model: 30033, 30034 owners manual warning
Contents
1. Fun Karts MODEL 30033 30034 OWNERS MANUAL WARNING Read Tecumseh Engine Owner s Manual and Important Rules for Safe Operation before Operating Vehicle WARNING YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE 1 14 PINTS OF SAE 30 MOTOR OIL This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle Pay close attention to all caution and warning labels on the Fun Kart For Replacements Parts Call 1 888 389 5522 U S 1 888 707 1880 Canada 05 02 02 01639 Rev D Read These Important Rules For Safe Operation NOTE All the items 1 33 below should be read and understood by the Operator and Parent Failure to follow these instructions could endanger personal safety of the operator and any passenger This vehicle is not licensable IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD STREET SIDEWALK or ALLEY To do so would be a violation of local law This vehicle may be operated only on private property and upon areas approved by local law This vehicle should NEVER be operated indoors The exhaust from the engine contains carbon monoxide which is tasteless odorless and poisonous gas This Fun Kart is not intended nor designed for racing The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended2. 13 1 8 PVC SLEEVE 2 3 8 PVC SLEEVE 4 5 8 PVC SPACER DRIVE SPACER SPINDLE SPACER BLACK PLASTIC SPINDLE LEFT BLUE SPINDLE RIGHT BLUE SPRING COMPRESSION SPROCKET 10 TOOTH SPROCKET 60 TOOTH STEERING SHAFT STEERING WHEEL 13 SWITCH KILL THROTTLE ROD TIE ROD LEFT TIE ROD RIGHT TIRE TURF TREAD FRONT TIRE TURF TREAD REAR TORQUE CONVERTER DRIVEN TORQUE CONVERTER DRIVER WASHER 1 4 FLAT WASHER 3 8 SPECIAL FLAT WASHER 5 16 FENDER WASHER 5 16 FLAT WASHER 5 16 INTERNAL TOOTH WASHER 5 16 LOCK WASHER 5 8 NARROW FLAT WIRE 107 KILL SWITCH TUBE BEARING SPACER SCREW SHEET METAL 10 x 1 2 CAP VINYL SCREW WASHER 1 4 LOCK MODEL 30034 RED REPLACEMENT PARTS IDENTIFICATION Item Part 1 01756 2 01755 3 01132 4 H93110W 5 H99502W 6 H92010W 7 Q43203W 8 22001400 9 H32503W 10 H33137W 11 00922 12 H61610W 13 22000300 14 00920 15 22000900 16 01225 17 H95188W 18 H93290W 19 2200040 20 2200030 21 H33135W 22 00996 23 H33136W 24 H36254W 25 22001700 26 H92130W 27 H92140W 28 01638 29 01633 30 01635 31 01636 32 M12501W 33 M13501W 34 M01001W 35 36000700 36 00994 37 01626 38 00204 39 H92690W 40 03257 41 H91480W 42 42000000 43 00918 44 02908 45 02907 46 Q43160W 47 H92700W 48 M72038W 49 H91820W 50 H91830W 51 01214 52 01067 53 H92250W 54 H91931W 55 H91780W Description A ARM LEFT RED A ARM RIGHT RED AXLE SHAFT BEARING RETAINER
3. 102 99 110 SEAT ASSEMBLY INSTRUCTIONS Locate the SEAT FRAME 75 LAP BELTS and SHOULDER BELTS 74 Align STUDS on the bottom of the SEAT FRAME 75 with the SEAT TAB HOLES on the FUN KART FRAME Slip SHOULDER BELT 74 connectors onto the rear STUDS on the bottom of the SEAT FRAME 75 Insert STUDS into SEAT BRACKET HOLES on FRAME Secure the SEAT FRAME using the hardware shown SEAT CUSHION SEAT HARDWARE Bolt 1 4 20 x 1 3 4 HEX Bolt 3 8 16 x 1 1 2 HEX Nut 5 16 LOCK Nut 3 8 16 NYLOCK Washer 5 16 Flat Washer 1 4 Flat Washer 1 4 Lock Se ere ae FUN KART Attach the LAP BELT 74 connectors to the TAB on the back of the SEAT FRAME 75 using the hardware shown Place the SEAT CUSHION 42 on the SEAT FRAME 75 Secure the bottom of the SEAT CUSHION to the SEAT FRAME using using the hardware shown Insert the LAP BELTS 74 through the center of the SEAT CUSHION 42 SHOULDER BELTS BRUSH GUARD ASSEMBLY INSTRUCTIONS Secure the MAIN BRUSH GUARD 30 to the middle tabs on the FUN KART FRAME beside the SEAT using the hardware shown Secure the REAR BRUSH GUARD 31 and SAFETY FLAG 47 to the rear tabs on the FRAME using the hardware shown Align holes and secure the REAR BRUSH GUARDS 31 to the top of the MAIN BRUSH GUARD 30 using the hardware shown Secure the FRONT BRUSH GUARD 29 to the front tabs on the FRAME using the
