i81 / i81-A USER MANUAL - SIC
Contents
1. zp uonejuejdui DU 9jN 9 ejidnob ep HOE jueureuuonisod By G 6 asseu ww 0 X 08 ayjauey 18 35 NOTI81US R02 doc 5120023 2230004 1220058 112007 2 120 021 111007 1 210 001 100 040 REVE Traitement Finition Date 19 05 2006 Tol g n Mati re Dessin par Ech 1 4 SIC MARKING SiC nien 7 T l 04 72 54 80 00 Description NOMENCLATURE OVERVIEW 181 MAR AS Fax 04 78 47 39 40 81 NOM Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 19 35 a 16 26 DA L 60 L 80 L 100 course 9 mm max STROKE 9 mm max Traitement Finition Date 22 05 2006 Tol g n Y Mati re Dessin par Ech 1 1 SIC MARKING Fournisseur R f rence 13 69380 LISSIEU Description i 4 re 04 72 54 80 00 scription PLAN INTEGRATION INTEGRATION PLAN 4 300 314 MARIE NG Fax 3 04 78 47 39 40 N 300 3 A PE Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 20 35 e Al 3 200 003 P1 2 120 006 P2 A1 A1 3200003 P1 2120006 P2 4 300 314 1 120 012 4 300 332 1 120 057 1 120 017 1 120 109 4 300 335 1 120 054 4 300 315 4 300 333 1 120 058 1 120 152 4 300 336 1 120 055 4 300 316 1 120 014 4 300 332. DU gy snos 9 LLHE S erp ejidno ap JHOE amure Juawauuonisod G G esseu 07 X 08 ap 27 35 NOTI81US R02 doc 1110 101 1 210 001 100 051 220 056 230 004 2 230 014 2 230 053 1110 183 G 100 038 1 110 078 1 110 076 110 072 2 120016 1 11007 1 120 07 2 120 021 1 230 011 4 100 319 1230012 220 059 Traitement Finition Date 19 05 2006 Tol gen Mati re Dessin par Ech 1 4 SIC MARKING E S C T l 04 72 54 80 00 Description NOMENCLATURE OVERVIEW I81 A MARIING Fax 04 78 47 39 40 81 NOM Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 28 35 Al 4 400 220 A2 n TET ween Fa p NT sm e s 4 300 405 4 300 358 4 300 406 4 300 412 4 300 407 4 300 359 4 300 408 4 300 357 4 300 409 4 300 360 4 300 410 4 300 413 4 300 411 4 300 361 4 300 438 4 300 437 4 300 431 4 300 430 Traitement Finition Date 18 04 2006 Tol g n Mati re Dessin par Ech 2 3 SIC MARKING 4 z Fournisseur R f rence QO Tel 04 72 54 80 00 Description NOMENCLATURE OVERVIEW 4 300 404 MARINIG Fax 04 78 47 39 40 4 300 404 NOM Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 29 35
3. 3 200 008 1 2120006 2 1 A1 3200008 P1 2120006 P2 4 300 356 1 120 012 4 300 358 1 120 057 1 120 017 4 300 412 1 120 109 4 300 359 1 120 054 4 300 357 1 120 013 4 300 360 1 120 058 1 120 023 4 300 413 1 120 152 4 300 361 1 120 055 4 300 437 1 120 014 100 4 300 430 1 120 153 100 Traitement SiC Finition Date 19 04 2006 Tol gen Mati re Dessin par Ech 1 2 SIC MARKING Fournisseur R f rence 13 route de Limonest 69380 LISSIEU iption 5 C 04 72818000 Lee NOMENCLATURE OVERVIEW 4 300 356 5 Fax 04 78 47 39 40 4 300 356 NOM Code article 4 300 356 Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 30 35 1110135 1 120 139 2 120 108 Traitement Finition Date 19 04 2006 Tol gen T Mati re Dessin par Ech 1 1 SIC MARKING Fournisseur R f rence 13 route de Limonest 69380 LISSIEU iption T l 04 72 54 80 00 Description NOMENCLATURE OVERVIEW 4 400 220 WARING Fax 04 78 47 39 40 4 400 220 NOM Code article Toute reproduction sans autorisation est formellement interdite NOTI81US RO2 doc 31 35 LO EE 9204 oog20 posdoi ae apo SHS V L81 N OF ZP 8 Egger 151031 vos maea opo v L i ONIHIM ee V N3HOS META DIS em am
4. BECOME 696 101 9005 60 55 aea voa yuswane 1 pe IC AX TIS 33SlONO 318V 1 39v 18vO 1 1 1 1 L BE TEE A SRE 93 Ajquiesse 3 ineynosed ejquesuy 50 a umo x pps rom OS E gt enbmue imemooapoo memoo 43 jewer er 2r or vo d y9 ang yews juesoduoo AW 7 ojow s xe exe NJON AQ 40sues sixe A exe o Josues s xe x X exe XW sixe x X exe NAON NEU 550 085 2 32 35 NOTI81US R02 doc gris grey GY 100 051 1 1 1 1 1 1 1 H 1 1 1 1 1 L jaune yellow bleu blue BU vert green GN rouge red RD Code couleur selon IEC757 Traitement Finition Mati re SIC MARKING 13 route de Limonest u 69380 LISSIEU T l 04 72 54 80 00 MARKING Fax 04 78 47 39 40 181 A SHE 2 2 NOTI81US R02 doc noir black BK 2 230 A lE n d tecteur autosensing optique optical autosensing sensor CABLAGE AUTOSENSING OPTIQUE AUTOSENSING OPTICAL SENSOR WIRING 2 2 Date 22 05 2006 Tol g n Dessin par Ech 1 1 R f rence Description S
