HS200 Maintenance manual - Service Door Industries SDI
Contents
1. encoder C a SaeebssR22o22ufog is 0 5 2 9 526 5 2 S ke S ao ES o Sot5tzt9e9 o0 GOs 5 E9590 22 522 a Q Diagram 4 NOTE THIS UNIT MUST BE PROPERLY GROUNDED STEP T LIMIT SWITCH ADJUSTMENT Once the door has been powered up and all of the connections have been checked the limits can be set To set the initial limits follow the instructions below 1 Open the control panel door and set the DIP switch located in the upper right corner of the circuit board to on UP 2 Close the control panel door turn the power on and press the large emergency stop button on the control panel door 3 Using A and V buttons on the keypad on the control panel door go to P 210 and press the stop button on the keypad 4 Go to 5 using the A and V buttons on the keypad and press and hold the stop button until the question mark turns into a check mark 11 5 Pull out the emergency stop button on the control panel door 6 Using the V button on the keypad lower the door until it is at the desired closed position and press the stop button on the keypad 7 Using the A button on the keypad raise the door until it is at the desired open position and press the stop button 8 Return the DIP switch in the upper right corner of the circuit board to off DOWN To fine adjust the2. IH A xxx E eg 7 7 JH YL 7 IH i A BESS E SRR n B NN ae A BS N ES dee NN BSS A SSES 09595 22252 Bes 26069696952 AREAS N SURFACES 2 GY 4 uide height LLLI Nee guide height 695979006 EE HEIGHT 625225252 Oo m SOS Although the actual mounting procedures are different between steel and masonry walls common prerequisites are required for all door systems door systems will require a certain amount of headroom and sideroom clearances See Shop Drawing supplied with each door for specific details door systems must be mounted level Draw a reference line at a distance equal to the overall height of the guide this measurement can be found on the front cover page above the floor extending to the extremities of the sideroom clearances Take extreme care to ensure that this line is straight and level because the entire door is positioned according to this reference line A transit or water hose level is recommended mounting surfaces must be flat and flush to each other STEP INSTALLAING THE DOOR GUIDES EXISTING WIDE FLANGE BEAM EXISTING WALL 1 4 2 2 DOOR GUIDE MOUNTING DOOR GUIDE ON WIDE FLANGE BEAM EXISTING CHANNEL JAMB CAP 1 4 2 12 DOOR GUIDE MOUNTING DOOR GUIDE ON CHANNEL JAMB CAP EXISTING SOLID CONCRETE WALL CONCRETE DGE ANCHORS DOOR by others GUIDE MO
3. e error Motor not properly dimensioned for door Door sticks Brake chopper interference defective missing Feed voltage much to high Motor feeds back too much energy in generator mode door motion energy cannot be sufficiently brought down 430 Excessive load on final stages or brake chopper working range Limit 1 Ambient temperature too low for controller operation e Clock frequency of final stage too high Parameter P 160 Sii circuit Limit 1 Motor incorrectly dimensioned for door e Door sticks Motor intermediate circuit Wrong motor data set P100 P103 Overvoltage in intermediate circuit Limit 1 overcurrent Limit 2 Non adjusted voltage increase boost set P140 or P145 Motor not properly dimensioned for door Door sticks Incorrect motor curve motor rated current set P101 Too much boost P140 or P145 Motor incorrectly dimensioned Motor protection function detected overcurrent IGBT driver chip detected overcurrent Short circuit or ground fault on motor terminals Motor rated current setting extremely wrong P100 Extremely too much boost P140 or P145 Motor incorrectly dimensioned Motor winding defective Momentary interruption of the E Stop circuit Brake chopper interference defective missing Feed voltage much to high Motor feeds back too much energy in generator mode door motion energy cannot be sufficiently brought down Overvoltage
4. limits once they have been set follow the instructions bellow Before beginning position the bottom bar at the limit you intend to adjust NOTE This adjustment is only meant to make minor corrections to the final positions 1 Open the control panel door and set the DIP switch located in the upper right corner of the circuit board to on UP 2 Close the control panel door turn the power on and press the large emergency stop button on the control panel door 3 Using A and V buttons on the keypad on the control panel door go to P 221 for the upper limit and P 231 for the lower limit and press the stop button on the keypad 4 Using the A and V buttons on the keypad adjust the stopping position