3 - generatorparts.net
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1. 9 e t E s EE EE EEN E em RR RT me oem ERR mmm 8 reaa n HO ON I ES UON sn EE EE i il l i l EE KA EED SAE PE E E D m T a mil E Z 2 _ elel elel elel e mio lt ee S atau emm i eiim eee EE E es es E tes Ned is m en a es ai E e e m m i i il l il l il z o K car co o oin o O F Q oa E x s SE RE SE mO o o i 10 O CO zZ ALA ALIA AT dad ou qu ao qa qq qiia ID lO lO DO tO tO IO 10 i tO DO tO LO IO iO LO lO O O NINI AIAI ol QN IM IQ QI Qi n IS ttn 0 TP 5833 8 99 Specification Number Index GROUP TITLE amp NUMBER 701 501 301 20 19 19 19 20 20 22 23 21 24 20 20 20 23 24 26 26 26 29 30 25 25 25 282. Qty Part Variation Item Number Description 19 20 21 22 23 24 25 26 27 28 29 30 1 A 344576 Controller Assembly includes items 11 41 1 1 1 344575 Controller Assembly includes items 11 41 1 1 1 A 344578 Controller Assembly includes items 11 41 1 1 1 1 1 A 344577 Controller Assembly includes items 11 41 1 1 1 1 2 X 22 10 Washer Lock 3 8 Int Tooth not shown 1 1 1 1 1 1 1 1 1 1 1 1 3 25 73 Washer Plain 4 4 4 4 4 4 4 4 4 4 4 4 4 6049 2 Screw H C M6 x 1 1 1 1 1 1 1 1 1 1 1 1 1 5 672 13 Clamp Insulated 1 1 1 1 1 1 1 1 1 1 1 1 6 241769 Mount Controller 4 4 4 4 4 4 4 4 4 4 4 4 7 246483 Harness Wiring includes items 42 43 1 1 1 1 7 344017 Harness Wiring includes items 42 43 1 1 1 1 1 1 1 1 8 267377 Regulator Voltage 1 1 1 1 1 1 1 1 1 1 1 1 9 Nut 1 4 20 4 4 4 4 4 4 4 4 4 4 4 4 10 Hardware 1 4 20 2 2 2 2 2 2 2 2 2 2 2 2 11 B 267448 PCB Assy Marine Choke 1 1 1 1 1 1 1 1 1 1 1 1 12 C 229388 PCB Assy Relay Control 1 1 1 1 1 1 1 1 1 1 1 1 18 D 1128 Grommet 1 1 1 1 1 1 1 1 1 1 1 1 14 X 22 11 Washer Lock 1 4 Int Tooth 2 2 2 2 2 2 2 2 2 2 2 2 15 22 12 Washer Lock 1 4 1 Tooth 4 4 4 4 4 4 4 4 4 4 4 4 16 X 22 6 Washer Lock 6 6 6 6 6 6 6 6 6 6 6 6 6 17 X 414 6 Clip Wire 1 1 1 1 1 1 1 1 1 1 1 1 18 X 49 25 Screw r h m 6 32 x 25 Slotted 20 20 20 20 20 20 20 20 20 20 20 20 19 X 49 26 Screw r h m 6 32 x 50 Slo
3. 2 50 3 8 16 2 75 3 8 16 3 00 3 8 16 3 25 3 8 16 3 50 3 8 16 3 75 3 8 16 4 50 3 8 16 5 50 3 8 16 6 50 6 Part Dimensions Hex Head Bolts cont X 6238 14 X 6238 16 X 6238 21 X 6238 22 X 6024 5 X 6024 2 X 6024 8 X 6024 3 X 6024 4 X 6024 11 X 6024 12 X 129 15 X 129 17 X 129 18 X 129 19 X 129 20 X 129 21 X 129 22 X 129 23 X 129 24 X 129 25 X 129 27 X 129 29 X 129 30 X 463 9 X 129 44 X 129 51 X 129 45 X 129 52 X 6021 3 X 6021 4 X 6021 2 X 6021 1 273049 X 6021 5 X 6021 6 X 6021 7 X 6021 12 X 6021 11 X 6021 10 X 6021 9 X 6239 1 X 6239 8 X 6239 2 X 6239 3 X 6239 4 X 6239 5 X 6239 6 X 792 1 X 792 5 X 792 8 3 8 24 x 75 3 8 24 x 1 25 3 8 24 x 4 00 3 8 24 x 4 50 7 16 14 x 75 7 16 14 x 1 00 7 16 14 x 1 25 7 16 14 x 1 50 7 16 14 x 2 00 7 16 14 x 2 75 7 16 14 x 6 50 1 2 13 x 75 1 2 13 x 1 00 1 2 13 x 1 25 1 2 13 x 1 50 1 2 13 x 1 75 1 2 13 x 2 00 1 2 13 x 2 25 1 2 13 x 2 50 1 2 13 x 2 75 1 2 13 x 3 00 1 2 13 x 8 50 1 2 13 x 4 00 1 2 13 x 4 50 1 2 13 x 5 50 1 2 13 x 6 00 1 2 20 x 75 1 2 20 x 1 25 1 2 20 x 1 50 5 8 11 x 1 00 5 8 11 x 1 25 5 8 11 x 1 50 5 8 11 x 1 75 5 8 11 x 2 00 5 8 11 x 2 25 5 8 11 x 2 50 5 8 11 x 2 75 5 8 11 x 3 75 5 8 11 x 4 50 5 8 11 x 6 00 5 8 18 x 2 50 3 4 10 x 1 00 3 4 10 x 1 25 3 4 10 1 50 3 4 10 2 00 3 4 10 2 50 3 4 10 3 00 3 4 10 3 50 1 8 2 25
4. 229876_11 16 5833 8 99 Group 7 Engine Mount Stay a229876_12 Qty Variation Item Part Number Description 1 267879 Stay Right Engine Mount 267880 Stay Left Engine Mount 267849 Pin Dowel M10 x 12 267763 Bolt Flange M8 x 20 267868 Bolt Flange M8 x 25 267864 Bolt Flange M8 x 28 O OI N N Al A 229876 12 Group 8 Front Housing 229876 13 Qty Variation Item Part Number Description 1 1 267730 Pin A Dowel M10 x 14 2 2 267779 Bolt Flange M8 x 32 3 3 267755 Bolt Flange M8 x 40 2 2229876 13 5833 8 99 17 Group 101 Air Intake Item Part Number Description Qty Variation 4 5 X 258 8 Connector Compression 246053 Hose Vacuum 249900 Arrestor Flame 344507 Hose Breather 344508 Connector Hose 344632 Foam Acoustic B G N 344633 Line Vent L 101 12 1 1 1 1 1 1 1 9 _4 18 101_129_4 5833 8 99 5833 8 99 Notes Group 103 Fuel System 26 To carburetor adapter Variation 7 To carburetor adapter 103_129_5 Qty Variation 6 7 Item Part Number Description 5 1 344489 Carburetor Kit includes i
5. 27 14 13 15 15 16 16 13 14 15 16 14 16 16 14 16 17 18 18 17 18 19 19 19 19 19 116 201 109 VARIATION NUMBER 107 105 10 10 11 12 12 11 12 18 18 18 18 18 18 18 18 18 13 104 103 101 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 GROUP 5 125237 125238 125239 125240 125241 125242 125243 125244 125245 125246 125247 125248 125249 125250 125251 125252 125253 125254 125255 125256 125257 125258 125259 125260 125261 5833 8 99 Group B1 Cylinder Head Cover a229876 1 Qty Variation Item Part Number Description 1 1 267852 Cover Cylinder Head 1 2 267708 Packing Head Cover 1 3 267754 Bolt Flange M6 x 20 4 8229876 1 4 5833 8 99 Group 2 Cylinder Head 229876 2 Qty Variation Item Part Number Description 1 1 267857 Oylinder Head 1 2 267856 Guide Exhaust Valve 2 3 267837 Guide Intake Valve 2 4 267785 Seal Valve Stem 4 5 267710 Gasket Cylinder Head 1 6 267870 Camshaft 1 7 267803 Arm Valve Rocker 4 8 267766 Shaft Valve Rocker Arm 1 9 267767 Spring Valve Rocker Arm 1 10 2
6. Harness Extension 12 Ft 1 Harness TP 5833 8 99 PA 229184 X 506 46 229183 246242 TT 875 PA 229391 X 506 41 246242 249956 TT 875 PA 228670 X 506 53 229183 246242 TT 875 PA 344051 X 506 41 TT 875 246242 PA 229185 X 506 47 229183 246242 TT 875 PA 229394 X 506 36 249956 TT 875 246242 PA 344050 X 506 40 246242 TT 875 PA 344052 X 506 36 246242 TT 875 PA 225630 X 506 40 249956 246242 TT 875 PA 267999 X 582 12 X 582 4 X 612 15 X 6269 1 X 651 5 TT 741 PA 344013 344013 PA 344014 344014 Accessories Harness Fire System Interface 1 Harness wiring 1 Instructions installation Harness Remote 12 In Pigtail 1 Harness extension Harness for Remote Panel 15 Ft 1 Strap wire 5 8 1 Harness extension Harness for Remote Panel 25 Ft 1 Strap wire 5 8 1 Harness extension Panel Remote Start and 2 Meter 1 Instructions installation Decal warning Panel Harness wiring Gauge water temperature Gauge oil pressure Switch rocker mer Panel Remote Start and 4 meter 1 Instructions installation Decal warning Panel Assembly includes the following 1 1 1 Panel 1 Harness wiring 1 Gauge water temperature 1 Gauge pressure 1 Voltmeter 1 Hourmeter 1 Switch rocker Sender Oil Water Temperature 1 Sender water temp 1 Sender oil pressure 1 Instructions installation Siphon break 1 Instructions installation 2 Grommet 1 Hose 2 Cl
