Fixed Frame Paper Roll Clamp Operator Guide
Contents
1. Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 08 2011 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 210135 R92. slow 210135 R9 2 AFETY RULES Handling Loads Rolls must be secure prior to lifting and transporting Limit swinging clamp with raised load Make sure load is centered and secure prior to lifting and traveling Check for load Load weight must not exceed combined truck slippage see Load attachment capacity see truck nameplate Troubleshooting Use caution when AlN handling unitized em wrapped multiple eS stacked rolls with Vo Single Arm Clamp RC0721 eps Limit truck movement with raised load Split Arm Clamp is recommended to handle two rolls see Make sure bottom roll is secure Roll Handling Basics Handling two rolls with Single Arm Clamp may be dangerous and lead to serious injury Position the paper roll center of gravity as close as possible to the center of rotation to minimize lateral offset Rotation RC3942 eps Lateral Offset 210135 R9 _ D AILY INSPECTION Check items each day Report problems to your supervisor Check clamp force prior to r each operational shift See Service Manual nd D for troubleshooting maintenance and repair T o procedures F Upper hook engagement Pad edges Fasteners Safety decals amp nameplate Cylinders and Lower hook hoses for leaks engagement 210135 R9 C LAMP OPERATION AUXILIARY VALVE FUNCTIONS Tilt forward WARNING Truck control handle and at
3. ACKING A Raise roll for E _4 8B Tilt back for clearance 3 4 f transport C 12 in 30 cm RC1010 eps A Square truck B Set roll to stack down drive slowly squarely forward stop RC1009 eps 6 PADS AT BOTTOM OF ROLL A Contact truck OEM to check truck stability B Perform rotation drift test per Cascade TB258 CAUTION No rotation when clamped at bottom of roll NOTE Back tilt required if angled clamp mount shown is used RC1021 eps 210135 R9 NLOADING TRUCK TRAILERS BREAKOUT Fixed Frame Clamp 1 Tilt center Clamp to 1st roll Position arms to roll diameter CAUTION Trailer must be short arm toward wall inspected for damage before unloading L Et Dockplate required 3 CAUTION Block RR0095 Leps trailer wheels Drive forward angle truck to grip Clamp 1st roll move back 1st roll behind centerline for clearance to re clamp RC0056 eps RC0057 eps Re clamp through roll centerline with long arm withdraw roll 12 in 30 cm RCO059 eps RC0058 eps 210135 R9 12 NLOADING BOXCARS BREAKOUT Ess Fixed Frame Clamp Tilt center Clamp to 1st roll Position arms to 1 roll diameter I Y a 7 7 4 RCO061 eps TTT TTT RCOO60 eps Clamp 1st roll move back for clearance to re clamp RCO063 eps Re clamp through roll centerline with long 5 arm withdraw roll RC0059 eps 13 210135 R9 OADING TRUCK TRAILERS L CAUTIO
4. E 0 PERATOR S GUIDE DFG amp H Series Fixed Frame Paper Roll Clamps Manual Number 210135 R9 Cascade Cascade is a Registered Trademark of Cascade Corporation ONTENTS Page aan 1 WARNING Rated capacity of the truck attachment combination is a Safety Rules responsibility of the original truck Daily Inspection 4 manufacturer and may be less than Clamp Operation 5 shown on the attachment nameplate Roll Handling Basics G Consult the truck nameplate Handling two rolls using split arm clamp T WARNING Do not operate this Upending 8 attachment unless you are a trained Vertical Pickup Transport Unloading 9 and authorized lift truck driver Bilge Horizontal Pickup Transport 10 Stacking Unstacking 11 CAUTION This guide shows load handling Unloading procedures for most products Ask your company or organization about any special procedures for the Truck Trailers Breakout Fixed Frame Clamp 12 E may eo fandine Boxcars Breakout Fixed Frame Clamp 13 Loading Truck Trailers 14 Boxcars 15 Tower Clamp Loading Transport Unloading Stacking 16 Loading with Adjustable Bumper Option 18 Load Troubleshooting 18 Safe Operation and Maintenance OHSA Regulations 19 NTRODUCTION Fixed Frame Paper Roll Clamp Cascade Fixed Clamping Long Arm Hydraulic Cylinders Frame Paper Roll Clamps Models D F G amp H Series are multiple function attachments for handling all tyoes of paper roll products Clamps are d
