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Elin MX inverter manual

1. 4010W UOJ29 8S CUDDY 2 JASN BOIS 1 9104 g euoz 2 902 euoz 5 lt lt co 66 ix C7 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat Z 994 2 914 VIC eld pesn jou pesn jou pesn jou pesn jou pesn jou 5010 Jewod SOLO Bis SOLO uano 5010 Bis 5010 Bis jndino pesn jou pesn jou pesn jou pesn jou pesn jou e qissod jou 50 0 uup p Z 994 2 910 rid eld pesn jou pesn jou pesn jou pesn jou pesn jou SOLO Jewod SOLO Bis SOLO uano SOLO 615 jndyno u SOLO Bis pesn jou pesn jou pesn jou jou pesn jou e qissod jou 500 uup p 2 984 2 9 rid eld 21 pesn jou pesn jou pesn jou pesn jou pesn jou SOLO Jamod SOLO Bis anbsoy SOLO uano 4nd4no SOLO jndyno u SOLO Bis yndjno 4 jou pesn jou p
2. uunjey pod o4uoo 4S9 pod 4s d eH 1xoL Aouenbej Bulydyims XON un 51599 5 Adusnbe dS M LL ix C14 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat 0132 91945 pesn 500 D 9p NO YO YO O93Z 91945 0132 91945 0 lt 455 0 0 5 1 0 Jes s 0 0 0 pesn JOU 500 D 9p NO YO YO O93Z 91945 O93Z 91945 0 lt ale 0 0 5 1 0 Jes s 0 0 0 0132 91945 pesn OU 500 YO 0132 91045 O JZ 91945 0 5 Z3 lt 13 0 0 8120 Jes s 0 0 0 pesn OU 500 YO O93Z 91945 0132 91945 0 5 23 13 0 0 s 1 0 Jes s 0 0 0 0132 91945 pesn OU 500 YO O93Z 91945 O JZ 91945 0 5 23 lt 13 0 0 8120 Jes s 0 0 0 pesn 500 YO O93Z 91945 0132 91945 0 lt ed 9 0 0 8120 Jes s 0 0 0 O Gq gt 5 p gt p p uououn 2160 uolpuny 2160 pj za ndul po La indu 75 pupg siseJe s u UOLDUN yo p gt
3. a ad digital signal analog signal gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix C2 5 chematic diagram 2 DIGITAL INPUTS X1 9 pis 10 lov 11 1 02 00 es L O digital input DI 1 12 012 02 01 L O digital input DI 2 13 DI 3 fT D2 02 ue L O digital input DI 3 14 014 H D2 03 16 24 17 L O digital input DI 4 gt gt X2 Optio n 25 DIS 26 1015 2 1 Enable LO digital input DI 5 2 27 pte 2 H D2 04 L O digital input DI 6_2 28 017 2r1 D2 05 1 O digital input DI 7 2 29 pis_2 02 06 Lu digital input DI 8 2 X3 Option 251015 26 Dis 3 gt 02 07 L digital input DI 5 3 27 DI6 3 gt 02 08 L O digital input DI 6_3 28 H D2 09 L O digital input DI 7 3 BUS STW 29 DI8 3 gt 02 10 L O digital input DI 8 3 Option COMPARATOR analog signal at E1 filter F4 00 F4 01 reference F4 02 Comparator C1 analog signal at E1 filter F4 08 F4 09 E1 reference E 10 analog signal at E1 filter Comparator C3 F4 16 F4 17 EN a
4. 5001 SOUL zH 1006 ZH 100 pesn jou SOUL 5001 zH 006 ZH 000 yor MO gt OU 60 ZH LOZ ZH LOS pesn jou pesn jou pesn jou pesn jou du 9ANDD 00 9oS CL jou S puiuu19 5001 500 zH 1006 zH 10 0 jou jou 5001 5001 zH 006 ZH 000 yor MO gt OU ZHGO ZH LOZ ZH LOS pesn jou pesn jou pesn jou pesn jou dui 9ANDD 2600 0S 5 0 01 sool zH 10706 zH 100 pesn ou 5001 5001 zH 0 06 zH 000 yor MO Jopooue OU ZHGO ZH LOS ZH LOS pesn jou pesn jou pesn jou pesn jou Woy Way OWI Way 9220 Wey YYW Wey uiui Way Way 5 0201 201 9220 qwW 20 qW 20 qW 20 gt 5 0201 214429 3 dijs di s 19po2u3 Ajj uo YIDD 433 4 15 J340 9491 NO 9 9
5. ELIN EBG Elektronik Operating instructions MX basic pDRIVE MX basic The Power Drives Company ELIN EBG E Oo k tor o ik Safety Instructions The following symbols should assist you in handling the instructions General information note Dangerous voltages Danger of life Advice tip The requirements for successful commissioning are correct selection of the unit proper projection and mounting If you have any further questions please contact the supplier or call the manufacturer of the unit directly Capacitor Discharge Before performing any work on or in the unit disconnect from the mains and wait at least 5 minutes until the D C link capacitors have been fully discharged to make sure that the device is no longer live Automatic Restart With certain parameter settings it may happen that the frequency inverter starts up automatically when the mains supply returns after a power failure Make sure that no persons and no other equipment is in danger Commissioning and Service Work on or in the unit must be done only by duly qualified staff and in full compliance with the appropriate instructions and pertinent regulations Note that a fault may cause potential free contacts and or PCBs to carry mains potential To avoid any risk to humans obey the regulations concerning Work on Live Equipment explicitly Terms of delivery Our deliveries
6. WH Reference AIV AIC 2 Pre set ref val REM MP ref val F4 20 C3 Comp Reference F4 34 C4 Comp Reference F4 19 C3 filter f E2 F4 33 filter f 22 F4 18 C3 signal to E2 F4 32 signal to E2 0 State ZERO 1 Ready 2 Run 3 Fault 4 Ready 4 Run 5 Alarm 6 Bus alarm 7 Generat operat 7 8 Local operation F4 25 Logic function 9 fref F4 39 Logic a Functio 0 gt flevel 1 START Impulse e 2 Sian REV _ EE aa 2 EQUAL 3 Start FWD Impulse 1 BB 22 pi 3 UNEQUAL 4 Start REV Impulse 5 Stop Impulse 5 DIA m 4 AND neg 1 5 P P 3 DI5 2 5 ORneg 1 d remote 7 062 as 6 EQUAL neg 1 c m jos ad 072 rr 7 UNEQUALneg 1 9 local 9 018 2 20 0533 Selection 21 DI 3 time function 12 ed 22 0173 F4 26 Logic b function 4 7 23 DI8 3 F4 40 Logic b function F4 27 time funct 55 4 p A 24 State 1 F4 41 time funct 5 E o 5 Pre set B 25 Lift brake 0 AND 9 6 Pre set C 26 Thyristor ON a8 ORe 7 0 ON delay 08 7 Manual Auto 27 Limit 1 gt 55 2 EQUAL x 2 8 28 gt p 3 UNEQUAL 9 2 Ram 29 gt 4 AND neg 2 9 Impulse zd 207 User Macro 2 30 Limitations 5 ORneg 2 21 Enable 31 reserved
7. ZH sna 2 5 A 5 na 2 an _ 5 eL VA vere 2 A 2 L c 20 e euin jeoeq E E euin jeoov 8074 151 00 00 Page 47 ing instructions gt pDRIVE lt MX basic Operat D1 00 AIV selection VICB not used see Macro O not used Hz Fref Manual Hz If individual settings cannot be selected 2 Fref Auto Hz they have already been assigned one of 9724 Fcorrection the other reference value sources or a 4 Torque limit bus reference value 5 PID reference value 06 6 PID feedback 06 As shown in the figure overleaf the analogue ref value AIV 0 10 V serves as a source for various reference values The relevant function is assigned to the analogue input using parameter 01 00 D1 01 AIV value O 96 VCB 300 0 0 01 300 0 Hz see Macro 200 0 0 01 200 096 D1 02 AIV value 100 VCB 300 0 50 01 300 0 Hz see Macro 200 0 30 52 200 0 96 With the AIV level a frequency range is assigned to the analogue input signal 0 10V Negative frequencies correspond with reverse on the frequency inverter output 50 Hz a 0 100 corresponds with O to 50 Hz E b 0 10096 corresponds with 30 to 50 Hz is c 0 100 corresponds with 50 to 0 Hz g d 0 100 corresponds with O to 50 Hz 5 30 Hz 50 Hz D1 03 AIV filter time VCB
8. 34 Output of comparator C2 35 Output of comparator C3 36 Output of comparator C4 37 Output of logic module L5 38 Output of logic module L 39 reserved 40 reserved 41 Bus control word 11 42 Bus control word 12 43 Bus control word 13 44 Bus control word 14 45 Bus control word 15 The message for this limitation is currently not in function gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 81 Service F4 25 C3 logic a function VCB OR 4 26 C3 logic b function VCB OR F4 39 logic a function VCB OR 4 40 logic b function VCB OR 4 46 L5 logic function VCB OR F4 52 logic function VCB OR 0 AND 1 ORe 2 EQUAL 3 UNEQUAL 4 AND negated input D1 D2 negated 5 OR negated input D1 D2 negated 6 EQUAL negated input D1 D2 negated 7 UNEQUAL negated input D1 D2 negated F4 05 Cl time function VCB ON delay F4 13 C2 time function VCB ON delay F4 27 C3 time function VCB ON delay 4 41 time function VCB ON delay F4 47 L5 time function VCB ON delay F4 53 L time function VCB ON delay 0 ON delay 1 OFF delay 2 ON OFF delay 3 Impulse F4 06 time set VCB 0 0 0 0 3200 s 4 14 C2 time set VCB 0 0 0 0 3200 s F4 28 C3 time set VCB 0 0 0 0 3200 s F4 42 C4 time set VCB 0 0
9. 4 24 C3 Input 02 VCB State ZERO F4 37 C4 Input D1 VCB State ZERO F4 38 C4 Input D2 VCB State ZERO 4 44 L5 signal to 01 VCB State ZERO F4 45 L5 signal to D2 VCB State ZERO F4 50 16 signal to D1 VCB State ZERO F4 51 L signal to D2 VCB State ZERO State 1 for Q State ZERO never 1 Ready Ready state 2 Run Run state 3 Fault Fault 4 Ready Run Ready or Run state 5 Alarm Alarm sum warning 6 bus communication is interrupted 7 Generator operation generator operation of motor 8 Local operation selected local operation 9 f fref reference frequency is reached 10 f gt flevel see D4 06 D4 07 11 Start impulse 4 second impulse following Start command 12 DII addressed DI1 13 DI2 addressed DI2 14 sa DIS addressed 15 014 addressed Dl4 16 DI52 addressed DI5 2 17 016 2 addressed DI6 2 18 DI7 2 addressed DI7 2 19 DI8 2 addressed DI8 2 20 DI5 3 addressed DI5 3 21 416 3 addressed DI 22 DIZ 53 addressed DI7 3 23 DI8 3 addressed DI8 3 24 State 1 always 25 Lift brake function not active 26 Thyristor ON intermediate circuit loaded 27 Limit current limitation active or heatsink temp gt 28 Limit V gt voltage limitation active 29 Limit Temp gt motor protection thermal motor model active 30 Limitations sum message for all limitations 3l reserved 32 reserved 33 Output of comparator
10. 20 23 404 0 WW QZ r JO 5501 11 23 20 ojeq du JOJOW JOJOW XDUJ lt lt jueuno Aouenbea uueu 10 ZH Q 10 mw LI BM BE ix C13 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat pesn 500 0 lt ZI lt 1J 0 0 s 1 0 0 0 pesn 500 0 S 23 13 0 0 8170 0 0 14015 1015 11015 11015 7H Sc 7H 9 2 ZH 000 ZH 00 S pesn 50 0 0 S 3 lt 13 00 5120 00 pesn 500 0 S 3 lt 13 00 5120 00 045 045 015 045 4956 ZH 4 6 7H 000 1005 pesn 50 0 0 S lt 13 00 5120 00 pesn 500 0 S lt 13 00 5120 00 045 045 045 ZHAG G ZHA S 6 7HOO 0 zH 0075 gt 2 Jas 25 25 55 5 ZD Zo 75 349499 CO 3 04615 25 gt 5 7 Jes 7 7 pupg siseJe s u 7 uougounj 7 92ueJ9je1 7 3494918 LO 3 0461 7 52014 JOJOU
11. Supplement to macro Ref value S ramp for acceleration and deceleration You can activate an s ramp in order to ensure a smooth transition from the standstill of the drive to the acceleration or deceleration phase and from the acceleration deceleration phase to a steady state speed In addition to macro M1 you have to make the following parameter adjustments Parameter Name Setting Notes C204 S ramp S ramp step 1 2 or 3 Make adjustments as required E2005 S ramp mode Begin End You can also select Begin only Setup Switching to parameter set 2 A special feature of the gt pDRIVE lt MX inverter is that you can have two different settings for every parameter The set motor values the measured autotuning values and the optimized parameter values are stored at the locations User Macro 1 and User Macro 2 Depending on the digital input the inverter will operate with parameter set or 2 Applications The inverter is alternately used for two motors Parametrization for two different working processes with one motor Alternate operation with and without speedometer feedback DI S Terminal10 241 X2 Option IO 1 Terminal15 Break contact Nu parameter set 1 Make contact C ____ Pulse release programmable digital inputs parameter set 2 Parameter Setting Notes D2 05 DI7_2 selection User Macro 2 Assignment of the fu
12. The following parameters can only be read out or modified on the PC using the MATRIX software All 00 these parameters are assigned to MATRIX area 1 which is reserved for the local keypad of the basic display Home A1 00 Save backup VB Routine 0 Stat0 51 1 Store backup 2 Stored Unlike local mode on the keypad the Save command is not issued automatically when you switch to the basic display Home area When parametrizing with the software program Matrix the parameter 00 is used for saving Procedure 1 Send line 1 Store backup 2 Wait for feedback 2 Stored 3 Send line O Start 0 gt 1 A1 01 Device Mode read only 0 a u 1 Mains disconnected 2 Locked 3 Mains off 4 Disabled 5 Stop 6 Loading 7 not enabled 8 Mains missing O asa IB 10 Autotuning running Test power part The device mode corresponds to the display in field 1 of the basic display Home 1 02 Operate Mode read only 0 Remote Loc 2 Loc Rem 3 gt 4 Line 5 Line Loc 6 Loc Bus 7 Local The operate mode corresponds to the display in the field Operate Mode of the basic display A1 03 Device status read only This parameter displays the current device state with the priorities Display operating situation lowest priority Display selected parameter set Display limitation action Dis
13. VD 23 Of jou is pj 3 046 pj gt 5 ej 195 25 ED uououn 2160 25 gt 2160 25 za ndul ED La 1199 5 pupg siseJe s u 9 uouounj gt 92u8J9J81 gt 03 104 4944 ED 23 Of jou is gt 9 10 4944 D 3 04615 gt LL LL LL LL LL LL LL LL pL DL LL DL pp Ln ix C15 8074 151 00 00 Append ions truct ing ins ic Operati e gt pDRIVE lt MX bas pesn OU 50 0 D 9p NO 0132 91945 0132 91945 50 0 D 9p NO YO 0132 045 enjpuBic pesn OU 500 YO O93Z 91045 O93Z 91945 pesn 500 O JZ 91945 Aq oum se m 244 paros 55922 gt 320 epo pesn jou 91 500 5 9 91 YO 2160 91 37 91965 ZC 9 0961 91 37 91965 09655 97 pesn jou uoj29jes GT 500 jes euu 6 GJ YO uououni 2160 G1 O93Z 91965 ZC 9 09615 61 LL LL LL LL D Rs LLL ix C16 8074 151 00 01 Append ing instructions gt pDRIVE lt MX basic Operat gt pDRIVE lt MX basic Operating ins
14. 1 Ready to switch on 13 OFFI deceleration active 2 Charge DC bus 14 quickstop active 3 Ready to run 15 Close brake 4 Operation release 16 DC brake 1 5 Ramp output release 17 DC brake 2 6 Ramp release 18 OFF2 pulse inhibit active 7 19 Lock switching on 8 Motor fluxing Fault 9 release brake 1 21 Autotuning in progress 10 Crane active 22 Power part test in progress 11 1 active 23 Release brake 2 24 Release brake 3 1 If the power part has no voltage supply Mains off or Mains missing is displayed these actual values are set to 0 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 12 Display of reference values Analogue _ Input Reference value in Hz or depending on reference value destination evaluted Reference value after A D conversion and tuning 0 96 100 using min and max setting 4 00 AIV 0 10 V 96 read only Reference value at the analogue input terminal AIV 0 10 V corresp to 096 100 A4 01 AIV scaled Hz read only Scaled reference value of AIV A4 02 AIC 0 4 20 mA 96 read only Reference value at the analogue input terminal AIC 0 4 mA 20 mA 096 100 4 03 AIC scaled Hz 96 read only Scaled reference value of AIC 4 04 2 O 4 20 mA 96 r
15. The size of the printout depends on the current zoom window TERES 20 50 100 200 Range s c Parameter editor a Parameter editor With the displayed matrix all parameters can be queried on line and changed if necessary In order to be able not only to display but also to modify the parameters using the parameter editor it is necessary to have user control select the User Control button After performing the routines Switching freq el ns ion Eam Speedseerh A1 00 Home Field Save Backup PNU Code Min C Velue B2 01 Applicat Macros Store USER M1 B4 00 Autotuning Start tuning cose Access F1 00 Help functions Test power part F2 00 Factory default Return factory application and F2 01 Factory default Return factory motor the respective line O must always be sent All modified parameters must be stored fail safe by selecting A1 00 Save backup before the mains supply is disconnected pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix 2 Doku Mode vi Type HW Version Operat Seri jal No SW Version kWh User Plant Remark rmeter Param Indication PNU Code Min Max C Value Home Basicdisplay A1 00 Save Backup 371 0 1 O Start 051 2 values motor 21
16. g ndjno 2 1ndijno ojey 2 1ndjno Z gindo ojey O Ww MW ix C12 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat AJUO BADD 020 pod e pod e 9jouJ8J 020 020 50 50 uni Apoel 5001 JOU 500 BADD JOU jou 5071 20 JOU 0026 91 08 245 509 2402 99001 961 AJUO BADD 020 pod e pod e 9jouJ8J 020 020 506 SOG uni Apoel ON 5001 JOU 5070 JOU BADD 5071 20 JOU 0026 du 08 ZH G 509 2402 99001 961 AJUO pod e pod e 9j0u18J 020 50 505 1 ON 5001 JOU JOU SALON 501 20 JOU 0026 dui 08 245 5 09 ZH 06 99001 06 4 15 9201 020 201 20 201 19594 020 90 23 404 90 3 10 Avjeq
17. ions truct ing ins ic Operati gt pDRIVE lt MX bas 0 5 snq ou 9n DA 9n DA 9n DA 9n DA 1 lt 0 unis 9n DA 9n DA 9n DA 9n DA 9n DA 9n DA JOU did 10 5 uow 9 q si jou peeds jndjno 0 5 snq ou 9n DA 9n DA 9n DA 9n DA L lt 0 unis 9n DA 9n DA 9n DA 9n DA 9n DA 9n DA jou uow 151 jou U94Jn2 JOJO peeds jndjno 0 5 snq ou 9n DA 9n DA 9n DA 9n DA 1 lt 9n DA 9n DA 9n DA 9n DA 9n DA 9n DA 20 JOU 11015 11015 9 qis jou peeds jndjno SN wwo JOJSIS9J JOLOIS JUDJSUOD 9UJlJ 10JOM 1u9121 902 Buiuni HOLS euni ony suiDW peeds
18. when you read or write to the chip Select whether you want to read or write to the FLASH chip The last step is naming the file If you are writing to the chip you can select a bin file from the subdirectory PUBLIC If you are reading you can enter any filename you like Make sure that you do not overwrite one of your bin files by mistake Files containing FLASH programs must have the file extension bin All bin files are stored in the subdirectory WUBLIC Other bin files can also be copied into this directory manually if required In the event of an interruption during the data transfer to the inverter switch off the inverter press and hold the key Matrix Para when you switch it on again The yellow Ready LED flashes Now the gt pDRIVE lt MX is ready for a renewed data transfer pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix Limitation Displays Message Description possible causes delta Ud gt Pulse inhibit charging connection open due to dynamic undervoltage limitation sum message U Motor gt Pulse inhibit because motor current greater than thyristor current U DC limitation l limitation motor l limitation generator f skip Motor temperature gt Drive temp gt limitation sum message Generator load rapid deceleration leads to increase in output frequency to prolong deceleration time limitation U gt sum message Motor current lim
19. 0 0 5 0 3200 s Setting in s nom motor frequency CAU Deceleration ramp 1 0 0 5 0 3200 s Setting in s nom motor frequency C30 Maximum frequency 25 00 50 00 300 Hz Setting of the upper frequency limit C302 Direction enable Enable FWD REV Enables forward and reverse rotation D1 04 AIC selection f ref Auto Frequency ref value at ref input AIC mA D1 06 AIC value 096 300 0 0 00 300 0 Hz Defines the frequency range for the D1 07 AIC value 10096 300 0 50 00 300 0 Hz analogue signal 4 20 mA D2 00 DII selection Start FWD Start Stop forward steady contact D2 01 DI2 selection Start REV Start Stop reverse rotation steady contact D2 02 013 selection 2 ramp Changes to 2 accel decel ramp set D2 03 014 selection Ext Reset Integration of an external reset D3 00 selection f output Analogue output 1 frequency actual value 4 20 mA 0 04 01 Relay output 1 Ready Run Ready message at digital output RLI E2 Thermistor input not active 22 02 Imax at O Hz 0 50 150 96 Definition of the motor protection E203 Imax at Nom 0 100 150 Currents in with ref to INoM MOTOR E2 05 Motor time constant 0 5 3200 min gt 5 min 24V buffering necessary All motor data B3 00 to B3 04 are displayed in the short menu For the gt pDRIVE lt MX basic the short menu also lists parameter B3 05 Line voltage gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 23
20. 100 MAX C3 01 3 Output current 100 Nom motor current B3 01 4 Torque sig 10096 Nom motor torque B3 00 B3 04 5 Torque 100 Nom motor torque B3 00 B3 04 6 Power 10096 Nom motor power B3 00 7 Heatsink temperature 100 100 C 8 Switching frequency 100 10 kHz 9 Speed signal 100 fMAX in rpm C3 01 x 60 2p 10 Speed 100 fMAX in rpm C3 01 x 60 2p 11 PID error 10096 100 96 12 int F reference sig 100 C3 01 after accel before fs compensation int 100 C3 01 after accel before fs compensation 14 int T ref 100 Nom motor torque B3 00 B3 04 15 AIV 100 10 V A4 00 16 100 20 4 02 17 Al 2 100 20 mA A4 04 18 100 20 mA A4 06 19 DC voltage 100 813V 4 18 C3 signal to 2 VCB Ref value F4 32 signal to E2 VCB Ref value 0 Reference value 76 to be set using F4 02 1 10096 10 V 4 00 2 AIC 100 20 mA 4 02 3 Al2 100 20 mA 4 04 4 Al 3 100 20 mA A4 06 5 Pre set reference val 100 100 or 100 163 84 Hz A4 08 6 REM MP ref 100 100 or 100 163 84 Hz 4 10 F4 01 C1 filter for E1 VCB 0 0 0 2 160s F4 09 C2 filter for VCB 0 0 0 2 1605 F4 17 C3 filter for E1 VCB 0 0 0 2 160s F4 31 C4 filter for VCB 0 0 0 2 160s PT 1 filter for the analogue signal selected using E1 F4 19 C3 filt
21. 6 EQUAL neg 2 F4 28 C3 time set 22 EXT fault 32 reserved da 7 UNEQUAL neg 2 F4 42 time set 23 EXT motor fault 23 cu 5 2 24 nsulation fault utp Comp 1 Input D1 negated 25 Ext BU fault 35 Outp Comp C3 dii 26 External Reset 36 Comp C4 2 Input D2 negated Output comparator C3 27 Ext T limitation 37 Output logic L5 Output comparator C4 28 active 38 Output logic L 29 PID enable 39 30 Speed ctrl active 40 31 Brake open 41 BUS Contr W 11 32 Supply ON OFF 42 BUS Contr W 12 33 Force local 43 BUS Cont W 13 44 BUS Contr W 14 45 BUS Contr W 15 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 85 Service Code lock Codelock F6 00 Code VB 0 0 9999 F6 01 Code value VB 0 0 9999 The code lock is opened if the code value corresponds with the set number of the code With every Mains on F6 00 Code automatically resets to 0 F6 02 Paramet Access V Keypad 0 Keypad 1 Fieldbus 2 RS232 F6 03 Pulse inhibit VCB No 0 inhibit not active the inverter is enabled 1 Yes The inverter is disabled and can be only enabled by resetting the parameter This parameter is able to lock the software of the inverter Disabled is displayed The PC tool Matrix sets the parameter to 1 yes during transmission of parameters So a start up of the drive is prevented Trip Ref 32 5Hz Trip Messages In the eve
