Installation Instructions
Contents
1. INSTALLATION TWEETER DASH PODS 881 PARTS INCLUDED 1 Kicker Tweeter Set ONLY PARTS LISTED WILL BE USED FROM THIS BOX 4 Butt Connectors 2 Tweeter Housings 2 Tweeter Speakers 2 Cross Over Boxes Left Tweeter Pod Chrome Right Tweeter Pod Chrome Indexing Plates 8 Hi Lo Screws 8 Flat Washers 8 32 Hex Nuts Positive Y Adapters White Negative Y Adapters Black Large Female Spades Small Female Spades Double Sided Adhesive Pads 4 Black Nylon Cable Ties Installation Instructions Please read and understand entire instructions before starting installation THANK YOU FOR CHOOSING KURYAKYN IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND OR PROPERTY DAMAGE OR LOSS PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS WARNINGS CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT HORANNNNNOANEH ATTENTION This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality CAUTION This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage TOOLS SUGGESTED Set of Torx Wrenches Set of Drill Bits and Drill Center Punch Set of Combination Wrenches STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS STEP 1 Read and understand all steps in the instructions be2. disassemble the Tweeter from the housing remove the Indexing Plate turn the Plate 180 degrees and insert the stud on the Indexing Plate through the other hole in the housing STEP 12 Insert the wire harness from the Speaker Pod through the center hole from Step 5 If the hole for the wire harness from the Speaker Pod is above the rib in the inner fairing the rib will need to be notched using a file or cutting tool so it does not get pinched when the outer fairing is installed PIC 8 From the inside of the inner fairing attach the Speaker Pod using one of the 8 flat washers and one of the PIC 5 Dene 8 hi low screws in the top and bottom holes from Step 5 Tighten Securely PIC 9 HOUSING ATTENTION It is the installer s responsibility to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kiiryakyn will not issue a warranty on components lost due to improper installation Periodic maintenance may be required STEP 13 Repeat Step 4 through Step 12 for the right side STEP 14 Thoroughly clean the underside of the radio with an ammonia based cleaner such as window cleaner ATTENTION Ensure the area of installation is free of grease oil dirt or other debris to ensure proper adhesion Kiiryakyn WILL NOT issue a warranty on any parts lost due to improper installation PAGE 2 TWEETER PODS CHROME INSTALLATION cont STEP15 STEP
3. 16 Unwrap the wire harnesses from the crossover boxes and mark the input and output wires with a tag The boxes are marked on the ends PIC 10 Attach the cross over boxes to the under side of the radio using the supplied adhesive backed tape pads Use two pads on each cross over box PIC 11 ATTENTION The adhesive will not bond correctly if applied at temperatures less than STEP 17 STEP18 STEP 19 STEP 20 STEP 21 STEP 22 STEP 23 STEP 24 50 F Do not attempt this installation in temperatures less than 50 F Route the output wires END LABELED KS25 from the Cross over box on the left to the Tweeter pod mounted on the left side of the bike Cut the wires to length leaving a little slack and attach the GRAY wire from the box to the GRAY wire from the Tweeter using one of the butt connectors supplied in the Kicker box Using a Butt connector attach the BLACK wire from the Cross over box to the BLACK wire from the Tweeter Repeat Step 17 for the right Tweeter Pod and Cross over box Route the INPUT wires marked in Step 15 from the left Cross over box to the left front OEM speaker Cut the wires to length leaving a little slack From the hardware supplied with the Speaker Pods locate one SMALL and one LARGE Female spade Attach the SMALL female spade to the GRAY INPUT wire from the left Cross over box and the LARGE female spades to the BLACK INPUT wire from the box Repeat for the right side Locate the WHITE