5. MUST be CAUTION Clamp multiple rolls increased when clamping or releasing securely and properly prior to lifting or rolls with Split Arm Clamps traveling RCO038 eps Position the paper roll center of gravity as close Recommended roll width as possible to the center 2X pad height A if rotating of rotation to minimize 3X maximum lateral offset This will reduce torque requirements and increase truck stability Rotation RC3942 eps RCO789 eps Lateral Offset Maximum roll width 3X pad height A if not rotating Position short arm on rolls before clamping A e Ec k RC1188 eps RCO039 eps 210135 R9 OLL HANDLING BASICS Upending Center clamp pads vertically on roll if possible Tt pL d ZL RC3740 eps RC3763 eps Clamp through roll centerline CAUTION Verify the clearance between the bottom of the roll and mast prior to tilting the roll forward Raise roll to clear ground when tilted RC3741 eps RC3743 eps E y roll forward L La m CAUTION Verify the center of gravity for the load does not exceed the capacity of the truck Consult OEM as required RC3742 eps Transporting CAUTION Transporting in any position other than vertical is not acceptable unless attachment is specifically designed for that application RC4141 eps Vertical transport position 210135 R9 8 ERTICAL PICKUP TRANSPORT UNLOADING Position Clamp paral
6. N Trailer must be inspected for damage before loading b Rotate roll to position short arm toward wall Dockplate required RC0065 eps Drive down center of trailer tilt vertical brake slowly RCO066 eps A Reposition truck to place rolls against wall 3 O O A B Release long arm 1 RC0067 eps 210135 R9 Position rolls together use spacers to prevent load shifting RC0068 eps _ J OAbING BOXCARS 1 T 7 a A o S a Aa B Tilt to A Rotate roll to m position short aaa arm toward wall a SSS SSS Dockplate gt o required ooo SS RC0069 eps A Reposition truck to place rolls against wall g RC0070 eps B Lower to floor release long arm Position arms to 3 roll diameter grip last rolls behind centerline N P RC0061 eps 4 Angle truck to place interior and last rolls J RC0062 eps N Arms not 15 210135 R9 OWER CLAMP Loading Transport Unloading Stacking A Align truck with rolls A Approach B Fully open arms rolls slowly 3 RC2028 eps RC1870 eps shown powered center arms B Adjust telescoping upper clamp arms to center on upper rolls A Center lower clamp arms on lower rolls RC1866 eps Clamp through roll centerlines RC1869 eps shown non powered y center arms 210135 R9 16 OWER CLAMP Loading Transport Unloading Stacking 5 Lift load proceed slowly CAUTION T
7. ered loads which may affect capacity shall be adjusted Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load A load engaging means shall be placed under the load as far as possible the mast shall be carefully tilted backward to stabilize the load Extreme care shall be used when tilting the load forward or backward particularly when high tiering Tilting forward with load engaging means elevated shall be prohibited except to pick up a load An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack When stacking or tiering only enough backward tilt to stabilize the load shall be used 0 Operation of the Truck 1 If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition q Maintenance of Industrial Trucks 1 5 Any power operated industrial truck not in safe operating condition shall be removed from service All repairs shall be made by authorized personnel All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from t
8. esigned for both bilge and vertical roll handling for transport stacking breakout van trailer boxcar and ship loading and unloading Clamps can rotate through 360 degrees and can have a fixed short arm for full rolls or adjustable short arm for butt rolls and a single or split long arm Tower clamp versions provide bulk roll handling in many configurations About this Guide The information in this Guide is Contact Pads intended to simplify operator understanding about effective and safe Clamp use and operation Read this guide thoroughly before operating the attachment Be sure you know and understand all operating orocedures and safety precautions If you have any questions or don t understand a procedure ask your supervisor Baseplate Emphasize Safety Most accidents are caused by Mounting Hooks operator carelessness or misjudgment You must watch for poorly maintained equipment and hazardous situations and correct them Fixed or Adjustable Short Arm 1 210135 R9 AFETY RULES Industrial Lift Trucks No riders No reaching through mast No standing under load RC0026 eps With load hy AL RE M OW Oh Ws Pi i Motor off park lower load ARP S A No parking on ramp No turning on ramp Watch clearances Traveling RC0027 eps TRAFFIC lt fK b PASEI Workers Stops Ub ea e n Wet floors Bumps two way traffic at intersection at corner Slow for Sound horn slow Sound horn