4. Or Arising Out Of The Operation Of This Vehicle Failure To Follow And Comply With All Warnings May Cause Serious Injury Or Death YERF DOG Fun Karts by Flexible Flyer LIMITED WARRANTY The Limited Warranty on this vehicle is in two 2 parts We offer the original purchaser of this product the following warranty PART 1 ENGINE Tecumseh warrants the engine for 2 years not Flexible Flyer See Tecumseh Engine Owner s Manual Engine repair replacement parts and warranty claims must be handled through an authorized dealer in your locality Tecumseh has an extensive authorized sales and service dealer network See yellow pages of phone directory under Engine Gas PART 2 FRAME The frame and related components are warranted by Flexible Flyer and are applied to any part found to be defective due to material and or workmanship when inspected at the Flexible Flyer factory Flexible Flyer will at its option repair or replace the defective parts to the original purchaser at no charge The warranty periods are as follows from the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axles are bent out of ordinary position either horizontally or vertically 6 Non Factory altering of engine or it s components B
5. dependent upon the operator s ability to exercise proper judgement An operator also must not be too small or too large for controlled operation The operator must be at least 16 years of age and have understanding mental capacity and physical capability to safely operate this vehicle This vehicle should only be operated after mature supervised instruction and sufficient practice in non congested areas This vehicle is designed for one operator and one passenger A passenger on any vehicle must be sufficient age understanding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times This kart is not recommended for cumulative weights exceeding 250 pounds The engine should be stopped when the vehicle is not in use Loose clothing long hair or articles worn by any riders must be fully contained or covered to prevent them from possibly being caught in rotating parts of the vehicle or the surrounding environment while riding Failure to obey could endanger the personal safety of the Riders Do not place hands feet or any other part of the body or any clothing near the engine muffler wheels chain and other rotating parts of the vehicle while riding or running the engine Caution must be used in performing required maintenance on or near an operating engine Special caution should be taken after the engine has been running since the engine and other drive components may be
6. extremely hot Wet slippery rough or steep terrain is potentially dangerous and may result in injury if proper caution is not observed Slow speeds are required to safely operate this vehicle under those conditions The Operator must use mature judgement skill and experience to choose a speed suitable for the terrain and riding conditions The Governor settings for this vehicle s engine must not be tampered with altered or changed The governor is set by the engine manufacturer and limits the maximum speed of the engine and vehicle and protects the engine from damage Excessive speeds are potentially dangerous to the rider and the engine 18 19 20 21 22 23 24 25 26 27 28 29 30 Each time before using this vehicle the fuel supply should be checked The fuel tank should never be filled while the engine is running or while the engine is hot Do not fill tank in closed area such as a garage while smoking or in the vicinity of an open flame Do not overfill the tank Always allow at least inch of space at the top of the tank for expansion Never top off tank Replace cap tightly to prevent spillage of fuel and potential fire hazard After filling tank move the vehicle at least 15 feet away from spot of filling before starting If the vehicle should start making unusual noise or vibrating abnormally the engine should be stopped and the spark plug wire disconnected The vehicle should then b
