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Manual - PEAK GTX 5577KB Apr 05 2012
Contents
1. i5 i BACK OF DRIVERS SEAT gt J 49g IN REAR MOST POSITION 1 2x 14 i M 3 I 3 2 123 Oz 137 oo 11 74 32 MIN i 3n 2X 15 6X Dz 13 6713 D 2X 361 UT 2 423 OVERALL HEIGHT Zu TOP VIEW 2 ENSURE THAT INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED i Ans 3912 CONSOLE 393 WASTE TANK FRONT VIEW 1 LIP 503 WASTE TANK 86325860 PEAK GTX PROCHEM 13 Installation Waste Tank To Console Connection NOTE Before connecting any hoses to the waste tanks make certain the hose clamps are on each hose 1 Connect the section of 2 7 8 1 0 internal vac hose between the 2 7 8 dia vac outlet tube on the waste tank and the vacuum pump relief valve
2. L 7 20 7 O 19 18 17 16 22 86325860 PEAK GTX PROCHEM Components 1 Solution Temp Control Valve This valve allows the operator to control the solution temperature by bypassing hot water to the waste tank for low temperature cleaning such as upholstery Turning the valve counter clockwise opens the valve Turning clockwise closes the valve and has the effect of stopping water from bypassing 2 Vacuum Gauge This gauge indicates in inches of mercury how much vacuum the system is producing at any given time 3 Waste Tank Full Indicator Light This indicator light is activated when the waste tank is full When lit the unit will shutdown protecting the equipment from damage This also indicates that the waste tank must be emptied before the unit can be brought back in service NOTE Never dispose of waste water in storm drains water ways or on ground areas Always dispose of waste in accordance with local state and federal laws 4 Engine High Temperature Shutdown Indicator This light when activated signals an over heat condition with the engine When this occurs trou bleshooting is required 5 Solution Pressure Gauge This gauge registers the amount of pressure
3. 118 Water Tank Dual with Demand Pump Optional 120 Water Tank Demand Pump Optional 122 Auxiliary Water Tank with Pump Optional 124 Hose Reel Optional 126 Motorized Hose Reel Tank Optional 128 Motorized Hose Reel Optional 130 E Z Charge Water Softener Tank amp Tray Optional 132 E Z Charge Water Filter Optional 134 E Z Charge Water Softener Brine System Optional 136 Serial Numbers 138 86325860 PEAK GTX PROCHEM 3 Receiving Your Unit Acceptance of Shipment Every part of your cleaning unit was carefully checked tested and inspected before it left our manufacturing plant Upon receiving the unit make the following acceptance check 1 The unit should not show any outward signs of damage If damaged notify the common carrier immediately 2 Check your equipment and packing list The stan dard cleaning unit should arrive equipped with the following items unless otherwise specified and any optional accessories which were ordered Equipment List 1 Pak m N Console Waste tank Fuel pump assembly 100 ft of 2 vacuum hose 1 vacuum hose connector 100 ft of 1 4 solution pressure hose with quick connects 50 ft water supply hose with quick connect Installation bolting kit Installation mo
4. turn solution pump switch to override and turn ignition key to start Push in engine choke after engine has started Set throttle to idle position Turn on the solution pump Turn chemical valve to prime and allow chemical to circulate After all air bubbles have been removed from chemical tubing turn the valve to Chem position 8 Turn chemical flow setup valve to setup position Use the chemical metering valve to set the chemical flow to the desired flow rate while observing the flow meter indicator To accurately set chemical flow pull the trigger on cleaning tool while adjusting chemical flow rate Turn the chemical flow setup valve to Chem position 9 Set throttle to maximum position for quick unit heat up Once you have completed priming the chemical pump proceed with the cleaning operation Your unit should be in the correct throttle position for your cleaning operation or extracting AWARNING NEVER dispose of waste in storm drains waterways or on ground areas Always dispose of waste in accor dance with Local State and Federal laws Waste Pumpout Optional 1 If your unit is equipped with an automatic waste pump connect one end of a garden hose to the pump out connection and the other end to an appropriate waste disposal 2 Turn the pump out switch on the control panel to the ON position The waste pump will operate auto matically throughout the cleaning operation We rec
5. x OVERALL 47 TALL MOUNTING DETAIL DIMENSIONS 29 WIDE 44 1 2 DEEP Hose Reel Mount NUS 126 86325860 PEAK GTX PROCHEM Reel Optional REF PART QTY DESCRIPTION RM NOTES 86285140 1 HOSE REEL HIGH PROFILE PC COMPLETE 1 86191620 1 REEL VACUUM HOSE GRAY 2 86177270 2 CLAMP MFLR 1 3 4 3 86175990 2 BUSHING HOSE REEL 4 86174560 1 BASE HOSE RL 250 5 86175740 2 BRKT LOCKOUT HOSE REEL 6 86186870 2 LATCH ASSEMBLY 7 86270330 4 FLATWASHER 1 4 8 86010780 4 WASHER 1 4 SLPIT LOCK 9 86274750 4 SCR 1 4 20 X 3 4 HHCS PLTD 10 86005650 2 NUT 5 16 18 11 86191820 1 REEL HP HOSE GRAY 12 86174740 2 BEARING HOSE REEL 13 86278830 4 FLATWASHER 5 16 14 86279130 4 WASHER 5 16 SPLIT LOCK PLTD 15 86006750 4 SCR 5 16 18 X 1 HHCSGR5PLT 16 86181030 4 FLANGE 47 5 17 86174730 1 BODY HP HOSE GRAY 18 86277830 10 SCR 3 8 16 X 2 HXHD 19 86190170 10 PLATE INSTALL MT 20 86279510 10 WASHER 3 8 FLAT 21 86005770 10 3 8 16 NYLOCK 22 86189850 2 LOCK HOSE REEL 23 86175700 2 BRKT HOSE REEL LOCK 24 86193240 2 SPRING LOCK LOCK ASSY 25 86177190 2 CLIP RETAINER LOCK PIN ASSY 86325860 PEAK GTX PROCHEM 127 32 86325860 PEAK GTX PROCHEM Motori
6. 13 6716 2 361 VIEW 423 OVERALL HEIGHT Y Y 3919 CONSOLE 293 1 gt 373 IN REAR MOST POSITION 1 5 2x 14 pi LA 2x6 2x 123 Tu 58 y LF 3n 4 37 MIN lbs 6X De HH D ES A k ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED 393 WASTE TANK FRONT VIEW 384 WASTE TANK 12 86325860 PEAK GTX PROCHEM Layout with 100 Waste Tank Installation
7. DO NOT attempt to repair high pressure solution hoses Repairing high pressure solution hoses may result in severe burns and serious injury All high pressure solution hoses must be rated for 3000 PSI at 250 F Thermoplastic hoses do not meet these specifications and should not be used Severe burns and injury may result if the hoses do not meet these requirements Maintenance Optional Waste Pump Out At the end of each work day make certain that you remove any debris or sediment which may be inside the waste pump by pumping fresh water through the pump Engine Coolant Replacement The coolant should be replaced every year This coolant is an integral part of the heating system and needs to be maintained as any other working part of the system We recommend that this procedure be accom plished by the following steps Draining Coolant 1 Reference Kohler Manual for specific coolant draining instructions Drains are located at the bottom of the radiator and on the engine block next to the oil filter NOTE Be sure that used coolant is collected in a proper container and disposed of in accordance with local laws 2 After draining is complete close both the radiator and helicoil petcocks Replacing Coolant 1 Fill radiator with 50 50 ethelene glycol anti freeze water mix 2 Startunit and set throttle to idle position 3 Astheunit warms up maintain a full radiator with a 50 50 mix 4 Open petc
8. Flow Setup Valve This valve allows solution to move through the machine and chemical to be injected simulating the cleaning process This allows the operator to set the chemical flow level without connecting tools to the machine It is also useful in troubleshooting 86325860 PEAK GTX PROCHEM System The engine turning vacuum pump generates vacuum The air is channeled in one side of the vacuum pump compressed and discharged on the opposite side creating airflow The movement of air is used to do the work necessary for the extraction process A vacuum nozzle applied to the carpet surface removes moisture dirt and spent chemicals These elements are conveyed back to a separating tank utilizing hoses and the force of air Particles of moisture and dirt are separated in the vacuum tank using a series of changes in direction and velocity The air is then filtered and rushes into the vacuum pump VACUUM INLET 1 HEATER COIL 2 SILENCER WASTE TANK STRAINER 86325860 PEAK GTX PROCHEM y VACUUM ENGINE SHUT OFF SWITCH Operations The vacuum pump compresses and heats the incoming air The hot discharged air is forced down stream into a silencer for noise abatement After exiting the silencer this hot air is mixed with hot air exhaust gases from the engine This mixture of hot air and gases are then forced through 2 radiators serving as heat coll
9. Air gaci Supply tuber priming Check for air leaks Replace faulty parts valve or metering valve The strainer at the inlet end of the chemical Unclog the strainer If damaged replace inlet tube is clogged Suction leak in the inlet tube leading into Inspect inlet tube and flow meter for air leaks or Loss of the chemical pump damage and replace if required chemical with the cleaning tool valve open no chemical Chemical pump check valve s is clogged Remove any debris from the chemical check valve s Replace chemical check valve s or seals if necessary Chemical prime on off valve or chemical metering valve is defective Replace valve s Chemical pump diaphragm is ruptured Disassemble the chemical pump and replace the damaged diaphragm and plastic disk Defective cylinder in the solution pump Measure the pump volume If the pump volume is less than normal refer to Loss of Pump Volume in the Troubleshooting section in this manual 86325860 PEAK GTX PROCHEM 45 Maintenance PROBLEM CAUSE SOLUTION External leak in chemical piping Tighten fittings Re apply thread sealant where required If any fittings are damaged replace Chemical flow Outlet check valve is full of debris or damaged not allowing it to close properly Close the chemical valve on the instrument panel If the flow meter does not indicate flow remove debris or re
10. NUT 1 4 20 HEX NYLOCK SS 7 86273020 8 RIVET 3 16 OD X 5 8 AL 8 86273810 8 SCR 1 4 20 X 1 HHCS SS 9 86010630 8 WASHER 1 4 X 5 8 FLAT SS 10 86193870 1 ASSY LVL SENS SHTOF SW 11 86202240 8 WASHER SEAL 1 4 X 1 OD SS 12 86318530 1 GASKET WASTE TANK LID 13 86318560 1 GASKET VAC OUTLET 14 86320940 1 WASTE 60G 15 86320990 1 LID WST 60G PC 16 86321040 1 OUTLET VACUUM 2 7 8 PC 17 86323650 1 INLET 2 1 2 VACUUM 18 86323700 1 VAC INLET 19 86177010 1 CLAMP HOSE 48 20 86350790 1 ASSY WASTE TANK LID 60 G 21 86202180 1 VV JET 1 4 8006 86264850 1 ADHESIVE GASKET NOT SHOWN 86325860 PEAK GTX PROCHEM 85 100 Gallon Waste Tank PART OF 4 TO VACUUM PUMP 86325860 PEAK GTX PROCHEM 86 100 Gallon Waste Tank REF PART QTY DESCRIPTION x 86328690 1 KIT WASTE TANK 100 G PC COMPLETE 1 86190530 2 PLUG 1 1 4 HXHD PVC 2 86180340 3 ELL 1 4P X 1 4T BR 3 86193540 1 STRNR WST TNK RECT 1 5 4 86186860 2 LATCH DRAW 2 7 8 SST 5 86043190 1 STRAINER BOWL AVENGER 450 6 86005810 8 NUT 1 4 20 HEX NYLOCK SS 7 86273020 8 RIVET 3 16 OD X 5 8 AL 8 86273810 8 SCR 1 4 20 X 1 HHCS SS 9 86010630 8 WASHER 1 4 X 5 8 FLAT SS 10 86193870 1 ASSY LVL SENS SHTOF SW 11 86202240 8 WASHER SEAL 1 4 X 1 OD SS 12 86325770 1 GASKET 100
11. spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present When disconnecting the battery ALWAYS disconnect the negative terminal FIRST 1 Attach the red positive battery cable from the console starter solenoid to the positive terminal on the battery and tighten the holding nut 2 Next attach the black negative battery cable from the console ground to the negative terminal on the battery and tighten the holding nut Installation rnuunruum m MN BATTERY HOOK UP FROM STARTER A SOLENOID ON CONSOLE RED 86325860 PEAK GTX PROCHEM 17 Installation Initial Operational Settings NOTE Due to temperature and altitude changes the optimal settings for each truckmount must be adjusted after installation Failure to make these adjustments may lead to poor unit performance and premature component failure Vacuum Pump The maximum vacuum pressure obtainable at full throttle should be 13 Hg If the unit is drawing stronger vacuum at full sealed suction than 13 Hg adjust the vacuum relief spring to 13 Hg Engine Set RPM Values as shown below Refer to Engine Operation Manual for adjustment instructions Throttle Load RPM Idie None 1200 rpm 13 Hg Vacuum Ful 500 psi pressure REDE Full None 2850 rpm 50 rpm tolerance 18 86325860 PEAK GTX PROCHEM Technical Specifications Oper
12. 190DEG 23 86318100 1 THERMOSTAT 205 DEGREE AEGIS 98407380 1 KIT THERMOSTATS 190 205 AEGIS INCLUDES 22 23 86254140 1 SOLENOID 25 435 05 86181670 1 FUSE 30AMP ENG AEGIS 86192970 1 SPARK PLUG KOHLER RC14YC 86269810 1 MANUAL INSTR KHLR AEGIS 86325860 PEAK GTX PROCHEM 65 Vacuum Pump TO WASTE TANK 4 TS 24 SE TO SILENCER 66 86325860 PEAK GTX PROCHEM Vacuum Pump REF PART NO QTY DESCRIPTION EOM NOTES 1 86273320 1 SCR CAP 7 16 14X4 HXHD 2 86273420 2 SCR CAP 3 8 16X3 ALL THD 3 86273440 3 SCR MACH 5 16 18 X 1 GR8 4 86177010 3 CLAMP HOSE 48 5 86193230 1 SPRING VAC REL VLV 6 86180370 2 ELL 1 8P X 1 4 POLY BR 7 86179580 1 DIAPHRAM VAC REL VLV 8 86180600 1 ELL VAC REL VLV 9 86049230 1 KEY 1 4 SQ X 1 88 10 86188500 1 NIP VAC EXH OUTL 11 86005730 4 3 8 16 HEX 12 86271070 2 NUT 7 16 14 13 86005770 2 NUT 3 8 16 NYLOCK 14 86274000 4 SCR 3 8 16 X 3 HHCS GR5 15 86275190 4 SCR 3 8 16 X 1 25 HHCS SS 16 86010790 6 WASHER 3 8 SPLIT 17 86279510 15 WASHER 3 8 X 1 FLAT NP 18 86175400 1 BLWR 3FLW 4M TI406 19 86185390 1 HUB P1 X 1 1 4 20 86311600 1 WASHER REL VLV 4VAC 21 86322920 1 BRKT BLOWER MTG PGT 22 86323290 1 PULLEY 2TB60 23 86325510 2 BELT BX47 TORQUE FLEX 24 86325520 1 HOSE BLOWER TO SI
13. 691 OD 22 86192410 1 SEAT EXTRCTR VLV 23 86193360 1 STEM EXTRCTR VLV 24 86174500 1 BACK UP 250DIA 25 86189510 1 O RING 144 ID 254 OD 26 86189510 1 SPRING EXTRCTR 27 86273350 2 SCR 6 32 X 1 SCHD SS 28 86194500 1 TIP SPRY 80015X1 8P SST 29 86178540 1 CSTG TRIGGER CLMP 30 86273360 2 SCR CAP 6 32X3 8 SOCHD 31 86195210 1 VALVE UPHLST TL 32 86195530 1 VALVE ADJ UPHLST TL VLV 33 86189460 1 O RING 5 32IDX9 320D VIT 34 86182570 1 GASKET UPHLST TL VLV 35 86183770 1 HOSE 3 16X6 1 2 1 8P BS 36 86179740 1 D SC 1 8MX1 8FP SST 37 86192070 1 SCR SET 3 82 X 1 4 SOCHD 86178980 1 DECAL UPHLST TL 86186160 1 KIT REPAIR WAND VLV D 22 amp 24 26 86325860 GTX PROCHEM 117 Shelf Assembly Optional 16 13 OVERALL DIMENSION e 41 1 2 TALL 10 50 1 8 WIDE 57 WIDE WITH TOOL HOLDERS 7 7 8 DEEP DIMENSIONAL DATA 50 1 8 N gt Ol 118 86325860 PEAK GTX PROCHEM Shelf Assembly Optional REF PART NO QTY DESCRIPTION dr a NOTES 86354970 1 ASM VAN STORAGE UNIT COMPLETE 1 86363820 2 SHELF LOWER TM 2 86270330 20 FLATWASHER 1 4 3 86010780 20 WASHER 1 4 SPLIT LOCK 4 86274760 20 SCR 1 4 20 X 1 2 HHCS PLTD 5 86274750 4 SCR
14. 86051770 1 PNL SW CVR PLT MTR 34 86161960 3 SCR 8 X 1 2 PPHST BLK 35 86044150 1 BASE LF SD HOS RL MTR DR 7 86261360 1 CABLE RETAIN PLG WHEN ORDERING INDICATE PART NUMBER AND COLOR 86325860 PEAK GTX PROCHEM 129 Motorized Reel Optional 130 86325860 PEAK GTX PROCHEM Motorized Reel Optional REF PART NO QTY DESCRIPTION pice NOTES 1 86177270 2 CLAMP MFLR 1 3 4 2 86175990 2 BUSHING HOSE REEL 3 86056560 1 RL VAC HOS HOS RL MTR DR x 4 86044300 1 BASE MTR HOSE REEL 7 5 86005650 16 NUT 5 16 18 HEX 6 86279130 16 WASHER 5 16 SPLIT LOCK PLTD 7 86047910 1 GUARD BELT MOTORIZED REEL 8 86270330 4 FLATWASHER 1 4 9 86274750 4 SCR 1 4 20 X 3 4 HHCS PLTD 10 86010780 4 WASHER 1 4 SPLIT LOCK PLTD 11 86191090 1 PULL AK104 12 86324350 1 66 GOODYEAR MATCH 13 86135960 1 KEY 3 16 X 1 1 8 14 86270770 4 NUT 1 4 20 HEX 15 86044230 1 BASE PNL HOS RL 16 86187870 1 1 8HP 12V EP5786 17 86185360 1 HUB H1 2 18 86191100 1 PULL AK32H 19 86192100 4 SCR CAP 1 4 20 X 1 1 2 FLT 20 86050110 1 HOS DRIVE 21 86047450 1 CVR HOS RL MTR CVR WHEN ORDERING INDICATE PART NUMBER AND COLOR 86325860 PEAK GTX PROCHEM 131 Z Charge Water Softener Tank amp Tray Optional 132 86325860 PEA
