User Manual - Speck Pumps
Contents
1. Side View Perspective View 11 Winterizing In areas subject to freezing water temperatures you Drain pool until water level has dropped below the rect should protect your equipment from the freezing tempera angular or round cover part 93 Then protect pump by tures You can protect your swimjet system the following removing drain plug and red filler plug or lid 11 12 Frequently Asked Questions What size pool do need The BADUJET can be in stalled in any size pool However we recommend a mini mum length of 14 ft and a minimum width of a swimming lane What size plumbing is necessary How far away from the BADUJET can the pump be installed Use 4 plumbing up to 30 ft For runs longer that 30 ft use 6 plumbing The pump can be placed as close to the BADUUJET as local codes will allow How many amps does the pump operate at Maximum 19 4 amps 230 V What size breaker do need You must use a 40 amp breaker to avoid nuisance tripping Is the BADUJET approved Yes The BADUJET swim jet system is listed by MET and complies with UL standard 1563 Swimming Pool Equipment and ASME standard A112 19 8 2007 Standard for Swim Jet Combi nation Fittings Should this be tied into my filter system No The swim jet system and the filter system should not be plumbed to gether as they each provide very specific functions Do I need to i2. A CAUTION Gasket with knobs part 26 goes BE HIND pool wall A CAUTION Clamping ring gasket part 27 goes in FRONT of pool wall A good RTV silicone may be used with gasket when mounting jet housing but in most cases is not necessary Installer should decide whether or not silicone is necessary The template provided should be used to mark and drill the holes as shown in fig 6 For the air regulator one 1 2 hole must be provided preferably along the vertical axis approximately 4 ABOVE the water line For Liner pools only two additional 1 4 holes need to be made on either side of the 1 2 hole see Fig 6 Use the two countersunk bolts M6 part 10 two nuts part 11 and two washers part 12 to fasten holder to wall with bolt heads on poolside and nuts on backside This will keep the holder attached to pool wall for liner installation or replacement NOTE Gasket part 13 with larger holes on the outside fits over screw heads between inside of pool wall and liner This gasket may be held in place with silicone during liner installation 5a Removal of Liner When replacing liner or removing liner for repairs remove 4 bolts part 95 which hold square cover part 93 to jet housing Remove all bolts part 29 except top two which hold the clamping ring part 28 and gasket part 27 to jet housing Back out the two remaining bolts ap proximately halfway and check for any movement of jet housing
3. TABLE OF CONTENTS Important Safety Instructions Introduction and Planning Plumbing for BADU JET Concrete or Gunite Installation Installing BADU JET in Existing Gunite or Concrete Pool Liner and or Fiberglass Pool Installation Removal of Liner Installation of Nozzle Housing Installation of Anti Entrapment Cover Installation of the Pump and the Control Box Operation Instructions Nozzle Adjustment Instructions Winterizing Frequently Asked Questions Difference Between the Classic and the super sport Parts List for the BADU JET Classic Parts List for the BADU JET super sport Limited Warranty Page 4 Page 4 Pages 4 5 Page 6 Page 7 Page 8 Page 8 Page 9 Page 9 Page 10 Page 10 Page 11 Page 11 Page 12 Pages 12 13 Page 14 Page 15 Page 16 17 IMPORTANT INSTALLATION TIPS IN BOLD PRINT Consult your physician before attempting any strenuous exercise This product may not be challenging or satisfying for all levels of exercise 1 2 aa Important Safety Instructions When installing and using this electrical equipment basic safety precautions should always be followed including the following A READ AND FOLLOW ALL INSTRUCTIONS B A WARNING To reduce the risk of injury do not permit children to use this equipment unless they are closely super vised at all times Failure to adhere to this and all other warnings could result in serious injury or death C A licensed electrician is required fo
4. wall Step 3 Mix compound that is compatiable and has good bond ing characteristics to the pool wall compound Pour mixture into form Use a mallet and lightly tap the front of formed assembly to settle mixture and avoid any air bubbles in the pour It should be filled to the top of the plywood Let mix cure and then remove plywood form and cover plate Drill out plastic lag anchors and feather in pool wall finish Replace tile and coping Remove as sembly studs and install nozzle housing and anti entrapment cover See Sections 6 amp 7 Throughout the entire installation make sure the plumbing con nected to the BADUJET housing is well supported Unsup ported plumbing will crack the BADUJET housing To avoid stress on the plumbing we recommend that the BADUJET housing be encased with gunite and at least 2 to 3 inches of the plumbing stub out is covered with gunite Stress on the plumb ing may crack the housing Beam Water Level NY 24 vA L 36 Fig 5a Layout for installing in existing gunite or concrete pools 5 Liner and or Fiberglass Pool Installation A CAUTION Locate pressure connector exactly above the suction connection Pressure and suction con nectors must be exactly vertical or the rectangular cover will be uneven in appearance A CAUTION Center of housing the two nozzles should be 10 BELOW water level for maximum efficien cy