7. hardware shown FRONT BRUSH GUARD gt 7S a Ga _ BELTS FUN KART 5 Join and secure the FRONT BRUSH GUARD 29 to the ends of the REAR BRUSH GUARDS 31 using the hardware shown Mount the connectors of the SHOULDER BELT to the inside of the MAINBRUSH GUARD 30 using the hardware shown NOTE Do not overtighten the hardware attaching the end of the SHOULDER BELT The BELT must rotate For added security strap the SAFETY FLAG 47 tightly to the the REAR BRUSH GUARD 31 using WHITE CABLE TIE 33 Cut off and discard the excess CABLE TIE ee MAIN BRUSH GUARD WHITE WIRE TIE 5 4 BRUSH GUARD HARDWA Item Description 18 BOLT 5 16 18 x 1 HEX 19 BOLT 5 16 18 x 1 1 2 HEX 21 BOLT 5 16 18 x 1 3 4 HEX 22 BOLT 5 16 18 x 2 1 4 HEX p 61 NUT 5 16 18 NYLOCK 83 SPACER PLASTIC BLACK 102 WASHER 5 16 FLAT 104 WASHER 5 16 LOCK A gt AN gt FOAM ATTACHMENT DIAGRAM Attach FOAM 48 to the BRUSH GUARDS using CABLE TIES 32 as shown 15 SUGGESTED DECAL APPLICATION Apply Decal kit 62000600 as shown in the illustrations below Note Decals are self adhesive and require no glue Yerf Dog logo 2 and Paw Prints 8 Yerf Dog logo 2 applied to both sides of front Yerf Dog logo 2 applied to both sides of rear MODEL 30033 BLUE REPLACEMENT PARTS IDENTIFICATION Item
8. 1133 00513 001467P 01766 01767 H55030W H92541W 23001100 01637 H92561W Q33100W 35000600 02063 02064 46000030 46000040 Q43200W Q43201W 001812P 001616P H53441W 001618P H53132W 000891P H56251W 00925 01964 001474P 03152 000710P Description MANUAL OWNERS 30033 30034 NUT 1 4 20 NYLOCK NUT 3 8 16 JAM NUT 3 8 16 NYLOCK NUT 3 8 24 THIN NYLOCK NUT 5 16 18 NYLOCK NUT 5 16 18 JAM NUT 5 8 18 THIN NYLOCK NUT HEX 1 14 THIN NYLOCK PAD NON SKID PIN SPRING PITMAN ARM RED RETAINER BRAKE BAND RING 1 4 RETAINING RING 1 RETAINING SCREW 1 4 20 X 1 2 SELF TAP HEX SCREW 1 4 24 1 4 SET SCREW 5 16 18 0 312 SET SEAT BELT RETRACTABLE SEAT FRAME SEAT RAIL PAIR SHOCK ABSORBER SLEEVE 13 1 8 PVC SLEEVE 2 3 8 PVC SLEEVE 4 5 8 PVC SPACER DRIVE SPACER SPINDLE SPACER BLACK PLASTIC SPINDLE LEFT RED SPINDLE RIGHT RED SPRING COMPRESSION SPROCKET 10 TOOTH SPROCKET 60 TOOTH STEERING SHAFT STEERING WHEEL 13 SWITCH KILL THROTTLE ROD TIE ROD LEFT TIE ROD RIGHT TIRE TURF TREAD FRONT TIRE TURF TREAD REAR TORQUE CONVERTER DRIVEN TORQUE CONVERTER DRIVER WASHER 1 4 FLAT WASHER 3 8 SPECIAL FLAT WASHER 5 16 FENDER WASHER 5 16 FLAT WASHER 5 16 INTERNAL TOOTH WASHER 5 16 LOCK WASHER 5 8 NARROW FLAT WIRE 107 KILL SWITCH TUBE BEARING SPACER SCREW SHEET METAL 10 x 1 2 CAP VINYL SCREW WASHER 1 4 LOCK MODEL 3003 SERIES VE
9. BEARING 5 8 I D BEARING 1 I D BELT DRIVE BOLT 1 4 20 X 1 1 2 HEX BOLT 1 4 20 X 1 3 4 HEX BOLT 3 8 16 X 1 CARRIAGE BOLT 3 8 16 X 1 1 2 HEX BOLT 3 8 16 X 1 HEX BOLT 3 8 16 X 1 3 4 HEX BOLT 3 8 16 X 2 CARRIAGE BOLT 3 8 16 X 2 HEX BOLT 5 16 18 X 5 8 HEX BOLT 5 16 18 X 3 4 CARRIAGE BOLT 5 16 18 X 1 1 2 CARRIAGE BOLT 5 16 18 X 1 HEX BOLT 5 16 18 X 1 1 2 HEX BOLT 5 16 18 X 1 3 4 HEX BOLT 5 16 18 X 2 1 4 HEX BOLT 5 16 24 X 1 2 HEX BOLT 5 8 18 X 3 3 4 HEX BOLT 5 8 18 X 7 HEX BRAKE BAND BRAKE DRUM 4 DIA BRAKE ROD BRUSH GUARD FRONT RED BRUSH GUARD MAIN RED BRUSH GUARD REAR RED CABLE TIE 11 CABLE TIE 23 CABLE TIE 3 1 4 CABLE 40 THROTTLE CHAIN DRIVE CHASSIS FRAME BLUE CLIP SPRING CLIP WIRE CLUTCH MOUNT PLATE RED COLLAR 7 16 BORE X 7 8 CUSHION SEAT DECAL SET RED YELLOW DRIVE COVER PLASTIC DRIVE COVER MOUNTING BRACKET ENGINE 6 0 TECUMSEH FLAG SAFETY FOAM BLACK TUBE FOOT PEDAL LEFT FOOT PEDAL RIGHT RED JACKSHAFT 5 8 DIAMETER KEY 1 4 X 1 4 X 1 KEY 1 4 X 1 4 X 2 KEY 3 16 X 3 16 X 86 MANUAL ENGINE 18 Item BISARANISBSVBABRFRBRAIGSBASG 28a 8 01639 001203 00995 001205P 7524 HH1256T 01226 HH62518 HH10014 F23100W 27000100 00322 02976 H91470W 01528 H32505W H93200W H93210W 26000900 01617 H92740W 02972B 00951 00919 00983 0
10. Bearings and sprocket for 30 days C Clutch for 30 days against breakage of its parts No warranty is applied for wear of clutch shoes or clutch bearings due to service D Throttle cable brake cable brake band chain tires seat shocks fasteners and other components are not warranted because due to normal service they are subject to excessive wear and abuse All Warranties are voided if the vehicle has been altered in any way or is used in racing or competition rented used under abnormal conditions or subject to abuse misuse neglect or improper maintenance Flexible Flyer is not liable for any damage claim or liability claim personal or otherwise resulting from the operation of this vehicle in any way FLEXIBLE FLYER 100 Tubb Avenue West Point MS 39773 FOR REPLACEMENT PARTS PLEASE CALL 1 888 389 5522 U S 1 888 707 1880 Canada ASSEMBLY 1 Complete the Fun Kart registration and warranty confirmation on the back of this owner s manual and mail in within 10 days of purchase The information is required when ordering parts 2 Steering Wheel Bolt the steering wheel to the anchor plate with fasteners provided in the parts bag included with the Fun Kart See Steering Wheel Assembly Instructions page 12 3 Seat Install the seat frame to chassis frame with fasteners provided the parts bag See Seat Assembly Instructions page 13 4 Brush Guard Bolt the brush guard to chassis frame with fasteners pr
