Fasep Balatron 331 - boab hjuldelar ab
Contents
1. i HOL 1 cS i WADY 3HIYr saasaa ee ee eee ZNOJ LNO 3915 1 3 alxozd iz 224 alxozd had it THNOIS 5 1 5 1 WEE ILYWOYJIN d9 HJLYWONJIN da 45 XION dZ OF A f 9 s A Ngt oo Cas ZL zi H 0 4 Nee y em ee ama No 0 A A Ko d mm tA 1 4 1 5 5 5 491 ahr AZN3AYId TYS 0002 435 er e L B Wedd diay ERF ITAN NOLSY4 Wed Adr br YLLI 318 9 dob er af d a MWABRANACHOMNAA LDN 20202020 TMM OODNAIALWN 318 9 dob Zur LV LL OODNOALRWN Wed9b 81915 er Wedt diy 5 SA AINO TONS 299 dOLS LYYLS 4 INN4 JWS AINO YOLOW bY 10 195 5 HILIMS YIMOd LARS ILIHAA N3349 MMOTISA MOTISA A SNIVWY Y Ol ama 181 N3399 9 NOHEA 18 18 amaa a a1avl 5 Rev 1 1 October 17 2007 Fasep 2000 srl Balatron 331 User s Manual 1 naud OL OOLEA 00028 WYYOYII ONIYI TYEOT9 WALSAS 5 AINO2. E Ob AOL HOL ty y3 LIWII TYNSIS 24 5 1 2 24 8124 TYNSIS Adis LNI AAPwWNh a n an 42 9002 SZ 1 ABPSINY L 21 001 9 00028 saqwny NOISYH3SA Id AINO Wed ONISOTI 213 ONINSdO SATWA 21919973 919193713 15 3 Phdr XS TOW ba or 5 5 553 1513 dob er bud HILIMS 75934 0 40 0 aoe yyy UNOS 24 i W dOb diy LS a16v9 1 14 P eur LNOJ ir 9 024 Wh2d TYNOIS NOISHYJA Y3SSV 1 A INO 3915 LNI JLYWOXSIN d9 HILYANOYSIAY A A NOISUSA A hoe L SA hk 1 1 Nu 1 1 Ke 1 e 1 2 R 1 5 5 5 oe egret sir TONS 29 4015 1 15 INNA Wedd or E JWS AINO 3494315 YOLOW E ji NOISHSA asy gt YO4AING Ai sits EMS YOLOW bY 3s3 300W ad HILIMAS YIMOd V LAS N3349 MOTISA MOT1ISA A SNIVWY Y OL 1 lt 187 N3349 9 18 18
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4. If no press lt FUNC gt to calibrate position Turn the wheel until the calibration weight is located at 6 o clock Press lt MODE ESC gt 3 gt to return to normal balancing mode Fasep 2000 srl Rev 1 1 Balatron 331 Users Manual October 17 2007 5 MEASUREMENT AND CORRECTION OF UNBALANCE 5 1 Placing the wheel rim on the wheel balancer 5 1 1 Select the cone or flange suitable for the wheel to be balanced g NOTE The operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing Good results depend on proper performance of these procedures Clean accurately all cones shaft and adapter surface before placing the wheel on the wheel balancer A CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the flange being used 5 2 How to compensate unbalance of flanges using AFC function g NOTE This operation allows to put compensate unbalance of flange and other accessories 5 2 1 Lock the required flange on the shaft without the wheel HOW TO TURN ON AFC FUNCTION HOW TO TURN OFF AFC FUNCTION FUNC Press FUNC up to AFC 5 Remove the flange to co FUNC Press FUNC up to AFC SET SET The AFC led is on ia Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 5 3 Input of Rim Dimensions g NOTE DOUBLE OPERATOR option this wheel balancer can be used
5. 0 000 00 e eee 5 1 5 1 Placing the wheel rim on the wheel 5 1 5 2 How to compensate unbalance of flanges using AFC function 5 1 5 3 Rim DimMensSiOnS 6 2 ito oh a ee cask wrk aie det ounce Oe Btls Mig eed eg he a 5 2 5 4 Detecting and correction of the unbalance 00 5 4 5 5 How to apply the weight using ALU SE 5 4 6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL 6 1 7 HOW TO USE SPLIE FUNCTION ie hub Re Pehl eee 7 1 8 SPECIAL FUNCTIONS MENU aig A teats ohn teeta ae dae ean ale eek ee 8 1 8 1 Enter in the special functions Menu ee eens 8 1 8 2 Diagnostic program Of SCNSOMS oe wee ee da 8 1 8 3 Progi aM ea a ere ek kha 8 1 8 4 User SU nate id Se 8 1 APFENDZ ee Se ThechniCal Date eee teen pnts ieee he eee ates i B Environmental Data Safety Features and Requirements Errors and Malfunctions recogni
6. 1 1 Balatron 331 User s Manual October 17 2007 6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL 6 1 Measure the unbalance of the rim only Once the measurement of rim unbalance is calculated press lt FUNC gt to enter optimization function FUNC ori SET Mount the tyre on the rim After mounting the tyre the wheel must be put on the shaft in the same position as before FIG 34 First spin rim only Left display 20 in example indicates present static unbalance Right display 55 in example indicates possible reduction of weight in Turn the wheel until SIGN 1 is displayed 35 second spin complete wheel 56 na Mark the rim 12 o clock SET Turn the wheel until SIGN 2 is displayed Mark the tyre 12 o clock 51 SET Put the two marks together to optimize unbalance 6 2 After pressing lt SET gt the program return to the measurement of unbalance mode where an indication of the residual unbalance values will be given 6 1 Fasep 2000 srl Rev 1 1 Balatron 331 Users Manual October 17 2007 7 HOW TO USE SPLIT WEIGHT FUNCTION 7 1 Measure the unbalance of the wheel Once the measurement of unbalance is calculated press lt FUNC gt to enter split function FUNC SET Turn the wheel until POS 1 is displayed SET Mark the tyre when the first spoke selected is at 12 o clock SET Turn the wheel until POS 2 is displayed Mark the tyre when the secon