5. 1 40 Qty Description Jet Housing Adaptor Male Housing PVC 2 x 75mm 3 Adaptor Male Housing PVC 1 2 Nipple Hose Air Regulator Plastic 1 4 Hose Air Regulator 8 x 3mm x 1 4 Meters Clamp Hose Air Regulator 14 9 SS Holder Air Regulator Bolt Air Holder Slot Pan M6 x 30 SS Nut Air Holder Bolt M6 A2 SS Washer Air Holder Gasket Air Holder 60 x 11 x 2mm Air Tubing Seal Assembly Plug Rubber 7mm Top Part Air Regulator Bottom Part Air Regulator Bolt W hole Ar Regulator Brass M10 x 80 Ring Hose Air Regulator 16 x 30 x 18mm Gasket Air Regulator 42 x 11 x 2mm Gasket with Knobs Jet Housing Gasket Clamping Ring Ring Clamping Bolt Clamping Ring Slot Barrel M6 x 25 A2 Cover Gunite Stud Gunite Cover All Thread Zinc M6 x 80 Washer Stud Gunite Cover Zinc M6 Nut Stud Gunite Cover M6 A2 Pneumatic Button White Nut Pneumatic Button Plastic S SS Se Ss PD ND KD DO AD oO oa oa RAH oO Part 43 1 46 47 49 51 52 53 54 1 55 56 57 58 59 60 61 62 68 80 89 89 1 93 94 95 95 1 96 97 98 Qty NO SAAD AD Room mn RO PRA Oo S amp Oo A AAO ORO oo Description Cover Nozzle Clamp Hose Pneumatic Button 8 7mm Air Tube 4 x 1 5mm per meter Tapping Screw Nozzle Cover Phillips 4 8 x 16 A2 Bolt Nozzle Housing Slot Barrel M6 x 97mm A2 Bolt Nozzle Housing Slot Barrel M6 x 25mm A2 Housing Nozzle No
6. Air Tubing a i aga Protective Jacket M8x60 ANAA J Pressure D Suction JN NEE eae y 7 BaduJet a Housing i re 4 ye loos 3 Fig 4 Fig 5 3 Liner and or Fiberglass Pool Installation 0 25 The center of the housing should be 11 5 BELOW wa ter level for maximum efficiency Place gasket with knobs Air Control gigi part 26 BEHIND pool wall Place clamping ring gasket part 27 in front of pool wall 9 9 Water Level a i The two holes at 18 from the vertical axis and the two Top holes top amp bottom at the air regulator will allow both housing and air regulator to be mounted with counter sunk bolts M6 before the liner is placed 4 Installation of Housing The BADUJET has no control knob therefore the pre assembled nozzle housing with jet can be inserted directly into the jet housing Next the 6 bolts M6 x 25 part 52 and the 5 bolts M6 x 100 part 51 are screwed into the housing 5 Adjusting Flow The BADUJET adjustable flow nozzle enables swimmer to regulate the volume of water released through the jet Turning the nozzle clockwise reduces the flow All other instructions are the same for both the Bapu JET Classic and the BADUJET super sport classic6 PLEASE READ ALL BADUJET INSTRUCTIONS BEFORE INSTALLATION 13 14 14 Parts List for the BADU JET Classic Part SOONTWN 11 12 13 16 20 21 22 23 24 25 26 27 28 29 30 31 32 33 38
7. Florida 32256 USA Phone 904 739 2626 Fax 904 737 5261 e mail info usa speck pumps com website www usa speck pumps com Pamph POOL PRODUCTS INCORPORATED
8. Operation Instructions Remove red filter plug or strainer tank lid on pump and fill pump with water Replace red filter plug Push pneumatic button on the BADUJET housing For the first start up allow approximately 5 minutes for the pump to prime If the pump has not started priming after 5 minutes the amount of water in the pump was not sufficient Add more water The BADUJET s volume control knob enables the swim mer to regulate the volume of water released through the jets Turn unit off before turning volume control knob Turn clockwise to reduce flow up to 12 complete 360 de gee rotations The swivel nozzles of the BADUJET can be positioned in various directions allowing swimmers to use various swim styles To start swimming jogging or running it is suggested that the two nozzles are pointed slightly inward and slightly upward so that the water breaks approximately 3 ft in front of the BADUJET Start swimming with only minimal force in arms and legs until you feel yourself drifting back wards then add force and swim upstream until a proper balance is found between force and endurance Keep in mind that this unit is designed for balanced work out Find a pace that you can keep up for at least 20 min utes Out pacing is always possible The idea is to con tinue exercise for an extended period of time The air 8 Installation of the Pump and the Control Box The wiring of the pool motor and control box should be
