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DUSTHUNTER SB30 Dust Measuring System

1. Value at LZ 0 SI Value at MBE 3000 SI Coefficients set 0 00 1 00 0 00 Analog output AO Live zero LZ 4mA Upper measuring range value MBE 20 mA Current during maintenance 4mA Current by malfunction 4 mA Output current by malfunction Yes Response time 60s Functional check Interval Every 8h Output of control values on AO Yes Output duration 90s Limit value Relay 1 1500 SI Switching direction Value exceeded CAN bus baud rate gt p 17 Fig 4 125 kBd 4 2 2 Two options are available for setting the parameters e Change settings using the jumper on the processor board gt p 37 84 2 2 This change can be made without a laptop PC and user program Further parameter settings using SOPAS ET gt p 40 84 2 3 The Menu structure simplifies changing settings Further functions are also available e g data storage graphic displays Changing settings using the jumper on the processor board The following steps are necessary p 34 84 1 1 gt Loosen tension locks of the sender receiver unit swivel the electronics unit to the side and take off from the mounting flange gt Loosen the fastening screws on the electronics unit carefully pull the electronics unit out of the cover After changing the settings reassemble the sender receiver unit in reverse sequence DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 37 Start up and Parameter Settin
2. NOTICE The user must ensure that gt Neither failures nor erroneous measurements can lead to operational states that can cause damage or become dangerous gt The specified maintenance and inspection tasks are carried out regularly by qualified experienced personnel Recognizing malfunctions Every deviation from normal operation is to be regarded as a serious indication of a functional impairment These are amongst others Warning displays e g heavy contamination Significant drifts in measured results Increased power consumption Higher temperatures of system components Monitoring devices triggering Smells or smoke emission Avoiding damage NOTICE 1 The operator must ensure the following to avoid malfunctions that can indirectly or directly lead to injuries to persons or material damage gt The responsible maintenance personnel are present at any time and as fast as possible gt The maintenance personnel are adequately qualified to react correctly to malfunctions of the measuring system and any resulting operational interruptions e g when used for control purposes gt The malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral malfunctions DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 11 Important Information 12 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SI
3. Content 4 2 4 2 1 4 2 2 4 2 2 1 4 2 2 2 4 2 2 3 4 2 3 4 2 3 1 4 2 3 2 4 2 3 3 4 2 3 4 4 2 3 5 4 2 3 6 4 2 3 7 4 2 3 8 5 1 5 2 5 3 5 3 1 5 3 2 5 4 6 1 6 2 7 1 7 2 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 7 3 7 3 1 7 3 2 7 3 3 7 3 4 7 3 5 7 4 7 5 Setting the measuring system parameters 0 00 ccs 37 Facto Settings es tn drat tels etes eta decken andi edi ed tis Washed Many Teeth alt 37 Changing settings using the jumper on the processor board 0005 37 Changing the measuring range and the limit value 00 0c eae 38 AdITESSIN Ba za ass e evt s Lf Mai nant estere ode adea en een en 39 Adapting the CAN bus baud rate 0 0 cette eee 39 Further parameter settings using SOPAS ET 0 0 c cece cece eee 40 Installing the operating and parameter program SOPAS ET 55 40 Connecting to the device ccc 42 Information on using the program 0 cece eee een nennen 48 Online help 1 denen neh Eo ue pde ean are 49 Changing factory settings 00 ccc cette etna 50 Calibrating for dust concentration measurement 06 c eee eee 52 D ta back p ana a ann A ERROR BA AIRE T EUR ei 54 Starting normal measuring operation 6 cece eee ee 57 Maintenance aeaaeae aenea rererere eee eee rn 59 Generali ecu s eer eei a E ADEM VE a r RS M 60 Maintenance on the sender receiver unit lsesses eee 62 Maintenance on the purge air
4. 20mA 3 RS485B linearity measurement Relay 1 operation 4 RS485A 3 RS485B Service malfunction 5 CANlow 4 RS485A Service 4 Relay 2 limit value 6 2avoc aL ZT 7 Screen maintenance request 6 Com Rel 1 3 Screen Plug assignment Plug assignment Socket assignment View on pin side View on pin side View on pin side 3 4 3 3 4 2 5 5 2 5 T 7 1 2 1 6 1 6 NOTICE 1 Only one RS485 interface may be connected at any one time either on plug in connector 1 or on plug in connector 3 Otherwise communication errors will occur DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 31 Assembly and Installation 32 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings DUSTHUNTER SB30 4 Start up and Parameter Settings Installing the sender receiver unit Setting the measuring system parameters DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 33 Start up and Parameter Settings 4 1 4 1 1 Figure 17 Figure 18 Installing the sender receiver unit Assembly and installation must have been completed according to Section 3 before starting the work described in the following Adapting the sender receiver unit to the duct diameter The sender receiver unit is delivered with the short immersion depth 400 mm gt
5. 30 hPa Purge air supply with optional control unit MCU P or similar Purge air supply with optional external purge air unit or similar Internal duct diameter gt 500 mm Ambient temperature 40 60 C Sender receiver unit optional control unit MCU N 40 45 C Optional control unit MCU P intake temperature for purge air Function Check Automatic self test Linearity drift aging Manual linearity check Using a reference filter Output Signals Analog output 2 4 20 mA max load 750 Q resolution 10 bits electrically isolated Relay output 3 potential free outputs N O contact for status signal load 48 V 1A Input Signals Digital input 2 inputs to connect potential free contacts e g for external maintenance switch triggering functional check or linearity measurement Communication Interfaces RS485 To connect Service adapter or optional MCU CAN bus For connection of optional SCU Energy supply Sender receiver unit Power supply 24 V from external voltage supply or optional MCU Power consumption Max 4 W Optional control unit MCU Power supply 90 250 V AC 47 63 Hz opt 24VDC 2V Power consumption MCU N max 15 W MCU P max 70 W Optional external purge air unit with blower 2BH13 200 240 V 345 415 V at 50 Hz 220 275 V 380 480 V at 60 Hz 2 6 A Y 1 5A Voltage supply 3 ph Rated current Motor rating 0 37 kW at 50 Hz 0
6. Figure 28 Menu Connection Wizard Project Edit M d Device Communication View Tools Help aj a u u gt gt C d Direct connection Go Online Connection Wizard The Connection Wizard helps you to establish a connection to all the cable connected devices Afterwards you can parameterize configure and monitor the devices Please select one option to connect Sensor intelligence C Connect to specific device recommended Device type Select none i mr W show all devices configuration C Use simulated device Context Help SICK stock wet sich cancel Her Sensor Intelligence Network Configuration Network Scan Map Device fic Details amp No Device gt Activate button Next and select the interface Standard Protocol for connection via COM port Internet Protocol IP for connection via Ethernet Figure 29 Interface selection E Connection Wizard Interface selection Please choose the interface you would like to use to establish an online connection to your device Sensor Intelligence The list below shows all interfaces supported by each device Please choose at least one interface you would like to use for you connection In the case interface optimization is needed click the Configure interface button Thought usually this is not necessary Select all Select none Ierfecenme Device type Sz amp V In
7. Name Part No Connection cable length 5 m 7042017 Connection cable length 10 m 7042018 Connection cable length 5 m for CAN bus connection 2043678 Connection cable length 10 m for CAN bus connection 2043679 Purge air supply Name Part No Backflow valve DN40 2035098 Purge air hose DN 40 sold by the meter 5304683 Hose clamp D32 52 5300809 Purge air heater with housing for fitting outdoors 2021514 230 V AC 50 60 Hz 3000 W 1 ph Purge air heater with housing for fitting outdoors 2021513 120 V AC 50 60 Hz 2200 W 1 ph Assembly parts Name Part No Assembly kit 2048677 Accessories for linearity check Name Part No USB RS485 adapter 2040718 Check filter set 2042339 Optic carrier for linearity test DUSTHUNTER SB50 2048281 Adjusting stand 2042907 T pole connection cable for CAN bus length 5 m 2043678 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 79 Specifications 7 4 Consumable parts for 2 years operation Name Number Part No Optics cloth 4 4003353 Filter element Micro Topelement C11 100 4 5306091 for optional external purge air unit 80 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 O SICK AG Subject to change without notice Subject to change without notice Specifications 1 5 Password SICK Passwort Autorisierter Bediener Nach dem Start des Bedien und Parametrierprogrammes SOPAS ET sind nur die Pro g
8. SICK Sensor Intelligence Q DH SB30 Sensor 1 Device Catalog Network Scan Assistant Maintenance Set on operation mode UO Maintenance Set on 3 Authorized Operator g DH 5830 Sensor 1 amp COM 0 1 1 online P synchronized 9 Download Immediately 60 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Resume measuring operation after completing the work deactivate the Maintenance on off checkbox in the Maintenance Operation window and click Set on Operation mode e e An automatic functional check is carried out during Maintenance 1 e The value set for Maintenance is output on the analog output gt p 37 4 2 1 gt p 50 4 2 3 5 This is also applicable when a malfunction is present signaled on relay output The Maintenance state is reset when there is a voltage failure In this case the measuring system switches automatically to Measurement after the operating voltage is switched on again Maintenance intervals The equipment operator must specify the maintenance intervals The period depends on existing operating parameters such as dust content and state gas temperature how the equipment is run and ambient conditions Therefore only general recommendations can be made here Normally the maintenance intervals are about 4 weeks during the initial p
9. 0000 cc1 179 9600 ccO 0 0000 DUSTHUNTER SB30 parameter protocol example System state Error Maintenance Maintenance request Function check Operation Grenzwert Error EEPROM CRC sum parameter Version Parameter CRC sum factory settings Version factory settings Span test Overflow mesured value Overflow constant light Monitor signal Laser current to high gt 100mA Power supply 24V lt 18V Power supply 24V gt 30V Warnings Default factory parameter Test mode Power supply 24V lt 19V Power supply 24V gt 29V Laser current to high gt 60mA Measured value Concentration Scattered light Diagnosis value Monitor Laser current Constant light Device temperature Power supply 24V Laserbyte Monitor factor Peak value device temp Check values Zero point Span 70 Filter check Nominal value Filter 1 Measured value Filter 1 Nominal value Filter 2 Measured value Filter 2 Nominal value Filter 3 Measured value Filter 3 Nominal value Filter 4 Measured value Filter 4 Nominal value Filter 5 Measured value Filter 5 inactive inactive inactive inactive inactive inactiv inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive inactive 0 0mg m 0 000 0 000V 0 0mA 0 0V 0 0 C 0 0V 0 1 000 0 C 0 00 70 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0