4. and BLACK Y Connectors supplied with the Speaker Pod hardware Disconnect the OEM wires from the speakers on each side and attach them to the Y Connectors Connect the Male spade with two wires on the WHITE Y Connector to the OEM speaker power wire Connect the Male spade with two wires to the OEM speaker ground wire These will only plug into the correct wire as the spades are different sizes Connect the Female spade on the WHITE Y Connector to the power side of the OEM speakers Connect the Female spade on the BLACK Y Connector to the ground side of the OEM speakers Connect the Remaining Male spade on the WHITE Y Connector on each side to the Female spade on the GRAY INPUT wire from the Cross over box on the same side Connect the remaining Male spade on the BLACK Y Connector to the Female spade on the BLACK INPUT wire from the Cross over box on the same side Secure the wires with the supplied cable ties ATTENTION Secure all wiring away from any moving parts pinch points or extreme STEP 25 STEP 26 ATTENTION It is the installer s respon Ride On heat Kiiryakyn WILL NOT issue a warranty on any electrical component that fails due to pinched crimped broken abraded melted or frayed wires Turn on the key and test the system Replace the outer fairing as per the service manual ity to ensure that all of the fasteners including pre assembled are tightened before operation of the motorcycle Kiiryakyn will
5. fore starting the installation Park the motorcycle on a hard level surface and turn off the ignition Let cool ATTENTION A factory service manual may be helpful in performing this installation Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure consult a trained technician STEP 2 Remove the windscreen and outer fairing as per the service manual CAUTION Avoid damage to the motorcycle Protect painted surfaces with a soft cloth or blanket STEP 3 Determine the left from the right sitting on bike Tweeter Dash Pod PIC 1 881 22HD 1211 cont CUSTOMER SERVICE INSTALLATION QUESTIONS LIMITED WARRANTY ABOUT OUR CATALOG STEP 4 Place the left Tweeter Dash Pod on the inner fairing and mark the mounting holes and the wire m harness hole with a center punch PIC 2 Remove the Tweeter Dash Pod from the inner fairing Kuryakyn STEP 5 Using a 3 16 drill bit slowly drill the top and bottom holes through the inner PIC 1 fairing Using a 1 4 drill bit drill the center hole through the inner fairing LEFT RIGHT NOTE Drill slowly the inner fairing is soft and you DO NOT want the chuck of the drill to run into the inner fairing Ensure the center hole is NOT drilled through the horizontal rib on the inner fairing PIC 8 and PIC9 CAUTION MEASURE TWICE DRILL ONCE Double check all reference marks made on the inne
6. not issue a warranty on components lost due to improper installation Periodic maintenance may be required A kiiryakyn ROUTE WIRES HERE SLOT SECURE WITH 8 FLAT WASHER AND 8 HEX NUT CENTER EMBLEM IF WIRE IS ABOVE RIB NOTCH THE RIB FOR CLEARANCE ENSURE HOLE IS NOT DRILLED THROUGH RIB WASHERS AND HI LO SCREWS WIRES FROM OUTPUT TO TWEETERS WIRES FROM INPUT TO OEM SPEAKERS TWEETER PODS CHROME INSTALLATION
7. r fairing BEFORE drilling Kuryakyn will not be responsible for incidental or consequential damages resulting from this installation MARK AND STEP 6 Locate the Tweeter speakers and housings from the Kicker box and the indexing DRILL THESE THREE HOLES plates 2 8 flat washers and 2 8 hex nuts from the Pod hardware kit STEP 7 Insert one of the indexing plates into each of the Tweeter Housings The stud on the indexing plate fits through either hole in the housing and extends out of the back of the housing PIC 3 and PIC 4 STEP 8 Insert the wire harness of the Tweeter through the center hole in the housing and thread the Tweeter into the housing Tighten until the Tweeter is flush with the housing PIC 5 NOTE Take your time lining up the threads between the housing and the Tweeter they are fine threads and will cross thread easily STEP 10 Insert the wire harness from the Tweeter through the center hole in the left ea eee Speaker Pod The stud should extend out through the semi circle slot PIC 6 THROUGH HOLE STEP 11 Using one of the 8 flat washers and one of the 8 hex nuts attach the Tweeter to the speaker Pod Leave loose turn the Speaker Pod over and make sure the Kicker emblem is centered in the Pod PIC 7 You may gently turn the Tweeter to center this emblem After centering the emblem tighten the 8 hex nut securely NOTE if you cannot get the Tweeter to turn enough to center the emblem
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