GC-1337C - SSP, Operation, English
Contents
1. 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 5 AS 9704 03 TUBING REVISION M 15 Sub Assembly Drawings SSP 190 03 Fluid Section 21194 00 21195 01 LPA 141 20639 03 22017 03 ip CH 20170 00 TURN FITTING 45 DEG CCW n FROM VERTICAL POSITION a tad 21960 01 ak New Fi ke LPA 131 LPA 125 LPA 144 SSP 133 Tr 15902 00 DN LPA 129 LPA 130 04 LPA 127 S o PHR su te Hu po tro D O SSP 119 20126 00 LPA 117 LPA 126 A LPA 134 02 LPA 139 SSP 122 LPA 117 LPA 123 ee e 0578 01 cu 11021 41 LPA 134 01 Ss Part SSP 119 SSP 120 Y BRACKET SSC SSC Part as CJ 143 LPA 117 LPA 123 COMPRESSION SPRING LPA 125 LPA 126 LPA 127 15902 00 LPA 128 20126 00 LPA 129 20170 00 LPA 130 0 20639 03 EPA 130 04 20378 01 LPA 131 20390 00 LPA 132 2194 00 LPA 194 0 21195 0 LPA 134 02 21198 00 LPA 139 21228 00 GAS 21960 01 623 RC 9704 03 TUBING 5 583 NOTE Do not attempt to remove the PTFE insert inside LPA 131 SEAL KIT LPA 190 SK REVISION M 16 GC 1337C LPA 144 LOCK NUT Maintenance Before performing any maintenance on this pump Follow pressure relief procedures on page 8 Weekly Maintenance 1 Remove catalyst check valve Pull the poppet at the end of the check valve lightly with your hand Inspect and clean any contamination Replace into gun2. 21960 01 LPA 144 22017 03 623 RC 9704 03 TUBING 5 583 NOTE Do not attempt to remove the PTFE insert inside LPA 131 SEAL KIT LPA 190 SK REVISION L We GC 1337C Sub Assembly Drawings SSP 190 02 Fluid Section SSP 120 SSP 119 SSP 122 Part Description Number p CJ 143 O RING LPA 117 SEAL LPA 123 COMPRESSION SPRING TRANSFER HOUSING NOTE Do not attempt to remove the PTFE insert inside LPA 131 21194 00 20639 01 22017 03 20390 00 LPA 130 01 LPA 129 N 21197 00 LPA 141 20170 00 TURN FITTING 45 DEG CCW LPA 125 FROM VERTICAL POSITION 21960 01 LPA 144 SSP 133 bs RA 20126 00 LPA 117 11021 41 SEAL KIT LPA 190 SK GG 1387C men LPA 127 Lamm A al LPA 117 Mo PEO LPA 126 LPA 128 Cl LPA 123 LPA 134 01 LPA 132 N LPA 134 02 LPA 139 20378 01 21198 00 Part Description Number H y SLAVE PUMP BUMPER 1 Y BRACKET a PUMP SHAFT ME SSP 133 PUMP CYLINDER 1 11021 41 PIPEPLUG 1 1590200 TUBEFITTING 2 2012600 FELTWIPER 2 20170 00 ELBOWFITTING 1 20378 01 FITTING LI 2039000 FITTING Ol 1 20639 01 GAUGE 1 NO ME ME A E mw z Moun 2 WAY BALL VALVE 21960 01 TEE FITTING 22017 03 TUBE ADAPTER 623 RC TUBING t 1 1
3. FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment GG 1387C Warnings SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the dispense outlet Do not stop or deflect leaks with your hand body glove or rag Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of d
4. WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings
5. a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins and gel coats also produces the hazards which require great care and caution in its storage transportation handling processing and disposal Workers must be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination and heat They must be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation MEKP is flammable and potentially explosive as well as potentially damaging to the eyes and skin Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to MEKP Contaminated MEKP can become explosive Prevent contamination of MEKP with other materi als which includes but is not limited to polyester overspray polymerization accelerators and promot ers and non stainless metals Even small amounts of contaminates can make MEKP explosive This re action may start slowly and gradually build up heat which can accelerate until fire or an explosion result This process can take from seconds to days Heat applied to MEKP or heat build up from con tamination reactions can cause it to reach what is called its Self Accelerating Decompisition Tem
6. 2 Clean filter at resin pump When opening pump relief valve make sure all resin and air is evacuated from surge bottle 3 Inspect and clean filter on pick up wand 4 Clean pump lube cup and add fresh pump lube GG 1387C 17 Accessories Repair Kits LPA 190 RK Part Number CJ 143 CJ 154 D 123 10 LPA 117 LPA 126 LPA 127 Description O RING O RING O RING SEAL SEAL PISTON GUIDE LPA 118 TUBING LPA 123 SPRING LPA 130 04 CRUSH WASHER LPA 134 01 BALL LPA 134 02 BALL LPA 157 DECAL 9704 11 TUBING 9704 03 TUBING 20126 00 FELT WIPER 1 653 01 FRONT FERRULE 1 653 26 BACK FERRULE 18 LPA 190 SK Part uu Description Qty O RING SEAL SEAL PISTON GUIDE CRUSH WASHER FELT WIPER GC 1337C Technical Data Category Data o aman Arne Press O Sound Presse RE Sound Power measured sos JO Catalyst Chemically coated aluminum stainless steel chemically resistant o rings Resin Carbon steel carbide chemically resistant o rings GG 1387C Wetted Parts 19 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determi
