Instructions - Truck Toyz Performance
Contents
1. 2404 2 42 Install Sway Bar Drop Brackets to frame using 7 16 x 1 1 4 bolts washers and nuts provided Install Sway Bar to Brackets using original hardware Attach Sway Bar Links to control arms Torque 7 16 bolts to 60 ft lbs Sway Bar to Bracket bolts to 35 ft Ibs and Sway Bar to Control Arm nuts to 66 ft Ibs Illustration 18 43 Assemble Bushings 15 11148 and Sleeves 20 830918 into both ends of both Compression Struts 20 52404 11 Using 1 2 x 4 Hex Bolts with the bolt heads facing inward washers and nuts insert mount compression struts into brackets on the back of the RCD Rear Crossmember Illustration 19 www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 12 16 42404 Illustration 18 44 Attach Compression Strut Mount Brackets 20 52404 10 to opposite end of Compression Strut using 1 2 x 4 Hex Bolts washers and nuts and swing up towards frame Illustration 19 Mounts should intersect stock crossmember Mark holes to be rT ny J174 l drilled to mount brackets Lower f NNE amp Nuts and drill 1 2 holes as marked sway Bar Drop Disconnect the Compression Oy Po Strut Mounts from the ao Original Hardware Compression Struts and bolt SAIC L KCD 20 52404 7 naO S me them through the newly drilled al a cee AL holes using the 1 2 x 1 1 2 a O 8 Hex Bolts washers and nuts and torque to 90 ft Ibs Reinstall the Com2. SAR GD SUSPENSION GISPENSION 11 09 05 04 06 FORD F 150 4WD 4 6 SUSPENSION SYSTEM P N 10 42404 INSTALLATION INSTRUCTIONS NOTE Each lift kit and options to lift kits are packaged separately Therefore installation procedures are covered in separate instructions Familiarize yourself with each specific set of instructions before beginning www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 1 16 42404 Part List Item Box 1 of 6 20 52404 1 20 52404 2 Box 2 of 6 20 52404 5D Box 3 of 6 20 52404 10 20 52404 11 20 70255 13 21456 Z 13 23120 Z 13 30382 Z 13 30304 Z 13 10514 Z 13 10384 Z 20 70268 13 20069 Z 13 30034 Z 13 10038 Z 20 830918 15 11148 Box 4 of 6 20 52404 3 20 52404 4 20 52404 7 20 52404 8 20 52404 9 20 70242 13 22028 Z 13 21118 Z 13 23471 Z 13 30369 Z 13 30304 Z 13 30408 Z 13 30151 Z 13 10345 Z 13 10384 Z 13 10553 Z 20 834350 www racecardynamics com Description Front Crossmember Rear Crossmember Steering Knuckle Spindle Driver s Side Rear Compression Strut Mount Compression Strut Hardware Pack Compression Strut Mount Hex Bolt 1 2 x 1 1 2 Gr 8 Hex Bolt 7 16 x 3 1 2 Gr 8 Washer 1 2 Flat HRDN Washer 7 16 Flat HRDN Nut 1 2 Top Lock Nut 7 16 Top Lock Hardware Pack Compression Strut Hex Bolt 1 2 x 4 Washer 1 2 Flat Nut 1 2 Nyloc Sleeve 3 4 x 095w x 2 75 Bushing Red Rack and Pinion Br
3. acket Differential Skidplate Sway Bar Drop Bracket Differential Drop Bracket Pass Differential Drop Bracket Drvr Hardware Pack Misc Mounts Hex Bolt 5 8 x 4 1 2 Gr 8 Hex Bolt 7 16 x 1 1 4 Gr 8 Hex Bolt 3 8 x 1 1 2 Gr 8 Washer 5 8 Flat HRDN Washer 7 16 Flat HRDN Washer 3 8 Flat HRDN Washer 3 8 Split Lock Nut 5 8 Top Lock Nut 7 16 Top Lock Nut 3 8 Top Lock Rack amp Pinion Spacer RCD Suspension 619 588 4723 Page 2 16 42404 iO ty oOoRBROBRPANABRODWONM BPAY YD NNANNWDAAAABAN A NY LD info racecardynamics com Illus 14 15 10 11 15 19 19 19 19 10 19 10 19 10 19 19 19 19 19 15 18 9 10 9 10 18 15 18 15 15 18 15 20 70281 20 52404 14 13 23588 Z 13 30876 Z 13 30304 Z 13 10969 Z 13 10384 Z 20 70294 20 52404 12 20 52404 13 13 22093 Z 13 30304 Z 13 10384 Z 20 70512 20 52404 20 13 20758 Z 13 30460 Z 13 30546 Z 20 70525 20 52404 15 13 20758 Z 13 30546 Z 20 70564 50 52404 1 50 52404 2 50 5700 2 50 5700 4 20 68188 13 30330 13 10423 13 91049 20 834220 20 68305 13 20447 Z 15 10966 15 11395 15 11447 15 11460 Box 5 of 6 20 52404 6P Box 6 of 6 Hardware Pack Crossmembers 04 Up Ford F150 Cam Bolt Hex Bolt 7 16 x 4 Gr 8 Washer 18mm Flat HRDN Washer 7 16 Flat HRDN Nut 18mm Nyloc Nut 7 16 Top Lock Hardware Pack Rear E Brake Cable amp Brakeline Rear Brakeline Mount Emergen