5. NOTI81US R02 doc J1 J2 J3 couleur color ___ code couleur remarque el _ no connection een no connection 3 1 rouge gris red grey RD GY 41 2 wt green GN 9 51 3 gs oe GY noir black 9 2 noir blanc black white BK WH 11013 vert bleu_ green blue GN BU 4 Laune noir_ yellow black YE BK 12 8 vert jaune green yellow GN YE 13 5 jaune volet yellow purple YE VT 113 5 jaune violet yellow purple YE VT 14 6 vert marron green brown GN BN_ 14 _ 6 vert marron green brown GN BN 15 7 yellow YE 16 7 blanc white WH TI 17 11 bleu gis blue grey BU GY 18 12 rouge blanc red white RD WH non connect no connection Code couleur selon IEC757 Date 12 04 2006 Tol g n Dessin SIC MARKING Im Emi Fournisseur R f rence 18 route de Limonest O 69380 LISSIEU iption 5 e Tel 04 72 54 80 00 12 SCHEMA ELECTRIQUE WIRING PLAN 3 100 040 04 78 47 39 40 100 040 SHE Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 23 35 J2 J3 code couleur remarque code couleur ees en EE gt es ee EE Dk paspolri nopolriy BK aa O o EE pas po
6. amp marron blue brown BU BN 7 7 bleu amp blanc blue white BU 8 8 rose pink PK 9 9 gris grey GY 10 10 rose amp blanc pink white PK WH 11 11 rose amp gris prink grey PK GY 12 1 blanc white WH 13 2 marron brown BN 14 12 jaune yellow YE 15 12 vert green GN 16 18 rouge amp bleu red blue RD BU 17 13 rouge red RD 18 14 bleu blue BU 19 17 gris amp rose grey pink GY PK 20 15 noir black BK 21 16 violet purple VT 22 6 jaune amp marron yellow brown YE BN 23 6 jaune amp blanc yellow white YE WH 24 6 blanc amp gris white grey WH GY 25 6 gris amp marron grey brown GY BN Code couleur suivant IEC757 NOTI81US 2 26 35 DIDI De LON DIO V L81 AN 66 2r 8 xe4 nm V 18l NOLLVYSSLNI vondussaa Jnassiuno4 493 Jed guissag 9299814 WAH 10 9002 50 22 81 SPECIFICITES Za 00 08 pS ZZ 9 73 551 08569 Jsauowi EL ONDIYVW 215 5 wewsiesL Bulsuasojne smojaqg z deep sejou gW 9 LIHU GO 9 00J8 JHOE Buruonisod By G Jubiam ww OZ X 08 sjayjnos uonoajoJd ww z
7. machines proceed the same way using a connection cable e Correctly fasten the screws of the connector Note for more details about the connections please check the controller manual Never unplug the controller when it is under tension as it may seriously damage the material switch on off MARKER START STOP KEYBOARD SERIAL HOST 3 axis power supply control handbox keyboard option PC port COM1 mechanical part NOTI81US R02 doc 8 35 USE OF THE MACHINE 1 SAFETY An intense use may cause the temperature of the system to rise up to 100 C It is recommended to wear safety glasses It is also recommended to wear a noise reducing helmet Acoustic value of the machine 76 dB on a piece of steel at medium speed The marking system should never be used without any surface to mark as the marking head may break gt gt gt gt 2 CONTROLLER See controller manual 3 SOFTWARE See software manual 4 MARKING MACHINE 4 1 Positioning and clamping of the part to be marked Even if the part is not submitted to high forces it is necessary to immobilize it in order to reach an optimal marking quality NOTI81US R02 doc 9 35 Depending on the type of parts and the working conditions the clamping system can vary from the simple manual fastening of the part against an angle iron bracket to the mechanical magnet
