INSTALLATION INSTRUCTIONS
Contents
1. A gt DS NO ny a e E Vea om 25 Secure the heater hoses to the heater core mount with the P clamps as shown P CLAMPS OSEO1 HL3 102 5 of 8 26 Install the five hose sheaths to the heater hoses at the locations shown Secure the sheaths with wire ties e Use extra wire ties as necessary to ensure that the heater hoses do not contact any sharp edges or moving parts lt VIEW FROM BOTTOM SIDE gt SHEATH amp WIRE TIE rel e eem mE a _ dl 3 SHEATH amp WIRE TIE FWD 27 Secure the short heater hose and sheath from cylinder block to the bottom of the lower oil line with two wire ties as shown lt VIEW FROM TOP LEFT gt SHORT HEATER HOSE amp SHEATH s is f nn N Fre NS LAT ge En ES LOWER OIL LINE WIRE TIES IS ye oe CUN Bec 28 Secure the heater hoses to the cable bundle with a wire tie at the location shown Use extra wire ties as necessary to ensure that the heater hoses do not contact any steering components VIEW FROM LEFT F2. e HON DA Receo Anpleation Mil 14607 15172 INSTALLATION HEATER KIT P N OSEO1 HL3 102 Issue Date INSTRUCTIONS October 2014 Honda Dealer Please give a copy of these instructions to your customer PARTS LIST TOOLS amp SUPPLIES REQUIRED Socket 10 mm Razor knife Socket 8 mm Combination wrench 8mm Ratchet Drain pan engine coolant 2 Phillips screwdriver Pro Honda HP Coolant Flat blade screwdriver Funnel Hole saw 2 inch Power drill Nut driver 5 16 inch Awl INSTALLATION e Removing the radiator cap while the engine is hot can allow the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap or disconnecting any cooling system hoses NOTE e Usea clean drain pan so that the engine coolant can be reused after installation is complete e When installing the heater and the required Auxiliary Wire Harness install the Heater Kit first e Make sure the coolant level in the radiator reserve tank is at the MAX level line before heater installation 1 Refer to the Service Manual for the vehicle remove the front under guard and midddle under guard 2 Refer to the Service Manual for the vehicle drain the engine coolant from the cooling system into a clean drain pan 3 Install the right and left mounting brackets to the heater core using the eight 8 32 pan screws LEFT MOUNTING BRACKET
3. The hose sheaths may not have been cut lengthwise Cut the hose sheaths lengthwise if necessary AUXILIARY WIRE HARNESS Sold separately C The Auxiliary Wire Harness is required for the installation of this accessory e Auxiliary Wire Harness P N OSA30 HL3 100 RIGHT MOUNTING BRACKET O 2014 American Honda Motor Co Inc All Rights Reserved Signature OSE01 HL3 102 1 of 8 Ne 4 Remove the clips from the vent assembly as shown 7 Cut the drilling templates out from page 8 Align the reference arrows with the trim clips or the top of the Shift Drive decal as indicated on each Y template a Y m ie Tape the drilling templates to the dash panel at the VO Y CLIP positions shown ER Ww K u 5 Place a large socket into the back side of the vent assembly as shown 8 Make drill marks on the dash panel by pushing an awl through the cross hair marks on each drilling template Hemove the templates Drill holes through the four marked points in the dash panel with a 2 inch hole saw NN A y Y y lt Push an awl through the cross hair mark 6 Knock out the louver from the vent mounting flange ON Q as shown SOCKET 2 of 8 OSEO1 HL3 102 2014 American Honda Motor Co Inc All Rights Reserved 9 Install a vent mounting flange to each hole with four 6 x 5 8 inch tapping screws a
4. RONT WHEEL gt HEATER HOSES N fe a b 7 S z R ds UK Le y J WIRE TIE 6 of 8 OSEO1 HL3 102 29 Proceed to the installation of the Auxiliary Wire Harness if it is not already installed Connect the heater fan harness to the HEATER terminal of the fuse box circuit board Install the supplied heater switch to the switch plate and connect it to the switch harness HEATER TERMINAL SWITCH PLATE SWITCH TEST THE COOLING SYSTEM AND HEATER 1 Start the engine and allow it to run for at least 5 10 minutes and until the thermostat opens During warm up run the engine at half throttle for short bursts to facilitate warm up The engine is warm when the bottom radiator tank is hot to the touch 2 Turn the ignition switch off and allow the engine to cool down 3 After the engine cools down check the coolant level in the radiator reserve tank A t is normal that some coolant should have been consumed from the tank during cool down Add coolant until the level is at MAX 5 Warm up the engine again and test drive the vehicle to check the heater system performance 6 After the test drive check the coolant level in the radiator reserve tank and add coolant as necessary 7 Check the installed heater hoses and fittings for leaks Check the orientation of the installed heater hoses and make sure they do not contact sharp edges or moving parts such as th