4. and wheel bearing preload Also check steering to frame and suspension to frame attachment points for stress cracks The overall vehicle must be in excellent working condition repair or replace worn parts e Read instructions carefully and study illustrations before attempting installation RCD Suspension is not responsible for damage failure or injury resulting from improper installation or parts substitution of this kit e Check parts and hardware against the parts list to assure that your kit is complete Report any shortages to RCD Suspension at 1 619 588 4723 The parts and hardware supplied are of high grade material and must not be replaced by inferior parts or failure may result Do not begin installation if parts are missing e Separate parts according to the areas they will be used Placing the hardware with brackets before you begin will save installation time e This kit is supplied as a bolt on assembly Do not weld anything to the components and do not weld the components to the vehicle e All components in this kit come with a protective coating Do not plate i e chrome cadmium zinc etc or otherwise alter the finish in any way This could decrease the structural strength of the components e Secure and properly block vehicle prior to beginning installation e Always wear safety glasses when using power tools e Foot Pound torque readings are listed on the Torque Specifications chart at the end of the instructions un
5. cy Brake Cable Mount Hex Bolt 7 16 x 1 1 2 Washer 7 16 Flat HRDN Nut 7 16 Top Lock Hardware Pack Axle Spacers 04 Up Ford F150 Axle Spacer Hex Bolt 12mm x 50mm Washer 12mm Split Lock Washer 12mm Flat HRDN Hardware Pack Front Driveshaft Spacer 04 Up ford F150 Front Driveshaft Spacer Hex Bolt 12mm x 50mm Washer 12mm Flat HRDN Hardware Pack Front Brakelines 04 Up Ford F150 Front Brakeline Drvr 04 Up Ford F150 Front Brakeline Pass Brake Line Clip Brake Line Crush Washer 10mm Hardware Pack U Bolts Washer 9 16 Flat HRDN Plain Nut 9 16 High Plain U Bolt 9 16 x 3 1 4 x 12 5 SQ 04 Up Ford F150 Rear Block 5in Hardware Pack Misc Screws for Brake Line Clamps Brake Line Clamps Zip Tie 6 Zip Tie 8 Zip Tie 11 Steering Knuckle Spindle Passenger s Side 50 BE5 B316 TO Front Shock 50 BE5 B317 TO Rear Shock www racecardynamics com RCD Suspension 619 588 4723 Page 3 16 42404 NNABRPRANAWADAAPANAAAARABHHHONAAPNASPAASPANAABAR 10 10 10 21 20 17 17 17 17 13 13 13 22 22 22 22 info racecardynamics com INTRODUCTION e Installation by a professional mechanic is recommended Use of the appropriate tools a Ford service manual and a shop hoist can greatly reduce installation time e Prior to installation carefully inspect the vehicle s steering and drive train systems paying close attention to the tie rod ends rack amp pinion unit ball joints
6. dware FRONT OF VEHICLE Rear a 7 16 x 4 Bolt Washers and Top Lock Nut www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 9 16 42404 27 28 29 Illustration 11 The Front SS p Driveshaft will B now have to be z y re clocked 7 Remove the clamps holding kol the rubber boot n N Be os and slide the Yoke off Remove the boot Now locate the notch on the male spline that has been filled in Illustration 12 You will need to remove this with a grinder Once it is removed reinstall the boot and yoke The yoke will have to be rotated 90 degrees from it s original position Illustration 12 Illustration 12 Note The Front Driveshaft will need to be rebalanced at this time Take it to a qualified driveline shop for balancing Use All Original Hardware Rear Crossmember 20 52404 2 Clock Like This Once the Front Driveshaft has been rebalanced it can be reinstalled Insert the Front Driveshaft Spacer 20 52404 15 between the Driveshaft and Transfer Case using the 12mm x 50mm bolts and washers provided and the original bolts at the Front Differential Torque all to 83 ft Ibs Illustration 13 i Illustration 13 Illustration 13 Raise the RCD Front Crossmember into place and install the two original 18mm FRONT bolts Torque the 18mm bolts to 222 ft Ibs ere Illustration 14 Note It may be necessary