8. trials before marking a new part 4 3 Launch Stop the marking o Set the controller in marking mode for more information please see the software manual NOTI81US RO2 doc 10 35 o Position the part to be marked o Launch the marking by pressing the Start button on the control handbox or the Marche button on the gun handle portable type machine o To stop the marking press the Stop button on the control handbox or press the Marche button of the gun handle for more than 2 seconds NOTI81US RO2 doc 11 35 NOTI81US RO2 doc 12 35 MAINTENANCE 1 INTRODUCTION Dot marking machines have been developed and realized especially to meet the needs of our clients who want a machine which is Performing Robust Reliable Ergonomic It requires very little maintenance and if you observe the preventive maintenance recommendations you will increase the life expectancy of your machine However if a problem of any kind should occur please refer to this manual which will help you solve the problem 2 AFTER SALES SERVICE Please contact our local distributor first To find out about our local distributor you can check our website www sic marking com If you can not reach our distributor please call SIC MARKING at 33 4 72 54 80 00 SIC MARKING or its distributor offer the following services v Phone support Please do not hesitate to contact us for any technical problem On sit
9. 4 1 120 059 1 120 153 4 300 337 1 120 056 Traitement Finition Date 22 05 2006 Tol g n Mati re Dessin par Ech 1 2 Wm SIC MARKING Fournisseur R f rence Vas Tel 04 72 54 80 00 Description NOMENCLATURE OVERVIEW 4 300 314 MARIING Fax 04 78 47 39 40 4 300 314 NOM Code article Toute reproduction sans autorisation est formellement interdite NOTI81US RO2 doc 21 35 SO LOG 096b tub 9pnie SHS 18 N op 6 2p 82 v0 XeJ ptn 181 9091919373 WWAHOS DIS 1seuouir ayno EL tL ONIAYVW 215 890339 measjumoj LL 423 Jed guissag 596 01 9005 50 55 aea uogwid 93 Aquesse 3 JnajnoJed ejquiesu3 vo diya pairs m enbysou eipoyny juesodwog AW ojow sixe A exe NJON AQ Josues sixe A A exe Josues sixe x X exe Jn8 98 2Q XW Jojow sixe x X exe NAON 152031 vojes apo Jaoeuuco Buixepur s naduogap Jane sJnaoeuuoo Ken 2e e ng anq 8 Auejod ou 9 SECH pu d 9o fx HE Y SO AER ananos oe manos 43 vo AG AW xO ole er ar 97 sr for fer ur 960 055 2 22 35
10. CHEMA ELECTRIQUE WIRING PLAN 181 A Code article Toute reproduction sans autorisation est formellement interdite 33 35 AT ur erte TENTE TES couleur color code sieur S 1 our x noir black te rouge red RD Traitement Finition Date 19 04 2006 Tol gen T Mati re Dessin par Ech 1 1 SIC MARKING i 13 route A de Limonest Fournisseur R f rence 72 828000 Description SCHEMA ELECTRIQUE WIRING PLAN 3 100 051 MARIS Fax 04 78 47 39 40 ne 3 100 051 SHE Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 34 35 c ble autosensing 5 ou 10 m tres autosensing cable 5 or 10 meters connecteur connecteur couleur color Code couleur SUB D 37 male 5 voies 18 1 blanc white WH 19 2 marron brown BN 9 3 vert green GN 8 4 jaune yellow YE NOTI81US RO2 doc Code couleur suivant IEC757 35 35
11. e intervention We can help you install set up the machine on site as well as repair it and provide personal training v Maintenance contract Thanks to the maintenance contract we provide regular maintenance of your marking machine NOTI81US R02 doc 13 35 3 PREVENTIVE MAINTENANCE If you want to keep your machine in a good working condition it is necessary to do the following actions clean the stylus pin guide and the stylus assembly regularly avoid dust and abrasive particles on the guiding and driving elements How to clean the stylus pin guide and the stylus assembly Unplug the marking machine Unscrew the stylus pin guide see General layout of the stylus assembly in appendix Remove the stylus the spring and the core Clean all parts and remove the grease Lubricate the stylus and the stylus pin guide using exclusively the oil supplied with your maintenance kit Reassemble the machine and manually fasten the stylus pin guide Note please pay attention to the direction when reassembling the core see General layout of the stylus assembly in appendix NOTI81US R02 doc 14 35 4 TROUBLE SHOOTING Problem Check Solution The stylus assembly does not move on the X and Y axes Check that The controller is on A marking program is loaded and the controller is in marking mode see software manual The machine is correctly linked to the controller The cable is in workin