11. HICLE REGISTRATION AND WARRANTY CONFIRMATION IMPORTANT Please return this information within 10 days of purchase to validate your warranty Return to F F Acquisition Corp YERF DOG Warranty Dept P O Box 1296 West Point MS 39773 Thank you for purchasing this fine YERF DOG product With proper use maintenance and service this kart will bring many years of fun and enjoyment Please complete this vehicle registration and warranty confirmation form to ensure protection under the terms and conditions of the warranty and to verify ownership of this product To ensure maximum safety while operating your YERF DOG Fun Kart observe the following precautions OPERATE THIS KART OFF ROAD ONLY ADULT SUPERVISION FOR OPERATORS UNDER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE KART DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL To ensure maximum owner satisfaction and understanding of this product you should READ OWNERS MANUAL BEFORE OPERATING KART REVIEW AND FULLY UNDERSTAND THE KART AND ENGINE WARRANTIES INSPECT THE KART UPON DELIVERY SECURE A COMPLETED COPY OF THIS CERTIFICATE FOR YOUR RECORDS In signing this document the purchaser acknowledges that he she understands the warranty limitations safety and maintenance guidelines outlined above and in the owner s manual and therefore agrees that all riders operators will ad
12. PartNo 1 01758 2 01757 3 01132 4 H93110W 5 H99502W 6 H92010W 7 Q43203W 8 22001400 9 H32503W 10 H33137W 11 00922 12 H61610W 13 22000300 14 00920 15 22000900 16 01225 17 H95188W 18 H93290W 19 2200040 20 2200030 21 H33135W 22 00996 23 H33136W 24 H36254W 25 22001700 26 H92130W 27 H92140W 28 01638 29 01627 30 01629 31 01630 32 M12501W 33 M13501W 34 M01001W 35 36000700 36 00994 37 01626 38 00204 39 H92690W 40 03238 41 H91480W 42 42000000 43 62000600 44 02908 45 02907 46 Q43160W 47 H92700W 48 M72038W 49 H91820W 50 H91830W 51 01204 52 01067 53 H92250W 54 H91931W 55 H91780W Description A ARM LEFT BLUE A ARM RIGHT BLUE AXLE SHAFT BEARING RETAINER BEARING 5 8 I D BEARING 1 I D BELT DRIVE BOLT 1 4 20 X 1 1 2 HEX BOLT 1 4 20 X 1 3 4 HEX BOLT 3 8 16 X 1 CARRIAGE BOLT 3 8 16 X 1 1 2 HEX BOLT 3 8 16 X 1 HEX BOLT 3 8 16 X 1 3 4 HEX BOLT 3 8 16 X 2 CARRIAGE BOLT 3 8 16 X 2 HEX BOLT 5 16 18 X 5 8 HEX BOLT 5 16 18 X 3 4 CARRIAGE BOLT 5 16 18 X 1 1 2 CARRIAGE BOLT 5 16 18 X 1 HEX BOLT 5 16 18 X 1 1 2 HEX BOLT 5 16 18 X 1 3 4 HEX BOLT 5 16 18 X 2 1 4 HEX BOLT 5 16 24 X 1 2 HEX BOLT 5 8 18 X 3 3 4 HEX BOLT 5 8 18 X 7 HEX BRAKE BAND BRAKE DRUM 4 DIA BRAKE ROD BRUSH GUARD FRONT BLUE BRUSH GUARD MAIN BLUE BRUSH GUARD REAR BLUE CABLE TIE 11 CABLE TIE 23 CABLE TIE 3 1 4 CABLE 40 THROTTLE CHAIN DRIVE CHASSI
13. S FRAME BLUE CLIP SPRING CLIP WIRE CLUTCH MOUNT PLATE BLUE COLLAR 7 16 BORE X 7 8 O D CUSHION SEAT DECAL SET GRAY DRIVE COVER PLASTIC DRIVE COVER MOUNTING BRACKET ENGINE 6 0 TECUMSEH FLAG SAFETY FOAM BLACK TUBE FOOT PEDAL LEFT FOOT PEDAL RIGHT JACKSHAFT 5 8 DIAMETER KEY 1 4 X 1 4 X 1 KEY 1 4 X 1 4 X 2 KEY 3 16 X 3 16 X 86 MANUAL ENGINE 17 Item BISARANISBSVBABRFRBRAIGSBASG 28a 8 Part No Description 01639 001203P 00995 001205P 7524 HH1256T 01226 HH62518 HH10014 F23100W 27000100 32011606 02976 H91470W 01528 H32505W H93200W H93210W 26000900 01617 H92740W 02972B 00951 00919 00983 01133 00513 001467P 01764 01765 H55030W H92541W 23001100 01637 H92561W Q33100W 35000600 02063 02064 46000030 46000040 Q43200W Q43201W 001812P 001616P H53441W 001618P H53132W 000891P H56251W 00925 01964 001474P 03152 000710P MANUAL OWNERS 30033 30034 NUT 1 4 20 NYLOCK NUT 3 8 16 JAM NUT 3 8 16 NYLOCK NUT 3 8 24 THIN NYLOCK NUT 5 16 18 NYLOCK NUT 5 16 18 JAM NUT 5 8 18 THIN NYLOCK NUT HEX 1 14 THIN NYLOCK PAD NON SKID PIN SPRING PITMAN ARM BLUE RETAINER BRAKE BAND ZINC RING 1 4 RETAINING RING 1 RETAINING SCREW 1 4 20 X 1 2 SELF TAP HEX SCREW 1 4 24 1 4 SET SCREW 5 16 18 0 312 SET SEAT BELT RETRACTABLE SEAT FRAME SEAT RAIL PAIR SHOCK ABSORBER BLACK SLEEVE