7. e new U bolts 13 91049 9 16 Washers 9 16 High Nuts and existing spring plates Torque U bolt nuts to 110 ft Ibs Illustration 22 Rear Block 20 834220 me LX va DV SU N 8 Repeat steps 3 5 on Passenger s side of the vehicle 9 16 High Nuts amp Washers www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 14 16 42404 9 Install the new Bilstein Rear Shock Absorbers 50 BE5 B317 T0 with the boot up Using the existing hardware attach the shocks to lower axle mounts Attach shocks to upper frame mounts and torque the upper and lower nuts to 66 ft Ibs 10 Install rear tire wheel assemblies and lower the vehicle Torque lug nuts to 150 ft lbs Some Final Notes 11 After installation is complete double check that all nuts and bolts are tight Refer to the torque specifications chart on the last page 12 If new tires are installed that are more than 10 taller than original tires the speedometer must be recalibrated for the Anti Lock Brake System to function properly Contact an Authorized Ford dealer for details on recalibration 13 With vehicle on the floor cycle the steering lock to lock and inspect steering suspension and driveline systems for proper operation tightness and adequate clearance Recheck brake hose fitting for leaks Be sure all hoses are long enough 14 Have headlights readjusted to proper setting 15 Realign front end to factory
8. he bolts holding the Integrated Wheel End Disconnect to the backside of the Steering Knuckle Illustration 2 www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 6 16 42404 Remove the nut from the steering Remove the nut from the Lower Ball Remove the nut from the Upper Ball Remove the Sway Bar Link from the Remove the Lower Shock Mount Bolt on Remove the two bolts mounting the Lower Remove the six bolts holding the Halfshaft and Inner CV Joint to the Front Differential Remove the Halfshaft from the vehicle DO NOT damage the vacuum seal on the Integrated Wheel End Disconnect assembly Tie Rod Separate the Tie Rod from the Steering Knuckle using special tool 211 023 Joint Separate the Lower Ball Joint from the Steering Knuckle Joint Separate the Upper Ball Joint from the Steering Knuckle and set the Knuckle aside Lower Control Arm Illustration 3 the Lower Control Arm followed by the three upper Shock Mount nuts and remove the Shock and Spring assembly Illustration 4 Control Arm to the frame crossmembers and remove the Control Arm from the vehicle Illustration 4 Illustration 4 www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 7 16 42404 16 Repeat steps 3 15 on the Passenger s Side of 1 2 2 2 2 www racecardynamics com RCD Suspension 616 9 N 0S Put a
9. ide using original bolt Do not tighten Illustration 9 Page 8 16 42404 Illustration 8 Rack amp Pinion 5 8 x 4 1 2 Bolt 24 Raise Front Washers amp Nut Differential into Frame FRONT OF position in RCD Diff VEHICLE Drop Brackets and install two 7 16 x 3 1 2 bolts with provided Do not tighten f Illustration 10 AWW V8 A j Spacer washers through Diff NU 20 834 Drop Brackets and AS cere secure with the 7 16 LEEREN nuts and washers AN ia CA R 0 e h al Wim A A A A i 25 Raise the RCD Rear Crossmember into place and install the Tap two original 18mm a bolts Install the 7 16 Rack amp Pinion Bracket T x 4 bolt through the 20 52404 3 Rear Crossmember to Differential Install the two original 10mm bolts on right Illustration 9 side They will go through the Diff Drop Bracket and RCD Rear Crossmember Torque the 18mm bolts to 222 ft Ibs and the 10mm bolts to 66 ft Ibs Illustration 11 Drvr Diff Drop Bracket 20 52404 9 Nn 26 Tighten previously installed 7 16 and 10mm hardware on the RCD Rear Crossmember and Diff Drop Brackets Torque the 7 16 Bolts to 60 ft Ibs and the 10mm bolts to 66 ft Ibs Illustration 10 7 16 x 3 1 2 Bolt Washer and Top Lock Nut AARS sa Drvr Diff Drop Bracket RON A Pass Diff Drop Bracket 52404 AS Differential 20 52404 8 l Original Har