15. exchanger tubes It is recommended that you use a dealer approved water softener to avoid premature heat exchanger core failure Contact your dealer for advice on the water hardness levels in your area Additionally the heat exchanger tubes are very sensitive to freezing conditions As the water freezes during cold conditions it expands in the heat exchanger tubes and causes damage Often the tubes are cracked and require the replacement of the heat exchanger core Refer to the Freeze Protection instruc tions section in this manual Refer any additional questions to your dealer Vacuum Pump Maintenance Refer to pump manufacturer s manual for specific maintenance instructions The total function of the unit is based around the perfor mance of the vacuum pump transfer used to raise the temperature of the solution is gained from the air drawn by the vacuum pump and solution is removed from the carpet with the vacuum suction of the vacuum pump General maintenance actions for the vacuum pump as listed in this manual are vital to prolonged vacuum pump operations Daily lubrication the pump is required to avoid seizure of the system Also waste tank filters and strainers must be maintained to prevent unwanted debris from entering the vacuum pump 36 86325860 PEAK GTX PROCHEM AWARNING DO NOT service this unit while it is running The high speed mechanical parts as well as high temperature components may result in sever
16. tions and should not be used Severe burns and injury may result if the hoses do not meet these requirements The winterizing loop hose assembly Part 86260700 is for winterizing use only If used improperly live steam may escape from this hose causing it to whip around Burns or injury may result Make certain that you receive complete training by the distributor from whom you purchased this unit This unit uses high pressure and temperature Improper or irresponsible use may result in serious injury Do not modify this unit in any manner Improper modification can cause severe personal injury or fatality CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 86325860 PEAK GTX PROCHEM 7 Safety The following symbols are used throughout this guide as indicated in their descriptions Hazard Intensity Level There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions AWARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe practices which could result in minor personal injury product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Re
17. 1 4 20 X 3 4 HHCS PLTD 6 86175710 1 BRKT ADJUST MTG SLOT 7 86175730 1 BRKT ADJUST MTG HLDR 8 86198090 1 BRKT SHELF MOUNTING 9 86363850 1 HLDR STAIR TL 10 86270620 4 LOCK NUT 1 4 20 HXHD 11 86024890 2 PANEL SHLF END 12 86278840 2 WASHER NYLON 13 86024900 1 DRAWER SHELF GRAY 14 86186850 1 LATCH ADJ GRIP 15 86363840 1 HLDR UP TL HOS 16 86363830 1 HLDR UPHLST TL 17 86179350 1 DECAL PROCHEM 86325860 PEAK GTX PROCHEM 119 Water Tank Dual with Demand Pump Optional 1 E E 5294 31 Ap 2 1 iz ss 2 e Ne 1 Ps 12 13 SS 9 AES de 9 he L SS 8 117 6 7 K 7 E gt 7 amp gt lt 8 OVERALL DIMENSION DIMENSIONAL DATA 1 3 8 32 1 2 TALL Le 62 5 8 WIDE 3 8 15 1 2 DEEP E i 5 6 5 8 518 3 7 2 5 8 en 53 8 a JNTING DETAIL ter Tank punt lt 2 4 1 T 8 3 8 s 5 8 jos 1 1 2 22 51 3 8 Sy gt 59 5 8 i 2s 1 12 1 1 2 45 1 62 518 120 86325860 PEAK GTX PROCHEM Water Tank Dual with Demand Pump Optional REF PART NO QTY DESCRIPTION on NO
18. 1 4P X 1 H BR 9 86336420 4 DUAL PUMPOUT 10 86195820 1 WSR HOS 5 8 ID 1 OD 11 86270330 12 FLATWASHER 1 4 12 86270770 6 NUT 1 4 20 HEX 13 86273190 6 SCR 1 4 20 X 1 1 2 HXHD 14 86280590 1 HOSE 3 4ID WTR X 96 15 86333880 1 PUMPOUT WASTE DUAL DIAPHRAGM 16 86335950 1 BRKT HOSE CONNECTING 17 86335960 1 HOSE 1 ID X 18 BLACK EXHAUST 18 86336370 1 MOTOR BISON PUMP 12V 19 86336350 1 NUT 3 4 DIA OUTLET DUAL PUMPOUT 20 86336360 1 FTTG 3 4 DIA DUAL PUMPOUT 21 86336380 1 FTTG BARB OUTLET DUAL PUMPOUT 22 86336410 4 SCR CLAMP SHCS DUAL PUMPOUT 86184780 1 HOSE GARDEN 3 4 X 75 NOT SHOWN 86336300 2 DIAPHRAGM PUMP OUT DUAL NOT SHOWN 86336310 2 BOLT DIAPH RETAINING NOT SHOWN 86336320 2 WASHER DIAPH RETAINING NOT SHOWN 86336340 4 VALVE DUAL PUMPOUT CHECK NOT SHOWN 86336390 4 O RING DUAL PUMPOUT MANIFOLD NOT SHOWN 86336400 4 O RING BARB FTTG DUAL PUMPOUT NOT SHOWN 86336430 4 O RING DUAL PUMPOUT ELBOW NOT SHOWN 86336440 1 KIT DUAL PUMPOUT REBUILD NOT SHOWN 86325860 PEAK GTX PROCHEM 105 Wand Titanium Six J et Optional 35 feo 106 86325860 GTX PROCHEM Wand Titanium Six J et Optional REF PARTNO QTY DESCRIPTION SMS NOTES 86288350 WD TM 6 JET TITANIUM 8001 PC COMPLETE 1 86273310 SCR CAP 1 4 20 X
19. 3 SCR 3 8 16 X 1 00 HHCS GR5 15 86274000 5 SCR 3 8 16 X 3 HHCS GR5 16 86005770 4 NUT 3 8 16 HEX NYLOCK 17 86182190 4 GROM 1 2 ID X 1 1 8 OD 18 86181400 1 FTTG BRB 3 8P x 5 8H BR 19 86177700 2 CONN 3 8P X 1 2T BR 20 86181330 1 FTTG BRB 3 8PX1 2H BR 21 86180220 2 ELL 3 8 BR 22 86190520 4 PLUG 3 8 SOCHD BR 23 86177060 2 CLAMP HOSE 8 SST 24 86270330 18 FLATWASHER 1 4 86325860 PEAK GTX PROCHEM 73 Helicoil Heat Exchanger FROM THERMOSTAT ADAPTER ON ENGINE TO PRESSURE ENGINE Y ADAPTER 74 86325860 PEAK GTX PROCHEM Helicoil Heat Exchanger REF PART NO DESCRIPTION EOM NOTES 1 86177560 1 COCK DRN 1 4P X 1 4 HOSE ELL 2 86342100 1 ASSEMBLY HELICOIL 3 86177310 2 CLMP HOSE 16 1 1 2 MIN 1 3 4 4 86181420 2 FTTG BRB 3 4PX1H BR 5 86180260 1 ELL 3 4 ST BR 6 86180430 2 ELL 3 4PX1 2T BR 7 86180000 1 ELBOW 3 4 45 DEG BRASS ST 8 86010790 2 WASHER 3 8 SPLIT LOCK PLTD 9 86279510 2 3 8 FLAT 10 86006740 2 SCREW 3 8 16 X 1 HHCSGR5PLT DL 11 86233410 1 3 4 DIA CUSHION 406 DIA 86325860 PEAK GTX PROCHEM 75 Helicoil Heat Exchanger 76 86325860 PEAK GTX PROCHEM Helicoil Heat Exchanger REF PART NO QTY DESCRIPTION
20. 4 20 X 1 1 2 HXHD 3 86270770 4 NUT 1 4 20 HEX 4 86270330 4 FLATWASHER 1 4 5 86185720 1 06 5 GAL SINGLE HNDL WHITE 6 86010780 4 WASHER 1 4 SPLIT LOCK PLTD 86325860 PEAK GTX PROCHEM 93 iagram D nu 0402 NYL IHM 7304 ANVL 345 HOLIMS 4010 HAS 3NION3 JOLOANNOD MS 553441 WAL Maa LINDA 8 LHM 3NION3 HOLI 340553441 110 H31HOM OL M3ON3 EI SEEN AJIHOA OL DA 1H9M 1104 315v Q1O3INVA NO daly 1017709 01 130335 3401743431 86325860 GTX PROCHEM iring W 94 Hose Diagram H3ONVHOX3 1V3H HOLYI1ND3H 3unssaud 2 01708598 161 06878198 86183820 38 61 05568198 d 01756198 Ban 00 18198 7 06694198 191110 NOILNIOS 12 01008298 GES 01758198 3SOH NOILNIOS TANVd TIVOIIWN3HO asina 3S0H 59 Op008208 e utz 05 68198 05 8198 lt 1 55 00788198 TANVd TOHLNOI TANVd AIS ANVL 59 09695598 31SWM 021 01895598 ANVL 31SVM 21 WOOT 008926
21. EXTRCTR 86179020 DECAL WD HD 86186160 KIT REP WD VLV NOMS 25 27 29 31 86325860 PEAK GTX PROCHEM 113 Stair Tool Optional 13 12 14 14B 114 86325860 PEAK GTX PROCHEM Stair Tool Optional REF PART NO QTY DESCRIPTION PRE NOTES 86285350 TL STAIR LNG TM DJ 80015 COMPLETE 86285290 TL STAIR SHT TM 80015 COMPLETE 1 86198080 1 BODY WD HDL PORT 2 86198170 1 HOLD DOWN WD HDL PORT 3 86265730 2 TIE CABLE 8 WHT 4A 86183710 1 HOSE 3 16X13 3 4 1 8PX1 4 4B 86184000 1 HOSE 3 16X7 1 2 1 8P X 1 4F 4C 86356140 1 HOSE 3 16 9 1 8PX1 4FT MET 5 86194410 1 TIP SPRY 9502X1 8P SST 6 86273810 2 SCR CAP 1 4 20 X 1 1 4 SOC 7 86177650 1 CONN 1 4P X 1 4T BR 8 86192030 3 SCR CAP 10 32X1 1 4 SOCH 9 86270990 3 NUT 10 32 HEX NYLOCK SS 10 86174120 1 ASSY EXTRCTR VLV 11 86247680 1 NIPPLE 1 4 HEX 12 86005580 1 NIPPLE 1 4 FPT QD 13 86194650 1 TRIGGER WD VLV 14A 86280020 1 SLEEVE WD HDL 9 5 14B 86040950 1 SLEEVE STAIR TL HDL 7 1 8 15 86183160 1 HOLDER VLV STEM EXTRCTR VL 16 86189520 1 O RING 551 ID 691 OD 17 86192410 1 SEAT EXTRCTR VLV 18 86193360 1 STEM EXTRCTR VLV 19 86174500 1 BACK UP 250DIA 20 86189510
22. HD TITANIUM 35 86341590 CHECK VALVE NOZZLE WD A MEASURE AND MATCH EXISTING HOSE LENGTH 86325860 PEAK GTX PROCHEM 107 Wand Ergo Titanium Six et Optional 16 15 N N X 3 23 23 N 22 21 21 m i aa ti A 25 IE Ss xu 108 86325860 PEAK GTX PROCHEM Titanium Six et Optional REF PART DESCRIPTION Mr NOTES 86326900 1 WAND ERGO TI COMPLETE 1 86195560 1 WAND HEAD WELDMENT 2A 86182820 1 GUN PRESS WASH 2B 86011740 1 YG5000 SPRAY GUN ASM 3 86188590 1 NIPPLE 1 4 5 SS 4 86175760 1 BRKT HNDL CLMP 5 86277760 2 SCR 8 32 X 1 4 SHCS SS 6 86188280 1 NIP 3 8 X 1 4 HX SST 7 86177870 1 CONN 1 4 X 11 16 16 BR 8 86193490 1 STRNR JET 50 MESH 9 86177860 1 CONN 1 4 X 11 16 16M 10 86005580 1 NIP 1 4 FPT QD 11 86195600 1 WASHER BLK WD 12 86195610 1 WASHER FLAT SS WD 13 86179020 1 DEC WD HD CAST SST 14 86177650 1 1 4P X 1 4T BR 15 86031580 1 HOSE 3 16 X 40 1 2 16 86183110 1 TITANIUM WND W SPYR 17 86182120 1 GRIP BLU HANDLE 18 86177150 2 CLAMP 38 HOSE SS 19 86194450 2 TIP SPRY 9
23. Inlet side of the fuel pump to the outlet side of the inline fuel filter 3 Cut to length the 6 piece of 1 4 fuel line to connect the bypass fuel filter with the fuel tank return using the appropriate fuel tap kit 4 Check all hose clamps for tightness NOTE Fuel tap kit installation instructions are found with appropriate fuel tap kit Refer to Fuel Tap Kit Information Sheet 86349940 CHECK VALVE 1 4 RETURN HOSE lo Uta ELECTRICAL FUEL CA es PUMP ASSEMBLY ES 22 FROM VEHICLE FUEL SUPPLY B FUEL FLOW I gt k FUEL FILTER ELECTRICAL CORD pt 2 BUSHING gt EN 5 16 SUPPLY HOSE BULKHEAD CONNECTOR lt gt n fi gt N 5 16 SUPPLY HOSE 5 16 SUPPLY HOSE BYPASS FUEL FILTER FRONT OF VAN HOSE MOUNTING CLAMP USE AS NEEDED 16 86325860 PEAK GTX PROCHEM Battery Connection AWARNING Dangerous Acid Explosive Gases Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries produce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the battery at all times Keep batteries out of the reach of children Remove jewelry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON
24. O RING CRANK CVR 7 86190560 2 PLUG VALVE 8 86024810 1 RETAINER SEAL 9 86024820 1 RETAINER PNLGR W STUD 10 86190600 1 PLUNGER 11 86192260 1 SEAL OIL CRANKCASE ORDER 1 EACH 12 86355310 1 KIT WTR PMP HT SEAL 3CP COMPLETE 13 86181970 1 GAUGE OIL LEVEL 14 86181800 1 GASKET OIL GAUGE ORDER 1 EACH TO 15 86286260 KIT CAT 3CP1140 33258 REPLACE ALL VALVES 86325860 PEAK GTX PROCHEM 71 72 Vacuum Exhaust Heat Exchanger and Silencer _ TO WATER BOX 17 FROM REGULATOR 20 86325860 PEAK GTX PROCHEM Vacuum Exhaust Heat Exchanger and Silencer SERIAL NO REF PART DESCRIPTION FROM NOTES 1 86325250 2 BRKT HE BOX SUPPORT 2 86324450 1 HSG HE BOX PGT 3 86318840 1 ASSY HEATER CORE GT 4 86313690 3 GASKET HEATER CORE COVER 5 86051550 1 PLT COVER VAC HE BOX 6 86043150 1 ASSEMBLY HEATER CORE SS 7 86187210 2 MANIFOLD HEATER CORE 8 86051230 1 PLATE CORE CVR STL 9 86051220 1 PLATE CORE CVR STL 10 86279510 12 WASHER 3 8 X 1 FLAT NP 11 86010790 4 WASHER 3 8 SPLIT 12 86010780 18 WASHER 1 4 SPLIT 13 86274750 18 SCR 1 4 20 X 3 4 HHCS 14 86006740
25. SAE 14 5 16 HOSE 17 86179920 1 EL 90DEG 1 8 X 5 16HB 18 86180960 1 FILTER FUEL 5 16 19 86181620 1 FUEL FILTER 20 86182460 2 GSKT BULKHD FUEL LINE HKU 21 86273810 4 SCR 1 4 20 X 1 HHCS SS 22 86282410 1 HOSE FUEL 1 4 X 6 23 86184980 1 HOSE 5 16 FUEL X 12 T FLEX 24 86339630 1 VALVE CHECK 1 4H X 5 16H FUEL 25 86179930 1 EL 90DEG 1 8NPT X 1 4HB 86282810 2 SLEEVE 3 4 LOOM X 23 86265730 10 TIE CABL 8 WHT 86273290 4 SCR SLFDR 14 X 1 HXHD 86325860 PEAK GTX PROCHEM 89 Battery Floor Mount 90 86325860 PEAK GTX PROCHEM Battery Floor Mount SERIAL NO REF PART NO DESCRIPTION FROM NOTES 86030550 1 KIT BAT FLR MTG TM COMPLETE 1 86273780 2 SCR 1 4 20 X 3 4 HHCS SS 2 86005680 2 1 4 20 HEX NYLOCK 3 86174580 1 BATTERY 4 86012060 1 BOX BATTERY MODIFIED 5 86273190 4 SCR 1 4 20 X 1 1 2 HXHD 6 86270330 8 FLATWASHER 1 4 7 86010780 8 WASHER 1 4 SPLIT LOCK PLTD 8 86270770 8 NUT 1 4 20 HEX 9 86309890 1 BRKT BATTERY BOX MTG 10 86011470 4 BOLT ELEVATOR 1 4 20 X 1 86325860 PEAK GTX PROCHEM 91 Chemical J ug Floor Mount 92 86325860 PEAK GTX PROCHEM Chemical J ug Floor Mount REF PART NO DESCRIPTION NOTES 1 86298250 1 HOLDER 5 GAL JUG 2 86273190 4 SCR 1
26. Use only exact replacement for system drive belts Use only exact manufacturer and models for replacements Make certain that when you re torque these screws that you use a clockwise pattern and continue until proper torque is achieved Torque Value Component Inch Ibs Foot lbs Rear Engine Hub 300 25 Vacuum Pump Hub 300 25 Front Engine Pulley 216 18 42 86325860 PEAK GTX PROCHEM Maintenance gt Packing Nut Adjustments For Chemical valvas AWARNING DO NOT oosen the adjusting body cap all the way Examine We pacing nul On valves Tor counterclockwise or remove it while the unit is proper tension every 200 hours When turning the running knob there should be a small amount of resistance If 9 not slightly tighten the packing nut DO NOT over We recommend that you lubricate the pressure tighten Keeping the valve packings properly adjusted regulator o ring every 50 hours or whenever required will eliminate possible leakage from the valve stem and If you do not the stem may become seized due to inad add to overall valve life equate lubrication If this occurs a Shutdown the unit Remove CHEMICAL FLOW b Relieve all pressure from the water system by loosening set SELECTOR amp SETUP screw IS access VALVE VALVE Remove the cap from the pressure regulator and packing nut remove the stem with long nose pliers PACKING NUT use 5 16 d
27. and Service Manual 7 Check the coolant level in the radiator overflow container daily If no coolant is seen remove the cap and add coolant Change the coolant with a 50 50 coolant to water ratio every 1000 hours 50 50 mixture guards against corrosion 8 Replace the in line gas filter yearly NOTE For additional engine service information obtain the engine manufacturer s manual from any authorized service center If service or repair is required contact an authorized engine manufacturer s service center You will need to provide the serial number of the engine 86325860 PEAK GTX PROCHEM 37 Maintenance Refer to the Vacuum Pump Operation and Service Manual P N 86269820 for specific instructions Lubrication We recommend that you use AEON PD Synthetic Blower Lubricant in both ends of the vacuum pump for all operating temperatures AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature One filling of AEON PD will last many times longer than a premium mineral oil NOTE AEON PD 86189090 is the oil which PROCHEM puts in the vacuum pump at the factory Topping off or adding petroleum oil to synthetic oil is NOT recommended Check the oil level daily to assure the proper level PROPER LEVEL cannot be overemphasized Too little oil will ruin bearings and gears Too much oil will cause overheating Use the illu
28. and or adjust packing nuts 34 86325860 PEAK GTX PROCHEM Service Schedule Maintenance uM Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris Solution Pump 500hrs Change oil Pulley Set Screws amp Hub Cap Screws Solution Pump Clutch 500 hrs Check for proper torque values Re torque if required Shaft Bolt Drive Pulley 500 hrs Inspect clean and check for pulley groove wear Drive Pulley 500 hrs Check pulley alignment Drive Belts 500 hrs Inspect and clean Drive Belts 500 hrs Check belt tension Chemical Pump amp Check Valves 500 hrs Replace diaphragm plastic disk and check valves Vacuum L brication Lines 500 hrs Check for line obstructions Replace tubing if cracked or damaged Engine 500hrs Replace in line fuel filter on engine Engine 1000 hrs Replace spark plugs Check Valve Solution Outlet 1000 hrs Inspect clean and repair if needed Vacuum Pump 1500 hrs Drain flush and replace oil Waste Tank Shut off Float Switch Monthly Check for debris hindering movement Inline Gas Filter Yearly Replace Inline Gas Filter Engine Yearly Flush radiator and change engine coolant Engine Yearly Replace air cleaner element Waste Tank Filters Strainers Yearly Check for damage and blockage Replace if needed Engine 2years Replace radiator hoses and hose clamps Engine 3years Re