14. UTSIDE MIDDLE lt 4 INSIDE used for new kart display HOLE HOLE HOLE purposes with new shocks Setting at CAMBER D THREE QUICK CAMBER ADJUSTMENTS 11 RIDING POSITION SLIGHT SHOCK ABSORBER ADJUSTMENT SHOCK ADJUSTMENT HOLE ZO SHOCK ABSORBER PN all Whe Locate the SHOCK ABSORBERS 77 at the 5 Turn the SHOCK ADJUSTMENT HOLE front of the FUN KART counter clockwise around the SHOCK to decrease shock absorption The SHOCKS are pre set for normal conditions at the factory 6 Turn the SHOCK ADJUSTMENT HOLE clockwise around the SHOCK to increase Locate the SHOCK ADJUSTMENT HOLE at shock absorption the base of the spring rhe 7 Experiment with the adjustment until the Place the end of a narrow screwdriver in the desired effect is attained SHOCK ADJUSTMENT HOLE STEERING WHEEL ASSEMBLY INSTRUCTIONS 90 STEERING WHEEL lt 114 BO 414 20 x 1 314 NYLOCK HEX HEAD BOLT NUT a STEERING WHEEL STEERING SHAFT 89 Z _ STEERING WHEEL 22 Ry PHILLIPS Se eh HEAD STEERING WHEEL HARDWARE We 9 SCREW Item Description Qty 1 4 20 x 1 3 4 9 BOLT 1 4 20 X 1 3 4 3 HEX HEAD BOLT 57 1 4 20 NYLOCK 3 A SCREW 1 12 Item Description 9 11 61 59 100 Washer 3 8 Flat
15. by state and local laws The operator should also wear face shields or goggles boots gloves and other appropriate protective clothing Unless otherwise specified in this manual all screws nuts and bolts must be kept tight to ensure that the vehicle is in safe operating condition The engine must be kept free of all dirt and other accumulations paying particular attention to throttle linkage area Prevailing Torque type locknuts lose their locking capability with repeated use and require replacement Ensure locknuts are functioning properly 2 10 11 12 13 14 15 16 17 The tire pressure should be checked prior to each use The recommended inflation pressure is the maximum tire pressure which is printed on the tire s sidewall Improper tire pressure may cause instability and may prevent proper braking or steering Modification of this vehicle or removal of any original equipment or safety decals may render the vehicle unsafe or illegal Never remove any chained guard or belt clutch guard These covers are for the riders protection The vehicle should never be started without first checking to see that the throttle is in idle position Do not start engine without verifying proper function of the throttle Never attempt to start this vehicle without having the operator sitting in the proper position to ensure control of the kart The operator s ability to operate this off road vehicle safely is largely
16. e checked for damage Excessive noise or vibration is generally a warning of loose or worn parts When making repairs or adjustments to the vehicle which do not involve adjustments to the engine the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting When working on or around or when restarting engine use extreme cautionto avoid contact with the muffler cylinder head or any other potentially hot area on or around the engine Always perform a Pre Ride Inspection before starting the engine See Pre Ride Inspection in the manual The custom brush guard assembled on this vehicle is for deflecting loose vegetation and must not be removed When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long periods of storage such as for winter the fuel tank should be drained in the open cool area The engine must be allowed to cool before storage in any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Operators Manual revisions are included in supplements If any printed material included is unclear please call 1 888 389 5522 for assistance Never operate this vehicle while under the influence of alcohol drugs or medication of any kind Such operation could be dangerous to you and or others Always slow down while turning High speed turning may cause loss of control possibl