7. from 2 operators in the same time Everyone can memorize the dimensions of the wheel to balance with lt OPER gt button The machine memorizes the operating procedure too 5 3 1 DYNAMIC MODE STATIC MODE Manual input MODE Press MODE to select the operating mode 2 Ea Ea Select the wheel diameter j mea 5 Select the distance of the wheel Fig 18 Fic 17 DYNAMIC input Fig 20 VF Select the wheel width input amp pb input Fic 18 Rod positioning for distance measurement 5 3 2 DYNAMIC MODE STATIC MODE Automatic input optional MODE Press MODE to select the operating mode Press lt DISTANCE gt to start e input measurement Place the automatic input systems to start measurement Wait for the BEEP Fig 18 Fig 21 288 Fic 21 Rod positioning for width measurement Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 5 3 3 ALU S 1 MODE ALU S 2 MODE Manual input MODE Press MODE to select the operating mode Fig 23 Fig 24 k Select the wheel diameter ED T Insert the internal measure IN 1 Fig input 18 Fig 20 Insert the external measure IN 2 Ie input Fig 27 Fig 20 Fic 24 ALU 5 2 5 3 4 ALU S 1 MODE ALU S 2 MODE Automatic input optional Press MODE to select the operating A L 5 mode Fig 23 Fig 24 Press lt DISTANCE gt to start
8. unit is performed 10 Service to PCB electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center C Errors and Malfunctions recognized by the Computer Errors may apply to some model only ERR 1 Shaft does not rotate ERR 16 Calibration memory error ERR 2 Rotation Direction is wrong ERR 17 Rodin uncorrect position ERR 3 Rotation speed is not ready ERR 18 Excessive weight detected ERR 4 Rotation speed is wrong too low or too high ERR 19 Reserved ERR 5 Position Sensor or Position Disk failure ERR 20 Reserved ERR 6 Safety Safety cover is open ERR 21 Error in inputting data ERR 7 Measuring cycle was interrupted ERR 22 Brake error ERR 8 Calibration weight was not inserted ERR 23 Substance change due to shakes ERR 9 Activation code not correct ERR 24 Insufficient air pressure ERR 10 Overflow in calculations ERR 25 Reserved ERR 11 Serial number is wrong ERR 26 wheel is not securely locked ERR 12 Serial number not inserted ERR 27 Piezo sensor not ok ERR 13 Reserved ERR 14 Uncorrect password ERR 15 E prom error Rev 1 1 October 17 2007 Fasep 2000 srl Balatron 331 User s Manual 9002 SZ iaqwaroy ABpsiny Ydb 001 8 000z8 JaquUny juawnoog i oa Yy3A09 WALSAS ALBIS i 3s n1 AINO l 1 HILIMS 1 LAS yoo i i H 1 1 i OL HOL i i 4 i
9. 0 input measurement a Insert the internal measure Fig 26 7 Wait for the BEEP FIG 26 Insert the external measure Fig 27 Wait for the BEEP 5 3 Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 5 4 Detecting and correction of the unbalance 5 4 1 After setting wheel dimensions press lt START gt or close the safety cover optional to spin the wheel and start the measurement run CAUTION Wheel start automatically when safety cover is closed 5 4 2 At the end of the spin the wheel will brake automatically and the display will show the weight position and weight requirement to correct the wheel s unbalance 5 4 3 If unbalance shown is 0 press lt FINE gt to show residual unbalance ri rj fie rite a SH ee Fi wes Fic 28 inside weight indication Fic 29 outside weight indication g NOTE OPT light blinking after the measurement indicates that static unbalance is exceeding more than 30grs Optimization procedure is suggested 5 5 How to apply the weight using ALU SE applicator Place the weight Fig 31 Turn the wheel to the position Fig 28 Fig 29 Move the rod until appears on the display picture at left FIG 31 Apply the weight Fig 31 Fig 32 5 4 Fasep 2000 srl Rev