of the door Each increment is approximately 1 2 Press and hold the stop button until the question mark turns into a check mark 5 Return the DIP switch in the upper right corner of the circuit board to off DOWN This process may need to be repeated until you are satisfied with the final position STEP J ADJUSTING THE TIMER TO CLOSE 1 Open the control panel door and set the DIP switch located in the upper right corner of the circuit board to on UP 2 Close the control panel door turn the power on and press the large emergency stop button on the control panel door 3 Using A and V buttons on the keypad on the control panel door go to P 010 and press the stop button on the keypad 4 A and buttons on the keypa
5. of other warranties expressed or implied There is no expressed liability due on the part of the seller An authorized Service Door Industries distributor from whom the purchase was made must make warranty claims and the defective parts returned for verification within 15 days prepaid to Service Door Industries 1340 Midway Blvd Mississauga Ontario Canada LST 2G8 Phone 905 670 1200 Fax 905 670 8830 E DE
6. than the minimum position sensing with incremental value 25 incremental encoder Synchronization was not finished The selected reference switch was not reached or is outside its tolerance The incremental encoder s not counting or the door is blocked also F 030 lag error Incremental inputs IN 9 and IN 10 are reversed also F 031 rotation error F 750 Protocol Defective hardware or electrically noisy environment Transmission error F 7 51 Synchronization FU lt gt e Defective hardware or electrically noisy environment absolute encoder Absolute encoder processor electronics defective F 752 Timeout with protocol transmission Absolute encoder processing electronics defective F 760 Position outside of window Defective hardware or electrically noisy environment F 761 Distance Channel 1 lt gt Position encoder drive defective Channel 2 outside allowed e Defective hardware or electrically noisy environment window Interface cable defective interrupted Absolute encoder processor electronics defective Defective hardware or electrically noisy environment Position encoder drive defective j ds i Positioning system faults UR Electronic limit switch Upper limit switch Eo or intermediate limit switch E1 has positions incorrect exceeded the valid limit range Controller not yet initialized Position values during calibration not correct or va
7. HS 200 High Speed Fabric Door Direct Drive Operator amp Full Vision Panel INSTALLATION INSTRUCTIONS amp SERVICE MANUAL Serial No Customer Opening Size Overall Height of Guide Inches Guide Opening Width tip to tip Inches Contents Preface Introduction Installation Instructions Maintenance and Repairs Parts List Warranty Manufactured by l EJA c servicedoor com Phones 905 670 1200 Fax 905 670 8830 Head Office SERVICE DOOR INDUSTRIES 1340 Midway Blvd Mississauga Ontario L5T 2G8 Telephone 905 670 1200 Fax 905 670 8830 Web site www servicedoor com PREFACE The main purpose of this manual is to assist with the installation and maintenance of your new HS 200 High Speed Fabric Door system with the emphasis on proper installation procedures safety of operation and replacement parts list While various construction and electrical procedures are outlined please refer to particular codes for you area INTRODUCTION DOOR PARTS The Shop Drawing on the following page shows the major components of the HS 200 High Speed Fabric Door For more detail please refer to the parts list near the end of this manual Please define all parts by the names shown on this drawing and throughout this manual When technical information and or replacement parts are required please provide the following data to ensure prompt and efficient service 1 The SERIAL NUMBER of your door sys
8. OPERATE PROPERLY 8 Make the motor connections as follows Make the brake connections as follows 1 wire OR U connects to terminal 1 7 wire connects to terminal 51 2 wire OR V connects to terminal 2 8 wire connects to terminal 3 wire OR W connects to terminal 3 NOTE THE JUMPER FROM TERMINAL 53 TO To reverse motor rotation reverse any two leads TERMINAL going from the control panel to the operator See Diagram 1 See Diagram 1 m 95858 C 558809 966 2508 68506886696 MM SA Connection sample Break in working current principle motor cable has to connect with Control cable incl break connection and end switch connection Break rectifier The wire bridge wich is used as trans lock for the ferrit core must be removed before connecting the motor cable Diagram 1 Make the photocell connections as shown in diagram 2 RE ane 19 21 23 25 ete e sas 36 13 15 27 29 AE oo NE 88 e ole 26 E xu Photo eye Diagram 2 If you are using a remote push button station or an auxiliary open device make all of the connections for all of the open commands in parallel before connecting to the control panel if you are using more than one open device Make all of the connections for all close commands in parallel before connecting to the control panel if you are u