29. by either the operator s or accessories during the working hours or maintenance periods Make certain that the supplied hoses will reach the location and work with the configuration you choose 2 Drill a 5 8 625 diameter hole through the vehicle floor at the installation point chosen for the bulkhead 3 Install the 1 8 bulkhead adapter by inserting the adapter and tightening the nut on the opposite side of the van floor 4 Attach the 1 8 NPT x 1 4 Hosebarb 90 degree elbow to the bulkhead inside the van to connect the fuel system to the console 5 Attach the 1 4 fuel hose from the console to the 1 4 Hosebarb 90 degree elbow on the bulkhead HOSEBARB ELBOW FUEL HOSE LOCTITE CONSOLE BULKHEAD ADAPTER 9 BULKHEAD GASKET 5 8 DIA HOLE VEHICLE FLOOR BULKHEAD GASKET _ BULKHEAD x HOSEBARB ELBOW FUEL HOSE FROM HOSE CLAMP BYPASS FUEL FILTER HOSE MOUNTING CLAMPS USE AS NEEDED 86325860 PEAK GTX PROCHEM 15 Installation Fuel Supply amp Return Line Installation Underneath Van 1 Attachthe 1 8 NPT x 5 16 Hosebarb 90 degree elbow to the bulkhead adapter underneath the van to be used for the fuel supply line 2 to length the 6 piece of 5 16 50 PSI fuel hose used for the supply line from a Bulkhead adapter to the outlet side of the bypass fuel filter b Inlet side of the bypass fuel filter to the discharge side of the fuel pump c
30. heat exchange systems on this unit The map below will give you an idea of where areas of high water hardness may occur However any water supply obtained from a well is almost always hard water and a water softener will be needed to protect your equip ment NOTE Equipment malfunction or component failure caused by hard water scaling is NOT covered under the warranty Operations If you are operating this unit in an area where the unit will be using water in which the harness exceeds 3 1 2 grains we highly recommend a suitable water softener be installed If using a water softener it must have a five 5 GPM or greater flow capacity without any hose constrictions Using a water softener will reduce maintenance and decrease down time caused by hard water scaling It will also allow cleaning chemicals to be more effective in lower concentrations If you require a water softener your dealer has a model to meet your needs Please contact your nearest distributor for information price and abailability 1 LESS THAN 3 5 EN 35707 More THAN 7 86325860 PEAK GTX PROCHEM 21 Operations Components 1 26 i 5 24 O N NT 10 11
31. the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Engine Vacuum Pump Solution Pump Driive Belts Pulleys amp Hubs e Chemical Pump Hoses Vac Exhaust Heat Exchanger General Service Adjustments Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM If this column has and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustra tion is shown it displays the older design NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contai
32. travel in a singular direction to the wand The chemical check valve prevents chemicals from traveling up stream into the solution system of the unit Water Inlet This quick connect allows the water supply hose to be connected to the unit Lubrication Cup The lubrication cup allows lubricant spray to reach the vacuum blower 22 23 24 25 26 Solution Pressure Regulator The pressure regulator sets the pressure of the solution system This spring loaded valve can be adjusted up or down The pressure is increased by turning the valve clockwise or reduced by turning the valve counter clockwise This valve must be maintained in accordance with this manuals main tenance table Flow Meter The flow meter is a gauge to indicate how much liquid chemical is being introduced in the water system The quantity can be increased by turning the chemical flow knob counter clockwise Chemical Metering Valve The chemical metering valve regulates the amount of chemical that is injected into the system Clockwise rotation of the knob closes the valve Counter clockwise rotation opens the valve allowing more chemical to enter the system Chemical Prime Control Valve This valve allows the chemical to circulate through the chemical system with little or no restriction It also purges out air that may be trapped in the lines and cavities of the chemical pump By turning the valve clockwise the injection system is enabled
33. water during the exchange process creating a very efficient transfer of heat out of the engine and into the cleaning water The third stage of plumbing and heat exchange takes place in the 2nd heater core located in the heat exchanger box This is the hottest point of the gases coming from the vacuum pump and the engine exhaust These hot gases are forced through heater core 2 creating the third stage of heat transfer to the cleaning water Finally the cleaning water passes to the solution outlet manifold where cleaning chemicals are injected from the chemical pulse pump This manifold serves as a temperature sensing point and the temperature control valve allows cooler water to enter the system for temperature sensitive upholstery applications check valve is located in this outlet manifold prohibiting chemicals from backing up into the system Two connecting points for the high pressure hoses are located at the end of the manifold The cleaning solution then passes through high pressure solution hoses and is distributed by the cleaning tool to a surface that is being cleaned completing the water pumping and heating cycle of the cleaning unit Pump damage can if it is thermal shocked This may happen if the pump has run without the water supply turned on allowing the pump to become over heated and then turning on the water supply which sends fresh cool water to the pump without having a suffi
34. 0 1 PUMP WATER BOOSTER 12 86186120 1 KIT PORT 13 86180210 1 ELBOW ST 3 8 BR 14 86177060 2 CLAMP HOSE 8 SST 86325860 PEAK GTX PROCHEM 123 Auxiliary Water Tank with Pump Optional 35 4X 0 406 N AN zi f lt N E VN at A iy 5 11 z am 5 Ly 5 N Z gt gt lle N 20 N 58 gt LLI a Ft o 2 18 7 58 6 LENGTH 30 0 TALL 86325860 PEAK GTX PROCHEM 124 Auxiliary Water Tank with Pump Optional REF PART NO QTY DESCRIPTION ROM NOTES z 86041580 1 ASSY AUX WTR W PMP COMPLETE 1 86277830 4 SCR 3 8 16 X 2 HXHD 2 86277850 1 SCR 10 32 X 1 SOCHD SST 3 86270330 4 FLATWASHER 1 4 4 86177020 4 CLAMP HOSE 12 SST 5 86280550 1 HOSE 5 8 ID BLU X 55 6 86280290 1 HOSE 3 4 ID WTR X 3 7 86280420 1 HOSE 3 4 ID WTR X5 5 8 86280140 1 HOSE 5 8 ID BLU X 30 1 2 9 86180170 2 STREET 1 2 BR MACH 10 86180210 1 ST 3 8 BR 1
35. 0 2 CLAMP HOSE 4 SST 4 86188000 1 NIP 1 78 HX BR 5 86194160 1 TEE 1 8 BR 6 86177660 4 1 8P X 1 4T 7 86181300 2 BRB 1 8P X 5 16H 8 86195050 1 VALVE METERING 1 8FP 9 86181170 1 FLOWMETER 1 8FP 10 86247720 2 1 8 CLOSE 11 86274290 2 10 32 X 3 8 PPHMS SS 12 86279470 2 WASHER 10 SPLIT 13 86189050 2 NUT WELL 1 4 20 HD 14 86195160 1 VALVE 2 WAY BALL 1 8FP 15 86297070 1 VALVE 3 WAY BALL 1 8P 16 86324090 1 PNL CHEMICAL CONTROL PGT 17 86324460 1 LBL CHEM CNTRL PNL 86325860 PEAK GTX PROCHEM 59 Control Panel 60 86325860 PEAK GTX PROCHEM Control Panel REF PART DESCRIPTION Mr NOTES 1 86273180 4 SCR 1 4 20 X 1 HXHD GRD8 2 86270330 4 FLATWASHER 1 4 3 86180350 1 ELL 1 4FP X 1 4T BR 4 86180360 1 ELL 1 8P X 1 4T BR 5 86180380 1 ELL 1 4FPx1 4POLY BR 6 86180420 1 ELL 1 8P X 1 4T 45 DEG 7 86195050 1 VALVE METERING 1 8FP 8 86186020 1 KEYSWITCH 9 86193750 2 SW RTRY NON ILLUM TM 10 86193760 1 SW RTRY W BYPASS NON ILL 11 86191740 2 RELAY ENG SHTDWN 12 86176120 1 CABLE CHOKE 13 86181930 1 GAUGE 0 1500 PSI 14 86181950 1 GAUGE VACUUM 30 HG 15 86181960 1 GAUGE TEMP DATCON 16 86186930 1 LIGHT WARNING IDEC AP2M 17 86246890 1 METER 0 60VDC HOUR 18 86136310 4 NUT M5 4 7 HEX NYLOCK 19 86005720 2 N
36. 1 O RING 1141 254 OD 21 86193200 1 SPRING EXTRCTR 22 86174630 BODY EXTRCTR VLV 86178970 DECAL STAIR TL 86186160 KIT REP WD VLV N AE 16 19 amp 20 22 86325860 PEAK GTX PROCHEM 115 Upholstery Tool Optional 36 116 86325860 PEAK GTX PROCHEM Upholstery Tool Optional PART NO DESCRIPTION picco NOTES 86285260 1 TL UPHOLST 80015 COMPLETE 1 86280240 2 HOSE 1 1 4X10 BLU 2 86178660 1 SWIV 1 1 AHX1 1 4T 86184670 1 HOSE 3 16X119 1 2 1 8PX1 4FT 4 86179720 1 DSC 1 8 1 8 SST 5 86178550 1 UPHOLSTERY TL TRIGGER 6 86273370 1 SCR CAP 4 40 X7 32 SHCS SS 7 86193050 1 SPRING VAC ADJ BUTT 8 86176080 1 BUTTON ADJ 9 86194590 1 TOOL UPHOLSTERY INCLUDES PARTS 10 86174140 1 ASSY UPHLST TL VLV Bie 11 86005580 1 NIPPLE 1 4 QD 12 86177860 1 CONN 1 4P X 11 16 16M 13 86195570 1 WASHER NYLON 14 86193490 1 STRAINER JET 50MESH 15 86177870 1 CONN 1 4FPX11 16 16F BR 16 86188320 1 1 4 5 SST 17 86178520 1 COUPLER UPHLST TL 18 86177660 1 CONN 1 8P X 1 4T 19 86178630 1 CUFF 1 1 4HX 1 GRY 20 86183160 1 HOLDER VLV STEM EXTRCTR VL 21 86189520 1 O RING 551 ID
37. 1 1 4 SOC 2 86192030 SCR CAP 10 32 X 1 1 4 SOCH 3 86006680 SCR 10 32 X 1 4 PPHMS SS 4 86270990 NUT 10 32 HEX NYLOCK SS 5 86264910 CABLE 13 6A 86184270 HOSE 3 16 X 46 1 8P X 1 4FT MET 6B 86337360 HOSE 3 16 X 47 1 8P X 1 4FT MET A 6C 86183720 HOSE 3 16 X 47 5 8 1 8P X 1 4FT MET A 7 86247680 NIPPLE 1 4 HEX 8 86190180 PLUG 1 8 SOCHD BR 9 86177650 CONN 1 4P X 1 4T BR 10 86177710 CONN 1 8P X 1 4T COMP BR 11 86005580 NIPPLE 1 4 FPT QD 12 86193490 STRAINER JET 50 MESH 13 86194450 TIP SPRAY 9501 X 1 8P SST 14 86195570 WASHER NYLON 15 86177860 CONN 1 4P X 11 16 16M 16 86177870 CONN 1 4FP X 11 16 16F BR 17 86194580 TIP SPRAY 8001 SST 1 8 VJET 18 86340720 TRIGGER WD VLV 9 DEG 19 86174680 BODY WD HDL 2 TB BK 20 86198180 HOLD DN WD HDL 2 TUBE 21 86187610 MANFOLD LEFT 22 86187620 MANIFOLD RIGHT 23 86174060 ASSY MNFLD S BEND 24 86285440 WD amp HD TITANIUM 25 86174120 ASSY EXTRACTOR VALVE 26 86193360 STEM EXTRACTOR VALVE 27 86193200 SPRING EXTRACTOR VALVE 28 86192410 SEAT EXTRACTOR VALVE 29 86183160 HLDR VLV STEM EXTRACTOR VL 30 86189510 O RING 114 ID 2540D 31 86189520 O RING 5511D 6910D 32 86174500 BACK UP 250DIA 33 86174630 BDY EXTRACTOR VLV 34 86179250 DEC WD
38. 1 86191600 1 j RED 1 2FP X 3 8P BR 12 86176400 1 CAP WATER BOX 13 86188480 1 3 4 X 2 1 2 BR 14 86181320 1 3 4PX3 4H BR 15 86181360 1 BRB 1 2 X 5 8H BR 16 86181400 2 BRB 3 8P X 5 8 BR 17 86179710 1 DISCONNECT 3 8F X 3 8FP 18 86179630 1 _ DISCONNECT 3 8M X 3 8FP 19 86180900 1 FILTER DEMAND PUMP 20 86195330 1 BALL 3 4FP BS 21 86192380 1 FLOAT VLV TM 22 86173820 1 ARM 23 86174610 1 FLOAT VLV 24 86174540 1 BALL FLOAT 25 86190740 1 WTR BOOSTER FLOJET 2 26 86190170 4 PLATE INSTALL MT 27 86189010 1 FLOAT VALVE 28 86028860 1 _ PISTON FLOAT VLV PISTON 29 86181150 1 FLOAT ROD TM 30 86186120 1 PORT DEMAND PUMP 31 86180260 1 ELL 3 4 ST BR 32 86270770 2 1 4 20 HEX 33 86270990 1 jNUT 10 32 HEX NYLOCK SS 34 86005770 4 NUT 3 8 16 HEX NYLOCK 35 86274750 4 SCR 1 4 20 X 3 4 HHCS PLTD 36 86010780 4 WASHER 1 4 SPLIT LOCK PLTD 37 86279510 8 WASHER 3 8 FLAT 38 86031000 1 FRESH WATER 70GAL 39 86057170 2 STRAP WTR HOLD DOWN 40 86177060 3 CLAMP HOSE 8 SST 86261290 1 HARNESS WTR PMP SADDLE TANK NOT SHOWN 86325860 PEAK GTX PROCHEM 125 Reel Optional DIMENSIONAL DATA E 3 4 1 1 4 dta 19 3 4 E x 1 E
39. 16 ID X 3 8 BLT 21 86010790 1 WASHER 3 8 SPLIT LOCK PLID 22 86006920 1 SCREW 3 8 16 X 3 4 HHCS GR5 PLT CALL MANUFACTURER FOR SERIAL NUMBER 86325860 PEAK GTX PROCHEM 51 Frame 52 86325860 PEAK GTX PROCHEM Frame REF PART DESCRIPTION ES NOTES 1 86273330 3 SCR 1 4 20 X 2 75 HXHD 2 86270330 10 FLATWASHER 1 4 3 86177060 1 CLAMP HOSE 8 SST 4 86188210 1 NIP 1 2 X 3 8 BR 5 86177640 1 1 8P X 1 4POLY BR 6 86181360 1 FTTG 1 2P X 5 8H BR 7 86179710 1 DSC 3 8F X 3 8FP 8 86178700 1 CUP OIL FILL 1 8P 9 86005680 7 NUT 1 4 20 NYLOCK 10 86275460 1 SCR 1 4 20 X 3 4 BHCS 11 86233390 1 CLAMP 7 8 DIA P CUSHIONED 12 86277730 4 SCR 1 4 20X2 75 BHCS BLK 13 86323360 1 LABEL LOWER FRONT PNL PGT 14 86323370 1 PNL LOWER FRONT PGT 15 86323480 1 BRKT WTR INLET amp LUBE CUP PGT 86325860 PEAK GTX PROCHEM 53 Frame 54 86325860 PEAK GTX PROCHEM Frame REF PART DESCRIPTION ES NOTES 1 86273180 2 SCR 1 4 20 X 1 HXHD GRD8 2 86273330 3 SCR 1 4 20 X 2 75 HXHD 3 862703
40. 30 14 FLATWASHER 1 4 4 86177040 1 CLAMP CABLE 1 1 4 ID 5 16 BLT 5 86161800 4 LATCH CONCEALED KEEPER 6 86176170 1 CABL RETAIN VAC PLG 800 7 86005680 9 NUT 1 4 20 HEX NYLOCK 8 86270990 4 NUT 10 32 HEX NYLOCK SS 9 86271970 4 NUT 3 8 PUSH PLATE 10 86279340 4 WASHER 3 16 X 9 16 FLAT 11 86010780 2 WASHER 1 4 SPLIT 12 86057150 2 STRAP WTR PMP HOLDDOWN 13 86189050 2 NUT WELL 1 4 20 HD 14 86179620 1 DIPSTICK CAT PUMP OIL 5CP 15 86191800 16 RIVET 5 32 OD X 188 250 GL AL 16 86315490 2 GASKET HOOD VIBE DAMPNR 17 86322980 1 GRILLE PGT 18 86322990 1 CENTER HOOD PGT 19 86323050 1 ASSY FRONT HOOD PGT 20 86325280 1 ASSY LEFT HOOD PGT 21 86325290 1 ASSY RIGHT HOOD PGT 22 86326000 1 LABEL HD PEAK GTX 86325860 PEAK GTX PROCHEM 55 Side Panel 56 86325860 PEAK GTX PROCHEM Side Panel REF PART DESCRIPTION Me NOTES 1 86325380 1 BRKT VAC INLET PGT 2 86180700 1 END CAP VAC INLET 1 1 2 86325860 PEAK GTX PROCHEM 57 Chemical Panel 58 L lt 17 86325860 PEAK GTX PROCHEM 213 NN Chemical Panel REF PART NO QTY DESCRIPTION Mi NOTES 1 86273180 2 SCR 1 4 20 X 1 HXHD GRD8 2 86270330 2 FLATWASHER 1 4 3 8617699
41. 4 14 86265730 3 TIE CABLE 8 WHT 15 86273310 2 SCR CAP 1 4 20 X 1 1 4 SOC 16 86198160 1 HOLD DOWN WD HDL 17 86182840 1 BODY WD HDL 18 86190180 2 PLUG 1 8 19 86043300 1 ASSY L S BEND MNFLD 20 86273450 4 SCR 10 24 X1 4 SOCHD 21 86279470 4 WASHER 10 SPLIT LOCK 22 86194400 4 SPRY 95015X1 8P SST 89238 22B 86194410 4 SPRY 9502X1 8P SST 89239 89237 22 86194450 4 TIP SPRY 9501X1 8P SST SE NO DECALS 23 86043310 1 ASSY RT S BEND MNFLD 24 86177710 2 CONN 1 8PX1 4T COMP BR 25 86174030 1 ASSY S BEND MNFLD 26 86183160 1 HOLDER STEM EXTRCTR VL 27 86189520 1 O RING 551 ID 691 OD 28 86192410 1 SEAT EXTRCTR 29 86193360 1 STEM EXTRCTR 30 86174500 1 BACK UP 250 DIA 31 86189510 1 O RING 144 ID 254 OD 32 86193200 1 SPRING EXTRCTR 86174630 1 BODY EXTRCTR 86179020 1 DECAL WD HD CAST SS 86186160 KIT REP WD INGEUDES PARTS 27 29 amp 31 33 86325860 PEAK GTX PROCHEM 111 Wand Tri J et Optiona A 18A 18B 18C 19 20 21 112 86325860 PEAK GTX PROCHEM Tri et Optional REF PART NO QTY DESCRIPTION NOTES 86285520 WAND TJW 9502 PC C
42. 4 Van Bulkhead Installation 15 Fuel Supply amp Return Line Installation 16 Battery Connection 17 Initial Operational Settings 18 Operations Technical Specifications 19 Fuel Requirements 20 Engine Oil Requirements 20 Altitude Requirements 20 Chemical Requirements 20 Water Requirements 21 Components 22 Vacuum System 25 Water Pumping and Heat Transfer System 26 Chemical Injection System 28 Pre Run Inspection Setup 29 Priming the Chemical Pump 30 Waste Pumpout Optional 30 Glearing cue ic OREL e od 30 Upholstery Cleaning 31 Shutdown and Daily Maintenance 31 De flooding operations 31 Freezing Protection 31 Winterizing Your Unit 32 Removing Anti Freeze From the Unit 33 Maintenance Service Schedule 34 Key Checkpoints 36 Engine Coolant System Radiator Maintenance 36 External Fuel Pump Maintenance 36 Chemical Supply System Maintenance 36 Heat Exchanger System Maintenance 36 Vacuum Pump Mainten
43. 501 X 1 8P SST 20 86270990 4 NUT 10 32 HEX SS NYLOCK 21 86194580 4 TIP SPRAY 8001 SST 1 8 VJE 22 86187620 1 MNFLD LT TITAN 23 86177710 2 1 8P X 1 4T COMP BR 24 86187610 1 MNFLD RT TITAN 25 86190180 2 1 8 SOCHD BR 26 86175660 1 BRKT MANIFOLD WAND 27 86341590 6 CHECK VALVE NOZZLE WD 86186100 1 KIT REPAIR 17 803025 86325860 PEAK GTX PROCHEM 109 Wand Quad et Optional 22 22B 22C 110 86325860 PEAK GTX PROCHEM Wand Quad et Optional REF PART NO QTY DESCRIPTION it NOTES 86285570 WAND TM QJW 95015 COMPLETE 86285580 WAND TM QJW 9502 COMPLETE 86285560 WAND QJW 9501 COMPLETE 86285540 WAND TM QUW 9501 NO DECAL COMPLETE 1 86005580 1 4 QD 2 86177860 1 CONN 1 4P X 11 16 16M 3 86195570 1 WASHER NYLON 4 86193490 2 STRAINER JET 50 MESH 5 86177870 1 CONN 1 4FP 11 16 16R BR 6 86247680 1 1 4 HEX 7 86280020 1 SLEEVE WD HDL 9 5 8 86194650 1 TRIGGER WD 9 86192030 3 CAP 10 32 1 1 4 SOCH 10 86270990 3 NUT 10 32 NYLOCK SS 11 86174120 1 ASSY EXTRCTR 12 86177650 1 CONN X 1 4T BR 13 86183970 1 HOSE 3 16 X 43 1 2 1 8P X 1
