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Air Handling Units Danvent DV With control system

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6. 60 s Instructions designed to enable adjustment and maintenance to be carried out safely including the protective measures that should be taken during these operations s 1 Protective measures and additional protective measures Adjustment and maintenance must be done by skilled technicians usually based on service contracts for some years or long term ESCO contracts The units are provided with guards to avoid unintended hazards and injury because of r
7. gt D gt lt ON CU CU Uu 1 PDF file is listed as follows Bilag 16 General description Circuit diagram Switchboard layout Terminal matrix Cable plan Units with external cabinet DV 10 40 are placed ontop of the unit DV 50 240 are placed on front of the unit Units with internal cabinet Cabinet is always inside the unit Supplier Systemair A S Denmark Components according to functions Ved Milep len 7 8361 Hasselager are mark with Project Next sheet General Description Pages DV Control system Date Rev if 5 Total sheets 30 04 2012 Symbols are according to IEC 60617 On the following 2 pages there are descriptions of used symbols in the project lll d S6 R FA E 8 Switchgear 4 pole e Frequency Converter Frequency converter Danfoss DIN3 24V Main supplyCable References Automatic tripping 3 pole Terminal Automatic tripping 2 pole Cirkulation pump M8 Circulation pump Pump Fan Supply Shielded cable 69 Corrigo EO R1 G_1 Resist
8. pn MM tni It is important that the cap is tightened sufficient to keep the sensor system fully water tight 1 4 4 3 2 Pipe connection to cooling coils for chilled water Coils with 3 rows or more must always be connected in counter flow to the airflow NOTE The glycol must be without additives and auto glycol must not be used 37 Automatic bleeding has to be installed at the highest point of the 2 pipes supply or return pipe i 4 4 3 3 Valve motor and valve for heating The valve and valve motor are not installed 2 way or 3 way valve is available i 4 4 3 4 Valve motor and valve for cooling TThe valve and valve motor are not installed 2 way or 3 way valve is available i 4 5 Draining condensate water Drip trays for collection of condensate water are installed under plate heat exchanger and cooling coil Each drip tray is provided with a drainage outlet A water trap is always necessary To avoid freeze ups and frost bursts of water trap and pipes sufficient insulation is recommended and installation of heating between the insulation and water trap pipes could even be necessary insulation heating and controller for the heating are not delivered by Systemair i 4 6 Draining c
9. E IL T control supply T control supply A1 W101 2 A1 W101 2 2 zA1 W101 2 VUT control supply A1 W101 2 2 Y 0Z control supply A1 W302 Y 0Z Filterquard Extract A1 W101 2 VLT control suppl W lt Lr 24V DIN 0 10 OV VLT Converter Relay ystemAir A S VLT Converter Relay p3 filter guard 1101 Supply air 11014 Supply air 24V DIN 0 10 OV x 18 176 n N sla T Silter guard Extract air 01 71 12 3 8 Master controller Drawing n DV Control system 13000001 43000002 systemair 08 10 2018 c Note Cabletype Cable name Fire termostat extract dir A1 W305 DVU Control A1 W328 9 J o Jos 3 E IL A1 W380 Y 0Z Reduced speed A1 W328 DVU Control A1 W381 ormal speed grmal_ speed A1 W304 File termostat supply2ai ystemAir A S Fire au supply air B6 46moke def 5 9 2_ 1 Ext fire sig 1 rigo 282 dooling alarm C 013 73 12 3 0 Master controller Drawing no 42 DV Control system 4 3000001 4 3000002 amp systemair 08 10 2018 000 44 LLEM LV gt Josuas aJnjDJdflua yd
10. PE ste suny t 192 50 Project Function decription Next sheet zt DV Control system s E system air Date Rev if 5 Total sheets 08 10 2014 4 3000001 4 3000002 Listof Terminals 2 Connection 1 Connection 2 Type Comment L A1 K2 11 1492 2 A1 T1 N 1492 2 N 1 2 s 7 8 A1 E1 1 L1 1492 K2 A1 E1 1 N 1492 2 A1 E2 1 N 1492 K2 gt ge Project Function decription Next sheet Dt DV Control system uU system dif Date Rev it Total sheets 08 10 2014 43000001 43000002 Connection 1 Terminal Listof Terminals 3 Connection 2 1 1 01 1492 2 A1 K5 21 zA1 X3 10 1 2 A1 1 A01 4 2 5 A1 B3 1 A1 K1 11 A1 1101 12 A1 1101 1 18 1492 2 zA1 T101 01 1492 2 1 1101 02 1492 2 1492 K2 1492 2 1492 K2 ss gt A1 K5 A2 1492 2 1492 K2 x UJ A1 1 DI5 1492 2 1492 2 I T T A1 1 016 A1 X3 13 1492 2 1492 2 A1 5 A1 1 DI7 zA1 X3 17 15 A1 B6 10 1492 2 1492 2 1492 2 1 A1 C1 Al4 A1 R5 1492 2 1492 2 1492 K2 1492 2 14
11. Josuas aJnjpDJdfiuia LOEM LY 84 00044 LZ ag JnjpJadua 084 944 Josuas JnjDJaMuia OLH S9EM LV LO Cable name Ir systema 01116 euiuJe Cable type 5 E IL A1 W390 Y 0Z Rot heat recover A1 W322 Y 07 Bypass plate heating 3 Control signal al pre heater 9 Speed drive rotary heat exchanger Alarm signal Drawing n DV Control system 13000001 43000002 systemair 08 10 2018 amp systemalr Systemair A S Ved Milepaelen 7 DK 8361 Hasselager Tel 0045 8738 7500 www systemair dk This manual has part number 90925372
12. SERRA Eee dm Im LLL le I psaN o w N Ro Drawing no 42 DV Control syst 4 3000001 43000002 ER system Function 08 10 2014 Terminal Strip X4 p gt Drawing n DV Control system 13000001 3000002 Function 08 10 2018 Jem eee Filterguard supply TT TT TE Pre filterguard supply Pt LE LE LL LE tT LL LLLI LL LLLI gt lt l gt lt Terminal Strip X5 Term 02 6 FUerguand supply Pre fiterguard supply tas c 9 5 0 10 1102 02 1102 1 55 P6 0 10V VLT extract C VLT extract Fitterguard supply Pre filterguard supply Temperatur sensor intake Temperatur sensor exhaust Deicing for pate heat Supply air damper springreturn Y 0Z A1 W351 M W352 Room sensor no 1 A1 W360 Room sensor no 2 Pre heat temperatur sensor A1 W390 N Cabletype Cabl Se ES E I UJ Drawing no 42 DV Control syst 43000001 43000002 amp systemalr 08 10
13. 1 uoisueuiq ed qinq sosuasuejidey 200110112501 y18ue uoisueuiq edA J0sues1e ide uoljdiosaq 1 adh 108098 1nje1eduio eau aJg 14010890 LLeM Vo 596 M L Y QD unda 9 Capilar bulb Capilar sensor 43000001 43000002 Dok number DV Control system 08 10 2018 If systema See ome 4 3000001 43000002 Dok number u16u81 uoisueuiq 70 A 99 1 02d 611 1011411259 DV Control system 08 10 2018 41 6491 uoisueuiq edA q91IMS 14614 10110112590 Control signal Speed drive rotary heat exchanger Alarm signal 1 uoisueuiq 20 99 1 19 02911 10g 40119119 94 OGEM LV 7 1 adh peeds 40119119 94 LOC M LV If 40019907 systema See ome ulBu 1 uoisueuiq ed A 101101125901 1 UOISUBWIG 90 1 10110112590 CCOLM LY 1 uoisueuiq ZO A ed 611 1011411259 COLM LV 41 6491 UOISUBWIG ZO A 99 1 14611 0 01101198 0 u16ue1 uoisueuiq ZO A 9dA 05414611 uoljdioseq 07018907 4 3000001 43000002 Dok number DV Control system 08 10 2018 If systema See
14. OOOOOOOOOOOO OOOOOOOOOOOO OOOOOOOOOOOO OOOOOOOOOOOO M Project Init Sheet AZ S stem air Switchboard DV Control system 4 3000001 43000002 KAJU 45 Li y Date Cabinet Total sheets Next sheet 15 01 2013 Listof Documents Kind of Document Description Revision date Document list 08 10 2014 Document List Document List 08 10 2014 Document list 08 10 2014 Project cover sheet Project cover sheet Project cover sheet eneral Description Pages eneral Description Symbols eneral Description Symbols 08 10 2014 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 Project cover sheet Project cover sheet neral Description Wires General Descriptio 08 10 2014 12 56 09 08 10 2014 12 56 09 5 Circuit Diagram Main power Main power 08 10 2014 12 56 09 08 10 2014 12 56 09 Corrigo E28 igital input 08 10 2014 12 56 09 08 10 2014 12 56 09 i
15. 25 a959 30 14 592x592 1x 490x592 1x 287x592 40 3 490742 50 7 3x592490 34592287 00 0 60 1 84490490 0 0 8 4x490692 4x 4904490 100 120 150 190 240 15 592x592 3x 287x592 5x 592x287 20 7 151241 495 44 1 495 495 44 1x 391x495x44 25 77 2 1445 622 44 1x 391x622x44 30 _ T 40 snTss soQ hso 50 662239044 T 60 80 7 4x 495x495x44 4x 495x597x44 100 120 150 190 240 15 592 592 25 3 287 592 25 5x 592x287x25 NOTE that special sizes of filters are available by Camfil r 3 1 Bag filters Release the bag filter cells by activating the handles and pull out the filter cells of the unit casing The frame profiles are to be cleaned and allseals checked for damage The handles and locking guide rails are also to 53 be checked to ensure that they can operate unobstructed The new filter bags must be pushed carefully into the unit in order to ensure that they are sealed properly The various filter sizes should be placed in an order corresponding to the way in which the unit is designed and the filters must have vertical bags r 3 2 Panel filters The filter cell guide railsare to be cleaned before fitting the new filters r 4 Changing the Internal Battery in the controller Note This procedure requires knowledge of proper ESD protection i e an ear
16. Check wobble an height impact of the rotor Frien Sie ob samtiche Verschreubungen arigezcxgen sind Check fastening of screw commections Prufen Sie ob der Keikiemen ausreichend gespannt ist Check correct tensioning of the belt Infonmabonen zum Anzchbiul des Aninebamnoborz entnehmen tse For informations about the connection af the dwing motor bite den Heglenunterianen controller documentaton Die Luftkmnale werden rnit Biechirebzchrauben am Aluminium Fx ar conduits with sheet metal screws to aluminum frame Wir hoffen Ihnen mit dieser Anberung geholien zu haben Selten We hope to be azzistsnce to you with the iniormabon If there jedoch einmal Probleme oder Fragen aufteuchen zo konimkbe are amy further questions please do not bo contact uz ren Sie arn tree Kbngenburg GmbH Klingenibung GmbH 115 115 D 15968 Gladbeck 45965 Gladbeck Germany Tel 49 20 43 9 63 6 0 TeL 43 20 43 96 35 0 Fax 48 20 43 7 23 62 Fax 49 20 43 72 567 Kinqenburgi dingenburg de E mail Klingenburgid kingenburg de www klingenburg de wenn klingenburng de 9 5 Installation of motor that turns rotor and sensor for rotation Installation of rotor motor and sensor for control of rotation in DVC module after assembly of divided rotor Fig 1 Fig 2 Fig 6 Fig 2 By delivery of a DVC module with divided rotor the motor is installed
17. 000L4d 105085 JnjDJadua 405085 aJnjDJdfiuia OLEM LY eu 4 3000001 43000002 Drawing no 08 10 2018 DV Control system Jo 3ajapayxous 90 M LV7 491094 0514159 3 89 5 lt Iu 190 bis 4x3 6 5 exoui 9g J0138 3paxyous Cable name Cabletype 90 M LV _ jg 4DDJI X 04503494 343 i con M E 0 E E E 0 E 01 290007 SOEM LV S8 co Ir 01116 euiuJe Systema ZOEA LIEM LV Josuas 71 20 1 YSEM LY NEN Co Cx N Cable name Cabletype NIM NIN avio off CX 01116 euiuJe 4 3000001 43000002 Dugajixa Ajddns 8 1559 70 84 supJ aJnsqBJg L7EN LY nde Drawing no 08 10 2018 DV Control system lt 70 JBHIUSUDJ 415 44 OVEM LV duNssBud Yd Z O DyijDau 10112810401 5024 000 44 LZ YLEM LV Josuas aJnjDJdfiuia Sd 000L1d LZ N 105085 Joopjng Josuas aJnjDdflua 9EN LV 64 Ir
18. 01101198 0 08 10 2018 o o c pu o wn a 41 6491 uoisueuliq 70 90 1 Ajddns Bulsnseow moj4 uoljdisosaq OSEM Y Pressure transmitter w y18ue UOISUBWIG Z0 A ed 191 Ajddns 91155914 0110112590 Lao Y 4009907 If systema See ome 4 3000001 43000002 Dok number DV Control system 08 10 2018 CO2 sensor w 41 6491 uoisueuiq ZO A 9 105095 209 uondiioseq Humidity sensor 41 6491 uoisueuiq 70 90 1 eu10 xe JOSUaS uoidiioseq Humidity sensor y18ue UOISUBWIG Z0 A ed Jre jddns Josuas 40119119 9 ZGEM y 4009907 If systema See ome 1 uoisueuig 90 1 108098 1nje1eduio eeu ajg 40109890 43000001 4 3000002 Dok number DV Control system Temperature sensor 08 10 2018 w 41 6491 90 1 105095 Jooping 0110119590 COC M R8 Temperature sensor 41 6491 90 1 ZOU 105095 WOOY 01 1112890 LOCM V7 Temperature sensor 1 1 90 OU 105095 01 1112590 OOF M LV 40019907 If systema See ome y16ue uoisueuiq 20 99 1 peeds paonpay 40114119 94
19. 4 21011011259 w 41 6491 uoisuauiq ed K ddns 1 uoljdiosag 1 uoisueuiq ed K ddns 40114119594 M QD unda J LV 84 LP Fire termostat supply air rg Pre filterguard Filter guard Filterguard 43000001 43000002 Dok number DV Control system 08 10 2018 If systema See ome 4 3000001 43000002 Dok number Temperature sensor y16ue uoisueuiq ed 2 1 9 10sues 1njeJeduie 101101125901 OLEM L V7 DV Control system 08 10 2018 o o o E ceo 41 6491 UOISUBWIG 101281epeyouig uoljdiosaq OOF M L V7 Fire termostat 1 uoisueulq ed JOBIIX9 50 19 9114 01101195 0 SOS 4009907 If systema See ome 4 3000001 43000002 Dok number LZ DV Control system 08 10 2018 Temperatur sensor u16ue uoisueuiq edA 15 105098 jnjeJedue 40114119 94 Temperatur sensor 41 6491 90 1 9ye1uiJosues 1njeJeduie 210110112591 ZLEM Y Temperature sensor 41 6491 uoisueug adh Ajddns Josuas injesadwa 40119119 94 LLEM LV 401019907 If systema See ome Imens
20. Cable pla Cable pla Cable pla 08 10 2014 13 00 49 08 10 2014 13 00 49 08 10 2014 13 00 49 08 10 2014 13 00 49 gt gt Cable pla Cable pla Cable pla Cable pla Terminal Plan Terminal Plan minal Plan 08 10 2014 13 00 49 08 10 2014 13 00 49 08 10 2014 13 00 49 08 10 2014 13 00 49 08 10 2014 13 01 14 08 10 2014 13 01 14 minal Plan Terminal Plan Terminal Plan minal Plan 08 10 2014 13 01 14 08 10 2014 13 01 14 08 10 2014 13 01 14 08 10 2014 13 01 14 08 10 2014 13 01 14 systemair w Cote plo 79 80 81 82 83 84 91 92 93 94 95 96 97 minal Plan 98 Terminal Plan Project Function decription DV Control system 08 10 2014 13 01 14 08 10 2014 13 01 14 Next sheet Date Rev 43000001 43000002 Total sheets Listof Documents Location Kind of Document Description Revisiondate et 99 minal Plan 08 10 2014 13 01 14 100 minal Plan 08 10 2014 13 01 14 101 Terminal Plan 08 10 2014 13 01 14 102 minal Plan 08 10 2014 13 01 14 103 minal Plan 08 10 2014 13 01 14 minal Plan 08 10 2014 13 01 14 minal Plan 08 10 2014 13 01 14 Project Function decription Next sheet DV Control system s system dif Date Rev it Total sheets 08 10 2014 4 3000001 4 3000002 151 Terminals X1 1492 J16 L 1492 J16 10
21. KLINGENBURG 11 d ORO 9 2 4 COG 555 2 gt XXXIX XOU 25 55525552 00 99 00 5 555 555 SKK sensor SOOO 0572525 OOOO approx 30 40 mm One magnet are fitted to each rotor in order to check the rotor running Only 1 magnet per rotor is required in order to trigger the cleaning off process 929502026 QO PPO 24 64 magnet for proximity switches om E spit design including running control system BoystraBe 115 45968 Gladbeck 9 4 Assemble divided rotor for DV 190 og DV 240 l SkcHlishe 1 Bill of material SERIES rrrrrrrrz ram Die Rahmen der Rotstonswarmetauscher der Baugolen RAS As m standard the frames of the rotary heat exchangers of the ab 3001 werden standardmaleg aus verzinkiem Stahlblech po constructional sizes ARS from 3001 are made of galvanized Sie duziert eet Machfolgend der getelten Aotatonswame Frame dimensions of the split heat exchangerz without packing tausche ohne Verpackung as follows Heign Lower Frame Upper frame Width Depth 3500 35300 1800 1700 3500 zx 4000 4000 2050 1950 4000 550 2 Montagewerkzeuge 2 Mounting tools Erforderliche Montagewerkzeuge SE BN Hammer 1500 gr BN Kunststofhammer 2 Stuck Rundstangen D 25 mm L 600 mm 2 Stuck Maulschiuzsel 17 19 24 mm Schluzselwete
22. Systema J0SU SJD1 I0D3 Josug 41040 18 LLEM LV Jadwop xiu 28 70 CEEM LV SZEEM LV Jadwop xiu 293 70 CEEM LV 4 3000001 4 3000002 Drawing no xiu Jay ZO A CEEM LV 08 10 2018 DV Control system SYEEM LV YEEM LV 41405 204 STEEM LV 7EEM LV 2DJ1X3 70 4 SLEEM LV 2DJ1X3 70 LEEM LV 0 10 Damper TEEM LV 3DJ X3 20 LEEM LV Jadwop 3DJ X3 20 4 SLEEM LV 12 1 3 ZO A LEEM LV Cable name Ir systema 01116 euiuJe Cable type Cable type Cable name Connection X3 Q a Capilarsensor bulb A1 W3 71 1 Capilar Bulb Drawing no E 13000001 43000002 amp systemair 08 10 2018 Cable type Cable name 3 n E IL A1 W319 A1 W320 Y 0Z Electrical heating A1 W320 zA1 W321 zA1 W328 DVU Control zA1 W321 Cooling valve Electrical heating coil3 Heating valve A1 W319 Y B8 trical heater G M6 Val for heating lt
23. ome adl X N LX ETLX 21 ul5u 1 UOISUBWIQ palaaja p oN 9 Ajddns uie 0114112590 w 1 uoisueulmq ed DBuijeeu aJg 0140119590 QOOLM LN Q06M ILV 4009907 Ajddns N Ajddns 1f ddng 215144 6 f uu 991 Electrical pre heater 4 3000001 43000002 Dok number DV Control system 08 10 2018 If systema See Cable type Cable name 2 1111 X1 mm E IL Main suppl A1 W1000 Not delivered Supply L1 systemair Supply L2 Supply L3 Supply N Supply PE Drawing n DV Control system 13000001 43000002 08 10 2018 Cable type a1w700 e e c E IL Electrical heating coils A1 W100 Mixing pump A1 W700 Light switch A1 W702 1 Y 0Z Light P21 zA1 W701 1 Light P20 A1 W319 A1 W100 07 Mixing pump 1 Y GO 7 8 B8 trical heater Elec 2 L2 L3 N Drawing n DV Control system 13000001 43000002 systemair 08 10 2018 X3 1
24. y18ue UOISUBWIG Z0 A ed 1A 0 49119590 LLOLM LV 4009907 If systema See u16ue uoisueuiq ZO A 99 1 JieAjddns 1010 0110112590 w 41 6491 UOISUBWIG ZO A ed A Jre jddns J0 0W 0110112590 1 uoisueulq 70 90 1 jreAjddns 1010 210110112590 y18ue uoisueauiq 70 90 1 K ddns 021002 1A uoridiu2se q LOLM LY 40019907 0 10V OV VLT Converter 24V DIN Supply air DV Control system Dok number 4 3000001 43000002 08 10 2018 05 LOLL ES L LOLL 1 uoisueuiq 20 99 1 10151 2941 A jddng 001101198 0 A 1 uoisueuiq 20 9 1 10151 19 1 00 6 101101125 1 0S L 0L1 ES LOLL y18ue uoisueuiq ZO A ed 10151 A jddng 001101198 0 L 7LOLM LV TLOLM LV 40019907 hermistor hermistor 4 3000001 43000002 Dok number DV Control system 08 10 2018 If systema See ome VLT Converter e 1102 Dok number 43000001 43000002 extract air y16ue uoisueuiq edA j2811xe 021009 TA uoindiioseq ZZOLM Y DV Control system 08 10 2018 VLT Converter e e ae gt lt 1 uoisu
25. L2 L3 N Modulating motor 7 Valve for cooling Modulating motor change pu Elec 2 PE Drawing n DV Control system 13000001 43000002 amp systemair 08 10 2014 Cable type Cable name Capilarsensor bulb A1 W371 1 Connection E IL A1 W371 Capilarsensor Not delivered A1 W90 Corrigo EO R 1 panel B7 Captar sensor 0 2 60 Heating active Heating active D DV Controt system 43000001 43000002 systemair 08 10 2018 Cable type Cable name X4 E IL A1 W101 VVX Power Control signal lt Speed drive T rotary heat exchanger Alarm signal Drawing DV Control system 13000001 43000002 systemair 08 10 2018 Cable type Cable name A1 W301 E ELI SET esce Pre filterguard supply EE UO Connection n 5 E IL A1 W301 Filterquard suppl A1 W3041 1 Pre filterquard suppli 1 a SystemAir A S Filt 3 1 Prjard B2 Pre fil erquard N E Silter guard Extract air 01 71 22 3 B Slave controller D
26. m A1 P2 ANG zA1 M3s 2 1 5 1492 2 1492 K2 Project DV Control system Function decription N N N N N L rn Next sheet Date 08 10 2014 Rev 43000001 43000002 Total sheets Terminal Connection 2 Connection 1 Listof Terminals X5 Type Comment 1492 2 A1 K7 22 1 2 003 1 2 02 1 5 37 1492 2 1492 K2 1 9 1 1492 K2 1492 2 1 1110 12 1492 2 26 1111 26 1311 UJ N N N N N 1 2 04 1 2 04 1492 2 1492 K2 zA1 X4 2 1492 2 31 32 37 38 39 40 N Project DV Control system Function decription Next sheet Date Rev 08 10 2014 43000001 43000002 Total sheets Listof Cable Cores W90 A1 X3 45 Ai Corrigo EO R 1 G Remote panel 20 12 G W90 A1 X3 46 Ai Corrigo E0 R 2 60 Remote panel 20 12 G pu Ai Corrigo E0 R Remote panel 6 J W90 1 1 52 Ai Corrigo E0 R Remote panel W100 A1 X2 3 A1 M12 U Mixing pump W100 A1 X2 4 A1 M12 N Mixing pump W100 25 U 1 12 Mixing pump W101 4 1 1 1110 1 VVX Power K 3 Em x T 1 4 2 1 110 VVX Power ERG W101 Ai T110 PE VVX Power W101 1 F1 1 1101 11 VLT S
27. A1 T110 9 Rot heat recovery HH n W390 4 1 5 11 1 1110 10 Rot heat recovery Ed 12 EE W700 1 A1 X2 5 1 51 Light switch W700 A1 X2 6 1 51 Light switch W701 1 1 1 1 11 Light P20 W701 1 K Was A1 E1 1 N Light P20 W701 2 J E1 1 L1 1 1 2 11 Light P20 A1 E1 1 N A1 E1 2 N Light P20 2 11 Light P20 W701 3 1 2 1 1 3 Light P20 W702 1 D 1 2 8 1 2 1 11 Light P21 A1 X2 9 A1 E2 1 N Light P21 A1 E2 1 L1 1 2 2 11 TE 1 2 1 1 2 2 11 17 K W702 3 SUR A1 E2 3 L1 11 18 W702 3 A1 E2 2 N A1 E2 3 N 11 18 1 W900 A1 X5 38 B9 1 Pre heating Project Function decription Next sheet DV Control system Date Rev if 5 Total sheets 08 10 2014 Listof Cable Cores W900 A1 X5 37 B9 Pre heating 27 12 4 P A1 X5 39 9 Pre heating 21 eS KENNEN B9 G0 Pre heating W900 m A1 X5 40 9 8 Pre heating A1 K10 14 Pre heating A1 X1 L1 1 Supply L1 Main supply A1 X1 L2 1 Supply L2 Main supply W1000 X1 L3 A1 Supply L3 Main supply W1000 X1 N 1 Supply Main supply Hee W1000 DE X1 PE 1 Supply Main supply EE 08 10 2014 Function Location PLC Operand C1 31 Listof PLC I O Temperature sensor Extract air n No
28. Geleni Umschaltknare mit Sieckschiuzselemnzsize 7 8 17 19 mm Schluzselwede Enzazize innenzechzkant 4 10 mm eieldr Schlagzchrauber Kambizange oder Seitenzchnesder Steh oder Backleiter Zchraubendreher kein 2 8 mm Zchraubendreher gra 10 mm 2 Stuck Dome aus 12 mm Rundmaterial B Hanciugenpistole incl Karbuzchen mit zulazzigen Dichtungz mike n E Der Liniergrund mu eben dal der Rotor zpannunmngsz rei mufzieht durch Kanalanschiusse duten nicht in Allgemeine bauseitige Voraussetzungen da der und gerade angestromt wird Der Ao tor mud in der Anlage zugangbch sein um Inzpekbonzarbeiten durchf hren zu konnen Da daz Gehauseobertel nach der Montage der Segment mufgecetzt wird ist aberhalb dez Rotors ein freier Raum von ruindeztenz mm eriorderlich Steht dieser Hmurn micht zur Verfuqung lesen Ste bitte die Austuhrungen unber Punkt 4 4 auf Sete 10 4 2 Montagebeschreibung Ausrichten dez Hotorunterbeilz und Befestigung am Boden Diese Arbeit wird durch Klingenburg Monteure durchgetuhet Achten Sie darut dat der Rotor richtig herum montiert wird da ansonsten beim Einsatz emer Soulkemmer de Funktion nicht mehr gegeben ict 3 Gerneral SENTE In additon the used mounting tools we recommend Be use of Hammer 1500 gr hammer Bl hardwood
29. Switch off power and switch on power again or Press the test button inside the cabinet Test of motor by checking the resistance in all 3 vindings Motorsizes Ohm 120TYD S214 M 120TYD S214 L Setting of constant speed Set fourth DIP switch lever in position ON Test Set fourth DIP switch lever in position ON Press the test button 9 1 3 Copy of the label with information about connection of cables This self adhesive label is always placed on the cover of the cabinet The text is always in English Brown Manuel Setpoint Test Reset Relay COM Relay NO Uin 0 10VDC Rotary Guard Disable Rotary guard by connecting VCC max 10mA 14 and 16 DIP SETTINGS DIP1 DIP2 DIP3 DIP4 FUNCTION OFF OFF OFF 901YD S214 M 250RPM OFF 40 90 0 5214 275RPM OFF 120 TYD S214 M 250 ON ON OFF 120 5214 300RPM_ OFF OFF ON X 120TYDS2141 270RPM ON OFF ON 120TYD S214 L 300RPM OFF ON ON 120TYD S214 L 5 AUHVCONIROL 9 POTENTIOMETER CONTROL 9 2 Assemble the Systemair casing for DV60 DV80 DV100 DV120 og DV150 A C MOUNTING INSTRUCTIONS for Rotary Heat Exchangers in split design for types RRS RRSE from the contructial size 3001 Index wwe birge
30. 1 2 10 Refitting of guards The guard is a safety guard installed inside the door Tools are necessary for the removal of the guard If the guard has been demounted during the installation on the site the guard must be refitted before startup of the unit XI r1 mee ws T T 32 Insert the edges of the guard in the frame profile in the groove that is in the frame profile and connect both parts of the guard at the middle with 2 screws Replace the vibration damping foam rubber list if it is damaged 1 3 Installation electrical 1 3 1 Description The position of components is shown and described in annex 2 Connections to terminals are shown in the wiring diagram annex 16 When control of constant pressure in the ducts also called demand controlled capacity is required the pressure transmitters must measure in the duct system at places where all pressure changes can be registered accurately for reliable pressure control This placement is left to the customer s free choice It is important to achieve a constant pressure also for the most faraway diffusers i 3 2 Wiring diagrams The wiring diagrams are printed in separate manuals delivered with the units as annex 16 The wiring diagrams are not unique for the order specific units but it is standard wiring diagrams with data about all configurations of the units Hereby the wiring diagrams will inform
31. 139 125 124 Parameter Max motor Hz O I Bemf Ramp Ramp 1000 up Down mH Lf f Ohm Rf f Nm Name plate 1 8 13 6 2 1 6 3 HPS 90 2050 100 2 8 Number HPS 71 3800 18 HPS 71 3700 28 HPS 71 3300 18 Motor Type HPS 71 2900 21 HPS 71 2800 40 HPS 71 2500 29 HPS 71 2350 38 HPS 71 3200 30 HPS 90 2650 64 HPS 90 2350 76 HPS 90 2100 63 HPS 90 185084 84 HPS 90 1900 136 10 9 HPS 112 1550 108 HPS 112 1700 145 HPS 112 1350 135 HPS 112 1500 187 HPS 112 1000 140 HPS 132 1250 199 HPS 90 1700 106 HPS 132 1000 202 20 2 HPS 132 1150 300 HPS 132 930273 27 3 14 5 30 Next sheet Function decription Total sheets 43000001 43000002 DV Control system gt e N x e
32. 3x00001 VI 1234567 Dia ster controller Start heating pump D02 12 12 12 C 3x00001 1234567 DMaster controller Start cooling D03 13 12 12 C 3x00001 1234567 Daster controller Alarm signal D04 14 12 12 D 3x00001 1234567 DO aster controller 8 Dampermotor Extract air D05 15 12 12 E 3x00001 1234567 DO aster controller Recdamper Start D06 16 12 12 F 3x00001 VI 1234567 DO a ster controller Project Version Function decription Sheet Next sheet 02 13 17 4 3000001 4 3000002 Digital output amp systemalir abe DV Control system Create Date Rev Date Rev No 20 06 7 422 2014 10 24 17 Total sheets E Wn em p ua Se 0331 EE W331S E W334 ET M10s Damper Extract mix motor On off without On off with spring return dampermotor spring return dampermotor Lf 45 M10 Extract mix 45 Extract air M4 Extractair Damper motor Damper Damper motor motor On off without On off spring return dampermotor spring return dampermotor Recdamper 7 Capilarsensor B8 Capilar bulb 1g Damper motor 115 recdamper 11 Damper motor on off or modulation damper motor without spring return on off or modulation damper motor with spring return
33. Humidity sensor Intake 14 45 25 1441 4 Flow measuring Extract airfan LON Net 57 LON Net 58 LON Net 59 LON terminals 001 1 26 1 0 poi Fan extract Start 002 12 26 3 0 pg Damper supply air D03 13 26 13 0 993 Circulation pump Start 004 14 26 15 0 Preheating Start D05 15 Free D06 16 Free D07 17 Free 11 Slave controller 01 91 27 2 0 401 Speed Extract air A02 92 214 0 Heat recovery capacity 03 93 27 9 403 Split Y2 04 94 27 13 0 Preheater 05 95 05 damperextract 4 ab Project Version Function decription Sheet Next sheet 28 DV Control system 22 Wes system alr Create Date Rev Date Rev No 20 06 94224201 10 24 17 43000001 43000002 Total sheets Preheating SIT Control signal B1 Speed drive rotary heat exchanger Filterguard Alarm signal changeover signal Rec signal W102 2 W102 2 2 B2 e Pre filterguard air VET Converter VLT Converter extract air Relay xx Relay i 3 W102 2 filter thereisa connection between X5 2 and X5 3 When there twin fans the ready relay terminals are connected in series e e o o Sy SystemAir A S stemAir A S Corrigo E28 stemAir A S Corrigo E28 Corrigo E
34. Motor Speed High Limit According to motor plate Schedule 4 18 Current limit 115 96 5 12 Terminal 27 Digital input 0 No operation 5 40 0 Function Relay 3 Drive ready remote 5 40 1 Function Relay 3 Drive ready remote 6 25 Terminal 54 High Reference According to motor plate Schedule 14 03 Over modulation 1 Active 14 20 Reset Mode 2 Automatic reset x 2 0 50 LCP Copy 1 All to LCP Copy of Systemair factory settings to panel Connections 0 10V terminal 54 55 Start terminal 12 18 Thermistor terminal 50 53 Drive ready terminal 1 2 12 5 Schedule for PM motor parameters systemalr M Motor Motor Type Name Name Bemf 9 Number plate i mH Lf f Poles 1000 Max Hz motor Hz Lesimeon ma 9o us om s 5 5 Main Power 0 10 Control signal Program in the LCP display Configured from factory Ready signal Potential free contact U1 V1 W1 PE M MNT 3 amp systemair Wd Jv L 101 12 6 amp systemair Annex 13 Commissioning See separate cover with annexes 1 2 3 13 and 14 Annex 14 Test report See separate cover with annexes 1 2 3 13 and 14 Annex 15 Components 15 1 DV units delivered in several sections This model of the DV unit has an integrated control system and depending on the size of the unit the cabinet is installed on the unit or on the fr