9. or very little crown With a concrete saw cut out the outline of the section to be chiseled out with an air hammer or equal This hole should be 19 wide x 19 down from the water line The bonding rods on the cap of the pool should be left intact while all other steel rods should be cut back to clear the placement of the jet housing Step 2 Taking the 2 x 3 x 1 4 plywood set its top edge even to the cap of the pool wall In some cases a larger piece of plywood maybe needed to cover the hole completely If plywood covers the hole mark the water line on the plywood From this line layout and drill holes in plywood for the air regulator the four BADUJET housing installation studs and the eight 1 4 lag screws NOTE See Fig 5a for layout measurements Insert installation studs part 31 in jet housing one at the top the bottom of the vertical center line and on each side on the horizontal center line Place cover plate on studs covering the inside of the jet housing Next place plywood on the studs and secure with washers and nuts 19 Now place this assembly into position in the pool wall and align the water line marks With a level on the two horizontal studs level the assembly and mark the 8 holes for the 1 4 lags Re move assembly and drill holes for lag anchors Reposition the assembly and secure lags It is best to check with a level before tightening the lags down Back fill and form the outside of pool
10. Badu SwimJet System s subject to the Limited Warranty Speck Pumps Pool Products Inc shall have no obligations under the Limited Warranty unless Buyer delivers timely written notice to Speck Pumps Pool Products Inc of the Limited Warranty claim within the Limited Warranty Period and returns the Badu SwimJet System s to Speck Pumps Pool Products Inc if requested To the fullest extent permitted by law Speck Pumps Pool Products Inc expressly disclaims any liability for and the Limited Warranty does not include or cover any labor costs or other expenses in connection with the removal transportation shipment insurance replacement repair or installation of repaired or replaced parts or for any other costs or expenses or damages to property or things including but not limited to those arising in connection with the use of or inability to use the Badu SwimJet System s 2 To the fullest extent permitted by law the Limited Warranty will be void and of no force or effect and Speck Pumps Pool Products Inc will have no liability responsibilities or obligations to Buyer or with respect to the Badu SwimJet System s in the event of the occurrence of any one or more of the following a Any damage to the Badu SwimJet System s caused by Buyer any third party ground movement other natural forces acts of God or any other sources or causes not arising from a breach of the Limited Warranty excluding ordinary wear and tear b Any replace
11. IAL DAMAGES OR LOSS SO THE ABOVE EXCLUSIONS AND LIMITATIONS MAY NOT APPLY 6 This Limited Warranty gives the Buyer specific legal rights and the Buyer may also have other rights which vary from state to state 7 Areturn merchandise authorization RMA must be obtained from Speck Pumps Pool Products Inc before returning any product Products returned without an RMA will be refused and returned unopened to the Buyer All returned products are to be sent freight prepaid and insured for Buyer s protection to the manufacturer at 8125 Bayberry Road Jacksonville Florida 32256 USA Under no condition will products be accepted after the expiration of the Limited Warranty Period Speck Pumps Pool Products Inc shall not bear any costs or risks incurred by Buyer in shipping a defective Badu SwimJet System s to Speck Pumps Pool Products Inc or in shipping a repaired or replaced Badu SwimJet System s to Buyer Technical Support Address Speck Pumps 8125 Bayberry Road Jacksonville FL 32256 USA Hours Monday Friday 8 00 am to 5 00 pm EST Toll Free 800 223 8538 Phone 904 739 2626 Fax 904 737 5261 Website www usa speck pumps com Date of Installation Installed by Serial Number For Service Call Manufactured by Speck Pumps Jacksonville Florida USA 2012 2013 All Rights Reserved This document is subject to change without notice 17 Rev 03 2013 8125 Bayberry Road Jacksonville
12. IMPORTANT SAFETY INSTRUCTIONS INSTALLATION OPERATING AND SERVICE MANUAL READ AND FOLLOW ALL INSTRUCTIONS BADU JET Counter Swimming Unit U S Patent No 3 977 027 OWNER S MANUAL nme TL LIST NR ED K x A ASME For Swim Jet Use Only 400 GPM Complies with UL 1563 i Swim Jet Combination Fitting Swimming Pool Equipment A112 19 8 Ven ms o Life 10 Years Wall Only Badu Jet MI E To Listing E212148 2009 All parts are manufactured of corrosion resistant material and combined in one single housing that can be in K A B C stalled in pools of any size and shape ey to illustration Flush mounted Jet Housing 16 in diameter F Air regulator adjusts amount of air bubbles in water flow Rectangular Anti Entrapment Cover 20 x 17 for Control box with GFCI with tubing for pneumatic button undetectable pump suction Optional Round G Speck 4 HP self priming plastic pump single phase Adjustable Water Flow Jet Nozzle H with thermal overload no motor starter required Op tional three phase motor and control box available Nor Water volume control knob adjusts force of water leav mal priming pump available for installation below water ing jet nozzles level Pneumatic on off button guarantees complete electri Massage Hose with pulsator may be attached to jet noz cal separation between pool water pump motor and l zle control box 10 11 12 13 14 15 16
