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Fleck Filter Head 2510 Service Manual

1. Wheel Assy EEE 17 4 1754 Spring 1 16 x 5 8 SS Timer ET 1 13911 Main Drive Timer eei 354 01 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 13 Powerhead Assembly Designer Dv D 20 15 61501_2510REVB For Service Assembly Numbers See the Back of this Manual Page 14 Powerhead Assembly Designer Item No Quantity Part No Description ERE 420204 asco Backplate SS SVO W T Screws TEE ERR 3200 Timer 7 or 12 Day Vs 11838 sinn Power Cord A 13547 Relief 40400 Harness Drive Designer Environmental B situs p ERE VOZI iens Screw Drive Mounting 2 d Insulator EOR E Ries 10219 Switch ripas er 10908 Connecting Link 12 Isar 10250 aan Retaining Ring 106241 nes Connecting Link 12576 Drive STF Black 1 12102 Drive Cam RR White 2 10338 Roll Pin 6 Mesa 13366 Drive Bearing EE 14923 etes Screw Switch Mounting 18
2. Relief Flat NM Ur E 40400 Drive Designer Environmental p 41543 Motor Drive 115 50 60 Hz EE 42579 UI 41545 Motor Mice is ERE 60160 15 Drive Cam Assy STF Blue 2900 RT Zus PT 10338 Pin Roll 8 32 x 7 8 Zeta stage zeta erit 10231 iet Screw Slot 1 4 20 1 2 10302 enims Insulator Limit Switch jj EA 10218 Switch Micro a LE 14923 Screw Mach 4 40 1 MK Cam Shut Off Valve WA E 10909 iier Pin Link Not Shown 15441 Cable Guide Assy 2750 2510 15495 Meter Cable 13 87 Tasse Plug 3 4 19806 reus Plug 2693 16493 Plug m T1421 iie Plug 1 20 Hole Heyco 2733 19691 Plug 750 Dia Recessed Black o E 19800 Plug 140 Dia White 19801 nes Plug 190 Dia White 10300 Slot Wsh 8 18 3 8 10872 us Screw Hex Wsh 8 32 x 17 64 diee 60219 02
3. Cover Assy Environmental Black w Clear Window Bracket is integrated into the motor Bracket is integrated into motor Picture may not reflect component For Service Assembly Numbers See the Back of this Manual Page 17 Manual Powerhead Assembly 60409REVA Item No Quantity Part No Description Ve 12593 Backplate Manual jM 125920 Bracket Lever Position 5 Meee anie 12596 Screw Mach 1 4 20 1 2 12707 Washer Spring po unt 11235 tee Nut Hex 1 4 20 Mach Screw Zinc 12594 Lever Valve Position B P 1023 eni Screw Slot 1 4 20 1 2 18 8 SS 60224 32 Cover Assy Manual Filter METEO 1 60224 33 Assy Manual Softener 10300 Screw Slot Hex Wsh 8 18 x 3 8 RC44 47 Not Shown ihnen Venen 1 0909 Pin Link For Service Assembly Numbers See the Back of this Manual Page 18 Notes Page 19 Control Valve Assembly 61500_2510REVB For Service Assembly Numbers See the Back of this Manual Page 20 Control Valve Assembly Item No Quantity Part No Description Tasse Nasen 19328 2510 EEA T
4. Label 1572 icio Screw 11986 E Side tS Lever Bypass Ira 1989 rna Screw Hex Head 1 4 14 6004055 Bypass Valve 5600 3 4 Bik Grip Lever SS RE 60041588 Bypass Valve 5600 1 Bik Grip Lever SS For Service Assembly Numbers See the Back of this Manual Page 27 2300 Safety Brine Valve 60027REVA Item No Quantity Part No Description a UFER 60027 00 Safety Brine Valve 2300 Less Elbow p 10139 Area Ball 3 8 Brass E His 141566 eres Ball Stop Slow Fill PEPI IEEE 10329 o ases Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube Vereine 10332 Fitting Insert 3 8 cM RR A IK SEE 10330 ne Fitting Sleeve 3 8 Celcon N 10329 Fitting Tube 3 8 Nut Brass 1 yee leader ce 10180 dien Nut Hex 10 32 gone Rushes desse 60002 34 Air Check 500 34 Long 60003 34 Check 500 HW 34 Tube MO Veen 10149 ei Rod Float 10700 eer Float Assy White ees Grommet 30 Dia For Service Assembly Numbers See the Back of this Manual 2310 Safety Brine Valve Item Quantity Part No Description 2 2 19645