10. 45 kW at 60 Hz Weight Sender receiver unit T kg MCU installed 13 5 kg Optional control unit MCU P 3 7 kg Optional control unit MCU N Optional external purge air unit 14 kg In temperature range 20 C 50 C Above dew point 72 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Specifications Miscellaneous Protection class IP 66 Sender receiver unit optional control unit MCU IP 54 Optional external purge air unit Connection cable length 5m 10m Other lengths on request Purge air hose length 5m 10m Other lengths on request Laser Degree of protection 2 capacity 1 mW wavelength between 640 nm and 660 nm Purge air feed volume Max 20 m3 h Optional control unit MCU P Max 63 m3 h Optional external purge air unit Compliances The technical design of this device complies with the following EU directives and EN stan dards e EU Directive LVD Low Voltage Directive e EU Directive EMC Electromagnetic Compatibility Applied EN standards EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use EN 61326 Electrical equipment for measurement technology control technology and laboratory use EMC requirements EN 14181 Calibration of continuously operating emission measuring devices EN 15267 3 Certification of automated
11. No 7 gt 0x17 hex connected No No No Yes 8 8 gt 0x18 hex Yes No No Yes 1 default 9 gt 0x19 hex No Yes No Yes 1 default 10 0x1a hex Yes Yes No Yes 1 default 11 Ox1b hex No No Yes Yes 1 default 12 gt Ox1c hex Yes No Yes Yes 1 default 13 gt Ox1d hex No Yes Yes Yes 1 default 14 Ox1e hex Yes Yes Yes Yes 1 default 15 gt Ox1f hex 4 2 2 3 Adapting the CAN bus baud rate When the measuring system is operated with the optional SCU gt p 17 82 2 it may be necessary to reduce the baud rate set in the factory gt p 37 84 2 1 The following settings are possible slots for setting the CAN bus baud rate gt Fig 21 Slot 1 Slot 2 Baud rate No No 20 kBd Jumpers Yes No 50 kBd connected No Yes 100 kBd Yes Yes 125 kBd DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Start up and Parameter Settings 4 2 3 4 2 3 1 Further parameter settings using SOPAS ET e No jumper may be connected on the slots at Meas Range on the processor 1 board All the factory settings shown in the Table in gt p 37 84 2 1 can be changed Installing the operating and parameter program SOPAS ET 1 Administrator rights are required to install the software Requirements e Laptop PC with Processor Pentium III or comparable type USB interface alternative RS232 via adapter Working memory RAM At least 512 MB Operating
12. fuses and connecting the purge air supply e Plan adequate line cross sections 1 Cable ends with plugs to connect the sender receiver unit must have sufficient free length Connecting starting the optional external purge air unit Work to be performed Compare mains voltage and frequency with the specifications on the type plate on the purge air motor NOTICE Only connect when these match gt Connect the power supply cable to the purge air motor terminals refer to the supple mentary sheet on the purge air motor and lid of the motor terminal box for terminal allo cation principle illustration gt Fig 12 Electrical connection of the external purge air unit Low pressure monitor V1 U2 W1 vo W2 wi Exo EN WON Ut V2 U2 I 1 w2 U2 V2 Qo Oo Pur Pvt PwiPPe Energy supply 4x 1 5 mm2 24V Connect protective conductor to terminal 28 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation gt Set motor circuit breakers according to the blower connection data see Technical Data for purge air unit to a value 10 above the rated current NOTICE In case of doubt and for special versions the Operating Instructions delivered with the motor h
13. mm jumper gt Reassemble the sender receiver unit in reverse sequence DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 35 Start up and Parameter Settings Fitting and connecting the sender receiver unit on the duct Connecting the sender receiver unit to the purge air supply gt Check whether the purge air supply is available the flow direction must be correct and the purge air hose fits tight on the connection gt Push the DN 40 purge air hose onto the sender receiver unit connection and secure with a strap retainer Assembly without weatherproof cover gt Lay the seal on the flange with tube position the sender receiver unit in the flange with tube and fasten with the assembly kit Connections for connection cable and purge air hose must always be at the bottom gt p 17 Fig 4 gt Connect the connection cable to the plug in connector and screw tight 36 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 Setting the measuring system parameters 4 2 1 Factory settings The measuring system is delivered with the default settings shown in the following Table Parameter Value Measured variable Scattered light intensity SI after dust concentration calibration gt p 52 84 2 3 6 in mg m
14. of the sender receiver unit and swivel electronics unit 2 to the side gt Check mounting flange 3 and purge air connections gt p 18 Fig 5 for contamination and clean when necessary gt Carefully clean sender optics 4 and receiver optics 5 with an optics cloth or cotton swabs gt Reassemble the sender receiver unit again gt Start Measuring mode again Cleaning the optical interfaces 62 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice i Maintenance 5 3 Maintenance on the purge air supply Maintenance work to be carried out Inspecting the entire purge air supply e Cleaning the filter housing Replacing the filter element if necessary The dust load and wear on the filter element depend on the degree of contamination of the intake ambient air It is therefore not possible to specify precise time intervals for these tasks We recommend the inspection of the purge air supply after start up at short intervals approx 2 weeks and to optimize the maintenance intervals over a longer operating time NOTICE 1 Irregular or insufficient maintenance of the purge air supply can cause it to fail and thus cause severe damage to the sender receiver unit gt Always ensure the purge air supply when the sender receiver unit is fitted on the duct gt Disassemble the sender receiver unit before exchan
15. or underflown Relay 3 signals Maintenance The relay switched on when Maintenance mode is set Functional check The relay switches on during a functional check procedure Maintenance request The relay switches on for Maintenance mode Interval function Time between two gt p 15 82 1 3 check check cycles Live Zero Zero point Select 2 or 4 mA to ensure being able to differentiate between measured value 2 or 4 mA and switched off device or interrupted current loop Range low Lower Measuring Physical value at live zero Range Limit Range high Upper Measuring Physical value at 20 mA Range Limit DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Start up and Parameter Settings Entry field Parameter Remark Output check cycle Inactive Control values 2 p 15 82 1 3 are not output on the analog output results Activated Control values 2 p 15 82 1 3 are output on the analog output cc2 Quadratic Entry of the regression factors determined using gravimetric comparison cc1 Linear measurement during a calibration gt 4 2 3 6 ccO Absolute 4 2 3 6 Calibrating for dust concentration measurement NOTICE The steps described here serve to avoid input errors Carrying out comparison measurements demands special knowledge that is not described in detail here For exact dust concentration measurement the relation between the primary measured variable scatt
16. p 19 Fig 6 set at the factory e The immersion depth set is displayed in the window for the measurement receiver 2 Fig 17 For duct diameters larger than approx 3 m we recommend converting the sender receiver unit to the long immersion depth 800 mm The following steps are then necessary gt Loosen tension locks 1 of the sender receiver unit swivel electronics unit 2 to the side and take off from mounting flange 3 Sender receiver unit opened 4 8 4 3 gt Loosen fastening screws 4 on the electronics unit carefully pull the electronics unit out of cover 5 and loosen plug in connector 6 for the measurement receiver from processor board 7 Electronics unit opened 34 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings gt Loosen fastening screws 8 for tube 9 and take the tube off gt p 34 Fig 18 gt Unscrew mounting ring 10 from the tube turn it round and screw it back on again Figure 19 Tube with mounting ring gt Connect the pins for the penetration depth 11 settings on the processor board by means of a jumper Figure 20 Processor board gt Plug the plug in connector 6 for the measurement receiver onto the processor board Pins Immersion depth Not connected 400 mm with jumper Connected with 800
17. sender 1 receiver unit is more than 10 m away from the control unit 20 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Product Description 2 2 5 2 2 6 Installation accessories Separate parts of the measuring system order separately are e Purge air hose with 40 mm nominal diameter for purge air supply to the sender receiver unit from the MCU P control unit Connection cable from the MCU to the sender receiver unit Weatherproof cover A weatherproof cover is available when using the sender receiver unit outdoors 2 p 78 Fig 52 Purge air heater It is recommended to use an optional purge air heater available for delivery to prevent condensation in the device or flange tube when the measuring system is operated at gas temperatures close to the dew point or very low ambient temperatures gt p 79 87 3 3 e The purge air heater can only be used for purge air supply with an external purge air unit Optional backflow valve When the measuring system is used with overpressure in the duct installing a backflow valve on the purge air connection of the sender receiver unit can protect the sender receiver unit external purge air unit and the environment should the purge air supply fail gt p 30 Fig 14 Test equipment for linearity test A linearity test can serve to check the correct measurement function s