13. S AND ANY AND ALL IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY THE IMPLIED WARRANTY AGAINST INFRINGEMENT AND THE IMPLIED WARRANTY OR CONDITION OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN THEIR SCOPE AND DURATION TO THE ONE YEAR TERM OF THE LIMITED WARRANTY SET FORTH HEREIN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO THE BUYER 5 TO THE FULLEST EXTENT PERMITTED BY LAW INNO EVENT SHALL SPECK PUMPS POOL PRODUCTS INC OR ITS OFFICERS DIRECTORS EMPLOYEES SHAREHOLDERS AGENTS OR REPRESENTATIVES BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TIME MONEY GOODWILL AND LOST PROFITS IN ANY WAY WHICH MAY ARISE HEREUNDER OR FROM THE USE OF OR INABILITY TO USE THE BADU SWIMJET SYSTEM S OR THE PERFORMANCE OR NONPERFORMANCE OF ANY OBLIGATION UNDER THIS LIMITED WARRANTY THIS PARAGRAPH THE WARRANTY DISCLAIMERS IN PARAGRAPH 4 ABOVE AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE SHALL APPLY EVEN IF SPECK PUMPS POOL PRODUCTS INC HAS BEEN NOTIFIED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES OCCURRING WHETHER SUCH LIABILITY IS BASED ON CONTRACT TORT NEGLIGENCE STRICT LIABILITY PRODUCTS LIABILITY OR OTHERWISE AND EVEN IF ANY REMEDY STATED HEREIN FAILS OF ITS ESSENTIAL PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENT
14. asher Rectangular Cover M8 A2 Bolt Rectangular Cover Phillips M8 x 20mm Bolt Rectangular Cover Phillips M8 x 80mm Plug Rectangular Cover Cover Button Bolt Jet Housing Slot Pan M8 x 30mm A4 15 16 Limited Warranty Speck Pumps Pool Products Inc grants solely to the original consumer purchaser Buyer of the Badu SwimJet System s the following personal non transferable and limited warranty on the following terms and conditions the Limited Warranty the Badu SwimJet System s is warranted to be free of material defects in materials or workmanship under normal use for a period of one 1 year beginning on the date of the Buyer s purchase of the Badu SwimJet System s the Limited Warranty Period Not withstanding any provisions herein to the contrary the warranties and obligations hereunder shall not in any event extend for more than two 2 years beyond the date of shipment of the Badu SwimJet System s from the factory the Limited Warranty Period The Limited Warranty is subject to each of the following additional terms and conditions 1 IN THE EVENT OF ANY BREACH OF THE LIMITED WARRANTY SPECK PUMPS POOL PRODUCTS INC S ENTIRE OBLIGATION AND LIABILITY TO BUYER AND BUYER S SOLE AND EXCLUSIVE REMEDY SHALL BE AS FOLLOWS Speck Pumps Pool Products Inc will at its option either repair or replace the Badu SwimJet System s or refund to Buyer the purchase price actually paid by Buyer for the
15. done by a licensed electrician in accordance with local codes Be certain that the motor frame and con trol box are grounded Motor name plate has voltage phase amp draw and other motor information as well as wiring connection instructions BONDING As required by National Electrical Code Ar ticle 680 22 the pump motor must be electrically bonded to the pool structure reinforced bars etc by a solid cop per conductor not smaller than No 8 AWG via the exter nal copper bonding lug on the pump motor GROUNDING Permanently ground the pump motor and control box using a conductor of appropriate size Con nect to the No 10 green headed ground screw provided inside the motor terminal box NOTE Do not connect to electric power supply until unit is permanently grounded regulator permits a controlled mixture of air into the water flow and creates a unique invigorating bubble bath ef fect It will also add additional resistance to swim against A pulsating massage hose can be attached to one of the nozzles for massages Directions for use Consult your physician before using the massage hose To reduce the risk of injury do not per mit children to use the massage hose with pulsator unless they are closely supervised at all times Turn the Bapu JET off Close air regulator Reduce the volume of water by turning the volume control knob clockwise slide the cap part 84 on one nozzle and lock into place Slide cap of massage h