7. battery charging alternator Battery Council International before dead center brake horsepower black paint color block engine block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code cubic feet per hour cubic feet per minute center of gravity cubic inch displacement centerline TP 5833 8 99 cmm CMOS cogen COM conn cont CPVC crit CRT CSA CT Cu cu in Cw CWC cyl D A DAC dB dBA DC DCR deg dept dia DI EO DIN DIP DPDT DPST DS DVR E emer EDI EFR e g EG EGSA EIA EI EO EMI emiss eng EPA EPS ER ES ESD est E Stop etc exh ext fglass FHM fl oz flex centimeter cubic meters per minute complementary metal oxide substrate semiconductor cogeneration communications port connection continued chlorinated polyvinyl chloride critical cathode ray tube Canadian Standards Association current transformer copper cubic inch clockwise city water cooled cylinder digital to analog digital to analog converter decibel decibel A weighted direct current direct current resistance degree department diameter dual inlet end outlet Deutsches Institut fur Normung e V a
8. 1 1 30 289282 Switch Oil Pressure 1 1 31 X 465 13 Screw Ref 1 1 32 X 465 8 Screw Ref 2 2 33 Nut 8 32 1 1 34 X 6238 10 Screw Ref 2 2 105 129 4 Group 107 Nameplate and Decals Qty Variation Item Part Number Description 9 10 11 12 13 1 X 6275 2 Decal Kohler 1 1 1 1 1 2 X 781 1 Rivet Pop 8 3 X 793 3 Rivet Pop 4 8 8 8 8 4 224233 Decal 1 800 Number 1 1 1 1 1 5 228518 Nameplate 1 1 1 1 1 6 229831 Decal Reconnection 1 1 1 1 1 7 238162 Marker Adhesive 1 1 1 1 1 8 239768 Tag Hang 1 1 1 1 1 9 239796 Decal Warning 1 1 1 1 10 249808 Decal Warning 1 1 1 1 1 11 249809 Decal Warning 1 1 1 1 1 12 249810 Decal Warning 1 1 1 1 1 13 249899 Tag Hang 1 1 1 1 1 14 267468 Decal Coast Guard 1 1 1 1 15 267939 Plate Converting 1 1 1 1 16 344282 Decal Notice 1 1 1 1 17 344295 Decal Equipment Ground 1 1 1 1 18 344588 Decal CE 1 1 1 1 1 19 226889 Decal Emission 1 1 1 107 129 9 5833 8 99 25 Group 109 Skid and Plant Mounting 109 129 4 Qty Variation Item Part Number Description 4 5 1 X 22 16 Washer Lock 5 16 Int ext Tooth 2 2 2 X 22 5 Washer Lock 5 16 Int Tooth 1 1 3 X 6050 3 Screw Hex Head Cap 4 4 4 229934 Bracket Alter Support 1 1 5 239673 Damper Vibro 4 4 6 246
9. 1 8 3 00 1 8 x 5 00 Part No Hex Nuts X 6009 1 X 6210 3 X 6210 4 X 6210 5 X 6210 1 X 6210 2 X 6210 6 X 6210 7 X 6210 8 X 6210 9 X 6210 10 X 6210 11 X 6210 12 X 6210 15 X 6210 14 X 85 3 X 88 12 X 89 2 Washers Part No X 25 46 X 25 9 X 25 48 X 25 36 X 25 40 X 25 85 X 25 37 X 25 34 X 25 26 X 25 15 X 25 29 X 25 127 1 062 Dimensions Type 1 8 Standard 6 32 Whiz 8 32 Whiz 10 24 Whiz 10 32 Whiz 1 4 20 Spiralock 1 4 28 Spiralock 5 16 18 Spiralock 5 16 24 Spiralock 3 8 16 Spiralock 3 8 24 Spiralock 7 16 14 Spiralock 1 2 13 Spiralock 7 16 20 Spiralock Spiralock 5 8 11 Standard 3 4 10 Standard 1 2 20 Standard Bolt ID OD Thick Screw 125 250 022 4 156 375 049 6 188 438 049 8 219 500 049 10 281 625 065 1 4 344 687 065 5 16 406 812 065 3 8 469 922 065 7 16 531 1 062 095 1 2 656 1 312 095 5 8 812 1 469 134 3 4 2 000 134 1 TP 5833 8 99 Metric Hex head bolts are hardness grade 8 8 unless noted Part No Hex Head Bolts partial thread M931 06040 60 M931 06055 60 M931 06060 60 M931 06070 60 M931 06075 60 M931 06090 60 M931 08035 60 M931 08040 60 M931 08040 82 M931 08045 60 M931 08050 60 M931 08055 82 M931 08060 60 M931 08070 60 M931 08070 82 M931 08075 60 M931 08080 60 M931 08090 60 M931 08095 60 M931 08100 60 M931 10040 60 M931 10045 60 M931 10050 60 M931 10055 60 M931 10060 60 M931 10065 60 M931 10070 60
10. 31 267850 S Packing Carburetor 1 1 1 32 267853 Insulator Carburetor 1 1 1 33 267865 Spacer Carburetor 1 1 1 34 267898 Rod Solenoid 1 1 1 35 267899 Spacer Solenoid 1 1 1 36 267932 Connector Half Union 1 1 1 37 267987 Filter Fuel 1 1 1 38 344293 Adapter Carburetor 1 1 1 39 344311 Line Fuel 1 1 40 344312 Line Fuel 1 1 40 359166 Line Fuel 1 41 344370 Fitting Female 1 1 42 344628 Bracket Fuel Pump 1 1 43 344884 Bracket Regulator not shown 1 1 44 267892 Gasket Set 1 1 1 45 239950 Valve Set Float includes needle and seat 1 1 1 46 239951 Float Set 1 1 1 47 267893 Chamber Set Float 1 1 1 48 239953 Set Screw Pilot 1 48 344560 Set Screw Pilot 1 1 49 267780 Set Screw Drain 1 1 1 50 267894 Set Screw 1 1 1 51 239958 Dust Cap Choke 1 1 1 52 267895 Nozzle Main 1 1 1 53 267896 Solenoid Valve 1 1 1 54 267760 Screw w Washer M5 x 12 2 2 2 55 344211 Jet Main 4105 1 1 1 56 344212 Jet Pilot 40 1 1 1 344163 Pilot and Main Jet Kit includes items 55 and 56 1 1 1 57 Washer 6 1 1 1 58 Washer 1 4 3 3 3 21 Group 104 Cooling System To thermostat cover_ Items not shown 14 15 19 40 42 43 104 129 4 22 5833 8 99 Group 104 System Qty Variat
11. M931 10080 60 M931 10090 60 M931 10100 60 M931 12045 60 M931 12050 60 M931 12055 60 M931 12060 60 M931 12065 60 M931 12080 60 M931 12090 60 M931 12100 60 M931 12110 60 M931 16090 60 M931 20065 60 M931 20120 60 M931 20160 60 M931 22090 60 M931 22120 60 M931 22160 60 M931 24090 60 M931 24120 60 M931 24160 60 This metric hex bolt s hardness is grade 10 9 TP 5833 8 99 Dimensions M6 1 00 x 40 M6 1 00 x 55 M6 1 00 x 60 M6 1 00 x 70 M6 1 00 x 75 M6 1 00 x 90 M8 1 25 x 35 M8 1 25 x 40 M8 1 25 x 40 M8 1 25 x 45 M8 1 25 x 50 M8 1 25 x 55 M8 1 25 x 60 M8 1 25 x 70 M8 1 25 x 70 M8 1 25 x 75 M8 1 25 x 80 M8 1 25 x 90 M8 1 25 x 95 M8 1 25 x 100 M10 1 50 x 40 M10 1 50 x 45 M10 1 50 x 50 M10 1 50 x 55 M10 1 50 x 60 M10 1 50 x 65 M10 1 50 x 70 M10 1 50 x 80 M10 1 50 x 90 M10 1 50 x 100 M12 1 75 x 45 M12 1 75 x 50 M12 1 75 x 55 M12 1 75 x 60 M12 1 75 x 65 M12 1 75 x 80 M12 1 75 x 90 M12 1 75 x 100 M12 1 75 x 110 M16 2 00 x 90 M20 2 50 x 65 M20 2 50 x 120 M20 2 50 x 160 M22 2 50 x 90 M22 2 50 x 120 M22 2 50 x 160 M24 3 00 x 90 M24 3 00 120 M24 3 00 x 160 Part No Dimensions Hex Head Bolts full thread 933 04006 60 933 05050 60 933 06010 60 933 06014 60 933 06016 60 933 06020 60 933 06025 60 933 06040 60 933 06050 60 933 08016 60 933 08020 60 933 08025 60 933 08030 60 933 10012 60 961 10020 60 933 10020 60 933 1002