10. 4 5 INSTALLATION Moving the unit WARNING When the unit has to be moved never lift balancer by motor shaft or by neighborhood ot it Assembling the unit For ease of transportation the wheel balancer might be disassembled into units If necessary assembling instruction are provided within each package Installation The wheel balancer must be installed on a firm and level ground NOTE the machine must be secured to the floor Using four holes in the base and anchor bolts provided Electrical Hookup CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and will void warranty Electrical hookup is to be provided by a qualified electrician A fusible wall mounted switchbox is required at the installation site This switch should provide on off control and overload protection for your wheel balancer only The switchbox should be fused with time delay fuse s in accordance with the power rating specified on your wheel balancer Electrical connection of the machine should be by plug connectors The balancer must be effectively connected to ground The electric cord is regularly provided with a ground terminal Make sure that Power Rate Specifications for your wheel balancer refer to nameplate on the wheel balancer comply with those provided by the external power source CAUTION After electrical hookup has been performed unit is ready to operate Always observe pertinen
11. ATION eaa Shawn UG hee a Bae a a a a Ug bee tee bee es 1 1 1 0 an A Yeager BP ee 1 1 1 1 DSTA 1 1 2 INSTALLATION ie rh te Sate E 2 1 2 1 MOVING MING gk Peace ttc lid nese a oats es ed dak eA ks eee ese ih 2 1 2 2 ASSEM TAS UAI are eet tars weet Wk ure Wee 2 1 2 3 etches seating 2 1 2 4 ace nd Cw Ae 2 1 3 USE THE CONTRO PANEE Sco asec ki ei aad A masa ance an Gr gia A a al 3 1 3 1 Meaning of k ys at ihe keyboard oxy Core be eee Be Led oe EOT AEEA 3 1 3 2 Meaning ae Wena EET A Ae Wee eee eee 3 1 4 CALIBRATION stat alae Meet at ahd ath artes 4 1 4 1 How to calibrate the Wheel 4 1 4 2 How to check the calibration of Wheel Balancer 4 2 5 MEASUREMENT AND CORRECTION OF UNBALANCE 0
12. Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 BALATRON 331 USER S MANUAL Fig 1 Balatron 331 For any information please contact www fasep it e mail info fasep it FASEP 2000 srl Via Faentina 96 50030 Ronta Fi Italy Tel 39 055 840 3126 Fax 39 055 840 3354 Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 WARNING This document contains information which is the property of FASEP 2000 srl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 srl reserves the right to revise products firmware software or documentation without obligation to notify any person or organization The information contained in this document is subject to change without warning Prior of the installation of the unit described in this manual user should read this manual carefully to be instructed properly on installation use and maintenance of the unit Failing to read this manual and operate accordingly may cause damage to the user or the unit FASEP 2000 srl shall not be responsible for inconvenience breakdown accidents due to uncomplete knowledge of this manual or uncomplete application of recommendations described in this manual FASP 2000 srl shall not be responsible for inconvenience breakdown accidents due to unauthorized modifications of the unit use of non original or unauth
13. anual October 17 2007 APPENDIX A Technical Data Input 100W Measuring time 98RPM Control run 4 15 seconds Accuracy 1gr 1 28 ounce Wheel dimensions Rim Diameter from 8 200mm to 23 575mm Wheel Diameter max 34 850mm Rim Width max 16 415mm Wheel Weight max 90 Kg 198Lbs Wheel balancer dimensions ao 870 P1 mm 140 Fic 37 Wheel balancer measures Balatron 331 B Environmental Data Safety Features and Requirements Environmental Data Operating conditions This unit is designed for indoor use only Temperature 0 to 45 C Relative Humidity 5 to 80 a 40 Storage conditions Package is designed for indoor storage only Temperature 25 70 C Relative humidity 5 at 95 to 40 C Safety Features 1 A Safety cover with electrical interlocking may be optional in some countries is provided for user s safety at the time the wheel is spun The installation of the Safety cover is mandatory in the European Countries This Safety cover is part of the standard equipment of the wheel balancer in such countries Drive of the machine may start with closed Safety cover only If open the safety cover interrupts the circuits to the drive motor and prevents automatic starting even if a defect occurs Make sure Safety cover is correctly installed before operating the unit 2 The Balance Weights Holder may be removed for servicing It is secured to the machine body through screws so that only vo