5. 36 24 Hour Gear 40096 02 Dial Regen Assy Black 40096 24 Dial 12AM Regen Assy Black 60519 02 Gear Assy 3200 24 Hour 2 Times Day 60519 03 Gear Assy 3200 24 Hour 3 Times Day 60519 04 Gear Assy 3200 24 Hour 4 Times Day 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day Brine Line Flow Controls BLFC 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 60011 010 Brine Valve 1650 Short Stem 25 GPM Less Tube 60011 030 Brine Valve 1650 Short Stem 1 0 GPM Less Tube Bypasses 60049 Bypass Plastic Assy 6004055 Bypass Valve 5600 3 4 6004155 Bypass Valve 5600 1 60160 15 Drive Assy STF Blue Clamp 60503 2 Clamp Ring Assembly 2510 Coupling 60510 Adapter Coupling Assy 5600 Drain Line Flow Controls 60705 00 DLFC Plastic Blank 60705 06 DLFC Plastic 60 GPM 60705 08 DLFC Plastic 80 GPM 60705 10 DLFC Plastic 1 0 GPM 60705 12 DLFC Plastic 1 2 GPM 60705 13 DLFC Plastic 1 3 GPM 60705 15 DLFC Plastic 1 5 GPM 60705 17 DLFC Plastic 1 7 GPM 60705 20 DLFC Plastic 2 0 GPM 60705 24 DLFC Plastic 2 4 GPM 60705 30 DLFC Plastic 3 0 GPM 60705 35 DLFC Plastic 3 5 GPM 60705 40
6. 1 40027 Tube Brine Valve 2510 TEX eee 1922 1a Brine Valve 2750 SER 1 42184 Brine Valve 2850s P 1 41683 Brine Valve UF 1600 1650 2 10692 Slot Hex Hd 10 24X 18 8 SS 222 1 11893 Injector SS 1 10229 Injector Cap 1600 EEE 1 2 2 2 10227 nn Ocreen Injector N 1 10913 22 Injector EM 1 10914 Injector 1 sss 17776 Injector 1600 1 2 2 2 17776 02 Body Injector 1600 Upflow TS Tyagi 8221 DispersSer Air 1 14805 Injector Body 1600 1700 For Service Assembly Numbers See the Back of this Manual 1650 Brine System 14 13 p 60011 Item No Quantity Part No Description 60011 Brine Valve Assembly Includes Items 3 15 Less BLFC 60010 Messe Meiste 10328 nes Elbow 90 1 4 NPT x 3 8 10332 Insert 3 8 ed NOSSO Eee en Sleeve 3
7. Literature 2510 Spec Sheet Skipper Wheels 14860 Skipper Wheel Assy 7 Day 14381 Skipper Wheel Assy 12 Yokes 13708 40 1 Sweat 13708 45 Yoke 3 4 Sweat 18706 Yoke 1 Plastic 18706 02 Yoke 3 4 Plastic 19275 Angle 90 Deg 3 4 19275 45 Yoke Angle 90 Deg 3 4 Sweat 19620 01 Yoke Assy 3 4 R Angle 90 Deg W O rings ARE Clips Screws 40636 Yoke 1 1 4 40636 49 Yoke 1 1 4 Sweat 41026 01 1 55 41027 01 Yoke 3 4 Cast Machd Page 37 Notes Page 38 Notes Page 39 P N 40097 Rev H 9 04 08
8. 120V 60Hz 1 30 RPM 5600 Veces 13278 Fillister 6 32 x 156 PRENESENE 1 13830 Program Wheel Drive m 1 13831 Drive Pinion 1 14276 Meter Clutch 1 14253 Clutch Spring PE NONE 11384 Phil 6 32 x 1 4 U 1 13881 Hinge Timer LT Senne 14087 anne INSulator OR 1 10896 5 Micro 1 15320 Micro Timer 2 11413 Pan Hd Mach 4 40 x 1 1 8 m eei e M98 Label Indicator 1 15465 Caution MEE 1 14007 Time of Day 1 14045 Instruction m 1 099A Harness 3200 Tene ERE 2 40422 NUt Wire 1 15354 01 Wire Ground 4 1 19210
9. Messe 41543 Motor Drive 115V 50 60Hz 42579 Drive 24VAC VDC 50 60Hz EE 41545 Motor Drive 230V 50 60Hz ll lese A2 TL sii Brine Valve Cam STF Black 1 10815 Valve Cam RR White Not Shown TT 2 essei 0300 Screw Timer Mounting M 1 19 741 2 ole Plug 1 17904 Plug NISO 9 crew Thumb 1s dB44G3 Meter Cable Guide Assy Econominder Only EET Veet 1495 Meter Cable 13 87 Econominder Only 1 60232 110 Designer 1 Pc Black Bracket is integrated into the motor Bracket is integrated into motor Picture may not reflect component For Service Assembly Numbers See the Back of this Manual Page 15 Powerhead Assembly Environmental 61501 2750_REVB For Service Assembly Numbers See the Back of this Manual Page 16 Powerhead Assembly Environmental Item No Quantity Part No Description 18697 15 Backplate Hinged 2900 2 d aiii deme respire rina Timer 3200 7 Day 3200 12 Day 3210 Meter E Mn NO 163 hanes Power 12 E deis misce 13547