12. marked on the crankshaft and connecting rod Connection Rod LD 35mm Mark A Mark B Mark C 0 0 008 0 016 Crank Pin O D 33mm 0 008 0 016 0 024 267747 267746 267745 Red Yellow Green 267746 267745 267744 Yellow Green Brown 267745 267744 267743 Green Brown Black Crankshaft Bearing Selection Table Measure inner diameter I D of the crankcase journal bearing bore Measure the outer diameter O D of the crankshaft journal Select replacement bearings to obtain correct journal oil clearance Standard oil clearance is 0 02 0 04mm 0 001 0 002 in Crankshaft O D 33mm Mark 1 Mark 2 Mark 3 0 018 0 012 0 006 Crankcase 1 0 36mm 0 012 0 006 0 267802 267801 267800 Yellow Green 267801 267800 267799 Yellow Green Brown 267800 267799 267798 Green Brown Black TP 5833 8 99 11 Group B10 Timing Belt Cover amp Water Pump 229876 7 Qty Variation Item Part Number Description 1 1 267881 Cover B Timing Belt 1 2 267816 Pulley Timing 1 3 267817 Flange Timing Pulley 2 4 267871 Pulley Camshaft 1 5 267722 Belt Timing 1 6 267841 Pump Water 1 7 267795 O Ring Water Pump 1 8 267811 Nut Lock 30mm 1 9 267812 Washer Plain M6 5 x 15 3 10 267813 Washer Lock 30mm 1 11 239865 Key Special w Woodruff M25 x
13. 1 1 1 1 1 1 1 1 1 1 1 1 43 292370 2 Pin Connector not shown 1 1 1 1 1 1 1 1 1 1 1 1 44 248362 Relay not shown 1 1 1 1 1 1 1 1 301_129_19 TP 5833 8 99 31 Group 501 Housing 5 Items 11 and 12 not shown 501 129 5 Item Part Number Description Qty Variation 7 A 344300 Shield Assembly Sound includes items 2 8 X 6348 5 Decal Kohler Power System 267973 Duct exhaust air 343165 Decal caution 344596 Shield sound top left 344597 344598 Shield sound bottom Shield sound side OI N 344599 Shield sound top right 359109 sound shield 10 359110 Cover panel 11 359111 Insulation acoustic not shown 12 359112 Insulation acoustic not shown x S 501 129 5 Group 701 Literature Item Part Number Description Qty Variation 3 TP 5338 Service Manual 4 6 5CZ 3 5 5CFZ TP 5833 Parts Catalog 4 6 5ESZ 3 5 5EFZ TP 5363 Service Manual Honda GX360 TP 5620 Safety Prec
14. 18 1 12 267750 Key Cam Pulley 1 13 267777 Nut Flange 10mm 1 14 267758 Bolt Flange M6 x 10 5 15 267739 Bolt Flange M6 x 22 1 16 267790 Bolt Flange M6 x 12 3 17 267788 Bolt Flange M6 x 22 3 18 267855 Bolt Flange M6 x 10 2 19 267405 Cover Timing Belt 2 8229876 7 12 5833 8 99 Group C3 Flywheel a229876 8 Qty Variation Item Part Number Description 1 1 267364 Fan Cooling 1 2 267778 Collar Fan 3 3 267910 Flywheel 1 4 267792 Bolt Flange M6 x 16 3 5 239864 Nut Special 16mm 1 6 239865 Key Special Woodruff M25 x 18 1 8229876 8 5833 8 99 18 Group C4 Ignition Coil Spark plug leads not sold separately Must buy coil assembly item 1 a229876 9 Qty Variation Item PartNumber Description 267725 Coil Assembly Ignition 267843 Grommet High Tension Cord 267846 Stay Ignition System 267847 Cap Assembly Noise Suppressor 267844 Cord Engine Stop 239874 Bolt Flange M6 x 28 267848 Clip High Tension Cord 267731 Pin A Dowel M8 x 10 267739 Bolt Flange M6 x 22 267740 Bolt Flange M6 x 28 267976 Twin Coil Charger N O O N M A 8229876 9 14 5833 8 99 Group 5 Starter Motor 229
15. 240V 3 wire PAA 246617 34 1 1 Instructions installation TT 535 Switch transfer A 246617 TP 5583 8 99 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication A amp A D ADC adj ADV AHWT AISI ALOP alt Al ANSI AO API approx AR AS ASE ASME assy ASTM 5 auto aux A V avg AVR AWG AWM bat BBDC BC BCA BCI BDC BHP blk blk htr BMEP bps br BTDC Btu Btu min C cal CARB CB cc CCA cow CEC cfh cfm CG CID CL ampere after bottom dead center alternating current analog to digital analog to digital converter adjust adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute formerly American Standards Association ASA anticipatory only American Petroleum Institute approximate approximately as required as requested as supplied as stated as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audio visual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger battery charging
16. 44 2444
17. 496 Bracket Engine Mounting 1 1 7 246497 Bracket Lifting 1 1 8 267984 Tray 1 1 9 290418 Strap Ground 1 1 10 X 125 3 Screw Ref 6 6 11 X 125 30 Screw Ref 2 2 12 Nut 5 16 18 1 1 13 Washer 5 16 4 4 109_129 4 26 TP 5833 8 99 Group 116 Exhaust 116 129 4 Qty Variation m Item Part Number Description X 22 5 Washer Lock 5 16 Int Tooth X 25 63 Washer Plain X 281 4 Hose Radiator X 391 26 Connector 90 X 426 16 Clamp Hose X 6053 2 Nut Hex X 6049 3 Screw Hex Head Machine X 6055 6 Screw Socket Head X 6055 7 Screw Socket Head 229395 Manifold Intake amp Exhaust 229540 Gasket 267936 Tube Mixing Alum Washer 5 16 01 B G po o ro s po o A po 1 1 1 41 PI NI P 116 129 4 5833 8 99 27 Group 201 Generator and Mounting 201 129 14 Qty Variation Item Part Number Description 13 14 15 16 17 18 19 1 F 267327 Rotor Assembly includes items 21 23 1 1 1 1 1 1 E 267328 Rotor Assembly includes items 21 23 1 1 2 X 6050 15 Screw Hex Cap 1 1 1 1 1 1 1 3 X 6050 2 Screw Hex Head 1 1 1 1 1 1 1 4 X 6050 7 Screw Hex Head 3 3 3 3 3 3 3 5 X 6068 3 Scr