35. Next sheet 19 Create Date 19 06 7 04272 2014 10 24 17 Rev Date Rev No 4 3000001 4 3000002 Total sheets B4 termostat supply air Ext fire sig 5 ire termostat extract air SystemAir A S Corrigo E282 3x00001 VI 1234567 Fire signal 017 77 12 3 F Master controller B6 Smoke det 8 Electrical heater 8 TINI a Lu a External power Sy stemAir A S Corrigo E282 3 00001 VI 1234567 Electrial heater 018 78 12 3 6 Master controller Digital input gt systemair Project DV Control system Version Function decription Sheet 02 13 14 Next sheet Create Date Rev Date 19 06 7942242014 10 24 17 Rev No 4 3000001 4 3000002 Total sheets R3 Temperature sensor 2 W310 SystemAir A S Corrigo E282 3x00001 VI 12345677 Temperature sensor Extract air Al1 31 12 8 B Mastercontroller R4 Temperature sensor lt SystemAir A S Corrigo E282 3x00001 VI 1234567 Temperature sensor Supply air Al2 32 12 8 C Mastercontroller 9 Temperature sensor 1 DB w363 SystemAir A S Corrigo E282 3x00001 VI 1234567 Temperature sensor Outdoorair AI3 34 12 8 C Mastercontroller 5 Temperature sensor SystemAir A S Corrigo E282
36. Z pieces round bars d 25 mm 600 mm ll 2 pieces of spanners respectively with openings of 17 19 24 mm reversib e matched handle with socket for wrenches with openings of 7 17 19 mm hexagon insert socket driver 4 6 10 mm electrical impact screw driver engineer 5 pliers or side cutter double ladder screw driver small 2 8 mm screw driver big 10 mm 2 pieces drifts made of 12 mm round stock isnt fling hand pistol incl permicsable sealing materials conditions by customers For stress free posibioning of the rotor the shall be fiat Extemal forces of channel connecbonz shall nat be lead into the rotor frame Giserve that the rotor iz evenhy and blown against For inspection purposes the rotor shall be accezzie within the instalation 4 Vertical rotorhorizontal division 4 1 Conditions by customers A space of at least 400 mm is required above the rotor be cause the upper part of the housing amp placed after the mounting of the segment In case this space iz mot available see dees of ibern 4 4 on page 10 4 2 Mounting description Abgnernent of he lower part of he rotor and fing to the Boor This work iz done by Klingenburg personnel q Observe correct mounting direction of the rotor for in case of use af a scavenging chamber ftuncboning i longer green Montagezubenor im Unterteil des Tauschers Schraube M1095 Schraube
37. k 6 20 Alarm signal By alarm there are 24 V DC on terminals in the cabinet Lamps and cables are not available from Systemair k 6 21 Heat recovery The heat recovery capacity is controlled by modulating speed of the rotor k 6 22 Frost protection plate heat exchanger To prevent the plate heat exchanger from being blocked and damaged by ice when the outdoor air temperature is very low the exhaust air temperature from the coldest area after the heat exchanger is transmitted to the controller by a temperature sensor The dampers are controlled by modulating damper motor or damper motors to reduce the flow of outdoor air through the exchanger and to increase the flow of outdoor air through the bypass duct By this sequence the risk of ice blocking of the exchanger is reduced and please note the capacity of the heating battery is sufficient for heating this mixture of preheated and not preheated supply air k 7 Commissioning When the installer has completed the installation and wants to hand over the finished installation to his customer for payment the commissioning protocol can be the written receipt for the full ended job Fill in the blank spaces and sign the proposed commissioning protocol that is annex 13 or fill in the Word file with a Commissioning Protocol that is included on the DVD delivered with the unit 1 Information about the residual risks that remain despite the inherent safe design measures safeguarding and complementary prote
38. lI Il Qty NN NN ON N 7 3 Base frame length 4590 6200 mm Unit size 50 150 Unit size DV 50 DV 60 DV 80 DV 100 DV 120 DV 150 Frame length mm 4590 4740 4740 4890 4890 5040 5040 5110 5110 5260 5260 5410 5410 5560 5560 5710 5710 5860 5860 6010 6010 6160 6160 6200 Qty Width profile type E1 Length mm 1420 1570 1720 1720 1720 1720 1870 1870 1870 2020 2020 2020 Quantity 2 2 2 2 2 2 2 Qty Length mm 3 1500 9 1570 3 1500 3 1720 3 1720 3 1720 3 1720 3 1870 3 1870 S 1870 3 2020 S 2020 Qty CO CO CO CO CO CO Length mm 1920 2070 2070 2270 2490 2 90 E3 Length mm 1570 1500 1570 1500 1570 1720 1720 1720 1870 1870 1870 2020 A Qty B Qty Spacer profile type F Length mm C Qty O gt O O gt O gt O gt 935 1010 1010 1110 1220 1370 D Qty N Qty HAHAHA Annex 8 Installation of steel roof in the sizes 10 150 8 1 Overview Mount rails A1 B2 C3 D4 E5 on the unit for support of trapezoidal roof plates mount also rails Y and Z on units of the size 30 and on units that are larger than size 30 longitudinally at the c
39. po LE A1 M6 2 Heating valve 19 5 K A1 M6 3 Heating valve W321 1 A1 X3 42 A1 M7 Cooling valve 19 11 W321 2 A1 X3 43 A1 M7 Cooling valve 19 11 W321 3 1 3 44 A1 M7 Cooling valve 19 11 W322 1 5 36 A1 M8 1 Bypass plate heating k W322 9224 1 8 2 Bypass plate heating pos T 1 1 8 3 Bypass plate heating MR pe A1 DVU 7 DVU Control W328 A1 X3 9 A1 DVU 8 DVU Control Ku ass ASE K3 14 A1 DVU 3 DVU Control A1 X3 44 A1 DVU 5 DVU Control A1 X3 42 A1 DVU 6 DVU Control A1 F2 1 A1 DVU L1 DVU supply KISS sh L3 DVU supply A1 DVUN DVU supply Project DV Control system Date Rev 08 10 2014 Listof Cable Cores W329 A1PE A1 DVU PE DVU supply 10 18 9 W330 A1 X5 29 A1 M3 1 Supply air damper on off 26 pu n sse A1 M3 2 Supply air damper on off K pem W330 Emp A1 X5 30 A1 M3 3 Supply air damper on off A1 X5 29 1 35 1 Supply air damper springreturn A1 X5 30 A1 M3s 2 Supply air damper springreturn A1 X3 35 1 4 1 Extract air damper on off W331 A1 X3 34 A1 M4 2 Extract air damper on off Dem W331 A1 X3 33 1 4 3 Extract air damper on off W331S a J X3 35 A1 M4s 1 Extract air damper spring 18 3315 sAT X3 93 1 45 2 Extract air damper spring 1 A1 X3 38 1 11 1 Rec mix damper 18 EAT A3 238 A1 M11
40. 08 10 2014 Rev 4 3000001 4 3000002 Total sheets Listof Terminals 4 zA1 T110 L 1492 2 17 2 1 1110 1492 2 TN Function decription Next sheet zt DV Control system s E system air Date Rev it 5 Total sheets 08 10 2014 4 3000001 4 3000002 Listof Terminals Type 1492 2 5 Comment A1 X5 11 zA1 C2 DI2 1 1102 01 1 1102 02 1492 2 1492 2 1492 2 zA1 C2 DH 1492 K2 zA1 K6 11 A1 1102 1 12 1492 2 zA1 K6 14 A1 T102 18 1492 2 N UJ BD UJ w N N 99 N 94 1 2 01 1 5 36 A1 1102 1 54 A1 1102 1 55 1492 2 1492 K2 2 UJ zA1 C2 DI3 zA1 X5 11 zA1 T110 9 1 1110 10 1492 2 1492 2 A1 changeover signal 1 signal A1 C2 DI5 zA1 C2 DI6 1492 2 1492 2 zA1 X5 14 zA1 X5 21 15 zA1 P9 P5 24V zA1 P9 P5 ANG 1492 2 1 2 1492 2 1492 2 1492 2 p N N 1 5 18 1 8 1492 2 1492 2 1492 K2 1492 2 1492 2 1492 2 1492 K2 N Ff In NO N A1 P6 24V zA1 P6 0 10V zA1 P2 0 10V A1 P2 24V 1492 2 1492 2 1492 2 1492 2
41. 2014 A 2 eo E o Bypass plate heating Supply air mix damper Rot heat recovery Pre heating PET I T N p gt lt pus c c Bypass plate heating Supply air mix damper __ Rot heat recovery Pre heating x Se o Sd N Cabl Drawing no DV Control system 4 3000001 43000002 m system air Function 08 10 2014 4 3000001 43000002 Dok number Control signal Speed drive DV Control system 08 10 2014 rotary heat exchanger Alarm signal 1 uoisueuiq 70 90 1 J MOd XAA 0144112590 Mixerpump 41 6491 uoisueuiq ZO A ed dund 101101125901 8 03 8 03 8 03 09 24 04 0811105 D 8 03 000 uoisueuiq DaJaAl ap JON ed joued e10uey 0114119 94 0 10V OV VLT Converter 43000001 43000002 Dok number 24V DIN Supply air w 41 6491 UOISUBWIG 70 90 1 ddns 011009 1A 0114112590 DV Control system 08 10 2018 VLT Converter T e gt 2 ceo 1 uoisueuiq Z0 A ed je jddng 1A 0 49119590 VLT Converter Supply air
42. 42 42 42 42 42 43 43 k 6 9 2 Control of heating capacity connected to unit without Systemair control system 43 k 6 10 Speed control of fans 43 k 6 10 1 TIME control system EC motors 43 k 6 10 2 DV control system frequency converters inside the unit are IP 20 43 k 6 10 3 Pressure transmitters 43 k 6 10 4 CO2 dependent air flow 43 k 6 10 5 Humidity dependent air flow 43 k 6 11 Cabinet 44 k 6 11 1 Integrated cabinets in TIME units 44 k 6 11 2 Integrated cabinet in DV units with control system 44 k 6 11 3 Cabinet placed on the DV unit with control system 44 k 6 12 Temperature sensors 44 k 6 13 Damper motors 44 k 6 14 Filter guards 44 k 6 15 Room temperature sensors 44 k 6 16 Frost protection 44 k 6 17 Systemair Control Panel SCP 45 k 6 18 Cooling recovery 45 k 6 19 Free cooling 45 k 6 20 Alarm signal 45 k 6 21 Heat recovery 45 k 6 22 Frost protection plate heat exchanger 45 k 7 Commissioning 45 L INFORMATION ABOUT THE RESIDUAL RISKS THAT REMAIN DESPITE THE INHERENT SAFE DESIGN MEASURES SAFEGUARDING AND COMPLEMENTARY PROTECTIVE MEASURES ADOPTED 45 1 Unit casing 45 1 1 1 Design of the machine to make transport safe 45 1 2 Common for all unit sections 46 2 1 Risk caused by surfaces edges and corners 46 1 3 Common for all unit sections by insufficient lighting 46 3 1 Risk caused by insufficient lighting inside sections 46 4 Dampers type DVB DVM DVP Bypass dampers DVQ 46 4 1
43. 780 410 470 6 3000 2840 1000 600 400 6 Table of mounting accessories Mounting accessories of the lower part of the exchanger nut M 16 Screw M 10 x 95 Screw M 12 x 16 screw M 8 x 16 V belt SPA Dust cover for RRSE and nut and nut incl Lock bearing cover DIN 934 DIN 931 985 DIN 912 934 DIN 912 m Piece 2900 24 12 12 34 8 1 2 2750 24 12 12 34 91 2 3000 24 12 12 34 9 6 2 T KLINGENBURG 4 ET wi At delivery half of the amount of the rotor segments is already assembled and pread justed The connection points of the individual segments are numbered continuously RRS RRSE 2500 3000 Block rotor against rotation with 2 pieces round bars d 25 mm 600 mm between the root of the rotor the welded threaded rods at the bordering sheet and the bearing frame Insert segments according to numbering The rotor surface shall be protected during these works Do not use plain washers nuts of the threaded rods by a locknut J KLINGENBURG 5 Attention The space between the outer edge of the root of the rotor and the bordering sheets shall be at about 55 mm This measure is only for your orientation to insert all segments If this measure is not kept it is difficult to insert the last segment gt gt Bore SP ee E SAP GO ge NS bordering sheets gt Install external screw fitting of the bordering sheets Drive home screws
44. AM 3x00001 1234567 Al2 32 Temperature sensor Supply air Al2 3 00001 VI 1234567 15 3l 15 74 3x00001 VI 1234567 zA1 X3 22 15 Al4 35 Temperature sensor Frost protection Y1 3x00001 3x00001 VI 1234567 02 92 Heating coil Y1 Capacity 3x00001 VI 1234567 zA1 X3 41 1 C1 C1 C1 C1 Cooling changeover Capacity 3x00001 VI 1234567 1 Recirculation Filter guard Capacity 3x00001 3x00001 VI 12345677 VI 1234567 19 11 0 19 13 0 13 Ready supply fan Cooling alarm 3x00001 3x00001 VI 1234567 VI 1234567 13 13 Frost thermostat Reduced speed or stop unit 3x00001 3x00001 1234567 1234567 13 Normal speed o 1 1 Electrial heater Fan supply air Start unit 3x00001 VI 1234567 3x00001 VI 1234567 zA1 X3 15 3x00001 VI 1234567 zA1 X3 18 VI 1234567 Start heating pump D03 13 Start cooling 01 41 Pressure transmitter 1 1 1 1 C1 Flow measuring Extract air Start Extract air Supply air fan VI 1234567 3x00001 VI 1234567 zA1 K3 A2 3x00001 VI 1234567 A1 K4 A2 3x00001 VI 1234567 A1 K9 A2 3x00001 VI 1234567 A1 X3 25 3x00001 VI 1234567 3x00001 VI 1234567 1 8 2 02 sensor Ul4 45 Pressure transmitter 1 C1 C2 Temperature sensor Extract air or Room Supply air Duct Intake Deici
45. Connections 0 10V terminal 54 55 Start terminal 12 18 Drive ready terminal 1 2 Jumper terminal 12 27 12 4 amp systemair 12 4 Set up Danfoss FC101 for DV units with PM motors SETUP IS DONE IN FACTORY BEFORE DELIVERY To reload Systemair factory settings from the control panel 0 50 LCP Copy 2 Systemair factory set up is based on Danfoss initialization 14 22 Operation mode 2 Initialisation Danfoss Initialisation Turn power off and on Systemair factory set up 0 01 Language selection 1 06 Clockwise Direction 1 Inverse 1 10 Motor Construction 1 PM non salient SPM 1 24 Motor Current According to motor plate Schedule 1 25 Motor Nominal Speed According to motor plate Schedule 1 26 Motor Cont Rated torque According to motor plate Schedule 1 30 Stator Resistance Rs According to motor plate Schedule 1 37 d axis inductance Ld According to motor plate Schedule 1 39 Motor Poles According to motor plate Schedule 1 40 Back EMF at 1000 RPM According to motor plate Schedule 1 42 Motor Cable Length 3m 1 90 Motor Thermal Protection 2 Thermistor trip 3 15 Reference 1 Source 2 Analog input AI54 1 93 Thermistor Source 1 Analog input AI53 3 03 Maximum Reference According to motor plate Schedule 3 16 3 17 Reference 2 and 3 Source 0 No function 3 41 3 42 Ramp 1 Up and down 30 sec 4 19 Max Output Frequency According to motor plate Schedule 4 14
46. D pw Us EIIE lt HIM TUUCII G II k LU 14 1 5 Fire termostat extract air nk 2 j X3 15 Firelermostatextractair 14 W306 A1 X3 16 A1 B6 Smokedetector 14 Project Function decription Next sheet DV Control system 45 Date Rev it 5 Total sheets 08 10 2014 12 Listof Cable Cores W306 W306 A1 X3 13 ELLEN KNEE EU A1 B6 10 Smokedetector 14 8 C Smokedetector 14 7 G LE BE Smokedetector rem A1 R3 Temperatur sensor extract W310 2 1 3 19 Temperatur sensor extract W311 1 A1 X3 20 Temperatur sensor supply air W311 d A1 X3 21 W312 A1 X5 18 A1 R1 Temperatur sensor intake W312 X5 17 A1 R1 A1 R2 Temperatur sensor exhaust ER pe pons Ds ME E G Temperatur sensor supply air Temperatur sensor intake Temperatur sensor exhaust EA 10 ad W314 A1 X3 23 EAT A5 19 Frost protection heating coil 15 15 C A1 R5 Frost protection heating coil Deicing for plate heat Deicing for plate heat A1 X3 17 Electrical heating coil A1 X3 18 ku ss 41 42 Electrical heating coil Electrical heating coil A1 X2 3 Electrical heating coil Project Date Rev 08 10 2014 Listof Cable Cores W319 A1 X2 4 B8 Electrical heating coil 14 14 C W320 A1 X3 42 A1 M6 Heating valve 19 05
47. If there no capilar sensor onthe coil aconnektion between X3 39 and X3 40 is necessary Wess u E w Rata Project Digital output DV Control system Function decription Sheet 02 13 Version 18 Next sheet Create Date Rev Date 20 06 74942242014 10 24 17 systemair Rev No 43000001 43000002 Total sheets SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 Heating coil Y1 Cooling Recirculation Speed Supply air Capacity Capacity Capacity A01 91 02 92 03 93 04 94 12 16 12 16 C 12 16 C 12 16 D 3x00001 3x00001 3x00001 3x00001 1234567 1234567 1234567 1234567 A Master controller Master controller Master controller A Master controller Valve forcooling Valve forheating change ae SYV 8 Project Version Function decription Sheet Next sheet Analog output DV Control system 02 13 19 Wes system alr Create Date Rev Date Rev No Total sheets 20 06 19422 12014 10 24 17 4 3000001 4 3000002 jeubis wieje 11 Cooling start 3 Cooling start 4 Corrigo E0 R 1G Corrigo E0 R2G0 Heating active Heating active alarm signal alarm signal operating signal operating signal 11 Project Version Function decription Sheet Next sheet DV Cont
48. MH 2x16 Schneidschrsube und Mutter und Mutter 4 0x19 mm DIN 912 934 Staubdeckel zur Lagerabdeckung 4 2 4 2 Mounting description RAS D 2B04 3759 Biockieren Sie den Actor mit 2 Stuck Rundztangen 0 25 mm Lange 600 mm zwischen Hoinrnabe den ange Lagersteg gegen Drehung Emnzetzen der Segrmenie gemal Humerierung Die Roterober verwenden Kontem Se die Muten der Gewindestangen At delwery haf of fhe rotor akeady 272 and pread petted The connecbon ponts of the segments are numbered lt gt E b mn RAS D 3760 4760 Block roor against maton with 2 pieces round bars d 25 mm amp 600 mm between the root of the rotor the welded inzet segment according to numbering The rotor sur face shall be protected dumng these works Do not use plan washers Fix nuts of the threaded rods a lacknut 42 Montogebeschreibung 4 2 Mounting description AA Der Abstand zwizchen Auflenkante Rotomabe und den blechen soile 355 mm betragen Dieses Mal ist nur ein An um alle Segmente einbringen zu konmen Wird dieses letzten Segmentes auf Brimgen Sie Aulenverzehraubungen der Einfassungs beche an Schrauben fezbziehen Die Enfazzungzbleche der Segments mussen ohne Spalt ansin andeniegen Falls ein Spek vorhanden mussen die Muttem an den Gewindestangen
49. Necessary mains power supply for TIME units with ec motors and without DVU Necessary mains power supply in the table below and in the wiring diagram in annex 16 This information is also printed on the unique machine card placed on the front of every unit see example of a machine card in section d 2 1 Unit Motor Fuse Fuse Maximum Minimum Maximum Short circuit current TIME 10 2 0 94 kW 10A 16A 16kA 2 0 99 kW 2 1 7 kW 13A 2 3 0 kW 2 2 73 kW 13A 2 5 18 kW 2 4 7 kW 20A i 3 3 2 Necessary mains power supply for DV units with cabinet control system Necessary mains power supply is printed on the unique machine card placed on the front of every unit see example of a machine card in section d 2 1 1 3 3 3 Necessary overvoltage protection device that leads lightning overvoltage to an earth lead on a safe way The Installer and user must be aware of the fact that lightning strikes make a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead in a safe way Installer and user must take care of this according to local statutory requirements i 3 4 Electrical connection of components and functions External components and functions are delivered according to the order confirmation Cable number s are written on the cables on the label with terminal plan on or with the cabinet see section d 2 5 and in the wiring diagrams annex 16 1 3 4 1 Connection of the Systemair Co
50. Power According to motor plate order papers With twin fan set up total power must be used 1 24 Motor Current According to motor plate order papers With twin fan set up total current must be used 1 25 Motor Nominal Speed According to motor plate order papers 1 42 Motor Cable Length 3m 1 50 Motor Magnetisation at zero speed 0 1 52 Min Speed Normal Magnetisation 10 Hz 1 73 Flying Start 0 Disabled 1 90 Motor Thermal Protection 2 Thermistor trip 3 15 Reference 1 Source 2 Analog input 54 1 93 Thermistor Source 1 Analog input AI53 3 03 Maximum Reference Max Hz from order papers 3 16 3 17 Reference 2 and 3 Source 0 No function 3 41 342 Ramp 1 up and down 20 Sec 4 19 Max Output Frequency 90Hz 4 14 Motor Speed High Limit 90Hz 4 18 Current limit 100 5 12 Terminal 27 Digital input O No operation 5 40 0 Function Relay 3 Drive ready remote 5 40 1 Function Relay 3 Drive ready remote 6 25 Terminal 54 High Reference Max Hz from order papers 14 03 Over modulation 1 Active 14 20 Reset Mode 2 Automatic reset x 2 0 50 LCP Copy 1 All to LCP Copy of Systemair factory settings to panel Connections 0 10V terminal 54 55 Start terminal 12 18 Thermistor terminal 50 53 Drive ready terminal 1 2 12 2 Main Power 0 10 Control signal FREQUENCY CONVERTER AIN 10 V im 1 un Ln i Configured from factory Program
51. Risk caused by maintenance and cleaning of dampers 46 5 Attenuators type DVD 46 5 1 Risk caused by maintenance and cleaning of attenuators 46 l 6 Filters type DVG DVF 47 6 1 Risk caused by missing change of filters 47 6 2 Risk caused by the execution of filter change 47 7 Plug fans type DVE 47 7 1 Risk caused by lightning strike 47 6 7 2 Risk caused by permanent magnet motor 7 3 Risk of rotating impeller caused by stack effect chimney effect 8 Batteries for heating and cooling type DVR DVH DVK cooling compressor 8 1 Extreme temperatures heating 8 2 Extreme temperatures cooling 9 Cooling compressor units type DVU DVU C 9 1 Risk of high temperature 9 2 Risk caused by lightning strike M INSTRUCTIONS ON THE PROTECTIVE MEASURES TO BE TAKEN BY ALL SERVICE TECHNICIANS DURING REPAIR AND MAINTENANCE N THE ESSENTIAL CHARACTERISTICS OF TOOLS WHICH MAY BE FITTED TO THE MACHINERY O THE CONDITIONS OF STABILITY DURING USE TRANSPORTATION ASSEMBLY DISMANTLING WHEN OUT OF SERVICE o 1 Installed reliable to avoid units to be tilted or moved by the any storm o 2 Transport of section with cooling compressor unit o 3 Disposal of the cooling compressor system type DVU and DVU C 0 4 Generel disassembly sharp edges P INSTRUCTIONS FOR MACHINERY WHERE THESE ARE REGULARLY TO BE TRANSPORTED 47 48 48 48 48 48 48 49 49 49 49 50 50 50 50 50 Q THE OPERATI
52. about the controller is available on the 100 pages in the Corrigo E28 User Manual that is available on the delivered DVD E Tool software is also available on the delivered DVD and for download from a homepage K 6 Description of functions K 6 1 Remote control k 6 1 1 Communication WEB master TCP IP Exoline to PC and Android telephone The controller has been prepared with a WEB master interface WEB side integrated available when connected to a LAN network It is possible via the LAN network to read values and to change some parameters for example set point temperatures schedules air flow capacity It is possible to read and reset present alarms There are 2 levels of login k 6 1 2 Communication to BMS systems with MODBUS The controller has been prepared for communication via RS485 communication port to a MODBUS based BMS system Building Management System The controller can work as a stand alone system without any support from other controllers Special setup of the controller for communication with the BMS system is not included in the delivery from Systemair k 6 1 3 Communication to BMS systems with LON The controller has been prepared for communication via LON communication port to BMS systems Building Management Systems The port uses LonWorks according to the LonMark guidelines The LON interface variables are available from Systemair The controller can work as a stand alone system without any support from other contro
53. each disc gently with the supplied Allen key Use a sequence where each disc is tightened with only one click at a time If the unit is placed too close to a wall with no space left for the mounting of Systemair Disc Locks brackets must be placed inside the unit to keep the sections permanently together brackets for this purpose are not delivered by Systemair 31 1 2 8 Fitting the ductwork Flexible duct connections between AHU and ductwork must always be installed Be sure that flexible duct connections are almost fully stretched Flexible connections are ordered as accessories and they are placed inside the unit At the fan outlet on a centrifugal fan the duct size should be as close to the outlet size as possible Avoid blockage and turbulence at the fan outlet 1 2 9 Risk of stack effect by vertical ducts and wind pressure on louvers On special occasions stack effect also called chimney effect in the ducts create airflows that drives the impellers by turned off motors A rotating impeller is a potential hazard during cleaning and maintenance of the unit Eliminate this airflow by dampers with spring return motors for automatic closing of the dampers even by power failure Important The Systemair air handling units can be ordered and delivered without dampers and the installer user must check that duct systems with the described risk of stack effect chimney effect will be provided with dampers and spring return motors
54. electr impact screwdriver engineer s pliers or side cutter double ladder screwdriver small 2 8 mm screwdriver big 10 mm 2 pieces drifts made of 12 mm round stock joint filling hand pistol incl permissable sealing materials Gerneral conditions by customers For stress free positioning of the rotor the surface shall be flat External forces of channel connections shall not be lead into the rotor frame Observe that the rotor is evenly and straightly blown against For inspection purposes the rotor shall be accessible within the installation 4 4 1 Vertical rotor horizontal division Conditions by customers free space of at least 400 mm is required above the rotor because the upper part of the housing is placed after the mounting of the segments In case this space is not available see details of item 4 3 4 2 Mounting description Alignement of the lower part of the rotor and fixing to the floor This work is done by Klingenburg personnel Important Observe correct mounting direction of the rotor for in case of use of a scavenging chamber functioning is no longer given KLINGENBURG Table of frames and storage mass weights as well as the storage mass segments valid for rotory heat exchangers RRS RRSE storage mass Weights segments compl weight frame compl Storage of storage mass diameter exchanger weight mass weight mm kg kg kg 2500 2340 620 310 310 6 2750 2590
55. er X3 48 Stop unit W380 2 X341 Heating active NO 3 49 Normal speed 1 X3 12 K4 11 Start unit een 2 X3 13 Me K4 14 X3 13 K8 21 Ext Fire signal X345 Operating signal NO K8 24 1 X3 20 Changeover TD X5 11 R4 311 2 X3 21 signal Ne X5 12 1 X3 22 X5 13 R9 W363 2 X3 23 Rec Signal NO 5 14 1 3 23 24V 1 X5 14 RS W314 2 X3 24 P9 0 10V W353 2 X5 16 24V 1 X3 25 ANG 3 X5 15 PA 0 10V W340 2 X3 26 1 X5 21 ANG 3 3 27 Ri 2 X5 22 24V 1 X3 29 1 5 23 P8 O 10V W354 2 X3 30 RG ES X5 24 ANG 3 3 31 Circulation pump 5 32 24V 1 X3 32 start X5 34 P3 0 10V W341 2 X3 30 ANG 3 X3 31 d 3 Hand terminal optional for DV units always standard for TIME units The hand terminal is delivered in a cardboard box containing the other external components This cardboard box is usually but not always placed in the section with the supply air fan The Operator s Guide for the hand terminal is the annex 17 attached to this User Manual ALARM Press for alarm list Alarm LED red light for alarm LED indicating change of parameters OK ENTER Press for clear Press for move of curser in menu Important All LEDs on the hand terminal must be off before startup of the unit 22 d 4 Dimensions of the units selected examples Examples on dimensions of selected configurations below Other configurations have other dimensions Extract air Supply air m Rotary Heat Exchan
56. examples 23 d 5 Ordinary automatically operation only manual operation by new parameters 24 d 6 Warnings about dangers 24 E DRAWINGS DIAGRAMS GUIDES AND INSTRUCTIONS FOR THE USE MAINTENANCE AND REPAIR 24 F EMPLOYEES IN CHARGE OF OPERATION CONTROL MAINTENANCE 25 f1 Employees that take care of ordinary operation 25 G INTENDED USE AND RANGE OF APPLICATIONS 25 UNINTENDED USE AND MISUSE INAPPROPRIATE APPLICATIONS FOR THE MACHINE 25 h 1 Air handling unit in operation 25 I INSTRUCTIONS FOR UNLOADING ON THE SITE AS WELL AS INSTALLATION AND CONNECTION 26 i 1 Unloading on the site 26 i 1 1 Unloading by fork lift truck 26 i 1 2 Unloading by crane 26 i 1 3 Transport of unit without base frame on the site 26 i 1 4 Lifting a unit with straps 26 i 1 5 Lifting a unit with preinstalled brackets on the base frame for lifting 27 i 1 6 Roof unit with bitumen roof 27 i 1 7 Roof unit with steel roof 27 i 1 8 Pre assembly storage 28 i 1 9 Tilt less than 30 during transportation of the section with cooling compressor DVU or DVU C 28 i 2 Installation mechanical 28 1 2 1 Free area in front of and above the unit 28 i 2 2 Supporting surface 28 i 2 3 Adjustable feet under legs or base frame and transport of sections 28 i 2 4 Base frame assembly 28 i 2 5 Base frames for outdoor units 29 i 2 6 Installation on the site of unit sections at the base frame when sections are delivered on pallets 29 i 2 7 Joining the AHU sections 31 i 2 8 F
57. fastening by sufficient bolts and fittings supplied by the installer 0 2 Transport of section with cooling compressor unit During transportation the unit section DVU and DVU C must always be in the upright position or tilted less than 30 If it is necessary to tilt the unit more than 30 the suction pipe of the compressor must point upwards to prevent the escape of oil from the compressor sump 0 3 Disposal of the cooling compressor system type DVU and DVU C Prior to the disposal of the DVU or DVU C unit section the refrigerant in the cooling system must be drained off by a skilled technician from a certified company After correct evacuation of the refrigerant the disposal of the DVU or DVU C unit section is similar to the disposal of the rest of the air handling unit 0 4 Generel disassembly sharp edges Pay attention to several sharp edges during dismantling and disposal of the unit To avoid injury CE marked cut resistant gloves as well as helmet must be used The measures are described further in the Maintenance Dismantling and Disposal Manual p Instructions for machinery where these are regularly to be transported The subject in the Machinery Directive about machinery that are regularly to be transported does not exist for the TIME and DV air handling units because those units are for specially made for one intended application q The operating method to be followed in the event of breakdown Safe restart U