12. g condition The control handbox is connected except for gun marking machines The movements on the X and Y axes are not blocked when the machine is on See controller manual Load a program and set the machine in marking mode Reposition the connectors Open the connectors and check the wires either visually or with a ohmmeter Reposition the connectors Remove any obstacle or clean the guiding rails and the driving mechanisms The marking head does not go back home before marking Check that The sensors cables are correctly connected and in good working condition The origin sensors work properly in home position the red lights located on the sensors are off otherwise they are on The driving belts are not broken on the integrated type or column type machines Reconnect the wires or replace the damaged cables Replace the sensors Replace the damaged belt The stylus assembly moves X Y but the stylus does not Check that The stylus is not blocked by anything The solenoid is in good working condition no overheating short circuit Disassemble the machine clean it lubricate it with the oil provided in your maintenance kit and re assemble see General layout in appendix Replace the solenoid The marking quality is terrible dots not aligned The impacts are not regular Check that The part is correctly maintained during the entire marking proces
13. i81 i81 A USER MANUAL SIC MARKING 13 route de Limonest Z A C de la Braille 69380 LISSIEU FRANCE Phone 33 04 72 54 80 00 Fax 33 04 78 47 39 40 E Mail info sic marking com http www sic marking com NOTI81US R02 doc TABLE OF CONTENTS TABLE OF CONTENTS 3 PRESENTATION 5 INSTALLATION AND START UP 7 Te UNDAEkinNGg EE 7 A dE aa rue re ER a RU RE bird cana 7 EE EE 7 Bie COM CHOMS eee ea ee E A a ee 8 USE OF THE MACHINE 9 VISA ee roa a Bade eet 9 2 Controller nie en 9 e 9 Marking machje siete EEN 9 4 1 Positioning and clamping of the part to be marked nenn 9 42 Machine adjustment i oid de ie 10 4 5 Launch Stop the MARINO A de is 10 MAINTENANCE 13 te Introduction aaa ea 13 SE ne Dodo e Cal o o 13 3 PREVENTIVE maintenance anne an 14 4 Trouble sHoOOtIliQ RE 15 APPENDIX 17 mu 18 2 181 sp cificit s nnne 27 NOTI81US RO2 doc 3 35 PRESENTATION Thank you for choosing a dot marking system also called micro percussion for your marking applications SIC MARKING systems contribute to improve the tracability of your products while complying with the industrial standards We would like to welcome you as a user of our systems This guide contains the installation and use instructions of the dot marking type machines We recommend that you read it carefully bef
14. ic or pneumatic fastening When using a marking gun place the universal non skid support against the surface to be marked and manually hold the gun during the marking The fastening device should maintain the part so that the stylus movements are parallel to the surface to be marked For the portable type machines if the marking is always conducted on the same type of parts we advise you to make a customized tooling to always keep the same marking position 4 2 Machine adjustment The marking quality highly depends on the part to be marked a smooth and flat surface is much easier to mark than a rough and irregular surface It is generally necessary to adapt the marking force to the height of the character The smaller the character is the lower the impact has to be to obtain a good legibility The software also enables to choose various widths for the marking matrix To obtain a good marking quality it is fundamental to adjust the force and the distance When using marking guns the distance between the stylus and the part can be modified by adjusting the position of the front plate For your information hereafter are some values about the distance between the stylus and the part depending on the marking force Force 1 2 3 4 5 Minimum distance 0 5 0 5 0 5 1 1 2 3 5 Maximum distance 1 2 3 5 6 Maximum distance between the stylus and the part 9 mm We recommend that you make