16. from the wall NOTE If the two counter sunk bolts part 98 which hold the jet housing to the wall were installed the jet housing should not move and the two NOTE The list below shows all parts that ARE NOT USED IN A FIBERGLASS VNYL LINER INSTALLATION 1 Cover Plate part 30 2 Stud Bolt M8 x 80 part 31 3 Washer M8 part 32 4 Nut M8 part 33 0 25 Air Control ict 4 7 ost Oo Water Level Fig 6 Cutout in Pool Wall 13 3 for BADUJET Housing The two holes at 15 from the vertical axis and the two holes at the air regulator will allow both housing and air regulator to be mounted with countersunk screws M8 jet housing M6 air regulator before the liner is place remaining bolts can be removed Remove one of the re maining two bolts and slide clamping ring part 3 to the side Replace all the bolts before removing the last bolt Remove or replace liner Reverse process to install liner NOTE When replacing clamping ring and bolts locate bolt heads under liner make small cut on liner at the bolt heads and push liner over bolt head 6 Installation of Nozzle Housing Make sure BADUJET housing and threaded inserts are clean Nozzle housing can be mounted once pool is com plete Pull the volume control knob off the spindle snap connection Remove nozzle cover Unscrew control disk part 63 from control spindle Slide disk on to the 4 prongs at the top of the housing in front of the
17. ion should be approximately 4 ABOVE the water level 1 Air regulator holder part 9 and hose socket insert fitting part 5 connect to PVC hose part 7 Make sure air regula tor holder face is tapped over to prevent gunite from entering holder 2 Air regulator can be located in the tile line above water line or in the deck E Keep all parts not being used now in original box Store in a safe place until needed F The following is a list of all parts that ARE NOT USED INA GUNITE INSTALLATION 1 Gasket w knobs part 26 2 Clamping ring gasket part 27 3 Counter sunk bolt part 10 4 Washer M6 part 12 5 Nut M6 part 11 6 Counter sunk bolt part 98 Air Line l M8x40 ho NOTE Encase jet housing amp l water bevel and at least 2 to 3 inches of z plumbing with concrete x Air Tubing 5 a j Protective Jacket io o M8x80 ehh sf J Pressure ADEN Suction BaduJet E a a Housing Coupling PVC Pa 110mm 4 slip Fig 5 BADUJET in Concrete or Gunite Pool 4a Installing in Existing Concrete or Gunite Pool Materials 1 piece of Plywood 2 x 3 x 1 4 8 Lag screws 1 4 x 1 1 2 minimum 8 Plastic lag anchor shields Step 1 Carefully choose the location in which BADUJET is to be installed it should be a flat srface with no
18. ll air control PVC hose part 7 and Y socket part 6 assembly to hose socket insert fittings part 4 Use hose clamps part 8 to secure hose to insert fitting B Mount the protective cover plate part 30 to jet housing us ing stud bolts M8 x 80 part 31 Tape edge of cover plate to jet housing The cover plate and stud bolts are solely used for installation and can be discarded afterwards Keep concrete out of threaded inserts and out of the inside of the housing C Place jet housing into reinforced steel see fig 7 Jet housing location is very important 1 Locate pressure connection exactly above the suction con nection 2 The center of the housing the nozzle should be 10 BELOW water level for maximum efficiency 3 Front edge of Jet housing should finish even with inside gunite wall Make sure a V shaped groove is scraped out Water Level Top Fig 4 Template for Installation in Gunite or Concrete Pools around the housing approximatley 1 1 2 deep to allow marcite to seal against the housing 4 Recheck location of Jet housing when gunite is being applied The force of the gunite may move the jet location 5 To avoid stress on the jet housing we recommend that the BADUWJET housing be encased with gunite and at least 2 to 3 inches of the plumbing stub out is covered with gunite NOTE Stress on the plumbing may crack the BADUJET housing D Air regulator installat
19. ment modification alteration or repair of any parts or components of the Badu SwimJet System s by anyone other than Speck Pumps Pool Products Inc c Any abuse misuse accident tampering with improper installation or modification of the Badu SwimJet System s or any other actions inactions or failures to act that violate the terms and conditions of this Limited Warranty d Buyer s failure or inability to present an invoice bill receipt or other documentation clearly evidencing that the Badu SwimJet System s was installed and maintained in strict compliance with this Limited Warranty and that the claim was timely submitted within the Limited Warranty Period and or e Buyer s failure to comply with the conditions and contingencies set forth in paragraph 3 below 3 The Limited Warranty is expressly conditioned and contingent upon Buyer s strict compliance with each of the following a Installation of the Badu SwimJet System s by an experienced and qualified pool industry professional and a licensed electrician who is licensed within the jurisdiction in which the Badu SwimJet System s is installed and will be used and b Buyer s operation and maintenance of the Badu SwimJet System s in strict accordance with Speck Pumps Pool Products Inc s printed operator maintenance manuals delivered with the Badu SwimJet System s 4 DISCLAIMER THE LIMITED WARRANTY IS THE ONLY WARRANTY MADE AND IS IN LIEU OF ALL OTHER WARRANTIE