10. 11385201 onse Housing Flow Control Plastic KP PEN Veen 111835 I O ring 017 a 12408 eee Washer Flow 7 0 GPM Dorsten Tisi eene eec 18312 te Retainer Drain Verse 1932 2 25 0 Adapter Base 2510 S SEP ME 19936 Seal 2510 19899 id eor Clamp Female 2510 M Vase 19900 Ken Clamp Male 2510 O PERDRE 40000 Pin Hinge Clamp 19998 Pivot Clamp 2510 40057 Screw Comb Hd 114 20 2 19197 ose Ring Slip Nds cos kse Ne AE O ring 336 AEE EE donc bite 13030 Retainer Dist Tube O ring 13304 O ring 121 Body Injector 1600 Wire 10928 nece Fitting Elbow 90 Deg VG EN Tisch 16221 Disperser Air 20 dile 10227 Screen PEE ER 10229 Gasket Injector Cap 1600 22 Veen 11893 nee Cap Injector SS 280 10692 Screw Slot 10 24 DA 14905 Gasket Injector Body 1600 1700 25 Visa 12338 u a Fitting Elbow 90 Deg 26 eres Terasse 61670 00 Piston Assy w Seal 4 Spacer Kit 2510 Piston AT ein Veen 61670 01 Piston Assy w
11. 60Hz 1 30 RPM 5600 M 19659 1 Motor 24V 60Hz 1 30 RPM NE 13278 Screw Sltd Fillister 6 32 156 15424 eat Spring Detent Timer I JRR PER 150665 Ball 1 4 Delrin 15465 Label Caution 2052 8 19210 een Program Wheel Assy 13911 uis Gear Main Driver Timer SR 1754 Spring 1 16 5 8 SS 13011 Arm Cycle Actuator pa RE ois 13864 ine Ring Skipper Wheel Spring Detent A iita 2 13300 Ball 1 4 SS DI eh Veteran 14381 neon Skipper Wheel Assy 12 Day 14860 Skipper Wheel Assy 7 Day ZO natio epe Ed Mean BOT Pointer Regeneration p ER 40096 24 Dial 12 AM Regen Assy Black E 40096 02 Dial 2 AM Regen Assy Black 0 1 138981 Bracket Hinger Timer 2 11384 rare Screw Phil 6 32 x 1 4 Zinc 13902 rnt Harness 3200 40422 tete Nut Wire Tan EE 15354 01 Wire Ground 4 i bo EE ME 14007 Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 11 3210 Timer Assembly
12. DLFC Plastic 4 0 GPM 60705 45 DLFC Plastic 4 5 GPM 60705 50 DLFC Plastic 5 0 GPM 60705 60 DLFC Plastic 6 0 60705 70 DLFC Plastic 7 0 GPM 60706 8 0 DLFC x 3 4 F 8 0 GPM 60706 9 0 DLFC x 3 4 F 9 0 60706 12 DLFC QC x 3 4 12 0 GPM 60706 15 DLFC QC x 3 4 15 0 GPM Service Assemblies Drives 60050 21 Drive Assy 2750 STF 120V Softener Injectors 60480 1600 Injector Assy Meters 60088 180 Meter Assy 3 4 Dual Port Slip Std Rt Ang 180 Plastic Paddle w clps 60089 180 Meter Assy 3 4 Dual Port Slip Ext Rt Ang 180 ico tone Plastic Paddle w clps Pistons 61670 00 Piston Assy w Seal amp Spacer Kit 2510 Piston 61670 01 Piston Assy w Seal amp Spacer Kit 2510 Piston NHWBP 61671 00 Piston Conversion w Seal amp Spacr 2510 Filter 61671 01 Piston Conversion w Seal amp Spacr 2510 1600 Program Wheels 60405 10 Program Wheel 3 4 Std Label Set 21 60405 15 Program Wheel 3 4 Std Label inc ee w People Label Set 21 Safety Brine 2300 60028 30 Float Assy 2300 30 White 60027 FFA Safety Brine Valve 2300 RE Fitting Facing Arm 60027 FFS Safety Brine Valve Body UTR Fitting Facing Stud Sales amp Service Aids 40097 Literature 2510 S Manual 40729
13. If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as reguired The number of pins times two eguals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two eguals brine and rinse time in minutes Page 8 BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE d STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN 61502 3210REVA Figure 4 How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill
14. 61502 3210_REVA For Service Assembly Numbers See the Back of this Manual Page 12 3210 Timer Assembly Quantity Part No Description E eee 1 13870 Timer 3200 Q 1 13802 Cycle Actuator 1 40096 02 Dial 2 AM Regen Assy Black M 1 13886 3200 RE 4 13296 Hex Wsh 6 20 x 1 2 2 11999 Label Button Mn Re 1 60405 15 Program Wheel w 34 Std Label w People Label Set 21 E 1 13806 Retainer Program Wheel Ee EEEE 13748 crew Flat Head St 6 20 x 1 2 netiis petes Vene 14269 ntm ess Clip Spring Rn 1 19424 Spring Detent Timer TENE 1 15066 1 4 Delrin 1 13018 Idler TN 1 13812 Spring IIder Shaft T 1 ESR TOOT 7 nun Gear Idler mA 1 13164 Drive 1 13887 Motor Mounting iun 1 18743 1
15. 8 Nut Brine PE Versen 10329 2 elec Tube Fitting 3 8 Nut Brine P PR PE SER 4002T inim Tube Brine Valve 19625 iens Assy GFN Nut 16924 O ring BREI EE 12626 5 Seat Brine Valve UNE EEE RE 12552 inen Brine Valve Stem 1600 pm etnies 17906 Guide Brine Valve Stem 10250 nni Retaining Ring UG cdi 10249 Spring Brine Valve 5 jm 17884 ae Brine Valve Assy Plastic dien 12794 Elbow 3 8 Tube Poly White TO acere uc 60002 500 Air Check TO eee MID SPEER 60010 BLFC Assy 60010 25 BLFC Assy Parts Vergesst Housing Veen 12128 25 GPM Label 12094 25 Flow Washer te emina 12098 Retainer 60010 50 BLFC Assy Parts LE n 17907 Housing Men 10759 50 GPM Label 12095 50 Flow Washer up 12098 ines Retainer 60010 100 BLFC Assy Parts ER 17907 ue Housing p 10760 1 0 GPM Label Nessie 12097 1 0 Flow Washer m 12098 Retainer For Service Assembly Numbers See the Back of this Manual Page 25 Bypass Valve Assembly Plastic 60049REVD Item Quantity Part No Description desees PASE ME E 13305 nnd O ring 119
16. Manual Page 23 1600 Brine System Assembly Upflow Only Page 24 16 17 25 18 7 20 21 2 28 fj 24 60029REVC Quantity Part No Description TNT Ben 0332 Fitting Insert 3 8 eset 12 817 iius s ocreen Brine ace 1 10328 Fitting Elbow 90 Deg 1 4 PT x 3 8Tube DEREN 1 60020 25 BLFC 25 GPM 1600 T 1 60020 50 50 GPM 1600 1 60020 100 1 0 GPM 1600 T 1 sss 11982 eue O ring 016 1 12626 5 Brine Valve EM 1 12552 Valve Stem 1600 Tonnen 12748 Valve Body Assy 1600 w Quad Ring 1 12550 Ring 009 MESS 1 10249 Brine Valve 1 11749 Brine Valve Stem 1 10250 Retaining DAT Senne 10980 Fitting Sleeve 3 8 Celcon TP Senne 10929 Fitting Tube 3 8 Nut Brass 1 16508 01 Brine Valve 2850 1600 12774 Brine Valve 1500
17. VALVES Always provide for the installation of a by pass valve if unit is not eguipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7T Teflon tape is the only sea
18. in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit Page 6 SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURM LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Figure 2 61502 3200REVA Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve reguirement and set the gallons available opposite the small white dot on the program wheel gear NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in
19. nul 19255 Clip Mounting KR M IE Diet EE 13314 Screw Slot Ind Hex 8 18 x 60 AR nen Vase 18700 Yoke 1 Plastic 18706 02 Yoke 3 4 NPT Plastic AB ius Ne 13708 40 1 Sweat 13708 45 Yoke 3 4 Sweat EI Drei e Desire 19275 YOKE Angle 90 Deg 3 4 19275 45 Angle 90 Deg 3 4 Sweat LEE 19620 01 Yoke Assy 3 4 R Angle 90 Deg w O rings Clips amp Screws RE 40636 Yoke 1 1 4 NPT 40636 49 YOKE 1 1 4 Sweat PET 41027 01 Yoke 3 4 NPT Cast Machined Eee E 41026 01 Yoke 1 NPT Cast Machined SS For Service Assembly Numbers See the Back of this Manual Page 26 Bypass Valve Assembly Metal 9 8 NER 6 5 4 3 2 2 7 pod 60040SS_REVL 60041SS_REVK Item No Quantity Part No Description T incide iin 40614 3 4 40634 Bypass Body 1 SS 14105 inne Seal Bypass 560CD o VER ER PETE Plug Bypass Side Cover Verst 13604 01
