Elevator Control Module Collective Down - 10
Contents
1. TRANSFORMER we ti l 22 22 ar 0 EE SR 5 Amps S _ _ 17 EEN 33000 50 gt gt gt BRIDGE 4 4 al al 110Vac uy 0 0 D 2 PS 2 1 380 60 END OF TRAVEL UP BRIDGE 13 0 oe END OF TRAVEL DOWN 2 Amps 17 SPEED GOVERNOR 4 PARACHUTE N GND iiad DOOR CONTACTS SWITCH EXTERNAL SWINGING DOOR 4 ll 4 100mH250V 1 d e 3 LOCK CONTACTS 18 Rlight al a 3 a 8 lt B a a a d a 0 Cu get 25 gy A A A A Se 100 8050 10008050 10008050 1000 050 _ z H 5 F ch 8 a 8 0 Age 5j Si S 3 3 3 5 E 8 8 8 8 mt S E Le DIRECTION WN DIRECTION SLOW SPEED IGH SPEED RELAY ONTACTOR ONTACTOR ONTACTOR ONTACTOR 17V 17V OP ea LIGHT d bn Low cone ASTRA V1 1 BOARD S amp AS Lid BOUTROS BLDG 1ST BSMT CHEIKH EL GHABY ST 2068 7808 GHABY BEIRUT ASTRA WIRING DIAG SUPPLY amp OUTPUTS2. S amp A S Enhanced display A CAR c2 C4 C5 C6 C7 C8 9 ASTRA V1 1 BOARD Ala Bh Did We Mf g Ind EnH 7Sd S amp AS Ltd BOUTROS BLDG 1ST BSMT ST 2068 7808 GHABY BEIRUT ASTRA WIRING DIAG CALLS FLOOR INFORMATION Down Collective 10 stops Size FCSM No DWG No Rev B BA110V1W3 Sch 1 Scale Sheet 5 0 7 i 50V Ei ef E 9 e 20 0 4 o UP4 O E 5 UP3 0 2 4 P ro uri S amp A S Enhanced display 1 A al g bd L 1 7 T 2 3 E 5 6 1 1 7 car CLC oO 6 C7 C9 Ala Cle Did We Mf g ASTRA V1 1 BOARD Ind EnH or 7Sd S amp AS Ltd BOUTROS BLDG 1ST BSMT ST 2068 7808 GHABY BEIRUT
3. 3 2 1 ON BOARD CALL REGISTRATION FUNCTION 3 2 2 ON BOARD INSPECTION OPERATION 3 3 SWITCHES AUXILIARY FUNCTIONS 7 3 3 1 CODE MENU 4 VIEWING ERRORS AND ERROR CODE DESCRIPTION 41 HOW TO VIEW THE ERRORS EERSTEN EES Ee Ed 4 2 HOW CLEAR THE ERRORS nii 4 3 ERROR CODE DESCRIP O N 5 APPENDIX A ana 1 GENERAL DESCRIPTION 1 1 MAIN FEATURES Platform Type Self diagnostic On board display Push buttons Error count Shaft information Indicator signal Number of stops Door type Door controls Door status Floor Stop time Car light Inspection mode PTC Input Outputs Terminals 1 2 TECHNICAL DATA Supply voltages Inputs Control outputs Call terminals Connection Microcontroller AC 1 speed 2 speed Hydraulic VVVF Error codes describing common faults related to periphery inputs A 3 Digit LCD numeric display is used for floor error messages and menu Three push buttons used to access different parameter and the menu Count of fatal errors is displayed End of shaft in the up direction End of shaft in the down direction Slow down and final stop in the up direction Slow down and final stop in the down direction Car position is saved following a power failure Gray Code or Binary Code or Enhanced Code when using S amp A S scrolling di
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5. S amp A S LTD ELEVATOR CONTROL MODULE COLLECTIVE DOWN 10 STOPS COLLECTIVE FULL 6 STOPS REF ASTRA V1 1 2 92954256472 TRA S N BA10575 411111 OTC 019581428 4 ce USER S MANUAL FOR S W VERSION BA110200 1516 Beirut Office Boutros Building 1 Basement Cheikh el Ghabi Street Ghabi Beirut 2068 7808 Lebanon Tel 961 1 216 994 Fax 961 1 339 600 Headquarters amp Factory S amp A S Building Seaside Road Jieh Chouf Lebanon Tel 961 7 996 333 Fax 961 7 996 116 Website www sascontrollers com Technical Support amp Email Tel 961 71 996 333 support sascontrollers com 1 GENERAL DESCRIPTION FEATURES Het ithe Fe ee te 1 2 TECHNICAL EE 2 TERMINAL DESCRIPTION 2 T TERMINA E A Y OUT eel dial lit See Sine ida Ron ae 2 2 INPUT TERMINALS eigene edd Eed EE AE 2 2 3 1 OUTPUT TERMINALS FOR AC1 SPEED 2 SPEED AND VVVF 2 3 2 OUTPUT TERMINALS FOR HYDRAULIC 2 3 3 INDICATOR OUTPUT TERMINALS 2 4 oa cate AER EE 3 DIP SWITCHES AND PUSH BUTTONS 3 1 DIP SWITCHES FUNCTION 3 2 ON BOARD DISPLAY AND PUSH BUTTONS FUNCTION