17. e injury to the Operator Do not race jump and perform stunt riding or when operating the Fun Kart The Fun Kart is not designed or intended for such operation This manual provides guidelines for the assembly maintenance and operation of this Fun Kart and is not intended as a service manual Assembly maintenance and or repair of this Fun Kart should only be performed by persons of sufficient mechanical skill experience and judgment such as outdoor equipment dealers motorcycle dealer shops or small engine dealers so that no unsafe condition or modification is made Always use extreme caution when starting the engine Avoid touching the engine muffler or drive components These areas could cause burns on contact Operator must always be appropriately supervised at all times while operating this vehicle 31 _ Riding your Fun Kart requires skill acquired through practice over a period of time Take the time to learn the basic techniques before attempting to ride the vehicle 32 Ride only on safe and familiar terrain Avoid loose gravel and rocks Be careful on wet surfaces and allow for extra braking distance 33 ALWAYS mount the caution flag provided on the Fun Kart for safety purposes This flag could help prevent dangerous situations Pay close attention to all Caution and Warning labels on the Fun Kart ASSUMPTIONS OF RISK The Owner Or Operator Assumes All The Risks Incident To
18. here to these specifications Model No Serial No Date of Purchase First Name Initial Last Name Street Address City State Zip Code Home Telephone Number Parent s Signature Please enclose a copy of your proof of purchase
19. if it has more than 1 2 flex Loosen the engine clamp nuts and slide the engine forward to tighten chain For Replacement Parts Please Call 1 888 389 5522 U S 1 888 707 1880 Canada 10 SUSPENSION MAINTENANCE The Suspension System on your Fun Kart is specifically designed and set up for the smoothest possible ride while maintaining top performance and kart durability Your Fun Karts suspension system uses two shock absorbers on the front suspension to comfortably tackle rough terrain The two front shock absorbers affect the camber or slant of your front tires You may have noticed that your new Fun Kart has an extreme outward camber or slant of the front tires as shown in Figure A This is normal They were set this way at the factory for ensuring maximum tread life on the front tires There are three important reasons for this outward camber 1 The weight of the driver and or passenger is not on the Kart The added weight of the driver and or passenger pushes the front suspension down 2 The Fun Kart is not in motion When the Kart is in motion the front suspension is forced down slightly 3 The shock absorbers are new and not broken in Your new Fun Kart needs at least one hour of use to break the shocks and level out the tires After the first 30 minutes of use the outward camber may be reduced by one half After 1 hour of use the tires may have almost no or slight outward camber as shown in Figure When yo
20. k yellow pages under Engine Gasoline SERVICE INSTRUCTIONS Engine Lubrication You must change the oil in the crankcase after the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear Refer to Engine Maintenance Instructions Kart Lubrication Every two or three hours of use lubricate the following items with several drops of oil steering bearing points brake rod pivot points pedal pivot points steering spindles and steering rod ends Use the same grade of lubricating oil that is used in the engine crankcase Chain Lubrication For the best chain life it should be lubricated with a graphite type of lubricant such 5 the spray on type which evaporates leaving the graphite on the chain Using oil or grease on the chain in dusty or sandy riding conditions may cause dirt particles to stick to the chain resulting in rapid wear from abrasion Front Wheel Replacement Care must be used when replacing wheels Do not over tighten nuts It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay If the wheel does not turn freely the nut is too tight Rear Wheel Replacement Loosen the large locknut in the center of the wheel to remove the rear wheel Chain Adjustment After the first two hours of operation check the chain adjustment and readjust it