22. Code lock Para locked Pulse release No access Read only You are trying to modify a parameter that is subject to Codelock Remedy disable Codelock F6 1 You are trying to modify a parameter that is subject to parameter lock Remedy Digital input Paramet lock break contact 2 You are trying to modify a parameter while the switch over between 2 parameter sets using B2 04 Multi config is active Remedy Change B2 04 to O not active You are trying to change a parameter that can only be changed if pulse inhibit is activated Remedy Stop command You are trying to modify a parameter via an unauthorized user terminal Remedy Activate Paramet access for the respective user terminal F 02 You are trying to change an actual value display parameter gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 10 Display of motor dependent and system dependent actual values Motor values A2 00 Speed rpm read only 1 Shows the actual motor speed in revolutions per minute This is also displayed with pulse inhibit i e when the motor is running out freely Negative values indicate reverse rotation A2 01 Torque Nm read only The display is quadrantal Display tolerance 596 with reference to the nominal torque friction iron losses and ventilation losses are not included In drives without encoder the tolerance is
23. Loading Mains off Mains missing Mains disconnected Locked AT running The inverter is blocked does not emit voltage because there is no enable signal at the terminal strip digital input 015 2 or a programmed input or because the device states 19 Lock switching on or O Not ready to switch on are activated for bus control If parameter C1 02 is set to free wheel the state Lock will also be displayed after a Stop command The inverter is enabled but there has not been a START command The internal command Operation release is missing only for BUS control The inverter has been switched off due to a trip and the reason is displayed in the device status field If the function Contactor CTRL is activated this command shows that the contactor has been activated but the necessary DC voltage has not been reached yet The inverter input terminals L1 L2 L3 have been enabled by a contactor using the function Contactor CTRL 6 00 Mains missing is displayed if the mains supply fails during operation and the undervoltage trip has been delayed The digital command Mains ON OFF triggers a safety trip Inverter electronics have been blocked for remote operation with the command Cut off Local mode using the keypad or terminal strip Local is still possible The function Auto tune has been activated gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 9 D
24. you can reset the factory defaults for the autotuning Use F2 01 Reset motor parameters in order to reset the factory defaults in areas B3 and B4 All the other parameter adjustments and the user macros remain unchanged The autotuning values must be stored in the user macro again B4 01 Rotor coefficient VICB O Default 999999 B4 02 Rotor time constant VICB 0 000 Default 4 000 s B4 03 Stator resistor VICB 0 00 Default 50000 00 mOhm B4 04 Fluxing current VICB 0 0 Default 2500 After delivery or after using F2 01 for resetting the factory defaults the parameters display typical values for a motor according to the P power of the inverter These values are replaced by the new data as soon as the autotuning process has finished You can also correct the values see Service Manual B4 05 Autotuning current A read only You can display the current supply during autotuning for inspection purposes see also parameters 00 to 02 Short menu Parameter adjustment in the A selection of those parameters which are important for the chosen application is displayed in this matrix area depending on the macro you have selected For many applications parametrization of the drive will be finished as soon as the parameters displayed in the short menu have been set or adjusted You can make further optimizations e g use option cards or different additional inverter functio
25. 0 0 3200 s F4 48 L5 time set VCB 0 0 0 0 3200 s F4 54 6 time set VCB 0 0 0 0 3200 s Eingang zum Zeitglied time stage input EIN verz gert ON delayed AUS verz gert OFF delayed EIN AUS verz gert ON OFF delayed Impuls pulse F4 07 C1 selection VCB not used F4 15 C2 selection VCB not used F4 29 C3 selection VCB not used F4 43 C4 selection VCB not used F4 49 L5 selection VCB not used F4 55 L selection VCB not used 0 not used Startt FWD 2 Start REV 3 Start FWD Impulse 4 Start REV lmpulse 5 Stop Impulse 6 speed remote 7 speed remote 8 Start Impulse local 9 Stop Impulse local REV local 11 speed local 12 speed local 13 Jog 14 Pre set A 15 Pre set B 16 Pre set C 17 Manual Auto make contact f ref MAN 18 Rem break contact local control E4 00 to 03 19 2 Ramp 20 User Macro 2 make contact user macro 2 21 Enable 22 EXT fault parametrize additionally using E3 02 23 EXT motor fault parametrize additionally using E2 11 24 Insulation fault parametrize additionally using E3 04 25 Ex BU fault parametrize additionally using E3 06 26 EXT Reset 27 EXTT limitation 28 PID active 29 PID enable 30 Speed controller active function not active 3l Brake open function not active 32 Supply ON OFF only with activated contactor control 33 Fo
26. 0 00 0 05 10 0 5 In order to suppress undesired interference or radio frequency interference the digital ref value filter can be programmed D1 04 AIC selection VICB f ref Auto see Macro O0 not used Hz 1 Fref Manual Hz 2 Fref Auto Hz If individual settings cannot be selected 3 Fcorrection Hz they have already been assigned one of 4 T limitation the other reference value sources or a 5 PID reference value 96 bus reference value 6 PID actual value 96 The function of the analogue ref value AIC corresponds with the ref value AIV except that it is a current signal 0 4 20 mA D1 05 AIC signal VCB 4 20 mA 0 0 20 mA To monitor the 4 20 mA LiveZero signal for wire 1 4 20 mA PUE breakage parameter E3 01 must be set accordingly gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 48 D1 06 AIC value 096 VCB 300 0 0 01 300 00 Hz see Macro VCB 200 0 0 01 200 0 D1 07 AIC value 100 VCB 300 0 50 01 300 00 Hz see Macro VCB 200 0 30 52 200 0 D1 08 AIC filter time VCB 0 00 0 05 10 0 s The function of the parameters D1 04 D1 08 is identical with the function of parameters D1 00 D1 03 and is described there D1 09 2 selection VICB not used see Macro O0 not used Hz ref Manual If individual settings cannot be selected 2 Fret Auto Hz they h
27. 03 AIC scaled Hz Shows the scaled reference value of AIC 4 20mA A4 14 Digital input X1 Shows the state of the digital inputs at terminal X1 in 4 bits Display A4 14 1 terminal closed 111 014 terminal T EN 013 terminal 13 L DI1 terminal 11 DI2 terminal 12 X Activate Test min value or Test max value for the analogue outputs in order to check the actual value feedback sent to the control unit The relay outputs can also be set to ON for testing purposes D3 00 AO selection act value gt 20 Test min val 21 Test max val act value D4 01 Relay output 1 act value gt O not used gt 25 ON 24V 2 act value Switch back to remote control mode check the power parameters and the reactions to the control commands again cL ________ _ Data storage and protocols CODE LOCK PARAMETER LIST DATA STORAGE E77 we amt X Adjust parameters which block unauthorized operating modes E4 00 and E4 01 lock in position 2 Remote only the switch over to local mode E4 00 Loc Rem ref O Local Remote E4 01 Control comands O Local Remote gt The code lock has to be lifted before parameters can be adjusted if a value between 1 and 9999 is selected for F6 01 F6 01 Code value 0 X Use B2 01 Store User M1 in order to save all parameter values including motor data i
28. 06 0 pesn jou 5600 zH 107065 zH 100 02 0 pesn jou 5600 2 0706 ZH 0070 0 1914 s 900 ZH 0706 ZH 00 0 jo4 j JOU 7H 000 zH 000 500 500 s 9080 000 60 0 ZH 100 vu 0670 pesn jou 56500 7H 10705 72100 04 0 pesn jou 5500 2 0706 2 0070 0 94 5500 ZH 10705 72100 pesn jou 7H 000 7H 000 470 500 5000 5000 00 960 Iv jpuBis uou e es e eun JOY 00 enpa Z Iv 960 9n D IV adj jpuBis 7 y 5 7 001 0 Oly Div gt 5 DIV 4841 ALY 00 Aly 0 9n pA AT Aly JO4JUOD Bui pos padin Burjoos padn uoiubJe e2ep Joy uj 95 doug ld ix C10 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat uni Appau Arz NO 96001 0 vu 0c v pesn jou 96001 0 vu 0c v pesn jou 96001 0 vu 04 7 indyno j pesn jou pesn jou pesn jou pesn jou pesn jou pesn jou pesn jou Jos
29. 074 151 00 00 Page 51 In outputs Pre set DI Pre set B DI Pre set C DI How many digital inputs have to be programmed depends on the required number of pre set ref values They are programmed in matrix area C1 The pre set ref values are pure ref values and do not contain any Start Stop commands MANUAL AUTO LOCAL REM Pre set values The max 8 pre set ref values are selected with the signals Pre set A C as shown in the following table A B C Ref value 0 1 C1 05 0 0 2 C1 06 0 1 0 3 1 07 1 0 4 C1 08 0 0 1 5 C1 09 0 6 C1 10 0 1 1 7 C1 11 1 1 8 C1 12 The digital inputs are also active in bus control mode MANUAL AUTO switch over The command MANUAL AUTO switches between the two ref value sources f ref Manual and Auto Break contact or command not used AUTO make contact MANUAL The digital input is also active in bus control mode LOCAL REM switch over The LOCAL REM switch defines whether the unit is controlled using the keypad or digital command Local or the terminals or bus By default switch over is performed using the LOC REM key on the keypad If terminals is selected for parameter E4 02 the switch over is only possible using a digital input e g using a key operated switch Break contact or command not used REM make contact LOC The digital input is also active in bus contro
30. A 3 int f ref IE Select functions 0 ON delay E E L 15 Pre set B 4 int T ref 1 OFF delay E 16 PresetC 5 F4 03 C1 Comp Funkt 2 delay OO r 17 Manual Auto 6 AIC 3 Impulse Bu I 18 Local Rem 2 I 19 2 Ramp E 20 User Macro 2 9 DC voltage 21 Enable 14 time set L 22 EXT fault 23 EXI motor fault I 24 Insulation fault I 25 BU fault 26 Exermal Reset F4 02 C1 Comp Reference 2 A 27 T limitation F4 10 C2 Comp Reference r 28 active 29 PID enable 30 Speed ctrl active 31 Brake open _ 32 Supply ON OFF 33 Force local Functional diagram of logic module L5 and L6 State ZERO Ready Run Fault Ready Run Alarm Bus alarm Generat operat Local operation f fref f gt flevel 0 Star FWD lI 2 tart REV Bo i 93 Start FWD Impulse DM I 4 Start REV Impulse 015 2 55 5 Stop lmpulse 01872 oe 6 speed remote 017795 ES I 7 speed remote DIB 2 i g I 8 DI5 3 II I 9 Stopllocal DI 3 DI F4 46 L5 logic function 10 local 017 3 F4 52 L logic function 4 47 LS time funct r 11 speed local 01873 F4 53 L time funct 12 speed local State 1 0 AND ea jt ee Lift brake 1 ORe 0 5 ae p Thyristor ON 2 EQUAL 1 OFF delay 9 m 7 e E TE ea p 3 UNEQUAL 2 de
31. PID active break contact PID controller active 29 PID enable make contact PID controller output enabled 30 Speed control active function not active 31 Brake open function not active 32 ON OFF 33 ON lock break contact switch off with ON lock 34 Force local 35 Paramet locked in addition to F 00 Each function can only be selected once Double assignments are not possible The outputs of the comparator logic modules parameters F4 xx can also be linked with these functions If a digital input is to perform 2 functions this is possible via the comparator logic modules Inversion of a digital input is also possible via the comparator logic modules gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 56 gt Analogue outputs Configuration of analogue outputs D3 00 AO selection VCB not used see Macro 0 not used 1 foufput signal 100 fMAX C3 01 2 output 100 96 fMAX C3 01 3 Output current 100 96 Nom motor current B3 01 4 signal 100 Nom motor torque B3 00 B3 04 5 Torque 100 96 Nom motor torque B3 00 B3 04 6 Power 100 96 Nom motor power B3 00 7 Motor voltage 100 nominal motor voltage B3 02 8 n output signal 100 fMAX in rpm C3 01 x 60 2p 9 n output 100 96 in rpm C3 01 x 60 2p
32. PID ref using parameter C4 08 09 Actual value Any analogue inputs AIV AIC 2 Al 3 and bus can be used as actual value inputs The two values PID ref and actual are standardized in 96 and must be scaled at the respective reference value source Displays All controller specific values such as reference value actual value error and controller output are also available as actual value displays in the basic display Error The error corresponds to the difference between the PID ref value after the accel decel ramp and the actual value The difference is created independent of the controller destination C4 04 and the operating state Therefore it can also be processed by the logic blocks Controller The PID controller is designed as a process controller with the controller output Frequency Hz Prop gain kp Integration time Tn and Derive time Tv can be adjusted individually In addition an external controller enable can be configured via the terminal strip see D2 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 42 Output scaling The controller output is limited by C4 10 and C4 11 The PID output is always standardized in Hz and is applied as internal ref frequency after the effective limitation PID controller active The PID controller is activated using parameter C4 04 position 1 or 2 and 24 V at the assigned digital input The switch over from operating mode
33. PID ref value D6 11 Rem MP control Keypad Keys on keypad for PID ref value D6 12 Rem ref storage active Last ref value is reactivated after Mains ON F4 00 Signal to E1 PID error Monitoring of positive control deviation F4 02 reference 200 e g 50 200 With time delay to span from F4 03 function El gt E2 start time until error is OK F4 04 C1 Hysteresis Band 0 0 2 0 100 0 F4 06 C1 Time set 0 0 e g 30 0 3200 s F4 08 C2 Signal to 1 PID error Monitoring of negative control deviation with F4 10 C2 reference 200 9 5 0 200 delayed feedback if not OK F4 1 C2 function El lt 22 F4 12 C2 Hysteresis Band 0 0 2 0 100 0 96 F4 14 C2 time set 0 0 0 10 0 3200 5 4 44 L5 signal to 01 Output comp Link between the two monitoring modules F4 45 L5 signal to D2 Output comp C2 for error F4 46 L5 logic function OR F4 50 6 signal to 01 Ready Run Link with Ready and Run feedback F4 5 6 signal to 02 Output logic L5 F4 52 6 logic function AND neg D2 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 32 Supplements to macros M1 to M3 Switching over to local control with local keys The figures Configuration of Analogue Inputs in Chapter D1 and Overview of Control Commands in Chapter D2 show the various possibilities for switching between the operating modes The switch over from remote mode bus control or terminal control to local
34. active gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 5 Operating Start up Follow the steps listed below in order to start up the inverter Language selection Select the operating language Macro configuration The selection of an application macro configures the terminal strip and creates a suitable short menu Motor data Dual rating is adjusted with the motor data Version C high overload Version P high continuous load Auto tune A routine is started in order to tune the motor exactly with the inverter Short menu Adjustment of the parameters in the short menu If additional parameters that are not included in the short menu are required to optimize the system go to the matrix fields and set the necessary parameters accordingly They are automatically transferred into the short menu Macro configuration Atter starting up the inverter you can transfer the set parameters to the USER Macro by using parameters B2 01 and B2 02 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 6 Operating During the start up phase it might be helpful to supply the frequency inverter with an external 24 V buffer voltage This allows you to make adjustments without power supply from the mains exception autotuning and default motor data The user interface is fully functional when an auxiliary voltage is applied Please use the start up log in the appendix to r
35. are clearly summarized there Wiring diagram MANUAL freq ref value 0 10 V AUTO freq ref value 4 20 Freq act value Start FWD Switch over to MANUAL External fault External reset Ready message X2 Option 101 X3 Option 101 Reference voltage Analogue voltage input Analogue current input Ground Analogue output Ground Thermistor input Ground Common programmable digital inputs Interrogation vitg dig output Supply buffering voltage Relay output gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 25 Setup Short menu for macro M2 Setting Notes number B2 03 Macro selection Centrifugal pump or exhaust fan fan 1 14 Step 1 Energy saving mode step 1 C2 00 Acceleration ramp 1 0 0 10 0 3200 s Setting in s nom motor frequency C2 01 Deceleration ramp 1 0 00 10 0 3200 s Setting in s nom motor frequency G3 00 Minimum frequency 0 00 5 00 300 Hz Setting of the lower frequency limit C301 Maximum frequency 25 00 50 00 300 Hz Setting of the upper frequency limit D1 00 AIV selection freq ref Manual Manual frequency reference value as 0 10 V signal at analogue input AIV D1 01 AIV value O 96 0 00 0 00 300 0 Hz Defines the frequency range for the D1 02 AIV value 10096 0 00 50
36. commands Contr word 8 Control word of Remote Bus Bus 8 65232 E4 04 C1 02 C1 02 7 Start Imp loc E4 03 Control commands of P lon Local terminals Stop mode REV Local yo gt REV Local speed local see D1 yo gt speed local 5 speed local see D1 speed remote ps gt speed local 1 see 01 speed remote 7 106 11 cum 06 11 Stop gt STW E Control commands of di Rem MP increase Forward see D1 Local keypad LL 4 Reverse M S gt Rem Mp decrease Local keypad gt Local switch over control signals ent Local Remote Local terminals Logic Local switch over Frequency reference value 9 gt Local ref see D1 speed remote E E E4 00 E4 01 E4 02 speed remote gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 50 Stat FWD Steady contacts Start REV Start FWD I Impulse cae RE contacts Stop speed remote speed remote Start impulse local Stop impulse local Reverse local speed local T o speed local Jog pes Start Stop using steady contacts Making contact activates the Start command in the desired direction breaking contact means Stop The simultaneous making of Start FWD and Start REV also stops the motor An active Start command is not 0 influenced internally gt restart after reset Start Stop us
37. from any directory on your hard disk Simply click on setup exe in the directory in which the data are located then continue as above gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix 1 Motri 4 Program features The MATRIX program offers the following functions peso a Local control fReference 20 30 Upm 10 40 op 500 790 1000 5 0 1500 50 x 199 821 10 00 Hz 16 2142628 0 432 Used for observation and on line control of a frequency inverter Use the Local key to switch between observation mode and control mode T Limit The contents of the analogue display instruments and some digital display fields can be changed using the parameter editor matrix area B Comm Menu parameter group Comm error B6 11 B6 13 B6 15 B6 17 6 19 and 26 to B6 30 if necessary T E Nm 257 513 1027 1284 0 1540 7 kw 120 eg 80 160 200 240 0 0 X gt Trend Recorder vi x t b Actual value plotter Type 0 Allows you to plot 5 analogue and 8 digital states during operation The actual analogue values and some actual digital values that are to be plotted can be changed using the parameter editor matrix area B6 Comm Menu parameter group 86 11 B6 13 B6 15 B6 17 B6 19 and 86 26 to 86 30 if necessary Plotting is started and ended by pressing the key Record maximum plotting time 200s
38. higher in frequency ranges up to 2 Hz A2 02 Motor load 96 read only 100 correspond to the nominal current of the motor Display tolerance 41 596 A2 03 Motor current A read only Apparent current of the motor Ampere Display tolerance 1 5 with reference to Inc effective value of the fundamental oscillation 2 04 Shaft power kW read only Display tolerance 5 with reference to nominal power calculated from T and n A2 05 Apparent power kVA read only Display tolerance 3 with reference to nominal power calculated from U and 1 A2 06 Motor voltage V read only Display tolerance 2 with reference to nominal voltage effective value of fundamental oscillation A2 07 Slip frequency Hz read only Displays the slip frequency calculated from the nominal data of the motor and the actual load calculated from the torque and the flow A2 08 Process speed m min read only 1 Possibility to display the process speed in m min The necessary conversion factor can be adjusted with parameter A2 10 2 08 A2 00 x 2 10 2 09 Machine speed rpm read only 1 Possibility to display the machine speed in revolutions per minute The gearing factor can be adjusted with parameter A2 11 2 09 A2 00 x 22 11 A2 10 Process scaling VCB 10 00 1 000 10 00 A2 11 Machine scaling VCB 10 00 1 000 10 00 1 If the power part has no voltage supply Mains off or Mains missing is displayed these actual value