18. supply nne 63 Optional control unit with integrated purge air Supply 0 c eee eee 64 Optional external purge air unit 65 ShUtdOWT n ste c tue ce ce ed eO eta D e e ente Qe ee d 66 Malfunctions id rabo t beato tastes 67 General esce dO ge tb d unde eiae en ARR e ord 68 Sender receiver unit lsssessesseseeesee ehh hme rs 69 Specifications eer 71 Techrical data epe rrr rdc oe Pade ERE 72 Dimensions Part NOS b bio eine ee he ere E Ad eda a 74 sender receiver Unites ceret ini 74 Flange witli tube isse a epe Coe be a ng 75 Optional control unit MCU cence han 76 Optional external purge air unit 22cesseeneeenene nennen nennen nenn 77 Weatherproof Covers ici iscsi teste ov paret ees a ec iier ae Code rn a E Dg 78 ACCESSOMES wince sole Mh Sterile t eie o eo a Ra e Ru ro aae Ea aTi aa 79 Connections for sender receiver unit 2 aranana nanen 79 Connection cable sender receiver unit MCU 0 ccc ces 79 P rge ait supply sr herr PER E Ine WU x ee Adu erde PuleX Ph ea had 79 ASSEMBIY Parts er nr ia 79 Accessories for linearity check 2 cece n 79 Consumable parts for 2 years operation iisissssee nennen nn 80 PassWOEG eec er neq nn LARES ac n a pti tre t ew uec Dn RD RR ted ed 81 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Content DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 O SICK AG Irrt mer
19. to Device Group Context Help Upload all Parameters from Device Group SICK Firmware Download Sensor Intelligence Network Configuration Network Scan Map Device 3 Authorized Operator u DH 5B30 Sensor 1 amp COM 0 1 1 online synchronized 3 Download Immediately ediately gt Select the Configuration Application parameter directory and click the button for the desired type of registration The file name and storage location must be specified for export to a PDF file Figure 39 Configuration Application parameter directory Project Edit DH SB30 Sensor 1 Communication View Tools Help aj olale gt s 8 e e ajaje e a 3 a n a 3 e Device Catalog Network Scan Assistant Application parameter S New Project DHSB30 Sensor 1 gf Overview Diagnosis Ei Configuration B Application parameter Adjustment 2 Maintenance Calibration coefficients For calculation concentration with scattered light Conz mg m cc2 SL cci SL cc cc2 0 cci 1 cc 0 Context Help State S C K i PDF Export Sensor Intelligence DF file Sl Save in pestkop EE Eigene Dateien 9 Arbeitsplatz Recent Netzwerkumgebung Desktop Authorized Operator DH 5B30 Sensor 1 amp COM 0 1 1 online f sync Eigene Dateien Sr Fi
20. und nderungen vorbehalten Subject to change without notice Important Information DUSTHUNTER SB30 1 Important Information Main hazards Intended use Responsibility of user DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Important Information 1 1 Main hazards Hazards from hot and or aggressive gases and or high pressure The optical subassembly is fitted directly on the gas carrying duct On equipment with low hazard potential no danger to health ambient pressure low temperatures the installation or removal can be performed while the equipment is in operation providing the valid regulations and equipment safety notices are observed and suitable protective measures are taken WARNING Danger from exhaust gas N Onequipment with gases detrimental to health high pressure or high temperatures the sender receiver unit component fitted on the duct may only be installed removed when the equipment is at a standstill Hazards through laser beam WARNING Hazards through laser beam A amp Never look directly into the beam path amp Do not point the laser beam at persons gt Pay attention to laser beam reflections DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Important Information 1 2 Intended use Purpose of the device The DUSTHUNTER SB30
21. 0 0 00 56 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 3 8 Starting normal measuring operation Set the measuring system to Measurement mode after entering modifying parameters To do this switch to the Maintenance Maintenance directory and click Set off Start up is now completed Figure 41 Setting the operational state E ESZH REC Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help a dial gt wal a o ajaje e a Seinen Project Tree Device Catalog Network Scan Assistant Maintenance S New Project DH SB30 Sensor 1 B Overview LJ Diagnosis 2 Configuration Adjustment Set on operation mode Q Maintenance Set off oO 2 Maintenance Context Help State a SICK Sensor Intelligence amp Authorized Operator GJ DH SB30 Sensor 1 amp com 011 online WP synchronized 3 Download Immediately DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 57 Start up and Parameter Settings 58 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Maintenance DUSTHUNTER SB30 5 Maintenance General Maintenance on the sender receiver unit Maintena
22. 46 Warning messages are output when limits set internally for single device functions components are reached or exceeded which leads to erroneous measured values or a failure of the measuring system soon e Warning messages do not yet imply an erroneous function of the measuring system The current measured value continues to be output on the analog output e See the Service Manual for a detailed description of messages and options for 3 clearance 68 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Malfunctions 6 2 Sender receiver unit Malfunctions Symptom Possible cause Measure LEDs of the sender receiver are No supply voltage gt Check plug in connector and not on Connection cable not connected correctly or defective cable Plug in connector defective gt Contact SICK Service Warning and malfunction messages in SOPAS ET Figure 46 Directory Diagnosis Error messages Warnings E SOPAS Engineering Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help al a a u 2 ala a s al a a e e 3 a n a a e Project Tree Device Catalog Network Scan Assistant Error messages warnings S New Project z J DHSB30 Sensor 1 Device identification B Overview Ei Diagnosis pn SBSO z Sensor Mounting location Dresden B Device information S
23. 50 700 0265 Name Part No Flange with tube DN195 length 350 mm St37 2046526 Flange with tube DN195 length 700 mm St37 2046492 Flange with tube DN195 length 350 mm 1 4571 2047288 Flange with tube DN195 length 700 mm 1 4571 2047287 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 75 7 2 3 Figure 49 Optional control unit MCU Optional control unit MCU Control unit MCU N I 340 control unit MCU P 260 08 455 420 Name Part No Control unit MCU N Control unit MCU NWONNOOOOONNNE in wall mounted enclosure orange Supply voltage 90 250 V AC without purge air unit without display 1040667 Control unit MCU N2ONNOOOOONNNE in wall mounted enclosure orange Supply voltage 24 V DC without purge air unit without display 1040669 Control unit MCU P Control unit MCU PWONNOOOOONNNE in wall mounted enclosure orange Supply voltage 90 250 V AC with purge air unit without display 1040668 Control unit MCU P2ONNOOOOONNNE in wall mounted enclosure orange Supply voltage 24 V DC with purge air unit without display 1040670 More control units on request 76 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 Subject to change without notice Subject to change without notice Specifications 7 2 4 Optional external purge air unit Figure 50 O
24. CKAG Subject to change without notice Subject to change without notice _ Product Description DUSTHUNTER SB30 2 Product Description Measuring principle measured variables Device components DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 13 Product Description 2 1 2 1 1 Figure 1 Measuring principle measured variables Functional principle The measuring system works according to the scattered light measurement principle backward dispersion A laser diode beams the dust particles in the gas flow with modulated light in the visual range wavelength approx 650 nm A highly sensitive detector registers the light scattered by the particles amplifies the light electrically and feeds it to the measuring channel of a microprocessor as central part of the measuring control and evaluation electronics The measuring volume in the gas duct is defined through the intersection of the sender beam sent and the receive aperture Continuous monitoring of the sender output registers the smallest changes in brightness of the light beam sent which then serves to determine the measurement signal Measuring principle Sender receiver unit Sender Measuring volume Receiver The incline of the control receiver can be modified for differing internal duct diameters A small light trap may be required in certain cases for very narrow internal duct diamet
25. Cancel scan lt Back Next gt Finish Help 46 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Select device Connection via COM port Select the desired device file in tab Connection Wizard Detected devices and move it to window Project Tree drag and drop or doubleclick per mouse or use click button Add Figure 31 Select device AS Engineering Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help aj Olli gt gt s a8 a o ajaj e a a m a g e Project Tree Device Catalog Network Scan Assistant S New Project Detected Devices Communication Interface Suitable Device Descriptions GE 2 DHSB30 Sensor 1 8 DHS or 1 COM 011 DH 01 00 00 Context Help SystemStatuswcu 9f SICK Sensor Intelligence Network Configuration Network Scan Map Device amp Operator H DH SB30 Sensor 1 amp com 011 online A notsynchn uploading parameters from device NEBEBEBEEEEEENEI e Connection via Connection Wizard In window Connection Wizard Detected devices gt p 46 Fig 30 activate the check box for the desired device file and click Next This transfers the device file to window Project Tree Figure 32 Device file transfer Connection Wizard Adding device s SIC Pleas
26. OPERATING INSTRUCTIONS DUSTHUNTER SB30 Dust Measuring System Description Installation Operation SICK Sensor Intelligence Document Information Described Product Product name DUSTHUNTER SB30 Document ID Title Operating Instructions DUSTHUNTER SB30 Part No 8014551 Version 1 0 Release 2012 12 Manufacturer SICK AG Erwin Sick Str 1 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Place of Manufacture SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Germany Trademarks IBM is a trademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names used in this document may also be trade marks and are only used for identification purposes Original Documents The English edition 8014551 of this document is an original docu ment of SICK AG SICK AG assumes no liability for the correctness of an unauthor ized translation Please contact the manufacturer or your local representative in case of doubt Legal information Subject to change without notice SICK AG All rights reserved DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Warning Symbols Hazard general Hazard by voltage gt Hazard by laser radiation Warning Levels Signal Words DANGE
27. R Risk or hazardous situation which will result in severe personal injury or death WARNING Risk or hazardous situation which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which could result in property damage Information Symbols 1 Important technical information for this product e Supplementary information e 1 gt 2 Link to information at another place DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Content 1 1 1 1 1 1 1 2 1 2 1 3 1 3 1 1 3 2 2 1 2 1 1 2 1 2 2 1 3 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 3 1 3 2 3 2 1 3 2 2 3 3 3 3 1 3 3 2 3 3 3 3 3 4 4 1 4 1 1 4 1 2 Important Information sess 7 Main Nazards ss cavities c ENCORE AC SERES 8 Hazards from hot and or aggressive gases and or high pressure 8 Hazards through laser D EAM 1 keene nn 8 Intended USE sc en Pd nee A OPEM RO ES UE AGUAS aes Ate 9 Responsibility of USE Ei Le ad an onen an hen he 10 General information isses hh rr 10 Safety information and protective measures eee eee 10 Product Descriptio er rH PP bc s 13 Measuring principle measured variableS 0 esee 14 Functional Principles Srii eaaa armani dena ann 14 RESPONSE UUM zx a rect rm ue e eR c o ERE Y e ERR 15 Functional Check ee