58. important The bordering sheets shall be contiguous without gap In case of a gap the nuts at the threaded rods have to be adjusted accordingly J KLINGENBURG 6 In case of jamming of the final segment slightly loosen the neighbouring segments from the root The final segment can be inserted into the root ofthe rotor with the threaded rods In case the air gap of the last mounted segmentis too big all segments have to be fetched about 2 to 4 mm closer to the root of the rotor Important Drive home all screws otherwise depth impact 4 3 Redressing of the arrangement of bearings The rotor bearing is basically adjusted by the manufacturer In case of twisted assembly of the rotor however it maybe necessary to redress the bearing Mark segment bordering Turn rotor to the position where marked border is upside down Meter the distance of segment borders to rotor frame Turn marked border upside Repeat metering Both dimensions have to correspond with an allowance of 2 mm Line bearing if necessary Turn rotor to position where marked bordering is horizontal to rotor axle Meter distance of segment borderings to rotor frame Turn marked border to the other side Repeat metering Both dimensions have to correspond with an allowance of 2mm Adjust one of the two bearings on the border frame if necessary Y Y Y Y Y Y Y Y Y Y Y Now the rotor bearing is adjusted T KLINGENBURG The individual segment
59. in counter flow to the direction of the air 36 To protect against frost a temperature sensor for the transmission of an analog signal to the controller is placed in a pipe on the collection pipe for return water The sensor must be fitted water tight with a cap in the pipe before water under pressure is in the battery The pipe for the sensor is soldered on the collection pipe and it is important to hold contra on the pipe when the cap is tightened Battery seen from above The sensor measures the water temperature of the water inside one of the small pipes for return water in the battery The sensor reduces the area in this pipe and hereby also the flow of warm water in this pipe The temperature in this pipe is reduced more than the temperature in all other pipes by the airflow through the battery Because the lowest temperature in the battery probably is measured here this system creates early and safe warning of frost
60. maximum 1500 mm between each foot under the base frame The base frame can now be levelled by the adjustable feet The next step is to place and assemble AHU sections on the base frame 1 2 5 Base frames for outdoor units Outdoor units must be installed on 250 mm high base frames and are always fitted to the AHU sections Hot dip galvanized base frames are recommended for outdoor units Systemair delivers these base frames without the above mentioned adjustable feet 1 2 6 Installation on the site of unit sections at the base frame when sections are delivered on pallets Lift up the section by hand manual forklifts to the level where the underside of the section is even with the overside of the base frame 1 Pull the section to the correct position on the base frame by lifting straps it is maybe necessary to support the section by heavy duty furniture trolleys see the photos below Example of heavy duty furniture trolley turned with the wheels upwards Placed in this way on the forks of the hand manual forklifts the heavy duty furniture trolleys are suitable for safe and careful rolling of the unit sections over to the base frames Example of very heavy duty furniture trolleys Turned with the wheels upwards and placed on the forks of hand manual forklifts these heavy duty furniture trolleys are very suitable for safe and careful rolling of the unit sections over to the base frames 2 Pull sections together with li
61. on material e Drawings diagrams guides and instructions for the use maintenance and repair All DV units with integrated control system and TIME units are manufactured in compliance with the EC Declaration of Conformity and they are CE marked as machines Unique Declaration with production number of the machine is an integral part of the machine enclosed as annex 1 to this manual If the buyer carries out changes or adds components in or on the machine the buyer must issue a new EC Declaration of Conformity and a new CE marking of the machine To promote correct use of the machines the below mentioned instructions are an integral part of the machine e Unique drawings data and description of functions for the delivered unit annex 2 e Wiring diagrams annex 16 Operator s Guide annex 17 24 e Instructions for use of the machine section k in this manual e Instructions about adjustment and maintenance section this manual e Safety during adjustment and maintenance section s f Employees in charge of operation control maintenance The unit is able to operate fully automatically when the installer has started adjusted and handed over the faultless unit to the staff that takes care of operation control and maintenance f1 Employees that take care of ordinary operation Indications of operation status as well as indication of faults are visible in the display and on the LED s of the hand terminal Th
62. plates are to be checked for cleanliness and damage If there is dust on the edges of the plates remove it with a soft brush If grease or other such substances are present then the edges must be washed using grease dissolving detergents 56 r 5 4 1 By pass damper The damper blades are fitted with synthetic bearings requiring no lubrication Each damper blade is connected by a pivoting system The steel rods and brass bushes do not require lubrication Air tightness of the dampers when the damper motor is in the closed position must be visually checked once a year The damper motor is to be adjusted if the damper does not close tightly r 5 4 2 Condensate water drain Once a year clean the drip tray beneath the heat exchanger as well as the drain and the water trap Take care that that there is sufficient water in the water trap If a droplet eliminatorhas been fitted this must be checked once a year and cleaned if necessary r 5 5 Run around heat exchanger DVR A heat recovery system of this type consists of a heating coil in the supply air flow and a cooling coil in the exhaust air flow After an extended running period normally a few years dust particles can accumulate on the surface of the coils This can reduce the efficiency of the coils Cleaning must be carried out with the utmost care to ensure that the coil fins are not damaged The piping system must be vented once a year as air in the system can significantly reduce t
63. temperature Valve opening mode percentage and steps Valve status e Close valve closed e Std by system stop position e Pos fixed position during sequence Wait after positioning and in case of change of cooling capacity greater than 10 the valve to do large movement that can take some seconds Wait will be displayed during this phase e On valve in regulaton e Init driver initialization 5 Evaporating pressure and temperature De Status Information 10 4 Push Enter to get the following information 10 5 10 7 Service Regardless of the displayed screen pressing the programming key accesses the password entry screen which allows access to the menu shown below for service level Enter the password 1111 and push enter Once the password is entered it will be maintained for 5 minutes from the last time a key was activated Then the password will have to be re entered in order to access the service level again In the Log Out menu you can log out without waiting 5 minutes Service level gives read access to all parameters with the ability to edit some of them For more information on the parameters that can be changed see the parameter table Default password 1111 As soon as the password is entered in the log in screen and function selected the access level needed to edit the values is shown As shown in the following screens S flashing for Service and M for Manufactor 10 6 10 8 Manual o
64. unit includes integrated cooling DVU check whether it is installed and supervised by qualified service personnel If the unit contains Electric air heater make sure that the supply isolator disconnects with the unit Ducts are all ducts installed External components are the valve and valve motor installed correctly Is the circulation pump installed correctly Is water under pressure in the coil and circulation pump Are the pressure transmitters installed and connected correctly If this is a system with pressure transmitters in the ducts Main power supply o Connected correctly 3x400 V PE Test of supply voltage for actuators and control signal o Are control signals for actuators connected correctly k 4 1 2 Switch on power 40 Do not start until all safety procedures have been completed and ensure that inspection doors are closed and locked Switch on power and the unit should be ready for the start up For start up see the Operator s guide for the Systemair control panel annex 17 this manual is delivered with the unit printed on paper and also available on the delivered DVD K 5 Adjustments and use Adjust the factory set values for parameters on the Systemair Control Panel or via the software E Tool ona PC See the Operator s guide for the Systemair control panel annex 17 this manual is delivered with the unit printed on paper and also available on the delivered DVD Further information
65. 11 0 10 X5 25 26 10 2 DVU HP internal controller for the compressor system Control panel pGD1 placed inside the integrated control cabinet The control panel has 6 buttons with the following functions Display the list of active alarms Alarm Manually reset alarms Prg Access the service menu Return to the previous screen Navigate between the display screens or increase decrease values Switch from parameter display to edit Enter Confirm value and return to the parameter list By flashing red alarm light there is an active alarm and display is not in alarm view By permanent red alarm light there is an active alarm and display is in alarm view 10 3 Background illumination of the display Background illumination of the display switches on automatically when the first push button is activated The illumination switches off some time after the last activation By alarm the red alarm button flashes until the alarm is acknowledged 10 4 Menu drawing of the menu structure to guide the user Overview of the menus appears from annex 11 10 2 10 5 The start display Main menu The following screen displays an example of the main screen with an active unit highlighting the fields and icons used 1 Date and Time 2 Current unit status OFF Unit OFF i gt Summer mode cooling Winter mode heating Defrosting in progress 3 Devices status a Compressors in oper
66. 2 7252 7635 4354 4560 4361 4561 4765 7259 7459 7840 The mentioned length of roof RL for this length of unit is 5380 mm the delivered trapezoidal plates can be combined to this length RL 5380 mm 5380 mm minus 5000 mm is 380 mm overhang for both ends and 380 2 mm 190 mm is the overhang for each end Place the trapezoidal roof plate F1 with the roof overhang profile G1 on rail E with an overhang of 190 mm 8 6 Foam bands between rails and roof plates mount roof plates Place foam bands P between profiles A1 B2 C3 D4 and roof plates The trapezoidal roof plates are mounted with the self drilling painted screws supplied with sealing washer 8 7 Foam bands between roof plates Mount the self adhesive foam band on the underlapping rib for water resistant and effective sealing due to the small slope of the roof 8 8 Mount roof plates some of them are overlapping by 2 ribs The width of each plate is always 1 035 mm and some of the plates have to overlap by 2 ribs to achieve the optimal total length of the whole roof see the illustration above 8 9 Mount overhang profile G5 on the other end of the unit When the last trapezoidal plate in this example F5 has been placed on the unit the second roof overhang profile GS must be pushed under the trapezoidal roof plate and mounted with the self drilling painted screw with sealing washer Mounting must be similar to the mounting of roof over
67. 2 1720 2 1720 2 1720 4 4 5410 5560 2 1870 2 1720 2 1720 4 4 5560 5710 2 1870 2 1870 2 1720 4 4 5 10 5860 2 1870 2 1870 2 1870 4 4 5860 6010 2 2020 2 1870 2 1870 4 4 6010 6160 2 2020 2 2020 2 1870 4 4 6160 6200 2 2020 2 2020 2 2020 4 4 Annex 5 Assemble base frames height 150 mm for units sizes 50 150 A Corner Splice Length profile Spacer profile F Width profile 5 1 Base frame length 720 2420 mm Unit size 50 DV150 Unit size DV 50 DV 60 DV 80 DV 100 DV 120 DV 150 Frame length mm 700 770 770 920 920 1070 1070 1220 1220 1370 1370 1520 1520 1670 1670 1820 1820 1970 1970 2120 2120 2270 2270 2420 Width profile type F Quantity 2 2 2 2 2 2 Quantity 3 CO CO CO CO CO CO CO D Length mm Length mm 520 670 820 970 1120 1270 1420 1570 1720 1870 2020 2170 2020 2170 2170 2370 2590 2890 Quantity 6 O O O O gt O gt O gt O gt O gt O gt O gt 5 2 Base frame length 2420 4590 mm Unit size 50 150 Unit size DV 50 DV 60 DV 80 DV 100 DV 120 DV 150 Width profile type F Quantity D1 Frame length Quantity mm 2420 2570 2570 2640 2640 2790 2790 2940 2940 3090 3090 3240 3240 3390 3390 3540 3540 3690 3690 3840 3840 3990 3990 4140 4140 4290 4290 4440 4440 4590 CO CO CO CO CO CO CO CO CO CO CO 2 D2 Length Quantity mm 1120 1270 12
68. 28 CN a a a Sy SystemAir A S Sy stemAir A S Corrigo E28 stemAir A S Corrigo E28 Corrigo E28 5 Sy 3x00001 VI 1234567 3x00001 VI 1234567 3x00001 1234567 3x00001 1234567 3x00001 VI 1234567 3x00001 VI 1234567 Filter guard Ready extract fan Rot heat exhanger Electrical Preheat Change over Recirculation ON Extract air overheat 013 73 014 74 015 75 016 76 011 71 012 72 3 0 3 3E Slave controller Slave controller Slave controller Slave controller 3 Slave controller 3 Slave controller Function decription Sheet Next sheet Version 02 13 2j Rev 4 3000001 4 3000002 Project Digital input DV Control system Create Date Rev Date 20 06 74942242014 10 24 17 amp Systemair abe Total sheets Tempe R1 R6 ratur sensor Temperatur sensor 2 W312 SystemAir A S Corrigo E28 3x00001 1234567 Temperature sensor Intake Al1 31 8 B Slave controller ANG 9 5 Humidity sensor 2 Ww315 e lt Sy stemAir A S Corrigo E28 3x00001 VI 1234567 2 Temperatur sensor SystemAir A S Corrigo E28 3x00001 VI 1234567 Temperature sensor Deicing AI2 32 8 C Slave controller Humidity sensor Room Extract AI3 34 8 C Slave controller 11 Project Syste
69. 3 00 38 oa i 08 10 2014 13 00 38 L 08 10 2014 13 00 38 Cable Core li 08 10 2014 13 00 38 NE Ew oe Cable Core li 08 10 2014 13 00 38 Cable Core li 08 10 2014 13 00 38 PLC 1 0 list 08 10 2014 13 00 39 PLC 1 0 list 08 10 2014 13 00 39 gt rminal Mat 08 10 2014 13 00 39 gt Matri 08 10 2014 13 00 39 minal Matri 08 10 2014 13 00 39 minal Matri 08 10 2014 13 00 39 m rminal Matri 08 10 2014 13 00 39 Matri 08 10 2014 13 00 39 Terminal Matri 08 10 2014 13 00 39 Cable plan 08 10 2014 13 00 49 Cable plan 08 10 2044 13 00 49 S Project Function decription Next sheet Rt DV Control system s s system air Date Rev it 5 Total sheets 08 10 2014 4 3000001 4 3000002 gt gt Listof Documents Kind of Document Description Revision date Function Location Cable pla 08 10 2014 13 00 49 Cable plan Cable plan 08 10 2044 13 00 49 08 10 2014 13 00 49 Cable plan 08 10 2014 13 00 49 Cable plan Cable pla Cable pla 08 10 2014 13 00 49 08 10 2014 13 00 49 08 10 2014 13 00 49 Cable pla Cable pla 08 10 2014 13 00 49 08 10 2014 13 00 49 Cable pla Cable pla 08 10 2014 13 00 49 08 10 2014 13 00 49 Cable pla Cable pla 08 10 2014 13 00 49 08 10 2014 13 00 49
70. 3x00001 VI 1234567 Temperature sensor Frost protection Y1 Al4 35 12 8 D Mastercontroller i Loos systemair f Proj Analog input ect Version DV Control system 02 13 Function decription Sheet 15 Next sheet Create Date Rev Date Rev No 20 06 17942242014 10 24 17 4 3000001 4 3000002 Total sheets P4 Pressure transmitter Pressure transmitter CO2 sensor 24V DC OV DC 14 19 A 15 19 0 SystemAir A S SystemAir A S SystemAir A S SystemAir A S Corrigo E282 Corrigo E282 Corrigo E282 Corrigo E282 3x00001 3x00001 3x00001 3x00001 VI 1234567 VI 1234567 VI 1234567 VI 1234567 Pressure transmitter Flow measuring CO2 sensor Pressure transmitter Extract air Supply airfan Extract airor Room Supply air Duct 01 41 12 42 03 44 4 45 12 8 12 8 12 8 F 12 8 G Mastercontroller Mastercontroller Mastercontroller Master controller Project Version Function decription Sheet Next sheet the Universal input DV Control system 02 13 16 Wes system alr Create Date Rev Date Rev No Total sheets 20 06 19422 12014 10 24 17 4 3000001 4 3000002 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 SystemAir A S Corrigo E282 Fan supply air Start D01 11 12 12 B
71. 4 2 1 2790 2940 2 1270 2 1420 4 2 1 2940 3090 2 1420 2 1420 4 2 1 3090 3240 2 1420 2 1570 4 2 1 3240 3390 2 1570 2 1570 4 2 1 3390 3540 2 1570 2 1720 4 2 1 3540 3690 2 1720 2 1720 4 2 1 3690 3840 2 1720 2 1870 4 2 1 3840 3990 2 1870 2 1870 4 2 1 3990 4140 2 1870 2 2020 4 2 1 4140 4290 2 2020 2 2020 4 2 1 4290 4440 2 2020 2 2170 4 2 1 4440 4590 2 2170 2 2170 4 2 1 6 3 Base frame length 4590 6200 mm Unit size 10 40 Width profile type E Spacer profile type D Unit size Quantity Length mm Length mm DV 10 2 870 870 DV 15 2 1020 1020 DV 20 2 1170 1170 DV 25 2 1320 1320 DV 30 2 1470 1470 DV 40 2 1620 1620 C1 C2 C3 A B D Frame length mm Qty Length mm Qty Length mm Qty Length mm Qty Qty Qty 4590 4740 2 1420 2 1500 2 1570 4 4 2 4740 4890 2 1570 2 1570 2 1500 4 4 2 4890 5040 2 1720 2 1500 2 1570 4 4 2 5040 5110 2 1720 2 1720 2 1500 4 4 2 5110 5260 2 1720 2 1720 2 1570 4 4 2 5260 5410 2 1720 2 1720 2 1720 4 4 2 5410 5560 2 1870 2 1720 2 1720 4 4 2 5560 5710 2 1870 2 1870 2 1720 4 4 2 5710 5860 2 1870 2 1870 2 1870 4 4 2 5860 6010 2 2020 2 1870 2 1870 4 4 2 6010 6160 2 2020 2 2020 2 1870 4 4 2 6160 6200 2 2020 2 2020 2 2020 4 4 2 Annex 7 Assemble base frames height 250 mm for units sizes 50 150 A Corner Splice C Splice F Spacer profile G width profile 7 1 Base frame length 720 2420 mm Unit size 50 150 gt zu k Width profile
72. 4 7 Draining condensate water from cooling battery J INSTALLATION AND ASSEMBLY INSTRUCTIONS FOR REDUCTION OF NOISE AND VIBRATION EMISSIONS K INSTRUCTIONS FOR PUTTING INTO SERVICE ADJUSTMENTS USE AND COMMISSIONING k 1 Print outs on paper k 2 Electronic media k 3 Documentation is available for download from https techdoc systemair dk k 4 Start up by installer k 4 1 Checklist relevant values k 4 1 1 Checklist prior to start up k 4 1 2 Switch on power K 5 Adjustments and use K 6 Description of functions K 6 1 Remote control k 6 1 1 Communication WEB master TCP IP Exoline to PC and Android telephone k 6 1 2 Communication to BMS systems with MODBUS k 6 1 3 Communication to BMS systems with LON k 6 1 4 Communication to BMS systems via BACnet K 6 2 Extended operation and external start stop for example by presence detectors k 6 3 Valve and valve motor for heating coil k 6 4 Valve and valve motor for cooling coil k 6 5 DX cooling k 6 6 Circulation pump heating k 6 7 Fire alarm function k 6 7 1 External fire signal that indicate block or run k 6 7 2 External fire signal k 6 7 3 Two fire thermostats k 6 7 4 One smoke detector in extract air k 6 8 E tool configuration tool k 6 9 Electrical heater battery k 6 9 1 Control of heating capacity connected to unit with Systemair control system 36 36 36 36 37 38 38 38 38 38 39 39 39 39 40 40 40 40 40 41 41 41 41 41 41 41 41 42 42 42 42 42
73. 6 10 2 DV control system frequency converters inside the unit are IP 20 Fan motor revolutions are controlled by frequency converters and they are configured and tested to comply with the data for the unit The frequency converter for each fan motor is installed inside the unit beside the fan motor with cables between motor and converter In units with complete control system the frequency converters are delivered with system parameters adapted to the motors and the project k 6 10 3 Pressure transmitters Separate control of the air flow or duct pressure for supply fan and for extract fan The required air flow or duct pressures with normal as well as reduced capacity are selected on the Systemair Control Panel The actual pressure is measured by pressure transmitters calculation in the controller continuously transmits the necessary revolutions for the fans to the frequency converters to achieve the required pressure k 6 10 4 CO2 dependent air flow The air flow is controlled by a CO sensor High CO concentration is equal to higher air flow Low CO concentration is equal to lower air flow Based on the actual level and a min max level the needed airflow is calculated The speed of each fan is adjusted via frequency converter Terminals in the cabinet are available for connection of the sensor k 6 10 5 Humidity dependent air flow The air flow is controlled by the humidity sensor High humidity is equal to higher air flow Lo
74. 70 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 CO CO 025 CO CO CO CO Length mm 2020 2170 2170 2370 2590 2890 A B Width profile type E Length mm C 940 1015 1015 1115 1225 1375 E Length Quantity Quantity Quantity Quantity mm 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 O gt O gt O gt O gt 0 O gt CO CO CO CO CO CO CO CO CO Il NN N 5 3 Base frame length 4590 6200 mm Unit size 50 150 Unit size DV 50 DV 60 DV 80 DV 100 DV 120 DV 150 Frame length mm 4590 4740 4740 4890 4890 5040 5040 5110 5110 5260 5260 5410 5410 5560 5560 5710 5710 5860 5860 6010 6010 6160 6160 6200 Qty Width profile type F D1 Length mm 1420 1970 1720 1720 1720 1720 1870 1870 1870 2020 2020 2020 Quantity 2 2 2 2 2 2 D2 Qty Length mm 3 1500 3 1570 3 1500 3 1720 3 1720 3 1720 3 1720 3 1870 3 1870 3 1870 3 2020 3 2020 Length mm Qty CO CO 2020 2170 2170 2370 2590 2890 Length mm 1570 1500 1570 1500 1570 1720 1720 1720 1870 1870 18
75. 70 2020 A Qty O O O gt O gt O gt O gt O gt O gt O gt O gt Width profile type E Length mm B Qtyl O gt O gt O gt 940 1015 1015 1115 1225 1375 C Qty N gt Qty RH gt Annex 6 10 40 Corner Length profile Spacer profile E Width profile Assemble base frames height 250 mm for units sizes Splice 6 1 Base frame length 720 2420 mm Unit size 10 40 Unit size DV 10 DV 15 DV 20 DV 25 DV 30 DV 40 Frame length mm 700 770 770 920 920 1070 1070 1220 1220 1370 1370 1520 1520 1670 1670 1820 1820 1970 1970 2120 2120 2270 2270 2420 Width profile type E Quantity 2 2 2 2 2 2 Quantity 2 Length Length 520 670 820 970 1120 1270 1420 1570 1720 1870 2020 2170 870 1020 1170 1320 1470 1620 A Quantity 4 6 2 Base frame length 2420 4590 mm Unit size 10 40 Width profile type E Spacer profile type D Unit size Quantity Length mm Length mm DV 10 2 870 870 DV 15 2 1020 1020 DV 20 2 1170 1170 DV 25 2 1320 1320 DV 30 2 1470 1470 DV 40 2 1620 1620 C1 C2 A B D Frame length mm Quantity Length mm Quantity Length mm Qty Qty Qty 2420 2570 2 1120 2 1200 4 2 1 2570 2640 2 1270 2 1200 4 2 1 2640 2790 2 1270 2 1270
76. 70 4 1520 1670 2 1420 4 1670 1820 2 1570 4 1820 1970 2 1720 4 1970 2120 2 1870 4 2120 2270 2 2020 4 2270 2420 2 2170 4 4 2 Base frame length 2420 4590 mm Unit size 10 40 Unit size DV 10 DV 15 DV 20 DV 25 DV 30 DV 40 Frame length mm 2420 2570 2570 2640 2640 2790 2790 2940 2940 3090 3090 3240 3240 3390 3390 3540 3540 3690 3690 3840 3840 3990 3990 4140 4140 4290 4290 4440 4440 4590 Quantity 2 NN NS Unit length C1 C2 2 Width profile type D Quantity C1 Length mm 1120 1270 1270 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 WWW OO CO Quantity 2 2 Length mm 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 Length mm 876 1026 1176 1326 1476 1626 Quantity Quantity 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 3 Base frame length 4590 6200 mm Unit size 10 40 Width profile type D Unit size Quantity Length mm DV 10 4 876 DV 15 4 1026 DV 20 4 1176 DV 25 4 1326 DV 30 4 1476 DV 40 4 1626 C1 C2 C3 A B Frame length Quantity Length Quantity Length Number Length Qty Qty mm mm mm mm 4590 4740 2 1420 2 1500 2 1570 4 4 4740 4890 2 1570 2 1570 2 1500 4 4 4890 5040 2 1720 2 1500 2 1570 4 4 5040 5110 2 1720 2 1720 2 1500 4 4 5110 5260 2 1720 2 1720 2 1570 4 4 5260 5410
77. 8 10 2014 Next sheet Total sheets List of Cable Cores W101 1 101 1 A1 M1 2 V1 motor supplyair W101 3 2 A1 T101 1 W A1 M1 2 W1 W101 3 2 4 A1 T101 1 PE A1 M1 2 PE W101 3 2 T101 1 PE A1 M1 2 PE motor supplyair HU W101 4 SAT T101 53 A1 R17 1 motor supplyair motor supplyair Supply thermistor ud EN W101 4 1 1101 50 A1 R17 2 Supply thermistor W101 4 1 A1 R17 1 1 Supply thermistor W101 4 2 101 1 53 A1 R19 1 W101 4 2 A1 T101 1 50 1 19 2 Supply thermistor A1 1T102 L1 Supply thermistor VLT extract power 13 J 1 1102 12 VLT extract power W102 1 A1 F4 5 A1 T102 L3 VLT extract power W102 1 lt I A1PE Ai T102 PE VLT extract power Elis 2102 1 2 EAT T1102 1 L1 VLT extract power W102 1 2 A1 F4 A1 T102 1 L2 VLT extract power W102 1 2 2AT T102 1 L3 1 1102 12 VLT extract power VLT control extract A1 T102 18 Project DV Control system VLT control extract Date Rev 08 10 2014 List of Cable Cores A1 T102 01 VLT control extract 23 A1 T102 02 VLT control extract 5 G W102 2 1 5 8 1 17102 54 VLT control extract W102 2 1 5 9 1 17102 55 VLT control extract W102 2 2 1 17102 1 12 VLT control extract id W102 2 2 A1 X5 1 T102 1 18 VLT control extract W102 2 2 1 1102 1 54 VLT control extra
78. 92 2 1492 2 1492 K2 X IY s vI lw o mi mim nm T ELS TI zA1 CA UM 1 1 02 zA1 P4 0 10V zA1 P4 ANG zA1 P4 24V zA1 P1 0 10V 1492 2 1492 K2 1492 2 1492 2 x gt BS nm om 1 1 7 8 0 10 zA1 P7 P8 ANG 1 3 1492 2 1492 K2 Project DV Control system Function decription I Next sheet nm Date 08 10 2014 Rev 43000001 43000002 Total sheets Connection 1 zA1 Y3 4 zA1 P7 P8 24V Listof Terminals 1492 2 3 TI zA1 P3 0 10V 1492 2 1492 2 x 1492 2 1492 2 1 1 02 1492 2 1492 2 s zA1 X3 8 1 3 39 1492 2 1492 2 Ne A1 1 A03 Al Corrigo EO R 1G 1492 2 A1 Corrigo EO R 2 GO 1492 K2 1492 2 1492 2 s N N N 1 active Al Heating active 1 7 4 1492 2 1492 2 1492 K2 Extract N BS a systemalr Project DV Control system Function decription Next sheet Date
79. Compresor compressor Compressors Defrost Defrost start stop Formula Cool Heat selection Expansion valve Cooling Input Output Evap Filter Factors Date and Time Min Evap Temp Limiter 1 Log out Min max time language Min Evap Temp Limiter 2 End threshold 11 12 t Systemair Annex 12 Connection of fan motor and set up for frekv conv 12 1 Connection of fan motor Delta connection is shown to the left and star connection is shown to the right TT AC motor Type HPS 1558188 EH Hol 9 39 Th CLF IPSS SL Tam AO waht 14 Ke Ine 16 9 Vial ALT NN 650 CELL PM motor Protector Tupe 5 REF 92850048 Dr Power xli AHH Systemair CC Kee Lvs 294 12 1 amp systemair 12 2 Set up for Danfoss FC101 for DV units with AC motors SETUP IS DONE IN FACTORY BEFORE DELIVERY To reload Systemair factory settings from the control panel 0 50 LCP Copy 2 Systemair factory set up is based on Danfoss initialization 14 22 Operation mode 2 Initialisation Danfoss Initialisation Turn power off and on Systemair factory set up 0 01 Language selection 1 03 Torque characteristic Single fan 3 Auto Energy optim With twin fan set up 1 Variable Torque 1 20 Motor
