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CLE8625DP-06-13 - McCoy Global Inc.

1. 10 6 INSIDE DOOR ASSEMBLY Assembly No 8529 10 7 OUTSIDE DOOR ASSEMBLY Assembly No 8 28 2 10 8 SPECIAL NOTE FOR BUDT86 DOVETAIL DIE ADAPTERS 10 8 1 8 5 8 PIVOTING JAW INSERT 5 1 2 DIE INSTALLATION eere 10 82 DOVETAIL DIE ADAE NEE 10 9 SPEND DIE ADA D 10 10 MOUNTING KIT ASSEMBLY Assy No MK85DP 10 12 MOUNTING KIT ASSEMBLY Assy No MKBUCSTSS 10 12 1 VALVE BANGA o oh oi em 10 13 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 12 07 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 12 07 Page 10 2 ANY NI CIINAONAIA YO CHIC CHSO IOSIO Gas 38 LON AYN NOLLVARJOANI SIHL TYI LNSAIANOO 348016 SI ANY SOI TIVSQAH dNMOVE 3414 TIHA w MVTMOOT 8 6 ZVBS ZE8 81 s lineup H 9 Sulunpeynuew At Hd y eH JORIANST YY 114 144 8 0 Z09L Z 22 NW e 1 iysssoo ti vom vi oz ASCII Gr SOHH FL ZX Obbe YALL Y 8 SOHH vVELXOL VE ZLL 9E LI EE venj 9 ERR e PEOT IOSSOY 4 SOHH XL OLLL LL a SOHS EN OLAI 0 Z bl Qejqana e
2. TONG DOOR ASSEMBLY Assy No 686007 01 _ DOOR CYLINDER ASSEMBLY OPTIONAL Assy No 86073 DOOR SWITCH ASSEMBLY EE BRAKE BAND ASSEMBLY Assy No 86010 RIGHT FRONT HANGER WELDMENT OPTIONAL Assy No 73095 04 SIDE HANDLE ASSEMBLY Assy No 73095 BAIL SYSTEM ASSEMBLY Assy No 73114 Continued SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 03 08 Page 9 1 TABLE OF CONTENTS 8 5 8 DRILL PIPE TONG DOVETAIL JAW ASSEMBLY 9 19 8 5 8 DRILL PIPE TONG LOW FRICTION amp SPLINED JAW ASSEMBLY 5 1 2 2 3 8 Assy No CJ LF 76D 7 5 8 5 1 2 Assy No CJ 760 9 20 8 5 8 DRILL PIPE TONG LOW FRICTION amp SPLINED JAW ASSEMBLY 8 5 8 5 1 2 Assy No CJ LF 86A 8 5 8 5 1 2 Assy No CJ LF 86B 9 21 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 05 Page 9 2 A 9 IN S GV m ANY NI d39N OY d3 YO 031402 G3SO ed aasn 38 LON AYN ALVd 4 901 Ada NOU VASO SNI SIHL IVILN3G
3. Item Qty Part Number Part Name 1 2 1001 1 8 NPT ZERT 2 212096 GARLOCK BUSHING 3 2 1954 A INNER RACE 4 2 2096 GARLOCK BUSHING a 1186041 RUBBER DOOR FLAP 6 1 73069 DR DOOR DUMBELL ROLLER 7 31105 HHCS 1 4 20 x 1 8 1 1029 3 4 GR 8 NUT 9 3 100 1 4 20 HEX NUT 10 1186006 01 DOOR WELDMENT DOOR ASSEMBLY ASSEMBLY NO 86007 01 Ab SUPERIOR THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 9 14 2 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 Laag REV LOG DATE DOOR CYLINDER 1 3 4 16 JAM NUT 86096 TIE ROD MOUNT 3 8 LOCKWASHER 3 8 16 x 3 4 HHCS PSI REDUCING VALVE 3 8 NPT x NOT SHOWN IN THIS ILLUSTRATION WELDED ON SHIFTING BOXWELDMENT WELDED ON TOP DOOR PLATE COMPONENT OF RIGHT HANDLE WELDMENT P N 73095 04 WHICH IS A COMPONENT OF CONVERSION KIT CK CLE7625DP LL 1 03 26 08 Chg PN 1214 Jam Nut 1 12 to PN 1170 REA 5 12 12 07 Rev Date Description 4225 HY 90 EAST Ab SUPERIOR amp 3i D LA 70518 318 837 8847 DOOR CYLINDER ASSEMBLY Ee GE REV A LOG DATE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURIN
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8. P N 1946 I INTERNAL SNAP RING P N 1926 BEARING SHIELD P N 73027 Tum BEARING P N 1905 EARLIER TOOLS REQUIRED THE 2 REQD USE OF 2 EXTERNAL SHIELDS P N 73027 WITH BEARING P N 1905 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED IDLER GEAR a PIN 73077 BEARING SHIELD PIN 73027 M N INTERNAL SNAP RING ee P N 1926 SHORT IDLER SHAFT a P N 73089 3 4 HI COLLAR 3 4 LOCKWASHER LOCKWASHER P N 1171 P N 1170 A 1 3 4 LOCKW ASHER P N 73056 3 4 10 x 1 3 4 SHCS 3 4 10 x 2 1 4 HHCS E P N 1271 P N 11747 1 REQD OF EACH 6 REQD OF EACH ES 1 3 4 5 NUT 2 S P N 73055 MODEL CLE8625DP 03 MODEL CLE8625DP 05 1 8 2 65 ZERT 1 7 32 P N 1001 P N 1236 AD __SUPERIOR_ ZANY 9 EAST BROUSSARD LA 70518 IDLER G EAR ASS EM BLY w Manufacturing amp Hydraulics 318 837 8847 EE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING A 310 01 17 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF SiEquip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE8625DPVder Gear rev3 wpg Page 9 7 1 8 NPT ZERT NM SL P N 1001 1 1 2 12 NUT 22 P N 1222 1 1 2 LOCKVVASHER a NM P N 1223 TOP TONG PLATE P N 86074 OUTBOARD IDLER SPACER 5
9. NS UN NISSA 4 Z AY 4 NN CAUTION 4 Use Never Seez or Equivalent Torque all 4 bolts evenly to 390 ft Ibs 4 8 10 5 Cross drill amp pin bolts in place 22 SS N SS Sch 4 SS 7 Lei 2 E B a s Y S MYS 4 d USSSA 0 NS Y N H dif D WARNING 3 GLAND FAILURE PREVENTION When testing cylinders to full pressure 3000 psi insure correct dies amp pipe are in place lt s QU r ax x SE 8 5 8 LJ DP BACKUP 4225 HWY 90 EAST CYLINDER ASSEMBLY SUPERIOR Sosu LA 70518 Y Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO BUCS8103 br un E nn w MAY NOT BE USED DISCLOSED EXPRESS W ASSEMBLY NO BUCDP8526 2 0 NON pay Page 10 6 NOTE Replace standard Top Retainer Clip PN CLE18522 with Die Retainer Clip PN CLE18522 01 for applications where tool joints are 7 1 4 8 1 4 For applications where tool joints are 8 1 4 to our maximum limit of 8 7 8 use Die Retainer Clip PN CLE18522 02 with Splined Die Inserts SDI86 XXXX 111774 3 FZ X 5 1 2 SHES 81 2 3emu6 201 DU BEARING 9 1 BUCDP8503 INSIDE TOP DOOR PLATE n INSERT PIN w o arease ports amp arooves TORSION SPRING d 4225 HWY 90 EAST INSIDE DOOR ASSEMBLY Oii e GRA Ye A SS EM BLY NO BUCDP8529 Lu THE PROPERTY OF SUPERIOR MANUFACTURING ELE M 1 2 04 07 N
10. 114378 De x ES Available upon request 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 07 04 Page 3 0 Page 3 00 CLINCHER WRAP AROUND DIES CLINCHERO Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE M Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies 1s prohibited as well as on carbon steel tubulars where reduced marking 1s desired CLINCHERO Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die 1s stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can res
11. P N 73088 SPIROL LOC INTERNAL SNAP RING pIN 1926 BEARING SHIELD P N 73027 IDLER BEARING P N 1905 2 REQD EARLIER TOOLS REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 WITH BEARING P N 1905 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS NO LONGER NEEDED IDLER GEAR P N 73077 BEARING SHIELD P N 73027 e SPIROL LOC NO INTERNAL SNAP RING P N 1926 OUTBOARD IDLER SHAFT 227 P N 73078 BOTTOM TONG PLATE P N 86076 Z 1 1 2 LOCKWASHER ee P N 1223 1 1 2 12 NUT 2 P N 1222 ONLY MODEL CLE8625DP 05 65 ZERT 17 32 P N 1236 M SUPERI R 4225 HWY 90 EAST O U T B OARD D L E R h Manufacturing amp TO Rem 318 837 8847 577 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp ae 01 15 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF SAEquip Manuals Dvvgsi MANUFACTURING S rr CLE8625DP Outboard Idler rev2 wpg Page 9 8 Item Qty Part Number Part Name 1 111170 A 3 4 HI COLLAR LVV 2 111277 3 4 10 x 2 1 4 SHCS 3 111944 EXTERNAL SPIROLOX RETAINING RING 4 211987 INTERNAL SPIROLOX RETAINING RING 5 211991 BEARING 6 1173055 HEX NUT 1 3 4 5 GR8 7 1173056 1 3 4 LVV 8 1173077 01 IDLER GEAR 9 1173089 01 SHORT IDLER SHAFT 100 511171 3 4 LOCKVVASH
12. VIO 8 c 931 9NOL Page8 5 TABLE OF CONTENTS SECTION 9 TONGILLUSTRATIONS 8 5 8 DRILL PIPE TONG ASSEMBLY CLES625DP 06 8 5 8 DRILL PIPE TONG ASSEMBLY CLES6625DP 13 8 5 8 DRILL PIPE TONG TOP PLATE ASSEMBLY GBAR BOXHOE SINCR uuu id 65 5 DRILL PIPE TONG GEAR IRAN currada ast t caet DUMBELL ROELER ASSEMBLY tette ea eee DUMBELL ROLLER ASSEMBLY 2 Generation Assy No 73069 SEALED IDLER BEARING PN TEEN INSTALLATION INSTRUCTIONS FOR PN 90 IDLER GEAR ASSEMBLY for mfg starting 07 13 06 use Assy No 14740 01 OUTBOARDJIDLER GEAR ASSEMBLY EE IDLER GEAR ASSEMBLY MFG STARTING 07 13 06 Assy No 14740 01 PINION GEAR ASSEMBLY MFG STARTING 02 2008 Assy No 26068 01 PINON GEAR ASSEMBLY cicer aa SECONDARY GEAR ASSEMBLY tide een SECONDARY GEAR WITH ENCODER ASSEMBLY Assy No 55142 SHIFT ASSEMBLY 2 Generation MOTOR Ais BIB 0 uya pt MOTORASSEMBLY SH seen ta 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY Assy No SSCF1875 TOPCAGEPLATEASSEMBLY nasa oa a nd atte Saa mua BOTTOM CAGEPEATEASSEMBIY ec aero RS LOCKING PIN ASSEMBLY Assy No 73021 01 nennen FONG DOOR ASSEMBLY Ass Nou 66007 a pte ese vas eet TONG DOOR ASSEMBLY 2 Generation Assy No 86007
13. P Q R place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Re inspect tong and backup hydraulic system for leaks If at this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 12 06 Page 6 2 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shaf
14. T vo E Page 8 3 Le 44 lan n 36 A i i a E c z A CN CN LO N N ENN CHERI Y 16 3 4 4 AN SUPERI O 4225 HWY 90 EAST BROUSSARD LA 70518 C O M RP ESS 1 O N S KI D w Manufacturing Hydraulics 318 837 8847 24640 ASSEMBLY NO BPBUCST8500 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 4 LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 8 4 6dw G60LTINdASZ9SITO SOMINVYGAH 9 ONIUNLOVANNYN s6mai sienueyy dinbay s 44M HOIHIANS JO INISNOD N3LLIHM SS3HdX3 IHL LNOHLIM INHOJ ANY NI A3INAOMd34 YO 031402 438010910 aasn 38 LON AVN alva 901 Ada oo B ONRINLOVANNYN NORIBANS YO ALISON 344 SI INSINNOOA SIH L N lel d 1004 d NA UVa E d Id 1 1 l a T 8 G 8 8 Jdid TIYA 8 S 8 Y 8 S L 81902 V1 AUVSSNOUI 1SV306 AMH 5227 dOledaddns Ww 2799 299 gie S IneupAH 3 Sulunpeynuew 18v pe G8 rl NEN 9314dfMovg 1004 YIONVH YVIY N v90 vL SL LI N LO 0098HY H3ONVH INSONV L ANN NS z MO _ an on 9291 NI 4 00S8HH 419 931 ankova NO1 C L PX VIG BIZ 911 m oe Lo GEG GE
15. WITHOUT THE EXPRESS WRI TEN 5 OF SUPERIOR REV DATE F PMManuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCDPB500 BUCD 8529 Door re wpg Page 10 7 NOTE Replace standard Top Retainer Clip PN CLE18522 with Die Retainer Clip PN CLE18522 01 for applications where tool joints are 7 1 4 8 1 4 For applications where tool joints are 8 1 4 to our maximum limit of 8 7 8 use Die Retainer Clip PN CLE18522 02 with Splined Die Inserts SDI86 XXXX Part Name x1 U EN NG op pern 3 INSERT PIN w o arease ports amp arooves IN e m Ly HUN Wi af SO Bal T mmi 4225 HWY 90 EAST AD SUPERIOR BEOUSSARD LA 70518 OUTSIDE DOOR ASSEMBLY Manctacturing amp Hvarauiics nen ASSEMBLY NO BUCDP8528 HYDRAULICS AND S CONSIDERED CONFIDENTIAL THE AE ORMATION 8618 LOG DATE DUCED FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P WanusisEqu ip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCDP85001BUCDP8528 Door O rev7 wpg Page 10 8 DAM SJON JEPSAS 981anavoossdaongs 7 SOMNVYGAH 9 ONIYNLOVINNVIA is ma sjenueiy dinbays 229 HOIHIAAS JO IN3SNOO N3 LLIHM SSINAXI IHL LNOHLIM NHOS ANY NI daondaosidas YO aJldOJ 4358010910 aasn 38 LON AV 31W0 901 Nada NOLLVWAOANI SIHL IVI LN3GIJ3NOO Q33GISNOO SI ANY SONINVAGAH 8 ONIYNLOVANNVW 4 1434 9 JO A LAJE OAYd AHL SI LINFNNDOU SIHL o 288 269 81 SPIINEUPAH 9 SUN