28. a standstill gt Take suitable protection measures against possible local hazards or hazards arising from the equipment 1 All dimensions specified in this Section are shown in mm 3 2 1 Fitting the flange with tube Figure 9 Fitting the flange with tube Assembly on steel duct Assembly on brick stack Assembly on thin walled duct Marking for assembly position Flange with tube Duct wall Anchor plate Junction plate NOTICE 1 Maximum wall and isolation thickness are derived from the flange tube length 350 mm or 700 mm less the distance between flange and stack outer wall and stack immersion depth 30 mm DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 25 Assembly and Installation Figure 10 3 2 2 Work to be performed gt gt Measure the fitting location and mark the assembly location Leave enough clearance around the flange with tube to fit the sender receiver unit according to Fig 10 Clearance for sender receiver unit dimensions in mm A oO a Flange with tube Clearance ce e se Y 300 a 300 Duct wall A ce e LO Y Remove insulation when fitted Cut suitable openings in the duct wall bore large enough holes in brick or concrete stacks flange tube diameter gt p 75 Fig 48 NOTICE amp Do notlet separated pieces fall into the duct Insert the flange with tube in the opening slanting slightly downward
29. are detected reliably in the overall system e g due to an electronic defect An error signal is generated when the zero value is outside the specified range Control value measurement Span test Sender beam intensity changes between 70 and 100 during control value determination The light intensity received is compared against the standard value 7096 The measuring system generates an error signal for deviations greater than 2 The fault message is cleared again when the next functional check runs successfully The control value is determined with high precision through statistical evaluation of a high number of intensity changes The value calculated theoretically 7096 is output for very low dust concentrations lt approx 1 mg m 16 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Product Description 2 2 Device components Measuring system DUSTHUNTER SB comprises the components gt Fig 4 Sender receiver unit DHSB30 e Flange with tube Optional MCU control unit details on request to control evaluate and output the data of the sender receiver unit connected via the RS485 interface With integrated purge air supply for internal duct pressure 50 2 hPa Without purge air supply therefore additionally required e Optional external purge air unit for internal duct pressure 50 30 hPa e Opti
30. ave priority over other specifications gt Check the function and running direction of the blower purge air flow direction must match the arrows on the inlet and outlet openings on the blower For wrong direction on 3 phase motors Swap mains connections L1 and L2 gt Connect the pressure controller option to monitor purge air feed NOTICE 1 gt Use a fail safe power supply standby unit rails with redundant supply gt Fuse the purge air unit separate from the other system components Use fuses according to the rated current see Technical Data for purge air unit Fuse each phase separately Use circuit breakers to prevent phase failures on one side 3 3 3 Installing the purge air supply gt Lay the purge air hoses with shortest paths and free of bends shorten as required gt Maintain sufficient distance from hot duct walls Optional external purge air unit gt Connect the DN 40 purge air hose to the Y distributor of the purge air unit and secure with a D32 52 hose clamp gt Close off the second outlet opening on the Y distributor with the cover cap Figure 13 Optional external purge air unit connection To the purge air connections of the sender receiver unit Optional external purge air unit Cover cap with opening part of the purge air reduction DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 29 Assembly and Installation Installing the opti
31. can be suppressed for further program usage Figure 23 Start dialog as from SOPAS ET Version 02 32 Welcome t SOPAS Engineering Tool Copyright 2000 2010 SICK AG All rights reserved Project selection Create a new project Pr Open an existing project Open last project Deactivating the Start dialog J 7 Remember my decision and do not show the dialog again The following Start menu appears after confirmation with OK Figure 24 Start menu IS SOPAS Engineering Tool New Project Project Edit No Selected Device Communication View Tools Help al ofall gt gt e s e e a olalaja a e The list of scanned devices is empty Please start scanning by pressing the Network Scan button Context Help The scan settings can be changed by pressing the Configuration button SICK Sensor Intelligence amp Map Device gt If necessary set the desired language in menu Tools Options Language confirm with OK and restart the program 42 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Figure 25 Changing the language setting El SOPAS Engineering Tool New Project Project Edit No Selected Device Communication View Tools Help ol 2 u u gt ajeje e Login Device Ctri I e amp Logout Device Ctrl U Chan
32. e alale e a ajJa n a a e Project Tree Device Catalog Network Scan Assistant Application parameter S New Project T 5 0 DHSB30 Sensor 1 Application parameters Overview J Diagnosis Mounting location Dresden Configuration Application parameter Parameter configuration entia O free Depth of immersion 0 40 m Adjustment Maintenance Response time T90 60 s Limit value 50 0 mg m Relay 3 signals Maintenance M Maintenance Interval Funktion check 8h oy Function check Maintenance request Settings analog output Live Zero s mA Range low 0 0 mg m Range high 3000 0 mg m Output check cycle results JV Calibration coefficients For calculation concentration with scattered light Conz mg m cc2 SL cc1 SL cc cc2 cci 1 cc 0 Protocol Context Help state Upda aiek SICK Print Preview PDF Export Sensor Intelligence 3 Authorized Operator g DHSB30 Sensor 1 amp y Com 01 1 o online P synchronized 9 Download Immediately Entry field Parameter Remark Mounting location Name of the Sender receiver unit assignment to the respective measuring location measuring location Response time T90 Value ins Response time forthe measured variable 2 p 15 82 1 2 Setting range 1 600 s Limit value Value The limit value relay switched when the value entered is overflown
33. e ead V t Fd RR de dd 15 Device components 4 ss edges ee DH 17 Sender receiver Unit Sin m v eR E E Rem UN IE C UC UN For 18 Fange With CU Des don cage Read e n decer Wore tue ede inte 19 Optional external purge air unit 0 6 een eens 20 Voltage and purge air supply 1 eee nets 20 Installation accessories ketene teen en 21 Test equipment for linearity test lisse 21 Assembly and Installation 23 Project planning x cni een ix Pa e ber de ene ERe P Gu Ra d ed he 24 Assembly torte te ice d tre Qo atc d nte DOR ec etn en ee 25 Fitting the flange with tube risie rieien a eH Hh 25 Fitting the optional external purge air unit 0 seen 26 Installation 5 ect gr i n e ER I ON emper air 28 General information prerequisites 0 ccc tte nes 28 Connecting starting the optional external purge air unit 0008 28 Installing the purge air SUPPlY 0 eee teen III 29 Connecting the sender receiver UNit 0 0c cc tenes 30 Start up and Parameter Settings 33 Installing the sender receiver unit lisse nh 34 Adapting the sender receiver unit to the duct diameter lusus 34 Fitting and connecting the sender receiver unit on the duct 36 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Irrt mer und nderungen vorbehalten Irrt mer und nderungen vorbehalten
34. e local conditions specific for the equipment as well as operational hazards and regulations Retention of documents Keep the Operating Instructions belonging to the measuring system as well as equipment documentation onsite for reference at all times Pass the respective documentation on to any new owner of the measuring system Safety information and protective measures Protection devices NOTICE 1 Suitable protection devices and safety equipment for persons must be available according to the respective hazard potential and be used by the personnel Behavior during purge air failure The purge air supply serves to protect optical subassemblies fitted on the duct against hot or aggressive gases Leave the supply switched on when the equipment is at a standstill Optical subassemblies can be severely damaged in a short time if the purge air supply fails NOTICE 1 The user must ensure that gt The purge air supply runs reliably and continuously gt Failure of the purge air supply is immediately detected e g by using pressure monitors gt Optical subassemblies are removed from the duct if the purge air supply fails and the duct opening is closed off e g with a flange cover 10 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Important Information Preventive measures for operating safety
35. e wait until all of the devices have been added into your project Sensor Intelligence ap Add device to project DH SB30 Sensor 1 uploading parameters from device IV Close the wizard automatically if all actions are completed DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 4T Start up and Parameter Settings 4 2 3 3 Information on using the program Password Certain device functions are first accessible after a password has been entered gt Fig 33 Access rights are assigned in 3 levels User level Access to O Operator machine Displays measured values and system states supervisor 1 Authorized user Displays inquiries as well as start up or adjustment to customer specific Authorized customer demands and diagnosis of necessary parameters 2 Service Displays inquiries as well as all parameters required for service tasks e g diagnosis and clearance of possible malfunctions Depending on program version The Level 1 password is contained in the Annex Figure 33 Password entry and language selection AS Engineering Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help al a a u gt gla e ajaj e a a a n a a e Project Tree Device Catalog Network Scan Assistant S New Project DH sB30 Sensor 1 DH SB30 01 00 00 Device DH SB30 Sensor 1 Userle