80. Data plate ANNEX 11 MENU FOR INTERNAL CONTROLLER IN THE DVU HP ANNEX 12 CONNECTION OF FAN MOTOR AND SET UP FOR FREKV CONV 12 1 Connection of fan motor 12 2 Set up for Danfoss FC101 for DV units with AC motors 10 7 10 8 10 8 10 8 10 8 10 8 10 10 10 10 10 10 11 12 12 1 12 1 12 2 10 12 3 AC fan operation without thermistor for Danfoss FC101 12 4 Set up Danfoss FC101 for DV units with PM motors ANNEX 13 COMMISSIONING ANNEX 14 TEST REPORT ANNEX 15 COMPONENTS 15 1 DV units delivered in several sections External components 15 2 DV unit delivered assembled on base frame External components ANNEX 16 WIRING DIAGRAM 12 4 12 5 13 1 14 1 15 1 15 1 15 1 15 1 15 2 16 2 11 a Manufacturer This User Manual covers all air handling units with control system delivered by Systemair A S Manufacturer and supplier data Systemair A S Ved Milepaelen 7 DK 8361 Hasselager Responsible for documentation Ulf Bang b Name of machines This manual is about Systemair air handling units with control systems called DANVENT DV10 DANVENT DV15 DANVENT DV20 DANVENT DV25 DANVENT DV30 DANVENT DV40 DANVENT DV50 DANVENT DV60 DANVENT DV80 DANVENT DV100 DANVENT DV120 DANVENT DV150 DANVENT DV190 og DANVENT DV240 12 c Declaration of Conformity example The manufacturer e9920 a amp systemalr Ved Milepaelen 7 DK 8361 Hasselager Hereby declares that air ha
81. G Rotor sector H Rotor cup 1 Stretching collar T KLINGENBURG 9 5 Upright rotor vertical division In some rare cases it may be necessary to vertically split the rotor housing The housing then basically has to be completely assembled before inserting the segments Mounting ofthe segments according to item 4 3 6 Horizontal rotors 6 1 Conditions by customers For stress free positioning of the rotor the surface shall be flat External forces of channel connections shall not be lead into the rotor frame Observe thatthe rotor is evenly and straightly blown against Important By customers the point of support of the lower rotor bearing shall be solidly supported and easily accessible for maintenance purposes The following describes our proposalfor fora corresponding design section 200 Splitting Height Frame 40 430 mm 60 430 mm 80 530 mm 100 530 mm T KLINGENBURG 110 6 2 Mounting description gt Place housing part containing the premounted half ofthe rotor mass onto the seat construction Stick second part ofthe housing and fasten frame with supporting construcion Important bserve correct mounting direction of the rotor Due to its dead weight the rotor settles about 5 mm as soon as the rotor is layed down Therefore the premounted rotor segments are pretensioned to this measure Mounting ofthe segments is done analoguous to the mounting of the upr
82. K min Max fuse Min fuse Cable colors Protection circuit 230 VAC phase 0 VAC neutral 24 VDC 0 VDC Analog digital Systemair declares hereby that the cabinet is in conformity with N60439 1 EN60204 1 89 336 EOF DV ver 2 11 72800 1 DV 10 150 TN S AC 50HZ 3 400 V N PE VAC 24 VDC 6 kA 650A 25 10 Green yellow Black Blue Grey Grey Grey d 2 3 Flowchart example of the label placed on or with the cabinet p3 P7 Afkast Friskluft T IOC MS Rl P Bl M OG Ordre nr XXXXX X Aggregat Danvent DV 15 Fraluft Tilluft RS 20 d 2 4 Symbols in the flowchart and explanation about the symbols Damper motor on off Damper motor 0 10 Filter guard digital Pressure transmitter 0 10 Sensor for relative humidity 0 10 Sensor for CO 0 10V Controller for rotary heat exchanger 0 10V 21 d 2 5 Example of label placed on or with the cabinet Terminal plan for external components Product Product Switchboard Product Product Switchboard Cable Wire Cable Wire Description Terminal Terminal Description Terminal Terminal L1 X1 L1 ANG 1 X3 42 L2 X1 L2 M6 24V W320 2 X3 43 Main power W1000 L3 A1 L3 0 10V 3 X3 41 N XIN ANG 1 X3 42 G G X1 PE M7 24V W321 2 X3 43 L 1 2 3 0 10V 3 X3 44 M15 N W100 2 X2 4 EO R 1G 1 X3 45 PE GIG PE Repeater 30 2 X3 46 Reduced speed 1 X3 10
83. May 2015 Air Handling Units Danvent DV With control system User Manual Transport installation start up and maintenance Version 1 01 06 Master version for translated User Manuals Original version for this air handling unit This manual has part number 90925372 Detailed table of contents on the following pages General description a Manufacturer Name of machines Declaration of conformity example General descriptions dangers and warnings Drawings diagrams guides and instructions for use maintenance repairs Employees in charge of operation control maintenance Intended use and applications Unintended use and misuse inappropriate applications for the machine Installation i Instructions for unloading on the site installation and connection Installation and assembly instructions for reduction of noise and vibrations Start up adjustme
84. NG METHOD TO BE FOLLOWED IN THE EVENT OF BREAKDOWN SAFE RESTART R ADJUSTMENT AND MAINTENANCE OPERATIONS r 1 Shutdown of the unit to a safe state r 2 Recommended maintenance intervals r 3 Filters sizes and numbers r 3 1 Bag filters r 3 2 Panel filters r 4 Changing the Internal Battery in the controller r 5 Other functions to maintain r 5 1 The unit 50 51 51 52 53 53 54 54 54 54 7 r 5 2 Dampers r 5 3 Rotary heat exchanger DVC r 5 3 1 Rotor r 5 3 2 Motor and belt drive r 5 4 Cross flow and counter flow exchanger r 5 4 1 By pass damper r 5 4 2 Condensate water drain r 5 5 Run around heat exchanger DVR r 5 5 1 Pump and pressure expansion r 5 5 2 Condensate water drain r 5 6 Heating coil DVH cooling coil DVK and change over coil DVHK r 5 6 1 Heating battery r 5 6 2 Cooling battery r 5 6 3 Electeric heating battery r 5 7 Plug fans DVE r 5 7 1 Motor r 5 8 Silencer DVD r 5 9 Outdoor air section DVY r 5 10 Heat pump unit DVU HP S INSTRUCTIONS DESIGNED TO ENABLE ADJUSTMENT AND MAINTENANCE TO BE CARRIED OUT SAFELY INCLUDING THE PROTECTIVE MEASURES THAT SHOULD BE TAKEN DURING THESE OPERATIONS s 1 Protective measures and additional protective measures s 1 1 Necessary protection measures prior to start up s 1 1 1 Design of protection measures s 1 1 2 Configuration of frequency converters with installed guard s 1 2 Safe adjustment and maintenance s 1 3 Personal protective equipment for maintenan
85. Next sheet DV Control system Date Rev it Total sheets 08 10 2014 Listof Cable Cores SAT A5 16 sAT P9I P5 0 10V Humidity sensor external W353 W353 pu 5 15 A1 P9 P5 ANG A1 P7 P8 24V Kis dE n pens A1 P7 P8 0 10V W354 A1 X3 30 A1 P7 P8 ANG 24 Humidity sensor external E CO2 Sensor EL CO2 Sensor 2 Sensor 10 W360 1 5 21 1 7 Room sensor no 1 2 C W360 W361 W361 Boum A1 X5 22 W ss 24 5 23 Los A1 R7 A1 R8 A1 R8 A1 R9 Outdoor sensor A1 R9 Room sensor no 1 2 Room sensor 2 Room sensor no 2 EE E Outdoor sensor 11 W365 ee A1 R10 A1 X3 50 1 5 24 Pre heat temperatur sensor 7 C A1 X5 23 Pre heat temperatur sensor A1 B7 4 W371 A1 X3 39 A1 B7 1 Capilarsensor 18 Capilarsensor 1 8 1 A1 X3 50 Capilarsensor bulb A1 X3 40 5 X9 10 Adad A1 B8 4 Capilarsensor bulb Reduced speed A1 X3 13 Project DV Control system Normal speed Next sheet Date Rev 08 10 2014 Total sheets Listof Cable Cores W381 A1 X3 12 1 510 Normal speed 13 TUE W390 A1 X5 35 1 1110 12 Rot heat recovery 27 ud ELEM 1 1110 13 Rot heat recovery
86. Remember to clean the inside surface of the unit casing before refitting the baffles r 5 9 Outdoor air section DVY Dust and dirt can accumulate in this section Large inspection doors give access for cleaning 59 r 5 10 Heat pump unit DVU HP Mandatory annual control must be done by certified technicians from a certified company See further description in annex 10 and 11
87. about components that are not ordered and delivered See the order confirmation and annex 2 with exact information about the accessory components that are ordered and delivered The wiring diagram includes General description Circuit diagrams Cabinet layout Terminal matrix and Cable plan The wiring diagrams are on the DVD delivered with every unit i 3 2 1 TIME units labels on the cabinet next to the supply fan e Label with data about the cabinet including data about fuses see section 4 2 2 e Flowchart see section d 2 3 standard and not unique for the order specific unit Label with terminal plan for external components see section d 2 5 standard and not unique for the order specific unit i 3 2 2 DV units labels on or with the cabinet e Label with data about the cabinet including data about fuses see section 4 2 2 Flowchart see section d 2 3 unique for the order specific unit printed with the unique production number of the unit Label with terminal plan for external components see section d 2 5 standard and not unique for the order specific unit i 3 3 Installation of mains power supply An AC DC residual current device must be installed in the power supply The power supply for the units is 3 400 V N PE 50 Hz Protection of the units in accordance with the local statutory requirements for the additional protection of systems with frequency converters 33 1 3 3 1
88. al is are necessary to ensure escape of water from the tray under plate heat exchanger and or cooling coil Water trap s is are stored in a carton box placed inside the unit 1 4 2 Pipe connections Connection pipes on heating and cooling coils are provided with external thread Drainage outlets on drip trays are provided with external thread 35 1 4 3 Possibility of extracting components from the unit Pipes and cables must not obstruct the inspection doors and components which can be extracted from the unit Potential components for extraction are filters fans and rotary heat exchanger 1 4 4 Pipe connections to batteries 1 4 4 1 Heating coils Pipes for hot water must be protected by insulation against frost and loss of heat Further protection against frost can be obtained by installing electrical heating wires around the pipes and under the insulation combined with temperature sensors and a control system Pipes insulation electrical heating wires control system for heating wires and circulation pump are not delivered by Systemair i 4 4 2 Cooling coils If ordered with the unit the valves and valve motors are stored in a carton box placed inside the unit Pipes for cooling must be protected by insulation against condensation on the pipes and loss of cooling in the summer Pipes and insulation are not delivered by Systemair i 4 4 3 Rigid pipe mounting brackets for valves circulation pumps and pipe system The coil an
89. athe in particles that is harmful to the health Claim for reduction of danger Risk only exists during maintenance and cleaning This takes place at least one time every year Use of particulate respirator is described in this manual Particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands same particulate respirator as recommended for change of filters 1 6 Filters type DVG DVF 1 6 1 Risk caused by missing change of filters Hazards dangerous area Missing change of filters and missing maintenance decrease the capacity and final consequence will be breakdown Dangerous incident By extensive lack of of filter change and maintenance the machine can break down Claim for reduction of danger In the manual is the method and schedule for change of filters and maintenance specified 1 6 2 Risk caused by the execution of filter change Hazards dangerous area Filter panels and filter bags Dangerous incident To breathe in particles that is harmful to the health Claim for reduction of danger Use of particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands same particulate respirator as recommended for cleaning of attenuators 1 7 Plug fans type DVE 1 7 1 Risk caused by lightning strike Hazards dangerous area Lightning strike close to the machine Dangerous incident Lightning strike can create flash over between phas
90. ation and digital capacity Digital 3596 output fixed off b Timer in action Min on off time Min time between starts Super Heat and Expansion valve opening 4 System capacity request and actual power output a System status System OFF i ON by input but no capacity signal iii Regulating iv Pump Down and count down v Defrosting and count up vi Manual mode vii OFF alarm 5 Indicates access to the info menu using the DOWN button 10 6 Settings From the main screen the DOWN UP button can be used to scroll through the status of devices No password is needed to access these variables The physical status of inputs outputs and transmitters are all available in the menus The individual screens are shown below 10 3 Compressor status Discharge temperature zone and prevent action Discharge temperature Condensing pressure and temperature Compressors status and digital percentage Envelope zone and time e EZ1 Ok zone within operating limits e E72 HiDP High compression ratio e EZ3 HiDscgP High condensation pressure e EZ4 HiCurr High motor current e EZ5 HiSuctP High suction pressure EZ6 LODP Low differential pressure e EZ LoPRat Low compression ratio e EZ8 LoDscgP Low condensation pressure e EZ9 LoSuctP Low evaporation pressure 6 Suction gas temperature 7 Evaporating pressure and temperature B ad Expansion Valve Overview Super Heat and actual set point Suction gas
91. ator s guide how to use the Systemair control panel ANNEX 4 ASSEMBLE BASE FRAMES HEIGHT 150 MM FOR UNITS SIZES 10 40 4 1 Base frame length 720 2420 mm Unit size 10 40 4 2 Base frame length 2420 4590 mm Unit size 10 40 4 3 Base frame length 4590 6200 mm Unit size 10 40 ANNEX 5 ASSEMBLE BASE FRAMES HEIGHT 150 MM FOR UNITS SIZES 50 150 5 1 Base frame length 720 2420 mm Unit size 50 DV150 5 2 Base frame length 2420 4590 mm Unit size 50 150 5 3 Base frame length 4590 6200 mm Unit size 50 150 ANNEX 6 ASSEMBLE BASE FRAMES HEIGHT 250 MM FOR UNITS SIZES 10 40 6 1 Base frame length 720 2420 mm Unit size 10 40 6 2 Base frame length 2420 4590 mm Unit size 10 40 6 3 Base frame length 4590 6200 mm Unit size 10 40 ANNEX 7 ASSEMBLE BASE FRAMES HEIGHT 250 MM FOR UNITS SIZES 50 150 7 1 Base frame length 720 2420 mm Unit size 50 150 7 2 Base frame length 2420 4590 mm Unit size 50 150 7 3 Base frame length 4590 6200 mm Unit size 50 150 ANNEX 8 INSTALLATION OF STEEL ROOF IN THE SIZES 10 150 63 63 63 63 63 63 63 63 63 63 63 64 ANNEX 9 8 1 Overview 8 2 Mount rails Units of size 10 15 20 and 25 8 3 Mount rails Units of size 30 and units larger than size 30 8 4 Roof overhang along the long sides of the unit 8 5 Calculation of the overhang at the ends of the unit Mount overhang profile G1 8 6 Foam bands between rails and roof
92. before delivery to the customer Fig 3 4 and 5 The motor and console is secured to the motor plate by 4 shock absorbers mounted by M8 bolts Fig 2 og 6 The drive belt must be placed around the rotor and in the center position of the rotor Observe brackets for assembly of the rotor segments Fig 8 Fig 9 Fig 7 and 8 Sensor for control of rotation must be installed by the installer The distance must be 1 4 mm from the outmost brackets used for the assembly of the rotor segments Fig 9 Please be aware of the height of the brackets that are used for the assembly of the rotor segments Please turn the rotor to check the sensor do not touch any of the brackets Annex 10 Reversible heat pump unit for cooling and heating 10 1 DVU HP section reversible heat pump unit The air handling unit section DVU HP is a separate section in the air handling unit containing a complete stand alone reversible heat pump system heating and cooling The system has been tested and optimized before delivery The refrigerant is evaporated and condensed directly in the integrated batteries and the capacity is controlled automatically and steplessly between 5 and 100 96 The system is delivered with the refrigerant R 410a in the circuit In the section an internal controller pCOOEM and a complete system control all safety functions as well as the capacity of the digital scroll compressor digital compressor and addit
93. ce 0 Reset Mode LCP Copy 2 initialisation Danfoss Initialisation Single fan 3 Auto Energy optim With twin fan set up 1 Variable Torque According to motor plate order papers With twin fan set up total power must be used According to motorplate order papers With twin fan set up total current must be used According to motorplate order papers 3m 0 96 10 Hz 0 Disabled 2 Thermistortrip 2 Analog input Al54 1 Analog input 153 Max Hz from orderpapers 0 No function 20 Sec 90Hz 90Hz 0 No operation 3 Drive ready remote 3 Drive ready remote Max Hz from orderpapers 2 Automatic reset x 2 1 All to LCP Copy of settingsto panel To store Systemair factory settings from the control panel 0 50 LCP Copy 2 8 Set up Danfoss FC101 for DV units with PM motors Connections 0 10V Start Thermistor Drive ready Terminal 54 55 Terminal 12 18 Terminal 50 53 Terminal 1 2 Systemair factory set upis based on Danfoss initialisation 14 22 Operation mode 2 Initialisation Danfoss Initialisation Systemair factory set up 01 Language selection 06 Clockwise Direction 10 Motor Construction 24 Motor Current 25 Motor Nominal Speed 26 Motor Cont Rated torque 30 Stator Resistance Rs 37 d axisinductance Ld 1 Inverse 1 PM non salient SPM According to motor plate Schedule According to motor plate Schedule Acc
94. ce staff health and safety 55 56 56 56 56 57 57 57 57 57 57 58 58 58 58 58 58 59 60 61 61 61 61 61 61 62 T THE SPECIFICATIONS OF THE SPARE PARTS BE USED WHEN THESE AFFECT THE HEALTH AND SAFETY OF OPERATORS t 1 Spare parts Mechanical t 2 Spare parts Electrical U INFORMATION ON AIRBORNE NOISE EMISSIONS EXCEEDING 70 DB A OVERVIEW OF ANNEXES Annex 1 Declaration of conformity with unique production number Annex 2 Technical data unique data for every unit Annex 3 spare part lists 62 62 62 62 63 63 63 63 Annex 4 Assemble base frames height 150 mm for units in the sizes 10 40 Annex 5 Assemble base frames height 150 mm for units in the sizes 50 150 Annex 6 Assemble base frames height 250 mm for units in the sizes 10 40 Annex 7 Assemble base frames height 250 mm for units in the sizes 50 150 Annex 8 Installation of steel roof in the sizes 10 150 Annex 9 Rotary exchanger speed control and assembly of divided rotor Annex 10 Heat pump unit DVU HP Annex 11 Menu for internal controller in the heat pump unit Annex 12 Connection of fan motor and set up manual for Danfoss VLT FC101 frequency converter Annex 13 Commissioning protocol proposal receipt for hand over Annex 14 Report with data from the final functional test on the Systemair factory Annex 15 Short description of main components in control system Annex 16 Wiring diagram Annex 17 Oper
95. ced in the supply air duct by the installer 1 sensorin the exhaust installed inside the unit k 6 13 Damper motors Four different types of damper motors are available On off damper motor not modulating without spring function Torque is 20 Nm and run time is 150 seconds On off damper motor modulating without spring function Torque is 20 Nm and run time is 150 seconds e Spring return damper motor not modulating with spring function Torque is 20 Nm and run time is 150 16 seconds e Spring return damper motor modulating with spring function Torque is 20 Nm and run time is 150 16 seconds k 6 14 Filter guards Filter guard over pre filter and primary filter installed and connected to the controller for display of alarm when the mechanically set limit is exceeded Filter alarm will be displayed on the Systemair Control Panel k 6 15 Room temperature sensors One or two external room temperature sensors are available The cabinet has been prepared with additional terminals for connection of the room temperature sensors The sensors are delivered without cable The controller calculates an average of the value from the 2 sensors as input for the control k 6 16 Frost protection For the frost protection of the heating coil the water temperature in the coil is transmitted to the controller by a temperature sensor in a water return circuit of the coil The controller always generates a signal to the valve motor that keeps a sufficie
96. ct 10 E W102 2 2 1 5 9 A1 T102 1 55 VLT control extract W102 3 A1 T102 U A1 M2 U1 motorcable power W102 3 Ai T102 V A1 M2 V1 motorcable power 1 1102 A1 M2 W1 motorcable power 1 1102 1 2 motorcable power ER eee pm qe W102 3 1 1 7102 A1 M2 1 V1 motorcable power W102 3 1 A1 T102 W A1 M2 1 W1 motorcable power W102 3 1 1 102 1 2 1 motorcable power W102 3 2 1 1102 1 0 A1 M2 2 U1 motorcable power W102 3 2 A1 T102 1 V 1 2 2 1 motorcable power Project DV Control system Date Rev 08 10 2014 List of Cable Cores W102 1 A1 T102 1 W A1 M2 2 W1 motorcable power 21 11 W102 3 2 A1 T102 1 PE A1 M2 2 PE motorcable power Eve ers re rrr a W102 4 1 17102 50 A1 R18 2 Extract thermistor W102 4 1 A1 R18 1 1 Extract thermistor W102 4 1 A1 R18 1 2 Extract thermistor W102 4 2 zA1 T102 1 53 A1 R20 1 Extract thermistor ark W102 4 2 1 1402 1 50 A1 R20 2 Extract thermistor W301 Z J X5 1 1 1 1 Filterguard supply W301 Filterguard supply W301 1 X5 A1 B2 Pre filterguard supply Ro ae 1 A1 B2 3 Pre filterguard supply mos A1 B3 1 Filterguard Extract Laud W302 1 3 1 B3 Filterguard Extract 2E W304 A1 X3 13 Fire termostat supply air W304 A1 X3 14 Fire termostat supply air 2
97. ction swimming pools off shore Ex areas drying of washed clothes Do not use the unit with partly finished duct systems Do not use the unit for ventilation of the building site until the unit is properly provided with guards h 1 Air handling unit in operation The pressure difference between interior and exterior of the unit must not exceed 2000 Pa for the DV 10 and up to DV 150 including DV 150 and 1500 Pa for DV 190 and DV 240 Before start up of the unit all ducts guards and all protective devices must be mounted to prevent any access to rotating fan impellers All inspection doors must be closed and locked when the unit is in operation Do not use the unit without filters 25 i Instructions for unloading on the site as well as installation and connection i 1 Unloading on the site The air handling unit AHU is delivered as one section in several sections which are to be assembled on site The AHU is delivered on transport pallets legs or on a base frame Loading and unloading as well as transport on the site is possible by fork lift truck or by crane using suitable lifting straps i 1 1 Unloading by fork lift truck The forks of the truck must be sufficiently long to avoid any damage to the AHU underside 1 1 2 Unloading by crane AHU delivered on transport pallet must be lifted by straps as shown in the illustration i 1 3 Transport of unit without base frame on the site Units without base fram
98. ction with cooling compressor DVU or DVU C During transportation the unit section DVU or DVU C must always be in the upright position or tilted less than 30 If it is necessary to tilt the unit more than 30 the suction pipe of the compressor must point upwards to prevent the escape of oil from the compressor sump 1 2 Installation mechanical 1 2 1 Free area in front of and above the unit Important When positioning the unit on the site it must be ensured that an area with the same width as the unit is kept free for service and inspection and also for replacement of fans and exchanger if needed The width of the free area must be at least 900 mm Important For safe access to the cabinet with electrical components if the cabinet is placed on top of the unit the free area from the upper edge of the cabinet to the ceiling must be at least 700 mm i 2 2 Supporting surface The surface beneath the unit must be level horizontal and vibration free The surface must be able to withstand the load of the AHU Weights of the sections are written in Annex 2 Remember Duct work must be sound insulated and must not be mounted directly on beams trusses or other critical building parts i 2 3 Adjustable feet under legs or base frame and transport of sections Adjustable feet are provided in a carton box placed inside the unit Adjustable feet are delivered for indoor units and not for outdoor units Sections can be transported on
99. ctive measures adopted 1 1 Unit casing 1 1 1 Design of the machine to make transport safe Hazards dangerous area Incorrect handling during transportation may cause that the unit is dropped 45 Dangerous incident If a person is hit by a unit that is dropped this could in unfortunate circumstances lead to irreversible injury or death Claim for reduction of danger Correct handling during transportation is described in this manual If lifted by fork lift truck the forks of the truck must be sufficiently long Safety measures are also described in this manual by use of crane Information about weight of each section is also visible 1 2 Common for all unit sections 1 2 1 Risk caused by surfaces edges and corners Hazards dangerous area Sharp edges on plates might occur inside the machines as well as sharp edges on frames of dampers No sharp edges on the outside of the units Dangerous incident Cut fingers hands Claim for reduction of danger Risk only exists during maintenance and cleaning This takes place at least once every year Use of gloves and helmet is described in this manual Cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose Lamps mounted inside the unit with sufficient lighting reduce the risk of injury 1 3 Common for all unit sections by insufficient lighting 1 3 1 Risk caused by insufficient lighting inside sections Hazards dan
100. d B2 on the front side the side with the inspection doors use the simple self drilling screws without the sealing washer see the illustration of the screw below Note Rail B2 fits into the rail A1 and this offers the advantage that the rail B2 can be slid inside the rail A1 to adjust the length of rail B2 accurately to the length of the unit In this way itis not necessary to spend time and effort cutting the rail B2 Mount the lower rails C3 and D4 on the back side of the unit Note Rail D4 fits into the rail C3 and this offers the advantage that the rail D4 can be slid inside the rail C3 to adjust the length of rail D4 accurately to the length of the unit In this way it is not necessary to spend time and effort cutting the rail D4 Mount vertical rail E5 with the roof slope at each end of the unit Mount the rails Y and Z on the unit with the centre line of the rails exactly over the centre line of the unit It is longitudinal on the middle of the units to hold the trapezoidal roof plates Notice that rail Z fits over the lower rail Y and this offers the advantage that the rail Z can be slided on the rail Y to adjust the length of rail Z accurately to the length of the unit In this way itis not necessary to spent time and effort on cutting the rail Z It is important to place a screw in each hole even though the number of holes for screws seems to be very large a screw in each hole is necessary as the stress on t
101. d pipes from the coil are not constructed to withstand the weight and stress from valves circulation pumps long pipes and insulation of pipes The system must be supported carefully in rigid pipe mounting brackets to roof floor and walls i 4 4 3 1 Pipe connection to heating coils The heating capacity of the coil with only 2 rows is independent of the connection of the hot water in equal flow or in counter flow to the direction of the air but connection of the hot water to the pipe marked for inlet and the return water to the pipe marked for outlet is very important to ensure that the sensor for transmission of the water temperature really will be placed in a return circuit of the coil Screw joint for the water temperature sensor is welded in the main collection pipe for return water For the frost protection of heating coil the water temperature in the coil is transmitted to the controller The controller always generates a signal to the valve motor that keeps a sufficient flow of hot water to protect the coil against frost This frost protection is also activated when the running mode is off Coils with 3 rows or more must always be connected in counter flow to the airflow NOTE If glycol is added the glycol must be without additives and auto glycol must not be used Automatic bleeding has to be installed at the highest point of the 2 pipes supply or return pipe If the heating battery is built with 3 or more rows the water flow must be