18. 5 60 933 10030 60 933 10030 82 961 10035 60 933 10035 60 933 12016 60 933 12020 60 933 12025 60 933 12025 82 933 12030 60 933 12040 60 933 12040 82 961 14025 60 933 14025 60 961 16025 60 933 16025 60 933 16030 82 933 16035 60 933 16040 60 933 16050 60 933 16050 82 933 16060 60 933 18050 60 933 18060 60 4 0 70 6 5 0 80 50 6 1 00 10 6 1 00 14 6 1 00 16 6 1 00 20 6 1 00 25 6 1 00 40 6 1 00 50 M8 1 25 x 16 M8 1 25 x 20 M8 1 25 x 25 M8 1 25 x 30 M10 1 50 x 12 M10 1 25 x 20 M10 1 50 x 20 M10 1 50 x 25 M10 1 50 x 30 M10 1 50 x 30 M10 1 25 x 35 M10 1 50 x 35 M12 1 75 x 16 M12 1 75 x 20 M12 1 75 x 25 M12 1 75 x 25 M12 1 75 x 30 M12 1 75 x 40 M12 1 75 x 40 M14 1 50 x 25 M14 2 00 x 25 M16 1 50 x 25 M16 2 00 x 25 M16 2 00 x 30 M16 2 00 x 35 M16 2 00 x 40 M16 2 00 x 50 M16 2 00 x 50 M16 2 00 x 60 18 2 50 x 50 M18 2 50 x 60 Pan Head Machine Screws M7985A 03010 20 M3 0 50 x 10 M7985A 03012 20 M3 0 50 x 12 M7985A 04020 20 M4 0 70 x 20 M7985A 05010 20 5 0 80 x 10 M7985A 05012 20 5 0 80 x 12 Flat Head Machine Screws M965A 05016 20 5 0 80 16 Part No Hex Nuts M934 03 50 M934 04 50 M934 05 50 M982 05 80 M6923 06 80 M934 06 64 M982 06 80 M6923 08 80 M934 08 60 M982 08 80 M6923 10 80 M982 10 80 M6923 12 80 M982 12 80 M982 14 80 M6923 16 80 M982 16 80 M9
19. 67768 Collar A Valve Rocker Arm 1 11 267769 Collar B Valve Rocker Arm 2 12 267711 Valve Inlet 2 13 267712 Valve Exhaust 2 14 267748 Spring Valve 4 15 267789 Retainer Valve Spring 2 16 267762 Retainer Valve Spring 2 17 267770 Rotator Valve 2 18 267749 Seat Valve Spring 4 19 267734 Cotter Valve 4 20 267752 Screw Tappet Adjusting 4 21 267753 Bolt Head M8 x 70 3 22 267781 Bolt Hex M8 x 55 2 23 267728 Nut Tappet Adjusting 4 24 267732 Washer Head 8mm 6 25 267735 Washer Thrust 16mm 2 26 267751 Oil Seal M16 x 28x 8 1 27 267822 Bolt Hex M8 x 100 1 28 267729 Pin Dowel M10 x 16 2 29 267713 Plug Spark BPRAHS NGK 2 2229876 2 5833 8 99 5 Group 4 Cylinder Barrel 229876 3 Qty Variation Item Part Number Description 1 1 267883 Barrel Assy Cylinder 1 2 267797 Orifice Oil Control 1 3 267884 Cover Breather 1 4 267839 Plate Breather With Gaskets 1 5 267866 Plate Valve 1 6 267867 Stopper Valve 1 7 267872 Guard Breather 1 8 267887 Filter Oil Internal 1 9 267714 Filter Oil 1 10 267821 Valve Check 1 11 267771 Spring Check Valve 1 12 267807 Plate Check Valve 1 13 267715 Cap Oil Filler 1 14 267888 Reservoir Oil 1 15 267889 O Ring Oil Joint 1 16 267890 O Ring Oil Reservoir 1 17 267891 Joint Oil
20. 82 18 80 M934 20 80 M982 20 80 M934 22 80 M982 22 80 M934 24 80 M982 24 80 Washers Part No M125A 03 80 M125A 04 80 M125A 05 80 M125A 06 80 M125A 08 80 M125A 10 80 M125A 12 80 M125A 14 80 M125A 16 80 M125A 18 80 M125A 20 80 M125A 24 80 Dimensions M3 0 50 M4 0 70 5 0 80 5 0 80 6 1 00 6 1 00 6 1 00 8 1 25 8 1 25 8 1 25 10 1 50 10 1 50 12 1 75 12 1 75 14 2 00 16 2 00 16 2 00 18 2 50 M20 2 50 M20 2 50 M22 2 50 M22 2 50 M24 3 00 M24 3 00 3 2 4 3 5 3 6 4 8 4 10 5 13 0 15 0 17 0 19 0 21 0 25 0 7 0 9 0 10 0 12 0 16 0 20 0 24 0 28 0 30 0 34 0 37 0 44 0 Type Standard Standard Standard Elastic Stop Spiralock Std green Elastic Stop Spiralock Standard Elastic Stop Spiralock Elastic Stop Spiralock Elastic Stop Elastic Stop Spiralock Elastic Stop Elastic Stop Standard Elastic Stop Standard Elastic Stop Standard Elastic Stop Bolt Thick Screw 0 5 M3 0 8 M4 1 0 5 1 6 6 1 6 M8 2 0 M10 2 5 M12 2 5 M14 3 0 M16 3 0 M18 3 0 M20 4 0 M24 Appendix A 7 TP 5833 8 99 Kohler Co 1997 1999 All rights reserved KOHLER POWER SYSTEMS KOHLER CO Kohler Wisconsin 53044 Phone 920 565 3381 Web site www kohlergenerators com Fax 920 459 1646 U S A Sales Fax 920 459 1614 International For the nearest sales and service outlet in U S A and Canada Phone 1 800 5
21. 876 10 Qty Variation Item Part Number Description 1 1 267832 Bolt Through 2 2 267911 Cover Gear 1 3 267912 Gear Assembly 1 4 267913 Yoke Assembly 1 5 267823 Armature 1 6 267914 Stay Assy Brush Mitsuba 1 7 267915 Bracket Assy Rear 1 8 267726 Motor Assy Starter 1 9 267824 Ring Square 1 10 267833 Washer Thrust M1 2 1 11 267834 Washer Thrust MO 2 2 12 267825 Screw w Washer M4 x 28 3 13 267727 Switch Assy 1 14 267916 Plate Front 1 15 267917 Front Assy 1 16 267838 Cover Terminal 1 17 267918 Tube Labyrinth 1 18 267831 Bush Rubber 3 19 267919 Cover Drain 1 20 267826 Screw Washer M6 x 30 3 21 267772 Nut Hex 8mm 1 22 267742 Washer Spring 8mm 1 23 267863 Bolt Flange M8 x 20 2 2229876 10 5833 8 99 15 Group C6 Governor amp Balancer Weight a229876 11 Qty Variation Item Part Number Description 267874 Weight Balancer 267900 Packing Governor Cover 267877 Cover Governor 267924 Slider Governor 267851 Shaft Governor Arm 267878 Fork Governor 246481 Spring Governor 239946 Bolt Governor Arm 239855 Oil Seal M8 x 14 x 5 267761 Screw Pan M3 x 8 229948 Nut Flange 6mm 267741 Bolt Flange M6 x 25 239846 Bearing Radial Ball 6202 ON o alg Al 4 hl hl 5
22. Combinations gt G N Appendix A 3 Appendix C General Torque Specifications Use the following torque specifications when service literature instructions give no specific torque values The charts list values for new plated zinc phosphate or oiled threads Increase values by 1596 for nonplated threads All torque values are 0 10 American Standard Fasteners Torque Specifications Torque in Ibs N in Ibs in Ibs in Ibs in Ibs in Ibs Ibs N Ibs N Ibs Ibs Ibs N Ibs N Ibs N Ibs Ibs N Ibs N Ibs Ibs N Ibs N Ibs N Size mm M6 x 1 00 M8 x 1 25 M8 x 1 00 M10 x 1 50 M10 x 1 25 M12 x 1 75 M12 x 1 50 M14 x 2 00 M14 x 1 50 M16 x 2 00 M16 x 1 50 M18 x 2 50 M18 x 1 50 A 4 Appendix N Nm Nm in Ibs Nm Nm N m m m Measurement Grade 2 m m Grade 5 8 Grade 8 8 Grade 5 32 96 108 192 204 28 31 44 50 68 76 98 Assembled into Cast Iron or Steel Grade 10 9 Assembled into Cast Iron or Steel Grade 8 264 288 39 44 63 70 96 108 138 154 191 216 338 378 Assembled into Aluminum Grade 2 or 5 Assembled into Aluminum Grade 5 8 or 8 8 TP 5833 8 99 Appendix D Common Hardware Identification Nut Styles Screw Bolts Studs Head Styles Hex Head or Machine Head
23. Description 267885 Body Oil Pump 267804 Cover Oil Pump 267886 Packing Oil Pump 267876 Gear Assembly Oil Pump 267805 Rotor Inner 267806 Rotor Outer 267815 O Ring Pump Cover 267796 O Ring M10 8 x 2 4 267738 Bolt Flange M6 x 12 267744 Bolt Flange M6 x 25 lola a 0 O1 QO NN a229876_5 8 TP 5833 8 99 Notes TP 5833 8 99 Group B8 Crankshaft 8 Piston Crankcase Marks E A Crankshaft Marks 7 Crank Pin Marks Identification Color a229876_6 10 TP 5833 8 99 Group Crankshaft amp Piston Qty Variation Item Part Number Description 267719 Ring Set Piston Std 267828 Ring Set Piston 0 25 267829 Ring Set Piston 0 50 267720 Piston Std 267819 Piston 0 25 267820 Piston 0 50 267765 Pin Piston 267721 Rod Assembly Connecting 267782 Bolt Connecting Rod 267783 Nut Connecting Rod See chart Bearing Connecting Rod 267873 Crankshaft 267830 Bearing Crankshaft Thrust See chart Bearing Crankshaft 267875 Gear Oil Pump Drive 267756 Clip Piston Pin 14mm OI OONN NN o NO NI NI NI N N N PS 229876 6 Connecting Rod Bearing Selection Table Select replacement bearings according to the size codes