9. UNTING DOOR GUIDE ON SOLID CONCRETE WALL If guides cannot be welded 1 2 MOUNTING BOL THRU WALL c EXISTING DOOR BLOCK WALL GUIDE MOUNTING DOOR GUIDE to mntg top T wedge anchors are req d T 6 x6 x1 4 BACKING PLATE by others Steel across the N through bolts or REFERENCE LINE Q E x N y Lt y 8 3 e NY y wo a M wee QQ Vy ON CONCRETE BLOCK WALL Regardless of which way YOU decide to attach the Guides to the existing wall typical cross sections of Guide mounting suggestions are shown above the Guides must be PERPENDICULAR 90 to the reference line within 1 4 along the complete height of the Guide PARALLEL to each other within 1 4 along the complete height of the Guide LEVEL at the top of the Guide within 1 4 over the entire width of the door The top of the guides must be at the reference line height see illustration above The Guide Opening Width tip to tip measurement can be found on the front cover page see illustration below for tip to tip location TIP TD TIP OPENING WIDTH 1 STEP INSTALLING THE HEADER ASSEMBLY MOUNTING BOLTS Heads must be inside uides 2 req d side CURTAIN amp DRIVE BARREL Do not untie ropes at i this time REFERENCE LINE SCN EA TLL The Header Assembly should be hoisted into position with two 2
10. Y MUI cord strain relief bracket The coil cord cK 56 ows 2 strain relief bracket is mounted at CS NC approximately half opening height Use COIL CORD CLIP REVERSING the existing guide bolts Once the coil cil ts in YAN d cord strain relief bracket is attached to the use existing bolt EG COVER door feed the coil cord through the strain to attach relief until there is enough coil cord for the bottom bar to travel the full opening height to switch box without restriction See diagrams below Caution Too much slack in the coil cord may cause it to get caught or break the photocell beam and reverse the door Too little slack in the coil cord may cause damage GUIDE BOLT IN CENTRE OF GUIDE COIL CORD GUIDE COIL CORD STRAIN RELIEF DWG 07 0105 FEB 22 2007 COIL CORD RESTRAINT INSTALLATION STEP MOUNTING THE PHOTOCELL The mounting procedures for both a thru beam photocell and reflective photocell are the same For a thru beam photocell there will be a light source and a receiver For a reflective photocell there will be a light source and a reflector Preassemble the photocell and reflector to the brackets as illustrated below The photocell mount attaches to the photocell bracket using the 1 4 bolts flat washers lock washers and hex nuts supplied The reflector mounts directly to the reflector bracket using the 10 screw and flanged lock nut supplied All of the brack
11. ckwise FOTS 3 Slowly turn the white screw clockwise until the WHITE NYLON ONN meter shows resistance This is a reference point ADJ SCREW S D 4 Turn the white screw counter clockwise by 3 or 4 ao marks on the switch housing This will register NINOS indefinite resistance on the OHM meter and set the contact gap 5 Replace the Switch Box Cover and test the door for proper operation 19 VIEW OF DRIVE SIDE lt PARTS LIST See next page for descriptions 8 I PARTS LIST See previous page for diagram NO REQ D replacement Left Front Plate each 2 Right Guide Assembly Complete each replacement Right Front Plate each 3 Curtain Complete SEEN p Complete Bottom Bar Assembly specify handing replacement Bottom Bar only non handed replacement Reversing Edge non handed replacement Bottom Bar Arm includes 2 pcs side replacement Coil Cord c w Clip replacement Reversing Edge Switch Assembly 5 Free End Head Plate Assembly specify handing each replacement Free End Head Bracket only each replacement Drive Barrel Flanged Bearing each each each each each each each a eS ma Drive End Head Plate Assembly specify handing replacement Drive End Head Bracket only replacement Drive Barrel Flanged Bearing 7 Drive Barrel Assembly Complete replacement Drive End Plug replacement Free End Plug Operator Model GFA Direct Driv