44. 86192060 4 SCREW 1 4 20 X 1 1 4 SST 5 86005810 4 NUT 1 4 20 HEX NYLOCK SS 86030440 1 KIT EXHAUST 3 ID SINGLE KIT COMPLETE 86325860 PEAK GTX PROCHEM 101 Heater Core 3rd Optional 102 86325860 PEAK GTX PROCHEM Heater Core 3rd Optional REF PART NO QTY DESCRIPTION RAMOS NOTES 86328070 1 COMPLETE 1 86043150 1 ASSEMBLY HEATER CORE SS 2 86051220 1 PLATE HTR CORE CVR STL 3 86182190 2 GROM 1 2 ID X 1 1 8 OD 4 86180220 2 ELL 3 8 BR 5 86177700 2 3 8P X 1 2T BR 6 86328030 1 HOSE 1 2 X 7 SS W SLC CVR 86325860 PEAK GTX PROCHEM 103 Automatic Pumpout Dual Diaphragm Optional _ PUMPOUT HARNESS TO YA WASTE TANK 104 86325860 PEAK GTX PROCHEM Automatic Pumpout Dual Diaphragm Optional REF PART NO DESCRIPTION er NOTES COMPLETE 86335970 1 ASSY PUMPOUT DUAL DIAPHRAGM ASSEMBLY 1 86010780 1 WASHER 1 4 SPLIT LOCK PLTD 2 86173530 1 ADAPTER HOSE 1 2M X 3 4 MGT 3 86174260 1 ASSY LVL SW WASTE PUMPOUT 4 86176420 1 CAP HOS 3 4 BR 5 86177020 2 CLAMP HOSE 12 SST 6 86177050 2 CLAMP HOSE 20 7 86181370 1 FTTG BRB 1 2P X 3 4H BR 8 86181440 1 FTTG 1
45. 89230 1 O RING 19 86192390 1 SEAT CHK VLV ASSY 20 86194250 1 TEFLON SEAT 21 86190910 1 POPPET CHK VLV ASSY 22 86193260 1 SPRING 23 86189270 1 O RING 7 8 ID 1 1 16 OD 24 86176350 1 CAP 86325860 PEAK GTX PROCHEM 79 Water Box 21 WATER INLET J 16 FROM SOLUTION PUMP TO OVERFLOW SL TO WASTE TANK REAR 80 86325860 PEAK GTX PROCHEM Water Box REF PART NO QTY DESCRIPTION pee NOTES 1 86195060 1 VALVE FLOAT INCLUDES 21 amp 22 2 86270770 2 1 4 20 HEX 3 86056660 1 ROD FLOAT 1 4 20 X 4 SS 4 86348200 1 BALL 4 DIA X 5 L WHITE FLOAT 5 86181360 3 FTTG BRB 1 2P X 5 8H BR 6 86177060 6 CLAMP HOSE 8 SST 7 86190480 2 PLUG 1 2 SOCHD BR 8 86181370 1 FTTG BRB 1 2P X 3 4H BR 9 86177020 2 CLAMP HOSE 12 SST 10 86180570 1 ELL STREET 1 2 BR 11 86180250 1 ELL 1 2 BR 12 86188180 1 NIP 1 2 X CL 13 86193440 1 STRAINER SUC END 1 2FP 14 86189780 2 SCR CAP 1 4 20 X 2 75 HXHD 15 86270330 2 FLATWASHER 1 4 16 86005680 2 NUT 1 4 20 NYLOCK 17 86031950 1 TANK WATER BOX 18 86046550 1 CAP WATER BOX 19 86195340 1 VLV TEMP REL 145 DEG 20 86180420 1 ELL 1 8P X 1 4 T 45 DEG 21 86189010 1 NUT FLOAT VALVE 22 86192380 1 SEAT FLOAT VLV 23 86010660 2 WASHER 1 4 LOCK EXT STAR SS 86325860 PEAK GTX PROCHEM 81 Re
46. 9630 1 DISCONNECT 3 8M X 3 8FP 14 86030950 1 VLV AIR CHK W STEM 4560 86325860 PEAK GTX PROCHEM 137 Serial Numbers REF NO MODEL SERIAL 10011320000114 138 86325860 PEAK GTX PROCHEM
47. 98 ANVL ANVL 31SVM 31SVM 12 06508298 ANVL 021 01892698 31SVM TOHLNOO H3MO1 9 08687098 9 5 l o u Ep lo ol Le lo o x u3oNanIS OL 3S0H ar 02628298 0E 0628298 7109 1134 62 09421598 N HAMOT 96 09208298 a 121 06878198 ISOH 1915 3NI N3 ISOH 110 OL Im xoa suos ET CIDO gt SS o KN NIK o 2 WOOT ana ai 7 HE 06 92 98 431134 E SUNLVH3dWaL 3NION3 ISOH 129 09608298 86282900 84 1 2 H3MO18 WNNOWA 1 6v 02958198 95 86325860 GTX PROCHEM Notes 96 86325860 PEAK GTX PROCHEM OPTIONS 86325860 PEAK GTX PROCHEM Options 97 98 86325860 GTX PROCHEM Hose Accessor
48. CHASED IT IN WITH THE PRESCRIBED INSTALLATION PROCEDURES Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM Warranty Registration Thank you for purchasing a Prochem product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to www prochem com WarrantyRegistration aspx For customer assistance 1 800 776 2436 PROCHEM 86325860 PEAK GTX PROCHEM 1 Table of Contents Machine Data Log Overview 1 Table of Contents 2 Receiving Your Unit 4 Acceptance of Shipment 4 Equipment 4 How to Use This Manual 5 Safety IMPORTANT SAFETY INSTRUCTIONS 6 Hazard Intensity Level 8 Safety Labels 9 Installation Dealer Responsibility 10 Vehicle Requirements 10 Lifting Unit Onto Vehicle 11 Positioning Unit In Vehicle 11 Bolting Down Unit And Waste Tank 11 Layout with 60 Gallon Waste Tank 12 Layout with 100 Gallon Waste Tank 13 Waste Tank To Console Connection 14 Fuel Pump Assembly Installation 1
49. Clean and lubricate stem open end wrench to adjust Reassemble pressure regulator CHEMICAL METERING VALVE amp SOLUTION TEMP CONTROL VALVE PRESSURE REGULATOR DETAIL PACKING NUT Pressure Regulator The pressure regulator serves to maintain water p pressure at a preset point and to bypass water back to Ll LOCKING the water box HH NUT 1 With your unit running close the cleaning tool valve Check the pressure gauge Open the tool valve We recommend setting the pressure LUBRICATE regulator so that the pressure gauge reads 450 Z O RING EVERY PSI with the tool valve open 50 HOURS WITH INNER O RING LUBRICANT To adjust N O RING When the tool valve is opened there is an approxi mate drop of 50 PSI in pressure Ifthere is a pressure drop greater than 100 PSI it may be necessary to lubricate the o ring in the pressure SPRINGS regulator 2 Ifthe pressure regulator requires adjustment OUTER loosen the locking nut then turn the adjusting body SEAT cap while observing the pressure gauge on the control panel until the desired pressure is CAP obtained Retighten the locking nut 86325860 PEAK GTX PROCHEM 43 Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Loss of solution pump pressure With the cleaning tool open the solution pressure gauge reads below the normal operating pressure Water supply is turned off or the float valve is stuck or imprope
50. DNESS NOT SHOWN 86325860 PEAK GTX PROCHEM 133 Z Charge Water Softener Filter Optional EN ES Y 134 86325860 PEAK GTX PROCHEM Z Charge Water Softener Filter Optional REF PART NO QTY DESCRIPTION FOUT NOTES 1 86179630 1 DISCONNECT 3 8M X 3 8FP 2 86181400 2 FTTG BRB 3 8P X 5 8H BR 3 86177260 4 CLMP HOS 10 9 16MIN 4 86280140 1 HOSE WTR 5 8X 30 1 2 5 86181360 2 FTTG BRB 1 2P X 5 8H BR 6 86180170 1 ELL STREET 1 2 BR 7 86193510 1 STRNR IN LINE 1 2FP BS 8 86280130 1 HOSE WTR 5 8X 97 9 86180210 1 ELL ST 3 8 BR 10 86179710 1 DSC 3 8F X 3 8FP 86325860 PEAK GTX PROCHEM 135 2 Charge Water Softener Brine System Optional CON E PART OF ITEM 3 12 70 136 86325860 PEAK GTX PROCHEM Z Charge Water Softener Brine System Optional REF PART DESCRIPTION on NOTES 1 86195930 1 FUNNEL BIG BLU 2 86180470 1 ELL 1 4P X 3 8 POLY BR 3 86177620 1 CONN 1 4P BLKHD LNG BR 4 86180480 1 ELL BRB 1 4P X 1 4H BR 5 86176990 2 CLAMP HOSE 4 SST 6 86280630 1 HOSE 1 4ID NYLOBRD X 30 7 86179160 1 DEC CDNSD REGEN OPER 8 86179710 1 DSC 3 8F X 3 8FP 9 86175920 2 BUSH 3 8 X 1 8 BR 10 86247720 1 NIPPLE 1 8 CLOSE 11 86195460 1 VLV INJ W 1JET 12 86185720 1 JUG 5 GAL 13 8617
51. Engine Daily Check coolant level in overflow bottle Vacuum Pump Daily Spray water displacing lubricant in lubrication cup at front of console for 5 sec Solution Pump Daily Check oil level Fill to proper level Chemical Inlet Tube Strainer Daily Check strainer for blockage remove any debris Vacuum Inlet Filter In Waste Tank Daily Clean filter inspect replace if damaged Vacuum Hoses Daily Wash out with clean water Automatic Waste Pump Daily Inspect and remove any debris or sediment Vacuum Pump Weekly Check oil level Fill to proper level Water Box Float Valve Weekly Check for proper seating and shut off Solution Pump Inlet Strainer Weekly Check for debris and clean Battery Weekly Check for proper fluid level Fill with distilled water only Solution Outlet Screen Inspect and remove any debris or blockage Pressure Regulator 50 hrs Lubricate o rings Pressure Regulator 50 hrs Lubricate plug behind spring Solution Pressure Hoses 100 hrs Inspect for damage or impending damage Engine 100 hrs Change engine oil Engine 100 hrs Change oil filter Engine 100 hrs Check fan belt tightness Battery 100 hrs Clean battery terminals Float Valve Seal 200 hrs Replace seal Engine 200hrs Service air cleaner elements Engine 200 hrs Check radiator hoses and clamp tightness Fuel Pump 200 hrs Check hose connections Engine 200 hrs Check spark plugs for carbon deposits and proper gap Chemical Valves 200 hrs Inspect
52. Examine the tubing between the vacuum relief valve and the vacuum gauge and remove any blockage Vacuum hose s is damaged causing a suction leak Inspect hose s repair or replace Waste tank gaskets not sealing properly not positioned properly Inspect the gaskets Repair or replace as necessary Re position inlet and outlet Plugged vacuum hose or vacuum plumbing between vacuum inlet and strainer basket Unplug vacuum hose or inlet plumbing Waste tank filter or strainer basket is plugged Clean or replace filter Clean strainer basket Loose vacuum pump drive belts Tighten the drive belts Waste tank drain valve is damaged or left open causing a vacuum leak Close drain valve if open Remove the drain valve and after inspecting replace the defective compo nents Vacuum relief valve requires adjustment has a vacuum leak due to damaged diaphragm Re adjust the vacuum relief valve If the vacuum does not increase remove and inspect the relief valve diaphragm If damaged replace Vacuum exhaust heat exchangers are plugged with lint Remove and clean Vacuum pump is worn out Replace the vacuum pump Excessive Improper throttle adjustment Adjust throttle to set desired vacuum pressure Vacuum Vacuum relief valve requires adjustment Readjust the vacuum relief valve Chemical pump is improperly primed Refer to chemical pump priming instructions
53. G LID WST TNK 13 86318560 1 GASKET VAC OUTLET 14 86325650 1 TANK WASTE 1006 15 86325720 1 100G WST 16 86321040 1 OUTLET VACUUM 2 7 8 17 86323650 1 INLET 2 1 2 VACUUM 18 86323700 1 VAC INLET 19 86177010 1 CLAMP HOSE 48 20 86350770 1 ASSY WASTE TANK LID 100 G 21 86202180 1 VV JET 1 4 8006 86264850 1 ADHESIVE GASKET NOT SHOWN 86325860 PEAK GTX PROCHEM 87 Fuel Pump 25 TO CONSOLE 12 3 20 THROUGH VEHICLE FLOOR S 20 12 be RETURN TO VEHICLE USE AS NEEDED FUEL SUPPLY MOUNT TO VEHICLE FRAME 19 11 1 FROM VEHICLE FUEL SUPPLY lt 88 86325860 GTX PROCHEM Fuel Pump REF PART NO DESCRIPTION M NOTES 1 86010630 14 WASHER 1 4 ID X 5 8 OD SS 2 86173340 6 WASHER SPLIT LOCK 1 4 SS 3 86175970 2 BUSHING SNAP HEYCO 2140 4 86176930 1 CD FUEL PUMP 2003 VAN 5 86177880 1 CORD 1 2 6 86181300 2 FTTG BARB 1 8P X 5 16H 7 86191420 1 PUMP FUEL AIRTEX 8 86273780 6 SCR 1 4 20 X 3 4 HHCS SS NP 9 86335230 1 HOUSING FUEL PUMP 10 86335240 1 COVER FUEL PUMP 11 86005810 4 NUT 1 4 20 HEX SS 12 86175850 1 BULKHEAD 13 86175980 1 BUSH OPEN CLSD 5 8 HOL 14 86177370 4 CLMP FUEL LINE 5 16 X 1 4B 15 86177390 2 CLAMP F I SAE 12 1 4 HOSE 16 86177400 7 CLAMP F I
54. K GTX PROCHEM Z Charge Water Softener Tank Tray Optional REF PART DESCRIPTION er NOTES 86041740 1 WATER SOFTENER 30 1 86179710 2 DCS 3 8F 3 8FP 2 86188220 2 NIP 3 8 X CL SST 3 86175880 2 BUSH 3 4 X 3 8 ALUM 4 86173650 1 ADPT TNK 50 0271 5 86179650 1 DIST TOP 41 2514 6 86057920 1 TB 13 16 27 7 86177590 1 COLLECTOR LWR 41 2410 8 86349450 1 TANK WATER SOFTNER BLUE 30 9 86270710 2 NUT WING 3 8 16 10 86057120 1 STRAP WTR SOFT 11 86047140 1 WTR SOFT 12 86279510 8 WASHER 3 8 FLAT 13 86010790 12 WASHER 3 8 SPLIT LOCK 14 86277830 2 SCR 3 8 16 X 2 HXHD 15 86054050 1 PNL SOFT MTG WTR SOFT CIR GRAY 16 86006920 4 SCR 3 8 16 X 3 4 HHCS GR5 PLTD 17 86179160 1 DEC CDNSD OPER 18 86048330 1 HLDR FLTR WTR SOFT 19 86270330 2 FLATWASHER 1 4 20 86010780 2 1 4 SPLIT LOCK PLTD 21 86275890 2 SCR 1 4 20 X 5 8 HHCS PLTD 22 86005650 4 NUT 5 16 18 HEX 23 86278830 8 WASHER FLAT PLTD 24 86190170 4 PLATE INSTALL MT 25 86274690 4 SCR 5 16 18 X 1 5 HHCS BR5PLT 26 86194660 2 TRIM FLX 1 16 X 29 64 BLK 27 86182270 1 GSKT FOAM WTR SOFT 28 86005770 4 NUT 3 8 16 HEX NYLOCK 29 86180210 2 ELL ST 3 8 BR OPTIONAL 30 86349090 1 TRAY RECT WTR SOFTNER 86189750 1 PAPER WTR HAR
55. KE 18 86323820 1 TUBE EXHAUST KOHLER AEGIS 27HP 19 86182730 2 GSKT EXHST KHLR 25HP 20 86136280 4 NUT M8 HEX PRIMARY amp 21 98405810 1 FILTER KIT AIR KOHLER AEGIS SECONDARY FILTER CALL MANUFACTURER FOR SERIAL NUMBER 86325860 PEAK GTX PROCHEM 63 Engine SUPPLIED WITH ENGINE TO LOWER FITTING ON HELICOIL TO TOP FITTING ON HELICOIL 64 86325860 PEAK GTX PROCHEM Engine REF PART DESCRIPTION Mr NOTES 1 86273440 3 SCR MACH 5 16 18 X 1 GR8 2 86181430 1 FTTG BRB 1P X 1H BR 3 86185350 1 HUB P1 X 1 1 8 4 86174950 1 BELT AX43 GOODYEAR MATCH 5 86270480 1 KEY 1 4 X 1 4 X 2 1 2 6 86136270 2 NUT M6 HEX ZINC PLATED 7 86136640 1 SCR M8 1 25 X 20 HHMS PLTD 8 86006740 4 SCR 3 8 16 X 1 00 HHCS GR5 9 86279070 2 WASHER M6 FLAT 10 86279140 2 WASHER M6 SPLIT LOCK ZINC PLTD 11 86010740 1 WASHER 1 4 X 3 4 FLAT 12 86137310 1 WASHER M8 SPLIT LOCK ZINC PLTD 13 86010790 4 WASHER 3 8 SPLIT 14 86180990 1 LOWER RAD HOSE 15 86173560 1 ADAPTER THERMOSTAT 16 86191260 1 PULLEY AEGIS WTR 17 86182720 2 GSKT THERM KHLR 25HP 18 86177310 5 CLMP HOSE 16 1 1 2 MIN 1 3 4 19 86191050 1 PULL 2TB68 405 PWRVC2 20 86193580 2 STUD 6MM X 95MM 21 86180940 1 FILTER OIL KOHLER AEGIS 22 86194360 1 THERMOSTAT
56. Kohler Engine Operation and Maintenance Manual Excessive heating Flow restriction caused by hard water scaling Descale unit repair or replace damaged plumbing components as necessary Install water softener Not enough water flow Check jet size of tool Heat exchanger leaks NOTE The heat exchanger will produce water condensation discharge at times during normal operation DO NOT confuse this with a leak Engine vacuum exhaust heat exchangers are damaged from frozen water Inspect heat exchangers for leaks Visually inspect for damage Pressure check after removing from the unit Maximum test pressure 1200 PSI Loss of temperature The heat output of the unit is LESS than normal Temperature relief valve on water box is stuck open Clean temperature relief valve and test Replace if necessary Engine RPM is low Reset engine RPM Defective temperature gauge Test gauge and sensor Replace failed component Automatic waste pump is malfunc tioning or not operating normally NOTE When replacing either the pump or float switch on internal in tank pumpout use new electrical connectors and heat shrink Inspect connection for watertight seal Defective waste pump float switch Replace float switch Broken diaphragm Replace diaphragm Weak battery Charge or replace battery if needed Check charging station Pump out circuit breaker on contr
57. LENCER 25 86274660 2 SCR 3 8 16 X 1 5 HHCS GR5 PLT 86269820 1 MANUAL INSTR 4M TRIFLOW BLWR 86325860 PEAK GTX PROCHEM 67 Solution Pump FROM WATER BOX 20 68 86325860 GTX PROCHEM Solution Pump REF PART NO QTY DESCRIPTION EOM NOTES 1 86326970 1 BRKT WTR PMP MTG 2 86279820 1 WSHR 328 ID X 1 00 OD X 119 ZNG 3 86355300 1 PMP WTR CAT 3CP HT LEFT INCLUDES 33 34 35 4 86183470 1 HOS 3 16X23 1 4FT BS MET 5 86191440 1 PUMP CHEM PULSE GP 6 86177510 1 CLUTCH ELE PMP CAT 3CP Te 14 30 7 86179920 1 EL S0DEG 1 8 X5 16HB 8 86279510 5 WASHER 3 8 X 1 FLAT NP 9 86279140 4 WASHER M6 SPLIT LOCK ZINC PLTD 10 86276570 4 SCR M6 X25 HHCS 11 86005770 4 NUT 38 16 HEX NYLOCK 12 86005730 2 3 616 HEX 13 86005680 1 17420 HEX NYLOCK 14 86273700 1 BLT 5 16 18 X 1 SOC ZNG 15 86173750 1 CAT CHEM PMP 16 86191780 1 RETAIN VALVE SPRING 17 86181370 1 FTTG BRB 1 2P x 3 4H BR 18 86180410 1 ELL 3 8P X 1 2T BR 19 86180860 1 ELL 1 8 X 1 4T BR 20 86180340 1 ELL 1 4P X 1 4T BR 21 86190540 1 PLUG i 4T BR 22 86190520 1 PLUG 3 8 SOCHD BR 23 86190480 1 PLUG 1 2 SOCHD BR 24 86177020 1 HO
58. NR E85 FUEL WILL DAMAGE e INSTALLED EQUIPMENT SES gt Us 227 Caution label 2 2 86186530 Caution Label P N 86352580 Installation on vehicle fuel door SOLUTION PRESSURE REGULATOR CHEMICAL CHECK VALVE LUBRICATION cup WATER INLET Front panel decal with warning labels P N 86323360 86325860 PEAK GTX PROCHEM 9 Installation Dealer Responsibility Your distributor from whom you purchased this mobile cleaning unit is responsible for correct installation of this machine The dealer is also responsible for initial training of your operators and maintenance personnel in proper operation and maintenance of this unit Vehicle Requirements 1 The unit should NOT be mounted in any motor vehicle of less than 3 4 ton capacity DO NOT exceed the vehicle s axle weight limit Include the console full tanks accessories and operators in calculations 2 f mounting in a trailer make certain that trailer is rated for the total weight of UNIT AND TRAILER Electric or hydraulic brakes should be provided and a strict compliance with any State and Federal vehicle laws must be maintained 3 The vehicle tires should have a load rating above the combined vehicle and unit weight We do not recommend using flooring materials that absorb water This could result in rust and corrosion of the vehicle floor Padding under rubber floor mats should be removed before i