6. 5 1 1 5 a Gem E Ses a wn 1 1 809 1 aA A 1 1 SHHOLIMS D S 919 1519 WE E g 4 2 Kr 1 1 1 120 811 1 SS 1 3 1 1 aa 1 1 1 1 1 1 EE 5 3 E i 1 a ag 1 1 en 1 i 58 1 1 i go eben kop 1 1 1 E m 1 amp 1 _ ES ry La E 8 ke e SC 5750 E A cos 04 lm 1 ao SL E 54
7. AC Contactors Size FCSMNo DWGNo Rev B BALIOVIW1_AC Sch 1 Scale Sheet 3of7 lt gt 1 1 g l 8 8 1 N gt Ko 5 1 9 ql 1 00 z 8 Bra LN l e of g 8 ST aen a 1 8 Ch S g ONINAdO 40 ANA 8 dE aa SS 7 gt S019 2 5 3 le A 5 a a ar 16 gt 1 18 Be E 15 Simms S 1 sl 18 3 1 D E g z 2 SS 3 EE E BEI 2 a ne SE 3250 2 agus 2 F lt d 2 8 1 4885 4 T 8 8 1 g 8 I 1 3 8 Ss 8 y 88 5 o c 8 28 SS 4015 2 55 das ANE 8 lt lt EE lt lt EK reste Ze Be ER 8 5 28 8 88 DS 5 E 828 DE 5 Se 2 9 Ges amp t SEN 54 5 ze lt 3 1 z 8
8. ASTRA WIRING DIAG CALLS FLOOR INFORMATION Full Collective 6 stops Size FCSM No DWG No Rev B BA110V1W4 Sch 1 Scale Sheet 6of7 2 3 4 5 6 ae E vi gt A A g 5 Ve cos A 04 ve E 283 K oH 06 ia 5 SC e 04 e 9 0 vw A 4 4 cart 12 04 09 06 CH Ala Did We S amp AS Lid Ind 7S BOUTROS BLDG 1ST BSMT CHEIKH EL GHABY ST 2068 7808 GHABY BEIRUT ASTRA WIRING DIAG CALLS FLOOR INFORMATION Down Collective 9 stops Size FCSMNo DWGNo Rev B BALIOVIWS Sch 1 Scale Sheet 2 3 4 5 797 e
9. BLDG 1ST BSMT ST 2068 7808 GHABY BEIRUT ASTRA AC2SPEED WIRING DIAG Size 5 No DWG No Rev B BAI110V1 WirDiag Sch 1 Scale Sheet 1 1 TRANSFORMER el e eal 02 02 0 EE SR 5 17 3300UF 50V 3300UF 50V gt gt gt BRIDGE eg al al E 60V Li 0 0 2 3 Ra P3 Lt PS 1 380 60 END OF TRAVEL UP BRIDGE Cu WW 0 E 5 END OF TRAVEL DOWN 2 Amps BRAKE m SPEED GOVERNOR 4 5 PARACHUTE N Q GND LIGHT P SATIGA DOOR CONTACTS ETERNAL SWINGING DOOR lt 7 2 v 3 x olo LOCK CONTACTS 18 Rlight S al al 4 a a a d GND ge cu a CAR LIGHT Ch a a GND E e Rlight a lt lt lt lt L GND P
10. DIRECTION WN DIRECTION SLOW SPEED IGH SPEED RELAY ONTACTOR ONTACTOR ONTACTOR ONTACTOR 17V 17V P GND LIGHT up bn Low wv o CLGT CDEN ASTRA V1 1 BOARD S amp AS Ltd BOUTROS BLDG 1ST BSMT CHEIKH EL GHABY ST 2068 7808 GHABY BEIRUT ASTRA WIRING DIAG SUPPLY amp OUTPUTS DC Contactors Size FCSM No DWG No Rev B BA110V1W1 Sch 1 Scale Sheet 1of7 lt 5 a 4 a T 1 8 8K amp 9 T tv go d S 8 1 ggl p g E ONINAdO ANA ER 9 2 S 2 2 AVTA LNOHLIM ASOT d 58 9 3 BE ao 8 B 9 2 Zz 1 5 2 9 88 68 1 Abe g 2 Hous g 2 a 8 3459 5 e 2 5201 4854 2 8 a 4 3 HOLIMS 2 1
11. and opens door 22 Failure in locking door after 3 attempts Cancels calls 22 11 Failure in closing door Cancels calls opens door 23 Failure in opening door Close door and resume am m e 26 Shaft information fault Performs a homing trip 28 EOS UP EOS DN faults both open Blocks elevator 29 Motor has been powered for time car did move Blocks elevator Motor has overheated indicated by the PTC input lift 34 stops at nearest floor Waits until motor cools down 35 Ill Preset number of operating days expired Blocks elevator 5 APPENDIX A This appendix contains all wiring diagrams relevant to assembling the board in a panel 1 Refer to section 3 2 For swinging door 3 Waits for a call to resume operation For automatic door 5 After repairing the faulty part erase the faults Refer to section 3 2 When the cause of the fault is diagnosed and fixed the elevator will automatically resume operation 7 To recover from error 35 access code menu and clear the count of elapsed days Refer to sections 3 3 and 3 3 1 8 N A means not assigned BA110V1W1 BA110V1W1 Sch BA110V1W2_AC BA110V1W2_AC Sch BA110V1W2 BA110V1W2 Sch BA110V1W3 BA110V1W3 Sch BA110V1W1_AC BA110V1W1_AC Sch BA110V1W4 BA110V1W4 Sch BA110V1W5 BA110V1W5 Sch ASTRA AC2SPEED WIRINGS S amp A S Ltd BOUTROS