16. 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor service Manuals please contaet superior Manufacturing amp Hydraulics 4229 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 13 2 SECTION 14 CONTROL VALVE TECHNICAL DATA To request copy of Control Valve Technical Data please contact superior Manufacturing amp Hydraulics 4229 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 14 2
17. MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Ms and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side Jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage or uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Clean and inspect backup operating cylinder Insure spline area
18. o NOLLISOd Nado HONI AO lt lt Eiere Kv NINMOHS WORDS NS SS ISd 00GE IV 13S Favisnrav 3 Tav Isnrav ATIWNYALXS ATWNYALNI OL NINO NOILdO OOG SLOWSY II 29850 8 ANMOVE wu MVPW201 al 20 70 CV Bmp Aad ajousy 90 409298510 GH sBma sienueyy d nba sjenuey d SAIS J a LO3NNOOSIG NYNLSY p lt LiL gt lt al NN M ei gt lt SOCULYVO A NA 4317139 ANY E YIN VS VO SANY t HUM 164 0051 A ISIN3SSV 3ATVA JAVA E TOM NOO TVNOLLOZM Q CMN GE V NIOHSIAWOS LA 15FNNOOSIQ YANO A 1dans Page 2 2 1 ZO O ZL Bam pionueym dnypeg M ogewsyosisbmaysyenuey d nba sjenueyN d NI ino d N N LIY 14155344 HOIH 9 H f Y 1no FANSSIYI M01 St mE S Es uM m E B a 8 I w NI Nan L39 E MOU 100 V l SIHL NI ONG LON 34V SIlddiN 27 SISOH SONILLIY SNOYNSWAN ILON 22 ad a nn INAIVA w AO 669ZLSONE ATOJINVW dn32V8 wu QJILVNAHOS OlLINVAGAH OISVd AE AP 8 wi N MO Page2 22 DESCRIPTION and APPLICATION The CLINCHER Tong and Backup system is an open throat design which can handle tubulars as small as 2 3 8 inches to as large as 8 5 8 inches in diameter This system features two 2 jaws 1n the Tong and three 3 in the Backup which e
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20. 07 04 1 Revised Hydraulic Schematic Added note for Max Opr Pressure Tong 07 04 1 Added info on Dovetail Pencil amp Strip Dies 07 04 Revised Pick List CLES625DP 06 07 04 Revised Pick List BUCDP8500 07 04 Added Pick List MK85DP replaced Pick List for Rear Hanger with correct one 07 04 Revised Illustration Shift Assy corrected Drive Gear PN 07 04 Added Illustration 8 5 8 Pivoting Jaw Insert 5 1 2 Die Installation Corrected Illustrations Top View corrected Gauge PN Hanger Illustration corrected PN for Halo Load Cell Bracket Added Schematic for CLES625DP 06 Tong with Remote Door 1 3 7 Added Parts Lists CK CLE7625DP 73069 73069 BB amp 73069 DR 10 1 10 2 Revised Parts Lists CLES625DP 06 86007 KITBOLT 24 amp KITBRG 24 14 19 22 1 3 6 1 Revised Illustration 8 5 8 DP Tong Assembly Added Illustrations Dumbell 14 1 14 2 Roller Assy 2 Generation Tong Door Assy 27 Generation Door Cylinder 16 1 Assy Optional amp Right Front Hanger Weldment Optional 2 2 1 09 13 04 Revised Schematics reversed flow for LOCK A VVTM backup cylinder 2 01 05 1 Revised Schematic 10 1 01 05 Revised Pick List 73069 BB 01 05 1 Revised Pick List BUCDP8526 c KTTBOLT 12 01 05 1 Revised Table of Contents moved Assy CJ LJ 86B to page 21 Revised Illustrations Idler Gear Assy Low Friction amp Splined Jaw Assemblies 01 05 1 Revised Illustrations Cylinder Assy amp Valve Bank Assy 01 05 Removed ISO l
21. 1611 TOP SECONDARY BEARING CAP P N 55143 1 2 13 x 1 HHCS P N 1110 1 2 LOCKWASHER P N 1103 3 REQD OF EACH GEAR BOX COVER P N 73091 BEARING P N 1901 UPPER LOW PINION GEAR UPPER SPACER P N 73098 UPPER LOW PINION GEAR P N 73083 01 MODEL CLE8625DP 03 UPPER LOW PINION GEAR LOWER SPACER P N 73097 MODEL CLE8625DP 05 UPPER LOW PINION GEAR LOWER SPACER P N 73097 01 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 52 WELDED ON TOP TONG PLATE TOP TONG PLATE P N 86074 MODEL CLE8625DP 03 SECONDARY INPUT GEAR P N 73080 01 MFG STARTING 03 19 01 MODEL CLE8625DP 05 SECONDARY INPUT GEAR P N 73080 02 BEARING P N 1905 BOTTOM TONG PLATE P N 86076 LOWER PINION BEARING CAP 3 8 16 x 1 2 SET SCREW P N 1029 5 8 11 x 1 1 4 SHCS 2 REQD P N 256 USE REMOVABLE LOCTITE 4 REQD USE REMOVABLE LOCTITE 1 8 NPT ZERT 4 PIN 1001 e 4225 HWY 90 EAST SECONDARY GEAR 5 aa THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 06 08 07 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE8625DP Secondary Gear rev2 wpg Page 9 10 ENCODER amp MOUNTING SCREWS Supplied by Customer
22. Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 Page 2 3 DESCRIPTION and APPLICATION Tong Application After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The cage plate assembly and jaws are rotationally restrained by the cage plate brake system Relative rotation between the ring gear and the cage plate assembly forces the front jaws to lock or unlock and the rear jaw to advance or retract During a jaw closing cycle the jaws advance until they contact the pipe After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position The tong s cage plate braking system 1s self adjusting to compe
23. Le S IneupH 9 Sulninpeynuew Al eos ag l Olelslcifis We LOGL Nd ONIHVJg AN AS EO EZLSS N d B961 Mu A M3 IGI H M EZISS Nd qozu 2 qozu 2 0C6L Nd 6061 Nd 60 449298510 TIGON INIYVII ONIMVZg S0 dOdSc9831O TAGOW 0 ddSc993 10 1300 0961 N d 6r6 Nd OOL OOLSN dVNS 1X3 291 0009N ONIS dVNS INI NOILVALSNTII ONISNOH XO8 JIS 2191 Nd FIL ab LX LANN 8 L 13 506 006L N d ONI AV 3q 590 404629851 ISCOW A INO Page 9 4 DAM DuisnoH 8 2405298510 I 5 SOMNVYGAH 8 ONIYNLOV4NNYA is ma sjenueiy d nb3 S 338 YOIYIINS JO IN3SNOO NAIL LIM SS3HdX3 IHL LNOHLIM INO ANY NI d3onaosdan YO aardoo AISOTISIA aasn 38 LON AYN diva 901 Ad3qd NOILVINHOJNI SIHL TVILNFGI4NOOD Q3H3GISNOO SI ANY SOLITI VHOAH ZO SO ZO IT 8 ONIYNLOVANNVW 4 1434 5 dO AL3dOHd AHL SI 1 SIHL v os sc dOldldNS Wy BuisnoH Jeso O D D AV OLSc09ONdITO N d JOLIFTO dd 1432 LOOL Nd 1432 LAN 8 4 ONIS ail CO ECLSS Nd 45101 2191 Nd FIL ab LX LANN 8 L T3 506 A THINAISSY 4 ANVOINOO3S 40 409298412 OO 9NO L INISNOH dV39 98 Nd Tay k L ONFPIANOS LAN 8 L CLGL Nd FIL 9 1 X LANN 8 L 13 O6 A NG 4 NOINId Page 9 4A Page 9 4B DAM A 1 UIEJ JE9 Ad 87983 10 dete SOIINVYQAH 9 ONRENLOVANNVIA is ma sjenueiy d nb3 S 338 YOIYIANS JO IN3SNOO N3LLIHM
24. N d 7 7 z V ld WNOLLO9 NO LS SOOEZ Nd dv Too 931 SOHH P E EXU wao s Loves T139 avo1 6ososvona er SOHH VIE ZX 11 8 6 0021 T v ONIWdS Y39NVH YV3Y 9 0311 vi98SOng L L MEET es tstrfor El i1NSAqiSM3SIYidHdOI Sosa r Aanassvos1 eiessona z INaNdiaMaIvIAHWOLOS L Z ATaiaSSV MS NVH siva seg L 9319NO1l oez L VE 4098 ON A T8IN3SV LIM ONILNNOIN 1HX00S8HY ON AT9WISV YVIY 8L98SONE ON A THIN3SV 931 Nid Y3NIV13Y 9NIMdS a 9isyong L 97 INN 4S4VOO 01 7 Wozit L Z EI s F 97 EJHSVMWOOT ME T sz NdT3M dV 9NIHdS WOLLOS 919890 8 L v ONIMdS H3ONVH YVIY BOAT vi99sOng8 L ez eisesona L zz 2 ONIHNLOVANNVIN 1454 9 JO LN3SNOO NILLIYM SS3HdX3 IHL LNOHLIM WHOS ASU ANY NI d3ondaoudau HO G41402 34SOTOSIQ dasn 38 LON AYN alva 901 NOILVINHOANI SIHL IVI LN3GIJ3NOO Q3H3GISNOO SI ANY ovaz o 8 ONIHNLOIVANNVIA YOIYIINS JO A1H3dOHd AHL SI LN3AIQOOQG SIHL 998 ISONGAMIN ON ATINISSV 298 269 816 SPIINEUPAH 9 SuLINpeynuew 9801 SAN LHSIIM XOSddV 14 DNISYI NOILVANIIANOO 3dld SOHH ZIL Z X OL
25. NPT Zert PN 1001 in Door Shaft PN 73110 c Install 1 12 Jam Nut PN 1214 on Door Shaft PN 73110 d Mount Tong Door on Tong e Install Dumbell Thrust Washer PN 45057 between the Top Door Plate and Tong Body f Slide Tong Door Inner Race PN 1954 A onto Door Shaft Assembly g Install Tong Door Shaft through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Top Thrust Washer Top Door Plate and Top Inner Race h Slide additional Tong Door Inner Race PN 1954 A onto Tong Door Shaft Assembly i Install 1 8 NPT Zert PN 1001 in Door Shaft Assembly SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 04 Page 4 6 ASSEMBLY INSTRUCTIONS j Install 1 12 Jam Nut PN 1214 onto Tong Door Shaft Assembly k Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door D Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve 31 Door Limiter Switch a Mount Door Switch Assembly PN SLV1000 01 on Door Switch Base Weldment PN 76128 with 4 1 4 20 x 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 b Mount Assembly to 2 Door Switch Base Mount PN 45067 S7 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 32 Door Switch Adjustmen
26. Nid 82 0 Nid 1109 Nid 9NIMOO 1 HONN 03111 Page 9 13 Bdm LAB Assy 10001900 4098298310 SOF DVMQAH 9 ONBINLOVANNYW is ma sjenueiy dinb3ys 229 YOMAdNS dO LN3SNOO NALLY M SSINAXI IHL LNOHLIM INHOS ANY NI 439N 04434 YO 0314 9 qaso1osia 039 3s LON AVN alva 901 Add NOLLVWYOSNI SIHL IVILN3GIJ3NOO 0343015 SI ANY SOTINVAGAH 8 ONIANLOVANNVWN YO 1434 9 JO ALHIdO NA JHL SI LNANNDOU SIHL mans 1v99 4 9 BLE SIINCUPAH 3 SuluNpeynuew a 8 604 V1 44VSSnOMG el 1573 06 Sccv Olel3dn Wy LOOL Nid 1432 LAN 8 1 M OL LEZ N d LAVHS HOOQ 7S 90098 Nid dz 1gnod SOOU WOLLOS 92098 Nid 31 14 ONOLWOLLOGS S 90098 Nid dz 1nod 4000 dOL 3111901 318VAOW3 38N qozu z 6ZOL N d MENOS LIS ZIL X 91 8 qosa 2 V VG61 Nid 3OVMH YINNI 90098 N d MIEWASSV YOO qosa 2 YIZI Nid INN NWYF ZI L LOOL Nid 1442 LAN 8 4 S0St Nid H3HSVM LSNYHL TIIaNNa C 71098 Nid 20098 JIJWIN A Id 3S s V 18IN3SSV dood 92098 Nid 31 14 INO LLOS8 55 dz TION 1138 0 S ON 1474 4 OMI ASSV q llv lad JIS ATINISSV l dGo3w 1 dz tios TIFJanNa Page 9 14 31WId dOL LE LOZ N d FAJITI1S AINANASNFAV H NHAS HOOQ 4 1V1d HOOG OLNI Q3SS3Hd qozu 2 LZOZ N d ONIHSn8 11098 Nid 31Vld dOL A INO 4 4S0GSrv Nid H3HSVM LSNYHL 4004 EE OMNIA S ONU 2009