9. he manufacturer nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts Additional counter weighting of fork trucks shall not be done unless approved by the truck manufacturer Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle Such examinations shall be made at least daily When industrial trucks are used on a round the clock basis they shall be examined after each shift Defects when found shall be immediately reported and corrected 210135 R9 BLANK Do you have questions you need answered right now Call your nearest Cascade Service Department Visit uS online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37050 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 om Cm TM Cascade Corporation 2011 Cascade Canada Inc 5570
10. industrial trucks is regulated by Occupational Safety and Health OSHA regulations 1910 178 and Ameri can National Standards Institute ANSI Safety Standard for Powered Industrial Trucks ANSI B56 1 When operating and maintaining industrial trucks equipped with attachments you should pay particular attention to the following sections of these regulations You should be familiar with all sections of these regulations Ask your employer for the complete regulations a General Requirement 4 6 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly If the truck is equipped with front end attachments other than factory installed attachments the user shall request that the truck be marked to identify the attachments and show the appropriate weight of the truck and attachment combination at maximum elevation with load laterally centered The user shall see that all nameplates and markings are in place and maintained in a legible condition e Safety Guards 2 If the type of load presents a hazard the user shall equip fork trucks with a vertical load backrest extension in accordance with a 2 following a 2 All new powered industrial trucks acquired and used by an employer after February 15 1972 shall mee
11. lel to and centered on roll A Adjust short arm B Drive forward touch for roll diameter short arm to roll C Clamp with g 2 4 in long arm 5 10 em 3 Raise tilt back for transport 3 4 a lt ft 12 in 30 cm _ __ RC0043 eps RC0044 eps 9 210135 R9 B ILGE HORIZONTAL PICKUP Tilt lower Clamp to ground Square truck to roll position Clamp 1 parallel to roll Short arm a E 3 RC0046 eps RC0045 eps l A Tilt raise roll 3 A Drive forward touch short arm to roll B Clamp with AO E long arm 3 4 2 4 in RC0047 eps RC0049 eps B Rotate to vertical for transport Position the paper roll center of gravity as close as possible to the center of rotation to minimize lateral offset This will reduce torque requirements and increase truck stability RC0048 eps Rotation RC3942 eps Lateral Offset 210135 R9 10 9 1 A Drive slowly forward touch Short arm to roll gt RC2160 eps 3 A Slowly approach stack B Tilt roll to 2 4 in vertical raise i for clearance 9 10 cm NOTE Back tilt required if angled clamp mount used RC1020 eps 5 HIGH STACKING ABOVE TWO ROLLS A Square truck to stack drive slowly forward stop B Set roll down squarely Roll Vertical __ CAUTION 0 Clamp mount shown may be required above 130 in 330 cm check Clamp model RC1059 eps 11 TACKING UNST
12. ruck balance may be critical when turning with full loads RC2038 eps A Check Clamp Pads are vertical 6 4 in o cm B Check clearances o Roll to roll o Truck to stack Shut Off Unused Arms RC2556 eps No L shaped loads RC2029 eps 210135 R9 A OADING WITH ADJUSTABLE BUMPER OPTION VERTICAL PICKUP BILGE PICKUP A Close arms to approximate A Close arms to approximate roll diameter roll diameter C Clamp with long arm B Drive forward touching bumper to roll 2 4 in 5 10 cm RC2169 eps RC0074 eps C Clamp with long arm B Tilt drive forward touching bumper to roll D When clamping with the long arm allow the truck to move in neutral or with clutch disengaged The bumper may have a tendency to move the truck forward or backward when adjusting to the roll size OAD TROUBLESHOOTING IF LOAD IS SLIPPING Check hydraulic supply pressure and clamp force see following Check weight of roll is within e Appropriate Clamp Service Manual 1 capacity range of e Clamp Force Indicator Clamp Operator Guide 214750 See nameplate e Establish Clamp Force TB 284 Check condition and type of contact pad surface change or replace if necessary Re clamp load contact pads centered on and parallel to roll roll against bumper if equipped 210135 R9 18 A WARNING The safe operation and maintenance of