36. ee Service Manual In this case filter glasses with defined transmission values are positioned in the beam path and the values compared against those measured by the measuring system Compliance within the allowed tolerance means the measuring system is working correctly The filter glasses with holder required for the check are deliverable including a carrying case DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 21 Product Description 22 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation DUSTHUNTER SB30 3 Assembly and Installation Project planning Assembly Installation DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 23 Assembly and Installation 3 1 Project planning The following Table provides an overview of the project planning work necessary as prerequisite for trouble free assembly and subsequent device functionality You can use this Table as a Checklist and check off the completed steps Task Determine the measuring and fitting location forthe device Requirements Inlet and outlet paths accordingto DIN EN 13284 1 inlet at least 5x hydraulic diameter dp outlet at least 3x For round and square ducts dp duct diameter For rectangular ducts dh 4x cross section divided by Work step Foll
37. ensor values o Configuration H E Adjustment J Maintenance Error selection actual z O EEPROM O Checksum parameter O Version parameter O Checksum Factory settings Error O Version Factory settings Filter measurement threshold value Q Span test Monitor signal O Overflow measured value Q Overflow constant light O Power supply 24V lt 18 Power supply 24 gt 30V Laser current to high UO Meas amplifiers Warnings Warnings selection Actual x Default Factory parameter O Power supply 24V to low O Power supply 24V to high Context Help State O Laser current to high of saved warnings wwwvnmourpeaeemmEeTexI amp Operator DH 5830 Sensor 1 amp COM 011 online P synchronized 9 Download Immediately Description Display Select Actual or Saved in the Error selection or Warnings selection window to view current or previous warning and malfunction messages recorded in error memory Malfunctions listed below can probably be cleared onsite Message Significance Possible cause Measure Span test Deviation from nominal value Sudden changes in measuring Repeat the functional check above 2 conditions during gt Contact SICK Service determination of control values Overflow Constant light signal gt 3 5 V Extraneous light share too high gt Reduce extraneous light share select dif constant light meas
38. er unit DHSB T ook CON Fe SQ 12 12 Enclosure with electronics Mounting flange Handle Purge air connection Fixing holes Opening for measurement receiver Opening for sender beam Device state signals Plug in connector 2 connection for analog output and status signals Plug in connector 3 connection for service adapter or digital inputs Plug in connector 1 connection for external voltage supply 24 V DC optional MCU or optional SCU Hinge The current device state operation malfunction maintenance maintenance request is signaled on the rear side of the enclosure green operation red malfunction yellow maintenance The housing with fitted sender receiver unit can be swiveled to the side after the tension locks have been loosened Optics electronics and mechanical components can then be easily accessed for maintenance work 18 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Product Description Figure 6 2 22 Figure 7 Relation between scattering angle immersion depth T and measuring volume length L Short immersion depth T L T2400 L 250 Dimensions in mm 0 400 650 Long immersion depth T L T 800 0 800 1800 Immersion depth and measuring volume length can be changed easily onsite gt p 34 84 1 1 Flange with tube The flange with tube is a
39. ered light intensity and the actual dust concentration in the duct must be established To do this the dust concentration must be determined through a gravimetric comparison measurement according to DIN EN 13284 1 and set in relation to the scattered light values measured at the same time by the measuring system Steps to be carried out Select device file MCU set the measuring system to Maintenance mode and enter the Level 1 password gt p 48 84 2 3 3 gt Estimate the measuring range required for the dust concentration in operational state and enter the upper and lower end values gt Deactivate Maintenance state gt Carry out the gravimetric comparison measurement according to DIN EN 13284 1 gt Determine regression coefficients from the mA values of the analog output for Scat tered light intensity and the actual dust concentrations measured gravimetrically c K2 L KI Iyut KO 1 e Dust concentration in mg m K2 K1 KO Regression coefficients of function c f lout lout Current output value in mA 20mA LZ Tout LZ SL BE 2 SI Measured scattered light intensity LZ Live Zero MBE Measuring range end value determined value entered for 20 mA generally 2 5 x limit value 52 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings gt Enter the regression coefficients Two option
40. eriod and can be steadily incremented to up to a year depending on the respective conditions The equipment operator must specify the specific work to be carried out and its performance in a Maintenance Manual Maintenance contract Scheduled maintenance work can be carried out by the equipment operator Only qualified personnel according to Section 1 should be allowed to do the work If desired SICK Service or authorized Service support centers can carry out all maintenance work Any repairs will be made by specialists onsite whenever possible Auxiliary means required e Brush cleaning cloth cotton swabs Water e Replacement air filter preliminary filter for suction DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 61 Maintenance 5 2 Figure 43 Maintenance on the sender receiver unit NOTICE 1 gt Do not damage any device parts during maintenance work gt Do not interrupt the purge air supply Clean the outside of the sender receiver unit in regular intervals Remove deposits with water or mechanically using suitable auxiliary means WARNING Danger from exhaust gas N The sender receiver unit must be opened for cleaning On plants with overpressure gas can escape under some circumstances gt Take suitable protection measures or open the sender receiver unit only when the plant is at a standstill Work to be performed gt Loosen tension locks 1
41. ers most unfavorable conditions for background light Determining the dust concentration Measured scattered light intensity SI is proportional to dust concentration c Scattered light intensity not only depends on the number and size of particles but also on the optical characteristics of the particles and therefore the measuring system must be calibrated using a gravimetric comparison measurement for exact dust concentration measurement The calibration coefficients determined can be entered directly in the measuring system as C CC2 SI cc1 Sl ccO input gt p 52 84 2 3 6 standard setting ex factory cc2 O CC1 1 ccO 0 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Product Description Figure 2 Figure 3 Response time The response time is the time required to attain 9096 of the signal peak after a sudden change in the measurement signal It can be set anywhere between 1 and 600 s As the response time increases transient measured value fluctuations and interruptions are damped stronger and stronger which smoothes out the output signal Response time Measured value 100 in 96 98 90 ofthe signal peak Response time 0 10 20 30 40 50 60 70 80 90 tins Functional check The measuring system has an integrated functional check with selectable interval times which allows aut
42. ge DeviceGroup Ctr E Data Recorder The list of scanned Module Manager cc CU I 7 ee Scan button Question x 3 You must restart the program before the new settings wil take effect Do you want to restart the program now Map Device Details Configure the interface gt Inthe Start menu gt p 42 Fig 24 activate the Network Configuration button and select Standard protocol gt Inthe group Select COM Ports select the interface that appears after connecting the MCU and laptop PC activate the Advanced button and configure according to p 43 Fig 26 settings only need to be made the first time a connection is made to the meas uring system Figure 26 COM port selection and configuration ced scan settings Standard Protocol CoLa Dialect Serial connection for SICK devices like LMS YMS LD others Scan timeout ms g Internet Protocol g Profibus 3 0 Serial Port IV Enable Serial Communication Frhr enabled d 4 SerialLink Standard Protocol Select COM Ports Duplex mode half duplex Enable all SiLink Wakeup disabled Disable all Select baud rate s 4 Port settings Data bits e u Parity nene R Stop bits 1 115200 Restore default values Network Configuration Network Scan OK Cancel Cancel Help DUSTHUNTER SB30 Operating Instruct
43. ging a damaged purge air hose gt p 66 85 4 Inspection gt Check the running noise of the blower at regular intervals increases in the noise level can indicate a blower failure gt Check that all hoses are secure and free of damage gt Check the filter element for contamination gt Exchange the filter element when Severe contamination deposits on the filter surface is visible The purge air volume is reduced considerably as compared to operation with a new filter e The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element i e the components can remain on the duct DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 63 Maintenance 5 3 1 Figure 44 Optional control unit with integrated purge air supply Cleaning or replacing the filter element vvvwvvw Open the door of the connection unit with the appropriate key Open the strap retainer on filter outlet 1 and pull the filter housing 2 off connection piece Remove the filter housing Rotate the filter housing cover in the OPEN arrow direction and remove the cover Take out the filter element and replace with a new element Clean the inside of the filter housing and the filter housing cover with a cloth and brush NOTICE 1 gt For wet cleaning use only a water soaked cloth and then dry the parts well Insert
44. gs 4 2 2 1 Changing the measuring range and the limit value gt Plug the jumper to the slot for measuring range and limit value setting which is assigned to the required setting gt Fig 21 Parameter Slot 1 Slot 2 Slot 3 default Value at LZ OSI 0 SI OSI Value at MBE 30 SI 500 SI 3000 SI Limit value 15 SI 250 SI 1500 SI 1 Slot 4 is not used Figure 21 Slots on the processor board Slots for setting measuringrange and limit value Slots for setting CAN bus baud rate Slots for addressing 38 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Start up and Parameter Settings Subject to change without notice 4 2 2 2 Addressing For operation of the measuring system with option MCU gt p 17 82 2 an address has to be assigned to the sender receiver unit gt Connect the jumpers to the slots for addressing according to the following Table gt p 38 Fig 21 Slot Address 1 2 3 4 RS485 CAN bus for connection of MCU for connection of SCU No No No No O default 0 0x10 hex Yes No No No 1 1 gt 0x11 hex No Yes No No 2 2 gt 0x12 hex Yes Yes No No 3 3 gt 0x13 hex No No Yes No 4 4 gt 0x14 hex Yes No Yes No 5 5 gt 0x15 hex 6 hex T hex hex hex No Yes Yes No 6 gt 0x16 hex Jumpers Yes Yes Yes