20. the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Notes Page 9 3200 Timer Assembly 61502 3200_REVA For Service Assembly Numbers See the Back of this Manual Page 10 3200 Timer Assembly Item Quantity Part No Description UB leta TA O AIEN rise Housing Timer 3200 14269 a Clip Spring 14087 ires Insulator 10896 Switch Micro 45320 Switch Micro Timer eM po PET 14419 Screw Pan Mach 4 40 1 1 8 y 3886 denne Knob 3200 Bonnie 1329600 Screw Wsh 6 20 1 2 11999 Label Button Tasse iive is 13018 5 onse Pinion Idler 19312 res Spring Idler Shaft Vene ti Gear ie EE Tennis rts 13102 niani Gear Drive 14 1388 ERINNERN Plate Motor Mounting 15 siiis 18743 1 Motor 120
21. to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear TO SET TIME OF DAY PRESS RED BUTTON AND 3210 Timer Settings How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 3 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 4 n any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero Manual Regeneration Knob Service TURN LARGE DIAL UNTIL Position TIME IS AT ARROW Indicator Hope TURN KNOB CAPACITY GALLONS Program NOTE Wheel The program wheel to the left may be different than the program wheel on the product NOTE Red Tim
22. 0 1 DRAW 3 RINSE 1600 4 injector 2 5 4 TOTAL 2 1 5 1 054 0 T 20 40 60 PSI 80 100 120 TR20391 REVA Page 35 iagram D iring ab RCM ANO CC Cl gern 1 NOILISOd 39IAH3S NI NMOHS 3ATVA X NOLLVH3N393M 31VIO3IAWI YALIN C3AVT3O YILIN 5190 193IALL ANYL STONIS 71 1 1 1 1 ALON 2 1 I o WYO 318 3AT1VA WVOS 3ATVA WVOH WYO WVY4904d H3WIL WWOdL WYO HNI NVOHL 8S 5 HOLIMS d31S 3ATVA YMS 9 Xv HO LIMS ONINOH 3ATVA EMS HOLIMS INVHOOHSd YIWNIL ZMS I HOLIMS ONINOH Y3NIL LMS YOLOW JAYA 3ATVA FL YOLOW Y3NIL WL 1 I 31 VICISIAIAT AILIN Kerzen PE Oe S 4 1 o I I ZZ ao I I An 5 oo V 3 8 F HIOONS NMOADHLOONS I aaa F EK 3m NMC F NMO EENE MOTIHA MOTIJA Im ENEE 1 3 AIAL NOLYIJNJORI YLIN AOOTOSIL ST E rj u a re be
23. Body Safety Brine Valve 2310 2 2 19803 nn Safety Brine Valve Assy 42112_REVA ER EEE 19804 Screw Sckt Hd Set 10 24 x 75 19805 Nut 10 24 Nylon Black Me 19652 01 Poppet Assy SBV w O ring d esses 19649 ntes Flow Dispenser pA 11183 idis O ring 017 EEE 19647 een Elbow Safety Brine Valve EN E 19625 Nut Assy 3 8 Plastic 10 eene 18312 Retainer Drain WA E 60014 Safety Brine Valve Assy 2310 12 2 2522 10150 Grommet 30 Dia i re 60068 30 Float Assy 2310 w 30 Rod 14 iens 60002 34 Air Check 500 34 Long For Service Assembly Numbers See the Back of this Manual Page 29 Service Instructions Page 30 Nut OO Adapter Socket Seal Hook wL Puller Tools Used the Seal and Spacer Replacement Description Part No Nut Driver 12664 Socket Adapter 16906 Socket 7 16 12665 Seal Hook 12874 eco 13061 52 255 en 11098 Seal amp Replacement 1 Turn off water supply to valve Next cycle Back Plate valve to b
24. Model 2510 amp 2510 Econominder Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents JOD Specification cesset 3 Installation re ee 4 Star ASU eure ct an 5 3200 Timer Setting Procedure een 6 32 10 Timer Settings se ee 7 3200 amp 3210 Timer Series ee nennen 3200 Timer Assembly nennen nn nn ann an apa ara han Annan 3210 Timer Assembly Powerhead Assembly s Powerhead Assembly Environmental Manual Powerhead Assembly e Control Valve Assembly trei ERO a uc rne Face t KH FR uM He ERR Ru EEE Softener amp Filter Conversion ioci se she Meter M e EE 1600 Brine pix betta ae re 1650 Brine System Assembly xr ttai enean welsh veg ER ge ORDER EEA Bypass Valve Assembly Plastic nete detto Eee een ncc Bypass Valve Assembly 2300 Safety Brine m 2310 Safety B