12. hout the need of a homing trip 3 Selection by DIP switch refer to section 3 1 4 For automatic door only 5 Activated by a push button in the car 5 For automatic door only 7 Selection by presetting parameters in the auxiliary functions menu refer to section 3 3 8 Selection by presetting parameters in the auxiliary functions menu refer to section 3 3 9 Selection by presetting parameters the auxiliary functions menu refer to section 3 3 1 Activated by an external key switch and two push buttons 11 Care should be taken to add a freewheeling diode in parallel with the coil of each DC contactor or DC relay driven from the board 12 Selected as Automatic by DIP switch amp spare output function set as CAM 2 TERMINAL DESCRIPTION 2 1 TERMINAL LAYOUT 17VACA 17VACB INSP DN INSP UP INSP EN LS EC LS EO CLSE RE OPN SFTY ON EOS DN EOS UP SDPF DN SDFS UP GND LGHT CLGT OPEN CLSE CAM CDOOR CDRV STAR LOW SPD HIGH SPD UP DIR DN DIR PUSH BUTTONS N 234 l 4543 BR 2 2 INPUT TERMINALS SDFS_UP Slow down and final stop in the up direction SDPF_DN Slow down and final stop in the down direction DZ for automatic door when enabled in the menu EOS_UP End of shaft in the up direction EOS_DN End of shaft in the down direction SFTY ON Should be active when lift is moving RE_OPN Re open for automatic door when inacti
13. ing days 0 to 999 Modify by pressing INC and DEC push buttons Enter new value with OK out Press SELECT push button to exit code menu and go back to auxiliary functions menu N A 4 VIEWING ERRORS AND ERROR CODE DESCRIPTION 4 1 HOW TO VIEW THE ERRORS Faults detected by the board are divided into three kinds 1 Level faults faults that block the elevator when they occur But the elevator can resume operation right after the fault disappears 2 Level Il faults faults that can be tolerated for a few occurrences before the elevator is blocked by the board The count of level II faults can be accessed in page of the main menu When the count of level II faults reaches 10 the board will block the elevator 3 Level Ill faults faults that the board considers to be fatal and will consequently block any further operation of the elevator The last 10 errors can be viewed on page 2 of the main menu 4 2 HOW TO CLEAR THE ERRORS To clear the errors as well as the count of level II faults from memory go to page 4 of the main menu and press the SELECT button Refer to section 3 2 4 3 ERROR CODE DESCRIPTION Error gt Level Description Action taken 207 Safety circuit and or door opened during travel Waits for safety circuit to close Waits for lock circuit to close 247 Door lock circuit opened during travel cancels calls if fault persists more than 5 SE Safety circuit failed to close after door closing Cancels calls
14. led CLSE input is re assigned as emergency stop for swinging door only DiS Sets the start time in hydraulic mode If hydraulic is not selected it selects VVVF and sets the start delay Str Zero AC2 speed is selected StP has to be set to zero as well 9 9 to 9 9 sec Positive value VVVF selected with direction engaging before speed reference Negative value VVVF selected with speed reference engaging before direction Sets the stop time for the hydraulic up valve in hydraulic mode Positive value Up Direction contactor UP_DIR terminal disengaging before Hydraulic up valve D d terminal Negative value Hydraulic up valve D d terminal disengaging