24. Hardware List lists part numbers and dimensions for common hardware items American Standard Part No Hex Head Bolts Grade 5 X 465 17 X 465 6 X 465 2 X 465 16 X 465 18 X 465 7 X 465 8 X 465 9 X 465 10 X 465 11 X 465 12 X 465 14 X 465 21 X 465 25 X 465 20 X 125 33 X 125 23 125 3 125 31 125 5 125 24 125 34 125 25 125 26 230578 125 29 125 27 125 28 125 22 125 32 125 35 125 36 125 40 125 43 125 44 125 30 125 39 125 38 6238 2 6238 10 6238 3 6238 11 6238 4 6238 5 6238 1 6238 6 6238 17 6238 7 6238 8 6238 9 6238 19 6238 12 6238 20 6238 13 6238 18 6238 25 Dimensions 1 4 20 x 38 1 4 20 x 50 1 4 20 x 62 1 4 20 x 75 1 4 20 x 88 1 4 20 x 1 00 1 4 20 x 1 25 1 4 20 x 1 50 1 4 20 x 1 75 1 4 20 x 2 00 1 4 20 x 2 25 1 4 20 x 2 75 1 4 20 x 5 00 1 4 28 x 38 1 4 28 x 1 00 5 16 18 x 50 5 16 18 x 62 5 16 18 x 75 5 16 18 x 88 5 16 18 x 1 00 5 16 18 x 1 25 5 16 18 x 1 50 5 16 18 x 1 75 5 16 18 x 2 00 5 16 18 x 2 25 5 16 18 x 2 50 5 16 18 x 2 75 5 16 18 x 3 00 5 16 18 x 4 50 5 16 18 x 5 00 5 16 18 x 5 50 5 16 18 x 6 00 5 16 18 x 6 50 5 16 24 x 1 75 5 16 24 x 2 50 5 16 24 x 75 5 16 24 x 2 00 5 16 24 x 2 75 3 8 16 x 62 3 8 16 x 75 3 8 16 x 88 3 8 16 x 1 00 3 8 16 x 1 25 3 8 16 1 50 3 8 16 1 75 3 8 16 2 00 3 8 16 2 25 3 8 16
25. Hex Head Hex Head or Machine Head with Washer Lock or Elastic Flat Head FHM Square Round Head RHM Cap or Acorn Pan Head Wing Hex Socket Head Cap or Allen Head Cap Hex Socket Head or Allen Head Shoulder Bolt Sheet Metal Screw Stud Drive Styles Hex Hex and Slotted Phillips Slotted Hex Socket Washers Washer Styles Plain Split Lock or Spring Spring or Wave External Tooth Lock Internal Tooth Lock Internal External Tooth Lock Allen head screw is a trademark of Holo Krome Co Phillips screw is a registered trademark of Phillips Screw Company 1 4 20x 1 Threads Per Inch Sample Dimensions American Standard Screws Bolts Studs and Nuts L Length In Inches Screws and Bolts Metric Screws Bolts Studs and Nuts 8 1 25 x 20 Length In Millimeters Screws and Bolts Distance Between Threads In Millimeters Major Thread Diameter In Millimeters TP 5833 8 99 Major Thread Diameter In Fractional Inches Or Screw Number Size Grade 2 Grade 5 Grade 8 Grade 8 9 Hex Socket Head Metric Number stamped on hardware 5 8 shown Plain Washers 9 32 x 5 8 x 1 16 L Thickness External Dimension Internal Dimension Lock Washers 5 8 L Internal Dimension Appendix A 5 Appendix E Common Hardware List The Common
26. Reservoir 1 18 239873 Bolt Flange M6 x 23 4 19 267773 Holder Oil Filter 1 20 267835 Bolt Flange M6 x 23 2 21 267774 Screw M5 x 8 1 22 267921 Rubber Cylinder Barrel 1 23 267818 Oil Seal M33 x 48 x 7 1 24 267814 Oil Seal M30 x 44 x 7 1 25 239842 O Ring M26 x 2 7 1 26 267858 O Ring M11 8 x 2 4 1 27 267796 O Ring M10 8 x 2 4 2 28 267787 Bolt Washer M6 x 12 1 29 267729 Pin Dowel M10 x 16 4 30 267741 Bolt Flange M6 x 25 2 31 267740 Bolt Flange M6 x 28 1 32 267764 Bolt Flange M8 x 55 1 33 267862 Bolt Flange M6 x 18 1 34 239846 Bearing Radial Ball 6202 1 229876 3 6 5833 8 99 Group Thermostat a229876_4 Qty Variation Item Part Number Description 1 1 267859 Case Thermostat 1 2 267809 Packing Governor Case 1 3 267717 Thermostat Assembly 1 4 267718 Packing Thermostat Cover 1 5 267810 Hose Water Bypass 1 6 267794 Bolt Breathing Water 1 Switch Thermostat Solenoid 7 267922 Shutdown 1 8 267757 O Ring M15 5 x 1 4 1 9 267776 Nut Flange 6mm 1 10 267784 Clip Tube D12 5 1 11 267775 Bolt Flange M6 x 65 1 12 229995 Cover Thermostat 1 344056 Gasket Thermostat Housing 1 Switch Engine Thermostat 13 267920 Choke 14 229958 Cap Pressure 1 2229876 4 5833 8 99 7 Group B7 Oil Pump a229876 5 Qty Variation Item Part Number
27. Service Parts Marine Generator Sets Models 3 5 5EFZ 4 6 5ESZ 2 9001 KOHLER wmm GENERATORS INTERNATIONALLY REGISTERED KOHLER POWER SYSTEMS Z Introduction This manual contains a list of generator and some engine service replacement parts for Kohler marine generator sets Refer to the Specification Number Index for models and specifications covered This manual includes the following main sections e Table of Contents Lists the sections of this catalog e Introduction and other information sections Contains introductory material followed by sections on specification numbers part numbers and hardware e Index Indexes generator set specifications and their groups e Group Parts Lists Lists part numbers of parts in the groups eKit sections Lists accessories and their parts e Appendices Includes Glossary of Abbreviations Common Hardware Application Guidelines Common Hardware Identification General Torque Specifications and Common Hardware List Number Significance This catalog uses a variety of numbering systems A description of these follows e Specification Number The generator specification number spec number is six digits with a PA PB or PE prefix Specification Number Index does not show prefixes The first three digits designate generator size and engine model specification series The remaining digits are in sequence and identify a particular spec in a series Spec numb