27. and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite Press Bearing PN 1905 into Lower Pinion Bearing Cap PN 73085 Install Pinion Gear Lower Pinion Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 86076 using 4 5 8 11 x 1 1 4 SHCS PN 256 use removable Loctite and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite 8 Dumbell Roller Assembly 7 Units Required Including the one for Door Assembly a Install 2 1 8 NPT Zert PN 1001 on Dumbell Roller Shaft PN 55022 A b Install 1 12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 55022 A c Press 1 Bearing PN 1910 B Outer Race into end of Dumbell Roller PN 73070 d Press 1 Bearing PN 1910 B Outer Race into opposite end of Dumbell Roller PN 73070 e Install Spacer PN 73071 into Dumbell Roller PN 73070 f Install Dumbell Roller Seal PN 14070 and Dumbell Roller Spacer PN 2095 one on each end of Dumbell Roller Assembly g Make up 1 1 12 Nylock Nut PN 1213 on one end of each Dumbell Shaft PN 55022 A SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 07 02 Page 4 2 ASSEMBLY INSTRUCTIONS 9 Idler Gear Assembly a Press 2 Bearings PN 1905 into Idler Gear PN 73077 b Install 2 Bearing Shields PN 73027 one on each outer side of Bearings PN 1905 for tools manufactured early only Note Bearing PN 1905 now has 2 Internal Shields so PN 7
28. v ESLL LE 67 LAN 8 v V 9211 4L 182 H3HSVMMOO P E LALLILE 1272 Nid H3ONVH 1139 QVO 7104 ANIT riSBISONB v 97 DIANO9 Adid TINA LHSIUAN 1H HM YEOSSISDONE L 92 01 Jdid 1140 1 144 14471 16058152 8 PZ 01 ONISVO LHSIUAN LHSIU Ncossisong L EZ SMNIT Z AT9WIFSSV NIVHO LNO MVIYI 909815018 SIANOO ONISVO LHOlYaN 1431 IZOSSISONB L 22 FTALS 8 314 NOISNIL ANADVE S0S8LSINA IN3IANGT3M TIVLHSIJ ANADWVA LOSSISONI L Z ZL OL bd ees SONOL dA ATGIN4SSV 54311 8L98sona Yed JequinN ed AO WON OWEN Hed JIQUNN Hed 909815 8 ON ATEWASSV daldvav NOISNAL dA SOVE Page 10 12 1 6dw 9 e1 y yueg SAJBAISSA JBA SONNVACAH 8 DNIYALIVINNVIA sBma sienueyy dinba sjenuey d 444 YOIMAdNS JO IN3SNOO Na LLIHM SSIYAX3 JHL LOOHLIM WHOS ANY NI 032000443 YO 031402 aaso1osid aasn 38 LON AVIA 0 901 A34 8 ONIANLOVANNVN 4 01434 9 JO ALH3dOHd JHL SI IN4 NTOOQ SIHL 1799 269 gie SPHNCUPAH 3 Suninpejnuew A ATINISSV ANVY JA IVA v os co AOMIdNS YY l ae ed peppv 6 8UeW zo owoo L vO VE OV ZO S0 6L90 t 9002 S0 Jeye uononpoud JO 26098 8 15098 PEPPY Way Zo6Z OL S GER cl HIHSVMMOOT 6 Kr zn vrerznsom ve Sassel O toss Taino sssrsev 1 9 JOGlH LHvO 431138 FANDEL 431138 O M HATVA L3TNI TEVV SEVA L Z 9002 90 Y
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30. ASSEMBLY O SUPERIOR SS BROUSSARD LA 70518 Manufacturing Hydraulics 318 837 8847 PART NO 86099 Men UMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp PAL LICS AND IS CON IDERED CONFIDENTIAL THIS FORM WITHOUT THE EXPRESS MANUFACTURING amp HYDRAULICS Page 9 11B 2 01 12 04 INFORMATION PIED OR REPRODUCED IN ANY WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dwgs CLE8625DP 06 otor rev2 wpg MOTOR SHAFT SEAL RETAINER P N 55088 P N 12501437 SNAP RINC P N 0150111 O RING P N 2 150 Z s g NY MOTOR SHAFT BEARING P N 0150710 RINEER MOTOR SNAP RING P N 1945 MOTOR SHAFT SEAL RETAINER POLYPAK P N 55088 P N 12501437 SNAP RING O RING P N 0150111 P N 2 150 7 5 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 RINEER MOTOR W OUT WIPER RING MOTOR ASSEMBLY 4B SUPERIOR SG Manufacturing amp Hydraulics 318 837 8847 06 07 02 FOR CLARITY PURPOSE ONLY HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE NOT TO SCALE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dvvgsi MANUFACTURING MotoriMotor CLE5500 sht2 wpa Page 9 11C DO G 8L4JO0SS Yd d8Sc984 10 is ma sjenueiy d nb3 S 338 diva 901 138 1v88 1 8 81 91902 v1 ayvssnoug s ij neupAH 9 Suranj ej
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32. Brake Band Assembly Backup Left Jaw Retract Spring Backup Right Jaw Retract Spring Backup Left amp Right Jaw Retract Spring Mfg Starting 04 07 06 A 35 Relief Cartridge Door Rollers Garlock Bushings for Door Rollers Backup Door Valve Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHERO Tong and Backup to allow them to be customized to provide a system most appropriate for the end user s application CLES625DP Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUCDP8500 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guard against damage SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 12 06 Page 8 1 Page 8 2 01 28 00 E ez o a A LO DON o 00 a LU mo AVAZ 8 5 8 DRILL PIPE TONG D
33. Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FAC ETM Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Electronic Solenoid Dump Valve Two Speed Hydraulic Motor Hydraulic Intensifier for Backup Two Speed Gear Box Shipping Stand or Skid Varying Outlets for Torque Turns Computer sending Units SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 12 06 Page2 5 Page 2 6 STRAIGHT TOOTH CLINCHERO DIES Many CLINCHERO Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE M Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual X X x x ant 2 AX 2 ED RS UD OD LEW RR 2 ZN ZN b DIAMOND TOOTH Note Diamond Tooth Dies are used when a more aggressive bite 1s required P N P N Straight Diamond Thickness Width OAL Tooth Tooth SUPERIOR Manufacturing amp Hydraulics Inc II MA di M i DIN DIN Straight Diamond Thickness Width OAL Tooth Tooth m s amp 378 Drmu03 x Lm 58 112 pma x 98 58 312 Dru02 x
34. L 9 3903MY000 aqISNI zossdasne Ss 3903M HOO 30191 9098400181 L L3MOVY9 1139 AVOT NIANVL 10 6090 8 JO jo jueuoduoo d3MOVHS 1139 avon 9060svong L 931 JATVA 9NIOnQ3M JANSSINA essesovana a O413ATVA 8 Js sgorong Y L 0008400 8 ON A THIN3SS V ALV ld dOL LNOHLIM M3IA dOL df1M9V8 3did TIHA n MVPAIO 1 8 S 8 Page 10 4 S L TVGGAH 8 ONIAMLOVANNYIN 4 01434 9 JO LN3SNOO NALLIUM SSIYdAX JHL LNOHLIM WHO 8 ONIANLOVIANVA 4 1434 5 JO AlMHdOMe 3HL SI INTIANIOA SIHL 7799 268 818 SPIINeUPAH 3 SuluNpesnuew sv os ai zer COldsdfiS YY SONILLI4 9 SISOH SNOUFNNN KR NOILVALSNTII SIHL NI NMOHS LON 2 3AIVASNIOnG3HISd X 799 L ve JAIVAMOdHO LAN 7 4 S9GHNO z 66 JAYA 33138 Od x zzozisonaj ze 3ATVA 43138 38NSSIYA X vissiongS L le AGO8 W va3 IVAMO3HO Od X amp wvessong8 oe 3odiMIHVO 3ATVAMO3HO H 2990 8 62 ION ANE ERC il BRA ZE Deeg 1 ak X 1 iz 0 OLLL L 22 SOHH WIL eX Owe vanje 9 SH ver xO Aa s NSHSVMODOTAE WE SOMA zer waste SEHSVMWON Z 60M r Z SOHH MEXSISE sporluz USHSVM 8e zofo OZ Nid HALLO wZ L EX uQL E S00L Y l DO IIA oor ar V VX Ol uz ONIHSN8 vendee v Z INIAM 100dS DIJO ON X Y0 000VA S L 9L ATAWSSSV Q1O3INVW 6691150 8 V SL HOIO3NNOO CVSHMING 2 ETOZLSO
35. LO Z N d NWT INWLAAOT 2 1 S HA a S en L Hova dO 8 403 NOLLVM3IN3O sl Hova 40 dole p 0 OL Nd SJHSVNMOO 8 E ZEN EN L90L N d XS UV3H NOLLNG ablEX 9L 9 40534 2 LO ZLOEZ N d qozu 2 MATION ANT uz SPL Nid SOHH 7 91 9 qod 2 qozu 2 ZO ELOEL N d LO ELOEZ Nid S0 60 70 ONLLMVIS DAN Nd MVf uz DOAVZA9J ASSV ME E pi aa f Ee 9 SNTHALLOVONVAI WSA G SI IN ANDAS 43H 9 JO INISNOO NALLIUM SS HL 00H LIM WHOS ava 4901 ANY NI 0801004434 YO 0 1400 CASO TOSIA 0391 38 LON AVA 51 0 901 AJ3H NOLVAMO NI SHL IVLINXIIINOO SI ONY VO SLIZI 1277 ONPANLOVANNYA SORHANS JO A MAO H SI IN3AQ2OG SIHL 1788 168 916 S uneupn 3 81607 v1 aavssno g el 1SV306 AM Sezi Oldadn uw qozu r 906 N d AWD INHAS ojgeobueyola ui pue ajqisianal ale Mer 197 9 JUDIA pauinbay 2 9 JequnN A quessv IHN 40 Z L S 8 6 Z qgo JArfO4equnN AJquessv 4140 8 Z eL S AT1aW3SSV MVP G3NI 1dS 8 NOLLOIHH MOT 3dld 3 EN un Y m da zii S B S L YO S90 L N d NNT ONOL NOUT WI MOT dd 8 cvs LO GLOEZ Nd ez 1104 Mf C d CLOEZ N d ez 1104 NOI Old MOT Page 9 20 YIO OLNI CASSIA Z0VSONG Nd cenare SNIHSQna ADO THVO m 9202 Nd JOJY p rendre ONI
36. Remove upper die retainer clips Insert die into Jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 07 02 Page 5 1 OPERATION Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHERO Tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 07 02 Page 5 2 En e doen 9 LOM d HE 2 c TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page5 3 TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATION Tong Operation A B C Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is op
37. amp Outside Door Assy s 10 10A Revised illustration Secondary Gear Assy Secondary Gear w Encoder Shift 11A Assy 2 9 Generation Cover Cover Added Backup model BUCDP8500 02 Title Pg Title Pg 2 25201 Revised Schematics corrected Tong Door Valve illustration Added Basic Hyd Schematic for Backup with Manifold Assy 10 E Added Backup Assy BUCDP8500 02 Revised illustrations Inside Door Assy 7 8 13 BUCDP8529 Outside Door Assy BUCDP8528 4 Bank Valve Assy 14 49 52 Added tech info for Valves BUCST7627 CM4565 amp BUCST7699 9 1 8 2 Added illustration Pinion Gear Assy 26068 01 Revised illustrations Door Cyl 14 2 19 Assy 86073 DT Jaw Assy 6 Revised illustration Cylinder Assy BUCDP8526 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 03 08 Page 0 2 8 5 8 CLINCHER XHT DRILL PIPE TONG AND 8 5 8 LOCKJAW M DRILL PIPE BACKUP HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHERO Tongs and Backups are manufactured to provide a means of making up or breaking out high
38. in the upper position for drillpipe applications or in the lower position for coupled tubulars The backup is pinned in the upper or close position for making up or breaking out drillpipe connections Pinning adjusts the position of the front leg springs and the rear hanger spring which controls the spacing between the tong and backup During make up operations the tong will move down to accommodate the thread lead which relaxes these three springs as it compresses the spring in the lift cylinder The tong can move downward approximately 2 1 2 before bottoming out on the backup s stops Should you encounter some unusual down hole tool which has an extremely long thread it may be necessary to open and then close the tong jaws to get another bite before completing the make up cycle Failure to consider extra long lead connections my cause significant axial forces to be developed which could damage the die retainers During break out operations the tong will move up while compressing the three leg springs as the lift cylinder s spring relaxes The operator can further compensate for extremely long thread during break out by opening and closing the jaws and or by lifting the tong by means of the lift cylinder Should you find it necessary to adjust the tong and backup spacing or remove the backup from beneath the tong you will need some basic hand tools and a simple stand The illustration below provides basic dimensions for such a stand Whi