25. On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button
26. Seal 4 Spacer Kit 2510 Piston NHWBP DO een NOT ST te Spacer End E Vest 12973 3 Nozzle Injector 3 PVC 12974 3 Throat Injector 3 PVC NOTE For optimal seal life the use of lubricants is not recommended For Service Assembly Numbers See the Back of this Manual Page 21 Softener 6 Filter Conversion Kits po Pe Pe 61671REVC Item No Part No Description 61671 01 Piston Conversion w Seal amp Spacer 2510 NHWBP 1600 61671 00 Piston Kit w Seal amp Spacer 2510 NHWBP Filter NOTE For optimal seal life the use of lubricants is not recommended Page 22 Meter Assembly 60088 Item Quantity Part No Description LH 12473 eie Screw Meter Cover Assembly 2 15659 mien Meter Cover Assy Ext Rt Angle Not Shown pole 1 15452 Assy 3 4 to 2 Std Rt Ang 90 Plastic Paddle GOTO NO 1384 SSR TE O ring Meter Cover Assembly CRNE PNE tee Ses tees 13509 o ariel Impeller LM 13314 anre Screw Adapter Clip 032555 Adapter Clip niet ee 13821 55 x merced Meter Body LE 13305 enne O ring Meter Body EN 14613 Flow Straightener For Service Assembly Numbers See the Back of this
27. ackwash position then to service Now remove electrical plug from outlet Line to Injector Remove control box cover Brine Valve 3 Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body see Figure 5 and lay aside 6 Remove the seal first using the wire hook with the finger loop see Figure 6 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end they are retracted or pushed out by pulling or pushing the center button the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see Figure 7 When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Injector Spacer Figure 7 Page 31 Seal amp Spacer Replacement 9 Alternately remove the remaining seals and Injector spacers in accordance with steps No 6 Spac er and 8 10 The last or end spacer odes not
28. adiant heat increasing internal temperatures Do not strike the valve or any ofthe components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size 3 4 Std Range 125 2 100 gallon setting 3 4 Ext Range 625 10 625 gallon setting 1 Std Range 310 5 270 gallon setting 1 Ext Range 1 150 26 350 gallon setting 1 1 2 Std Range 625 10 625 gallon setting 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting J 3 Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size rommooms r 4 System Type System 4 1 Tank 1 Meter Immediate or Delayed Regeneration System 4 Time Clo
29. ck System 4 Twin Tank System 5 2 5 Tanks 2 Meters Interlock System 6 2 5 Tanks 1 Meter Series Regeneration System 7 2 5 Tanks 1 Meter Alternating System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating rommooms r System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size DO o Piston Type A Hard Water Bypass B Hard Water Bypass Installation Instructions WATER PRESSURE A minimum of 20 pounds of water pressure 1 3 bar is reguired for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is reguired Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS
30. e To set meter capacity relato manual knob one 360 Set Button revolution to set gallonage White Dot Gallons Label Immediate regeneration timers do not have 24 hour gear No time of day can be set Figure 3 Page 7 61502_3200REVA Page 7 3200 3210 Timer Series Regeneration Cycle Program Setting Procedure Downflow How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure 4 1 expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 change the regeneration cycle program the program wheel must be removed Grasp program wheel and sgueeze protruding lugs toward center lift program wheel off timer Switch arms may reguire movement to facilitate removal 3 timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 4 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE
31. have any Stuffer holes for the pins of the spacer tool to engage therefore if the end spacer does not come out the first try try again using amp 2 the wire hook with the finger loop mme 11 To replace seals spacers and end ring use special tool with the brass sleeve on one end This is a double purpose tool see Figure 8 The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is Figure 8 used to insert the seals into the valve body 12 To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end the large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the end ring facing the tool and push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end 13 Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms then push the center button to push the seal of the tool and leave it in place in the valve body 14 Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and
32. heck timer program and positioning correctly of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 34 Flow Data amp Injector Draw Rates 1600 0 injector 1 2 DRAW 0 7 m RINSE 1 RINSE 1600 1 injector 0 6 A TOTAL A TOTAL 100 60 PSI 80 20 40 60 PSI 80 100 120 2 5 DRAW WRINSE TOTAL 1600 2 injector 1600 3 injector 0 5 T T T T 0 T T T T T 60 PSI 80 100 120 20 40 60 PSI 80 100 12
33. lant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit Figure 1 Residential 12 Plug unit into an electrical outlet Note All electrical connections must be connected Air Check Valve according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions Page 4 Start Up Instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plu
34. mbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control box cover Put salt in the brine tank NOTE Do not use granulated or rock salt Page 5 3200 Timer Setting Procedure How To Set Days
35. rine Valve Service MSTU UONS an aan Seal amp Spacer naeh ERR ERE dU daje nee Troubleshooting Flow Data amp Injector Draw Rates m Wining EAGAN PAS Lk A IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation reguires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be reguired at the time of installation If daytime operating pressure exceeds 80 psi 5 5 bar nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb r
36. tem 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition Improperly sized line flow B Check for proper rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase freguency of regeneration Increase backwash time 7 Excessive water in brine A Plugged drain line flow control A Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 33 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously Misadjusted broken or shorted A Determine if switch or timer is faulty Switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming A C
37. tool into the valve Page 32 Troubleshooting Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is reguired F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral cleaner conditioner to mineral bed Increase freguency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing sys

Fleck Filter Head 2510 Service Manual

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