10. kle with the original bolts being careful not to damage the o ring Torque the bolts to 148 ft Ibs Install the Axle to Wheel Hub Nut and torque to 20 ft Ibs Install the Wheel Speed Sensor if equipped with ABS and torque to 13 ft Ibs Illustration 1 38 Install the Brake Dust Shield Slide the Brake Rotor onto the hub 39 Install the Brake Caliper Assembly onto the Steering Knuckle If the brake hose won t allow the Caliper to be bolted on place a jack under the Lower Ball Joint stud and raise the suspension so that it isn t fully drooped Torque the Caliper Mount bolts to 148 ft Ibs 40 Remove the brake hose and replace it with the new Driver s Side Stainless Steel Braided Brake Line 50 52404 1 Note that the Driver and Passenger s Side Brake Lines are not interchangeable Reinstall the Banjo Bolt at the Caliper with two new crush washers 50 5700 4 and torque to 20 ft lbs Secure the upper end of the new Brake Line using the supplied e clip 50 5700 2 Reinstall the hard brake line to the new Stainless Steel Braided Brake Line at the frame bracket and torque to 14 ft lbs Cycle the suspension and steering to make sure the new brake lines do not interfere with any moving parts and are secured with the supplied plastic Zip ties Also secure the Speed Sensor Line and Vacuum Line at this time 41 Repeat step 33 40 on the Passenger s side of the vehicle using the new Passenger s Side Stainless Steel Braided Brake Line 50 5
11. less specifically stated in an instruction DO NOT USE AN IMPACT WRENCH TO TIGHTEN ANY OF THE BOLTS www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 4 16 42404 PLEASE NOTE e WARNING DO NOT USE WHEEL SPACERS e Front end realignment is necessary e Speedometer recalibration is necessary if larger tires 10 more than stock diameter are installed e Brake system will need to be bled by a professional brake technician e This kit is designed to be either 4 or 6 lift depending on how the front shocks are installed e The 4 setting is designed to accommodate a 33 x 12 50 tire on a wheel size of 17 x 8 with a maximum of 4 5 8 backspacing while the 6 setting is designed to accommodate a 35 x 12 50 tire on a wheel size of 17 x 8 with a maximum of 4 5 8 backspacing e Special tools are required for safe removal and installation of certain parts These tools can be purchased through your Ford Dealer C Frame and Screw P N 211 023 Front Wheel Hub Remover P N 205 D070 Note The Front Driveshaft will need to be rebalanced to complete this installation www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 5 16 42404 Front Installation Instructions l Raise the vehicle If working without a shop hoist support vehicle with suitable safety jack stands Put vehicle in gear set emergency brake and block rear wheels bo
12. n index mark on flange of Front Mark and then cut the frame at the left rear control Install Diff Drop Bracket 20 52404 8 on Install Diff Drop Bracket 20 52404 9 on the vehicle Illustration 5 Remove the four bolts holding the stock Rear Crossmember onto the frame just behind the front differential Illustration 5 Driveshaft at Differential and Transfer Case Illustration 6 Remove the four bolts holding the Front Driveshaft to Differential and also the four bolts holding the Front Driveshaft to the Transfer Case and remove the Front Driveshaft Support the Front Axle Housing with a suitable hydraulic jack Disconnect the axle vent hose from the front axle Remove the three bolts holding the Front Differential Then lower Front Differential and move out of the way Note It may be necessary to rotate the steering shaft to remove the upper Differential bolt arm mounting location Illustration 7 Remove the two 10mm bolts holding the Steering Rack Loosen the two 16mm bolts holding the Steering Rack One side at a time Illustration 7 remove the 16mm bolt and bracket and replace with the 5 8 x 4 1 2 bolt washer spacer 20 834350 and new Rack amp Pinion Bracket 20 52404 10 Secure with 5 8 Toplock and Washer provided Install original 10mm cross bolts and tighten all bolts Illustration 8 passenger side using original bolt Do not tighten at this time Illustration 9 driver s s