21. l if necessary Do not overfill no fuel in filler neck Replace cap tightly Check for leaks Do not mix oil with gas Only refuel when engine is off and cool Brakes Perform a Brake Test Sit in the vehicle with the brake actuated by pressing on the brake pedal Start the engine with the ignition switch on Increase the engine RPM gradually to ensure the brake is effective Do not operate this Fun Kart unless the brake is working properly Tires Check conditions and pressure Drive Chain Check condition tension lubricate as necessary Throttle Check for smooth operation Assure throttle snaps back to idle Also check for frayed cable or damaged cable conduit If either condition exists replace the cable assembly before riding Stop Switch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OFF position If the engine is not equipped with an engine remote switch pull the spark plug wire Check to insure that the stop switch wire is attached to the terminal on the engine Do not operate this vehicle with a stop switch that is not functioning properly All Nuts Bolts and Fasteners Check wheels to assure that all axle nuts and lug nuts are tightened properly Check and tighten all other fasteners as necessary Regularly check set screws on sprockets and drum Gua
22. ly PREVENTIVE MAINTENANCE STORAGE In the event your vehicle is not to be operated for a period in excess of 30 days and at the end of riding season prepare for storage as follows WARNING Do not drain fuel while engine is hot Be sure to move vehicle outside before draining fuel 1 Drain fuel tank and remove all fuel remaining the tank by using a suction device or by soaking up the fuel with a clean rag or towel Remove all fuel remaining in the carburetor by allowing engine to run out of fuel Do not perform any fuel removal procedure while smoking or near an open flame Dispose of any rags or towels properly 2 Lubricate engine cylinder by removing the spark plug and pouring an ounce of lean lubricating oil through the spark plug hole into the cylinder Crank the engine slowly to spread oil and replace spark plug 3 Do not save or store gasoline over winter Using old gasoline that has deteriorated from storage will cause hard starting and affect engine performance 4 When the vehicle is removed from storage re read the owner s manual perform any assembly required and perform a pre ride inspection See Pre Ride Inspection section of this manual GENERAL Just as your automobile needs professional mechanical maintenance from time to time so does this vehicle Replacement of the spark plug and ignition points is made necessary by normal use Professional air cooled engine service is easily obtained Check your phone boo
23. o or three pulls of the starter rope wait a few minutes then repeat the above procedures OPERATIONAL SAFETY TIPS TURNING MANUEVERS The new rider must learn to shift his weight and control the throttle to allow the rear tires to negotiate the turn This is the primary technique to be mastered in riding this vehicle Practice turning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to the inside of the turn in order to maximize front tire traction Use the throttle to maintain posture throughout the turn Incorrect turning techniques may cause the front tires to slide straight ahead without affecting the vehicles direction of travel If this should occur come to a stop then resume the technique outlined above If the front wheels tend to skid in mud sand or snow you may be able to improve control by releasing the throttle and allowing the vehicle to coast through the turn If rear wheel inadvertently skid sideways correct your slide by steering in the direction of the skid if you have room to perform this maneuver safely Avoid braking or accelerating until you have control To avoid skids while traveling on slippery terrain the rider must exercise a high degree of caution Turning maneuvers on slippery terrain are more hazardous than those performed under full traction and must be done slow