102. d rotor Annex 10 Heat pump unit DVU HP Annex 11 Menu for internal controller in the heat pump unit Annex 12 Connection of fan motor and set up manual for Danfoss VLT FC101 frequency converter Annex 13 Commissioning protocol proposal receipt for hand over Printed on separate pages and delivered with every unit Enclosed in separate cover Annex 14 Report with data from the final functional test on the Systemair factory Printed on separate pages and delivered with every unit Enclosed in separate cover 63 Annex 15 Short description of main components in control system Annex 16 Wiring diagram Annex 17 Operator s guide how to use the Systemair control panel A separate manual on 12 pages delivered with every unit This manual assists the everyday user operator about how to control the unit by navigating the menus by the buttons and the display Enclosed in separate cover 64 Annex 4 Assemble base frames height 150 mm for units sizes 10 40 Corner Splice C Length profile D width profile 4 1 Base frame length 720 2420 mm Unit size 10 40 X Unit length C 2 2 5 D nit eng Width profile type D Unit size Quantity Length mm DV 10 2 876 DV 15 2 1026 DV 20 2 1176 DV 25 2 1326 DV 30 2 1476 DV 40 2 1626 C A Frame length mm Quantity Length mm Quantity 700 770 2 520 4 770 920 2 670 4 920 1070 2 820 4 1070 1220 2 970 4 1220 1370 2 1120 4 1370 1520 2 12
103. d temperatures of supply air and exhaust air The system includes 2 electronic expansion valves One for heating mode Q3 and one for cooling mode Q2 Super heat is controlled by the build in controller and is based on signal showing the evaporating pressure measured by LP transmitter and temperature sensor placed in the common suction line at the compressor console This ensures a very accurate and efficient performance of the system under all operating conditions A 4 way valve Q1 changes the function of the system between heating and cooling mode The evaporator condenser in cooling mode on the DVU HP unit is placed in the extract air flow after the rotary heat exchanger This makes it possible to utilize the heat exchanger in booth heating and cooling mode for recovery of energy This will minimize the power consumption of the compressor system A heating element has been installed below the evaporator in the drip tray to prevent ice buildup during heating operation During heating operation it is necessary to deice the evaporator in the exhaust air when operating at low outdoor temperatures In the integrated control system there is an advanced software function to detect the ice build up When ice build up is at a certain level a deicing cycle is initiated During this cycle the refrigeration system will reverse to bring energy to the coil in the exhaust air to melt the ice Once the control system detects that ice is gone the syste
104. e 4 ab Corrigo Corrigo 8 11 Project Version Function decription Sheet Next sheet DV Control system 02 13 12 Create Date Rev Date Rev No it Total sheets 18 06 4224201 10 24 17 43000001 43000002 Corrigo E28 Filter guard LH SystemAir A S Corrigo E282 3x00001 VI 1234567 Filter guard Extract air 011 71 12 3 B Mastercontroller Supply air 0 10 OV VLT Converter Relay 0 10V OV VLT Converter When there are twin fansthe ready 3 4 relay terminals are connected in series W101 2 y SystemAir A S Corrigo E282 3x00001 VI 1234567 Ready supply fan DI2 72 12 3 C Master controller 6 W101 2 2 SystemAir A S Corrigo E282 3x00001 VI 1234567 SystemAir A S Corrigo E282 3x00001 1234567 SystemAir A S Corrigo E282 3x00001 VI 1234567 SystemAir A S Corrigo E282 3x00001 VI 1234567 Cooling alarm 013 73 12 3 Master controller Frost thermostat DIA 74 12 3 D Master controller Reduced speed orstop unit 75 12 3 E Mastercontroller Normal speed Start unit 016 76 12 3 F Master controller 11 Wh Sen i s Jr Systemair Digital input Project Version DV Control system Function decription 02 13 Sheet
105. e are always delivered in sections with each section on a pallet Sections can be transported on the site by hand manual forklifts 1 1 4 Lifting a unit with straps Use an appropriate lifting beam with a sufficient span to avoid that the straps touch and damage the drip nose profiles and the inspection side with handles pipes and accessories for example manometers cabinets tabs for measuring the pressure 26 1 1 5 Lifting a unit with preinstalled brackets on the base frame for lifting 17777777 SS Lifting beam and straps are not included in the delivery i 1 6 Roof unit with bitumen roof Avoid damaging the drip nose profiles along the bitumen roof Keep the protection profiles of Styrofoam on the unit until the installation has been completed If the unit is lifted by straps the straps must be kept away from the drip nose profiles by bars to avoid damage to roofing profiles 1 1 7 Roof unit with steel roof For units with steel plate roof the steel plates are delivered uninstalled on a separate pallet Do not step or walk on the plates 27 i 1 8 Pre assembly storage The AHU must be protected from the weather and accidental impact Plastic packaging must be removed and the unit covered with tarpaulin or similar materials In order to minimize condensation sufficient air circulation must be ensured between the covering and the unit 1 1 9 Tilt less than 30 during transportation of the se
106. e employees can enter new parameters in the controller via the buttons on the hand terminal The alternative is that the controller is connected to a BMS system with the ability to select new parameters via PC tablet SmartPhone or mobile phone g Intended use and range of applications The air handling units are intended for the transport and treatment of air between 40 C and 40 C The units are exclusively for comfort ventilation and not for air that causes severe corrosion to galvanized steel and to copper and aluminum The units are not for environments that exceed the corrosion class C4 according to EN ISO 12944 2 Intended applications for the units are Offices teaching rooms hotels shops homes and similar comfort zones h Unintended use and misuse inappropriate applications for the machine The air handling units are not suitable for transport of air with risk of explosion and with Ex Classification Do not install the units in Ex areas at all Do not install units outdoors unless the units are constructed for outdoor installation Units not suitable for outdoor installation are units without roof and units with cabinet installed on the unit the cabinet is installed inside the unit for outdoor installation The units are not for environments that exceed the corrosion class C4 according to EN ISO 12944 2 and the units are not for transport of solid particles Not intended applications for the units are Kitchen extra
107. e of segment borderings to rotor frame Turm marked border to the other side metering Both dimensions have to comezpond wah an allowance 2 mm Adust one of the two bearings on the border frame if neces sary Mow the rotor bearing is adjusted The segments are adjusted at the threaded rods of the root of the rotor side impact exceeding 3 mm shall not With rotors from the constructional size AAS 3004 now back sheets and allround stretching collars are mounted and tensed Check again rofor alignement before final fastening of the zceremw connectons importanti Even screw down of the stretching collar 2 stages Faten screws unti E visible of the stretching collars along the entre circurnferen tial by means of a plastic hammer or hard wood and hanm mer Then refaztenirg of all screw connecbonz Check wobble and depth impact Screw down tightsy al screw connections Pince upper part of the housing and screw down even ienzionmg of the segment 4 4 Montage unter beenglen Platzeeralinissen 4 4 Mounting in case of restmicted space weht Ihnen aberhalb dez Rotors ausreichender Raum ce 400 mm zur Verfugung konnen Sie daz Rotorgehause vor dem Enbringen der Segment zuzammenzeten Wie in der 2eich nung erzichblsich kann dann eme obere Rotoreche demontert werden Diese abschraubbare Ecke befindet sich immer uber Aotorseq
108. ecial hygiene requirements the unit shall be cleaned more frequently as required Cleaning medium and method should be adapted to the relevant conditions Any corrosion should be cleaned off immediately and the surface treated Closing mechanisms are to be lubricated at least once a year Synthetic door hinges are service free Seals around inspection doors are to be cleaned at least once a year and are to be checked for leakage It is recommended to treat the seals with a moisture repellentagent Connecting pieces for the unit sections including the Disc Lock types are to be checked for tightness at least once a year seals are to be inspected at least once a year and are to be repaired if necessary Grilles for air intake and exhaust air outlet are to be cleaned at least once a yearto prevent blockage r 5 2 Dampers Rubber seals between the damper blades themselves and between the damper blades and the frame are to be checked once a year These sealsare not to be lubricated or treated in any other way Each damper blade is connected by a pivoting system The steel rods and brass bushes do not require lubrication The damper blades are fitted with synthetic bearings requiring no lubrication Air tightness of the damper when the damper motor is in the closed position must be visually checked once a year The damper motor is to be adjusted if the damper does not close tightly 55 r 5 3 Rotary heat exchanger DVC r 5 3 1 R
109. een phases and conductive parts This can cause fire or the overvoltage can make injury on persons Claim for reduction of danger Installer and user must be aware of the fact that lightning makes a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead on a safe way The need for overvoltage protection devices depend on where the unit is placed in and on the building Installer and user must take care of this according to local statutory requirements Overvoltage protection devices are also described in section i 3 3 3 of this manual m Instructions on the protective measures to be taken by all service technicians during repair and maintenance Use the below mentioned personal protective equipment for maintenance e Cutresistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose e Helmet e Particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands for replacing filters e Padlock for locking the automatic circuit breakers in off position Permanent magnet motor The shaft must be blocked during repairs and maintenance of the electric system the motor generates electricity by rotation for example that the wind and thermic drives the fan motor e Lighting inside the units According to the latest interpretations of the Machinery Directive by the authorities sufficient l
110. enance Before maintenance and repair the unit must be switched off by switching off the automatic circuit breakers and block them by padlocks The automatic circuit breakers are marked F1 to F4 See the illustration below about how to place a padlock on each automatic circuit breaker Check that the automatic circuit breaker marked F5 is still switched on because the lamps inside the unit and only those lamps are connected to this switch Switch on the lamps for light during the maintenance activities note that the lamps are an accessory only installed if ordered Use cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose Use helmet during maintenance work in the unit 61 s 1 3 Personal protective equipment for maintenance staff health and safety Use the below mentioned personal protective equipment for maintenance e Cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose e Helmet e Particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands for replacing filters e Padlock for locking the above mentioned automatic circuit breakers e Permanent magnet motor The shaft must be blocked during repairs and maintenance of the electric system the motor generates electricity by rotation for example that the wind and thermic drives the fan motor t The spec
111. entre line of the units Place foam bands P on the horizontal rails A1 B2 C3 and D4 for support of roof plates Calculate overhang of the roof at both ends of the unit and mount roof overhang profile G1 on the first trapezoidal roof plate F1 before the roof plate is mounted Place and mount roof plates F1 F2 F3 and so on Remember foam bands on the side laps between roof plates to prevent rainwater from passing through Place roof overhang profile G5 at the other end of the unit before the last roof plate is mounted Mount sides and corners on the roof Apply sealing where plates are joined to ensure water resistance even in stormy weather CX X CO OD GX XO X 8 2 Mount rails Units of size 10 15 20 and 25 Squeeze sealant in sufficient quantity between the underside of the rails A1 B2 C3 D4 E5 and the horizontal top side of the unit before the rails are mounted This means that the rails are standing on sealant to achieve the tightest connection between rails and unit to prevent rainwater from passing under the rails and into the unit Mount the rails A1 and B2 on the front side the side with the inspection doors use the simple self drilling screws without the sealing washer see the illustration of the screw below Note Rail B2 fits into the rail A1 and this offers the advantage that the rail B2 can be slid inside the rail A1 to adjust the length of rail B2 accurately to the length o
112. er trap is not included 38 Positive pressure P Pa P HiMinimum H2 j Installation and assembly instructions for reduction of noise and vibration emissions Due to the design and construction of the units the A weighed sound pressure level from fans and other components do not exceed 70 dB A outside the units Data about sound in annex 2 Installation of the units on springs will reduce the transmission of noise and vibrations to the building Systemair does not deliver springs for this purpose Flexible connections between the units and the ducts are available as accessories k Instructions for putting into service adjustments use and commissioning k 1 Print outs on paper The documents listed below are always printed on paper and delivered together with the units according to the Machinery Directive and the related national laws This User Manual with e Declaration of incorporation annex 1 e The unique technical data for this unit annex 2 Installation instructions including instructions for the Danfoss frequency converter annex 4 12 e Printed form for Commissioning protocol annex 13 Test report annex 14 e Short description about the main components in the control system annex 15 e Wiring diagrams annex 16 e Operator s guide for the Systemair control panel annex 17 k 2 Electronic media A DVD is delivered with every unit The below mentioned documents are available on every DVD a
113. es and conductive parts This can cause fire or the overvoltage can make injury on persons Claim for reduction of danger Installer and user must be aware of the fact that lightning makes a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead on a safe way The need for overvoltage protection devices depend on where the unit is placed in and on the building Installer and user must take care of this according to local statutory requirements Overvoltage protection devices are also described in section i 3 3 3 of this manual 1 7 2 Risk caused by permanent magnet motor Hazards dangerous area Rotation of the shaft generates electricity This danger is always visualized by a yellow warning label on the inspection door where permanent magnet motors are installed 47 Ac Dangerous incident Persons touching conductive parts get electric shock burns heart flicker and so on Claim for reduction of danger By installation or repairs of conductive components the shaft must be blocked to prevent any rotation 1 7 3 Risk of rotating impeller caused by stack effect chimney effect Hazards dangerous area On special occasions stack effect also called chimney effect in the ducts create airflows that drives the impellers by turned off motors Dangerous incident Injury of fingers hands and arms Claim for reduction of danger Eliminate this airflow for supply a
114. es are available for 2 or 3 way connection k 6 4 Valve and valve motor for cooling coil The supply voltage for the water valve actuator is 24V AC the control signal is 0 10 V Cables between valve motor and terminals in the cabinet are not delivered by Systemair Standard valves are available for 2 or 3 Way connection k 6 5 DX cooling A DX cooler can be connected to the controller Input and output are available for Start cooling Alarm cooling Cooling Y3 Cables are not delivered by Systemair k 6 6 Circulation pump heating Circulation pump is not included in the delivery from Systemair If the pump has not been activated for 24 hours the pump is exercised once daily for 1 minute to keep the pump in a good condition Cables are not delivered by Systemair k 6 7 Fire alarm function k 6 7 1 External fire signal that indicate block or run The unit is available without components for this function The controller is as standard configured for ordinary running when the contact is closed NC By open contacts the fans stop and the dampers close If disconnected fire is indicated and the unit will stop until the signal is re connected On the site qualified technicians are able to change the configuration k 6 7 2 External fire signal The unit is delivered without components for this function The controller is as standard configured for ordinary running when the contact is closed NC By open contacts the fans stop and the da
115. eulq ZO A ed A JOMOd 981 x TA 0140112590 CV ZOLM LV VLT Converter extract air y18ue UOISUBWIG Z0 A ed 18Mod 12 1 A uondijoseq V ZOLM Y 4009907 w 1 uoisueuimq 70 90 1 19 00 9 4 21010 101101125901 1 uoisueuiq 70 90 1 19 00 9 4821010 101101125 1 1 uoisueuiq Z0 A ed 19 00 9 101101125 1 1 uoisueuiq ed TA uoidiioseq 6 6 COLM 4009907 LN VLT Converter extractair PM twin Extract motor AC twin Extract motor o o e lt Dok number DV Control system 4 3000001 43000002 08 10 2018 05 20 41 S ZOLL 1 uoisueuiq 20 99 1 1015111941 0119119 9 q C7 1 uoisueuiq 20 99 1 1018111941 981 x3 40119119 94 08 20L1 S 20L1 y18ue uoisueuiq ZO A ed 101517190 12 1 X3 200110112590 7 7COLM LV 40019907 hermistor hermistor 4 3000001 43000002 Dok number DV Control system 08 10 2018 If systema See ome 1 uoisueuiq ed Ajddns 2 0 19 8114 uo1idiu9so q TOENI w 1 uoisueuiq 20 904
116. f the unit In this way it is not necessary to spend time and effort cutting the rail B2 Mount the lower rails C3 and D4 on the back side of the unit Note Rail D4 fits into the rail C3 and this offers the advantage that the rail D4 can be slid inside the rail C3 to adjust the length of rail D4 accurately to the length of the unit In this way it is not necessary to spend time and effort on cutting the rail D4 Mount vertical rail E5 with the roof slope at each end of the unit It is important to place a screw in each hole even though the number of holes for screws seems to be very large a screw in each hole is necessary as the stress on the roof during stormy weather is extremely high 8 3 Mount rails Units of size 30 and units larger than size 30 On units of size 30 and on units that are larger than size 30 rails A1 B2 C3 D4 E5 must be mounted on the unit for support of trapezoidal roof plates but also rails Y and Z must be mounted longitudinally at the centre line of the units to hold the trapezoidal roof plates COO COO CO amp CH C amp L Squeeze sealant in sufficient quantity between the underside of the rails A1 B2 C3 D4 E5 and the horizontal top side of the unit before the rails are mounted This means that the rails are standing on sealant to achieve the tightest connection between rails and unit to prevent rainwater from passing under the rails and into the unit Mount the rails A1 an
117. fting straps We recommend the below shown type of brackets because this type is not damaging the frame profiles of the units An example of lifting straps is shown below 30 3 Sections are mounted to base frames with long self drilling screws The frame profile under the inspection doors is placed over the horizontal profile of the base frame See the example on the photo below 1 2 7 Joining the AHU sections The sections must be placed on the base frame and if the unit is delivered with 100 mm legs the sections must be positioned directly opposite each other 1 Ensure that the internal factory fitted rubber sealing is undamaged 2 sections are then to be positioned directly opposite each other If the sections are built with legs the adjustable feet can be used to get the sections parallel and at the same height 3 Press the sections hard together so that the rubber profiles are so flat that the iron frames of the two sections are joined Straps with tensioner as shown below are suitable for pressing the sections hard together 4 The sections are then to be locked permanently together with the black plastic coated Systemair Disc Locks The Disc Locks are delivered in a carton box placed inside the unit Place each Disc Lock over the 2 factory fitted locking pins The discs and locking pins are not reliable for pulling the sections together They are only sufficient for keeping the sections well together so just turn
118. g Cooling Heatrecovery Heat recovery Capacity Fan Fantype k factor p21 2 kg m3 Fan speed Maximum fan speed Motortype Motor norm size Motor speed Power Voltage Filter Filter class Dimersioning pressure drop Initialpressure drop Final pressure drop DV YY MXXXMM X Supply 10000 m3 h 686 Pa 31 00 kW 57 14 kW 827 142 8 kW Supply 56 308 1415 RPM 1460 RPM IE2 ABB 100LD 1445 RPM 3 0 kW 3x400 V Supply F7 130 Pa 71Pa 189 Pa Extract 10000 m3 h 533 Pa Extract 56 308 1385 1460 RPM IEZ ABB 100LD 1445 RPM 3 0 KW 3x00 V Extract F7 130 Pa 71Pa 189 Pa Systemair A S Ved Milepaslen 7 DK 8361 Hasselager Tel 45 87 38 75 00 Email mail systemair dk Data for cabinet Ground for unit Current type Frequency Mains supply Ikmax Ikmin Maxfuse Minfuse Sales agent Systemair Fans amp Spares Ltd TN 3 AC 50 Hz 3 400 M PE VAC 16 kA 550 A 25 104 72 Cheston Road Birmingham B7 5EJ England Tel 44 0 121322 0200 http www systemair co uk 19 d 2 2 Label with data about the cabinet Systemair A S An example of the label that is always placed on or with the cabinet SBB Low voltage panels Electrical material on machines EMC directive environment Diagram version Systemair order number Unit size Cabinet data System ground Current type Frequence Rated voltage Control voltage IK max I
119. ger Standard Rotary Heat Exchanger Single height unit Double height unit Extract air Supply air mb Plate Heat Exchanger Single height unit 595 745 Double height unit m kal Eois m Length DIBA gt Length Weight kg Length Weight kg ws DV 10 150 Height excl base frame DVZ DV 190 240 Height incl base frame Unit size 40 Unit size 40 60 1420 2840 120 150 120 150 1570 1720 3140 3440 190 240 190 240 23 d 5 Ordinary automatically operation only manual operation by new parameters The unit is operating fully automatically and manual operation includes only selection of new parameters via the buttons on the hand terminal The hand terminal is connected by a cable to the controller in the cabinet 10 meters of cable is delivered with the unit and the customer has the possibility to replace this cable with an identical type of cable that is up to 100 meters long The alternative is that the controller is connected to a BMS system with the ability to select new parameters via PC tablet SmartPhone or mobile phone d 6 Warnings about dangers Pictograms are according to EN1886 about Warning about danger by rotating parts Warning about danger by electricity Warning about danger by heat Disregards of instructions shown on warning signs are connected by risk for injury or damage
120. gerous area On the floors of the units there are handles to hold filters profiles for the carrying of fan motors Cables are between fan motors and frequency converters Dangerous incident By insufficient lighting the above mentioned obstacles are not visible with the risk of stumbling that becomes a fall leading in unfortunate circumstances to irreversible injury or death Claim for reduction of danger Risk only exists during maintenance and cleaning This takes place at least once every year According to this manual and in the SystemairCAD software for configuration and selection of accessories lamps for sufficient lighting inside the units are mandatory according to the latest interpretations of the Machinery Directive by the authorities Use of helmets reduces the risk of injury 1 4 Dampers type DVA DVB DVM DVP Bypass dampers in DVQ 1 4 1 Risk caused by maintenance and cleaning of dampers Hazards dangerous area Are between the damper blades and the system of bars and links between motor and damper blades Dangerous incident Crushing of fingers Claim for reduction of danger Examination is still under preparation in our own laboratory Still no voluntary test persons are available 1 5 Attenuators type DVD 1 5 1 Risk caused by maintenance and cleaning of attenuators Hazards dangerous area High concentration of dust on the surface of the baffles might be harmful to the health 46 Dangerous incident To bre
121. gital input nalog input niversal input igital output 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 igital output nalog output nalog output Main power Corrigo E28 igital input nalog input 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 niversal input igital output nalog output 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 08 10 2014 12 56 09 E er systemair Cabinets Switchboard Project DV Control system Function decription 08 10 2014 12 56 09 08 10 2014 12 56 09 Next sheet Date Rev 08 10 2014 43000001 43000002 Total sheets List of Documents Function Location Kind of Document Description Revision date minal list 1 08 10 2014 13 00 36 minal List 1 08 10 2015 13 00 36 rminal List 08 10 2014 13 00 36 minal List 08 10 2014 13 00 36 rminal List 08 10 2014 13 00 36 rminal List 1 08 10 2014 13 00 36 Terminal list 1 08 10 2014 13 00 36 Cable Core li 08 10 2014 13 00 38 Cable Core Li 08 10 2014 13 00 38 Cable Core li 08 10 2014 13 00 38 Cable Core li 08 10 2014 13 00 38 Cable Core li 08 10 2014 13 00 38 li 08 10 2014 13 00 38 IL E Cable Core li 08 10 2014 1
122. gram SystemairCAD 10 12 Data plate The data plate for the cooling unit is mounted inside the unit section DVU HP behind one of the doors An example of the data plate is shown below Inside the unit Outside on the unit DVU HP 25 Cooling circuit Control cabinet Mfg 2015 Supply voltage 3x400VACtN PE C 0 0 4 1 Serial No 2500010 Min fuse 25A Fluids R410a Max fuse 32A DVU 25 Quantity kg Min short circuit level 650A Mfg year 2015 CompressorEmmersonZPD6 ZP61 Max short circuit 5 ompressorcmmerson Short CIFCUIT eve Serial nr 2500010 Max working temperature 6500 Cable colours d Min working temperature 400C Protection circuit Green yellow Fluids 7 0kg RALOA Max working pressure 43 bar Fase VAC Black Max working temp 65 C Test pressure 47 3 bar Neutral VAC Black Min working temp 40 C Max running load 23 6A 24VDC Gray Max working press 46bar 10VDC Gray Analog digital signal Grey Systemair A S Denmark Systemair A S Denmark 458738 7500 10 10 Control cabinet Supply voltage 3x400VAC N PE Min fuse 63A Max fuse 80A Min short circuit level 650A Max short circuit level 10kA Cable colors Protection circuit Green yellow Fase VAC Black Neutral VAC Black 24VDC Grey OVDC Grey Analog digital signal Grey 10 11 Annex 11 Menu for internal controller in the DVU HP Unit status Expansion valve control Input output Info Manual mode
123. hang profile under the trapezoidal roof plate at the other end of the unit 8 10 Mount side profiles and corners along the edges of the roof to protect persons Profiles N and O with the rectangular holes are for the long and lower side of the roof because rain can escape through the holes Mount the profiles type N first and the profile O last because the profile O goes over the profile N Mounted in this order the profile O can match the end of the roof and the surplus length of the profile O will just cover part of the previous profile N Mount the profiles Land M along the long and higher front side of the roof Mount the 4 protection corners 8 11 Apply sealing on plate joints to ensure water resistance Finish installation of the steel roof by sealing all plate joints with silicone to prevent rainwater from passing into the unit See examples below of joints to be sealed Annex 9 Speed control for rotor and assembly of divided rotor 9 1 Speed control The cabinet with the speed control system for the rotor is installed behind the inspection door in the rotor section The cabinet contains the speed controller with all components terminal blocks LED displaying the operation mode the dual position DIP switch with 4 sliding levers for programming the rotor motor signal and a button for the activation of the test mode Through the different combinations of the 4 sliding levers of this dual position DIP switch the correct signal