12. d on the control panel door set the value for the timer to close Press and hold the stop button until the question mark turns into a check mark 5 Return the DIP switch in the upper right corner of the circuit board to off DOWN 12 Trouble Shooting Although every situation that may occur can not be anticipated the following trouble shooting guide covers some of the more common circumstances Problem Possible Cause Solution Curtain Hangs up Guide gap is too narrow Bottom Bar not centered between guides Drive Barrel Shifted to one side Guides installed incorrectly Check and adjust guide gap if necessary Raise or lower one side of the header Center drive barrel between head plates Reinstall guides Door does not operate electrically Blown Fuse Tripped breaker Tripped motor overload Door disconnect turned off Manual chain hoist not returning properly Check fuses and replace if necessary Check circuit breaker in building Reset overload Turn on door disconnect Reset Chain Hoist Door reverses when closing Sensitivity on floor loop too high Sensitivity on reversing edge too high Coil cord tripping photocell Photocells misaligned Adjust loop sensitivity Adjust reversing edge sensitivity Ensure coil cord can travel through full range of motion freely and adjust trim if necessary Realign photocells Reversing edge does not reverse door Sensi
13. e Complete see separate Operator Manual for replacement parts Control Panel Complete replacement parts see separate Schematic Drawing 10 Brush Lintel Weather Seal Reflective Photocell c w Bracket amp reflector 1 1 1 NO REQ D 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 NE il I odis LIMITED WARRANTY All HS 200 door systems manufactured by Service Door Industries are warranted from the date of purchase against defects in material and workmanship as follows door system in general One 1 year and curtain where applicable Two 2 year warranty against manufacturing defects If within this period of time any parts are found to be defective new or re manufactured parts will be furbished free of charge F O B our plant in Mississauga Ontario Canada provided that the recommended installation and maintenance procedures as outlined in this Installation Instructions and Service Manual booklet have been followed This Limited Warranty does not include replacement parts due to normal wear and tear damage beyond the control of Service Door Industries 1 e damage in transit impacts etc To validate your warranty the preventative maintenance schedule within this manual must be recorded and up to date Components such as counterbalance springs will have a specific warranty as per the specified cycles and be verified by a cycle counter This Warranty is limited and in lieu
14. e almost closed position The Drive Barrel must be centered at this time To accomplish this loosen the set screws in both of the Flanged Bearings on the Head Plates and shift the Drive Barrel into position Check to ensure the Drive Barrel is centered by measuring the space between the inside of the Head Plate and the edge of the Drive Barrel This distance should be equal at both ends of the Drive Barrel Re tighten all set screws so that the Drive Barrel can not shift at a later date The Arms on the Bottom Bar should be centered within the Guide s from side to side If they aren t raise and or lower the Head Plates as necessary Once the Bottom Bar is centered and the Curtain is hanging straight in the guides tighten the Head Plate bolts Return the door to the midway point STEP CONNECTION OF THE REVERSING EDGE Attach the preassembled Reversing Switch TAPPED HOLES FOR Box to the Bottom Bar using the two 2 SWITCH BOX 2 screws found inside the Switch Box BOTTOM BAR EM ASSEMBLY Attach the Coil Cord to the Bottom Bar MBL j SENSE TUBE FROM N REVERSING EDGE using the Coil Cord Clip found inside the x j connect to silver pre assembled l nozzle on switch box Switch Box Connect the Coil Cord to the amp shipped loose terminal strip located in the Control Panel MOUNTING SCREWS shipped loose V xj Attach the coil cord strain relief to the coil in switch box lt
15. ets mount to the guide the same way using the existing guide bolts that are 25 up from the bottom of the guides Remove the existing Guide Bolts and lock washers and place the bracket on the guide bolts and re install the Guide Bolts and lock washers that you just removed Be sure to run the cord from the photocell through the supplied cord clip and attach the cord clip to the lower guide bolt as illustrated to keep the photocell cord secure Adjust the alignment of the photocell as necessary and tighten all of the mounting hardware 07 0106 22 2007 GUIDE BOLTS HOLES APROX 25 FROM FINSHED FLOOR TWO GUIDE BOLTS HOLES 25 FROM FINSHED FLOO PHOTOCELL BRACKET REFLECTOR BRACKET CORD CLI A Yep REFLECTOR PHOTOCELL REFLECTOR LIGHT SOURCE RECIEVER N STEP WIRING TO THE CONTROL PANEL Consult local electrical codes before proceeding with permanent installation WARNING Exercise caution when engaging the electric operator The drive and limit chains are exposed and if turning could cause injury Wiring instructions can be found inside the Control Panel Mount the Control Panel as required and connect the Control Panel to a properly grounded supply There are two cables connected to the operator One is for the supply power and the other is for the control wiring NOTE DO NOT PUT THESE TWO CABLES IN THE SAME CONDUIT AS IT WILL CAUSE INTERFERENCE AND THE DOOR WILL NOT
