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1998 Carryall

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1. WIRE ASSEMBLY 18 ORANGE PART OF ELECTRICAL COMPONENT BOX N A WIRE ASSEMBLY 18 ORANGE iiit ira erre tha haie ada N A WIRE ASSEMBLY 18 BLAER aaa 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND 1015737 WIRE ASSEMBLY 10 RED PART OF ELECTRICAL COMPONENT BOX 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND SIAR ASA O E Aan 1018373 01 WIRE ASSEMBLY GREEN ae CON O O Q N 7 5 FRAME GROUND FORWARD REVERSE ASSEMBLY LIMIT SWITCHES VOLTAGE REGULATOR BLACK BLACK FRAME GROUND BATTERY STARTER GENERATOR BLACK 0 YELLOW gm ro On e A YELLOW C YELLOW Page 7 6 WIRING GASOLINE CARRYALL II ITEM PART NO DESCRIPTION 7 1 2 3 4 1016299 02 WIRE HARNESS ASSEMBLY INCLUDES ITEMS 1 11 N A WIRE ASSEMBLY 16 RED WHITE cani a io ri te ies N A WIRE ASSEMBLY 18 WHITE 18 N A WIRE ASSEMBLY 18 YELLOW 16 BLUE 1015769 WIRE ASSEMBLY WHITE a 1016297 WIRE ASSEMBLY 16 BLACK E e ioa
2. TYPICAL 6 PLACES J TRS I Page 13 10 BATTERIES CHARGER RECEPTACLE CARRYALL POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1018021 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1017965 01 BEZEL RECEPTACLE a een ee WIRE ASSEMBLY SENSE LEAD GRAY sita cas N A WIRE ASSEMBLY 10 RED ee ee N A WIRE ASSEMBLY 10 BLACK uuu u ee Sm SS 1017968 01 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 1013061 NUT NY EOIN RISSO O E O 1017705 SCREW PHILLIPS PAN HEAD 8 TYPE 1018949 01 ASSEMBEF F SE 3 8 AMP ld 1018010 01 PLATE RECEPTACLE BACKING 5 25 99 lee 1018320 01 SCREW PHILLIPS PAN HEAD 7 18 x 3 4 enne 1017977 01 BATTERY 9 VOLTPOWERDRIVE i q S ka sata 1017977 02 BATTERY 8 VOLT POWERDRIVE DRY eaaa ea 1017978 01 COAPIBABIERYT GANG SE ee ee atole nee 1017957 01 WIRE ASSEMBLY FO BLACK ae ee ee ete 1014304 NUT HEX STAINLESS STEELS TOE O 1018030 01 BIOLD BOWN BATTERY uuu DI 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 0 040444 2 11 1011578 WASHER FLAL TYPE
3. ES LIMIIER HPM Z0LIV uuu een BRACKET RPM LIMITER 4 4 3 4 4 4 4 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Page 8 5 8 FE 290 ENGINE FE 290 ENGINE CARRYALL I AND II ITEM PART NO DESCRIPTION 1 2 3 4 1016467 ASSEMBLY OM OFM sio 1016502 BRACKET OIL FILTER S S a os 1016457 BOLT FLANGED HEX HEAD M6 x 1 40 1016570 O RING OIL FILTER MOUNT usaran a 1016576 DRAIN EE cet ep S RU 1016432 GASKET DRAIN PLUG dl 1017456 SCREW FLANGED HEX HEAD M6 x 1 12 1016484 COVER PONP o e tod reer m 1016435 GASKET OPUNE tt 1016473 PLATE OIL PUMP 1016482 03 PUMPR AND ROTOR w 1016429 SS EAE 1016537 BALE STEEL PRESSURE RELIEF 1016581 1017507 AP ON O O N oL