7. 32C E SSP 159 x E OA SSP 162 623 RC AN OTO 1134 12 1486 08 SSP 148 SSP 190 0 16028 03 Part REVISION C GC 1337C Assembly Drawings SSP 160 02 Super Slave Pump SSP N n o SSP 164 S60 165 AA SSP 157 01 AN 19517 32 Ane IS Gul 1 ZAN 9704 03 A Ta af A K a q Sor Ke msn PP 1134 12 1486 08 E BOTH RETURN LINES P N 9704 03 AND 623 RC RUN FROM THE SLAVE PUMP ASSY TO THE CATALYST BOTTLE R 24231 242 AS NEEDED A USE THREADLOCKE BOTH SCREWS Part GG 1387C Sorel ka SSP 14 a SSP 16 9944 32C SSP 159 S LA SSP 162 be E 9944 24C BIS RCN ech 1957 48C 1134 12 1486 08 SSP 148 SSP E 16028 03 Part Se REVISION C 11 Assembly Drawings SSP 160 03 Super Slave Pump Sor IS SSP 166 P 114 ES SSP 115 lt A SSP 164 fi a SSP 165 ZA NU LPA 163 n a l a 9944 32C SSP 157 05 BX 1957 32 a _ SSP 159 SSP 162 Ke E 9944 24C 623 0 ech LAI nh Le DN 1931448 32 MM 1734 12 AA 9704 03 2 do A AU aL 5P 148 QU SSP 112 N SSP 190 03 P A 1733 17 A A D TY S 7486 08 16028 03 SSP 116 BOTH RETURN LINES P N 9704 03 AND 623 RC RUN FROM THE SLAVE PUMP ASSY TO THE CATALYST BOTTLE A USE THREADLOCKER 24231 242 AS NEEDED BOTH SCREWS WS 5 i 5 REVISION C 12 GC 1337C Assembly Drawings SSP 160 0
8. 4 Super Slave Pump 23269 00 23269 01 10773 12C 23251 00 23254 00 23269 01 23255 00 9944 20C SSP 115 23252 00 23262 00 7957 48C 7734 12 7957 32C 5 7486 08 10773 28C SSP 112 SSP 190 01 JO Li P __ A 7733 17 Te 7734 12 N O A 7486 08 e Gr MAT aS CAL 16028 03 23259 00 Number Description mam Lockwaster s 7067800 ESCHER 77a oo O e ezizzor screw RES some O O sonw o Se 94000 sonw E wma Somw 1 ser SLAVEPLATEEXTENSION 1 C ssems DRIVEARM 1 espias RHEASEPN 1 REVISION A GG 1387C 13 MS screw fe SS CSC SS S MNMIAININJO sch sch N y y Sub Assembly Drawings SSP 190 01 Fluid Section 21194 00 21195 00 LPA 141 20178 00 22017 03 H H 20170 00 TURN FITTING 45 DEG CCW Jo FROM VERTICAL POSITION ae 21960 01 Son en LPA 130 01 LPA 131 LPA 125 l LPA 144 SSP 133 F 15902 00 LPA 129 LPA 130 04 LPA 127 7 rn A f Vo a l V A SSP 119 20126 00 L PA 117 LPA 126 LPA 134 02 LPA 139 SSP 122 LPA 117 LPA 123 LPA 128 11021 41 LPA 134 01 LPA 132 Part Fe SSP 119 SLAVE PUMP BUMPER pani SA SSP 120 Y BRACKET SSP 122 TRANSFER HOUSING SSP 133 15902 00 20126 00 20170 00 20178 00 20378 01 20390 00 2194 00 2195 00 2198 00 2128 00
9. Install the tubing from the catalyst pump to the catalyst plate jug Use two wrenches to carefully tighten compression nuts to lock the tubing down The tubing must be cut to desired length giving a natural gravity feed supply to the slave pump gt EOS Sc e SI li CU ZA IN ua x La Q S m CE ER CART i R 7 4 Install the catalyst and bypass tubing into the holes in the catalyst jug cap Make sure the filter screen is in place under the cap Refer to system manuals for proper start up and shut down GG 1387C Pressure Relief Procedure To relieve fluid and air pressures 1 Push down Yellow slide valve P N 21402 00 to bleed off air to system 2 Open P N 21228 00 on catalyst pump to recirculation position Go GC 1337C Parts Model Super Slave Pump Part Description Number p SSP 160 XX SUPER SLAVE PUMP GC 1337 USER MANUAL GG 1387C Assembly Drawings SSP 160 01 Super Slave Pump BOTH THE A USE T BOTH 10 P 165 p Sp 57 0 LOL IE ZAN 9704 03 Ja NET pst MU SSP 112 m3 PIG O ET EE 1486 08 SSP 116 RETURN LINES P N 9704 03 AND 623 RC RUN FROM LAVE PUMP ASSY TO THE CATALYST BOTTLE HREADLOCKE SCREWS R 24231 242 AS NEEDED Part Number LPA 163 SSP 112 SSP 113 SSP 114 SSP 115 SSP 116 SSP 148 SSP 157 01 SSP 159 SSP 161 SSP 162 SSP 163 SSP 113 Sep So eds SIP 9944
10. Operation GLASCRAFT COMPOSITES EOUIPMENT BY GRACO SSP GC 1337 C EN Super Slave Pump For use with Polyester Resin and Gel Coat For professional use only Maximum fluid working pressure 2000 psi 14 MPa 138 bar Important Safety Instructions Read all warnings and instructions in this manual Save these instructions HOO3 PROVEN OUALITY LEADING TECHNOLOGY Contents Warnings EI RR er FERF iis cl UE E O e AUR AFF FFRYNT E kt po is 3 lad oe rE Sale Fy NTO AN ALA ONI DYRY e n e tt a E COF EN YR OF me n pan FE Y HRN RF FON FN YS 5 KOU NOUN E 6 Set Up SCURS ANWO LI ON E 7 BE eg WAST OG cele kr I a l GU Eaa ee ir 8 A A N A Be AF ERFYN RIE 9 PAS S SMO DIAWINOS YE DR FRY HYF td ui AW EF END EFA FFRYNT a e ki a 10 SSS S SAD ON Le eres an 14 Maintenance E wire De 17 ACCO SONE Es atik bat o e eech 18 Technical Data Techical LI A FA e FYFYR FRY l E EE EE E FFF E ai 19 Graco Ohio Standard Warranty YY LA A a tt RALL RAE RR aa aaaesaestaetesttotesesessessesuseuneoooounen 20 Graco Ohio informati n eet 20 N A Non Applicable 2 GC 1337C Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable e
