTION Running the engine without an adequate amount of engineoil could causesevere engine damage Running the engine without no engine oil cuold cause engine overheating Always check the amount of engine oil before starting the engine AIR CLEANER The air cleaner element mustbe kept clean gas to provide good engine Power If you use your vehicle under normal low tension conditions you should service the air cleaner at the intervals specified if you ride in dusty wet or muddy conditions you will need
43. orimproperly dismounting the ATV while climbing a hill could be hazardous The ATV could overturn if youdo not climba hill properly Maintain a steady speed when climbing the hill Always follow the proper procedures forclimbing hills as described in this section You may start to climb a hill and are able to make it to the top If this happens use the correct procedure described belowto turn aroundto get downthe hill If you still have forward movement and enough space to turn around safely follow these instructions 1 Turn around onthe hill before you lose forward speed As you turn on the side of the hill lean your body weight uphill 2 Once you have turned around ride down the hill as described inthe DESCENDING A HILL section 27 QLINK USER S MANUAL If you lose forward movement or begin to roll backwards follow these instructions Lean fartherforward uphill Never apply the rear brake if the vehicle has begun to roll backwards After the vehiclehas stopped apply the rear brake Set theparking brake anddismount to theleft while stillleaning uphill Use one ofthe following procedure to turn the vehicle around Remount thevehicle apply the rearbrake and ridedown the hillas instructed inthe DESCENDING A HILL section amp If able to drag the rear end ofthe ATV around until the vehicle points downhill Stay onthe uphill side of the vehicle while dragging it around Desc
44. ould burn you 55 QLINK USER S MANUAL The muffler will be hotenough to burn you after stoppingthe engine Waituntil the exhaust muffler coolsto remove it 1 Remove thenuts 2 Start theengine and revit to blowout the accumulated carbon particles 3 Stop the engine Waituntil the muffler cool enough then replace the nuts and tighten it securely Running the engine indoors or ina garage could be hazardous Exhaust gas contains carbon monoxide that is colorless and odorless it could cause severe injury Only run the engine outdoors wherethere is freshair Blowing out theaccumulated hot carbon particles where thereis flammable material could cause afire Exhausted hot carbonparticles Could catcha fire TANG Riding withimproperly tightened drain nuts could be hazardous Running the engine with a loose drain nuts or without a drainnuts will lethot carbon particlesto escape This can put ona fire Tighten the drain nuts securely 56 11 USER S MANUAL GENERAL LUBRICATION Proper lubrication is important for safe smooth operation and long life of your vehicle Be sure that all lubrication perform during periodic maintenance on the vehicle Increase intervals when you use your ATV insevere conditions Your authorized dealer should do general lubrication as shown inthe MAINTENANCE CHART He She will lubricate the vehicle such as wheel bearings swingarm b
45. ourriding area canremain open foryou to usein the future After you have found a good place to practise review the control system your ATV before riding Learm to find these controls without looking for them Because you will not have time to look for them when you are riding Operating this ATV withoutproperinstruction could be hazardous The risk of riding could increases greatly 1f you do not know how to operate the ATV properly underdifferent situations and on different types of terrain Beginners and inexperienced operatorsshould complete the certified training course You should regularly practise the skills learned in the course and the operating techniques described in this users manual For more information about the training course contact your authorized dealer 12 QLINK USER S MANUAL INSPECTION BEFORE RIDING ITEM TOCHECK CONTENT Steering Smoothness no restrictionof movement noplay or looseness Brakes Proper brake leverfree play enoughbrake force parkingbrake effectiveness Tires Proper air pressureenough tread depthno cracks rips or other damages Enough fuel forthe intended tripfuel hose connectedsecurely no damageto Fuel fuel tank orcap fuel tankcap closed securely Engine stop switch Proper operation Engine oil Proper level In normal instance the position ofengine oil in window should be between upper limit H and lower limit L If the position ofengine oil in
46. rush grass etc especially onthe engine and exhaust system can reduce engine cooling ability conceal damage or increase wear ofcertain parts lt is important to remove all debris during cleaning PREPARATION FOR CLEANING Washthe ATV before any mud drieson the ATV Block or seal the end orthe exhaust pipe muffler using apiece of plastic wrap cloth rag oranother method to prevent water fromentering the engine 61 Sha 4 USER S MANUAL CAUTION High pressure washers could damage your High pressure washers such as those found at coin operated car washes have enough pressure to damage the parts of your ATV It may causerust corrosion and increase wear Do not usehigh pressure washersto clean your ATV WASHING YOURATV With somecare your ATV can be washed ina similar mannerto washing anautomobile NOTE Avoidspraying or allowing water to flowover the followingplaces Ignition switch Spark plug Fuel tank cap Carburetor Use a garden hose at low pressure to remove the majority of dirt or other debris Hand wash your ATV with mild soap or detergent and water Try tothoroughly remove alldirt and debris without excessive water pressure even at remote areassuch as betweenengine cooling fins linkages or mounting brackets Clothrags washing mitts or cleaning brushescan be used Be careful withbrushes as they may scratch plastic or painted surfaces Rinse the ATV thoroughly with clean water Dry