20. mounts over the deeper ring Four plastic counter sunk bolts secure the two rings to the jet housing Fig 7 Setting the BADUJET housing into reinforced steel The longer stainless steel bolts M8 x 80 must be used if a distance has to be bridged when tiles are attached to the concrete The ring covers should be fastened directly to the BADU JET housing with four 4 plastic bolts M8 x 45 A CAUTION DO NOT use force when tightening these plastic screws Allow ring covers to snap into place elasti cally and snugly The longer stainless steel bolts M8 x 100 must be used if a distance has to be bridged when tiles are attached to the concrete Fig 8 BADUJET Ready for Guniting This section concerns the electric motor and control box only since all other parts the pump the jet unit etc have complete and absolute separation from the pool water A CAUTION Before installing the Speck Pump read the entire pump owner s manual found in the pump box Consult local codes for minimum distance between pump and pool Locate pump as close to the pool as practical The air button works up to 50 ft There is 50 ft of air tubing in the BADUJET box An adaptor part 81 is provided when additional tubing needs to be used in the event of replacing a section with locally purchased air tubing A WARNING To reduce the risk of injury do not permit children to use this product unless they are closely super vised at all times 9
21. nstall a motor starter No The pump has a built in thermal overload General The BADUJET Classic is smaller in diameter 12 in stead of 16 It has only one jet and no regulator knob to adjust the flow of water The jet nozzle itself is adjustable Air Regulator Water Level 10 0 12 4 Jet Nozzle 14 7 Rectangular anti vortex cover Pneumatic Button Fig 2 Does it matter if the housing is installed higher or lower than the manual states Yes the center of the housing must be 10 BELOW water level for proper per formance of unit Can the air regulator be placed elsewhere Yes As long as it is not continuously flooded with water What if water is discharging out of the air regulator when pump is running The screws part 51 that mount the nozzle housing part 53 are not fully tight ened OR o rings part 62 on the tension cup part 59 are missing or have rolled out of position during installa tion Can the pump be placed below water level Yes How ever for best performance we recommend ordering pump for flooded suction Model 21 80 33 G instead of self priming Model 21 80 33 GS We recommend installing valves for ease of maintenance How far away can the air button function properly A maximum of 50 ft Consult factory for distances over 50 ft Can I use with automated controls Yes It comes with the ability to tie into automated co
22. nte J Below Water Level no J Fz A Pneumatic Hose Pneumatic 5 in 1 2 Conduit Button T yi L IN 4 Horizontal Suction Line max 30 feet with 4 pipe Coupling PVC 110 mm 4 slip Note Encase jet housing and at least 2 to 3 inches of plumbing with concrete Fig 1 Note Valves are recommended when pump is installed below water level Air Hose Air Regulator je P Water Level Yl 900 Frotective Jacket Water Level st Cover 7 40 Air Tubing Volume Control Knob Connection from 5 Pump 110mm 4 I N NNI ia y gt T LINSERY l TOF T f g SB lie j alll f amp bl tl os NE Sal S nxn a l x 32S m Re 3 3 6 X NSN Ii Jet Nozzle NND S t AU 12 60 Connection to 1 S l P Pump 110mm 4 1 51 D 20 65 f r s S Clamping Ring Pool Wall Gasket Rectangular anti vortex cover Pneumatic Button Fig 3 4 Concrete or Gunite Installation A Pre plumb BADUJET housings 1 Install the two PVC SCH 80 couplings 110mm 4 slip part 2a on the PVC SCH 80 fittings 110mm part 2 which are premounted on the jet housing 2 Install approximately 12 of 4 SCH 40 pipe to both suction and discharge couplings on the jet housing NOTE If plumbing exceeds 30 between jet housing and pump increase pipe size to 6 Install a 6 x 4 reducing bushng as close to jet housing as possible 3 Install approximately 18 of 1 2 conduit to back of jet housing Conduit connector part 3 4 Insta
23. ntrol systems or other switching devices 13 Difference Between the Classic and the super sport 1 Plumbing the BADUJET Classic The center of the housing should be 11 5 instead of 10 BELOW water level for maximum efficiency The suction and discharge line may be 3 instead of the 4 required for the large unit JPTT Air Hose Water Level 4 8 00 Protective Jacket i r 712 7 Air Tubing Cover pii Connection from s E Pump 3 Tiks E SSS oO N 2 3 8 EISIR O g o 3 0 a S 7 N TANX Ss LI AS WN eN z J AINA 4 60 Connection to g AN 10 74 Pump 3 1 5 Ne IY Clamping Ring Pool Wall Gasket Fig 3 2 Concrete or Gunite Installation The screws used to mount the ring cover are M6 instead of M8 0 25 CLES of I R AA f4 NOTE Encase jet housing m Lal i ta Air Li and at least 2 to 3 inches of Air ee et 7 1 70 M8x40 3 E ae Ir Line plumbing with concrete 0 5 ao lt Water Level Water Level i Top r ae DN
