Instructions - Workshopping.co.uk
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1. al INSTRUCTIONS FOR DIESEL INJECTOR PULLER SET AReofesstone ES afem 14 PIECE Asta a 2 sate MODEL No WS2059 Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS AND CAUTIONS USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE AND OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY INSTRUCTIONS 1 WARNING Ensure Health and Safety local authority and general workshop practice regulations are adhered to when using tools 1 WARNING Always use caution when working around fuel systems The fuel in the fuel rail may be pressurised even if the engine is not running O IMPORTANT These instructions are provided as a guide only Always refer to the vehicle manufacturer s service instructions or a proprietary manual to establish the current procedure and data also any warnings or cautions particular to the vehicle DO NOT use the set if any parts are missing or damaged DO NOT use this tool for any purpose other than that for which it is designed Switch off vehicle s ignition and disconnect the battery before commencing work under the bonnet You must2. e the injector cannot be removed use an internal adaptor 4 1 Before working on the fuel system make sure that the fuel system is NOT pressurised Refer to the manufacturer s instruction manual on how to de pressurise the system 4 1 1 Disconnect the injector wires and connections as per the manufacturer s instructions 1 2 Remove any carbon build up from around the injector 1 3 Remove the cap from the injector using the appropriate size socket 8 Refer to fig 3 A 4 2 Use of external adaptor fig 3 4 2 1 Identify the external thread adaptor 6 and separate the inner black part from the outer silver part by removing the screw from the top of the adaptor 4 2 2 Position the black part inside the top of the injector see B then place the silver part over it and screw it down firmly onto the external threads revealed when the cap was removed 4 2 3 Install the screw securely thus locking the adaptor parts tightly together with the injector thread and wall in between This ensures a more secure fastening and reduces damage to the injector threads Unscrew injector A cap Assemble 3 part adaptor to injector Attach slide _ hammer l and l extract i C injector 3 3 4 3 4 3 1 4 3 2 4 4 4 4 1 4 4 2 4 4 3 4 4 4 D Use one of the adaptors 5 when the injector is being extracted using the internal thread revealed when the inner sleeve has been removed from the injector Use o
3. f internal adaptor fig 4 Remove the internal parts from the injector to gain access to use the security hex key 7 It may be necessary to remove the injector veins by force Insert the security hex into the inner sleeve see D Turn the security hex anti clockwise using a 21mm socket to remove the inner sleeve Screw the appropriate internal adaptor 5 into the threads of the injector and tighten with a suitable spanner see E Removing the injector Screw the slide hammer assembly handle shaft and sliding hammer securely onto the adaptor The injector can now be removed using reasonable force on the slide hammer Be prepared for the sudden release of the injector from the cylinder head If the injector cannot be removed it may be necessary to consult a main dealer or a diesel specialist to avoid damage to the engine When an injector has been removed it is recommended that only a new or refurbished injector is fitted Follow manufacturers fitting and safety instructions E Extract Screw internal adaptor 5 sleeve into inner from sleeve injector threads Attach slide hammer and extract injector NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for an
4. follow the vehicle s service manual cautions when working around the air bag system If the cautions are not followed the air bag may deploy unexpectedly even after the ignition is turned OFF resulting in personal injury Never lay tools on the vehicle s battery This may short the terminals together causing harm to yourself the tools or the battery Operate in a well ventilated area Do not inhale fuel vapours Wear approved eye protection A full range of personal safety equipment is available from your Sealey dealer Wear suitable clothing to avoid snagging Do not wear jewellery and tie back long hair Keep children and other unauthorised persons away from the working area Keep yourself tools and test equipment away from hot engine parts Always keep a fire extinguisher close by that is suitable for fuel electrical chemical fires NEVER smoke or have open flames near vehicle Always relieve fuel pressure before disconnecting fuel lines from injectors Use a rag to cover fuel line fittings when connecting or disconnecting fuel lines Avoid contact with fuel Clean up all fuel spills immediately and dispose of all rags properly Maintain the tool components in good and clean condition for best and safest performance When work on the vehicle is finished ensure all connections on vehicle are restored and that there are no tools left in the engine bay V Replace tools in the carrying case and store in a
5. safe dry childproof location 2 INTRODUCTION amp CONTENTS Suitable for the fast and safe removal of Bosch Delphi Denso and Siemens diesel injectors Set includes keys and deep open profile gt x gt x iid gt x lt I ili i amp amp AS SO SS S SX sockets used to dismantle injectors plus adaptors for attaching the slide Extraction Extraction hammer securely to the body of the injector Ball joint allows hammer to ee aca be used in confined areas on thread Contents refer to fig 1 injector within Item Description injector Sliding Hammer Handle Shaft Ball Joint Adaptor 3 piece Adaptors 5 Pieces 4 internal thread 1 external thread NOTE Assemble extractors External Adaptor 3 piece 5 or 6 to the injector first Security Hex Key 2 sq drive then attach the slide hammer Sockets 4 pieces M25 M27 M29 M30 72 sq drive _ CONOOABRWDNDY Original Language Version VS2059 Issue 1 13 07 10 3 ASSEMBLY 3 1 Referring to the individual components in fig 1 assemble the Injector Puller as shown in fig 2 overleaf 3 2 Use adaptor 6 when the injector is being extracted using the external thread revealed when the injector cap has been removed 4 OPERATION NOTE The technique required for removal of the injector will depend on which system is fitted to the vehicle Always use an external adaptor first if possible If by using reasonable forc
6. y claim INFORMATION For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address including postcode Profesors Sole UK Distributor Sealey Grou DONE ole 7 y p D KA Ar def Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR E 01284 757500 ee www sealey co uk 01284 703534 sales sealey co uk Original Language Version VS2059 Issue 1 13 07 10
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