13. t the design and construction requirements for powered industrial trucks established in the American National Standard for Powered Industrial Trucks Part Il ANSI B56 1 except for vehicles intended primarily for earth moving or over the road hauling Operator Training Only trained and authorized operators shall be permitted to operate a powered industrial truck Methods shall be devised to train operators in the safe operation of powered industrial trucks m Truck Operations 1 2 3 5ii iii 19 Trucks shall not be driven up to anyone standing in front of a bench or other fixed object No person shall be allowed to stand or pass under the elevated portion of any truck whether loaded or empty Unauthorized personnel shall not be permitted to ride on powered industrial trucks A safe place to ride shall be provided where riding of trucks is authorized The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck When a powered industrial truck is left unattended load engaging means shall be fully lowered controls shall be neutralized power shall be shut off and brakes set Wheels shall be blocked if the truck is parked on an incline A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view or whenever the operator leaves the vehicle and it is not in his
14. tachment function activation shown here conforms to ASME ANSI B56 1 recommended practices Failure Hoist down i fac to follow these practices may lead to serious bodily injury or property damage End user dealer and OEMs should review any deviation from the practices for safe operation GAO005 eps Hoist up Tilt back LONG ARM fi Vert amp horiz positions only Driver s view C Release A Counterclockwise CCW D Clamp B Clockwise CW SHORT ARM 45 degree position only C Open D Close UPENDING TILT UPENDING TILT Non Solenoid Solenoid Equipped A Tilt Forward A Rotate Counterclockwise B Tilt Backward A Tilt Forward Press Button B Rotate Clockwise B Tilt Backward Press Button 6093628 R1 RC4075 eps Clamp force is developed without the The top arm must fully close before need for the top arm to fully close clamp pressure is developed 5 210135 R9 _ R OLL HANDLING BASICS CLAMPING ROLL Center Clamp pads on roll RC0033 eps RC0032 eps Clamp through roll centerlines CARRYING ROLL 12 in 30 cm RC0036 eps Roll vertical tilted back Use proper clamping force for load being handled Also see the following o Clamp Force Indicator Operator Guide 214750 o Establishing Clamp Force TB 284 GA0072 eps 210135 R9 6 OLL HANDLING BASICS Handling two rolls using split arm clamp Center Clamp pads between rolls WARNING Engine speed
15. view When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view the load engaging means Shall be fully lowered controls neutralized and the brakes set to prevent movement AFE OPERATION AND MAINTENANCE OSHA Regulations Industrial Trucks and Attachments 6 A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors 10 A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward n Traveling 4 The driver shall be required to slow down and sound the horn at cross isles and other locations where vision is obstructed If the load being carried obstructs forward view the driver shall be required to travel with the load trailing 7i When ascending or descending grades in excess of 10 percent loaded trucks shall be driven with the load upgrade 7ill On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface o Loading 1 Only stable or safely arranged loads shall be handled Caution shall be exercised when handling off center loads which cannot be centered Only loads within the rated capacity of the truck shall be handled The long or high including multiple ti
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