14. d Geena oe eee aS ees oye Re ey ee eee oe ees indicate the application point of weights 3 1 Fasep 2000 srl Rev 1 1 October 17 2007 Balatron 331 User s Manual 4 CALIBRATION 4 1 How to calibrate the Wheel Balancer g NOTE the following symptoms indicate need for calibration a check calibration program fails b constant low or high weight readings c indicated point of unbalance constantly wrong d more than 2 spins required to balance wheels repeatedly SET SET ell START Pol START START Switch on the wheel balancer Press lt SET gt when SOF software version is displayed Spin the empty shaft Fig 7 Place a wheel on the flange Fig 8 Put the calibration weight Fig 9 End of calibration Press lt MODE ESC gt 3 gt to return to normal balancing mode FIG 7 FIG 8 FIG 9 Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 4 2 How to check the calibration of Wheel Balancer SET pent select SET START START real check FUNC SET aa Press lt gt to select CAL TEST Fic 11 Place a wheel on the flange Fig 11 Put the calibration weight Fig 12 Fic 12 Press lt FINE gt to see actual values 160 3 is correct result When all LED left side are lit calibration weight must be at exactly 6 o clock
15. d spoke selected is at 12 o clock 7 2 The weight in grams for external side is displayed only when the wheel is in a correct position 12 o clock 7 1 Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual 8 1 8 2 8 3 8 4 October 17 2007 SPECIAL FUNCTIONS MENU Enter in the special functions menu Switch on the wheel balancer and press lt SET gt before SOF X XX will disappear The possible functions are CAL CAL tSt CAL rod SEn Sor StA tiS USr Set tEc Set Ser nuM Act Cod LAS er Calibration of wheel balancer Control of the calibration of electronic sensors Calibration of electronic input sensors Diagnostic of sensors Statistic about the use of machine User setup Technical Setup Serial number Inserting Activation Codes Laser control Diagnostic program of sensors Switch the wheel balancer and press lt SET gt before SOF X XX will disappear SelectSen Sor and press lt SET gt to enter in the diagnostic program of sensors The possible functions are r PM Balancing speed dis Value of distance sensor dlA Value of diameter sensor tO Encoder is in the zero position PoS Angle of position sensor from 0 to 255 PS1 Voltage of PS1 PS2 Voltage of PS2 Cou Safety cover is open or closed Ped Air footbrake only PL air Air pressure only PL LHS Controll of laser position inside outside on off TS1 Piezo timeboard PS1 single TS2 Piezo timeboard PS2 double Statistic prog
16. luntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers 3 The Control Panel may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers 1 WARNING FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by unauthorized service Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 General Safety Requirement before using servicing this unif 1 Read this instruction manual before operating or servicing the wheel balancer 2 Make sure electrical power source conforms to requirements shown on nameplate see also model identification chart for reference Make sure the unit has a stable position and it s bolted to the ground when using the unit 4 Protect power leading to the unit from damage 5 When work area is being washed make sure unit is adequately protected 6 Remove all stones and mud lodged in tire treads before balancing the wheel 7 Do not touch spinning wheel 8 Make sure counterweights are securely attached before checking residual unbalance when servicing the unit 9 Make sure power sources are disconnected before service on the
17. orized accessories see Accessories listing in this manual for a list of original accessories available for this model FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by not qualified service Service to any parts by not qualified persons will void warranty and will void any right of the owner of the unit SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions this manual uses the following typing conventions lt NAME OF THE PUSH BUTTON gt Used to indicate name of push buttons on the control panel DISPLAY Used to indicate text or number visible on the displays on the control panel ADVICES Contain useful advices or solutions evidence d with respect to the rest of the text Notes contain important information evidenced to the rest of the text 1 WARNING Warning messages appears corresponding to procedures that if not properly observed may lead to loose of data or cause damage to the unit CAUTION Caution messages appears corresponding to procedures that if not properly observed may cause injuries to the user Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 TABLE OF CONTENTS a at EE a ee ew rere re ii Sy MBOLS AND CONVENTIONS a a A aaar aE a ji TABLE OF CONTENTS A a Het E bid E E a sees jii 1 PRESENT