4. 1016445 1019094 01 O 1016579 BAND RPM LIMTER MOUNT u RE 1012981 LAN een 1016456 SCREW FLANGED HEX HEAD M6 x 1 12 1016586 DAMPER a 1019095 01 GEAMP ii aa 1016497 SCREW 55 5 8 8 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 12 1016561 eic 1016587 EAI 1019093 01 IN S ON O O N do c N oc Page 8 17 8 FE 350 ENGINE Page 8 18 FE 350 ENGINE CARRYALL TURF Il II PLUS AND VI ITEM PART NO DESCRIPTION 1 2 3 4 1016467 OILEILTER ec 1016502 BRACKET OIL PIETER en 1016457 BOLT FLANGED HEX HEAD M6 x 1 40 1017507 m err 1016570 QORING L ee 1016432 p dM EU ccr 1016576 PLUG DRAIN Rc 1017456 SCREW FLANGED HEX HEAD M6 x 1 x 12MM
5. 1016604 04 PANEL CENTER DASH BLACK tette 1013344 COMPONENT DASH DRIVER SIDE BLACK 1013422 KIT CUP HOLDER INCLUDES ITEMS 33 AND 34 CARRYALL TURF II ONLY 1010545 SCREW HEX HEAD 1 4 20 X 3 4 isset 1013421 NUT TWIN SPEED 1 4 20 u N N 00 N N N O N N N 4 N N N N N N N 00 N N N N N N N N N N N A Page 2 3 SEATS AND SUPPORT STRUCTURE CARRYALL I Il TURF II AND II PLUS QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1015645 02 ASSEMBLY SEAT BOTTOM WHITE INCLUDES ITEMS 2 9 1015645 03 ASSEMBLY SEAT BOTTOM BLACK INCLUDES ITEMS 2 9 1015645 05 ASSEMBLY SEAT BOTTOM GRAY INCLUDES ITEMS 2 9 1013309 STRAP SEAT BOTTOM 5 SR ie 1019543 01 SCREW HEX HEAD 1 420 X T za sd 0000332 1018943 03 gt SEA ne tee eh 1010086 Date AN IM 1013311 BUMPER SEAT SHIORT Dan ed et 1015627 02 COVER VINYL SEAT BOTTOM WHITE a 1015627 04 COVER VINYL SEAT BOTTOM 2 00 1015627 10 COVER VINYL
6. patte ending IE POD VAIN DAV rs 1017029 PIN COTTER OUR 1 2 iic ae 1010877 Ma 1010805 SLEEVE PARK BRAKE eae 1010932 JOINT BALL 114520 to een 1010933 SPRING BRAKE TORSION Seadet u aa 1010927 gie Md 1010878 BUMPER RUBBER Sasan Sena 0001028 TT 1011402 PACKAGE BRAKE MOUNTING BLOCK CONTAINS UPPER AND LOWER FOR LEF AND RIGHT SIDES 22 2 2 22 ei 0001241 WASHER FEAL SIO 1010921 SCREW HEX HEAD 5 16 18 x 2 1 2 4 200 2 1011418 KIT PARK BRAKE PEDAL INCLUDES ITEMS 33 36 0001032 BUSTING dto its 0007716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 1013876 NUT c ce 1013870 BRAKE N O O N NN A N N N N N po N N F N N N N N AD j j N N RD Page 5 9 5 10 QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 CON O WN 1016573 1016557 1011154 1011494 1011465 1011467