47. sulting inan accident or serious damage to the ATV Inspect the drive chain slack before each use TIRES The ATV is equipped with low pressure tubeless tires of the size and type listed below Front Rear 1917 8 119 9 5 8 50 QLINK USER S MANUAL TANG Operating this ATV withimproper tires or evenimproper tire air pressure could be hazardous If youuse improper tires or improper tire air pressure you may lose control of the A1V Always use the size and typetires specified Always maintain propertire air pressure as describedin this section Tire Tread Condition pu 4 0 mm 0 16 in Mia Using the very worn tires could be hazardous The traction ofthe vehicle willbe decreased This increases yourrisk of having anaccident Replace the frontand rear tires when the depthon the treadis 4 0mm 0 16in or less COLD TIRE AIR PRESSURE Tire Air Pressure 0 15kgf cm Check the air Front pressure inall tires before riding Improper air pressure would affect 2288 handling steering response traction tire life and rider comfort 0 20kgf cm Be sure that the tires are inflated to the pressures shown below Tire Rear pressure should only be measured or adjusted when the tires cold 51 QLINK USER S MANUAL A Overfilling the air to the tires could be hazardous If you put too much air into the tire the tire may burst and causing sev
48. surfaces BASING Operating the parking brake when the is moving could be hazardous The front wheelscould lock andit will causea skid andan accident Use the parking brake only afteryou stop the ATV 23 11 USER S MANUAL TURNING To turn the ATV the rider mustuse the propertechnique Because this vehicle has a solid rear axle both rear wheels always turnat the samespeed This means thatif the rear wheels are getting equal traction the vehicle will tend tomove straight ahead thisis because the rear wheels willtravel the samedistance For thevehicle to turn the outside rear wheel must travel a longer distance than the inside rear wheel To make this happen the rider must create less traction for the inside wheel allowingit skid this allows it to travel a shorter distance than the outsidewheel This happens eventhough both wheels are still turning at the same speed Turning the improperly could be hazardous If youturn the ATV improperly it may cause acollision or overturn Always follow pro per procedures for turning as described in this section Practise turning atlow speeds before attempting to turn at faster speeds Never turn at excessive speeds To turn the ATV use the following technique Move your body weight forward and to the inside of the turn Turn the handlebar while looking in the direction ofthe turn FOR HIGHER SPEEDS OR SHARPER TURNS Use the same
49. tacles improperly could be hazardous Improperly crossing obstacles could cause loss of control or acollision It would also cause the ATV to overturn Follow the proceduresin this sectioncarefully when crossingover obstacles If youcome toan obstacle that you cannot avoid you may be able to cross over it by using the following procedure 1 ifthe obstacleis in front of you approach at walking speed 2 rise up slightly on the footrests 3 pull upon the handlebarand apply alittle throttle asthe front wheels reach the obstacle 4 lean forwardand release thethrottle after the front wheels is over the obstacle Remember that someobstacles toohigh for your ATV or for your abilities If you are not sure that you can safely cross overan obstacle back upand ride around the obstacle RIDING THROUGH WATER You canride the ATVthrough shallow water Make sure itis not more than 10cm lt 4in gt deep andis not moving fast choose a goodplace to crossbefore you ridethrough the water Look for aspot where the banks are gently sloped on both sides and the bottom ofthe stream is hard if you are unfamiliar with the area park the and inspect the stream first to find 30 QLINK USER S MANUAL a suitable spot for crossing When crossing operate the ata slow steady speed Be careful not to damage banks when crossing A Operating this through deep or fast flowing water could be hazardous The ATV tires may float loss o
50. technique that you move your body weight farther toward the inside of the turnto maintain yourbalance Natural turning forces whichcan push the vehicle to the outside ofthe turn increase as the speed or the turn sharpness increases This means you must lean your 24 5 QLINK USER S MANUAL body farther intothe turn as you go fasteror turn moresharply This prevents the vehicle fromtipping over to the outside ofthe turn If your ATV startsto tip while turning lean your body farther intothe turn while gradually reducing the throttleand making theturn wider 1f possible SKIDDING ORSLIDING You may experience skidding or sliding when you are notbraking you may be ableto overcome it by using the techniques listed below If your front wheel skids Gain front wheel traction byrreducing the throttle opening andleaning your body slightly for ward If yourrear wheel skids If space permits steerin the directionof the skid Shift your bodyaway from theskid slightly Avoid using the throttle or brakesuntil you regaindirectional control ofthe vehicle Skidding orsliding improperly could be hazardous You may lose control of your ATV or regain traction unexpectadly this may cause the to overturn Learn to safely control skidding 01 sliding by practising atlow speeds and onlevel Smooth terrain On extremely slippery surfaces such as ice goslowly and bevery cautious inorder toreducethe chance of skidding or sl