13. pression Struts to the Mounts and torque all remaining 1 2 hardware to 90 ft Ibs 45 Bleed the brakes checking for leaks at the newly installed fittings Install the wheels and tires and lower the vehicle to the ground Torque lug nuts to 135 ft lbs 2 Transmission Crossmember 1 Cc ion Strut M t Illustration 19 creer a Moun Rear Crossmember 20 52404 2 1 2 x 1 1 2 Bolt Washers and Top Lock Nut 1 2 x 4 Bolt vanes Se And Top Lock Nut O FRONT OF VEHICLE Bushing 15 11148 Sleeve 20 8309 18 1 2 x 4 Bolt Washers And Top Lock Nut Compression Strut 20 52404 1 1 4 46 Recheck ALL hardware used to install complete suspension system at this time Anything not tightened to the specified torque needs to be tightened now Refer to chart on the last page of these instructions for general and specified torque values www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 13 16 42404 Rear Installation Instructions 1 Raise the vehicle If working without a shop hoist support vehicle with suitable safety stands To do this put vehicle in gear block front wheels both in front and behind tires then disengage emergency brake Place floor jack underneath rear axle and raise vehicle Place suitable safety stands under frame to support vehicle and lower vehicle onto safety stands 2 Locate the Parking Brake Cable on the driver s side of Illustration 20 the vehicle There i
14. s a cable hanger bracket attached to the front spring pivot bolt Remove the Cable from this bracket that connects to the Driver s side rear brake Now remove the bracket and replace with the RCD Emergency Brake Cable Mount 20 52404 13 and then reinstall the cable Illustration 20 3 Locate the Brake Hose Mount on the Rear Axle Remove the vent hose from the nipple Unscrew the vent tube move brake line out of the way and install er S203 RCD Rear Brakeline Mount 20 52404 12 in its place Using the 7 16 x 1 1 2 bolt washers and nut provided bolt brakeline to top of new bracket Illustration 21 Illustration 21 4 With the floor jack raise the rear axle enough to relieve ofl tension on the shock absorbers and remove them 5 Remove the rear U bolts attaching rear axle to the Driver s side leaf spring Carefully lower the rear axle WARNING Do not allow axle to hang by any hoses or cables 6 Insert new Lift Block 20 834220 on axle pad Make sure the Block s pins index into the holes in the axle Rear Brakeline Mount housing spring pad Illustration 22 The wing on the ARSA Block faces the inside of the vehicle Carefully raise the rear axle until the Block makes contact with the leaf spring Make sure the two pins are aligned with the holes in the Block Illustration 22 WW a U Bolts 13 91049 KAY WIN a 7 Re mount axle to spring using th
15. shers provided Install the RCD Skidplate under the Differential Illustration 15 Install the new Front Shocks using original hardware Torque the upper nuts to 35 ft Ibs and the lower bolt and nut to 351 ft Ibs Beginning with the Driver s side compress the Integrated Wheel End Disconnect on the bench to collapse the vacuum chamber While it is collapsed install a vacuum cap on the vacuum port Illustration 16 Install the Integrated Wheel End Disconnect on the outer constant velocity joint housing Install the Front Axle Halfshaft in the vehicle Use the Axle Spacers 20 52404 20 and 12mm x 50mm bolts and washers provided Torque the 12mm bolts to 60 ft Ibs Illustration 17 Illustration 16 www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 11 16 42404 Illustration 17 35 Install the new Steering Knuckle to the lower ball joint with nut Then install the upper ball joint and tie rod Torque the lower ball joint to Axle Spacer 111 ft Ibs and the upper ball joint 20 52404 20 and tie rod to 85 ft Ibs NOTE Before installing the new Steering Knuckles make sure that the Upper and Lower Ball Joint tapers and the Tie Rod taper are all clean and dry Clean with mineral spirits if necessary to remove dirt and grease 36 Install the three integrated wheel end disconnect bolts and torque to 11 ft Ibs Illustration 2 37 Install the Hub assembly to the Steering Knuc