7. 1 1013587 WELDMENT FORWARD AND REVERSE BELL CRANK 1 1013591 1 0008717 NUT NYLON LOCK 1 4 Be 1 1010954 STUD BALL 1 4 28 aiii 1 1019515 01 CABLE TRANSMISSION INCLUDES ITEMS 19 AND 20 CARRYALL 1 ONLY 1 1015409 CABLE TRANSMISSION INCLUDES ITEMS 19 AND 20 CARRYALL II TURF m 1 1016727 01 CABLE TRANSMISSION INCLUDES ITEMS 19 AND 20 CARRYALL VI ONLY 1 0007893 NUT 2 A 2 1012333 AI ae 2 1013198 SCREW PHILLIPS OVAL COUNTERSUNK MACHINE 8 32 x 5 8 1 1012987 HANDLE FORWARD AND REVERSE SWITCH 1 0008248 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 3 4 isset 4 0008233 NUT NYLON LOCK 1 4 20 5 1016201 WASHER WAVE 3 8 RC 1 0008251 SCREW PHILLIPS HEAD 1 4 20 x 1 CARRYALL I ONLY 1 1018558 01 RETAINER CABLE CARRYALL ONLY 1 0000332 WASHER FLAT 1 4 CARRYALL ONLY 1 1019226 01 BRACKET TRANSMISSION CABLE 1 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 ene 3 1018962 01 KIT FORWARD AND REVERSE SWITCH COVER INCLUDES ITEM 32 CARRYALL Il TURF II AND Il PLUS 1010434 BARREL RELEASE 1014306 WASH
8. 5 7 BRAKE PEDAL AND CABLE ASSEMBLY VEHICLE WITH 4 WHEEL 5 9 FRONT BRAKE ASSEMBLY VEHICLE WITH 4 WHEEL BRAKING 5 11 ACCELERATOR PEDAL ASSEMBLY ELECTRIC CARRYALL AND ALL GASOLINE VEHICLES 5 13 ACCELERATOR PEDAL ASSEMBLY ELECTRIC CARRYALL I AND VI ppp 5 15 STEERING FRONT AND REAR SUSPENSION SECTION STEERING COLUMN u a 6 3 STEERING GEAR ASSEMBLY nennen ee ae 6 5 FRONT SUSPENSION UPPER VEHICLE WITH 2 WHEEL BRAKING 6 7 FRONT SUSPENSION LOWER VEHICLE WITH 2 WHEEL BRAKING 6 9 FRONT SUSPENSION UPPER VEHICLE WITH 4 WHEEL BRAKING 6 11 FRONT SUSPENSION LOWER VEHICLE WITH 4 WHEEL BRAKING een 6 13 REAR S SPENS ON een at 6 15 STABILIZER BAR ELECTRIC CARRYALL II GASOLINE CARRYALL II TURF II II PLUS AND VI 6 17 CONTENTS ELECTRICAL SYSTEM GASOLINE VEHICLE FORWARD AND REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE 7 3 WIRING GASOLINE CARBYALL 952532 ee een ae 7 5 WIRING GASOLINECARRYADDI es en 7 7 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE CARRYALL I Il AND TURF Il 7 9 ELECTRICAL COMPONENTS FRONT BODY GASOLINE CARRYALL I Il TURF II AND II PLUS 7 11 HEADLIGHTS AND HOUR ME
9. N A WIRE ASSEMBLY 16 BLUE sus meer 1012382 WIRE ASSEMBLY 6 BLAON 3 ee een N A WIRE ASSEMBLY 18 ORANGE PART OF ELECTRICAL COMPONENT BOX N A WIRE ASSEMBLY 18 ORANGE ee N A WIRE ASSEMBLY 18 BLAER ins scree a eee 1015737 WIRE ASSEMBLY 10 RED PART OF ELECTRICAL COMPONENT BOX 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND Za ua s a 1018373 01 WIRE ASSEMBLY 6 GREEN iade a iu en n 1016858 WIRE HARNESS HEADLIGHT INCLUDES ITEMS 24 29 N A WIRE ASSEMBLY 16 BLUE usais ii Aeneid N A WIRE ASSEMBLY 16 BLACK uuu uu er N A WIRE ASSEMBLY 16 YELLOW INCLUDES ITEM 27 2 0008106 EEC WIRE ASSEMBLY 2 ee WIRE ASSEMBLY 16 BEACK eases RS ASS e a N A WIRE ASSEMBLY 18 RED PART OF HOUR METER KIT N A WIRE ASSEMBLY 18 BLACK PART OF HOUR METER KIT N O O Q N L IL Il 7 15 FRAME GROUND FORWARD REVERSE ASSEMBLY LIMIT SWITCHES REVERSE BUZZER OIL FUEL TANK FRAME GROUND STARTER GENERATOR SOLENOID L AL SONIC WELD VOLTA