124. he capacity of the coils r 5 5 1 Pump and pressure expansion The serviceinstructions issued by the pump manufacturer must be followed The pressure expansion system must be checked once a year If necessary the pressure must be increased to the correct level r 5 5 2 Condensate water drain Once a year clean the drip tray beneath the heat exchanger as well as the drain and the water trap Take care that that there is sufficient water in the water trap If a droplet eliminatorhas been fitted to the cooling coil this must be checked once a year and cleaned if necessary r 5 6 Heating coil DVH cooling coil DVK and change over coil DVHK After an extended running period normally a few years dust particles can accumulate on the surface of the coil This can reduce the efficiency of the coil Cleaning must be carried out with the utmost care to ensure 57 that the coil fins are not damaged The piping system must be vented once a year as air in the system can significantly reduce the capacity of the coil r 5 6 1 Heating battery Check that the frost protection system is fully operational A battery may burst due to frost if the frost protection system is not operational r 5 6 2 Cooling battery Once a year clean the drip tray beneath the cooling coil as well as the drain and the water trap Take care that that there is sufficient water in the water trap If a droplet eliminatorhas been fitted to the cooling coil this must be checked o
125. he roof during stormy weather is extremely high 8 4 Roof overhang along the long sides of the unit The roof plates are longer than the width of the unit to ensure sufficient overhang along the sides of the unit The overhang is 100 mm along each side of the smallest unit size 10 The overhang is 150 mm along each side of the units size 15 20 25 The overhang is 175 mm along each side of the biggest units including size 30 8 5 Calculation of the overhang at the ends of the unit Mount overhang profile G1 The roof must be between 200 and 400 mm longer than the length of the unit to secure a roof overhang between 100 mm and 200 mm at the each of the 2 ends of the unit and the length of this overhang must be calculated before the first roof plate is mounted FX 1 The unit is delivered with 2 similar overhang profiles G1 and G5 one for each end of the roof Mount one of the 2 roof overhang profiles G on a trapezoidal roof plate Use the self drilling painted screws with sealing washers W see the illustration Note Foam bands P are necessary between the overhang profile G1 and the roof plate F1 See the illustration Self drilling painted screws supplied with sealing washer for the mounting of the trapezoidal plate to the roof overhang profile The total cover width of the trapezoidal roof plates always changes with the pitch of 207 mm between the trapezoidal ribs making up a total length of
126. heet Total sheets op 3 0 Eve 2 Terminal Strip 1 Term Terminal Matrix Connection 1 Pt tT ELLE LL LL LLL Supply N Main supply Not delivered A1 W1000 Drawing no 4 DV Control syst 43000001 43000002 amp systemalr 08 10 2018 IBI PET ETT y p Cabletype Cable name flight switch LLL LL gt lt 2 CN 2 Rata N n gt x m isu s m Er DV Control system 000001 43000002 systemair w i u WININ M Note Cabletype Cable name Filterguard Extract Y oz 02 2 PT tT tT tT PT TTT Fire termostat extract dir st LLL LL LL LL LLL LLL LL LL LL CL LLL DVU Control zA1 W328 us cs CX CN N N by l 2 D 14 2 H 14 8 B 1412 B 15 yj 14 wp Je 11 Terminal Matrix Terminal Strip X3 1101 02 1101 1 55 P4 0 10V Temperatur sensor supply ain Frost protection heating c
127. hmen 4 3 Redressing of the arrangement of bearings The rotor bearing amp basicaly adjusted by the manufacturer In case of tweeted assembly of the rator however maybe neces sary to redress the bearing Tum rotor where marked border iz upside down Bl Meter the distance of segment borders to rotor frame der Rofodogerng 4 3 Redressang of fhe anangenent of beonngs Drehen Sie die markierte Gindessung nach oben Wiederholen Sie die Messung Beide mussen mit einer Abweschung von 2 mm uber einstimmen B Falls erforderlich unterfuliem Sie de Lagerung Drehen Sie den Rotor zo dal die markierte Einfassumg hori zur Hotorachese liegt Messen Sie den Abstand der Segrnentenisszung zum Fodor Wiederholen Sie die Messung Beide hale mussen mit einer Abweschung von 2 mm uber einztimrnen j Falls erforderlich verschieben Sie eines der beiden Lager aut Die Rotorlagerung ist nun ausgerichtet mm sollte recht erlaubt sein noch die Hobtorausrichitumng 2 Durehgange B Schrauben anziehen biz ein einheilschez Verzpannen der Dann ale Verzchraubungen nachcehen Selen und Tiefenschiag berprulen Tum marked border upside Repeat metering Both dimensions have to correzpond with an allowance of 2 mm Line bearing necessary Turn roter to position where marked bordering iz horizontal to Meter distanc
128. i loosely attached The Bex connec bor iz premounted on one side Fix one end of the belt to the rotor crcunderental by m ans of an adhezie or a wre and draw around the wheel by tur mang the rotor Shorten bef which iz delivered with overlength to necessary Size Put bek on pulley See thai sufficiently tensioned and does not abrade at the housing zireichenz during operston Thus if necessary it needs to be shortened 8 Montage der Dichtungen 8 Mounting of gaskets Montage der Dichtungen Die hittet und Hundunnciehbuncen smd ab Werk vormonbert Genter and creumferen al gasket are premounied by mami Sikes Andrucken der Dichtungen gegen de Hobormazzse iz zu achuer Do not press gaskets against rotor mass because the vermeiden da der Motor dadurch zu stark gebremet wrd und motor amp exceedingly retarded and may be damaged Am Sie die Dichtungen bes langer drehendem Hotor m Push gaskets to final position during slow rotaton of the rotor 8 of the gaskets 5 Kontrollarbeiten 9 Controll works Machdem Se de Seitenbleche und Tuen angebracht haben After mounting of lateral sheet and doors the eventually esting konnen Ste eventuelle Undichtgketen mi dawereisctschem leakages can be caulked with permanently elastic sealing ma Dichtungz meaterial abdichben terial Prufen Sie den Seter und Hohenschlag des
129. ifications of the spare parts to be used when these affect the health and safety of operators DV and TIME units are operating automatically Operators can control the unit by the Systemair control panel t 1 Spare parts Mechanical Annexe 3 available on demand t 2 Spare parts Electrical Annexe 3 available on demand u Information on airborne noise emissions exceeding 70 dB A Due to the design and construction of the units the A weighed sound pressure level from fans and other components do not exceed 70 dB A outside the units 62 Overview of annexes Annexes 1 2 3 13 and 14 are enclosed in a separate cover Annex 1 Declaration of conformity with unique production number Printed on separate page and delivered with every unit Enclosed in separate cover Annex 2 Technical data unique data for every unit Printed on separate pages and delivered with every unit Enclosed in separate cover Annex 3 spare part lists Printed on separate pages but not delivered with every unit Available on demand Annex 4 Assemble base frames height 150 mm for units in the sizes 10 40 Annex 5 Assemble base frames height 150 mm for units in the sizes 50 150 Annex 6 Assemble base frames height 250 mm for units in the sizes 10 40 Annex 7 Assemble base frames height 250 mm for units in the sizes 50 150 Annex 8 Installation of steel roof in the sizes 10 150 Annex 9 Rotary exchanger speed control and assembly of divide
130. ight rotors Forthis see item 4 2 and 4 4 1 Mounting of the drive The rotor drive is premounted by the manufacturer It is fixed to a motor driven rocker dolly switch which itself is kept tensioned by a tension spring The V belt is loosely attached The flex connector is premounted on side Fix one end of the V belt to the rotor circumferential by means of an adhesive or a wire and draw it around the wheel by turning the rotor Shorten belt which is delivered with overlength to necessary size Connect ends with flex connector Put belt on pulley see that V belt is sufficiently tensioned and does not abrade at the housing V belt stretchens during operation Thus if necessary it needs to be shortened w Y Y Y 8 Mounting of the gaskets Center and circumferential gaskets are premounted by manufacturer Do not press gaskets against rotor mass because the motor is exceedingly retarded and may be damaged Hint Push gaskets to final position during slow rotation of the rotor 9 Controll works After mounting of lateral sheet and doors the eventually existing leakages can be caulked with permanently elastic sealing material Check wobble an height impact of the rotor gt Check fastening of all screw connections Check correct tensioning of the V belt For informations about the connection of the driving motor see controller documentation Fix air conduits with sheet metal screws to aluminum frame i
131. ighting inside the units is mandatory e Tools to block the impeller during repairs and maintenance if stack effect also called chimney effect in the ducts create airflows that drives the impellers by turned off motors n The essential characteristics of tools which may be fitted to the machinery The subject in the Machinery Directive about tools on the machine does not exist for the TIME and DV air handling units because those tools does not exist o The conditions of stability during use transportation assembly dismantling when out of service The unit must always be handled in an upright position Never tilt any section more than 15 degrees If sections must be tilted more than 15 degrees sections with fans or rotating exchangers that can be drawn out for service must be secured carefully During transportation installation dismantling or other handling it must be secured that all components in the unit are properly fastened and with additional attention to the control of anti vibration mounts under 49 the fans that they are undamaged The mounting and smooth running of the fans must be controlled and handled with great care 0 1 Installed reliable to avoid units to be tilted or moved by the any storm Units installed on roofs and other places with the risk of heavy winds must be installed reliable to avoid that they can be tilted or moved by the any storm The base frame is provided with holes that are intended for
132. in the LCP display Ready signal Potential free contact U1 V1 W1 PE U1 V1 W1 M M2 3 amp systemair Main Power 0 10 Control signal FREQUENCY CONVERTER AIN 10 V e F TIU wy i C c Configured from factory Proqram in the LCP display Ready signal Potential free contact pepe U1 V1 W1 PE 1 3 systemair 5 jy Z 10 BUNA Wd DV L 10 BULIM E systemalr 12 3 amp systemair 12 3 AC fan operation without thermistor for Danfoss FC101 Systemair factory set up is based on Danfoss initialization 14 22 Operation mode Systemair factory set up 0 01 Language selection 1 03 Torque characteristic 1 20 Motor power 1 24 Motor Current 1 25 Motor Nominal Speed 1 29 Automatic motor adption AMA 1 42 Motor Cable Length 1 50 Motor Magnetisation at zero speed 1 52 Min Speed Normal Magnetisation 1 73 Flying start 5 40 0 Function Relay 14 03 Over modulation 14 20 Reset Mode 0 50 LCP Copy 2 Initialisation Danfoss Initialisation Turn power off and on 3 Auto Energy optim According to motor plate According to motor plate According to motor plate 1 Kompl motor adaption to Turn power off and on Order specific 0 10 Hz 0 Deaktivated 3 Drive ready remote 1 Active 2 Automatic reset x 2 1 All to LCP Copy of Systemair factory settings to panel
133. ing data about the cabinet The labels are placed behind inspection doors if the cabinet with control system is inside the unit 11B 3 labels One label with Flowchart one label with terminal plan for external i components and one label listing data about the cabinet The labels are placed on the cover of the cabinet if the cabinet with control system is placed on the top of or on the front of the unit 15 d 1 2 CE label example for DV unit Danvent DV 20 Prod Nr YYMM XXXXX X This is the mandatory informations for the CE marking with Product name in this example Danvent DV 20 where 20 informs about the size of the unit Production number for the complete C unit this example where YYMM informs about year and month for the manufacture xxxxx x is the unique production number Systemair A S Denmark d 1 3 CE label example for TIME unit This is the mandatory informations for the CE marking with Product name in this example TIME 40 where 40 informs TIM E40 about the size of the unit Production number for the complete unit in this example YYMM xxxxx 1 where YYMM TANA informs about year and month for the manufacture xxxxx 1 is the unique production number Systemair A S Denmark d 1 4 Pictogram on a door for a fan in a DV unit Example of the pictogram with the symbol for the function fan Systemair product name is DVE 20 BK where 20 informs about
134. ion Imension Description Frost protection heating coil ype Description Deicingfor plate heat Length m Length m T D D A1 W515 R5 R6 Temperature sensor Temperatursensor Project DV Control system Se system air Date Dok number 08 10 2018 43000001 43000002 a 4 3000001 43000002 Dok number Valve forheating SYV DV Control system 08 10 2018 1 uoisueulmq ZO A ed A Hulleay 40114119 94 OZEM LV Electrical heater 1 uoisueulmq ed 109 Buljeay 291119913 40119119 9 6 M LV 40019907 If systema See ome 1 uoisueuiq 70 90 1 ddns uoiidiu2seq 1 uoisueuiq ed 1011005 uodijoseg 41 6491 uoisueuiq Z0 A ed Buljeay ajejd ssed g uoljdisoseq y18ue uoisuauiq Z0 A ed 01101198 0 QD unda J LN Valve forcooling change over SVK 4 3000001 43000002 Dok number DV Control system 08 10 2018 If systema See ul6u 1 uoisueuiq 70 90 1 108 3 20011011259 1 EMT 06 5 zuu 62 5 w 41 6491 uoisueulq 70 90 1 119 Jadwep Ajddn
135. ional on off compressor in the larger units DV 20 DV 80 The system creates exactly the capacity requested by the main air handling unit controller via a 0 10V DC control signal When a demand for heating or cooling occurs the main air handling unit controller sends a start signal for heating or a start signal for cooling as well as a capacity signal 0 10 DC to the internal controller in this section When the signal exceeds 1 6 V DC the digital compressor starts After start up the capacity is regulated between 5 and 50 by the digital scroll compressor C1 and Q6 in the illustration below When more than 50 96 of the capacity is demanded the control signal exceeds 5 0 V DC and the second compressor C2 starts Then the capacity of the digital compressor is reduced to the minimum and with increasing demand gradually increased to 100 capacity The reverse sequences are activated by declining demand until the demand is less than 5 96 If the control signal is below 0 5V DC the system will stop A full envelope control system in the internal control system prevents operation that exceeds safe conditions for any of the components Signals from the high and low pressure transmitters K3 and K4 contribute with information to ensure maximum performance without exceeding the set value and thereby prevent safety switches for the HP and LP K1 and K2 from disconnecting cooling or heating This system ensures maximum performance under the given flows an
136. ions are confirmed by a final functional test and test report The test report is annex 14 for the User Manual The unit is delivered as one assembled section on base frame Cables with the mains power supply must be installed in the automatic circuit breakers belonging to fans cooling compressor unit DVU if delivered and cooling compressor unit with rotary heat exchanger DVU C if delivered All external components must be connected on the site amp systemair External components External components are Systemair Control Panel valves valve motors pressure transmitters supply air temperature sensor sensor for water temperature in the heating coil if water heating coil was requested and circulation pump Systemair does not deliver the pump Terminals are present in the cabinet for pressure transmitters if it is a solution for constant pressure in the ducts and terminals are present in the cabinet for valve motors circulation pump supply air temperature sensor and sensor for water temperature in the heating coil but cables are not installed and not connected to terminals in the cabinet The Systemair Control Panel with 10 meters of cable is not connected to the controller in the cabinet All external components delivered are packed in a cardboard box delivered together with the unit Annex 16 Wiring diagram See below 1545 33
137. ir and exhaust air by dampers with spring return motors for automatic closing of the dampers by turned off fan motors and by power failure 1 8 Batteries for heating and cooling type DVR DVH DVK cooling compressor 1 8 1 Extreme temperatures heating Hazards dangerous area Electrical heating elements can achieve surface temperature of 500 degree Celsius Batteries and pipes for hot water can achieve 95 degree Celsius Dangerous incident According to ISO 13732 1 2006 here is no direct risk of burns short time contact lesser than 2 5 sec Claim for reduction of danger No 1 8 2 Extreme temperatures cooling Hazards dangerous area Evaporator batteries and pipes connected to cooling compressor can achieve minus 10 degrees Celsius Dangerous incident According to ISO 13732 1 2006 here is no direct risk of burns short time contact lesser than 2 5 sec Claim for reduction of danger No 1 9 Cooling compressor units type DVU DVU C 1 9 1 Risk of high temperature Hazards dangerous area Condenser batteries and pipes can achieve temperature of 60 degree Celsius Dangerous incident Vurderet ud fra ISO 13732 1 2006 der er umiddelbart ikke risiko for forbr ndinger bergringstid 2 5 sek 48 Claim for reduction of danger No 1 9 2 Risk caused by lightning strike Hazards dangerous area Lightning strike close to the machine Dangerous incident Lightning strike can create flash over betw
138. is available for the 3 different motors used for the 14 sizes of air handling units The sliding levers are set and the function is checked at the factory The positions of the levers appear from the tables below 9 1 1 Selection of correct signal via the 4 DIP switch levers The 4 DIP switch levers Position Function Code Active ON Deacivated OFF 0 _ The factory sets the positions of the 4 DIP switch levers for the maximum of 10 revolutions per minute for standard temperature exchangers and for hygroscopic exchangers The position of each DIP switch lever is shown below DV Diameter of DIP switch position pulley pene 90TYD S214 M 2 8Nm 44 65 6 80 2 80 185 0100 120TYD S214 M 5 5Nm 120TYD S214 L 7 5N ii ui 20m The factory sets the positions of the 4 DIP switch levers for the maximum of 20 revolutions per minute for sorption exchangers The position of each DIP switch lever is shown below DV Diameter of DIP switch position pulley 1000 90TYD S214 M 2 8Nm 120TYD S214 M 5 5Nm 120TYD S214 L 7 5Nm 9 1 2 Indication of operation mode via red and green LED as well as test of motor The LED is in the cover of the cabinet Constant green and red indication for activated rotor Magnet on the rotor has activated rotor guard guard Constant green and fast red flashes Restart sequence active Rotor guard has not been activated 4 JFaiweinthecontrlle Restart of rotor
139. itting the ductwork 32 1 2 9 Risk of stack effect by vertical ducts and wind pressure on louvers 32 i 2 10 Refitting of guards 32 i 3 Installation electrical 33 i 3 1 Description 33 i 3 2 Wiring diagrams 33 i 3 2 1 TIME units labels on the cabinet next to the supply fan 33 i 3 2 2 DV units labels on or with the cabinet 33 i 3 3 Installation of mains power supply 33 i 3 3 1 Necessary mains power supply for TIME units with ec motors and without DVU 34 i 3 3 2 Necessary mains power supply for DV units with cabinet control system 34 i 3 3 3 Necessary overvoltage protection device that leads lightning overvoltage to an earth lead on a safe Way 34 i 3 4 Electrical connection of components and functions 34 i 3 4 1 Connection of the Systemair Control Panel to the Corrigo E28 controller software version 3 3 34 i 4 Installation Pipes for water hot and chilled valves and drains 35 i 4 1 Description 35 i 4 2 Pipe connections 35 i 4 3 Possibility of extracting components from the unit 36 i 4 4 Pipe connections to batteries 36 i 4 4 1 Heating coils i 4 4 2 Cooling coils 1 4 4 3 Rigid pipe mounting brackets for valves circulation pumps and pipe system i 4 4 3 1 Pipe connection to heating coils i 4 4 3 2 Pipe connection to cooling coils for chilled water i 4 4 3 3 Valve motor and valve for heating i 4 4 3 4 Valve motor and valve for cooling i 4 5 Draining condensate water i 4 6 Draining condensate water from plate heat exchanger i
140. lcete urn dieses Mal vorgezpannt Die Monta ge der Gegrnente veriauft analog zu der der stehenden Rotoren Lesen See dazu bite unter Punkt 4 2 und Punkt 4 4 mp 7 Der Ric prandmneb ist werkzerlig vorrmonhbert worden Er est auf emer Molbrewippe befestigt die durch eme Zugieder unter Spannung gehalten wrd Der Eeiiemen ist lose bexgelegt Der Gelenkver binder ist einseitig vormonbert Montage des Antriebs Sefestgen Sie Ende dez Riemens mit snem Klebeband oder Draht am Rotorumiang und ziehen Sie es durch Ore hung dez Rotors um daz Riad herum kiren Sie den Riemen der mit Uberlange geliefert wird aut des ertorderbche Man verbinden Sie die Enden mat dem Gelenkverbinder Legen Se ihn auf die Hiemenschesbe aut und nicht am Gehause schleit gegebenenfalls gekurzt werden 6 2 Mounting description Place housing part contaming the premounted half of the robar mess onto the seat construction second part of the housing amd tasten frame with suppor yum Observe correct mounting direction of the rotor Due to dead weight the rotor about 5 mm soon az ments are prebenzioned ip the measure Mounbng of the seg ments done analoquous to the mounting of the upnght rotors For thes see dem 12 and 4 4 The rotor drive iz prermmounted by tee meanulacturer 25 amp xed to a rotar drssen rocker doly swich which itself iz kept tensioned by a ieneion spring The V belt
141. ler lt 21 17 G L o Preheating gt 23 14 External power 5 6 900 INIM ud 1 9 Electrical pre heater Project Analog output DV Control system Version Function decription 02 13 Sheet Next sheet 27 Create Date Rev Date Rev No Total sheets 20 06 17942242014 10 24 17 systemair 43000001 43000002 Set up Danfoss FC101 for DV units with AC motors Connections 0 10V Start Thermistor Drive ready Terminal 54 55 Terminal 12 18 Terminal 50 53 Terminal 1 2 Systemair factory set upis based on Danfoss initialisation 14 22 Operation mode Systemair factory set up 0 01 16 41 219 12 40 40 6 25 14 2 0 50 gt 03 1 20 1 24 1 25 1 42 1 50 1 52 1 73 1 90 15 93 03 14 Language selection Torque characteristic Motor Power Motor Current MotorNominal Speed Motor Cable Length Motor Magnetisation at zero speed Min Speed Normal Magnetisation Flying Start Motor Thermal Protection Reference 1 Source Thermistor Source Maximum Reference 3 17 Reference 2 and 3 Source 342 Ramp 1 up and down MotorSpeed High Limit Max Output Frequency Terminal 27 Digital input 0 Function Relay 1 Function Relay Terminal 54 High Referen
142. llers Special set up of the controller for communication with the BMS system is not included in the delivery from Systemair k 6 1 4 Communication to BMS systems via BACnet The controller has been prepared for BACnet TCP IP interface This can be used for communication with a BMS system Building Management System The controller can work as a stand alone system without any support from other controllers Special set up of the controller for communication with the BMS system is not included in the delivery from Systemair K 6 2 Extended operation and external start stop for example by presence detectors When the unit is running at reduced speed or is in shutdown mode it can be forced up one step by using a Push button impulse The required number of minutes for the extended operation must be selected on the Systemair Control Panel Button and cable are not delivered by Systemair Furthermore when the unit is in shutdown mode it is possible to start stop the unit by presence detectors Presence detectors and cable are not delivered by Systemair 41 k 6 3 Valve and valve motor for heating coil The supply voltage for the water valve actuator is 24V AC the control signal is 0 10 V The sensor for water temperature has to be installed in the heating coil and the sensor is provided with cable but not connected to the terminals in the cabinet The cable between valve motor and terminals in the cabinet is not delivered by Systemair Standard valv
143. llig und gerade angestromt wird Der Aufiacgepunkti dez unteren Hoboriagerz ist bauseits stabil zu unterzbutzen und zweckz Weartungzzwecken leicht zuganglich Hierzu unseren Vorschlag einer entzprechenden Konstuk Bon Schnitt B Section B 5 Upright rotor vertical division In some rare cases may be mecessary bo verbenmlly split the robor housing The housing then basically haz ip be completely assembled before inzerbng the segments Mounbrg of the ments according to item 4 2 SEN 6 1 Conditions by customers For stress free posibonirg of the rotor the shall be fiat Extemal forces of channel conmectons shall not be lead into the robor frame Observe that the rotor ts evenly and straighty blown By customers the point of support of the lower rotor bearing shall be cobdly supported and easily accessible for menbenance purposes The following describes cam propozal or for a cor responding design Hohe Height Splitting Breite Width 6 2 Monlagebeschreibung 6 2 Mounting descnpiion 6 2 Montagebeschreibung Legen Sie die Gehausehalfe in der che halbe Hoinrmazse vor montert ist die Aufnahmekonztrukban den Hahmen mit der Stutzkonztrukbon PIN Achten Ste daraut der Rotor richtig herum montiert wird Die Roforpakete seen sih aufgrund ihres Eigengewichbez um ca 9 mm der Rotor gelegt wird Deshalb sind die vor rnontierben Hobcepa
144. m condition is no longer present you must enter alarm menu and acknowledge the alarm by pushing the alarm button Now the unit can restart Automatic reset When the alarm condition is gone the system will automatically restart Still holding min off time Automatic reset with retries Retry conditions are checked if OK it will be automatic reset mode If not it will be manual reset mode 10 8 10 9 4 Alarm list Code Description Reset Action Delay _ALOO1 Probe U1 broken or disconnected A None 10s _ AL002 Probe U2 broken or disconnected A Circuit OFF No _ AL003 Probe U4 broken or disconnected A Circuit OFF 10s _ AL004 Probe U5 broken or disconnected A Circuit OFF No _ AL005 Probe U6 broken or disconnected A Circuit OFF 10s _ AL006 Probe U7 broken or disconnected A None No _ AL007 Probe U8 broken or disconnected A None 10s _ AL008 Probe U9 broken or disconnected A None 10s _ AL009 Probe U10 broken or disconnected A None 10s _AL010 Probe U11 broken or disconnected A Compressor 2 OFF 10s ALO11 Probe 012 broken or disconnected A Compressor 3 OFF 10s ALO12 _ Low SH alarm IM Circuit OFF 180s ALO13 alarm A Circuit OFF 180s ALO14 alarm A Circuit OFF 180s ALO15 Low suction temp A Circuit OFF 180s ALO16 X High discharge press Circuit OFF 3 retries 17 suction pressure A Circuit OFF 3 retries 18 Low p