39. is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts F Inspect all hoses for wear replace as necessary G Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins H Replace jaw pins and rollers in tong I Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts 3 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 12 06 Page 6 1 J K L MAINTENANCE Install dies ofa size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup Insert test mandre
40. or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Page 1 3 Page1 4 AB 5 ey Manufacturing amp Hydraulics 337 837 8847 BROUSSARD LA 70518 FAX 337 837 8839 www superior manf com 4225 HIGHWAY 90 EAST PH CLINCHERG 8 5 8 DRILL PIPE TONG REAR HANGER CLINCHER 8 5 8 LOCKJAW DRILL PIPE BACKUP Page 2 1 Bdm gaeu 90 4049298310 OILVWAHOS SIHL NI 031 15 LON JAY ST 1ddIN 8 SHSOH SONILLIS SQNOYSWAN LON GZIS8SINA6 INADVA w AV M9O1 90 40 9298319 NOL 3dld THING LLV N IH S JISYI LINDO SATA dl El Keen ONISdS 3LYVEYS221 HUM 194 000 1v
41. pPejnueW AB 81507 quVSSnOMG el ee SVz 06 AMH 5227 O ldadn sdny9Dg 058402 8 WO Ul 22681310 dil Jeddn pwopuopis y jo eonjd ul pesn si dil siy sijesu jiojeaop eu uiDjeJ O 0 22981310 dil JeuipjeJ sip DIOSdS D eZINN puo SMAJOS JeuID oJ SIP SIDPOWWODODOD jouupo slajdbpb eseu 4 I uoy 4010 SISIADPD SIP iDje op XXXX OQL1ang suonp rdd JO SION DIOSAS oo I II S2 8 HUN o 10 42681312 p OA dig vouniajy all SS ES KSA RARAS DE 0G2 Z YF XA w UMOYS So 02 0 4 TOSTI LA 8 1 X 2 1 X v T T li W043400 AVA ER RER KAP A X X ER TE 434dopy alg 1079400 qd 0498A0 4e3dopy li 103 I 000 8 0008 9810 8 0602 9810 8 lt Bb SUPERIOR Ey Manufacturing amp Hydraulics NOTE 8 5 8 DP BACKUP amp 8 5 8 BUCKING UNIT BACKUP HAVE THE SAME CONFIGURATION TO INSURE THAT THE DOOR DIES DOES NOT INTERFERE AT THE CLOSED POSITION FOLLOW THESE INSTRUCTIONS 1 1TOOTH MUST BE MILLED OFF ON EACH OF THE DIE ADAPTERS BUA86 05500 ON EACH DOOR 2 ROTATE INSIDE DOOR DIE SO THAT 1 TOOTH IS EXPOSED TOWARDS THE CYLINDER 3 ROTATE OUTSIDE DOOR DIE SO THAT 2 TEETH ARE EXPOSED TOWARDS THE CYLINDER 4 TO ASSURE PERFECT ALIGNMENT EVERY TIME USE THE DIE ALIGNMENT JIGS BUCS8652 8 BUCS8653 OUTSIDE DIE ALIGNMENT JIG P N
42. 3027 1s no longer needed Install 2 Internal Snap Rings PN 1926 in Idler Gear PN 73077 c Press Idler Gear Assembly onto Short Idler Shaft PN 73089 d Install External Snap Ring PN 1946 on Short Idler Shaft PN 73089 e Install Idler Gear and Shaft Assembly into Tong using 5 3 4 10 x 2 1 4 HHCS PN 1174 with 5 3 4 Lockwasher PN 1171 and 1 3 4 10 x 1 3 4 SHCS PN 1271 with 1 3 4 Hi Collar Lockwasher PN 1170 A Bolt Short Idler Shaft PN 73089 with 1 3 4 Lockwasher PN 73056 and 1 3 4 5 Nut PN 73055 f Install 65 Zert PN 1236 at end of Short Idler Shaft PN 73089 10 Outboard Idler Gear Assembly 2 Units Required a Press 2 Bearings PN 1905 into Idler Gear PN 73077 b Install 2 Bearing Shields PN 73027 one on each outer side of Bearing PN 1905 for tools manufactured early only Note Bearing PN 1905 now has 2 Internal Shields so PN 73027 1s no longer needed Install 2 Internal Snap Rings PN 1926 in Idler Gear PN 73077 c Press Idler Gear Assembly onto Outboard Idler Shaft PN 73078 d Install large end of Shaft Assembly and Idler Gear PN 73077 into Bottom Tong Plate Assembly PN 86076 with 1 1 2 12 Nut PN 1222 and 1 1 2 Lockwasher PN 1223 e Install 65 Zert PN 1236 in bottom of Idler Shaft PN 73078 Install 1 8 NPT Zert PN 1001 at other end of Idler Shaft Note Outboard Idler Spacer PN 73088 is placed on Outboard Idler Shaft Assembly when it is bolted onto Top Tong Plate Assembly using 1 1 2 Lockwasher P
43. 55084 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft 25 Install Motor Assembly PN 86099 with Motor Shaft PN 73040 01 Polypack Seal PN 12501437 and Seal Retainer PN 55088 in Motor Box Housing using 4 1 2 13 x 1 1 4 Bolt PN 1111 and 4 1 2 Lockwasher PN 1103 26 A Shift Assembly 1 Generation Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 with Shifting Shaft Assembly PN 45060 Shifting Yoke Assembly PN 45061 Washer PN 45068 1 3 16 x I Roll Pin PN 1006 in Shifting Box Weldment Note For Tongs manufactured 11 2000 and after Shifting Shaft Assembly PN 45060 and Shifting Yoke Assembly PN 45061 are replaced with Shift Assembly PN 45091 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 04 Page 4 5 ASSEMBLY INSTRUCTIONS B Shift Assembly 2 Generation Install Split Self Lubricating Flange Bearing PN 45106 onto Shifter Shaft PN 45143 Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 in Shifting Box PN 55076 S1 with Shifter Shaft Assembly and Shifting Yoke Assembly PN 45072 Install Self Lubricating Flange Bearing PN 45092 onto Shifter Shaft Assembly using 3 8 Flatwasher 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 Install Handle Ball PN 55071 onto Straight Yok
44. 70 9 10 8 1 v X 8 9 2 E MERI Leld RE sto pezisiepun wnwuw 0006 0082 09ZZC Sc9c g z SES OZZ fe mel 9 10 GO edid wnwxew 0002 4166 osze swe 000 sez OS C S 5 260 9810 8 S2 0 Y1062 BGLZECO QZLAND BIS x g G 2 pl ur EA AAA NS EEE AAA uogpuoo pezisiepun wnwuw 0626 Sc9c 003 SES 0Gcc Sclc 0002 1 mel lp 40 qo edid unuixeu 092 sere oove sez 09 2 9292 0092 920 geieo9srang 06 9 10 8 1 X 8 6 2 SJOUIE 9J Alo A Juo S sip pue RD locu Bi uui dnyoeq ssoup rejoAop S49 OJ JOJ ezis o Suid M o smel ezis aa esn SIY asn SJojdepe OM JO S SISUOD uoneoidde edid gt gt pazisiano qHVIONVIS pezisjepun pezisiopun pszisJopun pezisiopun pezisjepun lp rejeAop lquesse sseuxolujeip ieje op 2 GZEYO go GZ990 Sc9 0 1890 so sezisgo 9ZIS Jequunu Jaidepy alq ezis mel wed Jojdepe Jequunu JequinN Wed ejanog pue eutwou je3e op wed mel jrejanop Ajquessy mer mef eulwoN YO ss uyolu UUM s p duis Ie Aop Huo XXX X P M GIL LUNM pesseJp u uA ebure Buiddub mer d id luq 103 dnyseg w 8 9 8 pue Guoj didiluq g g 8 pue 8 G Z amp H3HONIT19 40 SLasU lp rejaaop pue siajdepe mef abues Guiddus vOOZ ZL LO v ebed six seBues mer daszogaTosieeuspeeudssjenue N dinbziy s
45. 8 v90 7 7906 E08 zo 29098 ver c LG S S8X8 G8 DE A AAA NA A sa UUWUU GZIZYONE uuuuu Gz9 gg uuuuu 5z9 9Ng Toni 7906 10 61062 10 C1062 29097 2979 2 9 8 6 8 9 dijo pue sdijo Duo 104 sJo O4 Suid Joj SaIp Duo 104 sap wnutun e M 2 SME om BubyJeLu uou w dova sek 9915 mon SUB Jes q d pbai Jas ad pba Jes q d Jes Jad pba jos Jed JO SISISUO9 sod jybie 520 yb a pbejsodowj 520 om sod om Ajquesse sGuijdnoo 104 9ZIS Aue sepnjoxe oo s d saip au jo 30 e Joy dnyoeq smel Duo loj smel Duo Jequunu Jequunu JequinwN Jajdepe punoJedeim SSeJp sue seip say pue smel Duo ssoJp Jequunu wed Joj Jaquinu yed uid yed Jojo Jequunu quiassy pue mel Buo 0 seip ow sanas lp punojedeum ej qejie e dijo wonoqg wed dijo d mel paulids mel p ulids ued mel p ulids mer p ullds punolede m euruowN Duiseo pue 5ulqn uo asn io adidjjiug 104 dnyoeg w AAVTY O01 B S 9 pue Buo didilLuq 9 S 9 SYIHINITO 103 Saip punoJedesm poutjds pue siajdepe rp poutjds smel pouljds Page 3 6 ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in th
46. 8 SONN A ONG V sbma sienueyy dinbays 43 YORMAdNS JO LN3SNOO NALL H M SS3YAX3 IHL LNOHLIM WHOS ANY 103921004483 YO 031400 0380109 0 039 38 LON AYN alva 901 Nou VWYONANI SHL IVILN3QIANOO 0393016 SI ANY SOMNVYGAH NOI Veld NC AN G FO LE 80 ESE 9 ONRINLIVANNVA YO HIANS JO ALYIAOYA 3 1 SI NS NTOOQ SIHL asou n na W A TEINASSV 4 1573 06 AMH 5227 PLZL M i LAN WYF 2 1 e LOOL N d 1432 LAN 8 1 M e OLLEZ Nid LO ES 90098 Nid 13777 92098 Nid 16 dood FIV ld ONOL WO LLOS INOLLOS dOL 9 098 N d 31WId WO LLOS HG 690 2 N d 5 5 damos 1138 1 0 S ON 1474 d z OMI ASSV agv 13d JIS 40 6902 N d 5 damos TSENG 18192 Nid 3A331S LNANLSNPAV HOLIMS YOOU dGoau L 1909 N d Y3HSVM LSNYHL 1138 0 LO S 90098 N d dE CO SOOU 1106 4 1 ch rj 71098 Nid 31 14 ONOL dO 1 I I I I I MOOQ 310W3M YO O dasz9Z Mo UN NOISH3ANOO I I 3111901 318VAOW3M JSN 4034 2 6201 Nid X 9607 Nid INNON qod all FI1V ld HOOG OLNI CISSINA qoz c qozu 2 v PS6L M i LZOZ N d VM ANNI SNIHSn8 420 THV9 90098 N d AT9W3SSV ood YL098 N d YLZL N d LAN ANT 21 31V1d dOL VINO dou 29097 N d S3HSYM 1SNYHL 1432 1dN 8 4 000 Page 9 14 1
47. A OR CH 202421 N d LO N21 N d SNISNOH 9NIMdS 2 RAP AAA 949 9 9 9 9 9 9 9 9 KV 2 KARAR KM A A A a s v AAAS AN So SP SP SP SP SP So SP SP SP ae So d 44 22 0 22222222222222222222222222222222222222272 022222222222222222222 222222222222222222222222222222200 a a a SI YO AUI ZPO 6 6 ZZ 1907 qayaya N3QNDAO L L lavd Nouanos3d l 111 das S 6 MOX XXX S aste tete OD X XXX b L L CIVNNSLNI ZL Page 11 1 Page 11 2 CLINCHER LOAD CELL and TORQUE GAUGE ASSEMBLIES The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells AA zen f CLINCHERO Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information 1s provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 07 02 Page 12 1 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight 5 PISTON TT RET
48. AB SUPERIOR QUE Manufacturing amp Hydraulics TECHNICAL MANUAL 8 5 8 CLINCHER XHT DRILL PIPE TONG 8 5 8 LOCKJAWTM DRILL PIPE BACKUP AND MOUNTING KIT w rl COVERS TONG MODELS CLES625DP 06 13 BACKUP MODELS BUCDP8500 amp 02 HANGER ASSEMBLY RH8500XHT MOUNTING KITS MK85DP MKBUCST85 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 07 2002 www superior manf com Ab SUPERIOR w Manufacturing Hydraulics TECHNICAL MANUAL 85 8 CLINCHERO XHT DRILL PIPE TONG 8 5 8 LOCKJA WIM DRILL PIPE BACKUP AND MOUNTING KIT COVERS TONG MODELS CLE8625DP 06 13 BACKUP MODELS BUCDP8500 amp 02 HANGER ASSEMBLY RH8500XHT MOUNTING KITS MKS5DP MKBUCST85 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Published 07 2002 OCopyright 2002 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster GRIT FACETM Low Friction are trademar
49. AINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 8 0 SQIN CLC205 2 P N SEE CHART 120 SQIN CLC206 16 1 SQ IN CLC207 25 0 GOIN CLC208 2 HOUSING 1 4 NPT FLUSH PLUG a Use Teflon Sealant Wy 5 16 18 x 1 1 4 SHCS Use Never Seez Torque to 200 in Ibs 8 REQD ON HOUSING COMPRESSION AD SUPERIOR 200755 su y Manufacturing Hydraulics 318 837 8847 A D E THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 a __ 07 03 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE EHE ehe FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Load Cell Comp rev1 wpg Page 12 2 m a A E 8 E x i E P d dii LJ ma ET IA A ee HALO 60 000 FT LBS HALO 85 000 FT LBS Wi Se TL M iua E s HALO 60 000 FT LBS HALO 85 000 FT LBS Page 12 3 CLINCHER LOAD CELL and TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW M Drill Pipe Backup Revision 01 04 Page 12