15. larite no polarity pas polarite no polarity Po A Code couleur selon IEC757 Traitement Finition Date 20 04 2006 Tol g n T Matiere Dessin par Ech 1 1 SIC MARKING Fournisseur R f rence 13 route de Limonest 69380 LISSIEU iption T l 0472 54 8000 SCHEMA ELECTRIQUE WIRING PLAN 3 100 037 MARIING Fax 04 78 47 39 40 100 037 SHE Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 24 35 n 2 saar coor code couleur remarque CS Ca marron bow BN o 6 bac we w Cr wt ger GN Ss Code couleur selon IEC757 Date 12 04 2006 Dessin par Ech 1 1 semang 7 e deep 13 route de Limonest 69380 LISSIEU iption T l 04 72 54 80 00 Description SCHEMA ELECTRIQUE WIRING PLAN 3 100 038 MARKING Fax 04 78 47 39 40 3 100 038 SHE Code article Toute reproduction sans autorisation est formellement interdite NOTI81US R02 doc 25 35 c ble de liaison 5 ou 10 m tres robotic cable 5 or 10 meters connecteur connecteur couleur color Code couleur SUB D 25 male 19 voies 1 12 vert amp marron green brown GN BN 2 12 vert amp blanc green white GN WH 4 3 rouge amp marron red brown RD BN 5 4 rouge amp blanc red white RD WH 6 5 bleu
16. ore installing the system Please contact our technical department for any further information NOTI81US RO2 doc 5 35 NOTI81US RO2 doc 6 35 INSTALLATION AND START UP 1 UNPACKING Except if we deliver the system it is generally supplied in an appropriate packaging which needs to be kept for any return of the material Remove the sub systems carefully controller control handbox possible options from their packages The machine should only be lifted by the column and the base it should never be lifted by the head housing Weight of the machine 35 kg 2 INSTALLATION 2 1 Fastening Column type machines o Install the machine on a rigid and stable support frame o After installing the entire marking machine fasten the base with 2 MIO SCrews Integrated type machines o Install the machine on a rigid and stable support frame o Fasten the marking head onto the machine by complying with the indications of the integration plan available thread length 12 mm max Portable type machines o No fastening marking gun designed to be held manually Note The integrated and portable type machines are designed to function in all positions vertical horizontal stylus towards the bottom or the top NOTI81US RO2 doc 7 35 2 2 Connections e Using the SUB D 25 connector connect the marking machine to the marker connector located at the rear of the controller For the integrated type
17. s and the machine is correctly fastened The marking speed is not too high compared with the marking to be made size There is no backlash in the X and Y axes The distance between the stylus and the part is correct The stylus pin is in good working condition The stylus can move correctly There is no backlash between the stylus pin guide and the stylus Redo the marking after fastening the part and or the machine properly Reduce the marking speed Please contact the after sales service Change the distance see manual Replace the stylus Clean the stylus pin guide and the stylus Change the stylus pin guide If you have checked after sales services NOTI81US RO2 doc everything and the system still does not work please contact our 15 35 APPENDIX NOTI81US RO2 doc 17 35 181 1 TTT 181 AN 181 NY Id NOLLWY93 LNI NOILVHOZINIQ NVWId vesdussa 379558103 CL 423 Jed 945324 Agen 496 pi 9002 50 22 sea vogu Or 6 27 82 Xed INDIR 00 08 5 ZZ 9 031551 08569 1 S ANO EL ck ONMDIYVW 215 w wapes inayoauuos 001 744 uonoajoud ww z deep jewixew sejou peweios gy 9 Bulxy ejou LLHL GD 940016 HOE By c 6 14 ww 07 X 08 sjapynos
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