39. means of break or make contacts selected using E3 02 and E3 03 The digital input is also active in bus control mode Motor trip The mode of action is the same as for an external trip but the trip code indicates a motor trip This command is used for bearing temperature monitoring vibration monitoring devices or motor temperature monitoring with Click Therm The reaction time of the trip message is adjustable and can be realized by break or make contacts selected using E2 11 and E2 12 The digital input is also active in bus control mode Insulation trip An active command leads to immediate shutdown with the trip code Insulation fault The reaction time is adjustable up to 160 s Using this input an external trip voltage monitor for ungrounded mains or the comparator output using the option Earth protection 1 and 2 can be integrated The digital input is also active in bus control mode gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 53 In outputs Ext braking unit fault DI Ext reset DI Ext T limit p DI PID active m DI Speed control active o E Brake open E External braking unit fault Same mode of action as Ext fault but with the display Ext BU fault to integrate a braking unit trip in the inverter see parameters E3 06 and 07 The digital input is also active in bus control mode External reset Allows confirmation of a trip via the terminals Res
40. mode on the keypad or locally via digital inputs is absolutely smooth The switching example describes the switch over between Profibus control and local control of the motor Thereby both the reference value default and the digital control commands are switched over In local mode the keys of the keypad are replaced by local keys that are integrated via the terminal strip f ref Manual Manual REV Rem active 3 FWD BUS o ap f ref Auto 1 REM int f ref value PID pum LOC J Contr W B H 5 Contr 8 Commands from Word 5 59 1 Contr W RS232 Remote Bus us m M Contr W Rem T 9 gt Enable ie 015 10 deme 85880 j D Stop l loc Eri DI2 12 0 N T Contr W Local Local 11 135 ma Ext Reset 014 14 terminal Loca Q 26 4 24 15 Local Remote 8 keypad Logic a0 P24 16 8289 17 M RLI 18 4 00 4 01 E4 02 essage Off line NC1 119 NO1 20 X2 Option IO 1 DIS 125 m l enable DI5 26 Pulse release 5 Mains locked ext
41. of delivery do not contain any motor data Use F2 01 to load the factory motor data make adjustments and start autotuning B2 04 Multi configuration VCB active 0 not active 1 Parameter set 1 2 1 motor Application with one motor thermal motor protection 2 Parameter set 1 2 2 motors separate motor protection model is provided for each motor thermal motor protection Depending on the position of the digital input parametrization 20 User Macro 2 the parameters are loaded from User Macros 1 or 2 Static Memory Macro M1 Macro M2 digital input 2 Param UM2 Macro M3 Macro M4 User Macro UM1 incl motor data User Macro UM2 incl motor data select macro A working parameters motor 2 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 18 1 Load the desired macro for the first motor adjust the motor data start autotuning and make all desired parameter adjustments 2 Parametrize a digital input parameter D2 00 to 10 for the position 20 User Macro 2 3 Use B2 01 to store the new settings in User macro 1 4 Connect the second motor adjust the motor data start autotuning and make all desired parameter adjustments 5 The same input must be parametrized for the function 20 User Macro 2 6 Use B2 02 to store the new settings in User macro 2 7 Set parameter B2 04 to 71 Parameter set 1 2 1 motor o
42. other reference value sources or a bus reference value The remote motor potentiometer is used as the source for various ref value defaults A function is assigned to the motor potentiometer using parameter 06 06 For control 2 digital inputs must be set to the functions speed remote and speed remote 02 00 D2 10 The remote motor potentiometer can be used as a source for the frequency ref value the correction ref value the torque limitation ref value or the PID ref value The unit is changed automatically depending on the use f ref f correction in Hz T ref PID ref value in 96 With pulse inhibit only the function speed remote is enabled D6 07 Rem MP min value VCB 300 00 0 01 300 00 Hz 200 00 0 01 200 00 D6 08 Rem MP max value VCB 300 00 50 01 300 00 Hz 200 00 30 52 200 00 96 D6 09 Rem MP accel time VCB 0 0 10 0 3200 5 D6 10 Rem MP decel time VCB 0 0 10 0 3200 s Same function as 06 03 06 04 See figure Analogue ref values 01 D6 11 Rem MP control VCB terminals 0 keypad terminals By switching over to O keypad the required motorpot value is defined using the up down keys on the keypad If PID controller function is used an external ref value setting is not necessary Required ref value adjustments can be made directly on the device at any time D6 12 Rem ref storage VCB not active Same function as D6
43. output RL1 E1 00 Current max value 125 limitation with reference to E2 00 Thermistor input not active E2 03 at fio 0 100 150 Definition of the motor protection Currents in with ref to INQM MOTOR E2 05 Motor time constant 0 5 3200 min gt 5 min 24 V buffer necessary E342 External fault N O Ready Run Ext fault is integrated by means of a make contact and monitored in ready run mode All motor data B3 00 to B3 04 are displayed in the short menu For the gt pDRIVE lt MX basic the short menu also lists parameter B3 05 Line voltage gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 30 Supplement to Macro M3 Switch over PID control mode frequency default The digital input PID enable explained in macro M3 merely freezes the controller output at the last value or releases it The digital input function PID active however allows you to switch from controller mode to direct frequency speed control and vice versa In the following example the direct frequency control is provided by a local potentiometer and the controller reference default with a 4 20mA signal this requires the option card 101 Frequency ref value 0 10 Y int f ref value Controller actual value PID feedback 96 PID Start Stop PID active ae et eae ee PID active PID ref value
44. protection 66 Motor voltage 11 N No access 10 86 Not enabled 9 O Operating hours 14 Operating modes 9 Output frequency 12 Overspeed protection 67 P Para locked 10 Paramet access 10 86 Parameter description 7 Parametrization 4 10 21 PID controller 42 Potentiometer 13 51 62 Pre set reference values 38 52 Pre settings 17 22 Centrifugal pump 25 Conveyor 22 Exhaust fan 25 Fan 25 Piston pump 22 Pressure control 29 Separator 22 Volume control 29 Pulse frequency 73 Pulse release 10 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Index C18 R S T Ramps 40 52 Second parameter set 53 Test Help 75 Read only 10 Settings 37 Thermistor input 66 Reference values 13 Shaft power 11 Torque 11 65 Relay output 60 Short menu 21 Trip 9 REMOTE 62 70 Skip frequency 72 Clear trip B2 Reset 68 86 Slip compensation 61 Trip messages 86 B2 Rotation 41 Slip frequency 11 Troubleshooting 69 86 Speed 11 61 n nREF 10 U Speed range 41 Undervoltage 69 Speed search 44 S ramp 40 Start torque 37 Start up 6 Stop 9 Stop mode 37 STOP key 71 Store reference value 62 Switching frequency 73 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Index C19 ELIN EBG Elektronik GmbH Power Drive Serices Ltd Unit 1 Victoria St Ind Est Leigh Lancs WN7 5SE UK Due to ongoing product modifications Tel 44 0 1942 260206 Fax 44 0 1942 260525 data subject to change without notice www
45. should act on the digital input pulse enable if the motor line terminals U V W has a control element contactor or service switch X Check if the length of the motor cable complies with the permissible limits and if the AMF Output Motor Filter is integrated if necessary Inspect EMC measures ies REI FILTER GROUNDING SCREENING X Does the mains supply contain a filter that is suitable for this application X The motor cable screen must be connected with the filter filter casing or PE terminal extensively gt The screen must be connected with the motor casing on the motor side X All low level control lines including digital inputs require screening and must not be laid together with the motor lines X frequency inverter cubicle requires extensive grounding in order not to exceed trip limits ct ________ _ Inspect mechanics SEN ENGINE MOTOR INVERTER Check all components for damage during transport All transport safety devices e g at the motor must be removed Check if there is enough cooling for the motor as well as for the inverter gt gt gt Transport components must be mounted tidy gt gt Check the mechanic connection between motor and machine X 5 the whole drive ready to switch on 2 Release given E EEEE Switch on mains voltage and c
46. soon as the time is elapsed the current is reduced to 120 Inc at 2 5 kHz without shutdown in order to protect the inverter If the maximum value E1 00 is set to less than 120 lc there is no further time limitation for the load current Power reduction depending on switching frequency see Mounting Instructions E1 01 Torque max value VCB 10 200 200 This parameter limits the motor torque The setting 10096 corresponds to the nominal motor torque exceeded the frequency is reduced If an analogue input terminal strip or bus is set to 4 torque limit this function takes over the torque limitation In addition it is possible to switch over between the two limitation standards using a digital input If the digital input or comparator output is parametrized for the function 26 Ext T limitation and High contact made the unit switches over to external T limitation Analogue input not selected selected Digital input not selected TLIM parameter 1 01 TLIM analogue signal selected and 0 E1 01 TLIM parameter E1 01 selected and 1 TLIM parameter E1 01 TLIM analogue signal At low speed lt 2 Hz accurate torque adjustment is not possible when working without an encoder gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 65 Drive Motor specific protection Motor protection measures E2 00 Therm
47. to control mode is smooth since the controller output is adjusted to the current reference value if PID controller not active For W X K 0 however the kp share is effective immediately after switch over Enable disable If one of the digital inputs field D2 is parametrized for the function PID enable the controller is only enabled in run state If the controller is locked the output will remain at the last value Change of motor direction during controller mode With parameter C3 03 the rotary field can be inverted parametrization does not need to be modified or by changing parameters negative settings for limitations negative settings for ref and actual value standardization Start REV set when switching over to operating mode Switch over to LOCAL When switching from remote controller mode to local keypad or terminals the controller output frequency Hz is defaulted directly by the local motor potentiometer on the keypad The switch over to the downstream motor potentiometer value or controller output and back is smooth see Supplements to macro C4 00 Reference monitoring 96 read only Ref value before acceleration integrator 4 01 Feedback monitoring 96 read only C4 02 Error read only C4 03 PID output Hz read only 100 output corresponds to 163 84 Hz 4 04 PID controller active VICB no see Macro 0 0 yes 2 Terminals release via digital i
48. 0 factor v 120 10 000 10 000 0 000 211 factor n 121 10 000 10 000 0 000 AB Display 6 00 Select area 1 190 0 18 0 Dutput freq A6 01 Select area 2 191 0 18 11 int 02 Select area 3 192 0 18 5 Motor B1 Language select 1 00 Language selec _ 850 0 2 Engish B2 _ macros 2 00 Macro select 850 0 10 0 Conveyor File Date d Docu mode Is used for archiving storing on hard disk or floppy disk the current parameter settings In addition stored parameter data can be transferred to any number of other inverters A complete list of parameters is printed by selecting Print including actual values if desired gt In Windows 95 98 and NT the program WordPad is opened All formatting is saved if CAUTION The program transfers the current working parameters incl the current actual values but not the contents of the user macros In order to transfer these the relevant user macro must first be opened with the parameter B2 03 e Error memory Currently not available f MATRIX Server the parameter list is saved in WordPad and then opened as a text file e g in Microsoft Word and then printed The server is a separate
49. 0 ZH 000 ZH 000 ZH 000 ZH 000 pesn jou ou jeep ZH OL 960 9 Iqpue ZH 0 05 zH 000 pug uiBeg duuD4 S ou S 706 5 706 5076 5076 BADD ZH 000 ZH 000 ZH 000 2 000 ZH 000 ZH 000 ZH 000 ZH 000 ZH 000 jou ou ZH 01 1 duupJ G uogpaeje2e Z gt 2 2 sduipy 9 Jou Jes eJg Jes eJg 95 95 49S 1d 95 Jes eJg Jou 195 JOS O1q 5 1045 espaJou ix C9 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat zH LO O yw 06 0 pesn jou 5600 zH 1008 zH 00 07 0 jou 800 00 001 00 0 OSV did 5600 07001 00 0 ZH 0 0S ZH 00701 5 001 5 0701 5 0070 5 00701 0 06 zH 100 Vul
50. 00 300 0 Hz analogue signal 0 10 V D1 04 AIC selection freq ref Auto Automatic frequency ref value as 4 20 mA signal at analogue input AIC D1 06 AIC value 096 300 0 0 00 300 0 Hz Defines the frequency range for the D1 07 AIC value 100 300 0 50 00 300 0 Hz analogue signal 4 20 mA D2 00 DII selection Start FWD Start Stop forward only steady contact D2 01 DI2 selection Manual Auto Change to manual f ref value D2 02 DI3 selection Ext fault Integration of an external fault 02103 014 selection Ext Reset Integration of an external reset D3 00 AOI selection f output Analogue output 1 frequency actual value 4 20 mA 0 fmax D4 01 Relay output 1 Ready Run Ready message at digital output RLI E1 00 Current max value 125 96 IMAX limitation with reference to EZ DU Thermistor input not active 2 03 at Nom 0 100 150 Definition of the motor protection Currents in with ref to INOM MOTOR E2 05 Motor time constant 0 5 3200 min gt 5 min 24 V buffering necessary E3 02 External fault N O Ready Run Ext fault is integrated by means of a make contact and monitored in ready run mode All motor data B3 00 to B3 04 are displayed in the short menu For the gt pDRIVE lt MX basic the short menu also lists parameter B3 05 Line voltage gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 26 Supplement to macro M2 Fast Stop with motor brake Fan
51. 05 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 63 In outputs rc Drive Drive Max overload 7 overload Page 65 E2 Motor Thermistor input thermistor protection max current protection therm f limit motor time constant stalling time frequency and current gt gt protection max speed Ext motor trip delay of switching oft Page 66 E3 S Fault Autorestart loss of 4 20 mA external fault delay of switching off V configurat insulation fault braking unit fault braking unit fault undervoltage local reset braking resistor overload and switch on time Page 68 E4 Control Local remote reference control and switch configurat control mode local local STOP key Page 70 ES Skip frequ Skip frequency hysteresis Page 72 E6 Min switching frequency max switching frequency IML Switching frequency Page 73 gt pDRIVE lt basic Operating instructions 8 074 151 00 00 Page 64 Adapting the inverter to the general unit concept Drive overload Maximum overload of inverter E1 00 Current max value VCB 10 150 150 This parameter defines the maximum current overload capacity in percent of the inverter current version C high overload At maximum heatsink temperature 15096 of the nominal unit current is available for 1 min in 10 min in the frequency range gt 10 Hz As
52. 74 151 00 00 Page 67 rive E2 11 Ext Motor trip VCB active 0 not active N O active 2 N O Ready Run 3 N O Run 4 active 5 Ready Run 6 N C Run As external motor trips e g bearing temperature monitors or vibrations monitors can be integrated using break N C or make contacts N O If Ready 4 Run is selected the trip message is issued in Ready or Run state if Run is selected the message is issued only in Run mode E2 12 Delay for E2 11 VCB 0 0 1 0 160 5 The safety shutdown Motor trip is only triggered if the signal Ext motor fault is applied for longer than the set time Various reset functions drive protection PAN Fault configuration E3 00 Autorestart VCB active 0 not active active If Autorestart is activated the inverter tries to restart with an automatic reset after a trip This process is repeated 3x within 5 min before final shutdown Start command and Auto Restar are active in the case of a transient error there is an automatic restart E3 01 Loss of 4 20 mA VCB active O not active always active Even unused analogue inputs are monitored with the 2 Ready Run setting 4 20 mA 3 at Run All analogue reference values are monitored for values below 3mA with the setting 4 20 Depending on the setting monitoring is provided either in Read
53. Controller ref value 4 Parameter settings based on macro M3 Parameter Name Setting Notes A6 00 Select zone 1 PID error Adjustment of the display for 6 01 Select zone 2 PID reference value PID controller mode with switch over 6 02 Select zone 3 Motor speed to frequency control C4 04 PID enable terminals Switch over according to digital input D1 00 AIV selection freq ref Auto Voltage ref value for frequency control D1 01 AIV value 0 300 e g 10 00 300 Hz with minimum and D1 02 AIV value 10096 300 e g 50 00 300 Hz maximum limit 31 09 2 selection PID reference value Controller ref value as 4 20mA signal D1 10 Al 2 signal type 4 20mA DII 2 value 0 200 0 00 200 96 D1 12 Al 2 value 100 200 100 00 200 D2 01 DI2 selection PID active Making contact switches over to controller mode Through permanent feedback from the PID controller output a smooth switch back to controller mode is possible gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 31 Setup PID process controller with reference value default on the keypad The inverter works in controller mode without an external caliper and potentiometer by setting the required reference value directly on the inverter keypad Only the actual value signal e g actual pressure value 4 20 mA is connected to terminals 3 and 4 on the terminal strip Due to jumpers b
54. DRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 39 Settings J N Hz Acceleration and deceleration ramps S ramp C2 00 Acceleration ramp 1 VCB 0 0 0 0 3200s see Macro C2 01 Deceleration ramp 1 VCB 0 0 0 0 32005 Macro C2 02 Acceleration ramp 2 VCB 0 0 20 0 3200 s C2 03 Deceleration ramp 2 VCB 0 0 20 0 3200 s There are 2 accel decel ramp sets available The digital command 2 Ramp see 02 Digital Inputs switches between these sets This switch over is used primarily with Emergency OFF functions and accel decel times that depend on the speed The set accel decel time is with reference to the nominal motor frequency B3 03 2 Ramp Start up 1 Start up ramp Start up 2 Slow down 1 EET 969 Slow down ramp Slow down 2L C2 04 S ramp VCB S ramp 0 noS ramp S ramp step 1 thereby the ramp times are 1096 596 longer 2 S ramp step 2 thereby the ramp times are 2596 1296 longer 3 S ramp step thereby the ramp times are 5096 2596 longer longer ramp time with C2 05 0 C2 05 1 With this parameter a gentle start and or gentle start up of the reference frequency is possible Typical applications are crane drives conveyors etc C2 05 S ramp mode VCB Begin End 0 Begin End 1 Begin only Ref value Ret value gt pDRIVE lt MX basic
55. F4 44 L5 signal to D1 Required from digital input DIT F4 45 L5 signal to D2 016 2 Required from digital input 016 2 F4 46 L5 logic function AND The drive only starts if the contacts for Start FWD and Fast stop are closed F4 49 L5 selection Start FWD Internal wiring gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 27 Setup Contactor control with integration of monitoring units in the cubicle ON lock If you use contactor control the mains voltage will only be switched on as long as a Start command is active Thus the standby losses of the inverter are minimized and the lifetime of the fans is increased see also parameter C6 00 The control electronics are supplied permanently with a 24 V buffer voltage External safety chain EMERGENCY STOP E y Ext Reset Fuse monitoring Cubicle temperature 24V DC 1A slow Start FWD Man Auto dq 7 DI5b 26 Pulse inhibit release Mains ON OFF Di6 27 Trip message ON lock 017 28 Block with display Mains disconnect 24V DC Auxiliary voltage for supplying the control electronics during Mains OFF Auxiliary relay max 100 24V that is activated via the digital output 24 parametrization Mains ON for activation of the contactor s K12 Auxiliary relay 230V AC for confirmation from the external safety chain Emergency O
56. FF renewed start pulse is necessary for restart The inverter cannot be started while the safety chain is open K13 Time relay time delay 0 5s 230V AC for confirmation from the safety chain mains fuse blown cubicle temperature gt contactor defect The lock is cancelled by using K11 the error message is stored by the inverter and a sum error message is displayed K1 1 Contactor for connection to mains supply It opens after each deceleration in the case of pulse inhibit trip and Mains OFF K1 2 Both contactors have to work in parallel mode if MX size 5 is used Parameter Name Setting Notes C6 00 Contactor control active D2 00 DII selection Start FWD impulse parametrized for caliper control D2 01 DI2 selection Stop Impulse D2 02 DI3 selection Manual Auto IZ 03 014 selection Ext Reset D2 04 016 2 selection ON lock confirmation from the fuse monitor etc D2 05 DI7 2 selection Supply ON OFF confirmation from the external safety chain D4 00 24 digital output Line ON output to contactor control gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 28 Macro drives with n load moment and process control Pressure level and volume control etc You can change to the higher rated motor power P by adjusting the respective motor data in parameters B3 00 to B3 01 The energy saving function Economy mode is activated at step 1 The process reference value is def