45. ions 8014551 V1 0 SICK AG 43 Start up and Parameter Settings Use the tab Network Scan Assistant to create a connection Activate button Network Scan in tab Network Scan Assistant Figure 27 Search for connected devices Progress Si CK The Engineering Tool is scanning for devices Sensor Intelligence Starting scan x Scan running 100 done Q Standard Protocol Y Found sensor at COM Y Found sensor at COM 0 1 1 Scan complete Network Configuration Network Scan The following message appears when no device is found Troubleshooting see Service Manual Progress SI CK The Engineering Tool is scanning For devices Sensor Intelligence Starting scan Could not Find a sensor at COM1 L Internet Protocol IP Could not find a sensor at COM4 Scan complete 3 Standard Protocol Network Configuration Network Scan OK i e Problems on connections via Ethernet can be due to incorrect addressing Contact your system administrator gt Confirm search for connected devices with OK 44 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Create a connection using menu Connection Wizard as from SOPAS ET Version 02 32 gt Select menu Connection Wizard and activate selection Show all connected devices
46. ject As Strg Umschalt S Close Project Strg Q Project Properties F9 Eigene Dateien 9 Arbeitsplatz Import Device Netzwerkumgebung Export Device Device Properties F8 Print Exit Alt F4 1P PRO Nhon Trach spr Eigene Dateien 2 P PRO 110708ger ti spr Sr File name new Project Save 3 P PROf 110708ger tiaktuell spr TRA Fes of type Sopas Project Fie cui 4 P PRO SB100 enel livorno spr Context Help State x SICK Sensor Intelligence Network Configuration Network Scan Map Device Bde Details 3 Authorized Operator a DH 5830 Sensor 1 amp COM 01 1 o online P synchronized 9 Download Immediately DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings Saving as a protocol gt Select Communication Upload all Parameters from Device in the menu to select the device and update device data Figure 38 Update device data Project Edit DH SB30 Sensor 1 Communication View Tools Help al O ta ta 2 8 Q Connection Wizard S Direct connection Project Tree Device Cat Ss New Project Go Online FE Go Offline Edit mapping Remove mapping la Download all Parameters to Device Download Modified Parameters to Device Ei Upload all Parameters from De Download all writable Parameters
47. le name DHSB30_ParameterPrint Save Arbeitsplatz Files of type por File pdf v Cancel DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 55 Start up and Parameter Settings Parameter protocol example Figure 40 Dusthunter Parameter and Diagnosis protocol Type of device DH SB30 Mounting location Sensor 1 Device information Device version Firmware version Serial number 00008700 Identity number 00000 Hardware version 1 0 Firmware bootloader V00 99 15 Installation parameter Adress RS485 1 Adress CAN hex 10 Baudrate CAN 125 kBit Parameter of the selected parameter confi guration Parameter configuration Config 0 free Depth of immersion 0 40m Relay 3 signals Maintenance Limit value 0 0mg m Response time sensor 60 0s Function check interval 8h Analog output settings Live Zero 0 mA Range low 0 0mg m Range high 0 0mg m Output control values enabled Calibration coefficients for calcula tion of concentration cc2 0 0000 cc1 0 0000 ccO 0 0000 Device parameter Factory settings Correction factor depth of immersion 1 0 Response time diagnosis values 10 0s Burst frequency 10000Hz Triggerpoint 35us Factory settings Scattered light SL cc2 0 0000 cc1 1 0000 ccO 0 0000 Laser current cc2 0 0000 cc1 30 3000 ccO 0 0000 Device temperature cc2 0 0000 cc1 100 0000 ccO 275 1500 Power supply cc2 0 0000 cc1 11 0000 ccO 0 0000 Analog output cc2 0
48. measuring system only serves continuous measurement of dust concentrations in exhaust gas and exhaust air plants Correct use gt Use the device only as described in these Operating Instructions The manufacturer bears no responsibility for any other use gt Observe all measures necessary for conservation of value e g for maintenance and inspection and or transport and storage Do not remove add or modify any components to or on the device unless described and specified in the official manufacturer information Otherwise the device could become dangerous the manufacturer s warranty becomes void Restrictions of use The DUSTHUNTER SB30 measuring system is not approved for use in potentially explo sive atmospheres DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Important Information 1 3 1 3 1 1 3 2 Responsibility of user General information Designated users The DUSTHUNTER SB30 measuring system may only be installed and operated by skilled technicians who based on their technical training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the hazards involved Special local conditions gt Observe the valid legal regulations as well as the technical rules deriving from imple mentation of these regulations applicable for the respective equipment during work preparation and performance gt Carry out work according to th
49. measuring systems Part 3 Electrical protection e Insulation Protection class 1 according to EN 61010 1 e Insulation coordination Measuring category Il according to EN 61010 1 e Contamination The control unit operates safely in an environment up to degree of con tamination 2 according to EN 61010 1 usual non conductive contamination and tem porary conductivity by occasional moisture condensation e Electrical energy The wiring system to the mains supply voltage of the system must be installed and fused according to the relevant regulations Approvals The DUSTHUNTER SB30 version is T V tested DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 73 Specifications 7 2 Dimensions Part Nos All dimensions are specified in mm 7 2 1 Sender receiver unit Figure 47 Sender receiver unit e e S o 40 225 u gt 295 265 E gt gt w S279 S Clearance to open f y N the enclosure l i A Y e eo N Name Part No Sender receiver unit DHSB T30 1054351 74 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG l Subject to change without notice Subject to change without notice Specifications 7 22 Flange with tube Figure 48 Flange with tube 45 RO 45 n Ez M12 Lo 2 Ir a n I4 0225 L L 3
50. mine required purge air hose length Select device Duct wall thickness with Flange with tube Setthe immersion depth depending on components isolation the internal duct diameter 2 p 34 C 84 1 1 mem Suet ne Type ar purse alsupply if necessary plan additional measures Fitting locations Cable and purge air hose lengths to fitthe flange with tube gt p 25 83 2 1 Plan Access Easy and safe Provide platforms or pedestals as C calibration required openings Distances to measuring level No mutual interference between Plan sufficient distance between calibration probe and measuring measuring and calibration level approx system 500 mm Plan power Operating voltage power According to Technical Data 2 p 72 Plan adequate cable cross sections and C supply requirements 7 1 fuses 24 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Assembly and Installation 3 2 Assembly Carry out all assembly work onsite This includes gt Fitting the flange with tube gt Fitting the control unit Fitting the optional external purge air unit WARNING N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all assembly work gt Only carry out assembly work on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at
51. nce on the purge air supply Shutdown DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 59 Maintenance 5 1 General The maintenance work to be carried out is limited to cleaning work checking the optical alignment and securing the purge air supply function AN WARNING Observe the relevant safety regulations as well as the safety notices gt p 10 81 3 during all work Set the measuring system to Maintenance state before starting maintenance work This can be done using either an external contact on pins 1 and 6 of plug in connector 3 2 p 18 82 2 1 gt p 30 83 3 4 or with SOPAS ET Setting the maintenance state with SOPAS ET Connectthe measuring system to the laptop PC using the USB RS485 adapter gt p 79 87 3 5 and start SOPAS ET gt Click button Network Scan in tab Network Scan Assistant select device file DH SB30 and move it to window Project Tree gt p 47 8 gt Enter the Level 1 password gt p 48 84 2 3 3 gt Switch to directory Maintenance Maintenance and click Set On Figure 42 Setting Maintenance mode EE SOPAS Engineering To Project Edit DH SB30 es 1 Communication View Tools Help aj a a gt s 8 e e alale e jaj isis Project Tree S New Project F B Overview H Diagnosis LJ Configuration G Adjustment 2 Maintenance Context Help State
52. new filter element Spare part Filter element C1140 Part No 7047560 Mount the cover on the filter housing cover and rotate opposite to the direction of the arrow until it clicks into place Reinstall the filter housing in the connection unit Exchanging the filter element for the optional control unit with purge air supply LLIIIIIIIIIIIIIIM IIIS LIIIIIIIIIIIIIIMIIUIS iG p x 64 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Maintenance 5 3 2 Figure 45 Optional external purge air unit Replacing the filter element NOTICE 1 The filter element must be replaced at the latest when low pressure monitor 7 at the filter outlet triggers gt Fig 45 Replacing the filter element Clean outside of filter housing 1 Loosen strap retainer 2 and clamp purge air hose 3 to a clean location NOTICE 1 Place the end of the hose in a safe place so that foreign objects cannot be sucked in this will cause irreparable damage to the blower but do not close the end of the hose During this time unfiltered purge air enters the purge air connection Press snap locks 4 together and take off filter housing cover 5 Remove filter element 6 with twisting pulling movements Clean the inside of the filter housing and the filter housing cover with a cloth and brush NOTICE gt For
53. omatic checking for correct function necessary settings gt p 50 84 2 3 5 Any unallowed deviations from normal behavior that may occur are signaled as errors The functional check can also be initiated manually by switching the supply voltage off and on 3 Further information Service Manual The functional check comprises Approx 30 s measurement of zero and control value Every 90 s standard value output of values determined Functional check output on a plotter End functional Zero value output Live Zero check Paper feed Control value output 7096 value span Control value determination Start functional check aR OCHMHR ODA ESO OHH Re DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 15 Product Description e Atime interval must be set for output of the control values on the analog output gt p 40 4 2 3 The value measured last is output on the analog output during control value determination e Ifthe control values are not output on the analog output the current measured value is output when control value determination has completed e A functional check is not started automatically when the measuring system is in Maintenance mode Zero value measurement The sender diode is switched off for zero point control so that no signal is received This means possible drifts or zero point deviations