50. AL4V ON ATENISSY 3ATVA DIDOT 6098 1 MO 9 9 v0 SL v0 31 3 ATHW3SSV NOILOIS WHOM QOH GEVA L MO Z r0 SL P0 340438 OdIN A AT AJIJ3IGON ATHIN3SSV IMYA 1 o e V ATEINASSV ANVE AN IVA SEV Page 10 13 ANVI 7 4 LIA JO LN3NOdlNOO ab E X 917 8 SOHH 2101 1 431134 L AHIN OCVA TTYV OZVA 9002 50 YALAV SAW A TANISSV 4A VA 1901 67098 0 9 0 YAILAV O3IN NOLLO3S MHOM AON 02VA ONOL EVAM OZVA Q3IJIQOW ATENAISSV FJATVA TOULNOO LOZSS L OL H3ONITAO 1417 A I1gIN4SSV ANVE 4ATVA OCV Page 10 14 ode 0809 SONMAVYGAH 5 INIANLOVIANVA JOIYIANS JO IN3SNOO N3LLISM SS3HdX3 JHL NHOS ANY NI Q39na03d3 8 YO 031409 0358019510 GaSN 38 JON AvW NOLIVWNOJNI SIHL IVILN3QIANOO Q333GISNOO SI ANY SINAVICAH 22 JOlAJAUNS JO 1434044 AHL SI SIHL JequinN uoisiAay Y ROAYM 3 yuvyl AS ven S IL 260 um oujueouoo sueyewoip poujyopwan 3 s GOO UM ouU UsoUODJ eq 3snu auljisjua9 uOUWWOJ D UO S1BjoWDIP SUIYDDW G 00 891 db iva Iyvd sopuns ajbuis p 103 sayoul ZIQ jo xow D O YoU Jad 200 002421 MJQNITAO 1411 XDW X IM S dup s sun arowa i ONIMVMO A18W3SSV 3WVN LAVI a oe a ae Sulunpejnue 100 ed S10 F I NCUPAH 3 SUN PE w 40 Ger el Olel idns SE 3MV SJONVAJIOL 0531190345 3SIMM3HIO SSIINN B 9 e 008 v4 A uoisia
51. ARING Ga L P N 45092 SHIFTING BOX WELDMENT ues PIN 55076 81 1 8 NPT ZERT gt PIN 1001 AHANDLE BALL P N 55071 3 8 16 x 1 SET SCREW A PAN 1030 ge SHIFTING YOKE WELDMENT P N 45072 XSHIFTER SHAFT P N 45143 XSTRAIGHT YOKE HANDLE P N 45142 COMPONENTS OF SHIFT ASSEMBLY P N 45091 q 3 8 16 x 3 4 HHCS x SPLIT SELF LUBRICATING 7 Mi s jo an 2 REQD 3 8 FLAT WASHER MOTOR SPACER P N 1025 P N 55085 2 REQD OF EACH SPRING PLUNGER P N 1311 2 REQD ATONGS MFG 7 P N 55084 02 19 GENERATION 41 4 BALL BEARING P N 1906 A DETENT SPRING N P N A20 A1327135 MOTOR SHAFT Gun N BEARING SPACER P N 55121 01 A 3 8 16 x 1 4 SET SCREW P N 1028 INT SNAP RING APPLY PERMANENT LOCTITE P N 1948 BEARING P N 1901 4225 HWY 90 EAST SHIFT ASSEMBLY AB SUPERIOR 0 osi e AA A Manufacturing Hydraulics 318 837 8847 2 GENERATION DOCUMENT s THE PROPERTY OF SUPERIOR MANUFACTURING amp Mfg 11 2000 amp After FORM TOUT THE EXERESSWRTTEN CONSENT OF SUPERIOR TREE caan Mig y 2nd rev4 wpg Page 9 11A MOTOR SHAFT oo PN 7304001 SNAP RING o PN 0150111 O Ss SEAL RETAINER P N 55088 POLYPACK P N 12501437 O RING 2 7 8 ID 3 1 16 OD 3 32 W Co PIN 2 150 MOTOR SHAFT BEARING __ PN 0150710 SNAP RING 6 ER 1945 RINEER GA 15 MOTOR P N 86099 COMPONENTS OF MOTOR 86099 MOTOR
52. ASSEMBLY INSTRUCTIONS 2 Install Gear Box Housing Assembly PN 73090 01 onto Top Tong Plate Assembly PN 86074 02 using 4 3 8 16 x 4 SHCS PN 243 Install Gear Box Cover PN 73091 with 10 3 8 16 x 4 1 2 Bolt PN 1075 and 10 3 8 Lockwasher PN 1027 22 Upper Pinion Bearing Cap Assembly a Press Bearing PN 1909 into Upper Pinion Bearing Cap PN 73066 01 b Install 1 8 NPT Zert PN 1001 into Upper Pinion Bearing Cap c Install Upper Pinion Bearing Cap Assembly onto Pinion Gear PN 73082 02 and attach to Gear Box Cover PN 73091 using 3 1 2 13 x 1 Bolts PN 1110 with 3 12 Lockwashers PN 1103 23 Secondary Bearing Cap Assembly a Press Bearing PN 1901 into Top Secondary Bearing Cap PN 55143 b Install 4 3 8 16 x 1 2 Set Screw PN 1029 using removable Loctite into Top Secondary Bearing Cap PN 55143 Do not over tighten Back off 1 8 turn after contacting Bearing c Install 1 1 NPT Flush Plug PN 1611 replaces 1 8 NPT Flush Plug PN 1607 into Top Secondary Bearing Cap PN 55143 d Install Top Secondary Bearing Cap Assembly onto Secondary Input Gear PN 73080 02 and attach to Gear Box Cover PN 7309 using 3 1 2 13 x I Bolt PN 1110 with 3 1 2 Lockwasher PN 1103 24 Shifting Gear Detent Assembly Install Drive Gear PN 55084 over Motor Shaft PN 73040 01 Install Steel Ball PN 1906 and Detent Spring PN A20 A1327135 Apply permanent Loctite to 1 3 8 16 x 1 4 Set Screw PN 1028 Install Set Screw in Drive Gear PN
53. BUCS8653 INSIDE DIE ALIGNMENT JIG P N BUCS8652 A 8 5 8 PIVOTING JAW INSERT w BROUSSARD LA 70518 PART NUMBER BUCDP8505 w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERI OR MANUFACTURING A WER 01 1 1 05 5 1 2 DIE INSTALLATION mo x WRITTENCONSENT OF SUPERIOR REF S Equip Manuals Dwgs CE NE EINE FE TE ES EFE EEE MANUFAC TURING amp HYDRAULICS Dies Die od 5 5 Page 10 8 2 Dd A91 LO Jeydepy elgyossdaong SOInvdaAH 8 ONRNLOIVANNVIN is ma sjenueiy dinb3vs 338 YOMAdNS JO LIN3SNOO NALLY M SS3HdX3 IHL LOOHLIM INO el dV av 1 a IV AO Ga ANY NI GSON GOYdSY YO AJIdOD 039012910 aasn 38 LON AYN ava 4 901 Ada NOIL VAIO NI SIHL IVILN3GIJNOO 0343019 2 SI ANY SINNVACAH VO ZL LO 8 NMTL VY TDNVIN YO 434 5 dO AlM ZdOdd JHL SI LN3IND DOG SIHL 1SV306 AMH 5227 su EE Dane e dTiMOVd 3414 wMV P201 8 S 8 qozu r L90L N d XS QV3H 1 v X 91 9 qozu v YEL Nid H3HSVMM20O1 8 48 6 8 GZIB GZIBVA Nid Vli 1 05921 9810 8 Nid VIZ 08c 8c98V8 Nid 9 49 c990 981Qf8 Nid 8 9 9 c99 8c98V8 Nid uc L S 00 99 GZIBVA Nid G 00060 9810 8 Nid n8 GZECSO OBLANI Nid n8 L 2 GZLEO OBLANI Nid Sdaldvav Ald 1TIVL3AOQ A9YL abil L QIHLI LA 491u1L 9L L L99LLIA 491u0L 9L LL CVILLIA yolu 1 9 6 c 9L LIO A9Y 91 6 cCo9LLIA puowelg yolu 1 L
54. CLO9LLIA XXXX 98IGS suesu eig pauljds UM 20 22981 310 PIL a t VOSLLiq Nd dig Jeurejes SIQ esn 8 2 8 Jo yw WnwiKew SAIC 41415 TIVLIJIAOU 18 2 X L Jno o p 8 ase sjuiof joo eJeuM suomneor dde Jo y LO ZZ981 370 Nd dil Jeurejes al YM 22981319 Nd dijo Jeurejes do prepuejs avejdau W L 8 V V 4 91e sjulofjooj eJeuw suoneoljdde Jo y FLON TVI93dS Page 10 9 S L VAGAH 8 ONISH OLOVAPINVIN YOIJaIdNS dO INISNOO NA LM SSIAAXI 3HL LNOHLIM INSOJ AAA AAA AA A n AAN AS aFLdWOV 310 AANTAS NOLLVINMGO NI SIHL TWILNSCISANOO 0343019 SI ANY SOMNVYCAH 8 IDNIJALOVIANVA 4 4 9 JO ALHIdONA JHL SI LNIANDOA SIHL s lned Sulinpejnue 180168 818 FINePAH 3 Sunnpeznuen Ye n BB uomaans O dANMIVA Jdid TUYO w MVP9201 8 S 8 00SSO0 98VONd N d adlavav ala ONE LHN eL 8 4 8 Ose p Pa Y9062 Nd Sdl 10 Myf INHAS ao34 4 V FOL Nid SOHS PIK X 91 8 10 Page 10 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 11 REGEM Soen INSSNOO NELLIN SS Ba MALI OU nn AOSSAN ON A I8IN3SSV EL ununu 00S8409N9 STSGOW LHX 449298310 ene 818 S INCUPAH 2 Suiunpe jnuca e d 1MOV8 40 f 1 8 5 8 OL ddid LHX 8 5 8 SLNNOIN aoradans YY A18W3SSV LIM DNILNNOW Orr 981 LHOI3M XOMNddV D Y p MA W Ud JE 2 NT X 7 A NM LT ge M v S Page 10 12 y e 9 098
55. ER 11 511174 3 4 10 X 2 1 4 HHCS RES SECTION A A SCALE 1 4 MANUFACTURE STARTING 07 13 06 IDLER GEAR ASSEMBLY WITH SHORT SHAFT ASSEMBLY NO 14740 01 AB SUPERIOR Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 9 8 1 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 428 09 REV LOG DATE 1 8 NPT ZERT 1020 3 8 16x 4 2 SET SCREW 1 2 LOCKWASHER 1 2 13 x 1 HHCS BEARING BEARING 5 8 11 x 1 1 4 SHCS 8 1 73066 01 UPPER PINION BEARING CAP 73079 01 LOWER PINION GEAR 1 1 73081 01 HIGH GEAR PINION GEAR MID PINION BEARING RETAINER P N 73074 52 WELDED ON TOP TONG PLATE USE 7 REMOVABLE LOCTITE SECTION A A USE REMOVABLE 2 LOCTITE 4225 HWY 90 EAST PINION GEAR ASSEMBLY SUPERIOR ja nos ASSEMBLY NO 26068 01 THIS DOCUMENT ISTHE PROPERTY OF SUPERIOR MANUFACTURNGS 1 02 14 08 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MANUFACTURE BEGINNING 02 2008 sunu a yunun FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manual
56. FOR SHIPMENT WITHOUT ENCODER X 3 8 5486 32 MACHINE SCREW A P N 1276 X COVER PLATE 4 REQD P N 40034 x ENCODER MALE COUPLING P N 55144 X ENCODER MOUNTING PLATE X USE 2110 32 x 1 4 SET P N 51075 P N 1034 X 3 8 16 x 3 4 SHCS x ENCODER COUPLING MOUNT P N 1040 A P N 51031 2 REQD X 1 2 13 NUT P N 1101 1 2 13 x 1 HHCS TOP SECONDARY P N 1110 BEARING CAP 1 2 LOCKWASHER P N 55143 P N 1103 3 REQD OF EACH BEARING GEAR BOX COVER P N 1901 P N 73091 UPPER LOW PINION GEAR UPPER SPACER P N 73098 UPPER LOW PINION GEAR P N 73083 01 MODEL CLE8625DP 03 UPPER LOW PINION GEAR LOWER SPACER P N 73097 MODEL CLE8625DP 05 UPPER LOW PINION GEAR LOWER SPACER P N 73097 01 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 S2 WELDED ON TOP TONG PLATE TOP TONG PLATE P N 86074 MODEL CLE8625DP 03 SECONDARY INPUT GEAR P N 73080 01 MFG STARTING 03 19 01 MODEL CLE8625DP 05 SECONDARY INPUT GEAR P N 73080 02 SECONDARY GEAR ITH 4225 HWY 90 EAST ME ENCODER ASSEMBLY ee THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp pro 2 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV amp LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE ENCODER ASSEMBLY NO 55142 X RORUPACTURING a varones EN CONSENT OF SUPERIOR Page 9 10A THIS PAGE LEFT BLANK INTENTIONALLY Page 9 10B SELF LUBRICATING FLANGE BE
57. G 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION OG H ASSEMBLY NO 86073 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR f REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS 1 86250 008607 Door Cyl revT wpg Page 9 14 3 1 4 20 NYLOCK NUT P N 212 4 REQD SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY P N SLV1000 01 3 8 16 x 1 HHCS P N 1047 2 REQD 3 8 LOCKWASHER P N 1027 2 REQD DOOR SWITCH BASE ASSEMBLY P N 76128 Welded to Door Switch Base 1 4 20 x 2 1 4 HHCS P N 110 4 REQD DOOR SWITCH BASE MOUNT P N 45067 S7 2 REQD Welded to Top Tong Plate DOOR SWITCH Ab SUPERIOR SR EAST s Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE8625DP Door Switch wpg m Page 9 15 Bdm neu pueg exea d dsz98319 SOIINVYAAH 8 ONIYNLOVANNYW sBmq sienueyy dinb3 s 43y YOINAdNS JO IN3SNOO NILLIYM SS3dX3 IHL LNOHLIM WHOS ANY NI GFONAOY9IFY YO G31402 0380109510 q3Sn 38 LON AYN 0 1098 ATAN IN A 19NFassv alva 901 Ada NOILVINSOANI SIHL 1114 301 GFYIAGISNOD SI ANY SONNVYAAH 20 01 0 L 8 ONIYNLOVANNYW YOMAdN
58. HSNA AJO THVO V OvOL Ni JSN ZLOEZ N d 431104 d z X SOHS WE X 9L 9 io i N a ev N d CLOSZ Nd SOHH uv X 9 3 Nid NOI Old MOT ZIL Bdmena Gz98 Assy MeNdasz9eJgi10 OO GITEN SERE d 8 ONIHOLOVAONVMW aaa ejqeebueupuejur pue ejqisieei wer y SG 90 AL G0 mu 8 INIJALOVIANVIA dO A L IddOtid JHL SI LNANNOOA SIHL po J n bay 2 188 188 916 SjNnespaH 7 SuluNpeynuew AZA q99 FHTO Jequnw Alqwessy 41 da Z L S 9 6 8 Edo Avis d Oldadns YY 98 2 Jequunn Ajgwessy da Z S 9 G 8 A 18IN3SSV MVP GANITdS 8 NOLLOIH3 MO 1 INOL Jdid Ke 26098 Nid E e ANT NOU NOT HO A 29098 Nid qozu 2 a CGENNAS V OfOL N d SM da 2 1 S 48 58 SOHS u W E X 91 9 em 2106 N i Sdl TD Myf INHAS S3 TIO Myr NOLL MOT 2 MO 21098 Nid NWP INHAS 8 9 8 4 V4 SITIO MWN LI Nid ANT 107 NOLIOIS4 MOT ZI L 1SOd S3NIV LIX E 098 Nd ONIMdS Myf x NV INNTAS 8 9 8 4 Nid Mr Page 9 21 Page 9 22 TABLE OF CONTENTS SECTION 10 BACKUP amp MOUNTING KIT ILLUSTRATIONS 8 5 8 DRILL PIPE BACKUP ASSEMBLY Assembly No BUCDP8500 10 3 TOP VIEW WITHOUT TOP PLATE gases praca mise chri merits ki ss on codo tive 10 4 8 5 8 DRILL PIPE BACKUP ASSEMBLY Assembly No BUCDP8500 02 10 5 CYLINDER ASSEMBLY Assembly No BUCDP8526