57. IC selection signal value filter time Al 2 selection signal value filter time 3 selection signal value filter time Page 47 D2 mre Logic Configuration inputs DI destination Page 50 D3 Analogue selection signal min and max value outputs 2 2 selection AO2 3 selection Page 57 D4 gt Logic Configuration 24 V output relay outputs outputs Frequency level hysteresis Page 59 D5 Encoder Slip compensation dynamic of slip compensation configurat Page 61 Electronic local motorpotentiometer e Potentiom Remote motorpotentiometer Page 62 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 46 sindjno u 2 2 gt 2 ium 2 2 Terp 3M ZH eiqeue YAY oeqpeej ZH onvje 2 v uel ZH jenuew ZH pesn jou 0 eujjo esr 1195 14 5 ONHO DUY SIAJ9AQ jeuBls leuis o 2 5 gt 5 c 5 4 5 gie eng 2 TER 1x3 a o ono Uopeul enbjg 1NI TETE 5 0 c n 907 CEESTI cs 5 _ E 2 5
58. Minimum frequency 0 00 5 00 300 Hz Setting of the lower frequency limit 3 01 Maximum frequency 25 00 50 00 300 Hz Setting of the upper frequency limit C4 04 PID controller enable Yes Activates the PID controller 05 Prop gain kp 0 0 20 0 3200 Controller setting amplification C4 06 Integr time Tn 0 00 10 00 320 0 s Controller setting integration time C4 08 Ref accel ramp 0 0 10 0 3200 s Setting in s 100 C4 09 Ref decel ramp 0 0 10 0 3200 s Setting in s 100 C4 10 Output scaling 300 10 00 300 Hz Minimal limit of controller output C4 1 Output scaling 300 50 00 300 Hz Maximum limit of controller output D1 00 AIV selection PID reference value Reference value as voltage signal 0 10 V D1 01 AIV value 0 96 0 0 200 Used for reference value 01 02 AIV value 100 0 100 200 adjustment D1 04 AIC selection PID actual value Actual value gt current signal 4 20 mA D1 06 AIC value 096 0 0 200 Used for actual value D1 07 AIC value 100 96 0 100 200 adjustment D2 00 DII selection Start FWD Start Stop only forward steady contact D2 01 DI2 selection PID enable PID enable signal 02 02 013 selection Ext fault Integration of an external fault D2 03 014 selection Ext Reset Integration of an external reset D3 00 selection f output Analogue output 1 frequency actual value 4 20 mA 0 04 01 Relay output 1 Ready Run Ready message at digital
59. Operating instructions 8 074 151 00 00 Page 40 Frequency range and Speed range direction C3 00 Minimum frequency VCB 0 00 0 00 300 00 Hz C3 01 Maximum frequency VCB 25 00 50 00 300 00 Hz C3 01 Maximalfrequenz maximum frequency max 01 02 01 07 01 12 D1 17 D6 02 D6 08 Wert value LOC REM FIX AIV AIC 2 AI 3 MP MP min D1 01 D1 06 D1 11 D1 16 06 01 06 07 Wert value C3 00 Minimalfrequenz minimum frequency One min and one max value can be assigned individually to each ref value source In addition a min max limit effective for all ref value sources can be set using parameters C3 00 and C3 01 If both directions of rotation are enabled with parameter C3 02 setting Enable FWD REV the minimum limitation C3 00 is not effective If necessary the respective minimum limitations of the reference value sources can be used 02 Direction enable VICB Disable REV see Macro Disable Reverse direction blocked in all operating modes 1 Disable FWD Forward direction blocked in all operating modes 2 Enable FWD REV Both directions of rotation are possible By disabling the direction interception mode is also disabled in this range Therefore a free wheeling drive in reverse is also
60. _ The key parameters WS SHORT MENU PARAMETERS MATRIX FIELD B5 X Chapter B5 Short menu lists the key parameters and the configuration of the control terminals for each application X All parameter modifications are automatically included into the list of the Short menu and are deleted again whenever the factory default is reset Thus the short menu provides a clear overview of all parameter settings X All parameter modifications are safely stored automatically after 5 minutes or by switching to matrix field AT Home or set parameter A1 00 Save backup to 1 Store and then back to O if you use the program MatriX Parameter Pre settings Macro 2 Selected adjustment D1 00 AIV selection freq ref manual D1 01 AIV value 0 0 00 Hz D1 02 AIV value 100 50 00 Hz D1 04 AIC selection freq ref manual D1 06 AIC value 0 0 00 Hz D1 07 AIC value 100 50 00 Hz D2 00 DII selection Start FWD D2 01 DI2 selection Manual Auto 02 02 selection Ext fault D2 03 014 selection Ext reset D3 00 AO selection frequency output D4 01 Relay output 1 Ready Run ref value 0 10 V m Analogue voltage input Anal tinput AUTO freq ref value 4 20mA 11 Ground T Analogue output Freq act value M 1 OV Ground 4 I NIO Thermistor input Common S
61. al type VCB 0 20 mA 0 0 20 mA To monitor the 4 20 mA LiveZero signal for wire 1 4 20 mA 2 breakage parameter 01 must set accordingly gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 49 In outputs D1 16 AI value 0 VCB 300 0 0 01 300 00 Hz VCB 200 0 0 01 200 0 D1 17 value 100 VCB 300 0 50 01 300 00 Hz VCB 200 0 30 52 200 0 D1 18 AI 3 filter time VCB 0 00 0 05 10 0 5 The function of parameters D1 14 D1 18 is identical to that of parameters D1 00 D1 03 and is described there Logic inputs Overview Control Commands Terminals Bus Terminals Keypad Terminals Enable 01 5 Mains ON Force local ext and int trips Configuration of digital inputs Stop Impulse Start FWD Start REV Control o Start FWD Imp gt commands of Start REV Imp Remote terminals gt REV terminals B6 01 Stop mode Drive control word Control Enable Word E4 04 Disable gt REV Remote REV Bus 8 see 01 Control word B6 00 2 field bus Ky s Control
62. and int trips REV local pIle 27 REV Local D6 00 speed loc DI7 28 speed local speed loc Dig 29 speed local 1 f 7 RL2 30 NC2 31 J 4 32 m 33 message 4 34 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 33 Setup Parameter settings based on macro M1 Parameter Name Setting Notes B6 00 Select bus PROFIBUS DP Parametrization of Profibus DP and B6 01 Select remote Bus definition of the address 86 02 Slave address O Address 126 B6 03 Stop mode T out Fault Behavior at trip of bus with adjustable 86 04 Time OUT 0 0 e g 10 0 3200 s delay time B6 06 Main reference 1 freq ref Auto Frequency ref default in remote mode D1 04 AIC selection not used D2 00 DII selection Start impulse local Key command Start make contact D2 01 DI2 selection Stop impulse local Key command Stop break contact D2 02 selection Local Rem Making contact local mode D2 03 014 selection Ext Reset Key command trip confirmation D2 04 016 2 selection REV local Making contact reverse D2 05 DI7 2 selection speed local Key command faster break contact D2 06 DI8 2 selection speed local Key command slower break contact 04 01 Relay output 1 Local operation Relay closed in local mode D4 02 Relay output 2 2 Ready Run Rela
63. and services are based on the General Terms of Delivery of the Austrian Electrical Industries in the latest edition Specifications in this instruction We are constantly striving to improve our products and adapt them to the latest state of technical development Therefore we reserve the right to modify the specifications given in this instruction at any time particular those referring to measures and dimensions All planning recommendations and connection examples are non binding suggestions for which we cannot accept any liability particularly since the regulations to be complied with depend on the type and location of the plant and on the use of instruments It is the user s responsibility to ensure that the instrument and its component parts are used in compliance with applicable regulations It is not permitted to use these instruments in residential areas without special measures to suppress radio frequency interference Patents and trademarks Please note that we do not guarantee any connections instruments or processes described herein to be free from patent or trademark rights of third parties _______ 70733 4 Inspect power wiring A POWER CABLE FUSES DISTANCES 7 A EZA X The mains lines must be connected to the terminals L1 L2 L3 usually on the left X Check the capacity of the mains fuses according to the table in the Mounting Instructions gt A pre mating auxiliary contact
64. ant to stop autotuning although the process has not finished yet The motor is loaded with different voltages and currents on activation of the autotuning routine but it does not start Thereby specific motor measurements are carried out and the results are stored in parameters B4 01 to B4 04 The entire autotuning process takes 1 to 4 minutes For autotuning the motor has to be cold 1 The tuning requires pulse enable for the inverter i e Stop or Mains off must be displayed 2 The motor must not rotate during the autotuning process The most accurate measurement results are achieved if the electronic system has operating temperature i e mains voltage should be applied to the inverter for at least 2 minutes prior to autotuning There are several reasons for error messages that are issued after the autotuning process Message 12 Error rotor coeff possible cause no enable signal at the terminal strip e g digital input DI5 or via the bus no motor connected Message 13 Error rotor f possible cause motor is too big Message 14 Error stator possible cause no motor connected Message 15 Error I flux possible cause motor parameters B3 00 to 04 have not been entered correctly motor rotates gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 20 If you cannot operate the motor satisfactorily e g very small motors or special machines
65. arry out tests Y X d H i if x Li a T ia MAINS VOLTAGE TESTS AUXILIARY VOLTAGE lt HN X Check the 24 V DC buffer voltage if used and switch it on X Are the three phase voltages given and are they symmetrical 2 See instructions in Working with live lines g X The mains voltage has to be 400V 15 50 60Hz 5 ILLE _______ 70733 E Select a suitable application macro Auza APPLICATION MACRO PUMPS FANS X The inverter has pre settings macros for three typical drive modes Macro 2 is especillay designed for pump and fan drives This settings contain Adaptation on square load torque High continuous load at low overload Switching between manual reference value 0 10V and automatic reference value 4 20mA Locking reverse rotation and 5 Hz minimum frequency Digital inputs for Start switch over of reference values external fault and external reset XX Macro is the default setting for drives which require a constant torque e g conveyors x Select the desired macro with parameter B2 03 Macro selection B2 03 Macro Selection 0 Conveyor e g 2 Centri pump sss Possible settings Conveyor Piston pump Centrifugal pump Macro 2 Coiler lest bench Pump with PID Exhaust fan Macro 2 Macro 2 Separator VE ub E RP RES was ________
66. automatically f ref in Hz T ref in 96 D6 01 Loc MP min value VCB 0 00 0 00 300 0 Hz 0 00 0 00 200 0 96 D6 02 Loc MP max value VCB 0 00 50 00 300 00 Hz 0 00 30 52 200 0 96 D6 03 Loc MP accel time VCB 0 10 0 3200 s D6 04 Loc MP decel time VCB 0 10 0 3200 5 Hz 96 f Nom motor B3 03 min value Hz 96 t Acceleration Deceleration The motor potentiometer MP accel and decel time is the time s required by the motor potentiometer to change the frequency ref value from 0 Hz to fyom moTor B3 03 with setting D6 00 1 0 100 is defined The resolution step by pressing the key depends on the adjusted acceleration and deceleration GO time e g 105 step of 0 5 Hz 20 s gt step of 0 25 Hz D6 05 Loc ref storage VCB active 0 not active 1 active If reference storage active is selected the set reference value is stored after a Stop command or after mains disconnection As a result the drive goes to the stored ref value again when a new Start command is issued gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 62 06 06 VICB not used Rem MP selection O not used Hz 1 Fref Manual Hz 2 fref Auto Hz 3 fcorrection Hz 4 Torque limit 5 PID reference value If individual settings cannot be selected they have already been assigned one of the
67. ave already been assigned one of 3 Fcorrection ne the other reference value sources or a 4 Torque limit bus reference value 5 PID reference value 6 PID feedback The analogue ref value Al 2 corresponds with the O 4 20 mA ref value on the differential amplifier input of the option card in slot X2 It has the same function as the ref value AIC D1 10 Al 2 signal type VCB 0 20 mA 0 0 20 mA To monitor the 4 20 mA LiveZero signal for wire 1 4 20 mA a breakage parameter 3 01 must be set accordingly D1 11 Al_2 value 0 VCB 300 0 0 01 300 00 Hz see Macro VCB 200 0 0 01 200 0 D1 12 2 value 100 VCB 300 0 50 01 300 00 Hz see Macro VCB 200 0 30 52 200 0 D1 13 2 filter time VCB 0 00 0 05 10 0 s The function of the parameters D1 09 D1 13 is identical with the function of parameters D1 00 D1 03 and is described there D1 14 3 selection VICB not used O0 not used Hz Peg ES Mone is If individual settings cannot be selected 2 ref Auto Hz 3 f they have already been assigned one of 2 correction Hz 4 limi 0 the other reference value sources or a Torque limit b f lue 5 PID reference value 6 PID feedback The analogue ref value Al 3 corresponds with the O 4 20 mA ref value on the differential amplifier input of the option card in slot It has the same function as the ref value AIC D1 15 3 sign
68. basic Operating instructions 8 074 151 00 00 Page 36 Settings Inverter specific functions Stop mode braking mode General functions pre set reference values jog frequency economy mode C1 00 Increase start torque VCB O 1 30 see Macro C1 01 Increase steady torque VCB 5 10 45 Hz For applications requiring a high start torque the start torque 100 or 150 can be increased to 180 Ty For pumps and fans the setting 0 TA approx 100 Ty is usually sufficient C Settings e g C1 00 0 corr to approx 100 C1 00 1 corr to approx 150 1 00 30 corr to approx 180 The range in which this increase is effective can be set using paramete 1 01 The setting of the parameter has no effects on the CIT 50 Hz f function and the result of autotuning C1 02 Stop mode VCB deceleration ramp 0 free wheel OFF 2 A Stop command is followed by immediate pulse inhibit The motor runs out freely With this setting Disabled is displayed instead of Stop 1 Decel ramp OFF 1 A stop command is followed by slowing down of the motor if possible according to the set deceleration ramp On reaching O Hz a pulse inhibit is issued 2 Fast stop OFF 3 A Stop command is followed by braking of the motor within the shortest possible time On reaching O Hz a pulse inhibit is issued useful in connection with an ex
69. d autotuning data are not reset This routine has no influence on the motor data stored in the User Macros and UM2 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 76 Display of the last 16 errors PO Fault memory and the respective diagnostic values F3 00 Fault code read only Error counter F3 01 Review VB 0 0 15 F3 Fault memory last entry in memory F3 00 Fault code 1 F3 01 Review 2 Event 2 1 Event 1 F3 02 Trip number 13 14 15 F3 03 Fault 61 Stall protect 58 Mot Temp gt 54ext trip 1 F3 04 Operating hours FI A5 01 362 37 h 438 84 h 817 73h 2 F3 05 Output frequency A3 00 0 6 Hz 23 0 Hz 43 4Hz 2 F3 06 Speed A2 00 3 rpm 649 rpm 1260 2 2 F08 DC volage 302 2 2 2 2 2 23 2 0000 hex 2 8 1 With every mains or 24 V voltage shutdown an error message 24V off is entered As long as parameter E3 08 Undervoltage is set to 0 no fault or 2 alarm however it is overwritten every time To do this the current number is set back by 1 2 All diagnostic values correspond to the actual values 10 msec before the trip 3 Drive control word and error message s in hex code see Manual Option Profibus PBO1 and Service Manual gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 77 Debug Comparators and logic modules Function blocks The i
70. ead only Reference value at the analogue input terminals Al Al of IOT at the option slot X2 0 4 mA 20 mA 0 100 A4 05 2 scaled Hz 96 read only Scaled reference value of Al 2 4 06 AI 3 O 4 20 mA 96 read only Reference value at the analogue input terminals Al Al of IO lat the option slot 0 4 mA 20 mA 096 100 96 A4 07 3 scaled Hz read only Scaled reference value of Al 3 A4 08 Pre set ref Hz 96 read only Pre set reference value A4 09 Local reference Hz read only Ref value of local motorpotentiometer keys DOWN on keypad or digital commands on terminal strip 4 10 Remote reference Hz read only Ref value of remote motorpotentiometer digital inputs speed remote speed remote A4 11 Ref value before ramp read only Currently used frequency reference value before the acceleration integrator A4 12 Ref value after ramp read only Currently used frequency reference value after the acceleration integrator gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 13 Display 4 13 Torque limit 96 read only Currently used reference value for torque limitation A4 14 Digital input X1 read only 1111 This parameter shows the current state O or 1 in 4 bits of the digital inputs on the basic card X1 terminals 11 to 14 DIT to DIA from the right to the l
71. eady Run B Run 4 active 5 Ready Run 6 N C Run Input for switching off the device in the event of a defect in the external braking unit with the display Ext BU error E3 07 Delay for E3 06 VCB 0 5 0 160 5 Star delay time after Mains ON for Ext braking unit fault E3 08 Undervoltage VCB fault 0 no fault 1 xs Fault 2 Alarm By default an undervoltage is not stored as a fault i e on return and with an active Start command the drive continues to run automatically If undervoltage means fault is selected any undervoltage that persists for longer than the set time E3 09 and occurs during operation of the device is treated as a fault undervoltage 1 and must be confirmed as soon as the voltage returns to normal Used for drives that must not restart automatically personal safety Autorestart must not be activated E3 09 Delay for E3 08 VCB 0 0 2 0 20 0 5 Setting of the permissible undervoltage time for automatic restart or for the trip message Undervoltage 1 if E3 08 is set to 1 Fault setting gt 2 s is only useful if the control electronics are permanently supplied with 24 V buffer voltage E3 10 Local Reset VCB active 0 not active 1 active This parameter defines whether an error can be confirmed with the key O Stop Reset on the keypad By default the local confirmation option is activated gt pDRIVE lt MX basic Operating i
72. ecord the inverter settings You should only transfer those parameters to the list that are shown in the short menu All parameters that are not displayed are still set to the factory defaults Description of parameters B3 03 Nominal frequency Hz VICB 25 0 50 00 300 0 Hz P X Parameter number name min value default mox value Matrix area Parameter marking adjustable if Paramet Access is active 1 adjustable if Codelock is disabled 2 adjustable in pulse inhibit state adjustable parameter 1 See parameter F6 02 2 See parameters F6 00 and 6 01 3 No ON commands are accepted while these parameters are being set Key commands are suppressed and steady commands ignored as long as the cursor is positioned right of the sign LCD display contrast regulation There is a potentiometer for regulating the contrast of the LCD display in the top left corner of the PCB user interface Ul C Nm E gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 7 e 688 Display Al C Home Basic Display Page 9 A2 Motor Speed torque motor load motor current M values shaft power apparent power motor voltage slip frequency process and machine speed process and machine scaling Page 11 A3 Inverter Output frequency inverter load DC bus voltage heatsink values temperature actual switching fr
73. eft 4 15 Digital input X2 read only 1111 State of the digital inputs at the 1st option 101 pu DIS X2 terminals 26 to 29 015 2 to DI8 2 from the right to the left pig 0 7 NOTE 015 2 will always be set to 1 if there is no option card Display 1 4 16 Digital input X3 read only 1111 State of the digital inputs at the 1st option card 101 X3 terminals 26 to 29 DI5 3 to DI8 3 from the right to the left A4 17 Drive control word read only This parameter displays the internal control word of the drive With the control word the MX Status machine is controlled Hexadecimal presentation is used for the display Further instructions are included in the Profibus Option Manual PBO1 parameter B6 47 4 18 Bus refl scale read only A4 19 Bus ref2 scale read only 4 20 Bus ref3 scale read only 4 21 Bus ref4 scale read only A4 22 Bus ref5 scale read only Parameters A4 18 to A4 22 display the BUS reference values PZD2 to PZD6 as standardized values that are created by reference value destinations Further instructions are given in the Profibus Option Manual Operating hours meter kWh meter h Time kWh A5 00 Operating hours motor h read only The operating hours meter Motor records the time during which the frequency inverter is in the operating mode Pulse release i e voltage is applied to the motor Decimal presentation is used for the display Monitor display is possib
74. election comparator C4 43 6 28 gt lt Bit 13 gt time function logic module L5 B6 30 lt Bit 15 gt F4 47 output L5 F4 48 selection logic module L5 F4 49 time function logic module L6 digital signal analog signal selection logic module L6 F4 55 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix C4 Notes gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix C5 516 052 O SZ SS O 0sc 00c D 55 6 O 002 091 D gy D Jequunu UOISJ A BIOMYOS ed UOISJ A 9JDMpJDH 42 409402 5592044 d lt lt lt 4 lt lt lt lt lt lt 4010W UD Jojoindas UD uojsid duind jo6nyujue7 EW ZW LW 42DW ON D4Dd 7 1eiddng Aupduio 1euiojsn 029 005 D 005 007 D 7 9 1 D 091 c L D 011 060 06 64 D 0 D 02 56 O co eL m 81 610 AO0r O dn ppys 4 21594 xw gt 3 4 lt ix C6 8074 151 00 00 Append