28. amp hose 1 Valve siphon break 2 Connector hose Siphon Break Instructions installation Washer plain Hose Connector 90 Clamp hose Screw r h m 10 32 Connector hose Valve siphon break Door sound shield Cover panel N N N N N Panel Assembly includes the following PA 229833 229832 TT 930 PA 249941 249935 PA 249334 X 526 3 249334 PA 249336 X 526 3 249936 PA 344040 TT 1072 249494 A 344033 344029 344031 344035 344036 344039 PA 344041 1073 249494 344034 344030 344032 344035 344036 344037 344038 344039 246487 249348 267967 901 359105 1182 284 42 312 53 426 3 229928 344934 344603 1149 25 36 312 53 391 26 426 3 50 1 582 19 229928 344601 344607 33 Accessories Sound Shield PA 344301 1 Instructions installation TT 805 1 Door sound shield 359109 1 Cover panel 359110 1 Insulation acoustic 359111 1 Insulation acoustic 359112 1 Shield assembly Includes all the following A 344300 2 Decal Kohler logo X 6348 5 1 Duct exhaust air 267973 1 Decal caution not a step 343165 1 Shield sound top left 344596 1 Shield sound bottom 344597 1 Shield sound side wing 344598 1 Shield sound top right 344599 Switch Ship to shore 110 120V 2wire PAA 246614 1 Instructions installation 535 1 Switch transfer A 246614 Switch Ship to shore 110 120V 2 wire or 220
29. autions Marine Q O N TP 5810 Operation Installation Manual 4 6 5ESZ 3 5 5EFZ 701 129 3 32 TP 5833 8 99 Qty Description Part No Breaker Circuit 120V 2 wire 1 Breaker circuit 35 amp 1 Plate cover 1 Decal notice 1 Instructions installation Breaker Circuit 110V 3 wire 1 Breaker circuit 18 amp 1 Decal notice 1 Terminal jumper 1 Instructions installation Breaker Circuit 220V 2 wire 1 Breaker circuit 1 Plate cover 1 Decal notice 1 Instructions installation Breaker Circuit 120 240V 3 wire 1 Breaker circuit 8 amp 1 Instructions installation 1 Decal notice Breaker Circuit 120V 2 wire 1 Breaker circuit 55 amp 1 Plate cover 1 Decal notice 1 Instructions installation Breaker Circuit 120V 3 wire 1 Breaker circuit 30 amp 1 Terminal jumper 1 Instructions installation 1 Decal notice Breaker Circuit 100 220V 3 wire 1 Breaker circuit 63 amp 1 Decal notice 1 Instructions installation Breaker Circuit 120 240V 3 wire 1 Breaker circuit 1 Decal notice 1 Instructions installation Breaker Circuit 110V 3 wire 1 Breaker circuit 1 Terminal jumper 1 Decal notice 1 Instructions installation Flush Kit Connector hose Connector hose Hose 5 dia x 28 Connector hose Hose 375 dia x 30 Instructions installation Harness Extension 25 Ft 1 Harness 1 1 1 1 1 1
30. ers break down into groups e Group Number A group consists of parts needed to perform one or more related functions For example the 101 group is the generator set Air Intake group e Variation Number group might have several variations Parts comprising each variation perform the same function but parts lists vary For example a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function However they are constructed of different parts Each of these differences necessitates the assignment of a group variation number e Part Number The part number identifies an individual assembly subassembly component or accessory kit How to Find Part Numbers FOLLOW THESE STEPS to identify a part STEP 1 Turn to the Specification Number Index The first column lists generator set specification numbers grouped by model The headings across the top identify the groups of parts that make up the generator set The intersection of the specification number and the group numbers is the TP 5833 8 99 variation number corresponding to the components of that specification number Note the variation number STEP 2 Find the page number of the group in the Table of Contents and turn to that page or page forward until you find the group Variation numbers in the column heading of the group page correspond to variations found in the Specification Number Index Find the description of the part you need in the descripti
31. ersize overspeed Occupational Safety and Health Administration overvoltage ounce page pages packed accessory personal computer printed circuit board picofarad power factor phase Phillips head crimptite screw Phillips hex head screw pan head machine screw programmable logic control permanent magnet generator potentiometer potential parts per million programmable read only memory pounds per square inch pint positive temperature coefficient power takeoff polyvinyl chloride quart quantity replacement emergency power source radiator radius random access memory relay driver output reference remote radio frequency interference round head round head machine screw relay root mean square rnd round ROM read only memory rot rotate rotating rpm revolutions per minute RS right side RTV room temperature vulcanization SAE Society of Automotive Engineers scfm standard cubic feet per minute SCR silicon controlled rectifier 5 sec second SI Systeme international d unites International System of Units SI EO side in end out sil silencer SN serial number SPDT single pole double throw SPST single pole single throw Spec specs specification s Sq square sq cm square centimeter Sq in square inch SS stainless steel std standard stl steel tach tachometer TD time delay TDC top dead center TDEC time delay engine cooldown TDEN time delay emergency to n
32. ew Hex Head Cap 1 1 1 1 1 1 1 6 X 781 10 Rivet Pop 4 4 4 4 4 4 4 7 238211 Ring Tolerance 1 1 1 1 1 1 1 8 239673 Damper Vibro 2 2 2 2 2 2 2 9 246408 Pin Dowel 1 1 1 1 1 1 1 10 246409 Pin Dowel 1 1 1 1 1 1 1 11 246410 Flange PTO 1 1 1 1 1 1 1 12 260068 Stator Assembly includes item 24 25 1 1 12 260069 Stator Assembly includes item 24 25 1 1 1 12 260070 Stator Assembly includes item 24 25 1 1 13 260080 Adapter Generator 1 1 1 1 1 1 1 14 267413 Guard Adapter 1 1 1 1 1 1 1 15 267459 Spacer 4 4 4 4 4 4 4 16 267460 Shield Bolt 1 1 1 1 1 1 1 17 Washer 3 8 6 6 6 6 6 6 6 18 125 30 Screw Ref 6 6 6 6 6 6 6 19 Washer 5 16 6 6 6 6 6 6 6 20 Bolt 3 8 16 4 4 4 4 4 4 4 21 B 239736 PCB Assembly Rotate 3 diode 1 1 1 1 1 1 1 22 X 400 135 Spacer 2 2 2 2 2 2 2 23 X 758 1 Bearing Ball 1 1 1 1 1 1 1 24 X 6003 6 Conduit Convoluted 1 1 1 1 1 1 1 25 X 634 11 Bushing Nylon 1 1 1 1 1 1 1 201 129 13 28 TP 5833 8 99 5833 8 99 Notes 29 Group 301 Controller and Mounting m lt O 5 f A d a A A 2 lt 1 2 gt SS 55 D 2 301 129 19 30 5833 8 99 Group 301 Controller and Mounting