59. OMPLETE 86285510 WAND TJW 95015 CUBXL COMPLETE 86285530 WAND TJW 9503 PC COMPLETE 1 86005580 1 NIPPLE 1 4 FPT QD 2 86177860 1 CONN 1 4P X 11 16 16M 3 86195570 2 WASHER NYLON 4 86193490 1 STRAINER JET 50MESH 5 86177870 1 CONN 1 4FP 11 16 16R BR 6 86247680 1 NIPPLE 1 4 HEX 7 86280020 1 SLEEVE WD 9 5 8 86194650 1 TRIGGER WD VLV 9 86192030 3 SCR CAP 10 32 1 1 4 SOCH 10 86270990 3 NUT 10 32 HEX NYLOCK SS 11 86174120 1 ASSY EXTRCTR 12 86177650 1 CONN 1 4P X 1 4T BR 13 86183970 1 HOSE 3 16X49 X 1 4FT 14 86265730 3 TIE CABLE 8 WHT 15 86273310 1 SCR CAP 1 4 20 X 1 1 4 SOC 16 86198160 1 HOLD DOWN WD HDL 17 86182840 1 BODY WD HDL 18A 86194410 3 TIP SPRY 9502X1 8P SST 89233 18B 86194400 3 TIP SPRY 9501X1 8P SST 89232 18C 86194520 3 TIP SPRY 9503X1 8P SST 89234 19 86274290 2 SCR 10 32 X 3 8 PPHMS SS 20 86279470 2 WASHER 10 SPLIT LOCK 21 86270800 2 NUT 10 32 HEX SS 22 86187700 1 MANIFOLD WD TRIJET 23 86190180 2 PLUG 1 8 SOCHD BR 24 86183160 1 HOLDER VLV STEM EXTRCTR VL 25 86189520 1 O RING 551 ID 691 OD 26 86192410 1 SEAT EXTRCTR VLV 27 86193360 1 STEM EXTRCT VLV 28 86174500 1 BACK UP 250DIA 29 86189510 1 O RING 114ID 2540D 30 86193200 1 SPRING EXTRCTR VLV 31 86179020 1 BODY
60. PROCHEM Parts Fraley ee 50 Side Panel 56 Chemical Panel 58 Control Panel 60 Engine ne gene RE RUE ee ode 62 64 Vacuum Pump 66 Solution 68 Vacuum Exhaust Heat Exchanger and Silencer 72 Helicoil Heat Exchanger 74 Helicoil Heat Exchanger 76 Solution Outlet 78 Water Box 80 Regulator 82 60 Gallon Waste Tank 84 100 Gallon Waste Tank 86 Fuel 88 Battery Floor Mount 90 Chemical Jug Floor Mount 92 Wiring Diagram 94 Hose Diagram 95 Table of Contents Options Hose Accessories 98 Exhaust Optional 100 Heater Core 3rd Optional 102 Automatic Pumpout Dual Diaphragm Optional 104 Wand Titanium Six Jet Optional 106 Wand Ergo Titanium Six Jet Optional 108 Wand Quad Jet Optional 110 Wand Tri Jet Optiona 112 Stair Tool Optional 114 Upholstery Tool Optional 116 Shelf Assembly
61. PROCHEM g ante MOBILE CLEANING UNIT Operating Instructions ENG MODELS PEAK GTX 1 001 132 0 Read instructions before operating the machine 86325860 AF 03 19 12 intentionally blank Machine Data Log Overview Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative Welcome and congratulations on the purchase of your Mobile Cleaning Unit This instruction manual is a guide for operating and servicing your unit Read this manual completely before installing or operating this unit This unit offers you personal convenience All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance Proper operation and service are essential to the efficient functioning of this unit When maintained correctly this unit will have a long trouble free life The service methods described in this manual are explained in such a manner that servicing may be performed accurately and safely Proper service varies with the choice of procedure the skill of the mechanic and the tools parts available Before attempting any repair make certain that you are thoroughly familiar with this equipment and are equipped with the proper tools Any questions pertaining to operating or servicing this unit should be directed to your nearest dealer THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PUR
62. S PRESSURIZED HOT WATER gt gt SOLUTION B y OUTLET MANIFOLD gt gt N WASTE TANK a CHEMICAL N METERING CHECK ln VALUE VALVE B CHEMICAL E cud cube SELECTOR TR VALVE amp CHEMICAL NIE PUMP Lis CHECK VALNE FLOWMETER CHEMICAL M CONTAINER et CHEMICAL FLOW CHEMICAL PRIME STRAINER gt SOLUTION FLOW 28 86325860 PEAK GTX PROCHEM Pre Run Inspection Setup NOTE Operation of this unit is simple However only trained personnel should AWARNING Operate this unit and equipment only in a well venti lated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT operate this unit where the exhaust may enter any building doorway window vent or opening of any type Check for Adequate Fuel Check the fuel tank to be certain there is adequate fuel to complete the job This unit uses approximately 0 75 1 00 gallons of fuel per hour depending on the speed setting Remove Tools from Vehicle Remove any tools or hoses from the van which you will require Water Supply Connection NOTE Before connecting your water hose to the supply faucet flush out the faucet until the water is free ofany debris Flush out any debris which may be in your water inlet hose 1 Connect the water supply hose to the water inlet quick connect at the left front
63. SE 12 SST 25 86176990 1 CLAMP HOSE 4 SST 26 86177210 1 CLMP CABL 7 16ID 1 4BLT 27 86270330 2 FLATWASHER 1 4 28 86273420 1 SCR CAP 3 8 16X3 ALL THD 29 86273330 1 SCR 14 20 X 2 75 HXHD 30 86273710 4 BLT 1 4 20 X 3 8 SER FLNG 31 86249610 1 BRKT CLTCH WTR PMP CAT 32 86241860 1 20 20 145 CAT 33 86136740 4 SCREW M6 1 X 15 PHMS BLK 34 86279130 4 WASHER 5 16 SPLIT LOCK PLTD 35 86278830 6 WASHER 5 16 FLAT PLTD 86282770 1 1 4 HI TMP X 10 NOT SHOWN 86265780 1 CONN BULLET 156 NOT SHOWN 36 86195120 1 VALVE CAP 308 SST OUTPUT 37 86189290 2 O RING DURO 8621D X 10368 38 86195110 2 VALVE KIT ASM CHEM PULSE PUMP 39 86192920 1 SPACER RING 303 SST 40 86191340 1 PULSE PUMP BODY 41 86249220 1 PLASTIC DISC 42 86179550 1 DIAPHRAGM CHEM PUMP PER GAGEA 43 86194630 1 PULSE PUMP TOP COVER INLET 44 86195100 1 VALVE CAP 303SST INPUT CALL MANUFACTURER FOR SERIAL NUMBER 86325860 PEAK GTX PROCHEM 69 Solution Pump 70 86325860 PEAK GTX PROCHEM Solution Pump REF PART NO QTY DESCRIPTION ee NOTES 1 86176520 1 CAP OIL FILLER 2 86189200 1 O RING OIL FILL CAP 3 86195580 1 WASHER KEYHOLE M18 4 86024830 1 SLINGER BARRIER 5 86189210 2 O RING BEARING CVR 6 86024780 1
64. TES 5 86041730 TANK DUAL SADDLE W DMD PUMP COMPLETE 86041710 SINGLE SADDLE TANK W DMND PMP COMPLETE 1 86048310 4 HOLD DOWN SADDLE TANK GRAY 2 86279510 16 WASHER 3 8 FLAT 3 86010790 16 WASHER 3 8 SPLIT LOCK 4 86277830 16 SCR 3 8 16 X 2 HXHD 5 86176400 4 CAP WATER BOX 6 86180170 2 ELL STREET 1 2 BR 7 86181370 5 FTTG BRB 1 2P X 3 4H BR 8 86177020 4 HOSE 12 SST 9 86280590 1 HOSE WTR 3 4 X 96 10 86194120 1 TEE 1 2 BRASS 11 86043320 2 ASSY BASE SADDLE TANK GRAY 12 86030990 2 MOLDING WATER TANK 13 86190500 2 PLUG 1 2 BRASS HXHD 14 86190170 8 PLATE INSTALL MT 15 86005770 9 3 8 16 NYLOCK 5 86285190 1 SHLR CHEM 10 JUG 86325860 PEAK GTX PROCHEM 121 Water Tank Demand Pump Optional 122 86325860 PEAK GTX PROCHEM Water Tank Demand Pump Optional REF PART NO QTY DESCRIPTION Mi NOTES 86191390 1 PUMP ONLY DEMAND 86186030 1 SERVICE DEMAND PMP 1 86006760 4 SCR 5 16 18 X 3 4 HHCS GR5 PL TDL 2 86279130 4 WASHER 5 16 SPLIT LOCK PLTD 3 86278830 4 WASHER 5 16 FLAT 4 86177020 4 CLAMP HOSE 12 SST 5 86280290 1 HOSE WATER 3 4 X 3 6 86280420 1 HOSE WATER 75 X 5 5 7 86280550 1 HOSE 5 8ID BLU X 55 8 86181400 1 3 8P X 5 8H BR 9 86179630 1 DISCONNECT 3 8M X 3 8FP 10 86180900 1 FILTER DEMAND PUMP 11 8619074
65. TTO Bolting Down Unit And Waste Tank NOTE When positioning waste tank with respect to console hook up the vacuum hose to waste tank This will ensure that waste tank is positioned correctly Proceed once unit and waste tank are positioned in vehicle in desired location Before drilling any mounting holes vehicle floor make certain that when drilling you will not do any damage to fuel tank fuel lines or any vital component which might affect operation or safety of vehicle 1 Using console and waste tank mounting holes as a template drill six 13 32 diameter holes for mounting console and six more 13 32 diameter holes for mounting waste tank 2 Using installation hardware kit a Insert six 3 8 16 x 2 hex head cap screws with flat washers through mounting holes in console and six 3 8 16 x 2 hex head cap screws with flat washers through mounting holes in waste tank b Install mounting plates underneath vehicle floor c Screw 3 8 16 hex head locknuts on mounting screws and tighten them until console and waste tank are firmly secured to vehicle floor Electrical Wiring Ensure all electrical wiring and battery cables are free from contact with any metal edge Engine vibration could cause metal edge to cut wiring and possibly result in a fire Be aware of where battery cables are run 86325860 PEAK GTX PROCHEM 11 Installation Layout with 60 Gallon Waste Tank BACK OF DRIVERS SEAT
66. UT 8 32 W STAR WASHER PLTD 20 86255920 2 STANDOFF 6 32 X 1 2 HEX NYL 21 86278970 1 WASHER 7 16 EXT STAR 22 86175600 2 BRKR CIRCUIT 15A 23 86175620 1 BRKR CIRCUIT 25A 24 86175680 2 BRKT WIKA MOUNTING 25 86189050 4 NUT WELL 1 4 20 HD 26 86186940 1 LIGHT WARNING AMBER IDEC 27 86194380 1 THROTTLE CABLE PEAK 28 86298280 1 BRKR CIRCUIT 20A 29 86323110 1 BPNL CONTROL PGT 30 86325580 1 LABEL CONTROL PANEL PGT 86325860 PEAK GTX PROCHEM 61 Engine 62 86325860 PEAK GTX PROCHEM Engine REF PART DESCRIPTION AEROS NOTES 1 86273440 4 SCR MACH 5 16 18 X 1 GR8 2 86182290 1 GSKT EXH KUB D902 WG972 3 86136310 1 NUT M5 HEX 4 86005770 6 NUT 3 8 16 HEX NYLOCK 5 86274000 2 SCR 3 8 16 X 3 HHCS GR5 6 86136640 1 SCR M8 1 25 X 20 HHMS PLTD 7 86275190 2 SCR 3 8 16 X 1 25 HHCS SS 8 86006820 4 SCREW 3 8 16 X 2 0 HHCS GR5 PLT 9 86277890 1 SCR M5 8 X 25MM STL ZNC 10 86279130 4 WASHER 5 16 SPLIT LOCK PLTD 11 86010740 1 WASHER 1 4 X 3 4 FLAT 12 86137310 1 WASHER M8 SPLIT LOCK ZINC PLTD 13 86010790 2 WASHER 3 8 SPLIT 14 86279510 14 WASHER 3 8 X 1 FLAT NP 15 86051510 1 ENG MTG 16 86349040 1 ENG 26HP KOHLER AEGIS ii WAS 86180770 17 86177130 1 CLAMP CABLE THROT CHO
67. ance 36 een ee 37 Vacuum 38 Solution 39 Solution Pump Clutch 39 Vacuum Inlet Filter In Waste Tank 39 Vacuum Relief Valve 39 Vacuum Pump Drive Belts 39 Solution Pump Drive 40 Float Valve Water Box 40 Waste Tank Float Valve 40 Waste Tank Strainer Basket 40 Waste Tank Vacuum Inlet Filter 40 Solution Screen Outlet 40 Check Valve Outlet 40 Chemical 41 Chemical And Temperature Control Valves 41 Pressure Regulator 41 Vacuum 41 High Pressure Solution Hoses 41 Optional Waste Pump Out 41 Engine Coolant Replacement 41 General Service Adjustments 42 Engine Speed 42 Check Valve Solution Outlet 42 Water Box 42 Chemical 42 Solution and Vacuum Pump Drive Belts 42 Packing Nut Adjustments For Chemical Valves 43 Pressure Regulator 43 Troubleshooting 44 2 86325860 PEAK GTX
68. ap and insert dipstick Oil level should be between marks on the dipstick or use a mirror and refer to the illustration OIL LEVEL MITH UNIT STOPPED amp ON LEVEL GROUND RED DOT 3 Change the crankcase oil with Cat Pump Crankcase Oil P N 86189080 after the first 50 hours of operation Drain and refill the crankcase oil with Cat Pump Crankcase Oil every 500 hours thereafter Oil capacity is approximately 11 8 ounces 4 Other Cat approved oil equivalents are Mobil DTE 16 Amoco Rykow 68 and Shell Tellus T68 ACAUTION Solution Pump Clutch After removing or replacing solution pump clutch make certain that bolt is re torqued to the proper value Torque Value Component Inch pounds Foot pounds Solution pump shaft bolt 27 gt Vacuum Inlet Filter In Waste Tank The vacuum filter in the waste tank should be removed and cleaned daily If this is done the filter will last for a long period of time Maintenance TEE Vacuum Relief Valve While the unit is running at full RPM block the air flow at the vacuum inlet connection and read the vacuum gauge If adjustment is required shut the unit down and adjust the vacuum relief valve locking nut tension Start your unit and read the vacuum gauge Repeat this process until the relief valve opens at 13 Hg Vacuum Pump Drive Belts To tighten the vacuum pump belts 1 Loosen the four screws which secure the vacuum pump to the mounti
69. ations ITEM DIMENSION CAPACITY Engine speed 2850 rpm high speed Water Pump ON 1200 rpm idle speed Water Pump OFF Solution pump rpm 1750 rpm Vacuum pump rpm 3250 rpm Water flow rate 3 5 GPM maximum Solution pump pressure low pressure 1200 PSI maximum Vacuum relief valve 13 Hg Waste tank capacity 60 gallons 100 gallons Console weight 794 lbs Console weight with 60 gallon waste tank amp waste tank accessories 1014 lbs 1449 lbs If waste tank is full Console weight with 100 gallon waste tank amp waste tank accessories TORQUE VALUES Engine hub 1024 lbs 1649 Ibs If waste tank is full 300 inch lbs 25 foot lbs Vacuum pump hub 300 inch lbs 25 foot lbs Front engine pulley 216 inch lbs 18 foot lbs Solution pump clutch shaft bolt 300 inch lbs 25 foot lbs 86325860 PEAK GTX PROCHEM 19 Operations Fuel Requirements Use unleaded gasoline ONLY DO NOT use any gasoline additives We recommend the use of clean fresh unleaded gasoline intended for automotive use High octane gasoline should NOT be used with the engine on this unit These engines are NOT designed to use E 85 or Flex Fuels Engine Oil Requirements Use high quality detergent 10W 30 oil of at least American Petroleum Institute service class SG SH SJ or higher NOTE Using a lower service class oil or extending oil change interval
70. cient cool down period Thermal shock typically ruins the seals and cracks the ceramic plungers 26 86325860 PEAK GTX PROCHEM gt COLD WATER Operations WASTE TANK WARM WATER HOT WATER NO WATER X N VACUUM EXHAUST 1 EXCHANGERS 7 THERMO RELIEF WATER BOX 1 Y m SOLUTION PUMP ENGINE HELI COIL ENGINE COOLANT HEAT EXCHANGER ENGINE THERMOSTAT RADIATOR TO PRESSURE GAUGE PULSE HOSE TEMPERATURE CONTROL BYPASS MANIFOLD PRESSURE REGULATOR 1 CHEMICAL 1 INJECTION WATER INLET SOLUTION OUTLET z MANIFOLD E SOLUTION CHEMICAL OUTLETS CHECK VALVE SOLUTION SCREEN 27 86325860 PEAK GTX PROCHEM Operations Chemical Injection System The chemical injection system is unique in that it utilizes the pressure spikes generated by the high pressure solution pump to move chemical into the main solution stream The high pressure spik
71. cts Use only ProChem supplied fuel installation kits Ensure to use the kit specific for the truckmount model and van model being used When traversing the vehicle floor with fuel lines always use a bulkhead adapter This will help to prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion DO NOT exceed your vehicle s weight limit The console with empty 60 gallon waste tank and accessories weighs approximately 1014 lbs Make certain to account for any additional accessories in your weight and balance calculations Make certain that the vehicle has the correct axle rating to prevent unsafe vehicle driving conditions We require high back seats on all vehicles in which units are to be installed for head and neck protection We recommend using a metal partition between the seats and equipment DO NOT operate this unit without the water supply attached and turned on The solution pump and other vital components may be seriously damaged if this unit is permitted to operate dry without water Running with out adequate water supply could damage solution pump Ensure always to have an adequate water supply DO NOT operate this unit without the filter installed in the waste tank Keep your vehicle work area clean Wands stair tools and other accessories must be securely fastened before driving the vehicle high pressure hoses must be rated for 3000 PSI at 250 Thermoplastic hoses do not meet these specifica
72. ded NOTE Improper seating of the check valve poppet damaged spring or o rings will cause poor operation of the chemical system For the procedure see the General Service Adjust ments section in this manual for details 40 86325860 PEAK GTX PROCHEM Chemical Pump Rebuild the chemical pump every 500 hours This involves changing the diaphragm plastic disk and check valves For the procedure see the General Service Adjust ments section in this manual for details NOTE Inspect chemical inlet tube strainer daily Chemical And Temperature Control Valves Examine the packing nuts on all the chemical valves every 200 hours Keeping these valve packings properly adjusted will eliminate possible leakage from the valve stems and add to overall valve life For the procedure see the General Service Adjust ments section in this manual for details Pressure Regulator Lubricate the o ring and bullet every 50 hours Use 0 ring lubricant Part 86265430 For the procedure see the General Service Adjust ments section in this manual for details Vacuum Hoses To assure maximum hose life we recommend that the hoses be washed out with clean water atthe end of each working day High Pressure Solution Hoses Inspect your high pressure solution hoses for wear after the first 100 hours of use Inspect every 25 hours thereafter If hoses show any signs of damage or impending rupture replace the hose AWARNING