16. if necessary 18 IF CURTAIN IS PULLED OUT OF GUIDES TURN THE ELECTRICAL POWER SUPPLY TO THE DOOR OFF Using the manual chain hoist raise the door until the Bottom Bar is above the Front Guide Plate and just below the Drive Barrel Lower the door ensuring that the Bottom Bar Arms and Curtain go into the Guides Lower the door to the floor using the manual chain hoist Cycle the door using the Operator being prepared to stop the door if it is not operating properly Adjust the Limits if required DAMAGE TO THE BOTTOM BAR TURN THE ELECTRICAL POWER SUPPLY TO THE DOOR OFF If the Bottom Bar is bent remove and straighten it before commissioning the door for normal operation If the Bottom Bar is bent beyond repair a new Bottom Bar must be ordered and installed before the door can be re commissioned for normal operation DAMAGE TO THE GUIDE The Guide must be straightened or replaced The Guide Opening the gap between the Back and Front Plates must be 7 8 from top to bottom within 1 16 either way If this cannot be achieved new Guide parts must be ordered and installed before the door can be re commissioned for normal operation SET REVERSING EDGE SWITCH SENSITIVITY SENSE TUBE TOP NOZZLE 1 Connect an OHM meter to the two 2 silver for NC contact terminals 2 Turn the white nylon screw counter clockwise BOTTOM NOZZLE until the meter shows the resistance to be for normal operation indefinite Do another half turn counter clo
17. in intermediate Input voltage supply too low usually at load circuit Load too great final stage or brake chopper fault Overvoltage in intermediate circuit Limit 2 e 9 16 Ext 24 V supply missing or e Overload but no short circuit ds too low When 24V is shorted the controller voltage does not ramp up and glow lamp V306 comes on Clock frequency of final stage too high Parameter P 160 Overcurrent in intermediate Boost not adjusted circuit Limit 2 Motor incorrectly dimensioned for door Door sticks Temperature cooler outside of Excessive load on final stages or brake chopper working range Limit 1 Ambient temperature too low for controller operation Positioning system faults fective For mechanical limit switches e Atleast one limit switch does not correspond to the configured active status e Animplausible combination of at least 2 active limit switches For electronic limit switches e After invoking activation of the factory parameters Parameter P 990 the corresponding positioning system was not parameterized Calibration not completed or is incorrect and must be repeated When activating the intermediate stop the intermediate stop is implausible Synchronization not finished or reference switch defective Position sensing de F 700 F 720 Synchronization error in e Intermediate stop position is less
18. lues are MAINTENANCE amp REPAIR Due to the unique design features of your new HS 200 High Speed Fabric Door the need for continual maintenance normally associated with conventional door systems 1 guide rollers hinges door tracks etc is virtually eliminated The limited maintenance procedures listed below when completed as indicated will assure many years of trouble free operation MAINTENANCE AFTER INITIAL 1 500 EVERY 25 000 EVERY 100 000 PROCEDURE CYCLES CYCLES OR 3 CYCLES OR 12 MONTHS MONTHS __ eee LUBRICATION TREE NOT GREASE CURTAINS OR GUIDES Flange Bearing 0 Grease one 1 shot Check Level Check Level ADJUSTMENIS 1 16 Yes Yes Yes Yes Yes Yes Yes Check for proper operation amp signs of damage Be sure to check the Coil Cord has not been stretched If it has stretched trim the excess off of the Coil Cord to prevent it from becoming caught during normal operation ensuring that there is still enough cord for the bottom bar to travel the full opening height without restriction Failure to do so could result in damage to the door IN CASE OF DOOR IMPACT Prior to performing any repair to the door DISCONNECT ELECTRICAL POWER to the door system A close inspection of the Vision Panel Hinges Bottom Bar and the Reversing Edge is necessary for any signs of damage In addition to the procedures listed below always check limit settings adjust