18. ram Switch on the wheel balancer and press lt SET gt before SOF X XX will disappear SelectSt a tis press lt SET gt to enter in the statistic program The possible functions are t Ot SUC dallal CAL User Setup Total number of spin Percent of runs with a good result Percent of wheels with the indicated diameter Number of calibrations Switch the wheel balancer and press lt SET gt before 5 X XX will disappear Select USa SET and press lt SET gt to enter in the user setup program The possible functions are ScA LE Cut oFF Uni Out Uni Umb Fin AL biP EME StP Cou Er rod rES Et admin opt Laser Alu mat alu dim Set 1 or 5 grams step 0 05 0 25 ounces Set minimum weight to be displayed Unit of measure for the width O inch 1 millimeters Unit of measure for the weight 0 grams 1 Display of final 0 normal 1 blink 2 Go OD Acustic signal ON or OFF Motor brakes In case of emergency stop On or OF F OF F motor power is cut the motor start only if the safety cover is closed OF F safety cover is not installed Aut closing of safety cover the motor starts automatically Enable Disable automatic input system Load Factory Setup Enable Disable Administration mode Soglia di richiesta di ottimizzazione Enable Disable laser Set the type of weights Pb Zn Set the dimension of the adhesive weight 8 1 Fasep 2000 srl Rev 1 1 Balatron 331 Users M
19. t safety precautions when operating the unit see Appendix tables for an overview of relevant Safety requirement 2 1 Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 USE THE CONTROL PANEL Fic 5 Panel Balatron 331 3 1 Meaning of keys at the keyboard These instructions apply to Normal Operating Mode Other function maybe activated by these keys in other operating modes see Special Functions 3 2 MODE ee re ee ee ee ee To select balancing type Dynamic Static Alu POEMS fans ce rw ose ee eee E Confirm selection LOPERS sade Bee ee hs ast oe se To select Operator 1 or Operator 2 FINE a eects Se es ee es Be eee es Hee To select reading scale FUNG boc hoe ar Gh To select specific functions SOMA STOP ned ee sadn bb oe Starts stops wheel spinning DISTANCE ee eae hoe cere ees bee one ee oat tee woes od Set internal side measure 1 VID T ots boc tes Soe ee wee ae bord Oa oe ees ine Sonera en ee oe Sees Set width measure lt DIAMETER lt 4 gt 245 0205 coke don He 655048 PENERE bee 64 Ree Daas iS de eee Baa Set diameter measure Meaning of Led Indicators A E see meng Ge ee Re eee GAL ee eee Ge indicate location of weight required 29 ota ee pK OBE oe eae ees oe oe yee indicate amount of weight require
20. zed by the i Fasep 2000 srl Rev 1 1 Balatron 331 User s Manual October 17 2007 1 PRESENTATION 1 0 Intended Use This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel the dimension and weight of which are within the working range of the machine see Technical Data appendix for reference This unit is meant for a professional use Operator shall be properly trained before use Training Course is not included in the price of the unit and must be purchased separately This unit is designed for indoor use only see Environmental Data appendix for reference A CAUTION This unit is designed to spin vehicle wheels only within the range of dimensions and weight approved see Technical Data appendix for reference Special adaptors suit this puroose Do not attempt to use the machine to spin anything else Unproper locking may cause the part being spun to be ejected causing damage to the unit itself the operator or anything in the in the neighborhood 1 1 Definitions 1 3D console 6 External measuring system 2 Weights and tools compartments 7 Quick lock HD shaft 3 Nameplate label 8 Lower wheel guard 4 Flange holders 9 Foot pedal electromagnetic brake 5 Wheel guard 1 1 Fasep 2000 srl Balatron 331 User s Manual 2 2 1 2 2 2 3 2 4 2 4 1 2 4 2 2 4 3 2 4 4 2
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