73. e in this manual Refer any additional questions to your dealer Chemical Supply System Maintenance The chemical supply system pulls chemicals from your chemical bottle utilizing a pump that works off the solution pump pulsing Any clogged filters or loose connections will result in a chemical supply system malfunction or a malfunction at the cleaning tool Main tenance of the solution outlet check valve and screen are vital to effective cleaning operation and minimal unit downtime Additionally the hoses related to supplying water and chemical to the outlet manifold are under high pressures and experience thermal expansion and contraction Periodic inspections of these hoses for tears cracks and failing connectors are necessary to avoid unwanted leaks To keep your chemical system functioning properly follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual Refer any additional questions to your dealer Heat Exchanger System Maintenance The heat exchange system in your unit transfers energy between the engine s exhaust and blower discharge air to the solution supply system The heat transfer of this system is highly dependent on the surface area contact in the heat exchanger cores located in the heat exchanger box This surface area amount is adversely minimized when the supplied water is not softened to recommended levels Hard water will result in scaling on the inside walls ofthe heat
74. e injury severed limbs or fatality NOTE Use the hour meter as a guide for coordinating the maintenance schedule Engine Refer to engine manufacturer s manual for specific maintenance instructions 1 Check the engine oil level daily when in use Make certain that proper oil level is maintained NEVER overfill 2 Change the break in oil after the first 25 hours of operation Thereafter change oil and filter every 100 hours of operation USE ONLY ENGINE MANUFACTURER S BRAND OIL FILTERS USING ANY OTHER TYPE OlL FILTER WILL VOID YOUR ENGINE WARRANT Y Oil Recommendation See ENGINE OIL REQUIRE MENTS in Operations section NOTE Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine damage Engine oil capacity including filter is approximately 1 7 1 9 quarts Maintenance gt gt 3 Re torque the manifold and exhaust tube nuts cylinder head bolts and carburetor attaching nuts after the first 200 hours of use 4 Check the spark plugs every 200 hours Clean if necessary Replace the spark plugs every 1000 hours NOTE Never sandblast spark plugs Spark plugs should be cleaned by scraping or wire brushing 5 Clean the air cleaner element every 200 hours Replace the element every 2400 hours 6 Check the engine idle RPM every 200 hours and adjust if necessary NEVER adjust engine RPM without a tachometer Refer to Kohler Engine Operation
75. e operated with the vehicle or trailer doors open in order to ensure adequate engine venti lation DO NOT operate engine if gasoline is spilled Avoid creating any ignition until the gasoline has been cleaned up Never use gasoline as a cleaning agent DO NOT place hands feet hair or clothing near rotating or moving parts Avoid any contact with moving parts Rotating machinery can cause injury or fatality Never operate this unit without belt guards or hoods The high speed moving parts such as belts and pulleys should be avoided while this unit is running Severe injury damage or fatality may result DO NOT service this unit while it is running The high speed mechanical parts as well as high temperature components may result in severe injury or severed limbs Never touch electrical wires or components while the engine is running They can be sources of electrical shock Engine components can get extremely hot from operation To prevent severe burns DO NOT touch these areas while the engine is running or immediately after the engine is turned off DO NOT touch the exhaust system while this unit is running Severe burns may result Before servicing this unit allow it to cool down This will prevent burns from occurring Water under high pressure at high temperature can cause burns severe personal injury or fatality Shut down machine allow to cool down and relieve system of all pressure before removing valves caps plugs fi
76. ectors Heat from the engine and vacuum pump is then trans ferred into the plumbing system raising the water temperature for better cleaning GAUGE 2 VACUUM LUBRICATION CUP PUMP VACUUM RELIEF VALVE lt LEVEL SENSOR FILTER 25 Operations Water Pumping and Heat Transfer System Cold water enters the console through the water inlet When the water box is full the valve will automatically shut off Water then flows from the water box through the strainer into the solution pump The water is pumped to the pressure regulator manifold which provides and maintains the desired pressure setting The pressure regulator manifold includes a pulse hose which helps reduce pressure spikes from the pump certain amount of water is by passed from the pressure regulator due to over pumping capacity of the solution pump Water that is not called for in the cleaning process is channeled through a copper heater core in the front of the heat exchanger box This bypass water circulates several times through the heater core pre warming the water The next stage of heating and water flow is to the helicoil When water is called for in the cleaning process it flows to the helicoil under pressure Heat from the engine coolant is exchanged to the cleaning water through a series of spiraled copper tubing This allows the engine coolant to travel in a counter rotating direction to the cleaning
77. es move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves The chemical is drawn from the container and through the flow meter which indicates rate of flow The chemical then moves to the chemical pulse pump where it is pressurized The chemicals flow to the chemical selector valve which can turn off the chemical flow or when set to Prime sends it into the waste tank to purge air from the system or when the chemical can be directed to the metering valve The metering valve controls the amount of chemical that enters the solution outlet manifold The manifold assembly s check valve will not allow the chemicals to travel upstream into the plumbing system of the unit The chemicals are mixed there with hot pressurized water that makes a cleaning solution The flow setup valve is set to Setup while adjusting the chemical mix This causes incorrectly mixed solution to safely drain to the waste tank until the manifold has the correct solution mix Setting to CHEM lets the solution flow to the outlets for cleaning CHEMICAL CHECK VALVE SOLUTION SOLUTION SCREEN OUTLET
78. fective replace Consult the Kohler Engine Operation and Maintenance Manual Engine is malfunctioning Refer to Kohler Engine Operation and Maintenance Manual 46 86325860 PEAK GTX PROCHEM Maintenance PROBLEM CAUSE SOLUTION Engine stops running While doing normal cleaning the engine stops running Engine is out of gasoline Add gasoline to the fuel tank Waste tank is full Empty waste tank Main or engine circuit breaker on the control panel has been tripped After inspecting the unit to determine the cause of the tripped circuit breaker press the reset button Engine coolant temperature has exceeded 245 255 F triggering the high temperature switch to shut the unit down Determine the cause of the overheating before restarting the unit Refer to the Kohler Engine Operation and Mainte nance Manual Defective fuel pump Replace fuel pump Defective float switch inside the waste tank Check switch for proper operation Replace as necessary Defective 245 255 F engine coolant high temperature shutdown switch Test switch If necessary replace Oil pressure gauge on engine has shut down due to insufficient oil Pressure Refer to the Kohler Engine Operation and Maintenance Manual DO NOT restart the engine until the cause is determined and corrected No ignition in the engine or engine is malfunctioning Refer to the
79. gulator 15 TO COPPER CORE a PRESSURE REGULATOR DETAIL 82 86325860 PEAK GTX PROCHEM Regulator REF PART NO QTY DESCRIPTION M NOTES 1 86273330 2 SCR CAP 1 4 20 X 2 75 HXHD 2 86270330 3 FLATWASHER 1 4 3 86177060 1 CLAMP HOSE 8 SST 4 86190480 1 PLUG 1 2 SOCHD BR 5 86175920 1 BUSH 3 8 X 1 8 BR 6 86188130 1 NIPPLE 3 8M X 1 4M 7 86180360 1 ELL 1 8P X 1 4T BR 8 86180450 2 ELL 3 8P X 1 2T 45 DEG BR 9 86352940 1 REG SUTT SINGL SPRG PRESS 10 86274750 1 SCR 1 4 20 X 3 4 HHCS 11 86233390 1 CLAMP 7 8 DIA P CUSHIONED 12 86010780 3 WASHER 1 4 SPLIT 13 86184900 1 ELBOW 45DEG 1 4 x 1 2H BR 14 86187770 1 MNFLD PRESS 15 86312330 1 HOSE PULSE 28 3 8MPT 16 86313740 1 CAP STEEL 3 8 18FPT 17 86326090 1 BUSHING 1 2MPT X 3 8FPT BR 18 86186040 1 KIT REPAIR PRESSURE REG 86325860 PEAK GTX PROCHEM 83 60 Waste Tank TO VACUUM PUMP 86325860 PEAK GTX PROCHEM 84 60 Gallon Waste Tank REF PART QTY DESCRIPTION NOTES x 86328680 1 KIT WASTE TANK 60 G PC COMPLETE 1 86190530 2 PLUG 1 1 4 HXHD PVC 2 86180340 3 ELL 1 4P X 1 4T BR 3 86193540 1 STRNR WST TNK RECT 1 5 4 86186860 2 LATCH DRAW 2 7 8 SST 5 86043190 1 STRAINER BOWL AVENGER 450 6 86005810 8
80. ies REF PART DESCRIPTION piena NOTES 1 86180980 1 FITTING BRB 2H BS PVC 2 86178640 2 CUFF 2 3 86184510 1 HOSE 2 50 W CUFFS HOSE 4 86247680 1 NIPPLE 1 4 5 86002450 1 COUPLER 1 4 QD 6 86005580 1 NIPPLE 1 4 FPT QD 7 86184530 1 HOSE HP 1 4 X 50FT W QD 8 VLVE 8 86184520 1 HOSE HP 1 4 X 50 9 86182800 2 GUARD HOSE VINYL 10 86194990 1 VALVE BALL 1 4FP 11 86189240 2 O RING 7 3210 X 11 3200 12 86189250 2 O RING 3 8 ID X 1 2 OD 13 86188210 1 NIP 1 2 X 3 8 HEX BR 14 86184570 1 HOSE WATER 1 2 X 50 15 86179630 1 DISCONNECT 3 8M X 3 8FP 16 86184620 1 HOSE WATER 1 2 X 50 17 86002450 1 COUPLER 1 4 QD 18 86184520 1 HOSE HP 1 4 X 50 19 86182800 2 GUARD HOSE VINYL 20 86005580 1 NIPPLE 1 4 FPT QD 21 86184540 1 HOSE HP 1 4 X 50FT W QD 22 86328140 1 HOS VAC 2 1 2 X 50 W CUFFS amp HOSE 23 86328150 1 COUPLER HOS 2 1 2 TO 2 REDUCER 86325860 PEAK GTX PROCHEM 99 Exhaust Optional 1 N m S E x EN N gt N 2 be 100 86325860 GTX PROCHEM Exhaust Optional REF PART DESCRIPTION Mr NOTES 1 86177010 2 CLAMP 48 HOSE 2 86280600 1 HOSE 3 X 17 FLEXABLE 3 86181110 1 FLANGE EXH DUCT KIT LG 4
81. in the system 6 Solution Temperature Gauge This gauge measures the temperature of the cleaning solution as it exits the machine 7 Auxiliary Water Tank Pump Switch The auxiliary water tank pump switch is used to actuate an optional fresh water demand pump 8 Waste Pumpout Switch This switch actuates the optional waste pumpout 10 Operations Solution Pump Switch This switch serves to energize the magnetic clutch to turn the solution pump on or off Turn clockwise for activating the pump and counter clockwise for deactivating the pump Choke The choke is for restricting air to the carburetor this enriches the fuel mixture The primary purpose is for starting in cold temperatures When the cable is pulled out air is restricted when pushed in the engine is in run position Do run engine with choke pulled 11 12 13 14 Ignition Switch The ignition switch controls the power for the machine To turn the machine on turn solution pump switch counterclockwise to override and hold Turn key clockwise until engine starts and release Wait 5 seconds then release override switch To stop engine rotate key to OFF position Throttle The throttle is used to set the speed of the engine rpm The engine speed rpm may be increased by releasing the collar lock pushing in the red button on the end of the handle and pulling the handle straight out Engine speed may be cha
82. ital component which might affect the operation or safety of the vehicle AWARNING Do not mount this assembly any hoses or nents near the catalytic converter exhaust or any areas of high temperature Avoid any contact with moving parts areas of high temperature brake lines fuel lines muffler catalytic converter or sharp objects 1 Determine the position where the fuel pump assembly will be mounted Check to ensure that the power cord length will support the mounting location The pump should be mounted as low as possible and still be protected by the frame from road hazards Mount the fuel pump with the discharge side of the pump higher than the suction side to eliminate the possibility of trapped air in the pump Additional mounting holes are provided to allow for different mounting options 2 Drill a 5 8 625 diameter hole in the vehicle floor for routing the fuel pump power cord to the truck mount console Check to ensure that the cord length will support the location of the hole Route the power cord and install the hole grommet Do not connect the power cord to the truckmount console wiring harness until installation is complete 14 86325860 PEAK GTX PROCHEM Installation gt gt gt Van Bulkhead Installation 1 Selecta location on the vehicle floor to drill the hole for the bulkhead adapter This location should be situated in a position that eliminates the possibility of fuel line contact
83. ng bracket 2 Turn adjusting bolts until the proper belt tension is achieved 1 2 total deflection in the center of the belt halfway between the pulleys NOTE When adjusting belt tension make certain that the engine shaft and vacuum pump shaft remain parallel and the belt tension is equal throughout the belt width 3 After adjusting re tighten the four screws which secure the vacuum pump to the mounting bracket Check belt alignment with straight edge 4 Check for pulley groove wear clean belts and pulley grooves check for worn belts proper belt tension and pulley alignment after the first 25 hours and then again at 100 hours 5 Check for belt ride in the groove 86325860 PEAK GTX PROCHEM 39 Maintenance Solution Pump Drive Belt To tighten the solution pump belt 1 Loosen the nuts which hold the solution pump mount to base 2 Adjustthe position of the belt tension adjusting bolt until the proper belt tension is achieved 1 2 deflection in the center of the belt halfway between the pulleys 3 While checking the alignment tighten the nuts which hold the solution pump mount to base Float Valve Water Box 1 Check the float valve weekly for proper operation If overfilling is a problem check the plunger for a proper seal Replace tip on plunger PN 86192380 if needed NOTE If the float ball has any water inside it must be replaced ACAUTION When replacing float ball DO NOT over
84. nged in smaller increments by rotating the throttle handle clockwise or counter clockwise The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed Circuit Breakers These serve to protect the circuits from electrical spikes and over loads and protects wires from damage and fire Hour Meter The hour meter records the number of hours the unit has run This serves as a time recorder for servicing the machine 86325860 PEAK GTX PROCHEM 23 Operations 15 16 20 21 24 Vacuum Inlets The vacuum inlets serve as connecting points for vacuum hoses Exhaust Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter any building doorway win dow vent or opening of any type Solution Outlets The solution outlets are the connecting points for the high pressure solution hoses These outlets are quick disconnects that allow hoses to be plugged into the unit Solution Screen The solution screen is located on the front of the machine The function of this screen is to trap foreign particles from exiting the machine and plugging the orifices of the cleaning tools This screen is part of the machine maintenance cleaning Chemical Check Valve The chemical check valve allows chemicals to enter the system and