19. ng tube is kinked Sensitivity set too low Hole in reversing edge Wired incorrectly Faulty switch Faulty relay Check sensing tube for kinks in box and from box to reversing edge and replace if necessary Increase sensitivity Replace reversing edge Trace wiring Replace switch Replace relay Photocell does not reverse door Sensitivity set too low Wired incorrectly Raise sensitivity Trace wiring Open button closes door Close button opens door Phasing from incoming power is incorrect Reverse any two Motor Leads at the Motor L1 L2 L3 Motor starts up but door does not move trips overload Brake is not releasing Check brake connections for loose wires and for correct wiring to terminals Door slips when it stops Brakes worn Adjust and or replace brake For further assistance call 905 670 1200 ext 220 If the control panel gives you a fault code refer to the charts on the following pages for assistance ee Fault SN Too small a SM V value for upper emergency limit switch Upper limit switch range limit switch band too small Mechanical brake defective or im Too smali a parameter value for lower emergency limit switch Lower limit switch range limit switch band too small Mechanical brake defective or improperly set current motor r run time has eicnsded set maximum run hime door may be sticking or is blocked If using mechanical limit switches
20. one may not have tripped Lag error position change of Door or motor is blocked the door is less than expected Too little power for lift torque To little speed Mechanical limit switch was not left or is defective Absolute or incremental encoder not tightened sufficiently in its mounting Wrong positioning system selected P 205 F 031 Detected rotat onal direction When using incremental encoders Channel A and B deviates from expected reversed Motor rotation direction reversed compared with calibration setting Too much pancaking when starting brake releases too soon or too little torque adjust boost as necessary The pre limit switch for the light barrier remains activated even in the middle end position or upper end position Switch posiuon Reference Switch constantly tripped defective deviates from pen Reference switch trips too far from the selected reference Reference switch trips in the limit switch band P270 and P280 are both at the reference switch Reference switch position Reference switch lies in the limit switch band deviates from permissible Reference switch is beyond 15 EO Reference switch defective The reference switch is not recognized within 20 EO during automatic synchronization after power on The reference switch is not recognized in the associated end position F 080 Fault is yu Service counter has eed 14 aeo Controller not parameterized e The basic pa
21. optical safety edge Defective input for internal safety edge F 369 Internal safety edge An internal safety edge is connected but deactivated incorrectly parameterized Fault in the safety edge message comes from module e Cable break to safety edge no edge connected edge termination resistor incorrect or defective Jumper for termination resistor definition in wrong position Safety edge processing selected with Parameter P 470 but module not plugged in or wrong module Pre limit switch for safety edge incorrectly set or defective Processing module defective Safety edge defective No module plugged in but was reported as present by a parameter e The controller was started up with another module than the one currently plugged in Safety edge detection defective coding pin or parameter setting 15 in the safety chain Fault in pre limit switch for safety edge General hardware faults F 400 Controller hardware reset Excessive noise on supply voltage detected e Internal watchdog tripped Over current motor current e Wrong motor data set P100 P103 intermediate circuit Non adjusted voltage increase boost set P140 or P145 e Pre limit switch for turning off the safety edge or reversing after safety edge tripping remains tripped even in the upper end position