24. ovided in the parts bag See Brush Guard Instructions page 14 5 Foam Attach Foam to Brush Guard See Foam Attachment Diagram page 15 6 Bolts Check the screws nuts and bolts on your vehicle to see that all are tightened securely For safe operating conditions do periodic checks and tighten securely 7 Engine Fill the crankcase with oil until it reaches the threads in the filler plug neck Approximately 1 pints with SAE 30 weight oil For additional information refer to Tecumseh engine manual for servicing the engine 8 Fill fuel tank with regular gasoline leaded or unleaded Do not use premium gasoline Do not overfill No fuel in filler neck 9 Tire Pressure It is common industry practice to overinflate the tires This is done to guarantee an airtight seal Prior to riding the Fun Kart for the first time you may need to reduce the air pressure in the tires to the specifications stated below Rear Tires 10 PSI Front Tires 12 PSI Proper tire pressures will increase the life of the tire and enhance the performance of the Fun Kart Driving on asphalt or concrete will significantly reduce the life of the tire PRE RIDE INSPECTION WARNING Perform this pre ride inspection everyday before riding the vehicle If not performed serious damage to the vehicle and personal injury may result Engine Oil Level Add oil if required Check for leaks Tighten filler cap securely Fuel Level Add fue
25. rds Ensure all protective guards are in place Never remove any chain guard or clutch guard Each of these covers have a protective purpose if removed it could endanger the personal safety of the operator or passenger 10 Steering System Ensure that it turns freely STARTING INSTRUCTIONS NOTE Do not attempt to start or operate this machine without being completely familiar with all controls necessary to operate this vehicle safely Do not start the engine before reading and understanding all the rules warnings and instructions in this manual 1 Before starting the engine the operator should be seated in the Fun Kart If the rider is not seated in the vehicle it should be placed against a stationary object and started 2 Do not start the engine before checking to make sure the throttle assembly is the idle position Warning Each time prior to starting the engine check throttle assembly to ensure that when the throttle pedal right side is pushed all the way forward the assembly is working smoothly and returns to idle when released Do not operate if pedal and engine throttle linkage fail to return to idle 3 To start a cold engine pump the engine primer 3 times If the engine is hot priming may not be necessary to restart the engine 4 Pull recoil starter rope sharply See Tecumseh engine owner s manual Do not flood the engine by continuously pulling the starter rope If engine does not start after tw
26. ur Fun Kart gets an inward camber on the front tires from shock wear as shown in Figure C and steering becomes difficult the shocks will need to be readjusted Adjust the front suspension to a slight outward camber as shown in Figure B by increasing the shocks Adjust the shocks by following the Shock Absorber Adjustment instructions below When your shocks cannot be adjusted any tighter they must be replaced A EXTREME OUTWARD CAMBER B SLIGHT OUTWARD CAMBER C INWARD CAMBER NEW SHOCKS NOT BROKEN IN SHOCKS BROKEN IN SHOCKS NEED TO BE ADJUSTED OR REPLACED Your Fun Kart has an added feature on the A Arms for three quick Camber Adjustments Figure D Note The factory attaches the shocks at position 2 You may choose to move them to position 1 and adjust shocks to set at Slight Outward Camber Riding Position until the shocks break in then either readjust the shocks as shown in Shock Absorber Adjustment or move to position 2 Shocks may bottom out cannot be adjusted any tighter DISPLAY POSITION before you need to set to position 3 To adjust Remove 3 8 x 1 3 4 Bolts 3 8 Nylock Nuts attach NO CAMBER CAMBER ing the bottom of the Shocks to the 4 k Three Hole Brackets and move to desired hole then reattach Shocks Tighten Bolts CO cf POSITION 1 POSITION 2 POSITION 3 NOTE Outside holes can be O
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