145. m returns to normal heating operation A very quick and efficient cycle 10 1 1 DVU HP Heat pump circuit Liquid unit R4100 T 4 x olory b Cv i Heot Exchanger 2 peratin Clased i Ds lm EON EN vnlg T E20 X C C2 A Condenser Q i5h po SPKTOOBGRO Supply air eee call li z HM Activoted El Cooling i Evaparotar a NTC RTH 1 112 Extract air NE 0308100 030HT00 E aes aw M Neutrol 1 5 SS Heating mode 01 Compressor unit 10 1 2 DVU HP Electrical documentation Wiring diagram for the integrated control system is available in a separate document At power up 2 segment LED display will light up with moving dots until controller and display is ready for operation I r BMS card I 25 S ISIS SISI z TP a p f am 2 53 J24 J29 FBus2 DI 3 GND DI9 t 010 014 DISC GND E 10 1 10 1 3 Control signals Electrical Start Heat mode X5 18 19 Potential free contact Cooling demand X5 16 17 X5 10 11 10 gnd
146. mAir A S Corrigo E28 3x00001 1234567 Temperatur sensor Exhaust Al4 35 8 D Slave controller Version Function decription Sheet 24 Next sheet re i 55 systemair eet Analog input DV Control system Total sheets Create Date Rev Date 20 06 74942242014 10 24 17 Rev No 43000001 43000002 R8 R7 Temperature sensor Temperature sensor 2 Ww360 5 SystemAir A S Corrigo E28 3x00001 VI 1234567 Room sensor 1 1 41 Slave controller Humidity sensor R10 Temperatur sensor 2 W361 5 Sy CN Sy Corrigo E28 3x00001 3x00001 VI 1234567 C2 VI 1234567 stemAir A S stemAir A S Corrigo E28 Room sensor 2 Humidity sensor Preheating temperatur Intake UI2 42 Ul3 44 8 F Slave controller 8 F Slave controller 11 Version Flow measuring SystemAir A S Corrigo E28 3x00001 VI 1234567 Flow measuring Extract air fan Ul4 45 8 G Slave controller Function decription Sheet Next sheet 25 re i 55 systemair eet Project DV Control system Total sheets Universal input Create Date Rev Date 20 06 74942242014 10 24 17 Rev No 43000001 43000002 SystemAir A S Corrigo E28 SystemAir A S Corrigo E28 Fan extract S
147. mente montiert AN Siehe hierzu Punkt 4 2 Ab Rotorgrofle 2500 sind de Gehause geteilt Ge sind mit abnehrniberen Dreieckzblechen auzcgekieidet Der Motor ist durch Dreiecksztur zugargbch E Aufeniegende Lager Lagerztutzztrebe Raterzektor Rotortopt 4 4 Mounting in case of restricted space In case of space 300 mm above the roinr the robor housing can be assembled before inserting segments Accor ding ip the figure the upper rotor edge can be removed The ur ecrewable edge always located above the drwg motor The robor segments can be mounted through this opening AN fhe see Germ 42 Housings are split from rotor sae 2500 on The rotors are ied with removable sheet The motor iz accessible by triangular door D Mounting edge abweys located above driving motor E Etema besringz Beanng support stretcher 2 Rotor sector Rotor cup Stretching collar 5 5 Slehender liegender 5 5 Upright horizontal rotor Stehender Rotor Senkrechte Teilung gt E In zetenen Fallen kann es erforderlich sein das Aotorgehause dem Einbnngen der Seqmente komplett zusammengebaut wer den Dee Monkage der Seqmente erioigt dann wie unter Punkt 4 2 bezchrieben Der Untergrund mu eben zen zo dal der Rotor zpannunmgz frei mufliegt duller durch Kanalanschlusse d rfen nicht da der Rotor gleschma
148. mpers close When the unit has been shut down by a fire signal the unit has to be restarted on the control panel On the site qualified technicians are able to change the configuration k 6 7 3 Two fire thermostats The unit is available with 2 thermostats installed in the unit 1 in the extract air and 1 in the supply air The cut off temperature the thermostats is adjustable between 40 and 70 C At the factory supply is set at 70 C and extract is set at 40 C The controller is as standard configured to stop the fans and close the dampers if a thermostat is released On the site qualified technicians are able to change the configuration k 6 7 4 One smoke detector in extract air The smoke detector has been installed in extract air next to the fan The controller is as standard configured to stop the fans and close the dampers if the detector is released by smoke When the unit has been shut down by a fire signal the unit has to be restarted on the control panel On the site qualified technicians are able to change the configuration k 6 8 E tool configuration tool The installer can download the PC software called E tool from www regincontrols com and this software enables the installer to configure and supervise the function of the system via a graphic interface This software displays all the parameters to be written in a commissioning report the commissioning report is 42 available as a Word file on the CD delivered with the
149. nce a year and cleaned if necessary r 5 6 3 Electeric heating battery Check that the built in safety thermostat with an automatic reset function and the overheatthermostat with manual resetting are fully operational r 5 7 Plug fans DVE Dust can accumulate on the fan impeller which can cause imbalance and vibrations The fan impeller must therefore be checked once a year and cleaned if necessary Anti vibration mounts and flexible connections should be checked at the same time If the anti vibration mounts are damaged in any way they must be replaced r 5 7 1 Motor The motor are usually fitted with factory lubricated bearings which require no further lubrication Larger motors can be fitted with greasing nipples and bearings which require regular lubrication Lubricating these types of bearings must be carried out according to the manufacturer s instructions r 5 8 Silencer DVD 58 During operation dust particles can accumulate on the surface of the baffles Silencers that are designed for dry and wet cleaning are fitted with baffles that can be extracted from the unit casing Large inspection doors give access to easily extraction of the baffles Baffles designed for dry cleaning can be cleaned using a soft brush or they can be vacuum cleaned Baffles designed for wet cleaning can be washed down using a soft brush and soapy water The detergent used must be non aggressive After washing the baffles must be wiped dry with a cloth
150. nd this means that every DVD is provided with information about many components that are not delivered with every unit The documents on the DVD Common This User Manual e Operator s Guide e Commissioning Protocol as a Word file for modification by the installer 39 Components in the control system Danfoss frequency converter Corrigo controller manuals Information about Building Management Systems Damper motors Filter guards Temperature sensors Fire thermostats Smoke detectors Pressure transmitters Valves Valve motors Humidity sensors CO2 sensor Humidity sensor Humidifier E Tool software for fast communication with the Corrigo controller Other k 3 Documentation is available for download from https techdoc systemair dk Your local Systemair company is able to provide the data k 4 Start up by installer All protection and safety measures must be met before start up of the unit The mains supply voltage must also be checked too The mains supply voltage must be measured at the supply terminals in the cabinet k 4 1 Checklist relevant values k 4 1 1 Checklist prior to start up Is the unit assembled correctly with its functions in the correct order See annex 2 Are the sections and ducts assembled correct See annex i Check that fans and anti vibration mounts are not damaged after transportation and installation Is the rotary exchanger turning freely Are safety guards installed correctly If the
151. ndling units of the flowing types Delivered with control system DANVENT DV10 DANVENT DV15 DANVENT DV20 DANVENT DV25 DANVENT DV30 DANVENT DV40 DANVENT DV50 DANVENT DV60 DANVENT DV80 DANVENT DV100 DANVENT DV120 DANVENT DV150 DANVENT DV190 and DANVENT DV240 TIMEec 10 TIMEec 15 TIMEec 20 TIMEec 25 TIMEec 30 TIMEec 40 serial No YYMM 71800 X are manufactured and delivered in accordance with following directives Machinery directive 2006 42 EC EMC directive 2004 108 EC Low voltage directive 2006 95 EC Pressure equipment directive 97 23 EC European Standard EN378 Equipment type DVU series Consisting of Compressor evaporator and condenser Verification and Assessment by Notified Body Bureau VERITAS CE0041 for PED Module A1 Bureau VERITAS UK Parklands Wilmslow Road Certificate no CE 0041 PED Didsbury Manchester M20 2RE A1 SYA 001 10 DNK The declaration is only valid if the installation of the air handling unit is carried out according to the instructions delivered with the unit The installer will be responsible for the CE marking and documentation if any construction or functional changes are applied to the air handling unit Hasselager 24 June 2013 13 d General descriptions dangers and warnings TIME and DV air handling units are order specific machines available in thousands of different configurations Only a few examples of machine configurations are described below The air handling
152. ng 3x00001 VI 1234567 16 1 6 11 1 3x00001 VI 1234567 1 3 32 16 3 00001 VI 1234567 zA1 X5 17 3x00001 VI 1234567 Humidity sensor Room Extract 3x00001 VI 1234567 24 51 24 8 1 03 A04 012 014 05 016 001 3x00001 D02 3x00001 02 93 Al2 2 uas Project 3x00001 VI 1234567 1 5 20 Sheet Function decription Next sheet DV Control system 22 systemair Date Rev 13 10 2014 Total sheets 43000001 43000002 Listof PLC I O Speed Extract air 3x00001 VI 1234567 Heat recovery Rot heat exhanger capacity 3x00001 1234567 3x00001 VI 1234567 3x00001 VI 1234567 3x00001 VI 1234567 2 D 4 0 3 00001 VI 1234567 zA1 K7 24 mam zA1 X5 3 zA1 X5 7 Pa ps Electrical Preheat Change over overheat 3x00001 VI 1234567 3x00001 VI 1234567 BM UJ Recirculation ON Fan extract 3x00001 VI 1234567 3x00001 VI 1234567 NO Damper supply air Circulation pump 3x00001 1234567 3x00001 VI 1234567 zA1 X5 34 Ro Preheating Humidity sensor Intake 3x00001 VI 1234567 zA1 K10 A2 3x00001 VI 1234567 1 5 22 3x00001 VI 1234567 1 5 23 N UJ E Flow measuring Extract air fan NO er Next s
153. nt flow of hot water to protect the coil against frost This frost protection is also activated when the running mode is off If the water temperature falls below the set point temperature the fans stop the dampers close and an alarm is activated 44 From Systemair every heating coil for hot water is provided with a little pipe at the collection pipe for the return water This little pipe is prepared for the installation of the above mentioned temperature sensor for the transmission of the return water temperature to the controller k 6 17 Systemair Control Panel SCP The separate cable connected 10m hand terminal with display and buttons the Systemair Control Panel is always necessary for the normal handling and programming because the main Systemair E28 controller is without display and buttons k 6 18 Cooling recovery If the extract air temperature is lower than the outdoor air temperature and there is a cooling demand in the rooms the cooling recovery will be activated by reversing the heat exchanger signal The signal is increased to the cooling recovery by increasing cooling demand k 6 19 Free cooling A temperature sensor has been installed inside the unit in the outdoor air entrance If the outdoor temperature after midnight is below the room temperature set point and the actual average room temperature is above the set point temperature the fans start during the summer to cool down the building during night hours
154. ntrol Panel to the Corrigo E28 controller software version 3 3 The SCP panel part number S 208997 for software version 3 3 is provided with 10 metres of cable and a socket for connection with the controller inside the cabinet The cable is not pulled through the cable entry in the cabinet so demount the cable at the back of the Systemair Control Panel pull the cable through the cable entry in the cabinet adjust the length of the cable and remount the cable in the panel or add more cable up to 100 m of cable between the Systemair Control Panel and the controller is possible Place the Systemair Control Panel on the outer side of the unit or on a wall 34 Alarm button Press for alarm list Alarm indicator Flashing for unacknowledged alarm Write enable LED Slow flashing indicates parameters can be changed OK button Press to activate a selected menu setting if possible Button for clear Abort a parameter setting or if possible restore the original value Holes for mounting Terminal block Right left and up down buttons Used for navigation up and down and to the right and left in the menu tree Up down buttons are also used for increasing or decreasing values of parameters i 4 Installation Pipes for water hot and chilled valves and drains 1 4 1 Description If ordered with the unit the valves and valve motors are stored in a carton box placed inside the unit Water trap s standard or option
155. nts and operation k Start up adjustments use and commissioning l Residual risks that remain m Instructions on the protective measures during repair and maintenance n Tools which may be fitted to the machinery Machine stability o Stability during use transportation assembly dismantling when out of service p Machinery where these are regularly to be transported Breakdown q Operating method in the event of breakdown Safe restart Maintenance Adjustment and maintenance operations s Adjustments and maintenance to be carried out safely t Spare parts to be used when these affect health and safety Noise u Information on airborne noise emissions exceeding 70 dB A 2 Annexes 1 Declaration of conformity with production number in separate cover Technical data unique data for every unit in separate cover Spare part list in separate cover Assembly of base frame height 150 mm for unit sizes 10 40 Assembly of base frame height 150 mm for unit sizes 50 150 Assembly of base frame height 250 mm for unit sizes 10 0 Assembly of base frame height 250 mm for unit sizes 50 150 Installation of steel roof in the sizes 10 150 Rotary exchanger speed control and assembly of divided rotor 10 Internal controller in the cooling compressor units DVU and DVU C 11 Menu for internal controller in the cooling compressor units DVU and DVU C 12 Connection of fan motor and set up manual for Danfoss VLT FC101 frequency co
156. nverter 13 Commissioning protocol proposal in separate cover 14 Report with data from final functional test on the Systemair factory in separate cover 15 Short description of main components in the control system 16 Wiring diagram 17 Operator s guide how to use the Systemair control panel in separate cover 7 0200c re m ur a Contents A MANUFACTURER 12 B NAME OF MACHINES 12 C DECLARATION OF CONFORMITY EXAMPLE 13 D GENERAL DESCRIPTIONS DANGERS AND WARNINGS 14 d 1 Overview via pictograms on the inspection side of the unit 14 d 1 1 Where are pictograms placed on the units 15 d 1 2 CE label example for DV unit 16 d 1 3 CE label example for TIME unit 16 d 1 4 Pictogram on a door for a fan in a DV unit 16 d 1 5 Pictogram on a door for a fan in a TIME unit 17 d 1 6 Pictograms for all available functions in the units 17 d 1 7 Pictograms about warnings and dangers on the units 18 d 2 Data about the unit according to cards and labels in and on the unit 19 d 2 1 Machine card with unique data on every unit 19 d 2 2 Label with data about the cabinet 20 d 2 3 Flowchart example of the label placed on or with the cabinet 20 d 2 4 Symbols in the flowchart and explanation about the symbols 21 d 2 5 Example of label placed or with the cabinet Terminal plan for external 22 components 22 d 3 Hand terminal optional for DV units always standard for TIME units 22 d 4 Dimensions of the units selected
157. oil Electrical heating coil Po 1 02 Y 0Z DVU Control Flow measuring supply Outdoor sensor Reduced speed N Cable type Cabl Drawing no 42 DV Control syst 43000001 43000002 ER system Function 08 10 2014 n E z E E 131 4 L 1 PEE 5 NEN 50 oO o o o o c lt LLL LL LLL LL LL ILL LLL L LL TL LL LLL LLL Capilarsensor bulb Lo P 0 No Connection 2 33 34 Terminal Strip X3 Term LCepiarsensor bulb tas gt c Connection 1 P7 P8 24V Remote panel Electrical heating coil a a Heating valve Y 02 Cooling valve DVU Control Extract air damper on off Extract air damper spring Rec mix damper lt lt NIN lt lt lt lt l NIN NIN IN o a lt mix extract damper on off Mix extract damper spring Pressure supply external 02 Sensor Capilarsensor Capilarsensor bulb A1 W354 zA1 W371 A1 W371 1 2 TT TT j
158. ondensate water from plate heat exchanger Heavy negative pressure where the condensate from the plate heat exchanger is collected in the drip tray allows air to flow through the drainage pipe into the unit and prevents condensate water from flowing out of the unit through the drainage pipe A water trap with sufficient closing level of the water is extremely necessary to ensure that condensate water flows out of the unit The pipe diameter of the water trap and sewage system must be identical to the pipe diameter of the drainage outlet from the tray The closing level of the water trap must be estimated correctly to ensure safe escape of the water see the illustration and estimate the minimum closing level according to the table A water trap is optional and installation of the water trap is not included Negative pressure P Pa P HA Minimum H2 1 4 7 Draining condensate water from cooling battery If the cooling battery and the drip tray are placed the unit where negative pressure pressure occurs the closing level of the water trap must be estimated correctly See the above mentioned information in section i 4 6 Draining condensate water from the plate heat exchanger If the cooling battery and the drip tray are placed in the unit where positive pressure over pressure occurs the closing level of the water trap must be estimated correctly as shown on the illustration A water trap is optional and installation of the wat
159. ont of the unit The 2 controllers Systemair E28 2 port controller and a Systemair E28 expansion both controllers are mounted in the cabinet and all electrical connections between cabinet and components in the unit are installed The control system is configured according to the customer s order confirmed by the order confirmation to promote easy start up on the site The unit is tested at the factory and all functions are confirmed by a final functional test and test report The test report is annex 14 for the User Manual After the final test the unit is divided in sections to facilitate the transport After reassembly of the unit on the site the clearly marked cables with sockets must be reconnected in the marked cabinet terminals Cable strips are preinstalled for installation of the cables between the components in the unit sections and the cabinet Cables installed on the unit sections in the preinstalled strips are protected by metal covers The covers have been removed before installation of the unit on the final site and must be replaced after installation of the cables Cables with the mains power supply must be installed in the automatic circuit breakers belonging to fans cooling compressor unit DVU if delivered and cooling compressor unit with rotary heat exchanger DVU C if delivered All external components must be connected on the site External components External components are Systemair Control Panel valves valve moto
160. or Info text F13 R 2 5Amp Thermistor Thermistor 5x 20mm Thermistor 1107 9999 63VA Transformer 24VAC 63VA Motorthree phase PE Function decription Next sheet General Description Symbols DV Control system Rev it Total sheets 30 04 2012 4 3000001 4 3000002 Symbols are according to IEC 60617 These pages are descriptions of used symbols in the project HI X Relay contacts normaly open ee Switchgear Extended operation Eksternal Switchgear B Switchgear GP1 Extractair Regin BT1 40gr extr fireguard Siemens Corrigo E28 Temperature measuring Pressure Damper Damper motor Supply air Pamper Plate exchanger dampermotor Belimo Supply air motor Control signal Rotary heat exchanger Speed drive rotary heat exchanger Alarm signal Belimo Function decription Next sheet General Description Symbols DV Control system Rev it Total sheets 30 04 2012 4 3000001 43000002 Labeling of wires Components are marked with component codes Cables are marked with followed by anumber according to IEC 61346 1 Chart 1 terminal name Components code Wire has number Wire has number 2 Project Function decription Next sheet DV Control system Date Rev it B Total sheets 30 04 2012 General Description Wires Component codes used inthe project Data forthe unit Switchgear Ma
161. ording to motor plate Schedule According to motorplate Schedule According to motor plate Schedule 39 Motor Poles According to motor plate Schedule 40 Back EMF at 1000 RPM According to motorplate Schedule 42 Motor Cable Length 3m 90 Motor Thermal Protection 2 Thermistor trip 15 Reference 1 Source 2 Analog input 154 93 Thermistor Source 1 Analog input 153 03 Maximum Reference According to motorplate Schedule 16 3 17 Reference 2 and 3 Source 0 No function 41 Ramp 1 Up Time 30 Sec 42 Ramp 1 Down Time 60 Sec 14 Motor Speed High Limit According to Schedule 19 Max Output Frequency According to motor plate Schedule 12 Terminal 27 Digital input 0 No operation 40 0 Function Relay 3 Drive ready remote 40 1 Function Relay 3 Drive ready remote 25 Terminal 54 High Reference According to motor plate Schedule 14 20 Reset Mode 2 Automatic reset x 2 0 50 LCP Copy 1 All to LCP Copy of settingsto panel C To store Systemair factory settings from the control panel 0 50 LCP Copy 2 10 s systemair Project DV Control system 02 13 30 Version Function decription Sheet Next sheet Create Date Rev Date 09 11 79422 42014 10 24 17 Rev No Total sheets 43000001 43000002
162. otating parts in the unit The potential sources of harm are the fans with fast rotating impellers Hazards from the impellers are obvious during operation but when power is cut off the impellers are still potential hazards due to after run for at least 20 seconds Notice that even cut off the impellers are still potential hazards The fan guard s are the inspection doors and the doors are provided with locks Inside the doors are additional protection installed guards that only can be removed by use of tools Other motor driven parts are dampers with damper motors and rotary heat exchangers but the movement is so slow that guard measures are not necessary Just keep your hands away from places with risk of injury Use particulate respirator when filters are replaced s 1 1 Necessary protection measures prior to start up Ensure that all protection measures are installed correct before start up s 1 1 1 Design of protection measures Inside the doors are additional protection installed guards that only can be removed by use of tools s 1 1 2 Configuration of frequency converters with installed guard A frequency converter is mounted beside the fan in some units If the configuration of frequency is carried out with the fan in operation the guard must be installed for safety reasons and a long cable must be installed between the frequency converter inside the unit and the control panel outside the unit s 1 2 Safe adjustment and maint
163. otor The rotor is to be checked at least once a year to ensure that it can turn freely and easily This can be done by removing the belt drive at the motor and then turning the rotor manually with a hand on the peripheral rotor casing At the same time the brush seals are to be checked for damage The bearings are factory lubricated and do not require any service lubrication During operation the rotor can become dirty The rotor can be cleaned by blowing through with compressed air To ease inspection and service the rotor can be pulled out of the sizes 10 15 20 25 og 30 r 5 3 2 Motor and belt drive The bearings are factory lubricated and do not require any service lubrication The belt drive is to be checked for correct tightness and that it is undamaged On smaller AHU the rotor is fitted with an elastic belt drive and supplied with a reserve belt on the rotor This belt drive does not require service and cannot be shortened A new belt can be fitted using specialist tools On larger heat exchangers the rotor has a V belt with a belt connector If the belt is no longer tight it must be shortened to a length which enables the motor base frame tightening spring to hold the belt tight If new screws are used for the belt connector they must not have a length which exceeds the thickness of the belt and connector Remove the excess if any with a file r 5 4 Cross flow and counter flow exchanger Once a year the edges of the heat exchanger
164. peration From the menu Manual mode it is possible to operate components manually The technician can control the operation of components manually This procedure is relevant for the test during the annual maintenance with the control of all safety and control functions or after exchange of components Menus as follows In the first screen above Compressor 1 status Actual operating hours Next threshold of operating hours for service can be set Current capacity and selection of manual mode Compressor 2 status Actual operating hours Next threshold of operating hours for service can be set Current status and manual selection When operating compressors manually Super Heat control will still be active as long as set to Auto Preliminary Expansion valves can be operated manual individually The valve do have 0 480 steps Date and time 10 Only English is available 10 8 1 Running hours This is available in the menu for maintenance 10 9 Alarm 10 9 1 Alarm By pushing the Alarm button you can see any active alarm Alarm 1 of 2 active alarms which has not been reset Alarm number from list below Time and date of alarm Alarm type Operating conditions at the point of alarm 1 2 3 4 10 9 2 Alarm Log By using the enter key you can enter the alarm log Up to 100 alarms are saved 10 9 3 Alarm reset Alarms can be reset manually automatically or with retries Manual reset When the alar
165. plates mount roof plates 8 7 Foam bands between roof plates 8 8 Mount roof plates some of them are overlapping by 2 ribs 8 9 Mount overhang profile G5 on the other end of the unit 8 10 Mount side profiles and corners along the edges of the roof to protect persons 8 11 Apply sealing on plate joints to ensure water resistance SPEED CONTROL FOR ROTOR AND ASSEMBLY OF DIVIDED ROTOR 9 1 Speed control 9 1 1 Selection of correct signal via the 4 DIP switch levers 9 1 2 Indication of operation mode via red and green LED as well as test of motor 9 1 3 Copy of the label with information about connection of cables 9 2 Assemble the Systemair casing for DV60 DV80 DV100 DV120 og DV150 9 3 Assemble divided rotor for DV 60 DV 80 DV 100 DV 120 og DV 150 9 4 Assemble divided rotor for DV 190 og DV 240 9 5 Installation of motor that turns rotor and sensor for rotation ANNEX 10 REVERSIBLE HEAT PUMP UNIT FOR COOLING AND HEATING 10 1 DVU HP section reversible heat pump unit 10 1 1 DVU HP Heat pump circuit 10 1 2 DVU HP Electrical documentation 10 1 3 Control signals 10 2 DVU HP internal controller for the compressor system 10 3 Background illumination of the display 10 4 Menu drawing of the menu structure to guide the user 10 5 The start display Main menu 10 6 Settings 10 7 Service 10 8 Manual operation 10 8 1 Running hours 10 9 Alarm 10 9 1 Alarm 10 9 2 Alarm Log 10 9 3 Alarm reset 10 10 Maintenance 10 11 DVU HP Data 10 12
166. rawing no E 2 13000004 43000002 amp systemair 08 10 2018 2216 t N Cable type Cable name Connection Ii 5 7 8 E IL A1 W102 2 To 1 W102 2 2 1 W102 2 2 A1 W390 Y 0Z Rot heat recover VLT control extract 1 A1 W102 2 VLT control extract 1 control extract 3 SS Bow 24V DIN 24V DIN Control signal VLT Converter VLT Converter Speed drive rotary heat exchanger Relay T102 extract air changeover signal 102 1 extract air Relay Alarm signal TIN TIN 55 gt gt Drawing E 13000004 43000002 amp systemair 08 10 2018 i L ja s Ln NIN N _ lt N N CN N Cable type Cable name Connection LH m I 22 Oo wee wem X5 __ 2 1 1 2 E IL A1 W353 Y 0Z A1 W312 A1 W315 A1 W313 Humidity sensor external A1 W360 Temperatur sensor intnkg Deicing for plate heaH Temperatur sensor exha Room sensor no 1 32 a SystemAir A S