16. specifications Be sure vehicle is at desired ride height prior to realignment www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 15 16 42404 Torque Specifications General Torque Specifications 5 16 20 ft Ibs 9 ft Ibs 3 8 35 ft Ibs 23 ft Ibs 7 16 60 ft Ibs 45 ft Ibs 1 2 90 ft Ibs 75 ft Ibs 9 16 160 ft Ibs 120 ft Ibs 5 8 175 ft Ibs 165 ft Ibs 3 4 250 ft Ibs 220 ft Ibs Existing Hardware Torque Specifications Wheel Hub to W heel Knuckle Bolts 148 ft Ibs teering Rack Mounting Bolts 10mm ront Differential Mounting Bolts 66 ft Ibs ront Driveshaft Front Differential Pinion Flange Bolts way Bar to Frame Mounting Bolts ower Control Arm Mounting Bolts 222 ft Ibs 6 way Bar Link Nuts ower Ball Joint Nut Axle Nut Tie Rod Nut Caliper Mount to Steering Knuckle Bolts ront Brakeline Banjo Bolts ront Spring Eye Bolt and Nut Hard Brake Line to Brake Hose Fitting ront Shock Upper Mount Nuts ront Shock Lower Mount Bolt Wheel Lug Nuts ront Halfshaft to Differential Bolts U Bolt Nuts Rear Shock Upper and Lower Mount Nuts 66 ft Ibs Anti lock Brake Sensor Bolt 13 ft Ibs RCD Suspension 619 588 4723 Page 16 16 42404 www racecardynamics com info racecardynamics com
17. th in front and behind tires Loosen front wheel lug nuts Place floor jack under the lower control arm s front crossmember and raise vehicle Place safety jack stands under frame rails behind front wheel wells and lower the frame onto the stands Once securely on jack stands remove floor jack Remove front wheels 2 Remove any chassis skidplates if equipped 3 Beginning with the Driver s side unclip the brakeline ABS sensor line if equipped and 4wd hub vacuum line from each other as well as from any connections on the Steering Knuckle Disconnect the vacuum lines from the Integrated Wheel End Disconnect 4wd hub engaging mechanism at the Steering Knuckle 4 Remove the bolts holding the Caliper Anchor Bracket to the Steering Knuckle Illustration 1 Pull the Bracket and Caliper assembly away from the Brake Rotor and hang out of the way with a length of wire careful not to damage the brake lines DO NOT let the Caliper hang from the brake line 5 Remove the Brake Rotor from the Hub and the Dust Shield i Illustration 1 from the Steering Knuckle Lm 6 Remove Wheel m Speed Sensor if YF equipped with ABS Ar from the Steering 5 Knuckle 7 Remove the Axle to F Wheel Hub Nut dust i cover and then i remove the Axle to 1 Wheel Hub Nut Me gil Illustration 1 Remove the four Wheel Hub to Steering Knuckle bolts and separate the Hub assembly from the Knuckle using special tool 205 D070 8 Remove t
18. to grind the two rack amp pinion brackets to clear the RCD Front Crossmember Front Driveshaft Spacer 20 52404 15 www racecardynamics com RCD Suspension 619 588 4723 info racecardynamics com Page 10 16 42404 30 3 32 33 34 Install both Lower Control Arms into Illustration 14 Use Original Hardware Shock Absorber and Spring Assembly Using a suitable spring compressor compress the spring until tension is released from the shock absorber Remove the nut at the top of the shock absorber and carefully remove the shock Remove the rubber bump stop from shock absorber Now remove the striker cap from the shock and slide the spring seat off Install the spring seat on new shock against snap ring Install new striker cap on shock Install ee Front Crossmember original bump stop on shaft 20 52404 1 This will fit around the black rubber sleeve provided Now insert shock into P spring and cap and install nut Carefully Illustration 15 release the spring tension Note The shock 50 BE5 B316 T0 9 lt Venicie has two snap ring grooves For 6 lift use the upper groove If you would like 4 lift then move the snap ring to the lower groove Front Crossmember 20 52404 1 Rear Crossmember 2404 2 the RCD Crossmembers using the aces 18mm Cam Bolts Nuts and 20 534044 I 3 8 x 1 1 2 Bolts z z ey Washers amp Nuts Do Not tighten at this time Wa
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