75. ensation D5 00 Encoder slip compensation encoder 0 no encoder standard applications AVC mode works with calculated speed values 1 Slip compensation precise speed automatic slip compensation without encoder 2 Encoder For gt pDRIVE MX basic the option SFB is not available In position O the speed display is calculated from the actual frequency and the current slip compensation Sensorless Vector Control In position 1 high static speed precision The dynamics of this control circuit can be adjusted in rough increments using parameter D5 01 Dynamic of slip compensation calculated slip frequency is added to the frequency reference value and the load dependent revving down of the asynchronous motor is thus compensated This produces a D5 01 Dynamic of slip compensation VCB low 0 low 1 medium 2 high gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 61 In outputs Electronic LOCAL and REMOTE Potentiometer motor potentiometer Basically there is a distinction between the LOCAL motor potentiometer on the keypad and the REMOTE motor potentiometer at the terminal strip D6 00 Loc MP selection VICB frequency reference 0 frequency reference Hz 1 Torque reference The local motor potentiometer can be used as a source for the frequency ref value or as ref value for torque limitation Depending on the use the unit is changed
76. equency drive reference nominal current hardware version software type software version serial number drive status Page 12 4 Reference Voltage reference value current ref value pre set ref value values local and remote values ramp values torque limitation digital inputs and bus ref values Page 13 A5 5285 Time kWh Operating hours motor and inverter kWh meter Page 14 Display con Configuration of the basic display Page 15 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 8 Display of ref and actual values Configuration of the LCD display Display Any modifications are stored in the FLASH ROM 1 when leaving the matrix level and switching back to the basic display 1 or 2 five minutes after modifying a parameter This matrix area shows the basic display of the frequency inverter Three actual values are displayed operating mode device status and active matrix field Active matrix area f 32 50 Hz Ref 50 1 Local ee Act values I 300A ee Accelerat Tr Device status Operating mode All analogue values displayed can be configured freely in matrix field Display configuration Any parameter changes are transferred to the memory as soon as the function HOME is activated again Operating modes Meaning Disabled Stop Not enabled Trip
77. equency skip is activated the limitation message f skip is displayed gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 72 Adjustment of the automatic Switching frequency 2045 switching frequency E6 00 Min switching frequency VCB 2 5 kHz 0 2 5 kHz 1 5 0 kHz 2 kHz E6 01 Max switching frequency VCB 2 5 kHz 0 2 5 kHz kHz 2 10 0 kHz The inverter is equipped with self adjusting automatic pulse frequency Depending on the measured heatsink temperature the switching frequency is set in such a way that the switching frequency is gradually reduced from the maximum value E6 01 to the minimum value 6 00 in the event of high load and simultaneous high cooler temperature As a result the device operates in an entirely fail safe manner The motor noise increases with decreasing switching frequency however The available switching frequency range can be limited or the automatic system can be switched off by using parameters E6 00 and E6 01 In order to keep the interference at the motor cable and the thermal load of the optional CE filters and AMFs as low as possible the device is always operated with the minimum switching frequency at the factory default setting gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 73 Drive Debug F1 1 Test Help Test power part test control part descr
78. er and the motor exists Regardless of the duration of the power failure e g some 100 ms to several seconds this intercept function guarantees a safe and immediate start even during free wheeling motor operation starting from the current motor speed For motors not switched onto the inverter output yet the Start command intercept function must be activated approx 3 5 seconds later f the Start command is issued earlier the inverter will brake a running motor down to approx Hz and then accelerate it to the set reference value long power interruption short power interruption few ms Ce seconds 7 motor free running Log l i UPower ON t t 1 5 00 Detection level VCB 0 6 0 6 15 0 This parameter represents the sensitivity of the speed detection gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 44 Contactor control crane function Special functions 6 00 Contactor control VICB not active OQ not active active If the inverter electronics are supplied by an external 24 V buffer voltage it is possible to activate the special function Contactor control Thereby selectable digital output see 04 is activated with every Start command via keypad terminals or bus which can be controlled via the mains protection switch The Ready message is issued as soon as the control voltage 24 V is a
79. er for E2 VCB 0 0 0 2 160s F4 33 C4 filter for E2 VCB 0 0 0 2 160s PT 1 filter for the analogue signal selected using E2 F4 02 reference VCB 200 0 0 0 200 0 F4 10 C2 reference VCB 200 0 0 0 200 0 F4 20 C3 Reference VCB 200 0 0 0 200 0 F4 34 C4 Reference VCB 200 0 0 0 200 0 Provides a programmable reference value for comparator E2 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 79 Debug F4 03 C1 Comp function VCB El gt 22 F4 11 C2 Comp function VCB El E2 24 21 C3 Comp Function VCB El gt 22 F4 35 C4 Comp Function VCB El gt E2 0 gt 2 estan eh 2 EI 2 3 El E2 F4 04 C1 Comp Hyst Band VCB 0 0 5 0 100 0 F4 12 C2 Comp Hyst Band VCB 0 0 5 0 100 0 F4 22 C3 Comp Hyst Band VCB 0 0 5 0 100 0 F4 36 C4 Comp Hyst Band VCB 0 0 5 0 100 0 The comparator function defines the comparison criterion for the two analogue input values E1 E2 Using the symmetrically functioning hysteresis bandwidth the following output states are obtained Reaction with function Reaction with function E1 gt E2 and lt E2 E1 E2 and E2 Hysteresis E1 gt E2 E1 E2 1 t 1 E1 E2 12 2 i gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 80 4 23 C3 Input D1 VCB State ZERO
80. esn jou jou pesn jou e qissod jou 500 ed A Odd POM 514048 G ug ug ug POM 514045 pJOM 5 4045 L 5 504045 Z ug ug ug p4O JOLIE JOA JOA p JOA g en DA JOA Z POM POM POM 7 JOA jon py y e2ueJ9JeJ xny Z 92ueJ9JeJ XN 92u8J9J8J UID A 71 440 1940 UO INO SUME c CO ix C8 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat Ag ZH 0 0S ZH 00 S uiBeg 1 5 UOZ 5706 500 500 deis ZH 000 ZH 000 ZH 000 ZH 000 ZH 000 ZH 000 ZH 000 ZH 000 ZH 000 pesn jou ou jeep 2801 0 Ad ZH 0706 ZH 00 S uiBeg duiD4 S ou 5706 5 206 5 001 5 001 deis ZH 000 ZH 000 ZH 000 ZH 000 ZH 00
81. et for ON flank no effect on an inverter that is running The digital input is also active in bus control mode External torque limitation When this function is activated the maximum torque is limited to an externally defined value The value is defined by a separate ref value source see D1 If the torque exceeds the set limit the drive will react with a speed deviation Break contact or command not used T max value E1 01 active break contact ext T limit activated The digital input is also active in bus control mode PID active This input allows a controlled switch over between frequency control and PID control Break contact switch over from PID control to frequency control Make contact or input not used PID controller active the switch over is vibrationless The digital input is also active in bus control mode PID controller enable This function allows the internal process controller to be enabled via the terminals Break contact PID controller output is frozen at the last value Make contact or not used PID enabled The digital input is also active in bus control mode Speed controller active For gt pDRIVE lt MX basic the option SFB is not available Brake open For gt pDRIVE lt MX basic the option crane control is not available gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 54 Supply ON OFF ON lock i Parameter lock p DI Force local Supp
82. etween terminals 9 and 10 as well as 11 and 15 controller mode starts as soon as the mains voltage is switched on for parametrization of locked VICB parameters switch to local mode and press Stop key or open strappingl Button 0 4 Remote gt E PID ref value 96 i X1 0 AI A6 DEM 9 a prs 10 Start Stop A DI1 11 gt Start Fwo PID enable 012 12 gt PID enable L5 C1 C2 u 1 24 15 TN PID mode OK Ray limit Mains voltage on 15 pon i Run error OK NO1 20 no trip Parameter settings based on macro M3 Parameter Name Setting Notes A6 00 Select zone 1 PID error W X Adjustment of the display for 6 01 Select zone 2 PID ref value W PID control mode A6 02 Select zone 3 PID act value X D1 00 AIV selection not used After resetting to factory default the D1 01 AIV value 096 0 0 0 01 300 Hz parameters do not longer appear in the D1 02 AIV value 10096 0 0 50 01 300 Hz short menu D4 01 Relay output 1 Output logic 16 Message PID mode OK D6 06 Rem MP seledtion PID reference value Remote motorpot for PID ref value default D6 07 Rem MP min value 200 0 00 200 96 Lower limit for PID ref value D6 08 Rem MP max value 200 100 00 200 Upper limit for
83. external charging connection or feedback unit BUS Cont 11 if the free bit 11 in the bus control word is 1 BUS Cont 12 if the free bit 12 in the bus control word is 1 BUS Cont 13 if the free bit 13 in the bus control word is 1 BUS Cont 14 if the free bit 14 in the bus control word is 1 BUS Cont 15 if the free bit 15 in the bus control word is 1 ON 24 V as soon as control voltage is available 24V interrogation voltage for digital inputs if the drive is in manual mode D1 D2 2 Param act on switch over to parameter set 2 using a digital input B2 04 Ext T limit act if an external torque limitation is activated E1 01 PID active if the PID controller is active C4 04 PID enabled if the output of the PID controller is active This function is not active if there is no trip gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 59 In outputs D4 00 24 Dig Output VC ON 24 Y D4 01 Relay output 1 VCB Ready Run see Macro D4 02 Relay output 2 2 VCB not used see Macro D4 03 Relay output 3 2 VCB not used see Macro D4 04 Relay output 2 3 VCB not used D4 05 Relay output 3 3 VCB not used O not used READY 2 RUN 3 4 Ready and Run 5 Alarm 6 Bus alarm 7 Generator operation 8 Line ON 9 Local operation 10 f n 11 f
84. for 0 3 digital inputs depending on the required number of pre set ref values See D2 Digital Inputs Dlx Dlx Dix param param param at at at Preset A Pre set B Pre set C Selected value 0 0 0 Pre set ref B A digital input does not need to be 1 0 0 Pre set ref 2 programmed for this reference value 0 1 0 Pre set ref 3 1 1 0 Pre set ref 4 0 0 1 Pre set ref 5 0 1 Pre set ref 6 0 1 1 Pre set ref 7 The pre set ref values are pure reference 1 1 1 Pre set ref 8 2 values and do not include any Start commands C1 13 Jog trequency VCB 10 00 0 00 10 00 Hz The jog function is used for inspection setting or adjustment purposes For this purpose the digital command Jog see D2 Digital Inputs is available If this function is activated the output frequency will accelerate to the jog frequency without acceleration deceleration times An additional ON OFF command is not required Jog mode is only possible when the unit is stopped 1 14 VCB active see Macro 0 not active Step 1 slight reduction 2 Step 2 medium reduction 3 Sep strong reduction 4 Step 4 very strong reduction In with a square load moment curve e g centrifugal pumps or fans the magnetization current in the motor can be reduced with decreasing speed This leads to a lower power uptake thus saving energy gt p
85. g through the parameter group Cursor moves to the parameter number The adjustment of Matrix parameters also ends by pressing the Matrix Param key lt Parameter Cursor moves to the tens digit L gt 50 00 Az Ref 50 0Hz 12300 A Al Local f fref Matrix T Y Parameter t 50 00 Hx I 300 A Al Home i f 450 00 Hz 300 A C2 Ramps Matrix mat Parameter t 50 00 Hz 300 A C2 Ramps Accel ramp 1 200 10 05 f 430 00 Hz 300 A C2 Ramps Decel ramp 2 C203 20 08 f 450 00 Hz 1 300 A C2 Ramps Decel ramp 2 C203 20 05 50 00 300 A C2 Ramps Decel ramp 2 C203 25 05 Changes from basic display to the matrix level Matrix Parameter 4 v Matrix Parameter gt kd Movement in the matrix level Changes from matrix level to the parameter group Scrolling through the parameter group Cursor moves to the parameter value P Change of value Analogue values are changed immediately gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 4 Shortcuts You can move quickly on the matrix level by using the following shortcuts To move to the top left A1 HOME Simultaneously press keys 4 t To move to the top right DISPLAY CONFIG Simultaneously press keys e 5 to the bottom left F1 TEST HELP Simu
86. gt fLevel 12 Lift brake function not active 13 Output Comparator 14 Output Comparator C2 15 Output Comparator C3 16 Output Comparator C4 17 Output logic L5 18 Output logic 6 19 Thyristor ON 20 BUS Control Word 11 21 BUS Control Word 12 22 BUS Control Word 13 23 BUS Control Word 14 24 BUS Control Word 15 25 24 V 26 Manual operation 27 2 Param active 28 Ex limitation active 29 PID active 30 PID enabled 3l Speed controller active function not active 32 Trip inverted Multiple assignments are possible l e more than one relay output can indicate the same state gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 60 D4 06 f Level ON VCB 0 00 5 01 300 00 Hz D4 07 f Level OFF VCB 0 00 2 01 300 00 Hz The limits for the digital signal fLevel are set using these two parameters f ______________ E flevel ON LL D4 08 Hyst f fref VCB 0 1 0 5 10 0 Hz Hysteresis for the digital signal f fREF is set using this parameter At the same time the filter time for the signal is prolonged e g 0 5 Hz means 0 5 Hz hysteresis and 0 5 sec delay time The signal f fREF is available at the relay outputs the bus state word the comparator interrogation and in the status bar of the display Settings for Encoder configuration slip comp
87. h a constant torque of up to 87 Hz the parameters have to be adjusted as follows B3 00 PN Motor 3 22 kW V3 38 1 kW B3 01 Ina 230 v 80 A B3 02 Uny 400 V B3 03 fN V3 50 Hz 4 3 87 Hz B3 04 ny 3 1460 rpm V3 2530 rpm The nominal speed entered must be smaller than or equal to the synchronous speed Otherwise the inverter will calculate the wrong number of pairs of poles and the value displayed as actual speed will be incorrect B3 05 Line voltage VICB 400 V 50 Hz 0 400 V 50 60 Hz 400V 380 415V 310 50 60Hz 5 For gt pDRIVE lt MX basic always setting O is displayed gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 19 Exact tuning Inverter Motor B4 00 Start tuning VICB Routine 0 StatO gt 1 Starts tuning by selecting line 1 1 Autotuning Autotuning starts and is carried out automatically 2 Rotor coefficient The rotor coefficient is calculated 3 Rotor constant The rotor time constant is calculated 4 Stator resistor The resistor of motor and motor cable is measured 5 l flux 1 The necessary fluxing current open circuit current 6 l flux 2 is calculated in five steps 7 Hlux 3 8 l flux 4 9 l flux5 10 O K Autotuning is finished and the calculated values and measurements have been transferred to parameters B4 01 to B4 04 11 Cancel Press the Stop key if you w
88. ined via a voltage signal 0 10 V on AIV the actual value is reported as a 4 20 mA signal on AIC The devices controlled with Start FWD reverse rotation is blocked In addition the terminal strip functions external fault and external reset are programmed If further device specific adjustments are necessary please use the parameter description and adjust the parameters via the matrix area The modified parameter settings can be stored in the user macro All parameter modifications are automatically transferred to the short menu and are clearly summarized there Wiring diagram og Reference voltage PID ref value 0 10 fs 1 Analogue voltage input 14 14 8 PID act value A UA 2012 2 20 mA C 7 1 Analogue current input Nm 1 1 Ground Analogue output Frequency act value Ground Thermistor input Ground Start FWD RE um PID release programma ble External fault 4 digital inputs External reset Interrogation vltg dig output Supply buffering voltage R 18 3 Ready message Relay output X2 Option 101 X3 Option 101 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 29 Setup Short menu for macro Parameter Setting Notes number B2 03 Macro selection Pump PID 1 14 Step 1 Energy saving mode step 1 C3 00
89. ing impulse contacts An impulse signal make contact activates the Start command in the desired direction An impulse signal break contact activates the Stop command When pulse enable is switched off in the event of a trip shutdown and after continued undervoltage time can be set using parameter E3 07 the ON command is deleted automatically A new Start impulse is required Remote motorpotentiometer Reference standardization via the remote motor potentiometer is achieved using the switch signals speed remote and speed remote Thereby the reference value is raised or lowered according to the set acceleration deceleration ramp as long as the command is active The motor potentiometer can be configured in matrix area 06 Start Stop local control The digital signals replace keys lt and on the keypad local gt operation via the terminal strip In addition to parametrization of the digital inputs 2 or 3 please note the settings for parameters E4 00 to E4 03 Local motor potentiometer The digital signals replace the function of the keys on the keypad Configuration of the local motorpot see 06 00 to D6 04 and E4 00 01 and 03 Jog mode If the jog command is active the inverter accelerates the motor with the fastest possible acceleration time to the set jog frequency C1 13 The jog function is only possible during stopped state gt pDRIVE lt MX basic Operating instructions 8
90. inimum D3 02 maximum D3 03 0A 1 5 x INC SUE 2 100 fmax e g 50 Hz 100 g 50 Hz minimum 0 4 mA 2 0 96 0 96 x IN minimum 0 4 mA 100 96 50 Hz maximum 20 mA 100 50 Hz maximum 20 mA 2 150 150 96 x IN D3 04 AO2 2 selection VCB not used see Macro Possible settings see D3 00 Analogue output for option card 101 at slot X2 D3 05 2 2 signal VCB 4 20 mA Possible settings see D3 01 D3 06 2 min value VCB 200 0 0 0 200 0 D3 07 AO2 2 max value VCB 200 0 100 0 200 0 Possible settings see 03 02 and D3 03 D3 08 AO2 3 selection VCB not used Possible settings see D3 00 Analogue output for option card 101 at slot X3 D3 09 AO2 3 signal VCB 4 20 mA Possible settings see D3 01 D3 10 AO2 3 min value VCB 200 0 0 0 200 0 03 11 AO2 3 max value VCB 200 0 100 0 200 0 Possible settings see D3 02 and D3 03 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 58 Configuration of digital Logic outputs outputs 04 Available digital outputs 1 x 24 V voltage output max 150 mA 1 x relay output change over 2 x relay output change over 2 x relay output make contact nu Option Card 101 in Slot X2 Option Card 101 in Slot X3 The following states can be assigned to all digital outputs Thyristor ON Speed ctrl act Trip inv Man operat
91. int reference 100 fMAX C3 01 before accel before fs compensation 11 int T ref 100 Nom motor torque B3 00 B3 04 12 PID reference value 100 96 100 00 13 PID feedback 100 100 C4 01 14 PID error 100 100 4 02 15 Bus refl 100 4000 hex 16 Bus ref2 100 4000 hex 17 Bus ref3 100 4000 hex 18 Bus ref4 100 4000 hex 19 Bus ref5 100 4000 hex 20 Test min value corresponds to AO min value 0 or 4 mA 21 Test max value corresponds to 20 mA Multiple assignments are possible This means that an analogue value can be assigned to more than one output D3 01 AOI signal VCB 4 20 mA 0 0 20 mA 1 4 20mA D3 02 AO min value VCB 200 0 0 0 200 0 96 D3 03 AO max value VCB 200 0 100 0 200 0 96 The analogue output is configured using these parameters The value selected for D3 00 please note the relevant standardization is available as 0 4 20 mA signal for external display The analogue output is tuned using the parameters D3 02 O 4 mA and D3 03 20 mA gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 57 In outputs Typical setting for 2 3 5 7 9 11 Typical setting for 1 4 6 8 10 12 19 20 mA Analogue output mA g motor current Analogue output mA 20 mA e g output frequency bipolar 0 4 mA INC f LL f RL 100 96 0 100 96 0 96 150 96 m
92. inverter co uk ELIN EBG Elektronik 2000 um um oo ES Os Language Macro Motor Auto EU Comm Selection Configurat Data tune Menu Menu B d Ge E o J So G 222 8 074 151 00 00 HHLT
93. ion State Relay picks up Ready if there is no trip and the drive is not running if the control voltage is applied with activated mains contactor control C6 00 Run on accepted Start command or guided deceleration Trip on trip until confirmed Ready and if a ready or run state exists Run Alarm during a programmed warning situation E2 01 E2 09 E3 08 Bus alarm while bus communication is interrupted Generator if the motor is in generator state operation Line ON on switch over to Line ON state with activated contactor control C6 00 Local operat as long as the drive is in LOCAL mode f n fREF if the frequency act value corresponds to the reference value D4 08 if speed control is activated the actual speed is compared f gt fLEVEL if f gt f Level ON D4 06 and drops off again when f lt f Level OFF D4 07 Litt brake This function is not active Output C1 if conditions in comparator block are met F4 00 to F4 07 Output C2 if conditions in comparator block C2 are met F4 08 to F4 15 Output C3 if conditions in comparator block are met F4 16 to F4 29 Output C4 if conditions in comparator block are met F4 30 to F4 43 Output L5 if conditions in logic module L5 are met F4 44 to 4 49 Output L6 if conditions in logic module L6 are met F4 50 to F4 55 if charging of the DC link is completed for control of an