167. ressure by pressostat A Circuit OFF 3s ALO19 Envelope alarm A Circuit OFF 300s ALO20 Motor phase alarm A Circuit OFF No ALO21 High pressure by pressostat IM Circuit OFF 3 retries ALO22 High discharge temp compressor 1 A Circuit OFF 60s ALO23 High discharge temp compressor 2 A Compressor 2 OFF No ALO24 High discharge temp compressor A Compressor 3 OFF No ALO25 Pump down end for max time circuit 1 None No ALO26 Maintenance request compressor 1 A None Parameter ALO27 Maintenance request compressor 2 A None Parameter ALO28 A Maintenance request compressor A None Parameter ALO29 Clock alarm A None No ALO30 Memory expansion damaged A None No 10 9 10 10 Maintenance General maintenance must be carried out according to national and local regulations by a skilled technician from a certified company List of spare parts as well as datasheets from the manufacturers are available on the DVD delivered with the unit 10 11 DVU HP Data Dimensions heating and cooling capacity refrigerant content 9 5 20 5 30 5 5 80 2170 2240 Length in mm 2460 Weight in kg 1000 Power supply 3 phase PE 3x400V PE Pre fuse Amp 25A 63A Refrigerant R410a RA10a Refrigerant content in kg 4 26 Test pressure 46 2 bar 2 4 50 59 67 2 17 147 4 78 9 Values based 50 C condensing temperature and 10 evaporating temperature Detailed performance data can be found by using design pro
168. rol system 02 13 20 Create Date Rev Date Rev No Total sheets 20 06 2942242014 10 24 17 43000001 43000002 Analog output gt systemair 1102 extract air R18 Thermistor Thermistor AC Twinfan Onethermistor onevry fan Bothin series ACIPM EXTR cl motor MI a ST ij gt a 2 1 twin Extract motor PM twin E 1102 1 extract air 0242 W102 3 1 1 2 453 210242 GNYE W102 3 2 DPA R20 Thermistor 0 M2 2 xtract motor Next sheet 22 systemair Main power Project DV Control system Version Function decription 02 13 Create Date Rev Date Rev No 20 06 1942242014 10 24 17 43000001 43000002 Total sheets SystemAir A S Corrigo E28 011 71 23 21 DM Filterguard Extract air 12 72 23 51 012 Ready extract fan 13 73 23 124 03 Rot heat exhanger DIA 74 23 14 pig Electrical Preheat overheat 05 75 23 161 pic Change over 016 76 23 18 1 pig Recirculation ON 017 77 Free 018 78 Free Al1 31 24 2 Temperature sensor Intake Al2 32 24 5 1 Temperature sensor Deicing AI 34 24 8 1 Humidity sensor Room Extract Al4 35 24 12 Temperatursensor Exhaust 25 2 1 yn Room sensor 1 2 42 25 5 2 Room sensor 2 Preheating temperatur 13 44 25 10
169. rs pressure transmitters supply air temperature sensor sensor for water temperature in the heating coil if water heating coil was requested and circulation pump Systemair does not deliver the pump Terminals are present in the cabinet for pressure transmitters if it is a solution for constant pressure in the ducts and terminals are present in the cabinet for valve motors circulation pump supply air temperature sensor and sensor for water temperature in the heating coil but cables are not installed and not connected to terminals in the cabinet The Systemair Control Panel with 10 meters of cable is not connected to the controller in the cabinet All external components delivered are packed in a cardboard box delivered together with the unit 15 2 DV unit delivered assembled on base frame This model of the DV unit has an integrated control system and the cabinet mounted inside the unit The cabinet is always mounted in the unit section with the heat exchanger and the cabinet is always placed at the warm side of the heat exchanger The intelligent controllers Systemair 28 2 port controller and a Systemair E28 expansion both controllers are mounted in the cabinet and all electrical connections between cabinet and components in the unit are installed The control system is configured according to the customer s order confirmed by the order confirmation to promote easy start up on the site The unit is tested at the factory and all funct
170. s uoljdisoseq SOCEM LV 41 6491 uoisueulq 70 90 1 jjo uo jeduiep Ajddns 40119119 94 UOISUa WIC 20 90 005 1 0 4011011259 1 407019907 Extract air Damper motor Supply air Supply air DV Control system Dok number 4 3000001 43000002 08 10 2018 w UOISUBWIG Z0 A ed Jadwep xiu Ajddns 210110112591 41 6491 uoisueuiq edA uoidioseg 41 6491 uoisueulq 70 90 1 Jeduiep xiu 28g 40119119 94 y18ue uoisuauiq Z0 A ed Jodwep 221 4 0110112590 SLeeM LV 407019907 Supply mix recdamper Recdamper Extract air 4 3000001 43000002 Dok number DV Control system 08 10 2018 If systema See pcs 4 3000001 43000002 Dok number DV Control system 08 10 2018 Pressure transmitter 41 6491 uoisueuiq ZO A ed A 6 26 1 91055914 uondiioseg 09 M LV 105 w 41 6491 uoisuauiq ed 1105 981 x XIW 40119119594 SHOE Extract mix 1 uoisueuiq ed jjo uo 199J1xe xiu 40119119 94 HOC M Y 4009907 If systema See ome 4 3000001 43000002 Dok number Flow measuring DV Control system u16ue uoisueuiq ZO A 8d 1 6uunseeu
171. s 1 A1 X3 37 A1 M11s 2 A1 X5 33 1 9 1 Supply air mix damper Supply air mix damper A1 M9 3 Supply air mix damper A1 M10 1 mix extract damper on off Project Function decription Next sheet DV Control system Date Rev it Total sheets 08 10 2014 Listof Cable Cores W334 A1 X3 34 1 10 2 mix extract damper on off 18 7 9 W334 A1 X3 36 A1 M10 3 mix extract damper on off 18 17 po BEEN A1 M10s 1 Mix extract damper spring di W334s s A1 X3 36 A1 M10s 2 Mix extract damper spring W 340 A1 X3 27 A1 P4 24V Pressure extract air external W 340 A1 X3 25 A1 P4 0 10V Pressure extract air external 2 C W340 A1 X3 26 A1 P4 ANG Pressure extract air external 2 0 W341 X3 32 A1 P3 0 10V Pressure supply external Kk 15 M a A1 P3 ANG Pressure supply external MER A1 P1 24V Flow measuring supply W350 A1 X3 28 1 1 0 10 Flow measuring supply 355 A1 P1 ANG Flow measuring supply W351 A1 X5 28 A1 P2 24V Flow measuring extract A1 X5 27 A1 P2 0 10V Flow measuring extract 25 14 C A1 X5 29 A1 P2 ANG Flow measuring extract 25 14 A1 X5 25 A1 P6 24V Humidity sensor supplyair 25 11 0 sk MEE 26 A1 P6 0 10V Humidity sensor supplyair Ed 5 24 A1 P6 ANG Humidity sensor supplyair 10 1 5 14 A1 P9 P5 24V Humidity sensor external 9 C Project Function decription
172. s are adjusted at the threaded rods of the root of the rotor A side impact exceeding 3 mm shall not be permitted With rotors up ta the constructional size RRS RRSE 3000 now back sheets and allround stretching collars are mounted and tensed Check again rotor alignement before final fastening of the screw connections Important Even screw down of the stretching collars 2 stages Fasten screws until even tensioning of the segments is visible gt Coining of the stretching collars along the entire circumferential by means of a plastic tip hammer or hard wood and hammer Then refastening of all screw connections Check wobble and depth impact stretching collars Screw down tightly all screw connections Place upper part of the housing and screw it down 1 KLINGENBURG 4 4 Mounting in case of restricted space In case of insufficient space 400 mm above the rotor the rotor housing can be assembled before inserting segments According to the figure the upper rotor edge can be removed The unscrewable edge is always located above the driving motor The rotor segments can be mounted through this opening about this see item 4 2 A Housings are split from rotor size 2500 on B The rotors are lined with removable sheets C The motor is accessible from the front from 2500 on by a triangular door D Mounting edge always located above driving motor E External bearings F Bearing support stretcher
173. sburg de K KLINGENBURG ENERGIERUCKGEWINNUNG 99 Size DV 150 B1 BB Size Quantity Quantity Quantity DV6O 1 110122301 A 1072310 1 10126104 112004044 21000200 1 10722610 Dv100 1 10 204 120444 2100021011 10722700 0 1202 1 10122810 4 12100410 4 21000230 1 10722810 DV150 1 10122910 4 11200420 4 121000220 1 10722910 C 4b A m 2170 520 2240 2320 588 DV100 12520 m a0 DV 120 2890 558 DV 150 9 3 Assemble divided rotor for DV 60 DV 80 DV 100 DV 120 og DV 150 Ts Bill of material of the paris delivered Asa standard the frames of the rotary heat exchangers of the constructional sizes RRS RRSE up to 3000 are made of galvanized steel sheet Frame dimensions ofthe split heat exchangers without packing as follows RRS RRSE Height Lower frame Upper frame A1 A2 A2 mm mm KLINGENBURG 2 2 Mounting tools required In addition to the normally used mounting tools we d recommend the use of Y Y Y Y Y Y Y Y Y Y Y 3 Hammer 1500 gr plastic tip hammer hardwood 2 pieces round bars d 25 mm 600 mm 2 pieces of spanners respectively with openings of 17 19 24 mm flexible reversible ratched handle with socket for wrenches with openings of 7 8 17 19 mm hexagon insert socket driver 4 6 8 10 mm
174. se the below mentioned procedure in the event of breakdown or blockage e Switch off the power and lock the supply disconnecting device in the off position Remove the reason for breakdown or blockage e Follow the start up procedure described in section 50 r Adjustment and maintenance operations Must be performed by skilled technicians r 1 Shutdown of the unit to a safe state Switch the unit to OFF on the Systemair Control Panel See the Operator s Guide Annex 17 Switch off the automatic circuit breakers and block them by padlocks The automatic circuit breakers are marked F1 to F4 See the illustration below about how to place a padlock on each automatic circuit breaker Check that the automatic circuit breaker marked F5 is still switched on because the lamps inside the unit and only those lamps are connected to this switch Switch on the lamps for light during the maintenance activities Use the start up procedure described in section k when the maintenance activities are completed 51 r 2 Recommended maintenance intervals Maintenance Number LIAE UU Control of rubber seals on doors between sections 1 Change on demand by alarm and always minimum twice a year Control of rubber seals Control of the system with lateral locking rails and handles on TIME and DV10 DV150 Control of NTN the filter bank frames with fasteners on DV190 and DV240 Cleaning ofall par
175. the complete roof of for example 2070 mm 2277 mm 2484 mm and so on We call this length of the total roof for RL and we call the total length of the complete unit for AL The trapezoidal roof must always be longer than the unit to obtain a reasonable overhang called XX of the roof at both ends RL In the table below you will find 40 different lengths of roofs always changing with the 207 mm and the lengths of units that are ideal for each of the 39 alternative roof lengths Measure the total length AL of the unit for example 5 metres between the 4982 and 5182 mm mentioned in the table below AHU length Roof AHU length Roof AHU length Roof AL length AL length AL length RL RL 4568 4768 4970 7466 7666 8045 4775 4975 7673 7873 2084 4982 5182 5380 7880 8080 8455 2284 2510 2291 5189 5389 5585 8087 8287 8660 2491 2715 2498 5396 5596 5790 8294 8494 8865 2698 2920 2705 5603 5803 5995 8501 8701 9070 2905 3125 2912 5810 6010 6200 8708 8908 9275 3112 3330 3119 6017 6217 6405 8915 9115 9480 3319 3535 3320 6224 6424 6610 9122 9322 9685 3526 3740 3533 6431 6631 6815 9329 9529 9890 3733 3945 3740 6638 6838 7020 9536 9736 10095 3940 4150 3947 6845 7045 7430 9743 9943 10143 4147 4355 4154 705
176. the site by hand manual forklifts or similar The frame profiles in the edges of the sections have carrying capacity for lifting by the hand manual forklifts i 2 4 Base frame assembly The base frame is delivered unassembled and has to be assembled on the site before it is possible to position and assemble the various sections of the AHU Assembly of the base frame is illustrated on 4 pages in a manual that is always in a plastic folder and is attached to one of the large base frame parts This manual is available on the site among the base frame parts There are two types of base frames 1 150 mm high base frames 2 250mm high base frames 28 There are 4 different manuals and each of them illustrates the assembly of the 4 different types of base frames 1 Manual about the 150 mm high base frames for AHUs in the sizes from DV 10 to DV 40 The name of this manual is Base frame 150 DVZ 10 40 2 Manual about the 150 mm high base frames for AHUs in the sizes from DV 50 to DV 150 The name of the manual is Base frame 150 DVZ 50 150 3 Manual about the 250 mm high base frames for AHUs in the sizes from DV 10 to DV 40 The name of the manual is Base frame 250 DVZ 10 40 4 Manual about the 250 mm high base frames for AHUs in the sizes from DV 50 to DV 150 The name of the manual is Base frame 250 DVZ 50 150 Example of 150 mm high base frame for AHUs in the size from DV 50 to DV 150 Mount adjustable feet with a distance of
177. the size of the unit and BK is Backward Curved fan blades production number for the complete unit in this example 73004 2 and the customer s name for the unit always written after Plant no Danvent DVE 20 BK 73004 2 Plant no 16 d 1 5 Pictogram on a door for a fan in a TIME unit Example of the pictogram with the symbol for the function fan Systemair product name is this example is Fan Plan Supply production number for the complete unit in this example xxxxx 1 and the customer s name for the unit always written after Plant no d 1 6 Pictograms for all available functions in the units Damper for mixing Damper for mixing m Bag filter Rotary heat exchanger Plate heat exchanger cross flow and counter flow Run around heat exchanger Heating battery Fan Supply Order number XXXXX 1 t no Plant no 42 E 2 B B 1 N Cooling battery Integrated cooling with compressor unit DVE Plug fan i 4 1 7 Pictograms about warnings and dangers the units Pictograms according to EN1886 about Warning about danger by rotating parts Warning about danger by electricity Warning about danger by heat 18 d 2 Data about the unit according to cards and labels in and on the unit d 2 1 Machine card with unique data on every unit An example of a machine card is shown below Type Order number Air flow pressure drap Heatin
178. thed wristband must be used When the alarm Internal Battery is activated and the battery LED lights up red the battery for backup of program memory and real time clock has become too weak The battery is replaced as described below backup capacitor saves the memory and keeps the clock running for at least 10 minutes after the power supply is removed Therefore if the battery replacement takes less than 10 minutes there will be no need to reload the program and the clock will continue to run normally The replacement battery must be of the type CR2032 Remove the cover by pressing down the locking torques at the edge of the cover using a small screwdriver and at the same time pulling the edges outwards Grip the battery firmly with your fingers and lift it upwards until it rises from its holder Press the new battery firmly down into place Note that to preserve correct polarity the battery can only be inserted the right way round r 5 Other functions to maintain r 5 1 The unit The unit should be cleaned once a year when operating with normal air quality for comfort ventilation with no special hygiene requirements 54 To clean the unit dry it off with a dry cloth or use water mixed with a non corrosive cleaning medium Any corrosion i e at the filters should be cleaned off immediately and the surface treated In special operating conditions where the air is aggressive or very humid for example or where there are sp
179. ts 01 Check motors and bearings 1 Check that the impellers are rotating without dissonance 1 Check that anti vibration mounts are intact U 1 Check that the unit is operation without vibrations after the cleaning overhaul and maintenance Rotary heat exchanger Check that the rotor can turn freely and easily manually with a 1 Plate heat Check bypass function and sequence for de icing 1 5 Run around heat Check the exchanger function and test the frost protection The exchanger glycol must be without additives and auto glycol must not be used Dampers Hot water battery battery Cooling battery unit done by certified technician from a certified company Cleaning of tray water trap and outlet Check the electrical heating between insulation and pipes if installed 1 Saving and comfort Test of CO2 sensor humidity sensor motion sensor pressure P P RI eR functions transmitters for air capacity control extended operation via button cooling recovery free cooling meme mL systems always change the battery as a minimum every 5 Year Remote control Test of Communications 52 r 3 Filters sizes and numbers Filters in supply air and in extract air are always the same sizes and the same numbers See the filters in supply or extract air below REMEMBER to order filters for supply as well as for extract 20 AxL490x490 1 592 490
180. type G Unit size Quantity Length mm DV 50 2 1920 DV 60 2 2070 DV 80 2 2070 DV 100 2 2270 DV 120 2 2490 DV 150 2 2790 E A B Frame length mm Quantity Length mm Quantity Quantity 700 770 3 520 4 2 770 920 3 670 4 2 920 1070 3 820 4 2 1070 1220 3 970 4 2 1220 1370 3 1120 4 2 1370 1520 3 1270 4 2 1520 1670 3 1420 4 2 1670 1820 3 1570 4 2 1820 1970 3 1720 4 2 1970 2120 3 1870 4 2 2120 2270 3 2020 4 2 2270 2420 3 2170 4 2 7 2 Base frame length 2420 4590 mm Unit size 50 150 Unit size DV 50 DV 60 DV 80 DV 100 DV 120 DV 150 Frame length mm Qty 2420 2570 25 0 2640 2640 2790 2 90 2940 2940 3090 3090 3240 3240 3390 3390 3540 3540 3690 3690 3840 3840 3990 3990 4140 4140 4290 4290 4440 4440 4590 CO CO CO CO CO CO CO CO CO C1 Length mm 1120 1270 1270 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 Width profile type Quantity 2 2 2 2 2 2 Qty CO CO CO CO CO CO CO Length 2 Length mm 1200 1200 1270 1420 1420 1570 1570 1720 1720 1870 1870 2020 2020 2170 2170 1920 2070 2070 2270 2490 2790 Qty HAH B Qty NN Spacer profile type F Length mm C Qty 935 1010 1010 1110 1220 1370 D Qty L L L
181. unit The TCP IP port in the Corrigo E28 controller is prepared for communication with the E tool software k 6 9 Electrical heater battery k 6 9 1 Control of heating capacity connected to unit with Systemair control system Electrical heater installed with separate controller beside the heater The separate controller is designed for capacity conversion of the 0 10 V control signal from the main control system The electric heater is not supplied from the air handling unit cabinet as the cabinet is not designed to supply the heater with power No power supply cables are connected to the electric heater The separate controller is without supply disconnecting device k 6 9 2 Control of heating capacity connected to unit without Systemair control system Electrical heater installed with separate controller beside the heater The separate controller is designed for Capacity conversion of the 0 10 V control signal from the main control system The heating capacity is adapted in steps The electric heater is not supplied from the air handling unit cabinet as the cabinet is not designed to supply the heater with power No power supply cables are connected to the electric heater The separate controller is without supply disconnecting device k 6 10 Speed control of fans k 6 10 1 TIME control system EC motors Fan motor revolutions are controlled by the EC motors The EC motors are configured and tested to comply with the data of the unit k
182. units are intended for the transport and treatment of air between 40 C and 40 C The units are exclusively for comfort ventilation Maintenance of the units must be carried out by skilled technicians On the drawing below a right hand unit is shown because the inspection doors are mounted on the right hand side of the unit when looked in direction of SUPPLY airflow The unit below is with rotary heat exchanger Position Description Symbol Connection supply air to the rooms nm Connection exhaust air Connection outdoor air in D n Connection extract air from the rooms d 1 Overview via pictograms on the inspection side of the unit 1 2 10 7 6 118 9 This is a right hand unit because the inspection doors mounted on the right hand side of the unit when looked in direction of SUPPLY airflow 14 d 1 1 Where are pictograms placed on the units Example Symbols and descriptions of functions for fast identification The CE label and the unique production number of this machine ce m o rN Damper supply air Fan supply air Heating battery supply air gl Fan extract air Rotary heat exchanger Filter extract air B Filter supply air B Damper extract air UJ 11A 3 labels One label with Flowchart one label with terminal plan for external components and one label list
183. upplyair 1 ee F1 3 101 12 VLT Supplyair W101 1 A1 1T101 PE VLT Supplyair W101 1 2 A1 F 1 A1 T101 1 L1 VLT Supplyair W101 1 2 A1 F 1 VLT Supplyair W101 1 2 A1 T101 1 PE VLT Supplyair W101 2 1 1101 12 VLT control supply List of Cable Cores 1 1101 18 VLT control supply 01 01 W101 2 A1 X3 6 1 101 02 W101 2 m X3 7 1 101 54 101 2 gt 1101155 1 control supply VLT control supply VLT control supply VLT control supply W101 2 2 1 1101 1 12 VLT control supply 2 8 1 1101 1 18 1 1101 1 55 Ed E VLT control supply VLT control supply W101 2 2 1 7 A1 X3 7 A1 T101 1 54 VLT control supply Dye W101 3 E pm T101 U A1 M1 U1 motor supplyair 1 1101 A1 M1 V1 motor supplyair A1 T101 W A1 M1 W1 motor supplyair TE W101 3 T101 PE A1 M1 PE motor supplyair W101 3 T101 PE A1 M1 PE motor supplyair Ki od W101 3 1 EeAT T101 U A1 M1 1 U1 motor supplyair N101 9 1 1 1101 A1 M1 1 V1 motor supplyair 10181 A1 T101 W A1 M1 1 W1 W101 3 1 pm T101 PE A1 M1 1 PE motor supplyair W101 3 1 sAT IT0OT PE A1 M1 1 PE motor supplyair J A motor supplyair W10T 3 2 A1 M1 2 U1 Project DV Control system Function decription motor supplyair Date Rev 0
184. vereli werden Bordering sheets A Important The space between the outer edge of the root of the rotor and the bordering sheets shall be at about 55 mm This measure Es for your anenistion to insert all segment the measure amp not difficult to insert the lect segment install external zcrew Hng of the bordering sheets Drive home screws A Important The bordenng sheets shall be conmbguous without gap in case af gap the nutz al the Greaded rods have to be adjusted ac cordingly 4 2 Mankagebeschreibung 4 2 Mounting descnphion B Soliz daz lett Segment kemmen zchrauben cem beth de Mat den Gevandestangen der Rotomabe konnen Sie das letzte menbes zu grob mussen samtiche Seqmente um ca 2 biz 4 mm naher an die Rotomabe herangezogen werden ome in case of jamming of the final segment loosen the neighbournrg seqments from the root The final zegrnent can be inserted info the root of Gee rotor with fee hreaded rods in case the ar gap of the last mounted seg ment ipo al segments have to be fetched about 2 to 4 mm Closer to the root of the rator Drive home all serez otherwise depth impact Grumdsatdich ist che Rotorlagerung im Werk muzgerichbet Sole der Rotor jedoch verpennt encgebaut sem kann en Machrich Drehen Sie den Rotor die markierte unten beg Messen Sie den Abstand der Robcrra
185. w humidity is equal to lower air flow Based on the actual humidity level and a min max level the needed airflow is calculated The speed of each fan is adjusted via frequency converter Terminals in the cabinet are available for connection of the sensor 43 k 6 11 Cabinet k 6 11 1 Integrated cabinets in TIME units TIME units are delivered with 2 integrated cabinets One cabinet in the supply fan section and one cabinet in exhaust fan section Both cabinets are installed behind inspection doors External components must be connected to terminals in the cabinet in the supply fan section k 6 11 2 Integrated cabinet in DV units with control system Cabinet is integrated in the unit behind an inspection door Terminals are installed in the cabinet for all external components The number of terminals is always adapted to the individual order k 6 11 3 Cabinet placed on the DV unit with control system The models with the cabinet on the unit are exclusively for indoor installation Terminals are installed in the cabinet for all external components The number of terminals is always adapted to the individual order k 6 12 Temperature sensors Four sensors are always delivered with each unit See below where the sensors are placed 1sensor inthe extract air installed inside the unit 1 sensorin the outdoor air installed inside the unit before the supply air filter on the cold side of the heat exchanger 1 sensorin the supply air to be pla
186. x load look in order paper pump Damper motor valve motor temperature sensors VLT Converter transformer Max pre fuse look in order paper lamps controller fire guard pressure guard pressure transducer Ik max 16kAmp cables relay coils terminal RCD type B cabinet D Project Function decription Next sheet General Description DV Control system Date Rev it Total sheets 30 04 2012 1101 VLT Converter Supply air VLT Converter AIN 10V N 10V a PLE odas w10132 NI m Wheninstalling a Recidual Current Device in front of this unitit must be of type B Due to therectifyer load of the frequency convertres this product current in the protectice conductor O O O R17 Thermistor Thermistor Thermistor M1 1 1 2 AC PM Supply air Twin AC Supply air Supply L1 Supply L2 Supply L3 Supply PE Twin PM Supply air Main mower Project Version Function decription 524 a systemalr Sheet DV Control system 02 13 10 Create Date Rev Date Rev No it i Total sheets 02 05 2014 15 07 42 43000001 43000002 Next sheet X2 2 1 M12 Mixerpump 2 1 E22 C 2 3 29 209 23 8 15 Project Version Function decription Sheet Next sheet E Main power DV Control system 11 K s S
187. ystem air Create Date Rev Date Rev No it Total sheets 18 06 14472 2014 10 24 17 4 3000001 4 3000002 SystemAir A S Corrigo E282 011 71 13 2 1 Filter guard Extract air 012 72 13 51 012 Ready supply fan DI3 73 13 111 03 Cooling alarm 04 74 13 131 p Frost thermostat 015 75 13 15 05 Reduced speed or stop unit 016 76 13 17 pig Normal speed Start unit 017 77 14 24 Fire signal DI8 78 14 12 1 pig Electrial heater AI1 31 15 3 1 AM Temperature sensor Extract air AI2 32 15 7 1 Al2 Temperature sensor Supply air AI3 34 15 111 Temperature sensor Outdoorair 14 35 15 15 1 Ay Temperature sensor Frost protection Y1 91 41 16 2 UM Pressure transmitter Extract air 12 42 16 6 1 Flow measuring Supply airfan 03 44 16 11 1 0 CO2 sensor Extract airor Room 14 45 16 15 1 yyy Pressure transmitter Supply air Duct 001 1 17 2 0 Fan supply air Start 002 12 17 4 0 Start heating pump D03 13 17 6 0 Start cooling 00414 17 8 0 Alarm signal 005 15 17 11 0 005 Dampermotor Extract air 006 16 17 13 0 007 Recdamper Start D07 17 Free Master controller 01 91 19 2 0 401 Speed Supply air 02 92 19 4 0 Heating coil Y1 Capacity 03 93 19 110 Cooling changeover Capacity A04 94 19 13 0 404 Recirculation Capacity 05 95 Free a
188. ystemAir A S Corrigo E28 SystemAir A S Corrigo E28 Circulation pump Preheating Dampersupplyair Start Start Start 004 14 22 12 0 3x00001 VI 1234567 D03 13 22 12 C 3x00001 VI 1234567 D01 11 D02 12 22 12 B 22 12 C 3x00001 3x00001 VI 1234567 VI 1234567 DO stave controller D siave controller c ca siave controller siave controller 2 3 2 w330S 3 35 9 Supply air Damper Supply air Damper Supply mix Damper motor motor motor On off with on off or modulation damper motor spring return dampermotor with or without Spring return O NENT m on off without Spring return damper motor Function decription Sheet Next sheet 02 13 26 4 3000001 4 3000002 Project Version Digital output systemalir abe DV Control system Create Date Rev Date 20 06 74942242014 10 24 17 Rev No Total sheets Sy stemAir A S Corrigo E28 SystemAir A S Corrigo E28 Speed Extract air A01 91 22 16 B 3x00001 VI 1234567 AOstave controller Heat recovery capacity 02 92 22 16 C 3x00001 VI 1234567 AOstave controller SystemAir A S Corrigo E28 Split Y2 A03 93 22 16 C 3x00001 1234567 AOstave controller SystemAir A S Corrigo E28 Preheater A04 94 22 16 D 3x00001 VI 1234567 AOstave control
189. ystemAir A S DI D 9 5 Kumidity sensor gt ET A0L O R6 Temieratur sensor R2 Tempenmtr i sensor R7 Temperature sensor N N N N CJ Cn cJ CA 334 Shange over Gecirculation ON 015 75 22 3 2 Slave controller Slave controller Drawing no DV Control system 43000001 43000002 2 systemair 08 10 2018 amp ladupp xiu Ayddns ZO A EEEM LV bugids Jadwop Ajddnk 70 SOEEM LVF 30700 Jadwop A ddnk 70 OEEM LV 0 c2 COLT E x 6 f 43000002 43000001 joyuo Jadwop Addns 20 O EM LV Duiunspau 20 LSEM LV Drawing no 08 10 2018 E E oe uad E qum aS EE p pu NEN DV Control system OEEM LV ER Q DUlJnsDau 0 j 70 4 LSEM LV 9 DUrJrEDSUu 014 1040015 205095 70 4 Josuas jipiung ZSEM LY d JOSU S L9EM LV SOEM LV 00044 7 00 105085 Wooy

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