before Up Direction contactor StP UP_DIR terminal 9 9 to 9 9 sec If hydraulic is not selected it selects VVVF and sets the Stop delay Zero AC2 speed is selected Str has to be set to zero as well Positive value VVVF selected with speed reference disengaging before direction Negative value VVVF selected with direction disengaging before speed reference rLL Sets the re leveling option in hydraulic mode ALL SEL EoS Enables the EOS during the inspection DiS EnA PoH Enables Power on homing DiS EnA Gray code floor information output grA gri Gray code floor information output starting from 1 gr1 bin Binary code floor information output bin EnH Enhanced scrolling display information output Ind 75 bAS Sets the number of basement affects the direction of the hall ca
15. lls 0 9 roP Sets the logic of re open input nc no PCL Enables permanent close for automatic door DiS CoL Selects between collective selective and down collective modes Ful Dn Cod Press push button to access CODE MENU When the intermediate speed is selected the SPR is engaged when the destination is just one floor away Note that once lift has initiated travel to a destination further that the next floor SPR not engaged calls received from the next floor will not be served in the current trip Refer to section 3 3 1 for details on accessing CODE MENU 3 3 1 CODE MENU A blank screen appears with a decimal point on the first digit Use the INC and DEC push buttons to set the first digit of the code Use OK to enter it The digit is instantaneously replaced by c A decimal point on the second digit prompts you to enter the second digit of the code by repeating the above procedure Repeat this process until all six digits are entered If you make a mistake in any digit follow through till the end and then repeat from the beginning If the code is correct you will be able to access the following menu Display Description Range Selects the status of the code lock feature Press INC or DEC push buttons to change selection 1 StA os Disabled Bip En EnA Enabled ELA Displays the count of the number of days elapsed Pressing INC or DEC push buttons resets counter to zero DAy Displays the preset number of operat
16. menu The first page in the menu displays the status of the elevator The following three pages are used to access the historical of faults The last page is used to initiate a homing trip The NEXT and PREV buttons are respectively used to scroll downwards and upwards in the five pages menu SELECT is used to access the function or information within the menu item No functions are associated with the first item in the menu i e Page 1 The following table describes the Main Menu along with all its functions Page Display Description FL Normal operation with floor displayed on the right The floor is replaced by a downward scrolling minus sign when elevator is making a homing trip F Inspection mode with floor displayed the right The floor is replaced by a downward scrolling default minus sign when elevator is making a homing trip E Error detected with error code displayed on the two digits on the right ESt Emergency stop pushed SELECT displays the most recent error in memory The error code is displayed on two leftmost digits and the floor on which the error occurred is displayed on the rightmost digit The error code 2 Err and the floor are separated by a decimal point noE is displayed if there are no errors in memory PREV displays the previous error in memory If no previous errors exist the display returns to Err NEXT displays the errors in memory in the opposite direction of PREV SELECT displays the count