94. ion VICB not used see Macro D2 02 DI3 selection VICB not used see Macro D2 03 DI4 selection VICB not used see Macro D2 04 016 2 selection not used see Macro D2 05 DI7 2 selection VICB not used see Macro D2 06 DI8 2 selection VICB not used see Macro D2 07 015 3 selection not used D2 08 016_3 selection _ VICB not used D2 09 DI7_3 selection not used D2 10 018 3 selection not used not used Start FWD Start REV Start FWD Impulse Start REV Impulse Stop Impulse speed remote speed remote Start Impulse local Stop Impulse local 10 REV local make contact REV in local mode 11 speed local 12 speed local AK UNSO 13 Jog 14 Pre set 15 Pre set B 16 C 17 Manual Auto make contact f ref MAN 18 Local Rem break contact local control E4 00 to 03 19 2 ramp make contact accel decel ramp 2 selected 20 User Macro 2 make contact user macro 2 21 Enable break contact lock free wheel 22 EXT fault parametrize additionally using E3 02 23 EXT motor fault parametrize additionally using E2 11 24 Insulation fault parametrize additionally using E3 04 25 Ex BU fault parametrize additionally using E3 06 26 EXT Reset 27 limitation make contact ext torque limitation active 28
95. iption of fault causes Page 75 2 gt Factory Activation settings 76 F3 A Fault Fault code review memory Page 77 B F4 gt 4 Funct blocks Freely configurable comparators and logic modules Page 78 F6 Adjustment of the current inverter offset at various switching frequencies Page 86 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 74 Default settings error memory tuning code lock Help in case of errors F1 00 Test power part VICB Routine O Start Start routine by changing to line 1 with the Increase key Test Lower 2 lest Upper 3 No earth fault 4 Earth fault 5 Test not possible no pulse enable The function Test power part is used to register ground contacts on the motor side of the frequency inverter When the routine is activated all 3 IGBTs of a half bridge on the motor side are activated for a short time If an overload occurs during this phase the message earth fault is displayed If the contactor control is activated the contactor is addressed for the test time F1 01 Test control part VICB Routine Start Start routine by changing to line 1 with the Increase key festing The control electronics carry out a software hardware test and 2 fault then return to the initial screen 3 no fault The routine Test control part triggers a self test of the inverter electronics with a subsequent b
96. ise is louder while the motor brake is working Most of the braking energy is transformed into heat in the motor 04 Pre set reference VICB not used not used Hz 1 fref Manual Hz Individual settings that cannot be 2 fref Auto Hz selected have already been assigned 2 eden dia one of the other reference value sources 4 d D1 00 D1 04 D1 09 D1 14 D6 06 or a 5 PID reference bus reference value The pre set ref values can be used as a source for various ref value defaults See figure Analogue ref values in section D1 Analogue Inputs gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 38 1 05 Pre set ref 1 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 C1 06 Pre set ref 2 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 C1 07 Pre set ref 3 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 C1 08 Pre set ref 4 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 C1 09 Pre set ref 5 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 C1 10 Pre set ref VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 1 11 Pre set ref 7 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 96 C1 12 Pre set ref 8 VCB 300 00 0 00 300 00 Hz 200 00 0 00 200 00 The pre set ref values are selected using the digital commands Pre set B and C which must be programmed
97. isplay Displays during operation Acceleration The drive accelerates according to the settings for the acceleration ramp The reference frequency has not been reached yet gt An active limitation thermal motor model overload of the frequency inverter etc during motor operation decreases the frequency gt fact e During motor operation with torque limitation gt facr Deceleration n REF Param Param2 2 Warnings and limitations The drive decelerates according to the setting for the deceleration ramp The ret frequency is not reached yet lt fact An active limitation thermal motor model overload of the frequency inverter etc during generator operation increases the frequency lt fact e During generator operation with torque limitation lt The actual frequency speed equals the reference frequency speed Hysteresis and delay time can be adjusted using parameter D4 08 Parameter setl User Macro As soon as the setting Parameter set2 has been activated with parameter B2 04 parameter set 1 or 2 is loaded depending on the digital input Parameter set2 User Macro2 If there is a 1 signal at the respective digital input the 2nd parameter set User Macro 2 is loaded and Parameter set 2 UM2 is displayed See Appendix B only if A6 03 1 Displays during parametrization
98. istor input VCB active 0 not active No thermistor input used 1 always active Thermistor is connected and errors are reported 2 Ready Run An error is reported only during Ready and Run state 3 Run An error is reported only during Run state 50 For more information about the resistor specifications see Mounting Instructions E2 01 Thermistor protection VCB Trip O Trip e 1 Alarm Motor temperature monitoring using thermistors can be evaluated as a trip or as an alarm Unlike the trip message alarm does not lead to shutdown of the inverter The digital input must be parametrized for Alarm and the information must be processed externally Motor protection thermal motor model with current limitation function Unlike the overload limitation parameter E1 00 which provides an overload protection for the inverter the thermal motor model calculates the temperature rise in the motor based on the maximum steady currents at the nominal operating point and at the speed zero taking into account the thermal time response and the respective speed cooling conditions In case of overload the motor current is reduced to the set DC curve E2 02 and E2 03 This leads to a speed reduction leading to a stable operating point in case of loads with a square load moment e g pumps and fans If this does not succeed e g in constant moment drives the output frequency is reduced to O Hz If this state persis
99. itation is active and reduces the output frequency limitation gt sum message Generator current limitation is active and increases the output limitation gt sum message The set frequency range masking is active limitation sum message The motor protection model set with parameters E2 02 to E2 05 limits the output current limitation gt sum message Excess temperature at the heatsink leads to a reduction of output current current limitation gt sum message Warnings The display of this limitation is currently not in function Message Description possible causes Memory fail DSP program Language 1 to Language 5 Font Bitmap Bus Comm2 Undervoltage 1 Motor temperature gt Therm SC Overspeed The error memory has only one valid block left 15 records already marked invalid replace flash warning sum message Program error in the respective segment replace flash warning sum message Communication error at bus Profibus or RS232 bit 10 control 0 warning bus warning Undervoltage parametrized for warning with E3 08 This motor thermistor evaluation is parametrized for warning with E2 01 warning sum message Motor speed monitoring is parametrized for warning with E2 09 warning sum message pDRIVE MX basic Operating instructions 8 074 151 00 00 Appendix B1 rips Trip Messages Priority He
100. justment of parameters in the short menu macros 1 to3 Page 21 B6 BUS Comm See Manual Profibus Option PBO1 No 8 074 575 menu Page 35 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 16 Selection of language macros motor data using autotuning parameters in the short menu Country language selection B1 00 Select language VCB German Software PBA5 Al Software PBA5 A2 0 German German German English English English 2 French French French 3 language 4 Dutch Polish 4 language 5 Spanish Czech This parameter is not adjusted in the case of factory default CTT TITTY Selection of application macros B2 00 Macro selected read only This parameter displays which macro was selected last In the case of user macros the display also indicates from which factory macro they were derived B2 01 Store USER M1 VCB Routine B2 02 Store USER M2 VCB Routine O Start The storage routine is activated by Store changing to line 1 2 Stored All parameter adjustments can be transferred to the customer specific USER macro by using this storage process user programmable default values Often it can be useful to store parameter adjustments in several steps and thus to make the process of starting up the drive or the whole system easier The motor data Areas B3 and B4 are also stored SAFETY NOTE After successful start up of
101. l mode Ramp switch over 2 sets of acceleration deceleration ramps are available The signal 2 Ramp is used to switch between these sets of ramps The values for the acceleration and deceleration times are set in matrix area C2 Make contact Ramp 2 The digital input is also active in bus control mode gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 52 User Macro 2 DI Pulse enable External fault pi DI Ext motor trip p DI Insulation trip DI 2 Parameter Set User Macro2 If parameter B2 04 is set to 1 or 2 depending on the DI this input at LOW 0 V means thot the parameter values of User Macrol and at HIGH 24 V the parameter values of User Macro2 are loaded The parameters are only accepted with pulse inhibit The digital input is also active in bus control mode Enable Opening the switch Enable via the programmable terminal or via the hardware input DI5 2 leads to an immediate pulse inhibit in the power part of the motor Any ON command stored via impulse contacts is deleted The display shows Disabled Function not parametrized or make contact Enable The digital input is also active in bus control mode External fault An active command leads to trip shutdown with the error code External fault The reaction time is adjustable Errors in the system can be integrated in the frequency converter controls using this input The trip message can be realized by
102. lay oe d Limit V gt 4 1 S impulse aot T d 2 Limit gt ss 5 OR neg 1 bs pe Rem Limitations 55 6 EQUAL neg 1 set iz 2 qu are 9 4 7 UNEQUAL neg 1 F4 54 16 time set 51 Enable reserve Outp Comp C1 3 22 EL lt Outp Comp C2 XY crum 24 seen Outp Comp C3 Output L5 25 BU fault Outp Comp C4 Output L L 26 External Reset Output logic L5 I 27 Ex limitation Output logic L 28 PID active 29 PlD enable _ 30 Speed ctrl active BUS ContrW 11 _ 31 Brake open BUS Contr W 12 32 Supply ON OFF BUS Contr W 13 33 Force local BUS Contr W 14 BUS Contr W 15 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 84 Functional diagram of comparator with logic block C3 and C4 0 096 output sig output Output current Torque sig Torque Power Heatsink temp Switching frequency Speed sig Speed PID error int sig int int T ref AIV AIC Al 2 3 DC voltage Hysteresis Band F4 17 C3 filter f E F4 31 filter f F4 22 F4 36 Hyster Band E F4 16 C3 signal to E1 F4 30 signal to E1 Select functions F4 21 C3 Comp funct F4 35 C4 Comp funct gt 22 El lt E2 El E2 El E2 El 0
103. le by selecting A6 00 to 02 A5 01 Operating hours inverter h read only The operating hours meter Inverter records the time during which the frequency inverter is supplied with voltage including 24V buffer voltage A5 02 kWh meter MWh read only The kWh meter records how much active energy has been consumed by the motor Display tolerance 3 Only motor power is recorded Monitor display is possible by selecting 00 to 021 Operating hours meter and kWh meter cannot be reset by parametrization gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 14 3 Configuration of the A6 X Display configuration basic display A1 You can assign an analogue reference or actual value to lt Zone 1 each zone 1 2 and 3 by using the following selection table Zone 2 Zone 3 Matrix Operating mode Status Zone 2 is not displayed during parametrization and zone 1 is minimized A6 00 Select zone 1 VCB Output frequency 01 Select zone 2 VCB Speed reference A6 02 Select zone 3 VCB Motor current 0 Output frequency Hz corr to A3 00 1 Drive load of nominal inverter current C to A3 01 2 Motor load of nominal motor current corr to A2 02 3 Torque Nm corr to A2 01 4 Motor voltage V corr to A2 06 5 Motor current corr to A2 03 6 Shaft power kW corr to A2 04 7 Apparent p
104. local mode y Y A 13 E LOCAL MODE START STOP DISPLAY vH 73 X Press Local Remote key in order to activate the display Local bottom left Press the Start key and slowly increase the frequency setting by pressing the Arrow up key X Check the direction of motor rotation If the motor rotates in the wrong direction it is not necessary to reconnect the motor cables With parameter C3 03 the rotary field can be inverted C3 03 Rotary field U V W Rotary field inverted yes no Try different speeds during checking the charge of the drive in matrix field A2 A2 02 Motor load Shows the load of the motor in percent of the motor nominal current A2 03 Motor current Shows the actual motor current in ampere _______ 70733 X The three analogue monitors of the display can be adjusted with parameters 00 to A6 02 A6 00 Select zone 1 0 QOutput frequency dmn EM CU A6 01 Select zone 2 11 Speed reference sss A6 02 Select zone 3 5 Motor current sessanta etia ten ebat Remote mode NN way Ej Wh REMOTE MODE CONTROL COMMANDS ACTUAL VALUES X Check the active reference values and control commands using parameters A4 00 to A4 22 before switching back to remote control mode 4 01 AIV scaled Hz Shows the scaled reference value of AIV 0 10V A4
105. lp F1 Description possible causes Error message Parameter 34 Overvoltage F1 02 Overvoltage in thyristor Decel time too short or mains voltage too high Failure of mains phase during operation 51 Undervoltage 1 F1 03 Undervoltage in thyristor 52 Undervoltage 2 Mains voltage available All phases available Mains fuses OK The inverter distinguishes two types Underv 1 U lt lt in operation longer than permissible with parameter E3 09 Underv 2 no mains voltage despite ON command from contactor control after 2 sec 33 Overcurrent 1 F1 04 Overcurrent at inverter output 40 Overcurrent 2 Activate power part test Short or earth fault The inverter distinguishes two types Overcur gt gt Overcur Difference gt sizes 5 only 54 Ext fault F1 05 External Trip An external trip is reported by a terminal strip function Proper setting for parameter E3 02 57 4 mA Error F1 06 4 mA fault A 4 20 mA ref value is lt 3 mA gt Wire break 2 3 01 2 58 Mot Temp F1 07 Motor thermistor has picked up Motor overloaded External ventilator OK 2 59 Thermistor SC F1 08 Therm SC Check thermistor wiring 55 Mot Trip F1 09 Motor trip An external motor trip is reported by a terminal strip function Proper setting for parameter E2 11 60 Mot Overload F1 10 Motor overload The thermal motor model has performed an overload trip See parameters E2 02 to E2 07 61 Stall protecti
106. ltaneously press keys 4 Hy To move to the bottom right F6 CODE Simultaneously press keys In this way you can switch from the matrix level to a parameter group at the same time Local Mode Activate the LOCAL mode to operate the frequency inverter using the integrated keypad To do so go to the basic display and press the key LOCAL REMOTE In LOCAL mode the keys have the following functions Increase ref value Navigating on the matrix level Reduce ref value Navigating on the matrix level Reverse Navigating on the matrix level gt Forward Navigating on the matrix level Key Basic Display Matrix level Parameter group Start Stop Reset Stop Reset Stop Reset Scroll parameters or increase parameter values Scroll parameters or decrease parameter values Cursor left Cursor right The system is automatically restarted after the removal or confirmation of a trip due to a steady Start FWD or Start REV signal on the terminal strip fe g p Local mode can be blocked with parameters E4 00 E4 01 and E4 03 If you use option card 1 you have to activate the pulse enable using digital input 015 in order to start the frequency inverter The functions of the keys can be connected to the terminal strip with parameter E4 03 As a result the keys of the keypad have no functions for local mode Exception Stop key if parameter E4 04 was set to 1 always
107. ly ON OFF Leads to an immediate pulse inhibit and thus to mains disconnection Used for EMERGENCY OFF and mains disconnection signals Break contact immediate pulse inhibit and subsequent mains disconnection display shows Mains disc The digital input is also active in bus control mode ON lock This input is used to integrate monitoring units in the cubicle mains fuses contactor load switching monitor fan monitor etc Make contact or input not used no trip Break contact trip message shutdown and ON lock appears in the display The digital input is also active in bus control mode Parameter lock This function allows an additional lock for parametrization via the terminals Thus it is possible e g to lock parametrization via an external key operated switch Break contact parametrization enabled Make contact parametrization locked The digital input is also active in bus control mode Force local This function allows cut off for operation of the frequency inverter during remote mode Break contact operation possible only in local mode remote pulse inhibit and message on display Locked Make contact operation possible in both modes local and remote The digital input is also active in bus control mode gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 55 In outputs 02 00 DII selection VICB not used see Macro D2 01 DI2 select
108. n User Macro 1 B2 01 Store User M1 Storage of UM with 1 User Macro stored Llyes X Manual transfer of all settings from the Short Menu B5 autotuning data B4 01 to B4 04 to the start up log appendix C of this manual With the PC program MatriX all parameters can be read out doc mode Also the whole list can be printed see instructions in appendix A 1 Operating the Frequency inverter 2pDRIVE MX basic These Operating Instructions describe the functions of the following software 5 version 8 782 581 00 and higher Topic Page Operation The Keypad 2 Matrix Philosophy 3 Parametrization 4 Shortcuts Local Mode 5 Start up 6 Description of Parameters 7 A Display Parameters 8 B Setup Parameters 16 C Settings Parameters 36 D Input Output Parameters 46 E Drive Parameters 64 F Debug Parameters 74 MATRIX Software Appendix A Trip Messages Appendix B Start up Log Appendix C Index Appendix E D B A Drive In outputs Settings Setup Dsiplay Operating F Debug This manual covers the topics operation amp parametrization Detailed information about the topics planning assembly and connection can be found in the Mounting Instructions information about the Profibus connection is provided in the Manual Please inform your supplier or insurance company in the case of damage or incomplete delivery g0 The manufacturer shall not accept responsibility f
109. n 50 min 60 min 6 8 pole 60 min 80 min 100 min The electronic motor protection is reset to a cold motor by switching off the mains supply If the setting for parameter E2 05 is increased it is imperative that the inverter is supplied using a fail safe 24V buffer voltage via the terminals P24 and POV E2 06 Stalling time VCB 0 60 1605 E2 07 Stalling frequency VCB 0 5 20 Hz E2 08 Stalling current VCB 0 80 150 10096 corresponds to nominal motor current see B3 01 A blocked or highly overloaded motor during start up is identified if it is operated at an output frequency lower than the stalling frequency with a current greater than the stalling current and for a time longer than the stalling time The inverter is switched off with the trip message Stall protection E2 09 n gt gt protection VCB Trip 0 not active 1 trip 2 warning The overspeed protection can be evaluated both as a trip and as a warning The motor speed is also monitored in pulse inhibit state message in case of actively driving load states The warning has a release hysteresis of 100 rpm E2 10 n max motor VCB 200 3200 18000 rpm Maximum speed in rotations per minute The default setting of 3200 rpm allows the operation of a 2 pole motor up to 50 Hz For other pole numbers of a higher output frequency the value must be changed accordingly gt pDRIVE lt MX basic Operating instructions 8 0