59. IJNOO 0343019 2 SI ANY SINNVACAH 8 ONTANLOIVANNVA YO HIANS JO ALADO YA JHL SILNANNIOU SIHL 205 QE 1 Jdid T114G 8 5 8 92098 Nid Alanmassv 31 14 NOLLOH A18N3SSV HOV3 dO dO3M ce HO MS HOOG LSLL N d qoau 9 MH4HSV MADOT 8 9 CCLL Nid 89LL N d SOHS ul X LL 8 9 SOHH APE V X LL 8 S 4000 ALOWSY d z ATANISSV 3 0 YOOd IWNOILdO 8 NOI IVH3N39 ON 5 HOOQ JO NOLLVALSNTII AAS 20098 N d AT9WgJssv HOOQ 8 098 N d 5 ACO AIN HOV3 dO aDJY 01 1201 Nid H3HSVAM201 8 8r0L N d 849 SOHH IL L X 91 8 0LSc0960183 1o N d LOOL Nid dolozlodd 1432 1432 LAN 18 1 Page 9 3 Alanmassv dz tios 1138 1 0 V0 060 2 Nid ATINISSV ONISNOH XO8 YVI9 Alanmassv 31 14 39VO dOL dGoaw 2 V0 96001 Nid AT9W3SSVv 1SOd YINIV 13M VID NOINId Nldds 4IV id LS 9Z0SS N d Alanmassv xog ONI LANS c0 v2098 Nid AT9WIJISSV FiIV Id dOL LO LZOEZ Nid A TdINAISSY Nid 9NDIOO 1 TVT NV N A 18IN3SSV LAIHS HOV3 dO dose v COLL N d YIHSVNMOO1 2 1 LLLL N d SOHH t L L X EL g L VLLEZ N d 5 1178 V60 2 N d 8 AVID Alanmassv 5 66098 N d YOLOW H33NIS I SOnnvsaAH 9 ONBINLOVANNYW 434 YORIINS JO LNASNOD N3LLMHAM SSFY XI IHL LNOHLIM WHO L d q G 4 9 9 9 O N A g IN 3 GV m ANY NI GSON GOS d3 YO 0 1402 G3SO ed aasn 38 LON
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62. N 1223 and 1 1 2 12 Nut PN 1222 11 Install Ring Gear PN 86001 into Tong Body making sure teeth in Outboard Idler Gears PN 73077 align with teeth in Ring Gear 12 Install 17 Dumbell Roller Assemblies around Ring Gear PN 86001 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate Assembly PN 86076 Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position 13 Install Pinion Gear PN 73082 02 into Bearing PN 1905 which was previously installed into Pinion Gear Lower Pinion Bearing Cap PN 73085 Install Low Pinion Gear PN 73079 01 onto Pinion Gear PN 73082 02 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 04 Page 4 3 14 15 16 17 18 19 20 ASSEMBLY INSTRUCTIONS Install Secondary Input Gear PN 73080 02 into Bearing PN 1905 which was previously installed into Secondary Gear Lower Pinion Bearing Cap PN 73085 Install Top Tong Plate Assembly PN 86074 02 onto Mid Body Assembly PN 86075 using 16 5 8 11 x 1 3 4 Bolts PN 1158 with 16 5 8 Lockwashers PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Pinion Gear Assembly a Press Bearing PN 1905 into Mid Pinion Bearing Retainer PN 73074 S2 welded onto Tong Plate b Install Lower High Gear Spacer PN 73092 onto Pinion Gear PN 73082 02 c Install High Gear PN 73081 01 on
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65. OG DATE AS S E M B MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 4 LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs s r CLE8625DP Dumbell Roller wpg MANUFACTURING amp HYDRAULICS Page9 6 Ge NPT ZERT 57 FOR DOOR 1 12 LOW PROFILE OR 1 12 JAM NUT NYLOCK NUT P N 1214 P N 1213 TOP TONG PLATE ALUMA BRONZE BUSHING P N 55191 SPACER W ati 55192 SPACER P N 73071 DUMBELL ROLLER P N 73070 SPACER P N 55192 ALUMA BRONZE BUSHING P N 55191 DUMBELL SHAFT OR BRAKE LUG P N 55022 A WELDMENT P N 73011 INCLUDES SHAFT P N 73011 32 LUG TAB P N 73011 S1 OR DOOR SHAFT P N 73110 FOR DOOR 1 12 LOW PROFILE OR 1 12 JAM NUT NYLOCK NUT P N 1214 P N 1213 1 8 NPT ZERT P N 1001 BOTTOM TONG PLATE DUMBELL ROLLER Y ASSEMBLY 2 GENERATION ASSEMBLY NO 73069 AB SUPERIOR 7 BRAKE BAND DUMBELL ROLLER SY Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 73069 BB EE DOOR DUMBELL ROLLER ud E UMEN ee ASSEMBLY NO 73069 DR Page 9 6 1 THIS PAGE LEFT BLANK INTENTIONALL Y Page9 62 a ZHLIT OOO L 113 31VQd AG MHD Oe R 133HS uonipuo DN U AB Q3AOMddV t l det sbo NOIIVOHIO3dS TIVINILVIA GOGL gd l vad 43101 GSAS 3AVN Liv SIIINEUPAH 9 SULINPRINUBW doleudadans YY
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67. S JO ALHIdONA 3H1 SI LNAWNOOG SIHL SV i 06 AMH 9227 ree Lee s gt uneapaH 2 Funnpeinuew a AT18IN3SSV ANVE 8 su viawssnos JORIJIAST YY LS OL098 N d ONIS ON 4 e N M OL 04015 9 2909 N d 1371343 ON 33 V8 13 SSVMG 9 2 IM ddHOVL LV S 01098 Nd 7 89 X L 9L X Muz l L TVISSLLVIN ONE 3MvHg 1801 Nid INN MOOUN 21 2 1 V 0LL Ni SOHS ud b X ucil Z di Me S LLOEZ Nid INFNAGTF3M ONT ON 3 N M OL 04015 CS L0 2 Nd LASSNS UNVa Page 9 16 OPTIONAL RIGHT FRONT HANGER WELDMENT qb SUPERIOR 7 7 Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 3095 04 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp ke HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY COMPONENT OF CONVERSION KIT CK CLE7625DP MAN LEACTORING EAD e TEN CONSENT OF SUPERIOR REF Soup ManualsDags Page 9 16 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 16 2 Assy opt epis 801111 SONMNVAGAH 8 ON INLOVANNYW s ma sienueyy d nbg S UONFANS JO LNASNOO NALLY M SSIYAX3 IHL LNOHLIM WHOS m ANY NI A39N GOYdJAY HO G341402 qaso TOSIQ 439 3s LON AYN ETA NSS cn EE YIGNNN A 18IN3SSV LHVHO 3559 ves 2e8 8Le 52 Sulunpeynuew also EE iolaJans e A18N3SSV 410N
68. S any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 1 3 4 IWRC minimum diameter wire cable with a 153 ton minimum breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 07 02 Page 1 1 8 5 8 CLINCHER XHT DRILL PIPE TONG AND 8 5 8 LOCKJAW M DRILL PIPE BACKUP HAZARD WARNING CLINCHERO Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause bur
69. SS3HdX3 IHL LNOHLIM INO ANY NI d3onaodsdas YO AJIdOD 4358010910 aasn 38 LON AYN 3 0 901 Naa NOILVINHOJNI SIHL TVILNFGI4NOOD Q3H3GISNOO SI ANY SINNVAGAH ZO STILO DIT 8 ONIANLOVANNVW 4 1434 5 dO AL3dOHd AHL SI 1 SIHL e re am N VHL 3014 YA 8 5 8 es TUORIAANS SNO1 H3d 4 3 2 A18N3SSV M41dI GYVOELNO 5 9 HV39 NOINId LO O o O EO EZLSS Nid GL9S Nid 10098 Nd a S0 ddSc9831O 0 dQdsc9843 10 N M IddONW ONOL dz id YVI9 680 2 Nid LAVHS 43101 LAOHS HLIM AAA ATINISSV HV39 43101 YV39 MOT NI NMOHS A18IN3SSV LIVHS YOLOW ATINISSV LAVHS YOLOW U33NIA AHVONOO3S 1 8 NPT ZERT P N 1001 1 12 LOW PROFILE NYLOCK NUT P N 1213 TOP TONG PLATE P N 86074 DUMBELL ROLLER SPACER P N 2095 DUMBELL ROLLER SEAL P N 14070 TAPERED BEARING P N 1910 B SPACER P N 73071 DUMBELL ROLLER P N 73070 TAPERED BEARING P N 1910 B DUMBELL ROLLER SEAL P N 14070 DUMBELL ROLLER SPACER P N 2095 DUMBELL ROLLER SHAFT P N 55022 A BOTTOM TONG PLATE P N 86076 1 12 LOW PROFILE NYLOCK NUT P N 1213 1 8 NPT ZERT P N 1001 DUMBELL ROLLER qb SUPERIOR BROUSSARD LA 70618 Manufacturing amp Hydraulics 01 27 00 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 0127 00 HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION L
70. Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts TROUBLESHOOTING Failure to Grip Tubulars E G H Problem Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM A B C D E E G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve 1s stuck External leakage of cylinder Control v
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72. alve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 Page 6 9 Solution Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary Page 6 10 RECOMMENDED SPARE PARTS LIST Quantity l 2 2 2 2 8 l l l l l 2 I N ma Part Number 1250 1437 73013 73013 01 73012 73012 01 1001 SLV1000 01 45072 86010 CLEI8527 CLE18528 CLE18528 DVG35 HMRV BUCDP8512 32DU16 SLV 1000 04 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 3 09 Page 7 1 FOR REMOTE AREAS Description Seal for Rineer Motor 1 1 2 Jaw Pins 2 Jaw Pins 1 1 2 Jaw Rollers 2 Jaw Rollers 1 8 NPT Zerts Tong Door Switch Valve shifting Yoke Assembly
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74. d 001 Nid MALLOO Z LLX 9V e 9001 Y EL 0 EENS m l z ATENISSV M OQ JASINO L M ATENISSV MOOQ JAISNI L MOLOZLOMd 1437 01 32096 8 T 6 CVAHMING LAN Z L zozISONB Z g s yelci Wonog g dol xr THdand SS E09LLSINB T 2 119890 8 L 9 1NdAdHMalvidWOLLOHd zogesona i Ss eleja 001 o N M HOLOILONA 99 109850 8 L v INAWCTAMALVIddOL l1098SONG L ISd 0008 0 LNNOW TANVd 34DUWSZAS DVE L S lelci WOHO 8 do opu pesseld ONIHSNA NA 2 rl Li Bla 8 Page 10 3 Bdw p e1 ajeigom 1 do 110098ddana SONMNVYAAH Y ONIYNLOVJNNYW sBma sienueyy dinbaisjenue a 434 1 34 8 JO IN3SNOO N3 LLIHM SSIHAXI AHL LNOHLIM WHOS bx GAA sas ANY NI d32ndaosdas YO q3ldO29 438012910 aasn 38 LON AYN NOLLVWAOANI SIHL TVILNICIINOO Q33GISNOO SI ANY 8 DNIANLOVANNVN YOAdNS JO ALH3dOMSd JHL SI ININNIOA SIHL 90W90 7799 268 81 SPIINEUPAH 9 SUanpejnuew AB Ol va ce uze cOlMdddnS lo o o o o ol of 31 14 38V8 HOLIMS YOOd 29 8219 V Zr SOHH IL Road OL via SOHH DIEN OLAI 9vOL 9Z vl AIM 10048 OlHO 3ATVA 814139 ON 0 000 18 L LL INJIWOTAM BAO 3019 LL98so0na 2 o 49079 ONVL YVIY S 0989008 L 8 AlHW3SSVH3QNIIAO gesgadqonal
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76. e Handle PN 45142 using 3 8 16 x 1 1 4 Set Screw PN 1040 Install Handle Assembly onto Shifter Shaft Assembly using 3 8 Flatwasher 3 8 Lockwasher PN 1027 and 3 8 16 x 3 4 HHCS PN 1046 27 Install A 35 Valve Sections with plumbing on Motor Assembly PN 86099 28 Cage Plate Assemblies a Install 21 Cam Follower PN SSCF1875 in Top Cage Plate PN 86003 with 21 1 4 Drive Zert PN 1257 21 7 8 14 Jam Nut PN 1178 and 21 7 8 Lockwasher PN 1224 b Install 21 Cam Follower PN SSCF1875 in Bottom Cage Plate PN 86004 with 21 1 4 Drive Zert PN 1257 21 7 8 14 Jam Nut PN 1178 and 21 7 8 Lockwasher PN 1224 c Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Install 5 Cage Plate Spacers PN 73022 using 4 3 4 10 x 7 SHCS PN 1247 and 1 3 4 10 x 11 SHCS modified PN 73020 Locking Pin Bolt see step 29 b 29 Locking Pin Assembly a Install Locking Pin Bracket PN 73019 01 onto Top Cage Plate PN 86003 using Locking Pin PN 73018 and Flutted Knob PN DK 28 b Install Locking Pin Bolt PN 73020 through Locking Pin Bracket PN 73019 01 then Top Cage Plate PN 86003 using 3 4 Nut PN 1176 A with 3 4 Lockwasher PN 1171 into Cage Plate Spacer PN 73022 installed in previous step 30 Door Assembly and Door Installation a Press Garlock Bushing PN 2021 in top and bottom of Tong Door Assembly PN 86006 b Install 1 8