54. onal SCU details on request for operating several measuring systems Figure 4 DUSTHUNTER SB30 device components External voltage supply Sender receiver unit Not required when optional MCU installed 24V DC Information Optional MCU on request installed with or without purge air supply T Purge air hose DN40 i I Optional SCU l AO Analog output 2 4 20 mA i DO1 Operation malfunction ir l DO2 Limit value E on sai DO3 Warning maintenance functional check selectable Operating and parameter DI1 Maintenance setting program SOPAS ET I DI2 Filter measurement functional check RS 485 Connection on plug in connector 1 Connection on plug in connector 2 J Connection on plug in connector 3 Service adapter DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 17 Product Description 22 1 Sender receiver unit The sender receiver unit contains the optical and electronic subassemblies to send and receive the light beam as well as to process and evaluate the signals An RS485 interface is available for service purposes Clean air to cool the device and keep the optical surfaces clean is fed via a purge air connection The sender receiver unit is fastened to the duct with a flange with tube gt p 17 Fig 4 Figure 5 Sender receiv
55. onal backflow valve Figure 14 Backflow valve installation Sender receiver unit Optional external purge air unit Backflow valve Purge air hose 3 3 4 Connecting the sender receiver unit Work to be done gt Connect connection cable according to p 31 Fig 16 NOTICE 1 Only use shielded cables with twisted wire pairs e g UNITRONIC LiYCY TP 2x 2x 0 5 mm from LAPPKabel 1 wire pair for RS 485 1 wire pair for power supply not suitable for earthing Connecting the onsite connection cable Figure 15 Plug in connector connection on onsite cable Open A A A 2 CAN high RS485 B 5 RS485A CAN low Closed Cable provided by customer Note To open connect the plug in connector to the plug on the sender receiver unit 30 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Standard connection without options service relay outputs Figure 16 Standard connection Tasse al EEE S Sender receiver unit Plug in connector 1 Plug in connector 3 Plug in connector 2 Voltage supply interface Digital inputs Analog output Pin Assignment Pin Assignment Pin Assignment 1 24VDC 1 Maintenance 1 20mA 2 CANhigh 2 Functional check 2
56. ow specifications for new equip ment Select best possible location for exist ing equipment LIN components dp distance to stack opening circumference Fortoo short inlet outlet paths Inlet atleast 5x dh path gt outlet path Uniform flow distribution Whenever possible no deflections If conditions cannot be ensured define C Representative dust distri cross section variations feed and drain flow profile according to DIN EN 13284 1 bution lines flaps or fittings in the area ofthe and select best possible location inlet and outlet paths Fitting position for the Select best possible location sender receiver unit Accessibility accident The device components must be easily Provide platforms or pedestals as C prevention and safely accessible required Installation free of vibrations Acceleration lt 1 g Eliminate reduce vibrations through C suitable measures Ambient conditions Limit values according to Technical If necessary Data Provide weatherproof covers sun pro tection Enclose orlag device components Selectthe Sufficient primary purge air Plan a purge air heater for gas Select supply type ET purge air pressure depending on temperatures close to the dew point or supply internal duct pressure very low ambient temperatures Clean intake air Whenever possible low amount of dust Select best possible location for air intake Bi no oil moisture or corrosive gases Deter
57. ptional external purge air unit Name Part No Purge air unit with blower 2BH 13 and purge air hose length 5 m 1012424 Purge air unit with blower 2BH 13 and purge air hose length 10 m 1012409 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 77 Specifications 72 5 Weatherproof covers Weatherproof cover for external purge air unit Figure 51 Weatherproof cover for external purge air unit 245 550 350 Name Part No Weatherproof cover for purge air unit 5306108 Weatherproof cover for sender receiver unit Figure 52 Weatherproof cover for sender receiver unit 360 492 Name Part No Weatherproof cover flange k225 2048657 78 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Specifications T 3 73 1 7 3 2 7 3 3 7 3 4 Accessories Connections for sender receiver unit Name Part No 7 pole socket for connection of voltage supply plug in connector 1 6049886 7 pole connector for connection of AO and status signals plug in 6049036 connector 2 5 pole socket for connecton of DI and service plug in connector 3 6009719 Connection cable sender receiver unit MCU
58. ptop PC using the USB RS485 adapter gt p 79 87 3 5 and start SOPAS ET Click button Network Scan in tab Network Scan Assistant select device file DH SB30 and move it to window Project Tree gt p 47 8 Enter the Level 1 password gt p 48 84 2 3 3 Switch to directory Maintenance Maintenance and click Set On Setting Maintenance mode E SOPAS Engineering Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help a offal gt aa a s o ajale e n Beier Project Tree Device Catalog Network Scan Assistant Maintenance S New Project Q DH 5B30 Sensor 1 f B Overview LJ Diagnosis G Configuration z Adjustment Set on operation mode Maintenance O Maintenance Set on Context Help State a SICK Sensor Intelligence amp Authorized Operator E DH5B30 Sensor 1 G COM 011 online wf synchronized Download Immediately 50 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG Subject to change without notice Subject to change without notice Start up and Parameter Settings gt Switch to directory Application Parameters and set the desired parameters Figure 36 Directory Configuration Application parameters example for settings 2 S Engineering Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help aj Ola gt s 8 a
59. rammfunktionen verf gbar die keinen Einfluss auf die Ger tefunktion haben Nicht eingewiesenes Personal kann keine nderungen der Parameter vornehmen Zur Nutzung des erweiterten Funktionsumfanges wird das Passwort sickoptic ben tigt Falls zur Eingabe eine falsche Taste gedr ckt wird mu das Fenster geschlossen und anschlie end die Passworteingabe wiederholt werden Password Authorized operator After the start ofthe SOPAS ET operating and parameterization program only menus are available which have no effect on the functioning of the device Untrained personnel cannot alter the device parameters To access the extended range of functions the password sickoptic must be entered If awrong key is pressed when entering the password the window must be closed and then the entering repeated DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 81 DUSTHUNTER SB30 SICK worldwide You will find our local subsidiary or agency at www sick com 8014551 V1 0 2012 12 Subject to change without notice Your local sales and service partner SICK SICK AG Waldkirch Germany www sick com Sensor Intelligence
60. s 1 to 3 gt p 25 Fig 9 so that the Top marking points upwards and any condensate that may collect in the duct can drain off Weld the flange with tube on using an anchor plate for brick or concrete stacks insert junction plates for thin walled ducts 2 p 25 Fig 9 Close off the flange opening after fitting to prevent gas escaping Fitting the optional external purge air unit Consider the following points when selecting the assembly location Install the purge air unit at a location with clean air whenever possible The air intake temperature must correspond to specifications in the Technical data gt p 72 87 1 In unfavorable conditions lay an air intake hose or pipe to a location with better condi tions The fitting location must be easily accessible and meet all safety regulations Install the purge air unit only as far as necessary below the flange with tube so that the purge air hose can be laid downwards avoids water collecting Leave enough clearance for replacing the filter element and for fitting or lifting the weatherproof cover when the purge air unit is fitted outdoors gt p 27 Fig 11 26 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Assembly and Installation Assembly work gt Prepare holder gt Fig 11 gt Fasten purge air unit with 4 M8 screws gt Check whether the filter element i
61. s are available Direct entry of K2 K1 KO in a measured value computer NOTICE 1 The regression coefficients set in the sender receiver unit and the measuring range set in the MCU may no longer be changed in this case On the optional LC Display when used the dust concentration is displayed as uncalibrated value in mg m Using the regression function of the measuring system use without measured value computer The reference to scattered light intensity must be defined here In this case regres sion coefficients cc2 cc1 and ccO to be entered in the measuring system must be determined from K2 K1 and KO c ec2 SL amp ecl SL oc 3 Using 2 in 1 gives 20mA LZ MBE Ki uz sr 2085 L7 KO c K2 LZ SL MBE Including 3 gives cc0 K2 LZ K1 LZ K0 20mA L ccl 2 K2 LZ K1 MER _ 20mA LZ cc2 K2 el Now enter the regression coefficients cc2 cc1 and ccO determined in directory Configuration Application parameters gt p 51 Fig 36 set sender receiver unit to Maintenance state and enter the Level 1 password reset the sender receiver unit back to Measurement state afterwards e This method allows changing the parameters for the selected measuring 1 range as desired DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 53 Start up and Parameter Settings 4 2 3 7 Figure 37 Data backup All parameters rele
62. s fitted in the filter housing otherwise fit when neces sary Figure 11 Purge air unit layout and assembly dimensions dimensions in mm Flange with tube Clearance to fit weatherproof cover Clearance to exchange filter element Steel pipe 50 x 5 Alternative Mounting bracket DIN 2391 Fitting the weatherproof cover for the external purge air unit The weatherproof cover gt p 78 Fig 51 comprises a cover and locking set Assembly gt Mount the locking pins from the locking set on the base plate gt Put the weatherproof cover on from above gt Insert the holding catches into the counterpieces from the side twist and lock in DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 27 Assembly and Installation 3 3 3 3 1 3 3 2 Figure 12 Installation WARNING N gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all installation work gt Take suitable protection measures against possible local hazards or hazards arising from the equipment General information prerequisites All assembly work previously described must be completed as far as applicable before starting installation work Carry out all installation work onsite unless otherwise explicitly agreed with SICK or authorized representatives This includes laying and connecting the power supply and signal cables installing switches and mains