22. rameters P 205 P 100 to P 103 for the TST FUSE controller have not yet been set Safety chain faults E Stop chain was interrupted starting at input internal E Stop without parameterizing mode having been selected Internal parameter or EEPROM checks defective pressing the STOP key provides additional information about the cause F 24 1 External E Stop 1 tripped e E Stop chain was interrupted starting at Input 1 F 212 External E Stop 2 tripped E Stop chain was interrupted starting at Input 2 Faults in the safety chain __ F360 input contact eer 4 during a door cycle was exceeded closing has reached set limit pos of the processing channels for short circuit detection internal E Stop push button tripped Redundancy error with short circuit does not react identically with the second channel gt Controller board defective e Safety edge was not activated as expected when requesting a test The time between request for testing and actual testing not in agreement One of the processing channels for interruption detection does not react identically with the second channel gt Controller board defective Dynamic optical system connected but not set in Parameter P 460 Too high a pulse frequency e Defective optical safety edge Redundancy error with interruption for
23. sing more than one close device Make all connections for stop commands in series if you are using more than one stop device before connecting to the control panel Make the final connections to the control panel as illustrated in diagram 3 E 12V Si2 Sil 8 External triggering device Diagram Connect the reversing edge to terminals S1 and S2 If you remove the resistor connected to these terminals be sure to reinsert it Failure to do so will cause the door to not function properly If installing a ground loop make the contact connections to terminals S1a and S1b If installing a second ground loop make the contact connections to terminals S2a and S2b If you are not going to be using a ground loop do not remove the jumper between terminals S1a and S1b as well as the jumper between terminals S2a and S2b 10 Make the encoder connections as follows Make the chain hoist connections as follows 6 wire connects to terminal 27 5 wire connects to terminal 3 3 wire connects to terminal 28 1 wire connects to terminal 4 42 wire connects to terminal 29 7 wire not used 4 wire connects to terminal 31 8 wire not used See diagram 4 See diagram 4 Below is an overview of all inputs 5 52 1 3 5 7 9 11 13 115 17 19 21 FO NG OO Oe oO eo 515626 2 1 41 6 8 19 112 14 16 18 20 22 3 PEPIS SABE HEED oT NHN 9 OR o Absolut O X X Xo o c uoc
24. slings around the Curtain and Drive Barrel ONLY Extreme care must be taken to avoid damage to the Curtain and the Reversing Edge Once the door has been hoisted up into position loosely bolt the Head Plates to the Guides using the four 4 bolts with flat washers lock washers and hex nuts which were supplied with door The Header Assembly should be leveled for guidance use the top of the Head Plates and the reference line Tighten all four 4 mounting bolts This may require final adjustment after the Curtain is hanging in the opening CAUTION DO NOT UNTIE THE ROPES FOR THE CURTAIN AT THIS TIME STEP D INSTALLING THE DOOR OPERATOR OPERATOR MOUNTING BOLTS c w FLAT LOCK WASHERS amp NUTS INSERT KEY INTO KEYWAY BEFORE v SLIDING OPERATOR T ONTO SHAFT ELECTRIC OPERATOR DIRECT DRIVE gt Pa P d 2 07 0098 FEB 20 2007 Carefully tap the supplied Key into the keyway on the Drive Shaft Slide the Operator onto the shaft Loosely install the Operator Mounting Bolts There is enough adjustment on the Torque Bracket to square the Operator to the wall Tighten all bolts once the operator is hanging straight STEP ADJUSTING THE CURTAIN The ropes keeping the Curtain wrapped on the Drive Barrel can now be removed only if Step D has been completed After the ropes have been removed manually feed the Bottom Bar and Curtain into the top of the Guides and lower the door to th
25. tem 2 The OPENING SIZE width x height 3 The TYPE amp HANDING OF OPERATOR left or right 4 The operator motor voltage AND MOUNTING SURFACE JAMB OPENING WIDT 7 d aam Sa nb DIRECT DRIVE OPERATOR AK c w INERTIA BRAKE UIDE DPENING WIDT 4 1085 08 om STEEL MOUNTED GUIDE LAYOUT 7 BOTTOM BAR REVERSING EDGE SECTION VIEW THRU BOTTOM BAR EE WERT S UNE t GENERAL NOTES THIS DRAWING COVERS GENERAL CONDITIONS DIMENSIONS che AND SPECIFICATIONS DO NOT USE FOR INSTALLATION REVERSING EDGE DIMENSIONS ARE INCLUDED WITH SHIPMENT amp VINYL COVER DIMENSIONS IN BRACKETS ARE IN MILLIMETERS APPROVED DOOR OPTIONS E SHOP DRAWING CURTAN MATERIA PC FABRIC BLUE ROLLING HIGH SPEED DOOR HS 200 COWEN FOR REVERSE EDOE E O TOE RECT DAWE men s novso OO t DOOR SPEED 36 IPS 56 HIGH FULL VISION PANEL VOTO CL m scars cof amos WEE ONE oT CONTROL PANEL NEMA 4 C mutet 10 008 I MENT STERN jum err ta re WAR 26 2007 J RADIO RECEIVER GENERAL INFORMATION fe C3 C Two WPRONMATt DOOR 185 new HS200 RH GFA INSTALLATION INSTRUCTIONS STEP PREPARATION OF THE DOOR OPENING Caen Det LINE JAMB E must be straight amp level VL SIDEROOM
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