77. e assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages 1n hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS 1 4 20 NC door switch mounting bolts 10 ft Ibs 3 8 16 NC tong plates brake bands brake guards front followers 33 ft Ibs clip bolts jaw bolts 1 2 13 NC motor mounts upper bearing caps 93 ft Ibs 3 4 10 NC cage plate spacer bolts locking pin backup door bolts hanger bolts Tighten until all slack is removed but dumbell roller is still free to rotate by hand LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equi
78. efective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 TROUBLESHOOTING Insufficient Torque A B C D E F Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tong System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are secur
79. ely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHERO integral backup system it 1s the length of backup arm NOT the tong arm length TROUBLESHOOTING Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B C D E Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084
80. en Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHER CLES625DP is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow 1s blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong and backup to proper height using the control valve located all the way to the right of rear valve bank assembly stand in
81. eplace relief valve Replace check valve Check to make sure relief valve 1s set to proper pressure Inspect and repair or replace defective parts check system for contamination 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 Page 6 5 TROUBLESHOOTING Excessive Wear to Hydraulic Components Problem A Hluid contamination B Components misaligned C High operating pressures D Exhausted fluid depletion of additives E Air in fluid F Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed Problem A Restricted supply line B Low fluid level C Airleak D Pump speed insufficient E Damaged or worn equipment F Pump not primed G Low or no flow from supply line H Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump 1s defective Repair or replace d
82. erating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center
83. ks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual 1s not a controlled document and 1s subject to revision without notice To receive updates and insure you have access to the latest information concerning the 8 5 8 CLINCHERO XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 8 5 8 CLINCHER XHT DP Tong and 8 5 5 LOCKJAW DP Backup Technical Manual Registration Form Name Company Address Return To A ind SUPERIOR Mfg amp Hydraulics Citys 00 4225 Hwy 90 East Postal Code Country Broussard LA 70518 Telephone Fax USA Telephone 337 837 8847 Tong Model No Serial No Facsimile 337 837 8839 Backup Model No Serial No Web Site www superior manf com Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters a
84. l of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper size mandrel in place you risk serious damage to the backup cylinder After power unit has reached operating RPM and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this 1s normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak M While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc N for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair If at this time your backup 1s functioning correctly open and close unit several times to insure consistent operation O With the proper dies installed in the tong and backup and test mandrel locked in the backup
85. le these devices can be supplied by Superior Manufacturing amp Hydraulics some clients might prefer to have a local welder manufacture these stands in a manner which best suits their needs Some of our clients have had us incorporate these stands into a combination storage and shipping skid as show in the illustration on page 8 3 of this Technical Manual Page 8 4 provides the tong foot print dimensions lt 52 L x 36 W x 12 1 2 H lt LEG SPRING ADJUSTMENT STAND Assembly No BUCDP8527 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 02 Page 5 6 Bdm wiq pugs py Buwdsyoossgaong SOMNVYAAH Y ONIYNLOVANNYW sBmq sienueyy dinbays 434 YOIMAdNS JO IN3SNOO N3LLIHM SS3HdX3 JHL LNOHLIM INO ANY NI d39NAOYA3H YO G31402 438010910 CASN 38 LON AYN alva 901 Ada NOLLVWMOANI SIHL 1VLLNFJGI4NOD 0343018 2 SI ANY SOMNVYGAH 8 ONTANLOIVANNVIA 4 01434 5 JO ALSH3dOHd JHL SI IN43 NTOOQ SIHL 799 269 9 6 SPIINEUPAH 9 Surunj ejnuel AB vao Amer 61010144 5 YY MAIA INOdA vie 12 celi L ddld TIVM v lX AaAOQO ZZ98daong ON lquessy SNOISN3NIG GNVLS LN3SNLSNFAV ONIddS 931 MAIA dOL 9 ava LWI vil Xv VIL Z IL E 9 ava LV 1d c X L ONIANL JAVNOS v LXv Xv Y 0 Page 5 7 Page 5 8 di b SUPERIOR QU Man
86. leted Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs Inc O Page 6 4 1 Form 9818 5 93 Page 6 42 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E E G H D J K SUPERIOR Manufacturing amp Hydraulics Inc Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values R
87. mp Dies Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting spare Parts Recommendations Accessories and Options CLES625DP XHT DRILL PIPE TONG Illustrations BUCDP8500 DRILL PIPE BACKUP z MOUNTING KIT Illustrations LCR300 Lift Cylinder SM85 36C Load Cells and Torque Gauges Motor Service Manuals Control Valve Technical Data besi bes VIR INISQIPDIQSINISNIQMIRIGQINL Fe A 8 5 8 CLINCHER XHT DRILL PIPE TONG AND 8 5 8 LOCKJAWTM DRILL PIPE BACKUP REVISION TABLE Revised Splined Jaw and Die Adapters Chart Revised Basic Hydraulic Schematic Revised Dovetail Jaw and Die Adapters Chart Replaced Die Tech Update with Ver 6 0 Removed PN s amp referencing to Model CLES625DP 03 Removed all referencing to Model CLE8625DP 05 Replaced motor PN 73099 with 86099 Removed 86000XHT Kit and CLE8625DP 05 merged into CLE8625DP 06 Removed 73099 Rineer Motor Assy Added Illustrations Sealed Idler Bearing PN 1905 and Installation Instructions Revised Illustrations Assembly Motor Assy Door Assy Side Handle Assy Dovetail Jaw Assy amp Low Friction amp Splined Jaw Assembly 01 04 1 Added Illustration Special Note for BUDT86 Dovetail Die Adapters Revised Illustrations Cylinder Assy Inside Door Assy Outside Door Assy amp Dovetail Die Adapter 01 04 Added manual Comp Torque System Draft 6 August 2002 02 18 04 Revised Splined Jaw and Die Adapter Chart
88. ncircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load 1s available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above the CLINCHER Q Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the lift cylinder at all times
89. not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder Q R Inspect power unit system according manufactures specifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 Page 6 4 DU BEARING DRY WEAR PROCESS 2 3 1 Running in comp
90. ns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system 1s to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong 1s to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it 1s intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt t
91. nsate for brake band wear Field adjustments are not required under normal conditions Backup Application The CLINCHERO Backup has an open throat design with three jaws that encircle the pipe The front jaws are operated by hydraulic cylinders which force the pipe against the fixed rear jaw Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation s reversed to retract the rear die and unlock the jaws Springs move the front Jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 05 00 Page2 4 SPECIFICATIONS TONG AND BACKUP Maximum Operating Pressure Tong 2 500 psi 172 bar Requires 30 In Motor Maximum Operating Pressure Backup 3 000 psi 207 bar RPM O 35 GPM 133 LPM 2 500 psi Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed 7 500 ft Ibs High Gear Low Speed 15 000 ft Ibs Low Gear High Speed 42 500 ft Ibs Low Gear Low Speed 85 000 ft Ibs Maximum Allowable Flow Rate 68 GPM 257 LPM High Gear High Speed 42 RPM Weight Tong 2 700 Ibs 1 224 70 kg Weight Backup 1 800 165 816 47 kg Combined Weight Tong amp Backup 4 500 Ibs 2 041 17 kg Jaw Capacity Tong amp Backup 2 3 8 thru 8 5 8 Gripping Range Dovetail Jaws amp Adaptors Only 1 2 under nominal size Operates using
92. nuelv AA 1573 06 AMH 9227 41014340 5 Wy 10082 MM 1 J9WY 4IMO 1T1Od WYO JOVY OLNI SS3Yd AN 600 2 N d 9Ln030c ONIHSNE 39NV 14 90062 Nid 0 15 3 110 AVI dIHSVYMMOO 118 72 821 N d LAN WYF T1 8 2 1921 N d K 14 2 IN PI GZ8LJOSS A laNIssv dIMO T1O3 NVI 491Ad4S 4444A4S 8 MAIA NOILOAS NNS S Ups KK VEE PAPA SS Page 9 12 WDAX SIenuEIlA do L Stela SbEI AASZIBFTTO SOF DYMQAH 8 ONIBINLOV4NNYN inb3 sjenuey vd EM HOME JO 1N3SNOO NAL 9 3HL LNOHLIM WHOS ANY NI G30NCOwdSY YO 0 1400 088010810 CASN 38 LON AVN alva 901 Ip Add 8 ONIANLOVANNYW YSOlAJNS dO ALsdOd JHL SI IN CC SIHL Suel A TGIN4SSV ALV ld 39VO dOL 132 188 gig SIANNGapAH 3 Sulunpesnuew AD Hova 40 doas LZ es RN eOfeidns Wy GZ Nid 1442 ANH vil sepnjoul 9 81 55 Nd ATAN3SSV HIMOTIOS VD 8 2 u qod 9 A LO ZZ0 4 N d L ONIHSNS LNINN NY ANT 03 49 8 9 8 ozu 12 ONIS 4 QO3 v FCL N d LO 9 001 Nid HIHSVNMOOT 8 2 1SOd S3NIV L3H N MGS CELL 31V ld JOVO 8211 N d LAN IAVT v1 8 2 98 Nd qozu 2 9002 60 ONLLHVLS DIN LO 9 001 Nid 0098 N d LSOd JINIVIJIY DNIWdS 3114 39VO dO L ALV ld 3OvO ee LO LZOEZ N d aDIY 2 TX OL ATC Nid 9NIMOOT1 ZOLSS N d ONIYdS 1 5 4034 9 VOLL N d MH4HSVAMVOOT YVTIOO IHwb Page 9 12A Bdm
93. o operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 07 02 Page 1 2 m Leg Icross GENERAL INFORMATION HYDRAULIC PRODUCT LIT SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at op
