Screamin` Eagle Big Bore Stage 1 Kit - HARLEY
Contents
1. ECM when installing this kit Failure to properly recalibrate the ECM can result in severe b Install seat according to the instructions in the Service engine damage 00399b Manual 5 Download the new ECM calibration using the Digital Technician at a Harley Davidson dealer J03261 2 of 4 SERVICE PARTS is03129 Figure 1 Service Parts Screamin Eagle Big Bore Stage 1 Kit Table 1 Service Parts Screamin Eagle Big Bore Stage 1 Kit Item Description Quantity Part Number Item Description Quantity Part Number 1 Cylinder assembly Black 2 16547 99 6 Head gasket 2 16787 99A 2 Piston 2 Not Sold Separately 7 O ring cylinder deck ring dowel 11273 2 3 Piston ring set 2 21918 99 8 O ring cylinder spigot 2 11256 Piston pin 2 22132 99 Piston kit includes items 2 22851 99A through 5 5 Piston pin circlip 4 22097 99 Note Do not install O ring item 7 to top cylinder dowels J03261 3 of 4 is03151 Figure 2 Service Parts Screamin Eagle Big Bore Stage 1 Kit Table 2 Service Parts Screamin Eagle Big Bore Stage 1 Kit Item Description Quantity Part Number item Description Quantity Part Number 1 Gasket rock cover base 2 16719 99A 10 Umbrella valve 2 26858 99 2 Gasket rocker cover top 2 17386 99A 11 Filter element breather 2 63815 99 32. Gasket tappet cover 2 18635 99B 12 Seal exhaust Not Shown 17048 98 4 O ring middle push rod cover 4 11132 13 Seal EFI intake 2 Not Shown 26995 86B 5 O ring lower push rod cover 4 11145 14 Valve seal kit Not Shown 18004 86 6 O ring upper push rod cover 4 11293 15 Spring clutch diaphragm Not 37951 98 Shown 7 O ring rocker arm support 2 11270 16 Air cleaner kit Not Shown 29440 99C 8 Gasket breather 2 Not Sold Separately 17 Product information label Not Not Sold Separately Shown 9 Gasket breather 2 Not Sold Separately Breather gasket kit includes items 17162 03 8 through 11 J03261 40f4
3. cMOTOR HARLEY DAVIDSON NU J03261 INSTRUCTIONS REV 2006 04 19 SCREAMIN EAGLE BIG BORE STAGE 1 KIT GENERAL Kit Number 29774 02B Models This kit fits the following Twin Cam 88 motorcycles equipped with Electronic Fuel Injection EFI and black engines e 2001 later Softail models except 2005 FLSTFI 15th Anniversary e 2004 later Dyna models e 2002 later Touring models Additional Parts Required Proper installation of this kit requires the use of Digital Techni cian at a Harley Davidson dealer WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 1 Table 1 and Figure 2 Table 2 NOTES Installation of this kit by an authorized Harley Davidson dealer will not impact your limited vehicle warranty This Big Bore Stage 1 kit is intended for High Performance applications only This engine related performance part is legal for sale or use in California on pollution controlled motor
4. vehi cles Engine related performance parts are intended for the experienced rider only The Product Information Label contained in this kit is a requirement of the California Air Resource Board CARB emission regulation Place the label on the right side of the frame directly beneath the VIN sticker This label is not required outside the state of California J03261 The air cleaner contained in this kit is designed to perform with this kit only Any other combination of components is not con firmed to be legal for street use REMOVAL WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 Softail 2003 Earlier Dyna and 2003 Earlier Touring Models a Remove seat according to the instructions in the Service Manual b Disconnect battery cables negative cable first 2004 Later Dyna and 2004 Later Touring Models a Remove maxi fuse Refer to MAXI FUSE REMOVAL in Service Manual CAUTION Head gaskets provided in the 1550 conversion kit eliminate the need for original equipment O E O rings Do not install the two O rings from the kit on the top c
5. ylinder dowels or severe engine damage can occur 00484c WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 2 Remove existing cylinder heads cylinders and pistons Refer to ENGINE section in appropriate Service Manual 3 Remove existing primary chaincase cover diaphragm spring retainer and clutch diaphragm spring Refer to DRIVE section in appropriate Service Manual 1 of 4 INSTALLATION 2004 Later Dyna and 2004 Later Touring Models a Install maxi fuse Refer to MAXI FUSE INSTALLA 1 Install pistons cylinders and cylinder heads from kit Refer TION in Service Manual to ENGINE section in appropriate Service Manual 2 Install diaphragm spring retainer clutch diaphragm spring Table 2 item 15 and primary chaincase cover Refer to AWARNING DRIVE section in appropriate Service Manual After installing seat pull upward on seat to be sure it is 3 Install high performance air cleaner Refer to instructions ocked in position While riding a loose seat can shift included with Air Cleaner Kit 29440 99C on Instruction Causing loss of control which could result in death or Sheet J03252 serious injury 00070b 4 Softail 200I Saree Dyna and 2003 Earlier Touring CAUTION Models a Connect battery cables positive cable first You must recalibrate the
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