24. ole Ar Regulator Brass M10 x 80 Ring Hose Air Regulator 16 x 30 x 18mm Gasket Air Regulator 42 x 11 x 2mm Gasket with Knobs Jet Housing Gasket Clamping Ring Ring Clamping Bolt Clamping Ring Slot Barrel M8 x 30 A4 Cover Gunite Stud Gunite Cover All Thread Zinc M8 x 80 Washer Gunite Cover Zinc M8 Nut Stud Gunite Cover M8 A2 Pneumatic Button White Nut Pneumatic Button Plastic Cover Nozzle Clamp Hose Pneumatic Button 8 7mm Part 47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 67 68 80 1 84 89 89 1 93 94 95 95 1 96 97 98 Qty Description 10M_ Air Tube 4 x 1 5mm per meter 5 1 10 12 N R ARAA gt ncnaana O0ON gt aAnan eaNOONNNNNNS Tapping Screw Nozzle Cover Phil 4 8 x 19 A4 Volume Control Knob Bolt Nozzle Housing Slot Barrel M8 x 130 A2 Bolt Nozzle Housing Phillips Barrel M8 x 30 A2 Housing Nozzle Nozzle 40mm IT Gasket Tension Cup 103 x 81 5 x 0 6mm Seat Nozzle Spacer Nozzle 6 2 mm Spacer Nozzle 1 0mm Tension Cup Nozzle Washer Lock Tension Cup M6 A2 Nut Tension Cup M6 A2 O Ring Tension Cup 11 x 2 5mm Volume Control Disc Control Spindle Washer Control Spindle 23 x 16 2 x 1 5mm Retainer Shaft Control Spindle Bolt Tension Cup Phillips M6 x 25 A2 Control Box BJC 7 GFCI Cap Nozzle Close off Massage Hose 5ft with Pulsator Massage Hose 15ft with Pulsator optional Cover Rectangular W
25. ose on the second nozzle and lock into place Hold pulsator and turn the BADUJET on Mas sage as advised by your physican Under certain conditions it is possible that the current drifts off the left or the right from the middle due to water bouncing off the back wall In the event that it interferes with your swimming action turn unit off for a few minutes and restart A WARNING Do not use or operate the BADUJET if the anti entrapment cover or original round style double ring anti entrapment cover is missing bro ken or loose 10 Nozzle Adjustment Instructions When setting the nozzles for basic swimming it is recom Note Hose adaptor 1 2 MPT x hose and female adaptor mended that you set the nozzles in such a way that each 1 1 2 FPT x 1 1 7 slip can be used nozzles intersects 4 feet away while at the same time breaks the surface 2 Glue fittings and pipe To help set the nozzles in a neutral position please follow 3 Insert each jet adjustment tool into jet nozzle these instructions 4 Move each jet adjustment tool toward each other until 1 Parts required each pipe touches at water level 2 PVC Pipe 1 1 7 x 4 2 PVC Adaptor 1 1 7 Male x Hose 5 Remove jet adjustment tool 2 PVC Coupling 1 2 Slip x 1 1 2 Slip Hose Adapter 1 1 2 PVC Coupling 1 1 2 PVC Pipe 1 1 2 x 4
26. pressure connection VERY IMPORTANT Make sure shaft side of disk faces nozzle housing part 53 Connect air tubing part 47 to air button part 38 1 and secure with stainless steel clamps provided Use end crimper cutter to gently tighten clamps DO NOT OVER CRIMP Insert preassembled nozzle housing with jets and control spindle counter clockwise into the regulator disk Important Make sure the end of the 1 2 PVC conduit con taining the air tubing ends above the water level and is sealed off with gasket and nut parts 16 20 to avoid air intake through the conduit Important Use ALL screws amp bolts to guarantee absolute stability Tighten all screws and bolts snugly Insert screws amp bolts carefully to avoid damage to the inserts Attach cover plate to nozzle housing with the 5 self tapping screws part 49 The volume control knob and cap for air button can now be snapped into place 7 Installation of Anti Entrapment Cover A CAUTION This unit has a rectangular anti entrap ment cover Mount rectangular cover onto the clamping ring part 28 with four 4 bolts M8 x 20 and cover the openings with the rectangular covers part 96 OPTIONAL Original round style double ring anti entrapment cover available for curved pools walls A CAUTION For original round style double ring anti entrapment covers only This unit is equipped with two ring covers The shallow ring with four attached bushings
27. r all wiring connections D TO REDUCE RISK OF ELECTRICAL SHOCK connect all ground wires to grounding terminal located in the control box Use no smaller than a No 12 AWG 3 3mm wire E TO REDUCE RISK OF ELECTRICAL SHOCK a bonding connector is provided on the motor for bonding of local ground points such as water pipes metal ladders handrails or other metal within 5 feet of the pool All local ground points should be bonded with a No 8 AWG 8 4mm wire Never use gas piping as an electrical ground F All electrical equipment should be installed in accordance with local codes Introduction and Planning The BADUJET is normally incorporated into the original pool design However it can be added to any pool at a later date The BADUJET has no protruding parts and ensuring the pool user s safety It is very compact and installs at minimal cost The BADUJET can be installed in any size pool We suggest a minimum pool size of 7 ft wide 14 ft long and 3 1 2 ft deep in order to swim Most prefer 16 ft in length or longer The extra length allows the swimmer to comfortably drift back and swim up stream Consult local codes for minimum distance between pump and pool Locate pump as close to the BADUJET as practical Plumbing for BADU JET The BADUJET assembly package contains all necessary parts for the installation of the unit into concrete gunite liner or fiberglass pools A CAUTION All necessary screws and bolt