10. TO NEGATIVE BATTERY POST N TERMINAL AS SEEN FROM DRIVER SIDE OF VEHICLE Page 7 32 BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION 7 1012328 BATTERY 32 VOLT ee SERE E RS es 1014374 SPACER BATTERY TERMINAL BOLT uuu arn u a a eae 1014375 SCREW HEX HEAD CAP STAINLESS STEEL 3 8 16 x 1 2 1010934 BOLT HEX HEAD 5 16 19 X 1 A 1018980 01 CLAMP BATTERY SANDE RESA REARS aR ORS 0007173 SCREW CAR 91856 I ae ee tontos 0001241 WASHER Ip 0007473 NUT NEON 1014288 SCREW THREAD FORMING 5 16 16 x 3 4 OMAN O O N N N a a N N Page 7 33 7 34 8 FE 290 ENGINE Page 8 2 FE 290 ENGINE CARRYALL I AND II ITEM PART NO DESCRIPTION 1 2 3 4 1019539 01 290 OHV GASOLINE ENGINE CLOCKWISE ROTATION WITH CARBURETOR DOES NOT INCLUDE ITEMS 15 THROUGH 18 1 1 1016507 BOLT ENDED M6 X1 X 29MM ete iir dt en fen ties 1 2 1016512 WASHER FLAT ion oot ib ma totes xe ha tha en 1 3 1016524 SHROUD ENGINE FE a 1 4 1016456 BOLT FLANGED 5 5 1016547 NOT E era
11. 7 24 CONTROLS AND GAUGES GASOLINE CARRYALL VI ITEM PART NO DESCRIPTION 7 1 2 3 4 1016630 LIGHT OIL WARNING 40000 1015103 GAUGE FUEL INCLUDES ITEMS AND 4 eene N A NUT S ee LI uU DINE M CLE MEE N A WASHER EXTERNAL TOOTH LOCK 044 4 4416 10 1015104 BRACKET FUEL GAUGE el a att 1011571 NUT HEX gt sia ua einen 1011610 WASHER LOCK 8 c ccscccceccessesseseccescessesecsecsecsesscseccecsecsesucsecsecsasscsussecsssesatsucsensesatsecsecesecee 1016092 SCREW PAN HEAD MACHINE 8 32 7 16 sse 1018306 01 ASSEMBLY SCREW AND WASHER 1018264 01 SWITCH KEY II een 1018511 01 WASHER I een ee nee en 1018307 01 NUT KEY SWITCH 1018345 02 CAP KEY SWITCH nitet iti dieit ea 1012505 E D e UE 0004034 SWITCH LIGHT INCLUDES ITEM 16 nennen 1013857 KNOB LIGHT SWITCH 2 9 1011439 SWITCH LIMIT ns 1011557 SCREW HEAD MACHINE 86 32 1 4 0 40004000 1019322 01 NUT NYLON LOCK 6 32 ci ns 1019571 01 BRACKET BRAKE LIGHT SWITCH 0 1011280 NUT LOCK 5 16 18 cani Elida 1019698 01 SWITCH
12. 1017460 COVER io aA 1017442 GASKET OIL PUMP A la sa 1016473 BLATE OIEPUMP size uu u idea vaca sad 1016482 03 PUMP OI lt AND ROTOR NE 1017458 1016429 SERVE 1016537 SAL STEER PRESSURE BELIEF salado 1016581 ON O O N o o o c BN N ee Page 8 19 8 FE 350 ENGINE 96 N er S 9 lt gt TYPICAL 2 Y ES A PLACES T EXHAUST ONNECTION A So y 01 Page 8 20 FE 350 ENGINE CARRYALL TURF Il II PLUS AND VI 1 ON O O N 1016442 1016436 1016583 1016569 