63. stall software for EVAL232 Board USB lt gt Serial If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended um Click Next to continue Found New Hardware Wizard Please choose your search and installation options Mj Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM v Include this location in the search E XUSB driver Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose wil be the best match for your hardware Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for e USB Serial Converter Click Finish to close the wizard Finish DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 41 Start up and Parameter Settings 4 2 3 2 Connecting to the device Basic settings gt Connect the USB RCS485 adapter to plug in connector 3 of the sender receiver unit gt p 18 Fig 5 and the laptop PC gt Start the program in the SICK SOPAS start menu The Start dialog appears on the screen
64. system MS Windows 2000 XP Vista 7 not Windows 95 98 NT e USB interface cable to connect the Laptop PC to the measuring system MCU The operating and parameter program as well as the USB driver scope of delivery must be installed on the Laptop PC e The power supply must be switched on e Start the file setup exe when the start screen does not appear Install the SOPAS ET program Insert the delivered CD in the PC drive select the language select Software and follow the instructions Install the USB driver A special software driver is required for communication between the operating and parameter program SOPAS ET and the measuring system via the USB interface For installation on a laptop PC connect the MCU to the supply voltage and connect to the PC via USB A message appears on the display that new hardware has been detected Now insert the delivered CD in the PC drive and follow the installation instructions 2 p 41 Fig 22 The driver can also be installed using the hardware installation program in the Windows Control Panel e The USB driver creates a new COM port to be used for connecting SOPAS ET to tnedevice gt p 43 Fig 26 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings Figure 22 Installing the USB driver Found New Hardware Wizard This wizard helps you in
65. ternet Protocol IP All device types Configure interface gt Serial Link All device types Configure interface gt V Standard Protocol All device types Configure interface Finish Cancel Help gt Check the interface configuration settings in accordance with p 44 8 and change accordingly when necessary gt Activate button Next DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 45 Start up and Parameter Settings Figure 30 Search for connected devices EI Connection Wizard Found devices Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type Add all Add none DH SB30 Sensor 1 Q 23 cow 0115 O Select matching SDD DH 5830 01 00 x o Scan again Cancel scan Advanced options Finish Cancel Help The following message appears when no device is found Troubleshooting see Service Manual E Connection Wizard Found devices SICK Please choose the devices you want to use resp link to existing devices Sensor Intelligence Sort according to Device type Add all Add none the interface configuration It might be necessary to deselect the option Skip advanced No device was found Please go back and check the device and interface selection as well as interface configuration to be able to access the interface settings Scan again
66. u red values invalid ferent fitting location sun protection a Measurement Measurement not possible Measurement receiver not Check connection to processor board amplifier connected and connect plug in connector if neces sary 2 p 34 84 1 1 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Malfunctions 70 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Specifications DUSTHUNTER SB30 7 Specifications Technical data Dimensions Part Nos Accessories Consumable parts for 2 years operation Password DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 71 Specifications 7 1 Technical data Measuring Parameters Measured variable Scattered light intensity SI Dust concentration output in mg m after gravimetric comparison measurement Measuring range Can be preset Measuring range 1 Measuring range 2 Measuring range 3 with jumpers 0 30 SI 0 500 SI 0 3000 SI Freely adjustable with program SOPAS ET 0 3000 SI higher on request Measurement uncertainty 1 2 of rating Repeatability at zero point 0 1 Response time 60 s preset 1 600 s freely selectable with program SOPAS ET Measuring Conditions Gas temperature 2 40 600 C Sample gas pressure 50 hPa 2 hPa 50 hPa
67. uards to prevent unintentional switching 1 WARNING Hazard through gas and hot parts Close off the flange with tube with a blind flange gt Switch off the purge air supply gt Loosen the hose clamps and pull the purge air hose off the connections and secure the hose ends against dirt and moisture gt Disconnect the control unit from supply voltage Storage gt Store dismantled device parts in a clean dry location gt Use suitable auxiliary means to protect the connection cable plug in connector against dirt and moisture gt Secure purge air hoses against penetration by dirt and moisture 66 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Malfunctions DUSTHUNTER SB30 6 Malfunctions General Sender receiver unit DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICKAG 67 Malfunctions 6 1 General The Diagnosis Error messages warnings directory provides detailed information on the current device state To display connect the measuring system to SOPAS ET and start the device file DH SB30 2 p 47 8 Move the mouse to the respective message to display more details on the significance of individual messages in a separate window Click on the display to view a short description of possible causes and clearance for certain messages as Context help 2 p 69 Fig
68. vailable in various types of steel and graded nominal lengths NL Selection depends on the wall and isolation thickness of the duct wall gt nominal length and the duct material Flange with tube Marking for assembly position MEE jp a Securing bolt Material St37 or lum 1 4571 NL EE DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 19 Product Description 2 2 3 Figure 8 2 2 4 Optional external purge air unit The control unit with integrated purge air supply cannot be used when the internal duct pressure is greater than 2 hPa Use the optional external purge air unit in this case It has a powerful blower and can be used for excess pressure in the duct up to 30 hPa The scope of delivery includes a purge air hose with 40 mm nominal diameter length 5 m or 10 m Optional external purge air unit To purge air connections of sender receiver unit Air filter Purge air hose M Blower Standard type HT 2BH13 Cover cap with opening part ofthe purge air reduction Bas pl te A weatherproof cover is available for use outdoors gt p 78 Fig 51 Voltage and purge air supply Internal duct Connection and supply components pressure i hPa Purge air Voltage 50 2 MCU P purge air hose DNAO 50 30 Optional external purge air unit MCU N We recommend using the optional external purge air unit when the
69. vant for recording processing and input output of measured values as well as current measured values can be saved and printed This allows easy reentering of set device parameters as needed or registering device data and states for diagnostic purposes The following options are available e Saving as a project Not only device parameters but also data logs can be saved Saving as device file Saved parameters can be processed without a device connected and transferred to the device again later e 12 See the Service Manual for a description e Saving as a protocol Device data and parameters are registered in the Parameter protocol A Diagnosis protocol can be created for analysis of the device function and recognition of possible malfunctions Saving as a project It is recommended to store a project for frequent connections It is then only necessary to open this project to connect to the device All data saved beforehand are then transferred automatically to SOPAS ET For saving select the respective device call up menu Project Save Project and specify the target directory and file name The name of the file to be stored can be chosen freely It is useful to specify a name with a reference to the sampling point involved name of the company equipment name Menu Project Save Project S Engineering Tool Project Edit DH SB30 Sensor 1 Communication View Tools Help C New Project 1 Open Project a Save Pro
70. vel Authorized Operator Password reeeo o Context Help state x EE SICK Close Help Sensor Intelligence Network Configuration Map Deyice a Operator a DH 5630 Sensor 1 amp Com 0 1 1 online f synchronized 9 Download Immediately 48 DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG Subject to change without notice Subject to change without notice Start up and Parameter Settings 4 2 3 4 Online help The individual menus and setting options are described in detail in the online help and are therefore not described further here Figure 34 Online help S New Project Project Edit No Selected Device Communication View Tools Help djaja gt a e a RBS a Info x Device Catalog Network Scan Assistant Detected Devices Communication Interface Suitable Device Types SOPAS ET Document information E SOPAS Engineering Tool First Steps Graphical user interface E Q Functions Keyboard shortcut Copyright Toolbar Software for device parameterization V 2 22 Sensor Intelligence Network Configuration Map Device Details amp No Device The installed version is displayed DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 49 Start up and Parameter Settings 4 2 3 5 Figure 35 Changing factory settings Connect the measuring system to the la
71. wet cleaning use only a water soaked cloth and then dry the parts well Insert the new filter element with twisting pressing movements Spare part Filter element Micro Top element C11 100 Part No 5306091 Mount the filter housing cover ensuring that it is aligned correctly with the housing and snap the quick release snap locks into place Reconnect the purge air hose to the filter outlet using the hose clamp DUSTHUNTER SB30 Operating Instructions 8014551 V1 0 SICK AG 65 Maintenance 5 4 Shutdown The measuring system must be shut down Immediately when the purge air supply fails e If the equipment is to be shutdown for a longer period of time as from approx 1 week NOTICE Never switch off or interrupt the purge air supply when the sender receiver unit is fitted on the duct Work to be performed gt Loosen the connection cable to the MCU gt Dismantle the sender receiver unit from the duct gt Observe the relevant safety regulations as well as the safety notices in Section 1 during all disassembly work Only remove the sender receiver unit on equipment with hazard potential higher internal duct pressure hot or aggressive gases when the equipment is at a standstill gt Take suitable protection measures against possible local hazards or hazards arising from the equipment gt Secure switches that should not be switched on again for safety reasons with signs and safeg

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