85. ns replacement parts numbers needed for ordering future parts NOTE 7he manual part number is located on the lower left corner of the front cover Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE AWARNING These symbols mean WARNING or CAUTION Failure to follow warnings and cautions could result in fatality personal injury to yourself and or others or A CAU property damage Follow these instructions carefully Read the operator s manual before installing or starting this unit Failure to adhere to instructions could result in severe personal injury or could be fatal Operate this unit and equipment only in a well ventilated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter any building doorway window vent or opening of any type Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied buildings away from sparks or flames Never carry any gasoline or flammable material in the vehicle Fumes may accumulate inside the vehicle and ignite causing an explosion DO NOT store any type of flammable material in the vehicle This unit must b
86. nstalling this unit We highly recommend using a drip tray under console Part 86055040 If using a trailer console should be positioned so that it balances properly with respect to axle Ten percent 1096 of the overall unit weight should be on tongue Example If loaded trailer weight is 2 000 lbs tongue weight needs to be a minimum of 200 Ibs to tow properly 10 86325860 PEAK GTX PROCHEM Lifting Unit Onto Vehicle Since console weighs approximately 794 lbs pounds we recommend using a forklift to lift unit onto vehicle Position forks under unit from front and make CERTAIN that forks are spread to insert into frame slots Positioning Unit In Vehicle Because vehicles vary in size and openings individuals have their own preference as to where they want their units installed We strongly recommend a side door installation for this and DO NOT recommend a rear door installation 1 Enough space should be provided to assure adequate engine ventilation and room for service and maintenance 2 The unit with waste tank and accessories must NOT exceed vehicle s axle weight limit An empty 60 gallon waste tank and console weighs 1014 16 3 DO NOT position the console closer than 12 from bottom of driver and passenger seats NOTE For individuals who wish to make an engineering layout prior to positioning unit refer to Dimensional Data illustrations for waste tank and console dimensions Installation 2222 U
87. ock completely on helicoil to allow any trapped air to escape When coolant runs out of helicoil close petcock 5 Fill radiator with 50 50 coolant mix 6 Re install radiator cap 7 Shutdown unit Check radiator overflow bottle Add coolant to proper cold level 86325860 PEAK GTX PROCHEM 41 Maintenance General Service Adjustments AWARNING The high speed mechanical parts as well as high temperature components may result in severe injury severed limbs or fatality Engine Speed This unit uses a governor to set and maintain engine speed The engine speed is adjusted by pulling the throttle out to maximum travel for high speed operation For lower temperature or vacuum setting rotate knob clockwise two turns or as needed to obtain desired temperature and vacuum settings Pushed in the engine is at idle speed 1200 rpm With throttle pulled out engine operates at maximum rpm 2850 DO NOT attempt to adjust without a tachometer and NEVER adjust the engine to exceed stated maximum RPM Full Load Permanent damage may occur Check Valve Solution Outlet Inspect the check valve whenever doing service on the chemical pump or if flow problems occur in the chemical system 1 Remove the check valve Be sure the small o ring for the seat comes out with the check valve 2 Remove the seat using a 5 16 Allen wrench 3 Check the Teflon seat for debris or wear Clean or replace Teflon
88. of the console Connect the hose to the water supply faucet NOTE Never use your waste pump outlet hose water inlet hose Use only clean hoses for water inlet 2 Turn the water supply faucet on The water will fill the water box Operations High Pressure Solution Hose Before starting the unit connect the high pressure solution hose to the outlet connection at the front of the unit Connect the cleaning tool to the pressure hose WATER UNDER DANGER 7 PRESSURE AT HIGH TEMPERATURE IMPROPER 2 MODIFICATION OF EQUIPTMENT CAN ROTATING MACHINERY s DANGER DO NOT MODIFY UNIT WITHOUT WRITTEN CAUSE SEVERE a SION WATER UNDER HIGH PRESSURE ar PERSONAL INJURY TEMPERATURE CAN CAUSE BURNS OR COULD BE MANUFACTURER SEVERE PERSONAL INJURY OR COULD FATAL BE FATAL SHUT DOWN MACHINE ALLOW TO COOL DOWN AND RELIEVE SYSTEM OF ALL PRESSURE BEFORE REMOVING VALVES CAPS PLUGS FITTINGS FILTERS AND BOLTS Vacuum Hose Connect the vacuum hose to the vacuum inlet connec tion at the front of the unit Connect the other end of the vacuum hose to the cleaning tool Filters Ensure all filters on machine and in waste tank are free of debris 86325860 PEAK GTX PROCHEM 29 Operations Priming the Chemical Pump 1 Fill chemical container and inspect chemical strainer Insert chemical inlet tubing into chemical container Pull out engine
89. ol panel has been tripped After inspecting waste pump to determine the cause of the tripped circuit breaker press the reset button 86325860 PEAK GTX PROCHEM 47 Notes 48 86325860 PEAK GTX PROCHEM PARTS 86325860 PEAK GTX PROCHEM Parts 49 Frame 50 86325860 PEAK GTX PROCHEM Frame REF PART NO QTY DESCRIPTION ES NOTES 1 86270330 12 FLATWASHER 1 4 2 86177090 2 CLAMP CABLE 1 21 D 1 4BLT 86005680 2 1 4 20 NYLOCK 4 86005770 4 3 8 16 NYLOCK 5 86274000 4 SCR 3 8 16 X 3 HHCS GR5 6 86274750 10 SCR 1 4 20 X 3 4 HHCS 7 86233390 1 7 8 DIA P CUSHIONED 8 86010780 8 WASHER 1 4 SPLIT 9 86279510 8 WASHER 3 8 X 1 FLAT NP 10 86282840 2 SEAL 5 8 BULB 16 11 86282850 2 TRIM SEAL 5 8 BULB 10 5 12 86341640 1 ASSEMBLY FRAME 13 86315490 2 GASKET HOOD VIBE DAMPNR 14 86323010 1 BRKT REAR ENGINE SUPT PGT 15 86323350 1 GUARD BLWR BELT MAIN PGT 16 86323390 1 GUARD BLWR BELT SIDE PGT 17 86323900 1 ASM RADIATOR CLOSEOUT PGT 18 86349170 2 SEAL STRT BULB SD168 X 16 19 86349160 2 SEAL STRT BULB 50168 X 10 5 20 86177430 1 CLMP 1 1
90. olution temperature as needed by opening the solution temp control valve on the control panel Engine speed may also be reduced slightly to reduce heat and vacuum 2 Useone 1 spray tip in tool Shutdown and Daily Maintenance 1 Turn chemical valve to CHEM 2 Allow the unit to run for 2 minutes with the vacuum hose disconnected to remove moisture Spray water displacing lubricant into the vacuum lubrica tion cup This will prevent corrosion due to moisture 3 Setengine throttle at idle position and allow the water temperature to cool down utilizing the solution temp control valve in the open position to bleed off residual hot water left in the system 4 Close solution temp control valve and turn off ignition switch 5 Disconnect all hoses and tools 6 Drain waste tank and rinse with clean water Operations De flooding operations De flooding operations involve removal of water from carpet and flooring This differs from normal cleaning operations in that no water or solution is required An automatic waste pump out is highly recommended for all de flooding operations due to the large amount of water removal often required Start unit Set pressure regulator at 100 psi Shut off solution pump Begin de flooding operations 9v 6 Under almost all conditions the unit will sufficiently cool itself If you find yourself operating in extreme heat attach a clean fresh water supply to uni
91. ommend that you use a 3 4 1 0 water hose as a waste pump outlet hose DO NOT use a hose smaller than 5 8 1 0 NEVER use your automatic waste pump outlet hose as a water inlet hose Cleaning Observe the following guidelines while cleaning 1 Before proceeding make sure the spray tips are functioning properly a Tocheck hold the wand about one foot above the surface to be cleaned and open the wand valve A full spray should be observed from all of the cleaning spray tips b Ifthe spray tips are not showing a full spray pattern adjust for proper pattern clean or replace spray tips if required 2 Normally chemical is applied on the push stoke of the wand and cleaning and vacuuming is done on the pull stroke For heavily soiled carpets the wand may be used in a scrubbing manner applying chemical in both push and pull strokes Always finish up an area with a vacuum stroke 3 When cleaning keep the working opening mouth flat on the surface being cleaned Keep the wand moving when the valve is open 4 The unit will automatically shut down when the waste tank is full This will prevent water being drawn into the vacuum pump If shut down occurs empty the waste tank before proceeding If shutdown occurs due to foam created by chemicals used add Prochem defoamer to utilize full tank capacity 30 86325860 PEAK GTX PROCHEM Upholstery Cleaning Upholstery tool See Options Section 1 To protect fabrics reduce s
92. on the console It may be necessary to cut this hose to fit Tighten the hose clamps 2 Connect the 2 1 0 waste removal hose to the 2 dia tube at the bottom corner of the waste tank Cut to desired length Install brass ball valve on other end 3 Connect 2 1 2 1 0 hose between waste tank vacuum inlet upper right of waste tank and vacuum inlet on lower side panel of console 4 Connect the 3 16 blue hose from the water box to the lower flare fitting angled downward on the waste tank 5 Runthe 5 8 water box overflow hose through the van floor Prior to drilling through the van floor ensure that no damage will occur in drilling area Ensure that you are in compliance with all local environmental laws 6 Connect the console engine shut off cord to the waste tank level sensor cord 7 Connectthe 3 16 blue hose from the solution temp control valve to one of the 1 4 flare fittings angled downward on the waste tank 8 Connect the 3 16 blue hose from the flow setup valve to one of the 1 4 flare fittings angled downward on the waste tank Fire Extinguisher We recommend that a fire extinguisher preferably rated for A B amp C type fires be installed inside the vehicle Fuel Pump Assembly Installation AWARNING Before drilling the fuel line holes in the vehicle floor make certain that when drilling you will not do any damage to the fuel tank s fuel lines brake lines heat shields or any other v
93. ong size Replace Nozzle or change nozzle size Debris clogging water lines or water inlet disconnect Clean or replace as needed Belt loose or broken Re tension or replace as needed Loss of pump prime Manually prime solution pump Loss of solution volume at cleaning tool orifice Solution gauge reads normal Plugged orifice and or screen in the cleaning tool Unplug or replace orifice and or screen Internal block between the pressure regulator manifold and the solution manifold or the solution screen is clogged Inspect all lines remove accumulated debris which is blocking proper flow Replace any defective hoses Remove inspect and clean the solution screen De scale unit and install a water softener if necessary Outlet check valve is plugged Examine the check valve remove any debris Defective quick connect on one or more of the solution pressure hoses Replace defective quick connect s on solution pressure hose s Cleaning tool valve is malfunctioning Repair or replace valve Hose inner lining is constricted Remove restriction or replace hose 44 86325860 PEAK GTX PROCHEM Maintenance TT umm PROBLEM CAUSE SOLUTION Loss of vacuum While cleaning the vacuum is not up to specifi cation Engine RPM is normal Vacuum obstruction Inspect hoses for obstructions Vacuum gauge is giving an improper reading
94. ops Fill the water box with fresh water and repeat step 2 Connect the water inlet hose to the water inlet connection on the console Turn the water supply on Connect all solution hoses and any tools which require purging of anti freeze to the solution outlet connection s Open the tool valves and drain the anti freeze into an approved container until the flow is clear and all anti freeze is purged from the tools and hoses Operations 7 Place the chemical prime hose into the approved container Submerge the chemical inlet hose in water Turn the chemical valve to the PRIME position until clear water comes through the prime hose and then remove the prime hose from the container 8 Turn the chemical valve to the ON CHEMICAL position This will allow water to flow into the other side of the system Once all of the anti freeze is removed the unit is ready to use Eventually the anti freeze in your storage container will become diluted with water If the anti freeze level drops below 50 of the total dispose of it and start with fresh 10096 anti freeze AWARNING When disposing of used anti freeze observe local laws and regulations Do not drain onto the ground or into storm drainage systems 86325860 PEAK GTX PROCHEM 33 Maintenance Service Schedule Engine Daily Check engine oil level Fill to proper level
95. ou NOTES 1 86344980 1 O RING HELICOIL 1 2 86342090 1 BRKT HELICOIL MTG 1 3 86342080 1 SHELL FRONT HELICOIL 1 4 86342070 1 SHELL HELICOIL 1 5 86278910 24 WASHER 3 8 X 7 8 FLAT SS 6 86276430 8 SCR 3 8 16 X 1 75 HHCS SS 7 86274010 4 SCR 3 8 16 X 2 00 HHCS SS 8 86271930 12 NUT 3 8 16 HEX NYLOCK SS 9 86191900 2 RNG LOCK MNFLD HE 10 86188980 2 NUT 1 3 4 12HXHD 11 86182370 2 GSKT MNFLD 12 86047190 1 COIL 13 86182350 1 GSKT EXCHANGER SEE SERIAL NUMBER PAGE FOR SERIAL NUMBER CALL MANUFACTURER FOR SERIAL NUMBER 86325860 PEAK GTX PROCHEM 77 Solution Outlet 78 86325860 PEAK GTX PROCHEM Solution Outlet REF PART NO QTY DESCRIPTION on NOTES 1 86187220 1 MANIFOLD SOLUTION 2 86190180 1 PLG 1 8 SOCHD BR 3 86010780 4 WASHER 1 4 SPLIT 4 86274750 4 1 4 20 X 3 4 HHCS 5 86247680 1 NIPPLE 1 4 HEX 6 86002450 1 COUPLER 1 4 QD 7 86192490 1 SENDER TEMP 140 320 DEG 8 86175920 1 BUSH 3 8 X 1 8 BR 9 86180420 1 ELL 1 8P X 1 4T 45 DEG 10 86180410 1 ELL 3 8P X 1 2T BR 11 86177660 1 CONN 1 8P X 1 4T 12 86272720 1 PLG 1 4 SOCHD BRASS 13 86190520 1 PLUG 3 8 SOCHD BR 14 86192240 1 SCRN MESH W O RING SOL MNFLD INCLUDES 15 16 15 86192210 1 SCREEN CHECK VALVE 16 86189260 1 O RING 17 86195030 1 VALVE CHECK INCLUDES18 24 18 861
96. place check valve if necessary meter indicates flow with the tool valve closed Chemical pump diaphragm is ruptured Close the chemical valve on the instrument panel If the flow meter still indicates flow replace the chemical pump diaphragm and plastic disk Internal leak in chemical valve causing continual flow through prime tube to waste tank Tighten valve packing nut see General Service Adjustments section in this manual Replace valve if necessary Solution pump circuit breaker has been tripped Check the solution pump circuit breaker on the control panel Press the circuit breaker reset button Solution pump Defective electrical connection in the console wiring or defective switch Examine switch electrical connections and wiring Repair any defective connections If there is power going to the switch but not going out replace the defective switch does not engage Solution pump has not been activated Turn solution pump switch to on Defective solution pump clutch NOTE The clutch may be manually set by inserting two 1 4 20 x 1 2 bolts Line up the holes on the clutch and insert the bolts To disengage the pump remove the bolts If there is power in the switch but not power at the clutch replace the defective wire If there is power at the clutch replace the defective clutch Loose or broken solution pump belt Tighten or replace belt Main circuit breaker on