17. n for CLSE_CAM and OPN outputs CDRV Common for DN UP_DIR HI_SPD LOW_SPD and STAR outputs STAR Star output LOW_SPD Releveling relay HI_SPD High speed valve UP_DIR Pump delta contactor DN_DIR Down direction valve 2 3 3 INDICATOR OUTPUT TERMINALS 77255 985 Although this is not an output it is listed with the outputs for convenience For automatic door only 3 For swinging door For Gray or Binary or Enhanced code indicator Ind grA gr bin or Enh 5 For Seven segment code indicator Ind 7Sd or 7S 2 4 CALL TERMINALS 9 Floor 9 call minus output CH Floor 8 call Floor 7 call Floor 6 5 Floor 5 call 4 Floor 4 call Floor 2 Floor 2 call 1 Floor 1 call CU Floor 0 3 DIP SWITCHES AND PUSH BUTTONS 3 1 DIP SWITCHES FUNCTION DESCRIPTION For any change made to the DIP switches to take effect except DIP switch 3 the power has to be turned OFF and then ON again Alternatively changes of the DIP switches can be made when the power is OFF Should be kept OFF Reserved to access the auxiliary functions menu described in section 3 3 bk OFF Enable PTC ON Disable PTC Selects operating mode OFF AC1 AC2 speed or VVVF ON Hydraulic Selects door type OFF Automatic door Half Automatic door ON Swinging door 3 2 ON BOARD DISPLAY AND PUSH BUTTONS FUNCTION DESCRIPTION Three push buttons are used to simplify the access of the main
18. of level II errors in memory noF is displayed if there are no level II 3 Fer errors 4 SELECT clears all errors from memory don is displayed to indicate the completion of this task 1 5 Htr SELECT initiates a homing trip 1 For Seven segment code indicator with negative sign Ind 7S 2 If any other page is selected page 1 is automatically restored if no push buttons are pushed for 10 seconds 3 Refer to sections 4 1 and 4 3 3 2 1 ON BOARD CALL REGISTRATION FUNCTION The operator can give calls using the push buttons to test the lift The display has to be on Page 1 Lift has to be in normal operation with no faults The display shows FL Press SELECT the display will show Fr with blinking Use the PREV and NEXT push buttons to change the floor selection Once the desired floor is displayed press SELECT push button The call for this floor is registered and the appropriate led will light on the board as well as in the car The lift will proceed to serve this call If no buttons are pressed in 5 seconds the will stop blinking and will show the floor information To exit the call registration mode press the SELECT push button for 3 seconds The board will also exit the call registration mode if no buttons are pressed for 1 minute 3 2 2 ON BOARD INSPECTION OPERATION When in inspection mode NEXT and PREV push button act as INSP_DN and INSP_UP inputs respectively The INSP_DN and INSP_UP inputs have higher priority and will o
19. splay or 7 Segment code 10 stops collective down 6 stops collective selective when using Gray code or Binary code or Enhanced code or 7 segment 9 stops collective down only when using 7 segment negative Swinging or automatic or half automatic door Input for re open photocell and door jam switch input to bypass closing delay Parking with door opened or door closed Variable from 0 to 9 9 seconds Automatic switch off after delay 0 to 9 9 seconds For installation and maintenance purposes using slow speed bypasses all shaft information Motor PTC input halts lift operation when motor overheats Indicator and Call outputs are short