110. nalog signal at E2 filter E digital signal at D1 D1 1 4 23 901 digital signal at 02 T D2 E FA 24 Zd analog signal at E1 filter Comparator c4 F4 30 F4 31 EUM analog signal at 22 filter digital signal at D1 c F4 37 digital signal at D2 Bl 7T D2 pos F4 38 02 Logic module L5 4 44 91 4 45 9 Lusso pur Logic module L6 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix C3 LOGIC MODULES DIGITAL OUTPUTS time function comparator C1 F4 05 aha Riese output C1 F4 06 I selection _ comparator C1 F4 07 time function comparator C2 F4 13 1 selection 4 comparator C2 X1 F4 15 4 00 24 15 C 18 4 01 1 19 NO1 20 X2 Option RL2 2 30 time function comparator C3 04 02 NC2 2131 ee output C3 2232 E E UP RL3 2 33 F4 28 p4 03 p 2134 1 selection y comparator F4 29 X3 Option RL2_3 30 NO2 3132 6 RL3 3 33 3134 time function comparator C4 F4 41 BUS ZSW Option r O output C4 ___ __ P di F4 42 B6 26 C Bit 11 gt s
111. nction to DI7 2 B2 01 Store 1 Start routine with 1 Select line 1 to initiate the storage process B2 02 Store User M2 Start routine with 1 or B2 04 Mulit configuration Para Set 1 2 1 motor Para Set 1 2 2 motors Parameter adjustments are blocked as soon as the parameter is in position 1 or 2 For instructions on the correct setting process see parameter B2 04 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 01 Page 24 Macro M2 Drives with high steady load n load moment Centrifugal pumps exhaust fans fans etc You can change to the higher rated motor power P by adjusting the respective motor data in parameters B3 00 to B3 01 The energy saving function Economy mode is activated at level 1 The frequency reference value is set using 2 analogue inputs The 0 10 V input is active if the switch Manual Auto is closed Otherwise the default values are transmitted via the current reference value input AIC The devices are controlled with Start FWD reverse rotation is blocked In addition the terminal strip functions external fault and external reset are programmed If further device specific adjustments are necessary please use the parameter description and adjust the parameters via the matrix area The modified parameter settings can be stored in the user macro All parameter modifications are automatically transferred to the short menu and
112. nds and the control commands for the local motor potentiometer are derived from in local mode from the keys on the keypad or from the digital inputs Start impulse local Stop impulse local REV local speed local speed local E4 04 Local STOP key VCB Local active only Local active only always active If Stop key always active is selected the STOP command can be issued using the STOP key on the keypad or the relevant digital input Stop impulse local in any mode Depending on the setting for parameter C1 02 Stop mode the drive is stopped With impulse contacts and BUS control a renewed On command is required for acceleration If the steady commands Start FWD or Start REV are applied to the terminal strip the drive accelerates again immediately See setting example Switch over to local control with local keys in Chapter B5 Short menu Supplements to macros 1 to gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 71 rive Prevention of frequency F Hz Skip frequency related resonance E5 00 Skip frequency VCB 5 00 5 00 300 0 Hz E5 01 Hysteresis VCB 0 00 0 00 4 00 Hz The skip frequency defines the frequency at which the drive should not be operated in steady state The set hysteresis value defines the masked frequency range and acts symmetrically to the masking frequency j fact fref E5 00 GO If the fr
113. nput assignment of an input in field D2 necessary C4 05 Prop gain kp VCB 0 0 20 0 3200 see Macro C4 06 Integration time Tn VCB 0 00 10 00 320 0 s see Macro Setting 0 deactivates the integration time of the controller 4 07 Derive time VCB 0 00 0 00 320 0 5 The effect of the integration time and derive time depends on gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 43 Settings Control system behaviour Limitation of regulating value Input value Error 50Hz e gt t Trigger response 4 Regulator output C4 11 Output scaling Clockwise C4 10 Output scaling 10 Hz kp x 2 4 0 Hz 4 11 Output 10 Hz kp Counter clockwise C4 10 Outputscaling _ Tv f C4 08 Ref acceleration ramp VCB 0 0 10 0 3200 5 C4 09 Ref deceleration ramp VCB 0 0 10 0 3200 5 C4 10 Output scaling VCB 300 10 00 300 0 Hz see Macro C4 11 Output scaling VCB 300 50 00 300 0 Hz see Macro Catch on the fly Catch on the fly Due to the innovative control concept AVC Auto Vector Control in conjunction with the modulation process FMC Flux Mode Control the frequency inverter is able to pick up to a phase and speed synchronous free wheeling motor in less than O 1 s However this is only possible if a connection between the invert
114. ns by selecting and adjusting the necessary parameters on the matrix level These moditied parameters will also be transferred into the short menu The automatic enlargement of the short menu gives you a clear and precise summary of all parameter settings All parameters that are not listed in the short menu are stored as factory defaults B5 Short menu C1 00 Incr start tor 1 14 Economy C2 00 Accel ramp C2 01 Decel ramp C3 00 Min freq gt pDRIVE lt basic Operating instructions e g changing parameter 1 02 C1 02 Stop mode c 0 free wheel 1 deceleration ramp 2 fast stop Decel ramp leads to the following changes compared with the default B5 Short menu C1 00 Incr start tor C1 02 Stop mode C1 14 Economy C2 00 Accel ramp C2 01 Decel ramp C3 00 Min freq 8 074 151 00 00 Page 21 Setup Macro M1 Drives with high overload factory setting Conveyors piston pumps separators etc The start torque can be increased to a maximum of 180 for heavy starts parameter C1 00 Increase start torque The reference value of 4 20 mA is remote controlled local mode is operated using the keypad Two switches Start FWD and Start REV are used for device control in addition the terminal strip functions 2 ramp and external reset are programmed If you want to make further device specific adjustments use the paramete
115. nstructions 8 074 151 00 00 Page 69 Drive es Control configuration Definition of operating modes E4 00 Loc Rem reference Local Remote 0 Local Remote Ref value from keypad or terminals or bus 1 Local only Ref value from keypad or terminal strip Local functions only 2 Remote only Ref value from terminal strip or bus only This parameter enables the possible sources for the frequency reference value LOCAL E4 03 0 keypad The keys Increase Decrease Reverse Forward are active 4 03 1 terminals The digital inputs speed local speed local and the function REV local are active REMOTE Frequency default f ref MAN Auto or from PID controller Possible ref value sources analogue inputs AIV AIC Al 2 AI pre set ref values remote motorpot or one of the 5 bus ref values 4 01 Control commands VICB Local Remote 0 Local Remote Control commands from keypad or terminals or bus 1 Local only Control commands from keypad or terminal strip Local functions only 2 Remote only Control commands from terminal strip or bus only This parameter enables the possible sources for the control commands LOCAL E4 03 0 keypad The keys I Reset are active 4 03 1 terminals digital inputs Start I local REV local Stop l local are active REMOTE 86 01 terminals Start St
116. nt of a trip the inverter switches off by means of pulse inhibit A stored Start command local control or start impulse contact is deleted The error message is issued as an entry in the status field More information about the cause of the trip and possible troubleshooting measures for each trip message can be found in matrix area F1 Help Confirmation of errors An error can be confirmed in one of the following 5 ways O By pressing the O Reset key on the keypad O By switching off the mains supply and 24 V buffer voltage if provided O By using a digital input to reset see D2 00 to D2 10 With the activated Autorestart function see E3 00 O With a reset signal on the bus e g Profibus In the case of active steady signals Start FWD or Start REV the remedy and resetting of a trip is followed by an automatic restart gt pDRIVE lt MX basic Operating instructions 8 074 151 00 01 Page 86 MatriX Software INSTALLATION AND USE 1 Required devices In addition to your computer you will need the serial cable marked CABLE This cable connects one of the parallel ports on your computer with the RJ45 port beneath the keypad on the user interface 2 Hardware requirements Minimum 80486 or pentium PC Windows 3 x or Windows 95 8 MB RAM and sufficient hard disk space for the program and the created files Recommended Pentium PC Windows 95 Windows 98 or Windows NT 16 MB RAM and sufficient hard disk space for the
117. ntiometer FIELDBUS Option Mains ref value SW 1 lt BSW 1 gt B6 06 Aux ref value SW 2 Bsw 2 gt B6 07 Aux ref value SW 3 lt BSW 3 gt B6 08 Aux ref value SW 4 lt BSW 4 gt B6 09 Aux ref value SW 5 Bsw 5 gt B6 10 Pre set reference value TTTTT CONTROL PROCEDURE Switching to MANUAL ref value f ref value T f ref value MANUAL f ref value f ref value AUTO n ref val PID controller PID active Andro MC EE ENSIS T Scaling C4 11 PID ref value PID PID feedback controller Scaling C4 10 Torque limitation ext Torque limitation pp ea A a a 1 Torque limitation internal E1 01 0 Torque limitation external gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix C1 ANALOG OUTPUTS analog output 1 offset PID active gt C4 04 f ref value int f ref val Option FIELDBUS Mains act value IW 1 filter B6 11 9 6 12 Bw 1 Aux act value IW 2 filter B6 13 B6 14 p BIW 2 Aux act value IW 3 filter B6 15 B6 16 j BIW 3 Aux act value IW 4 filter B6 17 B6 18 Aux act value IW 5 filter B6 19 B6 20
118. nverter includes 4 comparators for monitoring various analogue signals The produced signal can either be issued via the relay outputs with an adjustable time increment and or used internally as a control signal Two of this blocks are designed as analogue comparator levels with subsequent digital linking functions L5 and 16 are freely configurable logic modules Schematic structure Comparator Filter Time step C1 Analogue signal selection internal destination C2 Interrogation by relay outputs or bus 1 Parameters F4 00 to F4 07 Comparator 2 Parameters F4 08 to F4 15 Filter Comparator Logic a Logic b C3 Analogue signal Time step selction internal destination C4 Interrogation by relay outputs or bus Digital signal selection Comparator 3 Parameters F4 16 to F4 29 Comparator 4 Parameters F4 30 to F4 43 Logic L5 Digital signal internal T selection destination L6 Interrogation by relay outputs or bus Logic module 5 Parameters F4 44 to F4 49 Logic module 6 Parameters F4 50 to F4 55 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 78 F4 00 C1 signal to E1 VCB 0 0 96 F4 08 C2 signal to E1 VCB 0 0 F4 16 signal to El VCB 0 0 4 30 signal E1 VCB 0 0 96 0 0 0 1 Foutput sig 100 C3 01
119. o4 1y3 1nDj L1X3 e qpue gqid HDIS 5600 1005 NO 001 0 06 7 pesn jou 001 0 06 7 pesn jou 9600 960 OCP 1nd4no j pesn jou pesn jou pesn jou jou jou pesn jou pesn jou JosoJ4 1y3 1nDj 1X3 onp HDIS 5600 005 NO 001 0 OCP pesn jou 001 0 OCP pesn jou 001 0 OV 1nd4no j pesn jou pesn jou pesn jou pesn jou pesn jou pesn jou pesn jou Joso4 1X3 A33 14045 500 005 4ndino dyno 77 sindjno 31607 ZOV pu6is ZOV gt 5 Z TOV uiu 7 ZOV 0 65 ZOV 5 Z ZOV LOY Ov jou is OV OY sindjno anBojpuy 610 e uou e es e 9 e uou2e es z giq 5 7 5 7 910 uon2e es y q gt 95 z q 51601 e 96001 Iv C11 Ix 8074 151 00 00 Append ing instructions gt pDRIVE lt MX basic Operat 01 9AN2D 00 9oS CL
120. on F1 11 Stall protection The motor does not start is mechanically blocked or very overloaded 56 Insul Trip PIA Insulation trip Ground contact in motor or motor cable gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix B2 Priority Help F1 Description possible causes Error message Parameter 64 BR unit error F1 13 Trip of external braking unit 62 Overspeed F1 14 Overspeed The speed is greater than the maximum value set with parameter E2 10 49 Overtemp 1 F1 16 Temperature at heatsink 47 Overtemp 2 Check device fan cubicle ventilation and possible air filter Ambient temperature too high The inverter distinguishes two types Overtemp 1 cooler temperature too high Overtemp 2 A3 03 gt 100 C overtemp or Temperature sensor KS 03 lt 25 C temperature sensor wire break 41 ZB Temp gt F1 17 Overtemperature in central component Temperature in control part too high Fan OK Check cabinet ventilation 36 PoCi Fault FLAS Defect in power circuit Replace respective components 35 AR Fault 1 0 F1 19 Error on print Drive control 48 AR Fault 2 0 Replace component 10 AR Fault 3 0 The inverter distinguishes three types 11 AR Fault 3 1 AR Fault 1 ref voltage error ext 24 V buffer voltage too low 23 AR Fault 3 2 AR Fault 2 ASIC error AR Fault 3 x error in EEPROM replace 15 18 20 Int FI 20 Error in internal communication Comm 1 0 to 1 4 Re
121. oot function During this time data are transferred from the drive control to the user interface in devices with a loaded intermediate circuit Data are also transferred from the user interface to the option card PBOT profibus connection F1 02 to F1 29 Parameters F1 02 to F1 29 contain descriptions and troubleshooting measures for the individual error messages list of the error messages can be found in the table in Appendix B gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 75 Debug Factory settings Resetting the factory settings F2 00 Return factory appli VICB Routine start Start routine by changing to line 1 with the Increase key 1 Return factory 2 0 This routine resets the parameter settings but not motor data to the factory default Macro 1 Conveyor of the device whereby all customer specific entries are deleted The USER macros UM1 and UM2 the fault memory the operating hours the kWh meter and i the language setting are excepted from the reset with F2 00 and 01 F2 01 Return fact motor VICB Routine Start Start routine by changing to line 1 with the Increase key 1 Return factory 2 0 This routine replaces all motor data with the factory default data The customer specific settings are deleted B3 00 to 04 and B4 01 to 04 are reset If there is no mains voltage e g active contactor control C6 00 the motor data an
122. op via the terminal strip Start FWD Start REV and Start FWD impulse Start REV mpulse Stop impulse are active B6 01 1 Bus The Start Stop commands of the bus control word bits O to 10 are active The following options can be realized by combining the parameters Loc Rem reference and Loc Rem control Operating mode Parameter setting E4 00 amp 01 Switch over Loc Rem ref Loc Rem control Loc Rem Local and remote mode Loc Rem Loc Rem active f ref value reversible Loc Rem Local only active for f ref f ref value reversible Loc Rem Remote only active for f ref I O commands reversible Local only Loc Rem active for I O commands reversible Remote only Loc Rem active for I O Remote mode only Remote only Remote only no effect Local mode only Local only Local only no effect Mixed mode Local only Remote only no effect Mixed mode Remote only Local only no effect In these modes the change in direction is assigned to the control source gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 70 E4 02 Loc Rem switch VICB Keypad 0 Keypad terminals If Loc Rem switch terminals is selected the Loc Rem key on the keypad is blocked A terminal strip command is used to switch over see D2 E4 03 Control mode local VICB Keypad 0 Keypad terminals This parameter defines where the Start Stop comma
123. or damage caused during shipment or unpacking gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 1 The Keypad Overview of all matrix fields listed according to their functions LED status indicators for ready run and trip Up key for moving on the matrix level scrolling parameters within a matrix field increasing numerical values increasing the reference value in Configurable large format LCD graphic display ON key for local mode Start command in Right key for OFF key for moving on the matrix level Stop command in local or remote ME Remote to the right mode selectable reset function key for forward rotation Local Remote key for moving on the matrix in local mode mode switch over level moving the cursor keypad terminal strip to the left definition of the or field bus ini PE field in Matrix Param key ocal mode for switching between basic display and matrix level and between matrix level and parameter group accepting parameter values Down key for moving on the matrix level scrolling parameters within a matrix field decreasing numerical values decreasing the reference value in local mode The software type and version are shown using parameters A3 08 and A3 09 When the front cover is removed the membrane keyboard can easily be removed rotated b
124. ower kVA corr to A2 05 8 Motor speed rom corr to A2 00 9 Linear speed m min corr to A2 08 Rotary speed rpm corr to A2 09 11 Speed reference Hz corr to A4 11 12 Torque reference corr to A4 13 13 PID reference value corr to C4 00 14 PID feedback corr to C4 01 15 PID error corr to C4 02 16 DC voltage V corr to A3 02 17 Operating hours motor h corr to A5 00 18 kWh meter MWh corr to 5 02 19 Autotuning current A not for A6 01 corr to B4 05 A6 03 View limitation VCB not visible 0 not visible visible If this parameter is set to 1 limitation interventions like Current limitation etc see Appendix B are displayed in the status field The display lasts as long as the intervention is ongoing but at least 1 5 seconds This display is especially useful when starting up the inverter and during maintenance gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 15 Display Setup Qe Language Selection of the language Page 17 selection B2 cy Macro Display of macro store USER Macro 1 and 2 selection configurat enable 2 para set Page 17 B3 MEA Motor data Nominal power nom current nom voltage nom frequency nominal speed line voltage Page 19 B4 Auto tune Start tune rotor coefficient rotor time constant stator resistor fluxing current autotuning current Page 20 B5 x Short menu Ad
125. play warning Display trip highest priority pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix 4 1 04 LED state read only Not READY READY 2 RUN S oue TRIP The LED state corresponds to the device state which is displayed on one of the 3 colored LEDs on the keypad no LED is lit up this corresponds to the state Not READY gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix A5 Motri FLAsH CoPY 1 Installation System requirements installation and de installation are the same as for the MatriX software 2 Program features FLASHcopy lof Info Name of file PBAS_AT BIN Se C Read Flash 1 C2 C3 C4 Write Flash EN Write Flash Terminate The program FLASHcopy is used to read and write to the FLASH memory on the USER INTERFACE which contains the inverter program The main application of FLASHcopy is the updating of your inverter software version However all the parameters set in the inverter are deleted thereby and the Autotuning function must be repeated Moreover you can read out all the current software stored on this chip and save it to a file This makes the duplication of user specific settings for the operation of several inverters with the same configuration much easier First select the correct COM port If you have selected the wrong COM pont a timeout will be reported later
126. pplied If the mains voltage intermediate circuit voltage does not reach its nominal value within 3 sec a trip follows with the message Undervoltage 2 Possible causes are Digital output is not parametrized correctly Mains protection switch does not close Mains fuses are defect or Inverter load wiring is defect Every time the pulse inhibit state occurs OFF command after deceleration or trip the current to the inverter power part is switched off by the mains protection Mains OFF is displayed in the matrix area HOME Mains voltage Control supply Emergency 4 STOP K10 Buffer voltage 24V p y A L3 KI Kn Control board UI 1 Power part X1 11 DIT o 12 DI2 o gt _ NS Emergency OFF a control voltage 43 013 o 1 Line contactor relay is created when the obis power voltage is Control voltage detected 15 24 16 24 17 POV o 1 The contact at K11 acts via any digital input parametrized for the function Mains ON OFF In the case of EMERGENCYOFF this leads to an immediate inverter block and the Start command is deleted CAUTION If this contact is not integrated the inverter will start up again after a short e EMERGENCY OFF as with a steady on command gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 45 Settings Inputs Outputs D1 5 Analogue AIV selection value filter time inputs A
127. program and the created files In addition to the mouse port a second free serial port is required 3 Software installation The software can be used both with WINDOWS 3 1 and with WINDOWS 95 To install the software insert disk no 1 in your floppy drive in the following instructions it is assumed that your floppy drive is drive A Installation under WINDOWS 3 1 n the Program Manager select the option File Run Click on Search and enter A setup Click on OK to start installation You can define the directory and path in which you want to install the MATRIX Software The default setting is MATRIX The installation program will ask you to insert the other disks in the disk drive when required Installation under WINDOWS 95 Click on the Start button and select Settings System setup in the Installation under WINDOWS 98 menu Double click on the symbol for software then on Install Installation under WINDOWS NT The program will ask you to insert the installation disk in your disk drive Click on Continue A N SETUPEXE is displayed in the next window Click on Continue to start the installation You can choose the directory and path in which you want to install the MATRIX Software The default setting is MATRIX The program will ask you to insert the remaining disks in the disk drive when required If you have downloaded the contents of the installation disks from the Internet you can start the installation