97. place ignition wires Or as often as required Change solution pump crankcase oil after the first 50 hours Change engine crankcase oil and filter after the first 25 hours Perform drive belt pulley and hub maintenance after the first 25 hours of operation and then again at 100 hours If using AEON PD synthetic lubricant 4500 hours or every 2 years whichever comes first 86325860 PEAK GTX PROCHEM 35 Maintenance Key Checkpoints Note Initiation of a planned preventative maintenance program will assure that your unit has optimum perfor mance a long operating life and a minimal amount of down time Engine Coolant System Radiator Maintenance Your engine radiator coolant system is an important part of the power plant operation In addition the heat exchange system which is used to provide heat for cleaning operations is also highly dependent on the engine coolant system Follow the recommended coolant system maintenance in the Maintenance Schedule in this manual and your engine owner s manual Refer any additional questions to your dealer External Fuel Pump Maintenance The power plant for the unit receives fuel from the main fuel tank of your van truck An external fuel pump that provides this fuel is located on the underside of the van truck Loose fittings and hose connections will cause your unit to perform poorly Follow the recommended fuel pump maintenance in the Maintenance Schedul
98. port machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equip ment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use ProChem approved replacement parts 8 86325860 PEAK GTX PROCHEM Safety Safety Labels The following WARNING LABELS are found on your cleaning unit These labels point out important Warnings and Cautions which should be followed at all times Failure to follow warnings and cautions could result in fatality personal injury to yourself and or others or property damage Follow these instructions carefully DO NOT remove these labels NOTE f at any time the labels become illegible promptly replace them Rotating machinery T can cause serious injury Do not operate with guards off Warning Label P N 86186520 Hot surface 5553 Do not touch CAUTION UNLEADED FUEL ONLY
99. rly adjusted Turn the water supply on or up Check for kinks in the water supply hose Examine the float valve and adjust or replace Solution pump inlet supply line is plugged or drawing air Examine the water inlet strainer inside the water box Remove accumulated debris and replace if required Check for suction leaks and loose clamps or fittings Tighten any loose fittings or clamps Replace any ruptured hose s Improper engine speed Using a tachometer check the engine speed Full throttle engine speed is 2850 RPM Idle engine speed is 1200 RPM Refer to the engine speed section for instructions on how to re adjust Pressure regulator o ring is dry Lubricate o ring using o ring lubricant P N 86265430 Pressure regulator has worn o ring Check o ring If necessary replace Pressure regulator is dirty stuck open or improperly adjusted Clean or repair regulator Adjust to working pressure Lubricate o ring using o ring lubricant P N 86265430 Low pump volume Measure the amount of water being returned to the water box from the pressure regulator It should fill a gallon container about every 17 seconds Examine the check valves plunger cups and cylinder head on the solution pump Repair whenever required refer to the solution pump service manual Defective solution pressure gauge Replace gauge Orifice spray nozzle in the cleaning tool is worn defective or wr
100. roved container We strongly recommend that you re cycle and re use the anti freeze Repeat this procedure with all the remaining tools After all tools and pressure hoses have been filled with anti freeze disconnect and store them 32 Turn the solution pump switch OFF Attach the winterizing loop hose with attachment Part 86260700 to the bottom solution outlet connec tion and the water inlet connection Turn the solution pump switch ON Allow the unit to run for approximately 3 minutes with the winterizing loop hose attached 8 Prime the chemical system with 50 50 anti freeze water mix Insert the chemical inlet and prime discharge tubes into the anti freeze container Turn the chemical valve to PRIME until anti freeze begins to flow out of the prime hose Now turn the chemical valve and flow simulator valves to the open position making certain that the flow meter indicates flow and that all anti freeze drains out of the chemical hose into an approved container after 30 seconds turn off both valves After completing these procedures shut the unit down The unit is now winterized 86325860 PEAK GTX PROCHEM Removing Anti Freeze From Unit 1 Connect one end of the winterizing loop to the bottom solution outlet connection Place the other end of the loop hose without the attachment into an approved container Start the unit Allow the anti freeze to flow into the container until flow st
101. s longer than recommended can cause engine damage NOTE Synthetic oils meeting the listed classifications may be used with oil changes performed at recommended intervals However to allow piston rings to properly seat a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil Altitude Requirements Engines perform differently with increases decreases in altitude Be sure to check engine speeds during initial installation See engine speeds in Technical Specifica tions section NOTE To ensure correct engine operation at altitudes above 1525 meters 5000 ft it may be necessary to have an authorized Kohler dealer install a special high altitude jet kit in the carburetor If a high altitude kit has been installed the engine must be reconverted to the original jet size before it is operated at lower altitudes or overheating and engine damage can result Chemical Requirements This cleaning unit due to its chemical injection pump design can be used with a variety of water diluted chemical compounds either acidic or alkaline depending on the job to be done However to obtain optimum results with this unit we recommend using the line of chemicals For information on using the cleaning compounds refer to the chemical manual 20 86325860 PEAK GTX PROCHEM Water Requirements Hard water deposits will adversely affect the plumbing and
102. seat if needed 4 Clean the poppet and spring inspect for wear or damage and replace as needed 5 Re assemble the check valve Start the seat by hand tighten using a 5 16 Allen wrench DO NOT over tighten seat CHECK VALVE DETAIL TEFLON SEAT SPRING CHECK O RING Tight wrap VALVE CAP On spring SEAT POPPET Use 5 16 Allen Wrench to remove NOTE Improper seating of the check valve poppet damaged spring or o rings will cause poor operation of the chemical system 6 Lubricate the o rings with o ring lubricant Part 86265430 and reinstall Water Box 1 Check inlet strainer for debris and blockage blocked strainer could damage the solution pump if water flow is restricted 2 Inspect water box float valve for freedom of movement and water leaking past valve Chemical Pump The only repairs which the chemical pump may require is the replacement of the diaphragm plastic disk or check valves To replace the diaphragm and plastic disk unscrew the cover from the body When replacing the diaphragm lubricate the outer edges of the diaphragm with o ring lubricant P N 86265430 and reassemble To replace the check valves unscrew the check valve caps Replace the check valves and reas semble using new o rings DO NOT attempt to re use o rings once the check valves have been removed See the Illustrated Parts Listing for a parts break down on the chemical pump Solution and Vacuum Pump Drive Belts
103. stration as a guide when adding oil To prevent rust from building up inside the vacuum pump if moisture exists we have provided a lubri cation cup on the front of the unit First run the unit at least 1 minute to remove any moisture from the vacuum pump Next fill the lubrica tion cup with water displacing lubricant for 5 seconds while the unit is running and the vacuum inlets are sealed Do this at the end of each working day 38 VACUUM OIL LEVEL with vacuum pump cold engine off and unit on level ground PUMP side view Drain flush and replace oil every 1500 hours or whichever comes first Change oil more frequently if inspection so indicates With PD synthetic lubricant perform the oil change maintenance every 4500 hours or every 2 years whichever comes first Vacuum pump oil capacities are as follows Shaftend 1 25 pints Gear end 2 0 pints Vacuum pump lubrication is vital to performance of the pump Failure to follow the maintenance schedule can lead to permanent damage to your blower 86325860 PEAK GTX PROCHEM Solution Pump Refer to the Solution Pump Operation and Service Manual for specific instructions P N 86269900 1 Check the crankcase oil level daily to assure the proper level Use the illustration as a guide when checking the oil level If the level has dropped check for the source of leakage and repair 2 Usethe provided dipstick Remove red filler c
104. t Turn solution pump on and open solution temperature control valve at least one full turn Freezing Protection If the unit is exposed to freezing weather the water in the unit may freeze causing SERIOUS DAMAGE to the unit To avoid this the following is recom mended during the cold weather season When the unit is not in use always park it in a heated building While in operation avoid long shutdowns as the unit provides heat while running Shut it down just prior to leaving for the next job heated building is not available we that you winterize the unit with anti freeze At present it is only possible to winterize units which do not have an auxiliary water tank Units with auxiliary water tanks must be stored in a heated building when not in use 86325860 PEAK GTX PROCHEM 31 Operations Winterizing Your Unit 1 Shut off the water supply Disconnect the water inlet hose from the front of your console Connect all solution pressure hoses and tools that may have water in them Start the unit and turn solution pump on Open the tool valve until water pressure drops and water stops flowing Turn off the solution pump Fill the water box with approximately two gallons of 100 glycol base anti freeze Turn the solution pump switch ON Open the tool valve until anti freeze begins to come out of the tool Recover ALL anti freeze that comes out of the tools into an app
105. the control panel has been tripped After inspecting the unit to determine the cause of the tripped circuit breaker press the reset button Loose or corroded battery Clean tighten or replace the battery terminals Engine will not Dead battery Recharge or replace battery start The engine does not turn over Defective ignition switch Test ignition switch for power going into the switch If there is power going in but NO power going out replace the switch Defective starter motor Test the starter motor If necessary replace Vacuum pump seized Refer to Gardner Denver Service amp Repair Manual or dealer Waste tank is full Empty the waste tank Engine temperature has exceeded 255 F triggering the high temperature switch to shut the unit down Determine the cause of overheating before restarting the unit See Excessive Heating in the Troubleshooting section of this manual Defective fuel pump Replace the fuel pump Starter turns over Loose or broken wires leading to waste tank float switch Repair or replace any broken electrical connec tions engine but will not start Defective float switch in the waste tank Check switch for proper operation replace as necessary Oil pressure switch located on engine fuel shut off solenoid located on engine high temperature switch located on engine Test these components If any are de
106. tighten as the rod can puncture the ball Make sure to tighten the nuts on the rod 2 Disassemble the valve and check the piston and seat for damage replace if needed See the Illus trated Parts Listing for a parts break down Waste Tank Float Valve The float valve in the waste tank shuts the unit down once the waste tank becomes full Debris can collect around the hinge of the float valve Check the float valve for debris at least once a month Waste Tank Strainer Basket The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of debris This should be done at the end of each job Waste Tank Vacuum Inlet Filter The Vacuum Inlet Filter located inside the waste tank should be removed cleaned and inspected at the beginning of each day When replacing in tank ensure that flow indicating arrow is pointing down Solution Screen Outlet Inspect the solution screen after the first week of running the unit by unscrewing the screen and remove any accumulated debris Inspect the screen again at 2 and 4 weeks The solution screen should then be inspected every month However if the screen has a frequent build up of debris it should be inspected and cleaned more often Check Valve Outlet Inspect the check valve when rebuilding the chemical pump or as needed Remove and disassemble the check valve Check the Teflon seat for debris or abnormal wear Clean or replace seat if nee
107. ttings filters and bolts Always wear hearing protection when unit is running Always comply with local noise ordinance when operating units 6 86325860 PEAK GTX PROCHEM Safety DO NOT leave the vehicle engine running while operating this unit Dangerous Acid Explosive Gases Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries produce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the battery at all times Keep batteries out of the reach of children Remove all jewelry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present When disconnecting the battery ALWAYS disconnect the negative terminal FIRST DO NOT smoke around the unit Gas fumes may accumulate and be ignited The battery is also extremely flam mable This will help to prevent possible explosions DO NOT damage the vehicle in any manner during installation When routing fuel lines DO NOT place the hose in any location where damage may occur to the hose or vehicle Avoid any contact with moving parts areas of high temperature brake lines fuel lines muffler catalytic converter or sharp obje
108. unting plates Operation and service manual for engine water pump and vacuum pump Hose clamps for vacuum hoses 4 86325860 PEAK GTX PROCHEM This manual contains the following sections How to Use This Manual Safety Installation Operations e Maintenance amp Service e Parts List The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual N Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative x The model and serial number of your machine is located approximately where shown The SAFETY section contains important information regarding hazardous or unsafe practices for this machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death 86325860 PEAK GTX PROCHEM How to Use This Manual The INSTALLATION section contains information on how to properly install the unit in your vehicle The OPERATIONS section is to familiarize the operator with the operation and function of
109. zed Hose Reel Tank Optional 128 Motorized Hose Reel Tank Optional REF PARTNO DESCRIPTION pics NOTES 5 86041670 1 MOTORIZED HOSE REEL PC COMPLETE 1 86044110 1 BASE RT SD HOE RL MTR 2 86191830 1 RL HP SOL 3 86006760 4 SCR 5 16 18 X 3 4 HHCS 4 86278830 4 WASHER 5 16 FLAT PLTD 5 86005650 24 NUT 5 16 18 HEX 6 86279130 28 5 16 SPLIT LOCK PLTD 7 86044070 1 BASE HOS RL FRT 8 j 8 86046520 1 BX SW HOS RL MTR 9 86279510 6 WASHER 3 8 FLAT 10 86190170 6 PLATE INSTALL MT 11 86005770 6 NUT 3 8 16 HEX NYLOCK 12 86275150 6 SCR 3 8 16 X 1 3 4 HHCS PLT 13 86054090 1 PNL DEMAND PMP MT i 14 86280100 1 HOSE WTR 5 8 X 27 15 86177020 2 CLAMP HOSE 12 SST 16 86181360 1 FTTG BRB 1 2P X 5 8 BR 17 86180170 1 STREET 1 2 BR 18 86190190 1 PLG 3 4 SOCHD BR 19 86180250 1 ELL 1 2 BR 20 86188210 1 NIP 1 2 X 3 8 BR 21 86188470 1 NIP 1 1 2 X CL PVC SCH80 22 86195010 1 VALVE BALL PVC 1 1 2FP 23 86179710 1 DSC 3 8F X 3 8FP 24 86030980 1 MLDG WTR TANK 95GAL W OVERFLW 25 86176400 1 CAP WATER BOX 26 86195060 1 VALVE FLOAT 27 86181150 1 FLT ROD 28 86270770 1 NUT 1 4 20 HEX 29 86174540 2 BALL FLOAT 30 86180260 1 ELL 3 4 ST BR 31 86181320 1 FTTG BRB 3 4P X 3 4 BR 32 86044190 2 BASE CROSS BAR TB HS RL 33
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