circuit protected All terminals are individually labeled according to function to facilitate identification Board supply 17 15 25 120 Periphery supply 22vdc 15 25 Each input has a led to indicate its status all inputs are optically isolated Input active voltage level is 22vdc Each output has a led to indicate its status all outputs are dry relay contacts Rated at 250Vac 10 Each call has a led to indicate its status Call are optically isolated Call active voltage level is zero volts GND Call terminals are capable of driving 15mA leds on 22vdc The and supplies of Car and Hall are short circuit protected Screw type plug in connectors 1 Selection by DIP switch refer to section 3 1 2 When power returns elevator resumes from where it was wit
20. ve door closed for swinging door when active ee Bypasses reclosing delay in automatic door Emergency stop for swinging door when enabled in the menu LS_EO Limit switch end of opening ESTEC Limit switch end of closing INSP_EN Inspection enable when input is inactive INSP_UP Inspection up INSP_DN Inspection down 17VAC Board power supply 17vac a 17VAC B Board power supply 17vac b PTCA Input from the PTC PTCB Input from the PTC 2 3 OUTPUT TERMINALS 2 3 1 OUTPUT TERMINALS FOR AC1 SPEED AC2 SPEED AND VVVF 22 Biasing voltage from periphery supply positive side GND Biasing voltage from periphery supply negative side LGHT Car light relay CLGT Common for LGHT output OPN Open door relay or contactor CLSE_CAM Cam contactor Close relay or contactor CDOOR Common for CLSE_CAM and OPN outputs CDRV Common for DN UP_DIR HI_SPD LOW_SPD and STAR outputs STAR Spare output refer to the menu in section 3 3 LOW_SPD Low speed contactor or speed reference 1 in VVVF HI_SPD High speed contactor or speed reference 2 in VVVF UP_DIR DN_DIR Down direction contactor or reverse in VVVF 2 3 2 OUTPUT TERMINALS FOR HYDRAULIC 22 Biasing voltage from periphery supply positive side GND voltage from periphery supply negative side LGHT Car light relay CLGT Common for LGHT output OPN Open door relay or contactor CLSE_CAM Cam contactor Close relay or contactor CDOOR Commo
21. verride the NEXT and PREV push buttons 3 3 DIP SWITCHES AUXILIARY FUNCTIONS MENU To access the auxiliary functions menu 1 Turn the power off Set DIP switch 4 to on Turn the power back on elevator will become inactive Using NEXT and PREV push buttons go to the menu item you desire to edit or change Press SELECT to edit the parameter associated with the menu item Use INC and DEC push buttons to make the desired change Press OK to enter the new value in memory To modify another parameter repeat from step 4 To end parameter editing set DIP switch 4 to off elevator will become active again Display Description Range Selects the parking mode for automatic door Par OPn Parking door opened Opn CLd CLd Parking door closed Lgt Sets the car light time 0 25 0 sec FLt Sets the floor stopping time 0 25 0 sec LdF Sets the landing floor 0 9 Ldt Sets the landing time 1 99 min Set the car jammed delay Dis 1 to 255sec Ado The automatic door is considered jammed after this delay Dis 1 to 255sec In case Hydraulic is not selected sets the STR output function gong intermediate speed Int bbL used operation or base block used in VVVF operation CAM used 2 ee Automatic door When enabled SDFS DN input is re assigned as DZ for automatic door only DZ should be d o 4 2 DiS EnA active on every floor stop to allow door opening Edi When enab
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