51. tions If youhave any questions contact your dealer Accessory use and vehicle loading guidelines 1 The combined weightof the rider tools and any accessories or cargo must never exceedthe vehicle s load capacity of 160lbs 2 Check accessory mounting bracketsand other attachmentto make surethey provide arigid non movable mount 3 Accessories added to the handlebar ofthe ATV shouldbe as light as possible The extra weight would cause the vehicle tobe harder to steer 4 Do notadd accessories orcargo which interfere controls orother equipment 5 Do not carry heavy or bulky cargo Distribute cargo weight evenly between the frontand rear ofthe vehicle as well as bothsides of the vehicle Locate cargo weight as closeto the centerof the vehicleif possible 7 Secure yourload well Shifting weightcan affect your ability tohandle the vehiclesafely Ride at slow speeds and avoid hills when carrying cargo Carrying loads would affect the stability and handling of your ATV Allow enough stopping distance Stopping distance increases if you carry loads Use engine braking as much as possible ON 36 5 QLINK USER S MANUAL INSPECTION ANDMAINTENANCE MAINTENANCE SCHEDULE Air cleaner Exhaust pipe boltand mufflerbolt Cylinder head cylinderand muffler Spark plug Idle speed Fuel line Replace every 4 years obs Inspect every month Clean lubricate and inspecteach time the ATV is ridden
52. voidrunning in hills with excessively slippery or loose surfaces shift your weight tothe uphill sideofthe ATV Neverattempt to turn the ATV around on any hill until youhave mastered theturning technique describedin this manualon level ground Avoid crossing the side ofa steep hillif possible 3 11 USER S MANUAL Always use proper procedures if youstall or rollbackwards when climbinga hill Toavoid stalling maintain a steady speed whenclimbing ahill If youstall or roll backwards follow the special procedure for braking described in this manual Dismount onthe uphill sideor to aside if pointedstraight to uphill Turn the ATV around and remount following the procedure described in this manual Always check for obstacles before operating in newarea Never attempt to operate over large obstacles such as large rocks or fallentrees Always follow proper procedures when operating over obstacles as describedin this manual Always be careful when skidding or sliding Learn to safely control skidding or sliding by practising at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to avoid out of control when skidding or sliding Never operate in fast flowing wateror in waterdeeper than thatspecified in this manual Remember that wet brakes canrekuce stopping ability Test your brakes after leaving water Ifnecessary apply them for severa
53. ways dress forthe worst weatherconditions you might encounter Be prepared for bad weather and ATV breakdowns Riding in cold weather can be hazardous At atemperature of 10 12 C the wind chill created by going just 10 mph lt 16km h gt makes you as cold asif you were standing still ata temperature of 9 lt 23 6 gt 8 this them perature exposed flesh willfreeze in justa few minutes Continued exposure inthe cold weather would lead tohypothermia Hypothermia occurs when your body 8 inner temperature drops Symptoms include numbness in the extremities lt hands feet arms and legs gt and shivering Damp clothing contributes to hypothermia because cold water on your skin will drain heat from your body core 33 QLINK USER S MANUAL Westrongly recommend thatif you doany cold weather riding you must familiarize yourself with the symptoms treatment and prevention of hypothermia Information is available at libraries and through government agencies Plan your winterrides with safety and comfort in mind Dress for the worstconditions you mightencounter Be prepared forbad weather and ATV breakdowns Wear warm water resistant clothing such as thermal under wear snowmobile suites lined gloves and boots and wool socks A wearling loose clothing whenriding your couldbe hazardous Loose clothing such asa long scarfor shawl could get caughtin
54. which is locatedunder the carburetor Drain the fuel from the carburetor into a container Tighten the drain screw Run theengine for afew seconds Shutoff the engine Loosen the drain screw andcheck that thecarburetor is filledback up with fuel o coo If fuelis reaching thecarburetor theignition system shouldbe checked next Ignition System Check 1 Remove thespark plug and reattach it to the spark plug lead 2 Push theelectric button Apply the rear brake lever to make the rear wheels are braked Ifthe ignition system is operating properly a blue spark should jump across the sparkplug gap If thereis no spark take your machine to your authorized dealer A TANG Performing the spark test improperly could be hazardous Youcould get ahigh voltage electricalshock if not familiar with this procedure 59 11 USER S MANUAL Do not perform this check if you are not familiar with the procedure Do not point the spark plug near the spark plug holeduring this test Do not dothis test ifyou have aheart condition orwear a pacemaker COMPLAINT Engine stalls 1 Make sure there is enough fuel in the fuel tank 2 Check to see that the spark plugin not fouled Remove the spark plug and clean it Replace it if necessary 3 Make sure the fuel valve is not clogged And the fuel tank is not clogged too 4 Check the idle speed 1f necessary adjust it using atachometer The correct idle speed 15 1 40

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