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95. ogo s from Cover amp Title Page Removed ISO logo s Changed Illustration Removed Parts Lists Sections 7A 7B amp 7C Revised Schematics added BUCST7627 P O Relief Valve Removed Parts Lists Revised Illustrations Shift Assy 2nd Generation Top amp Bottom Cage Plate Assy 8 5 8 Low Friction amp Splined Jaw Assy Revised Illustration Valve Bank Assy Added Dump Valve Illustration amp Dump Valve Electrical Connector Assy SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 05 06 Page 0 1 8 5 8 CLINCHERO XHT DRILL PIPE TONG AND 8 5 8 LOCK JAW DRILL PIPE BACKUP REVISION TABLE Revised Specs Added ft lbs to RPM s Revised torque for 7 8 14 for cam followers Removed 3 maintenance instructions that pertained to a LOCKJAW Tong renum bered starting at E Removed qty zerts from gear amp shift housing Revised PN s for Shifting Yoke amp Brake Band Assy Added Jaw Retract Spring PN the same for mfg starting 04 07 06 Added Bushings for Backup Door Rollers amp Backup Door Valve Removed Tong Handles they are standard equipment 1 6 1 Added Idler Gear Assy 14740 01 mfg starting 07 13 06 Revised illustrations 8 1 19 Dumbell Roller Assy 73069 2 Generation amp DT Jaw Assy 1 5 7 8 Removed Top View amp Leg Assy Added Mounting Kit MK85DP Revised illus 11 12 trations Backup Assy Top View w o Top Plate Inside
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97. s Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE14000DP03 26068 01 Pinion rev1 wpg Page9 82 1 8 NPT ZERT 1 2 13 x 1 HHCS P N 1001 P N 1110 1 2 LOCKWASHER P N 1103 3 REQD OF EACH MODEL CLE8625DP 03 MODEL CLE8625DP 05 UPPER PINION BEARING CAP UPPER PINION BEARING CAP P N 73066 P N 73066 01 BEARING GEAR BOX COVER P N 1909 P N 73091 UPPER HIGH GEAR SPACER P N 73093 HIGH GEAR P N 73081 01 LOWER HIGH GEAR SPACER P N 73092 BEARING P N 1905 MID PINION BEARING RETAINER P N 73074 52 WELDED ON TOP TONG PLATE TOP TONG PLATE P N 86074 LOW PINION GEAR P N 73079 01 PINION GEAR P N 73082 02 AS b xd 2 cu BEARING P N 1905 BOTTOM TONG PLATE P N 86076 LOWER PINION BEARING CAP 3085 P N 256 4 REQD 3 8 16 x 1 2 SET SCREW S USE REMOVABLE LOCTITE IN 1029 2 REQD USE REMOVABLE LOCTITE 5 8 11 x 1 1 4 SHCS 1 8 NPT ZERT P N 1001 Ak 3 gt UPERIOR BROUSSARD ree Manufacturing amp Hydraulics 318 837 8847 PINION GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE MANUFACTURING amp HYDRAULICS CLE8625DP Pinion Gear rev 1 wpg Page 9 9 3 8 16 x 1 2 SET SCREW P N 1029 4 REQD USE REMOVABLE LOCTITE 1 NPT FLUSH PLUG P N
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99. t Instructions a Loosen 3 8 16 x 1 2 Set Screws PN 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV1000 01 Tighten Set Screws PN 1029 b Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 c Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 07 02 Page 4 7 Page4 8 OPERATION Suspension A Tong should be hung by minimum 7 8 IWRC minimum O D wire cable with a 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment Itis recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which co
100. the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHERO LOCKJAW M Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque 1s applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate 1s aligned with door opening Open door Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted High and low gear 1s adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 05 00 Page 5 5 OPERATION Backup Leg Spring Adjustment Stand The backup may be pinned
101. to Pinion Gear PN 73082 02 d Install Upper High Gear Spacer PN 73093 onto Pinion Gear PN 73082 02 Secondary Gear Assembly a Press Bearing PN 1905 into Mid Pinion Bearing Retainer PN 73074 S2 welded onto Top Tong Plate b Install Upper Low Pinion Gear Lower Spacer PN 73097 01 onto Secondary Input Gear PN 73080 02 c Install Upper Low Pinion Gear PN 73083 01 onto Secondary Input Gear d Install Upper Low Pinion Gear Upper Spacer PN 73098 onto Secondary Input Gear Insert Dumbell Roller Shafts with Nylock Nut through Bottom Tong Plate Assembly through Dumbell Roller Assemblies and finally through Top Tong Plate Assembly After installing Dumbell Roller Shafts through Top Tong Plate fasten with 1 12 Nylock Nut PN 1213 WARNING Insert Dumbell Roller Spacers and correctly position High Gear Idler Assembly a Press 2 Bearing PN 1920 into High Gear Idler PN 55123 03 b Install Ext Snap Ring PN 1950 into High Gear Idler c Install High Gear Idler Assembly onto High Gear Idler Shaft PN 55124 01 welded onto Top Tong Plate d Install Internal Snap Ring PN 1949 onto High Gear Idler Shatt Press Bearing PN 1901 into Bearing Retainer PN 55063 S4 welded onto Top Tong Plate for Motor Shaft PN 73040 01 then install Internal Snap Ring PN 1948 into groove of Bearing Retainer SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO XHT Drill Pipe Tong and 8 5 8 LOCKJAW Drill Pipe Backup Revision 01 04 Page 4 4
102. tor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 12 06 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness D Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this 1s
103. torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force 1f the tong 1s not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHERO Tongs and Backups are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHERO hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during the makeup or breakout process PLU
104. ts upper and lower all C Door shaft D Center idler shaft E Outboard idler shaft 3 F Low gear housing G Shift housing H Re pack tong cavity I Pinion and secondary gear shafts 1f sealed bearings have been replaced by non sealed bearings J Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease K Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong and backup to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHERO recommends a program of frequent routine inspection and if equipment 15 suspected to have been damaged during transit or 15 to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit i e Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check mo
105. ufacturing amp Hydraulics PRODUCT BULLETIN SUBJECT REVISION TO 2 JAW PIN P N 73013 01 AND ROLLER P N 73012 01 FOR CLE7625DP AND CLE8625DP TONGS DATE July 3 2002 BULLETIN NO SPB02 07 03 REFERENCE 7 5 8 AND 8 5 8 DRILL PIPE TONG MANUALS SECTION 6 MAINTENANCE We will be using improved materials as the standard material for all 7 5 8 amp 8 5 8 dovetail jaw applications regardless of jaw size or tong torque rating These pins and rollers should be lubricated with neverseez or equivalent antigalling lubricant NOTE Neverseez may not be used with low friction jaw pins and rollers Low friction jaws and rollers are to be lubricated with a high quality bearing grease To simplify implementation of these changes the part numbers will remain the same however the revised pins and rollers will be stamped with X short for XHT to simplify identification and the latest revision level For the pins this rev level will be 3 or greater The pin may also be differentiated from the earlier rev levels by its black color For the roller the rev level for the new material will be 4 or greater With 85 000 ft Ib tongs any application requiring torques in excess of 60 000 ft Ibs will require the use of these new pins 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com S Apps Equip Manuals DOCS Bulletins SPB020703 doc Page 6 0 Page 6 00
106. uld cause its failure damage equipment or expose personnel to severe or fatal hazards B Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and 1s parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level C Make certain that floor space 1s adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation D gt Attach 1 3 4 IWRC minimum wire cable with a 153 ton minimum breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A Be sure all power to unit is off and power unit is shut down Disconnect hydraulic hoses B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong
107. ult in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHERO Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A listing of commonly manufactured sizes is shown on the following pages Aluminum and GRIT FACE M Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHERO Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 01 02 Page3 1 SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJAWTM Drill Pipe Backup Revision 01
108. v LSnfav MN ATIVN JINI nn FOGIMLYVO 3ATVA 441144 ANY VIN 2 VOM VS VO SMNVS t HLIM A 18IW3SSV TOYLNOD TVNOLLO3MIG S V TVIOH3ININOO 3ATVA 431139 3YNSSIYA 318719 TvH931NI Ih l 1 4 194NNOOSIQ A9INO A ldans OLLVIN3HOS SIHL NI O LW LSA TI LON Tay Sd lddlN SISOH SONILUA SACAIANN ON YOOd 10 38 IYNOLLdO H M 90 cidsd98 19 ONOL 4414 JLLVIN3HOS OISVd 8 ONINdS 31YVES 221 HUM ISd 000 LY 13S LIS HATVA 431138 JANSSINA TIIVISNNAV Svest ss dINNd NANYO TSMS VH SE W TAX EIER EU 3A NA 331739 081 434 1014 209 190 8 OL oo ele ANWA TIVA AVY SOd 2 BCOEL e ISd 0061 138 SAN WA ONIONGSY 3ANSSIAA POU 2 038010 0 000 18 9 FATVA MO3HO NYNLSY MO TH 3394 TIVNSHSLENI HUM momo s AYNSSSYd MOT LY 138 3 ATVA SNIONGSY IANSSINA vS9 WO S ISd 00b LY 155 SATWAYOSHO SesWWO ri DO A enee FA WA ar 8 V vcssona Ed YOLOANNOO QV3PPTIC8 Ec SINA H Jequnw Ped uey NOLLISOd Nado MOOQNI NMOHS LA FAN TWA VO wl 38079 ATMINMON HOLVTLOV 15 1417 0452 SAIS SI VO SON 9NO L uonduose yed NNOI LdO HUM NMOHS JA IVA OW OO d NOSINIA A SO Io ATINA 3 SHOOC d MOVE e NAHM NOI LISOd N3dO OL 91 1 5 FA IVA F1ON
109. valent SUPERIOR Manufacturing amp Hydraulics Inc 8 5 8 CLINCHER XHT Drill Pipe Tong and 8 5 8 LOCKJA WIM Drill Pipe Backup Revision 12 06 Page 4 1 ASSEMBLY INSTRUCTIONS This section pertains to the physical assembly of the CLINCHER CLES625DP Drill Pipe Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section 1s to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLES625DP We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulics Inc which are custom made for tong service work 2 Install Bottom Tong Plate Assembly PN 86076 on Assembly Stand Bolt CLES625DP Tong Mid Body Assembly PN 86075 to Bottom Tong Plate PN 86076 with 16 5 8 11 x 1 3 4 Bolt PN 1158 16 5 8 Lockwasher PN 1151 and 3 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1905 into Secondary Gear Lower Pinion Bearing Cap PN 73085 Install Secondary Gear Lower Pinion Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 86076 using 4 5 8 11 x 1 1 4 SHCS PN 256 use removable Loctite

CLE8625DP-06-13 - McCoy Global Inc.

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