33. ex head hex head cap horsepower hour heat shrink housing heating ventilation and air conditioning high water temperature hertz cycles per second integrated circuit inside diameter identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal external input output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo 1000 kelvin kiloampere kilobyte 219 bytes kilogram kilograms per square centimeter kilogram meter kilograms per cubic meter kilohertz Appendix 1 kJ kilojoule km kilometer kOhm kO kilo ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt hour kWm kilowatt mechanical L liter LAN local area network LxWxH length by width by height Ib pound Ibm ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display shd load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Eua sound power level A weighted LWL low water level LWT low water temperature m meter milli 1 1000 M mega 106 when used with 51 units male m3 cubic meter m min cubic meters
34. f the bolt in all other applications See General Torque Specifications and other torque specifications in the service literature Preferred Nut Bolt Clearance 1 rd LS g 1 1 2 of Bolt Diameter 2 Min 1 Full Thread Beyond Top of Nut 3 Below Top of Nut Figure 2 Acceptable Bolt Lengths TP 5833 8 99 Steps for common hardware application 1 Determine entry hole type round or slotted 2 Determine exit hole type fixed female thread weld nut round or slotted For round and slotted exit holes determine if hardware is greater than 1 2 inch in diameter or 1 2 inch in diameter or less Hardware that is greater than 1 2 inch in diameter takes a standard nut and SAE washer Hardware 1 2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut See the diagram below 3 Followthese SAE washer rules after determining exit hole type a Always use a washer between hardware and a slot b Always use a washer under a nut see 2 above for exception c Use a washer under a bolt when the female thread is fixed weld nut 4 Refer to the diagram below which depicts the preceding hardware configuration possibilities A Le COS 2 screw Entry hole types Standard nut and SAE washer Whiz nut or spiralock up to 1 2 dia hardware Weld nuts above 1 2 dia hardware Exit hole types Figure 3 Acceptable Hardware
35. ion Item Part Number Description 4 5 1 X 101 16 Nut Elastic Stop 5 16 2 2 2 X 25 125 Washer Plain 1 1 3 X 309 16 Clamp Spring Hose 2 2 4 X 312 10 Hose 5 8 x 7 62 1 1 5 X 312 23 Hose 5 8 x 8 62 1 1 6 312 3 Hose 5 8 x 2 5 1 1 7 X 312 42 Hose 5 8 x 5 1 1 8 X 386 95 Line Fuel 1 1 9 X 391 27 Connector Hose Elbow 1 1 10 X 426 15 Clamp Hose 4 4 11 X 426 3 Clamp Hose 1 2 x 1 13 32 8 8 12 X 582 19 Connector Hose 1 1 13 X 6049 2 Screw M6 x 1 5 5 14 X 6050 3 Screw Hex Head Cap not shown 2 2 15 X 67 115 Screw Self Tapping not shown 1 1 16 X 672 18 Clamp Insulated 2 2 17 229878 Bottle Overflow includes items 8 32 34 1 1 18 246474 Elbow Water 1 1 19 246490 Bracket Heat Exchange not shown 1 1 20 260071 Hose Molded 1 1 21 260072 Hose Molded 1 1 22 260079 Bracket Mounting 1 1 23 260083 Elbow Water Hose 1 1 24 267441 Pin Drive Tube 2 2 25 267445 Screw Shoulder Socket 2 2 26 344371 Pump Sea Water includes items 38 44 1 1 27 344372 Cup Pilot 1 1 28 344373 Drive Water Pump 1 1 29 344595 Exchanger Heat 1 1 30 344631 Bracket Mounting 1 1 31 Hardware 1 4 20 2 2 32 344494 Tank Reserve 1 1 33 344495 Cap Reserve Tank 1 1 34 344022 Joint Reserve Tank 1 1 35 465 18 Screw 3 3 36 Washer 1 4 3 3 37 267928 Anode Zinc 1 1 38 344584 O Ring 1 1 39 229826 Impeller 1 1 40 344587 Drive Shaft not shown 1 1 41 344043 Ball Beari
36. lso Deutsche Industrie Normenausschuss dual inline package double pole double throw double pole single throw disconnect switch digital voltage regulator emergency power source electronic data interchange emergency frequency relay for example exempli gratia electronic governor Electrical Generating Systems Association Electronic Industries Association end inlet end outlet electromagnetic interference emission engine Environmental Protection Agency emergency power system emergency relay engineering special engineered special electrostatic discharge estimated emergency stop et cetera and so forth exhaust external Fahrenheit female fiberglass flat head machine screw fluid ounce flexible freq FS ft ft Ibs ft min g ga gal gen genset GFI gnd gov gph gpm gr gr wt frequency full scale foot feet foot pounds torque feet per minute gram gauge meters wire size gallon generator generator set ground fault interrupter ground governor gallons per hour gallons per minute grade gross gross weight H x W x D height by width by depth HC HCHT HD HET hex Hg HH HHC HP hr HS hsg HVAC HWT Hz IC ID IEC IEEE IMS in in H20 in Hg in Ibs Inc ind int int ext IO ISO kg cm kgm kg m3 kHz hex cap high cylinder head temperature heavy duty high exhaust temperature hexagon mercury element h
37. ng 1 1 42 344107 Plug 3 8 Plastic 1 1 43 344585 Housing 1 1 44 344306 Cover Plate 1 1 104_129 4 TP 5833 8 99 23 Group 105 Engine Note See Groups B1 through C8 for item 1 engine components Items not shown 17 30 eA 2 2 105 129 4 24 5833 8 99 Group 105 Engine Qty Variation Item Part Number Description 4 5 1 A 229876 Engine Assembly GX 360 1 1 2 X 22 12 Washer Lock 1 4 int ext tooth 2 2 3 X 268 3 Cap Pipe 1 1 4 X 352 87 Stud 1 1 5 X 400 28 Spacer 2 2 6 X 447 1 Elbow 5 8 18 x 1 4 1 1 7 X 51 15 Screw r h m 8 32 1 1 8 X 545 27 Cable Battery 1 1 9 X 70 3 Nut Hex 10 32 Zinc Plated 2 2 10 X 76 2 Nut Hex 2 2 11 X 81 9 Nut Hex 2 2 12 229884 Rod Governor Adjusting 1 1 13 229932 Plate Closure 1 1 14 233269 Insulator Panel 1 1 15 238915 Boot 2 2 16 239946 Bolt Governor Arm 1 1 17 246421 Screen Starter 1 1 18 246481 Spring Gov Speed Adjust 1 1 19 246488 Arm Governor 1 1 20 246492 Bracket Governor Spring 1 1 21 249872 Switch High Temp Cut 2 2 22 267340 Adapter Sender 1 1 23 267359 Adapter Oil Drain 1 1 24 267404 Linkage Carburetor 1 1 25 267446 Spring Anti Slack 1 1 26 267776 Nut Flange 1 1 27 267869 Joint Rod 1 1 28 267958 Hose Oil Drain 1 1 29 267959 Clip Hose