28. revent plumbing breakage Ad caution Throughout the entire installation make sure plumbing connected to the BADUJET housing is well supported Unsupported plumbing will crack the BADUJET housing Pressure Line Fig 2 Control Service Box Disconnect 6 pipe will allow distances of well over 50 ft Te a N b b However control box needs to be within 50 ft for the 4 ji ji 5 Allow 12 to prevent mai Pneumatic pneumatic on off button to function properly E cavitation of he pump Hose a j j Pump N pi F Vertical Air Regulator pd Discharge Line ef c co i z _ GB Z J Y ya d_Q 4QQAa QY 1 Z Z Vertical Suction Line T N Water Level 2 Horizontal 4 eas Discharge Line Volume Check Value Optional g Ge
29. s included with the BADUJET are stainless steel or plastic ALL screw threads and threaded inserts are METRIC ONLY METRIC bolts and nuts may be used The one exception is the connecting thread G DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this equipment DO NOT store pool chemicals near the equipment H DO NOT remove any safety alert labels such as DANGER WARNING or CAUTION Keep safety alert labels in good con dition and replace missing or damaged labels I Keep and read all equipment manuals Adhere to all of their instructions J A WARNING Stay alert watch what you are doing and use common sense DO NOT use unit if you are tired and or exhausted DO NOT use unit while under the influence of drugs or alcohol or any medications K A WARNING Consult your physician before exercising with the BADUJET or using the massage hose L A WARNING DO NOT use or operate the BADUJET if the anti entrapment cover is missing broken or loose M SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct third party users Use at least 4 pipe when distance between jet housing and pump is 30 ft or less and 6 for pipe runs longer than 30 ft The 4 HP self priming plastic pump has a single phase mo tor with thermal overload no motor starter required The 4 HP single phase motor draws a maximum of 19 4 amps 230 V The unit requires a minimum circuit of 30 amps In
30. stall a 40 amp breaker to avoid nuisance tripping when pump is turned on and off frequently The starting current of the 4 HP motor can reach up to 6 times the running cur rents Three phase motor draws a maximum of 12 8 amps 230 V and 6 4 amps 460 V for the intake and delivery connections on the BADUJET and pump housing A CAUTION The adaptors on the housing are factory mount ed and should never be removed Removal of these adaptors will void warranty A CAUTION The pressure connection must be located exactly ABOVE the suction connection A CAUTION The suction line should run below water level right up to the pump location A CAUTION The center of the housing the nozzle should be 10 BELOW water level for maximum efficiency The air regulator should be approximately 4 ABOVE the water level See fig 1 A CAUTION For trouble free pump priming up to 4 ft first install a 6 riser on top of the pump Then install an elbow and lead the pressure line downward to the pressure connection at the BADUJET housing Valves Optional A CAUTION When using 6 pipe the suction line should run to a point directly under the pump and up to the water line in 6 and finish vertical and elbow into the pump in 4 to minimize priming time See Figure 3 A CAUTION In areas with soft soil conditions or with frequent earth movement a flexible section of 4 hose should be attached to the back of the jet housing to p
31. zzle Adjustable Flow 40mm IT Gasket Tension Cup 103 x 81 5 x 0 6mm Seat Nozzle Spacer Nozzle 6 2mm Spacer Nozzle 1 5mm Tension Cup Nozzle Washer Lock Tension Cup M6 A4 Nut Tension Cup M6 A2 O Ring Tension Cup 11 x 2 5mm Bolt Tension Cup Phillips M6 x 25mm A2 Control Box BJC 7 GFCl Massage Hose 5ft with Pulsator Massage Hose 15ft with Pulsator optional Cover Rectangular Washer Rectangular Cover M6 A4 Bolt Rectangular Cover Pan Phillips M6 x 16mm Bolt Rectangular Cover Pan Phillips M6 x 60mm Plug Rectangular Cover Cover Button Bolt Jet Housing Slot Pan M6 x 30mm SS 15 Parts List for the BADU JET super sport Part N SEMINAR wWBYD 11 12 13 16 21 22 23 24 25 26 27 28 29 30 31 32 33 38 1 40 43 1 46 2 y BSS ABR RAH AAA ABABA ABABA ANNNADAAANANNAR L 80 1 Description Jet Housing Adaptor Male PVC 2 1 2 x 90mm 4 Coupling Housing PVC 110mm 4 Adaptor Male Housing PVC 1 2 90 Hose Fitting Air Regulator Plastic 1 4 Fitting Hose Air Regulator Plastic 1 4 Y Fitting Air Regulator Hose Air Regulator 8 x 3mm 1 4 meters Clamp Hose Regulator 14 9 SS A4 Holder Air Regulator Bolt Air Holder Slot Pan M6 x 30mm SS Nut Air Holder M6 A2 Washer Air Holder M6 A4 Gasket Air Holder 60 x 11 x 2mm Air Tubing Seal Assembly Top Part Air Regulator Bottom Part Air Regulator Bolt W h
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