1017446 1016450 1016449 1017473 1017435 1016560 1016519 1016479 1016566 1017445 1017444 1016544 1016474 1016483 1016563 1016489 1016452 1017454 1016549 1016517 1016458 1017434 2 3 4 CASE ROCKER O GASKET ROCKER CASE aa BOLT FLANGED MO x 1 X 35MM uyay a Ei ARM ROCKER ip cados COLLET VALVE SPRING rss see E ee SE eee SPRING ASSEMBLY CYLINDER HEAD FE 350 INCLUDES ITEMS 10 AND 11 ari GUIDE VALVE costes ua ee EE EY RING BOT STUD M8 x 1 253029MME see ee ae SHAFE ROCKER
13. Me A LA D IA ANDA DLL LL E ATL 1017325 ASSEMBLY ACCELERATOR PIVOT ROD eere 0007473 NUT NYLON LOCK 5 16 18 sss 1018620 01 SCREW HEX HEAD 1 4 20 x 1 3 8 anne 1017424 BEARING PIVOT SUPPORT ttes tec 1015661 NUT FLANGE LOCK 1 4 20 ttt 1018174 01 RETAINER SPRING ettet tette tette enit 1017962 01 SPRING RETURN cccccscecccceccescesseccececcersessecescaccesseseccessecsscseceesenseveccarsessenserecsecsensae 1017378 CUP SPRING aeu As 1017380 BUMPER RETURN SPRING ettet 1017400 LEVER ACTUATOR eiit et eto eet rede e tide 1018042 01 WASHER PLASTIC 1 2 000 rettet 1017743 COVER ACCELERATOR caninas 0008233 NUT NYLON LOCK 1 4 20 1014007 WASHER FLAT TYPE B 1 4 ccccccssescessececsecscseceeseesecsecseseesecsessessesecsecseestsetsateatseseeeees 1018043 01 SCREW HI LO HEX HEAD 8 18 x 1 2 1011694 SUPPORT ACCELERATOR PIVOT ROD Ne 1018619 01 SCREW 1 4 20 x 1 1 8 isset 1011877 02 KIT PARK BRAKE LATCH INCLUDES ITEM 23 AND ITEMS 17 21 ON N A ASSEMBLY RATCHET nn 0008754 NUT NYLON LOCK 3 8 x 16 0001241 WASHER FLAT 5 16 ON O O N KR po A A A oa LL PO HR Page 5 15 5 16 FRONT AND REAR SUSPENSION STEER
14. Page 8 25 TYPICAL 2 PLACES SW SS REFERENCE ENGINE 8 Y SS TYPICAL 2 PLACES i m lt O O lt La TYPICAL 4 PLACES o YPICAL PLACES Bo N TYPICAL 4 PLACES 2 PLACES TYPICAL P TYPICAL 2 PLACES UNITIZED TRANSAXLE REFERENCE SECTION 12 TYPICAL 4 PLACES Page 8 26 ENGINE MOUNTING ITEM PART NO DESCRIPTION 1 2 3 4 0007473 NUT NYLON LOCK 5 16 18 CARRYALL ONLY eene 0001241 WASHER FLAT 5 16 18 CARRYALL ONLY 1018646 01 RETAINER SNUBBER CARRYALL IONLY 0007818 BOLT CARRIAGE 5 16 18 x 1 1 2 CARRYALL ONLY 1012164 SNUBBER ann Eee oa 1019924 NUT HEX EOUI 371622 UNE ee eine 1018346 01 SN BBER Ha aaa 1018271 01 PEATEZ2MOUNEING E 1018330 01 ND MOX T20 M d 1018848 01 SCREW HEX WASFHER 5 16 24 X 7 8 lada 1018333 01 SCREW HEX HEAD CAP 1 25 90 1018332 01 2 CH HET 1018321 01 etu ME t Emi 1018326 01 SME ENE DRIVE SIDE ato eon er