38. on column The intersection of the description row with the variation column identifies the quantity of that part used in that group Find the part number to order to the left of the description in the part number column Hardware Grades When replacing hardware do not substitute inferior grade hardware All hex head screws are hardness grade 5 except where noted Socket head screws are similar to grade 8 All replacement hardware should be at least equal to original manufacturer s hardware quality Refer to Common Hardware Application Guidelines and Common Hardware Identification in the back of the manual Hardware References Many common hardware items will appear in parts catalogs as common hardware entries or hardware references Acommon hardware entry refers to the size of common hardware to apply in accordance with hardware guidelines For example an item may appear as 3 8 16 hardware in the text It indicates that the piece is 3 8 16 size See Common Hardware Application Guidelines A hardware reference has the abbreviation ref in the part s description Hardware references specify common hardware items however size or some other characteristic requires specification in that application For example item 1 in Figure 1 below might appear in the text as follows Screw 3 8 16 x 1 ref 6021 1 Figure 1 Hardware References Specification Number Index GROUP TITLE amp NUMBER
39. ormal TDES time delay engine start TDNE time delay normal to emergency TDOE time delay off to emergency TDON time delay off to normal temp temperature term terminal TIF telephone influence factor TIR total indicator reading tol tolerance turbo turbocharger typ typical same in multiple locations U F underfrequency UHF ultrahigh frequency UL Underwriter s Laboratories Inc UNC unified coarse thread was NC UNF unified fine thread was NF univ universal U S undersize underspeed UV ultraviolet U V undervoltage V volt VAC volts alternating current VAR voltampere reactive VDC volts direct current VFD vacuum fluorescent display VGA video graphics adapter VHF very high frequency watt WCR withstand and closing rating wi with w o without wt weight xfmr transformer TP 5833 8 99 Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made Bolt Screw Length When bolt screw length is not given use Figure 1 as a guide As a general rule a minimum length of one thread beyond the nut and a maximum length of 1 2 the bolt screw diameter beyond the nut is the preferred method Washers and Nuts Use split lock washers as a bolt locking device where specified Use SAE flat washers with whiz nuts spiralock nuts or standard nuts and preloading torque o
40. per minute mA milliampere man manual max maximum MB megabyte 229 bytes MCM one thousand circular mils meggar MHz megahertz mi mile mil one one thousandth of an inch min minimum minute misc miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm mQ milliohm MOhm MQ megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m sec meters per second MTBF mean time between failure MTBO mean time between overhauls mtg mounting MW megawatt mW milliwatt uF microfarad A 2 Appendix N norm NA nat gas NBS NC NEC NEMA NFPA Nm NO no nos NPS NPSC NPT NPTF NR ns O C OD OEM O F opt O S OSHA ON 02 p PP PA PC PCB pF PF ph PH PHH PHM PLC PMG pot ppm PROM psi pt PT PTO PVC qt qty R rad RAM RDO ref rem RFI RH RHM rly rms normal power source not available not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association National Fire Protection Association newton meter normally open number numbers National Pipe Straight National Pipe Straight coupling National Standard taper pipe thread per general use National Pipe Taper Fine not required normal relay nanosecond overcrank outside diameter original equipment manufacturer overfrequency option optional ov
41. tems 29 31 and 44 56 1 1 1 2 X 101 25 Nut Hex Elastic Stop 3 3 3 X 202 27 Bushing Reducer 1 8 2 2 4 X 22 12 Washer Lock 1 4 Int Ext Tooth 2 2 2 5 X 22 7 Washer Lock 8 Int Tooth 3 3 3 6 X 284 29 Grommet 3 3 7 X 296 5 Connector Half Union 2 2 1 103 129 5 20 5833 8 99 5833 8 99 Group 103 Fuel System Qty Variation Item PartNumber Description 5 6 7 8 X 426 8 Clamp Hose 1 15 16 2 2 9 X 447 13 Elbow 2 2 2 10 X 468 3 Tie Cable Nylon not shown 1 1 1 11 X 468 4 Tie Cable not shown 2 2 12 X 49 2 Screw r h m 6 32 x 375 1 1 1 13 X 51 15 Screw r h m 8 32 3 3 14 X 519 10 Plug Cap 1 4 inch not shown 1 1 1 15 X 555 1 Elbow Street 1 4 x 1 4 1 1 16 X 555 2 Elbow Street 1 8 x 1 8 2 2 1 17 X 6074 3 Sleeve Fire 2 25 ID not shown 1 1 18 X 72 4 Nut Hex 8 32 Zinc Plated not shown 1 1 1 19 229051 Pump Fuel 1 1 19 278490 Pump Fuel 1 20 229168 Lead Assembly 1 1 21 229933 Bracket Choke 1 1 1 22 239683 Regulator Pressure 1 1 23 239967 Joint Rod 1 1 1 24 267420 Lever Throttle 1 1 1 25 267428 Elbow 45 Street 1 1 2 26 267483 Line Fuel Recovery 1 1 1 27 267724 Solenoid Assembly 1 1 1 28 267776 Nut Flange 2 2 2 29 267840 S Gasket Carburetor 1 1 1 30 267845 Bolt Stud 2 2 2
42. tted 6 6 6 6 6 6 6 6 6 6 6 6 20 6046 4 Strap Ground 1 1 1 1 1 1 1 1 1 1 1 1 21 X 6266 1 Connector Cable 1 1 1 1 1 1 1 1 1 1 1 1 22 67 147 Screw Thread Cutting 3 3 3 3 3 3 3 3 3 3 3 3 23 X 71 2 Nut Hex 6 32 Zinc 6 6 6 6 6 6 6 6 6 6 6 6 24 76 2 Nut Hex 2 2 2 2 2 2 2 2 2 2 2 2 25 X 81 8 Nut Hex 1 4 20 Green 2 2 2 2 2 2 2 2 2 2 2 2 26 223316 Fuse 10A 250V 25 x 1 25 2 2 2 2 2 2 2 2 2 2 2 2 27 238426 Holder Fuse 25 x 1 25 2 2 2 2 2 2 2 2 2 2 2 2 28 238736 Meter Hour 1 1 1 1 1 1 d 1 1 1 1 1 29 245204 Plate Cover 1 1 1 1 29 229183 Plate Cover 1 1 1 1 1 1 29 X 506 47 Breaker Circuit 55 Amp 1 1 1 1 29 X 506 41 Breaker Circuit 18 Amp 1 1 29 X 506 46 Breaker Circuit 35 Amp 1 1 30 249406 Switch Rocker 1 1 1 1 30 229997 Switch Rocker 1 1 1 1 1 1 1 1 31 250788 Boot Protective 1 1 1 1 1 1 1 1 1 1 1 1 32 260099 Harness Wiring 1 1 1 1 32 344009 Harness Wiring 1 1 1 1 1 1 1 1 33 260100 Cover 1 1 1 1 1 1 1 1 1 1 1 1 34 267491 Screw Special 2 2 2 2 2 2 2 2 2 2 2 2 35 267968 Capacitor 1 1 1 1 1 1 35 267384 Capacitor 1 1 1 1 1 1 36 287948 Spacer 25 x 50 8 8 8 8 8 8 8 8 8 8 8 8 37 344294 Cover Silkscreened 1 1 1 1 1 1 1 1 1 1 1 1 38 344630 Box Controller 1 1 1 1 38 344579 Box Controller 1 1 1 1 1 1 1 1 39 Washer 6 8 8 8 8 8 8 8 8 8 8 8 8 40 Nut 1 4 20 1 1 1 1 1 1 1 1 1 1 1 1 41 Nut 6 32 4 4 4 4 4 4 4 4 4 4 4 4 42 239493 22 Pin Connector not shown
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