11. See Important Safety Information MEKP Polyester Resins and Gel Coats and Spraying and Lamination Operations section of this manual A N FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all eguipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use eguipment until you identify and correct the problem Keep a working fire extinguisher in the work area PERSONAL PROTECTIVE EOUIPMENT You must wear appropriate protective eguipment when operating servicing or when in the operating area of the eguipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This eguipment includes but is not limited to Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection TOXIC FLUID OR
12. d particulates Prevent inhalation by providing sufficient ventilation and the use of respirators in the work area Read the material manufacturer s warnings and ma terial MSDS to know specific hazards and precautions related to polyester resins and gel coats To prevent contact with polyester resins and gel coats appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles are required for everyone in the work area Spraying and Lamination Operations Remove all EE of overspray FRP sand ings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire If cleaning solvents are reguired read material manufacture s warnings and material MSDS to know specific hazards and precautions GlasCraft recom mends that clean up solvents be nonflammable GlasCraft recommends that you consult OSHA N Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 16 17 and NFPA No 91 for further guidance Grounding Ground the dispense gun through connection to an GlasCraft approved grounded fluid supply hose Check your local electrical code and related manuals for detailed grounding instructions of all equipment in the work area N A grounding wire and clamp are provided assembly p n 17440 00 with all FRP equipment GC 1337C Set Up 1 Attach the slave pump assembly to the fluid section 3
13. entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires executes donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 Fax 1 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM GC 1337 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2008 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised 07 2011
14. ned by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompat ibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO
15. pera ture SADT which can cause fire or explosion Spills should be promptly removed so no residues remain Spillage can heat up to the point of self ignition Dispose in accordance with manufacture s recommendation Store MEKP in a cool dry and well ventilated area in the original containers away from direct sunlight and away from other chemicals It is strongly recom mended that the storage temperature remain below 86 F 30 C Heat will increase the potential for ex plosive decomposition Refer to NFPA 432 Keep MEKP away from heat sparks and open flames GG 1387C Current catalysts are premixed and do not require any diluents GlasCraft strongly recommends that dilu ents not be used Diluants add to the possibility of con taminates entering the catalyst system Never dilute MEKP with acetone or any solvent since this can pro duce an extremely shock sensitive compound which can explode Use only original equipment or equivalent parts from GlasCraft in the catalyst system i e hoses fit tings etc because a hazardous chemical reaction may result between substituted parts and MEKP To prevent contact with MEKP appropriate personal protective equipment including chemically imperme able gloves boots aprons and goggles are required for everyone in the work area Polyester Resins and Gel Coats Stee materials containing polyester resin and gel coats creates potentially harmful mist vapors and atomize
16. rugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage GC 1337C Important Safety Information Methyl Ethyl Ketone Peroxide MEKP MEKP is among the more hazardous materials found in commercial channels Proper handling of the unstable reactive chemicals presents
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