5. e each vent hose to a spigot on the heater core with a wire tie 16 Refer to the Service Manual for the vehicle remove the following components e Seat cushion e Front seat backrest e Seat bottom covers left then right 17 Locate the coolant hose that runs between the cylinder block and the oil cooler Remove the coolant hose and hose clamps and save them lt VIEW FROM THE RIGHT SIDE gt COOLANT HOSE CLAMPS CYLINDER BLOCK OIL COOLER 18 Install the 84 inch short heater hose to the cylinder block fitting with a hose clamp as shown Route the heater hose forward toward the radiator AE HOSE CLAMP C Re F VAS UT lt VIEW FROM LEFT SIDE gt je 84 in Nieren non ct Be m i 4of8 OSEO1 HL3 102 19 Install the 87 inch long heater hose to the oil cooler fitting with a hose clamp as shown Houte the heater hose down and into a U shape then forward toward the radiator as shown VIEW FROM LEFT SIDE HOSE CLAMP AS OER CON Reuse yarn HEATER HOSE A SAINI OIL COOLER 20 Route the heater hoses forward then up along the passenger side of the steering column and then to the left of the heater core as shown Install a hose clamp over the end of each heater hose at this time Make sure the end of each heater hose i
6. e steering joint Adjust the location of hoses as necessary with wire ties REINSTALL THE REMOVED PARTS Hefer to the Service Manual for the vehicle reinstall the removed parts in the reverse order of removal 99 2014 American Honda Motor Co Inc All Rights Reserved THIS PAGE LEFT BLANK INTENTIONALLY eDed eui AULIUS JO 9 e9S 1ou op s6umes 1ejuud ay ejns oyew Jojndujoo e20 noA wou ajejdua siy Juud nof y Susp eem AMO WIL SOLON AMO WIL HS VCI 3015 t3 ON3SS Vd 3uaH TIO dlo WAL dlo WIAL HS VC ACIS Y3 NYa i Y lt o 3H3H TIA 383H TIO s D 1W30 SAISG 131HS x SCALE 10 20 30 40 50mm
7. s above the level of the radiator cap 84 in HEATER HOSE 87 in HEATER HOSE HEATER CORE 2014 American Honda Motor Co Inc All Rights Reserved 21 Remove the bleed bolt and sealing washer from the thermostat cover and loosely install the bolt with a new sealing washer BLEED BOLT 22 Place the shop towels around the bleed bolt Fill the system with the previously drained coolant up to the filler neck Tighten the bleed bolt as soon as coolant starts to run out in a steady stream without bubbles TORQUE 12 N m 1 2 kgf m 9 Ibf ft Reinstall the radiator cap ANA IH D EZ 6 N 4 23 Continue filling the cooling system by pouring coolant into the heater hoses until each hose is completely d full COOLANT FUNNEL Y aa 2014 American Honda Motor Co Inc All Rights Reserved 24 NOTE Work quickly when connecting the heater hoses to the heater core to minimize any air entering or coolant loss from the heater core A Connect the 87 in long heater hose to the bottom copper fitting on the heater core Secure the hose with the hose clamp as shown B Add coolant to the 84 in short heater hose if necessary and connect it to the upper copper fitting on the heater core Secure the hose with the hose clamp as shown 84 in HEATER HOSE to upper fitting 87 in HEATER HOSE to bottom fitting
8. s shown VENT FLANGE 6 x 5 8 in TAPPING SCREW 10 Install the louver into each vent mounting flange as shown and then reinstall the two clips to each vent assembly 11 Install a 2 inch vent hose to the back of each installed vent assembly and secure it with a wire tie VENT HOSE WIRE TIE 2014 American Honda Motor Co Inc All Rights Reserved 12 Remove the inner fender bolts at the locations shown z K ET en o CP zz Cum m Ne LA 13 Remove the caps from the heater core inlet outlet fittings Prepare the heater core for installation by filling it with engine coolant until all the air is expelled from the core Reinstall the caps onto the inlet outlet fittings COOLANT Y HEATER CORE INLET OUTLET FITTINGS COO 14 Install the heater core to the frame cross member by sliding the mounting brackets under the fenders Heinstall the fender bolts removed in Step 13 and install the black wire ground terminal to the right passenger side fender bolt as shown MOUNTING BRACKET GROUND TERMINAL Pd OSEO1 HL3 102 3 of 8 15 Route each heater vent hose from the dash panel to the back side of the heater core Secur
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