128. program that is automatically opened when the MATRIX software is started Press the CON key and then select the COM port and the bit rate preferably COMI and 19200 bit s 5 Operation The MATRIX software package can only be used with the frequency inverter software version PSR2 02 or higher your inverter is still using an older software version you can update using the program e FLASHcopy However all the parameters set in the inverter are deleted thereby and the Autotuning function must be repeated 6 Deinstallation n To ensure proper operation we recommend that you disable any screen savers m Whenever more than one window is open the reaction time of the program is increased Therefore we recommend that you close any windows that are not needed De installation under WINDOWS 3 1 Delete the program group MATRIX containing this software from De installation under WINDOWS 95 your Windows interface Then delete all the files in the directory that you have selected as well as all the files in the subdirectories PRIVAT and PUBLIC This removes all the files created during installation from your computer Click on the Start button and select Settings System setup in the menu Double click on the symbol for software and follow the instructions on the next screen to uninstall MATRIX gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix A3 MatriX
129. r 2 Parameter set 1 2 2 motors and change to the basic display A1 Home 8 Depending on the signal at the digital input the respective parameter set is copied into the block working parameter in the case of pulse inhibit Stop Mains off or Disabled The current parameter set is displayed Digital input Low User Macro 1 Display Macro 1 UM1 Digital input High User Macro 2 Display Macro 2 UM2 9 Set parameter B2 04 to O if you want to adjust further parameters in a particular parameter set make the desired adjustments and store them with B2 01 and B2 02 Then parametrize B2 04 again as 1 or 2 As soon as B2 04 has the setting 1 or 2 the function Para locked will be active e ie parameters can no longer be changed Setup gt Input of motor data according to the rating plate B3 00 Nominal power kW VICB O Default 2500 kW B3 01 Nominal current A VICB O Default 2500 A B3 02 Nominal voltage V VICB 0 Default 1000 V B3 03 Nominal frequency Hz VICB 25 Default 300 Hz B3 04 Nominal speed rpm VICB O Default 18000 rpm By default the settings for these parameters correspond to a four pole standard motor for 400 V with the same output as the inverter If you use a motor with different electrical data please adjust the parameters e g use of the device as version C high overload E g for a motor 230 400 V 22 kW 50 Hz in A wit
130. r description and make adjustments in the matrix area The modified parameter settings can be stored in the user macro All parameter modifications are automatically transferred to the short menu and are clearly summarized there Wiring diagram X1 10 1 Reference voltage AIV 2 Analogue voltage input AC 3 Freq ref value nalogue current input 4 20 mA r1 Pu 4 Ground Freq act value l Analogue output 2 1 OV 6 Ground 4 20 mA TH 7 8 Thermistor input r 9g Ground DIS 10 Common Start FWD DM 11 RSK Start REV DI2 12 programmable 2nd ramp DI3 13 digital inputs External reset pem DI4 14 24 15 Interrogation vitg dig output P24 16 T Supply buffering voltage POV 17 RL1 18 Ready message NC1 19 Relay output NO1 20 X2 Option 1 A3 Option gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 22 Short menu for macro M1 Parameter Name Setting Notes number B2 03 Macro selection Conveyor or piston pump separator C1 00 Increase start torque O 1 30 96 Setting for 150 start torque C2 00 Acceleration ramp 1
131. rce local Using the parameters selection the respective comparator logic module output can be assigned directly and internally without detour via a relay output and digital input Each function can only be selected 1x Double assignments are not possible Settings that have already been selected using one of the digital inputs D2 or another comparator logic module cannot be set again F4 56 C1 L6 status read only 111111 This parameter shows the output state of the comparator logic modules to 16 from left to right Leading zeros are suppressed C2c3 16415 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 83 Service Functional diagram of comparator C1 and C2 0 notused 1 Start FWD 0 I 2 Stat REV 1 f output sig I 3 Start FWD Impulse 71 4 Star REV Impulse Output curren r 5 Stop Impulse 4 Torque sig I 6 speed remote s 7 speed remote ower n n 7 Heatsink temp ES 22 e pen 8 Switching frequency es Hysteresis Band 10 REV local 9 Speed sig DD 11 speed local 0 Speed 2 A F4 04 C1 Hyster Band _ 2 speed local PID error F4 12 C2 Hyster Band F4 13 C2 time funct cc 13 2 int f ref sig ss 2 14 Pre set
132. rror in SPS or in bus module 21 Com card fault F1 25 cannot be initialized properly defect or installed incorrectly 65 Charge Protect F1 26 Charge resistance monitor Mains switched on off too often or charging connection defect the error lasts approx 5 minutes 66 ON Lock FI 27 ONlock Due to failure of mains fuses contactor cabinet overtemp charging connection defect or ventilator protection switch 0 24V off F1 28 no trip 24V control voltage was switched off mains voltage and 24V buffer voltage 32 Invalid entry F1 29 Invalid entry in error memory Error memory has no entries yet or is defect replace flash See Service Manual for more detailed information about service problems such as error diagnosis troubleshooting spare parts storage etc gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix B4 Notes pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix B5 Schematic diagram 1 ANALOG INPUTS X1 analog input AIV offset analog input AIV analog input AIC offset 3 AIC D1 04 4 D1 05 D1 06 D1 07 QO analog input AIC X2 Option analog input 2 offset 21 AI 2 22 2 O analog input AI 3 Pre set A C1 04 Pre set B Pre set C coe MP per 2 em QO Remote Motorpote
133. s are set 0 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 11 Display Display of inverterspecific actual values Inverter values A3 00 Output frequency Hz read only Resolution 0 01 Hz A3 01 Inverter load 96 read only 100 correspond to the nominal current of the inverter Version C Display tolerance 1 596 A3 02 DC bus voltage VDC read only Displays the actual DC voltage Display tolerance 2 with reference to the max DC voltage If the mains voltage is 400 V the DC voltage ranges between 540 and 565 V DC A3 03 Heatsink temperature C read only 1 Display tolerance 5 max heatsink temperature 81 C 95 C depending on size Exceeding the limits leads to 1 reduction of the switching frequency see E6 2 reduction of the motor current 3 overtemperature trip 04 Act switching frequency kHz read only A3 05 Drive reference read only A3 06 Nom current C A read only A3 07 Hardware version read only Displays the modification index of the integrated power part A3 08 Software type read only A3 09 Software version read only A3 10 Serial number read only A3 11 Drive status read only The drive states are displayed according to the MX status machine See also documentation Profibus Option identical with parameter 6 48 0 Not ready to switch on 12 Jog 1 break
134. s often require a fast stop mechanism for special operating situations The new motor brake function of the gt pDRIVE lt MX is able to reduce the deceleration time to 10 20 Three digital inputs regulate the behavior if the OFF command is activated Deceleration at deceleration ramp 2 Pulse inhibit free wheel Fast stop at deceleration ramp 1 DI Start FWD at acceleration ramp 2 OFF 1 DI5 2 Start FWD at acceleration ramp 2 OFF 2 016 2 Start FWD at acceleration ramp 2 OFF X1 9 Start Stop amp Start FWD Enable Pulse inhibit release Fast stop 2 Acceleration Deceleration ramp 1 Jumper if no pulse inhibit release signal is required Parameter Name Setting Notes C1 03 Braking mode Motor brake A Depending on the motor use A B or C C2 00 Acceleration ramp 110 0 10 0 3200 s Without function C2 01 Deceleration ramp 110 0 0 1 3200 s Deceleration is adjusted according to the existing mass and the braking effect C2 02 Acceleration ramp 2 0 0 10 0 3200 s Acceleration takes place at the current limitation if the working load is too big 2 03 Deceleration ramp 210 0 10 0 3200 s Avoid motor overload by selecting a value that guarantees that the motor brake does not work during normal operation D2 00 DII selection not used Is only required by the logic module D2 04 016 2 selection 2 Is additionally required by the logic module
135. set 19 Int Comm 2 0 Replace electronics 37 Int Comm 3 0 The inverter distinguishes three types Int Comm 1 0 to 1 4 Control Link error gt no communication Int Comm 2 AR program wrong or incorrectly transferred Int Comm 3 Enable error gt screen input DI5 1 Ul Fault 1 0 1 21 Defect on control print user interface UI 2 Ul Fault 2 0 3 Ul Fault 2 1 4 6 Ul Fault 3 0 to 3 2 7 9 Ul Fault 4 0 to 4 2 12 Ul Fault 5 0 13 Ul Fault 6 0 14 Ul Fault 7 0 Perform control circuit test Replace component The inverter distinguishes eight types Ul Fault 1 Processor error replace UI UI Fault 2 0 Code error replace flash UI Fault 2 1 Code error replace flash Ul Fault 3 Task overflow replace UI flash Ul Fault 4 Backup error replace flash Ul Fault 5 LCD error replace Ul Ul Fault 6 FLASH error replace flash Ul Fault 7 error in shift register replace Ul pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Appendix rips Priority Help F1 Description possible causes Error message Parameter 22 BUS Com 1 F1 23 Watch Dog Error during serial data transfer between DP master and PBO1 The inverter did not receive data from the SPS DP master for longer than the set Watch Dog time bus wire interrupted or SPS error 50 BUS Com 2 21 24 Profibus DP master does not send Guide OK in control word Bit 10 is set to O during bus control e
136. slowed down at the current limit with setting O The same applies to forward rotation with setting 1 53 03 Rotary field VICB U V W OQ U V We normal forward rotation 22 inverted rotary field This parameter inverts the rotary field thus making frequent reconnection of the motor cable unnecessary gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 41 Settings PID configuration PID Process Controller value PID active C4 08 Accelerat C4 09 Decelerat C4 11 Outp Scal 11 Outp Scal C4 05 C4 04 PID active Eus C4 06 Integ time H PID ref 2 int f ref val PID act X analog signa Enable digital signal f correction PID reference value The following values can be used as a reference value source External motor potentiometer Parameter 06 06 Pre set reference values Parameter C1 04 Analogue input AIV 0 10 V Parameter D1 00 Analogue input AIC 0 4 20 mA Parameter D1 04 Analogue input Al 2 0 4 20 mA Parameter D1 09 Analogue input Al 0 4 20 mA Parameter D1 14 Bus reference value Parameter B6 06 to B6 10 In order to optimize the behavior of the controller it is recommended that the acceleration and deceleration ramps parameter group C2 have short settings separate ramp time can be set for the reference value
137. tart FWD Switch over to MANUAL programmable External fault digital inputs External reset Interrogation vitg dig output Supply buffering voltage Ready message Relay output Enter motor data i E NOMINAL POWER NOMINAL SPEED NOMINAL CURRENT INS WE 1 X Enter the values for nominal power nominal current nominal voltage nominal frequency and nominal speed from the motor output plate in matrix field B3 Adjust the sum of P and for parallel motors 83 00 Nom power kW B3 01 Nom current B3 02 Nom voltage V B3 03 Nom frequency Hz B3 04 Nom speed rpm X All parameter modifications are safely stored automatically after 5 minutes or by switching to matrix field Al Home or set parameter A1 00 Save backup to 1 Store and then back to O if you use the program MatriX cL ________ _ Start autotuning self adaptation rar eye Ds Ala MOTOR VALUES CABLE RESISTOR AUTOTUNING X Use parameter B4 00 to start automatic tuning of the motor the motor does not start turning Motor s must be connected Pulse enable signal must exist The motor must not rotate The individual measuring cycles can be observed on the display period of 1 to 4 minutes depending on motor size B4 00 Start tuning Start the routine with 1 Autotuning finished yes no Start the drive in
138. ternal braking unit an active mains unit or activated motor brake with parameter C1 03 Stop command means the Off command from remote or local mode gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 37 C1 03 Braking mode braking function No braking function Ext Braking unit Motor brake Motor brake B 4 Motor brake C 5 Int braking unit Torque permanent torque of motor eddie Rue 100 brake torque with motor brake gt 5 50 1 ty Available brake torque with motor brake f n ca 15 of t no brake DC voltage limitation extends the deceleration ramp as required gt pDRIVE lt MX basic the option DC connection is not available motor brake active the braking energy is transformed into heat in the motor motor cable and inverter Depending on the unit size and motor type the best braking effect is obtained with setting A B or not available Speed of rotation n A Speed of rotation with fast stop without motor brake With motor brake 1 Fast stop Fast stop t Time to stop of a drive with motor brake The motor brake is an extremely economic alternative to the external braking unit with resistor The fast stop of a 250 kW drive with 2 3 fold motor mass for example is possible within less than 4 seconds The motor no
139. the drive all parameters should be stored in user macro 1 or 2 This allows you to restore all parameters with B2 03 including the motor data and autotuning values in the event of a replacement of the power part gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 17 Setup B2 03 Macro selection VICB Conveyor 0 Conveyor Macro Page 22 Piston pump Macro Page 22 Mocro Manage do The existing parameter settings but not 3 Coiler h dai WU 4 Test bench the motor data 5 Pump PID Macro Page 29 6 Exhaust fan Macro M2 25 7 Fan Macro M2 Page 25 8 Separator Macro M1 Page 22 9 USER Macrol The existing parameter settings incl motor data B3 and B4 are USER macro2 overwritten with the values from storage location UM 1 and UM2 11 nochange Exits the parameter without modifications To make adaptation of the frequency inverter to the respective application as simple as possible the library contains a number of application macros Selecting a macro automatically activates the suitable functions optimizes parameters and configures the terminal strip At the same time a Short menu is created it contains only those parameters that are important for the selected application For comprehensive descriptions of the macros see B5 Short menu CAUTION The factory defaults of User Macros 2 state
140. tructions 8 074 151 00 00 Appendix C17 Index A Acceleration 10 Actual values Inverter 12 Motor 11 AIC 48 AIV 48 Analogue inputs 13 47 Analogue outputs 57 AO 57 Apparent power 11 Application macros 17 Autorestart 68 Autotuning 20 Autotuning running 9 B Backup A4 Basic display 5 9 15 Braking mode 38 Bus connection 35 Bus reference values 14 47 C Catch on the fly 44 Code lock 10 86 Comparators 78 Confirm 68 86 Contactor control 45 Contrast regulation 7 Controller 42 Crane function 45 Current limit 65 D Deceleration 10 DI 14 50 Digital outputs 59 Digital inputs 14 50 Direction 41 Disabled 9 Display 9 15 Drive overload 65 Drive protection 68 Drive status 12 E Error Clear error B2 Error messages 86 B2 Error memory 77 Ext motor trip 68 External fault 68 F Factory settings 22 76 Fault memory 77 FLASH A4 H Helpfunktion 75 Home 9 Insulation fault 69 Inverter 12 K Keypad 2 L Language selection 17 LCD display 9 LED status display 2 Limitations 15 Line voltage 19 Loading 9 Loc Rem switch 71 LOCAL 62 70 Local Mode 5 Locked 9 Logic modules 78 M Macro 17 Macro M1 22 Macro M2 25 Macro M3 29 User Macro 22 Macro configuration 17 Mains 9 Mains disconnected 9 Mains missing 9 Mains off 9 Mains voltage 19 MatriX Software 1 Matrix system 3 Maximum current 65 Maximum frequency 41 Minimum frequency 41 Motor current 11 Motor data 19 20 Motor
141. ts for longer than the stalling time set with parameter E2 06 with a frequency lower than the set stalling frequency E2 07 the result is a trip with the message Motor overload Current speed characteristics IN Reduced cooling in 2 03 self ventilated motors 11 50 typical adjustment for 0 E202 self ventilated force ventilated f 30 Hz 50 Hz E2 04 E2 02 max at 0 Hz VCB O 31 150 96 see Macro E2 03 max at f nom VCB 30 100 150 10096 correspond to nominal motor current see B3 01 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 66 E2 04 Therm f limit VCB 0 30 300 Hz E2 05 Motor time constant t VCB 1 5 3200 min The motor time constant t describes the heat accumulation response of the motor The steady state temperature is reached within approx 4 5 time constants at nominal operation and The default setting for the time constant of 5 min is very low in order to maintain sufficient motor protection even in the case of repeated mains shutdown If required the precise value can be found out from the motor supplier and guideline values are shown in the following table reset to factory default using parameter F2 01 Return fact motor temp Thermal characteristics of the motor Motor capacity Steady state temperature 160 200 1225 280 315 400 Number of poles 2 4 pole 45 mi
142. y 90 and fixed again Pay attention to the flat strip cable gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 2 The Matrix Philosophy The arrangement of parameters in a matrix system provides the possibility to summarize parameters clearly by using a three dimensional approach Operating Group of parameters v N B3 03 Nom frequency VICB 0 00 50 00 300 0 Hz Matrix Marking of parameter Adjustment Number of parameter of parameter Press the key Matrix Parameter to switch from the matrix level to parameter group and vice versa d The matrix field Al Home has a special function It contains the basic display for the device and parameters which are only accessible with the applications software MATRIX All modifications are automatically saved when you switch back to the basic display On matrix level you can select any matrix field by pressing the up down left or right arrow keys All changes are stored in the FLASH ROM when you leave the matrix level and switch back to the basic e display A1 HOME or 5 minutes after modifying a parameter gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 3 Parametrization Changes from the matrix level to 1 All changed parameters are stored into the Flash EPROM Movement in the matrix level Changes from parameter group to the matrix level Scrollin
143. y and Run state or in Run state only E3 02 External fault VCB active see Macro 0 not active N O active 2 N O Ready Run N O 4 active 5 Ready Run 6 N C Run Trips registered by the device e g overpressure can be integrated as an external fault using a break N C or make contact N O If Ready Run is selected monitoring is performed in Ready or Run state if Run is selected it is performed only in Run mode gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 68 3 03 Delay for E3 02 VCB 0 0 0 0 160 5 The message Ext fault is only issued if the signal is applied for longer than the set time for N C contacts not applied E3 04 Insulation fault VCB active O not active N O active 2 N O Ready Run 22 Ron 4 active 5 Ready Run 6 N C Run The input works the same way as Ext fault but Insulation fault is displayed on the monitor and in the fault memory It is used specifically for integration of ground contact monitoring in non grounded mains E3 05 Delay for E3 04 VCB 0 10 0 160 s The message Insulation fault is only issued if the signal is applied for longer than the set time for N C contacts not applied E3 06 Braking unit fault VCB Ready Run 0 not active N O active 2 R
144. y closed for Ready Run D4 03 Relay output 3 2 Trip Relay closed for trip E4 02 Loc Rem switch Terminals Switch over to local mode via terminal strip E4 03 Ctrl mode local Terminals Keys on keypad replaced by digital inputs Bit 10 Control OK of the bus control word must be set in order to be able to switch back to remote e 605 mode gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 34 Configuration and diagnosis of the serial port Communication menu All parameters concerning connection of the Profibus to the frequency inverter can be found in the manual Profibus Option 01 No 8 074 575 gt pDRIVE lt MX basic Operating instructions 8 074 151 00 00 Page 35 Setup trex Settings Cl General Increase start torque increase steady torque stop mode functions braking mode pre set reference jog frequency economy mode Page 37 Ramps Acceleration and deceleration ramps S ramp IX S ramp mode Page 40 N Hz Speed Minimum and maximum frequency range Direction enable rotary field Page 41 C4 gt PID General reference and feedback monitoring error configurat PID output activation prop gain integration time derive time reference ramps output scaling Page 42 C5 fom Catch detection level gt the fly Page 44 Special Contactor control gt fox functions Page 45 gt pDRIVE lt MX

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