15. 2 2 1013207 BANGER BRAKE a es 2 2 5 5 FLOORBOARD REMOVED FOR CLARITY TYPICAL PLACES NS Ju gt D SLT aoe iff gt Y gt Pd 22 TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES Page 5 6 BRAKE PEDAL AND CABLE ASSEMBLY VEHICLE WITH 2 WHEEL BRAKING QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 2 3 4 0001242 NUT HEX 5 169 195 uu tee ic 1018653 01 SPACER EQUALIZER aa 1017211 KIT EQUALIZER AND PIVOT LIMITER INCLUDES ITEM 4 N A PIN EQUALIZER PIVOT SuSE 0007473 NUT NYLON LOCK 5716 18 Re 1011403 KIT BRAKE CABLE REAR INCLUDES ITEMS 7 9 1011779 zc 0001035 PINZEOTTER etre 1010829 PINOLE VIS IO O 1019540 01 KIT BRAKE PEDAL INCLUDES ITEMS 11 16 19 AND 32 1013531 SPRING BRAKE RETURN uuu is eter cao en al 0007716 SCREW SLOTTED WASHER HEAD 10 16 x 1 2 1013869 PAD BRAKE PEDAL cic 6 emma emn 1019531 01 ROD EQUALIZER CARRYALL ONLY Sails 1019531 02 ROD EQUALIZER CARRYALL II ONLY 2 1019530 01 BOLT HEAD SHOULDER SS Yuya s eri tec fences 0007473 NUT NYEONTLOSK
16. N N OM Page 6 7 6 8 FRONT SUSPENSION LOWER VEHICLE WITH 2 WHEEL BRAKING QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 1010348 ASSEMBLY SPINDLE DRIVER SIDE INCLUDES ITEMS 3 4 AND 5 1010347 ASSEMBLY SPINDLE PASSENGER SIDE INCLUDES ITEMS 4 AND 5 0008067 BUSHING BRONZE SPINDLE 0007048 BUSHING BRONZE Suunto tee 1015597 PITTING GREASE 1 4 28 5 e ien ibit RU Ee 1012030 SPRING TAPERED LEAF es nee meer 0008745 E 0000706 NU TOE G E 1011892 ASSEMBLY HUB INCLUDES ITEMS 10 13 1011393 PACKAGE BEARING iu a neh tpe u ao 1011304 STUD LUG Xu m 1013135 SEAL DOUBLE LIP 1011887 COVER 0008754 CSU atc 1016387 SCREW HEX HEAD CAP 3 8 16 x 2 3 4 1 1016384 CLEV IS REED LA 1019031 01 NUTT MOCK Cu 20 DESE DSCREN ERR 1010028 WASHER FLAT WZ aies sessiz einen 1010150 BEARING THRUST uses een 1016389 WASHER KINGPIN WAV E ssa ane ie 1010984 En 1010005 WASHER FEAT SA Sp id 0007840 NUT HEX SLOTTED 3 4 16 ee eier 0007910 aa cu a en EE ME 0008755 SCREW HEX HEAD 3 8 16
17. 0001017 NUT HEX e Dias lit CON O O Q N N N N S 00 NY GQ N AON S o Page 13 5 SWITCH FORWARD REVERSE SWITCH MULTI STEP POTENTIOMETER CONNECTOR AS FUSE AND RECEPTACLE 3 e TYPICAL 5 PLACES NOTI3A BATTERY ON BOARD COMPUTER THREE PIN CONNECTOR Page 13 6 WIRING CARRYALL POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1019110 02 WIRE HARNESS INCLUDES ITEMS 1 20 2 000000440000000 N A WIRE ASSEMBLY 18 BROWN a He 1019327 01 KIT 6 PIN PLUG ASSEMBLY nasa aaa inet N A WIRE ASSEMBLY 18 BLUE unn N A WIRE ASSEMBLY 18 PURPLE gt RESEN eee N A WIRE ASSEMBLY 15 ELLO Winter tt N A WIRE ASSEMBLY 18 GREENWHITE as 1018830 02 WIRE ASSEMBLY 18 BLACK INCLUDES RESISTOR AND 18 WHITE WIRE N A WIRE ASSEMBLY GREEN etc ne ea ae IE N A WIRE ASSEMBLY 18 WHITE BLACK ea 1019014 01 WIRE ASSEMBLY 6 BLUE unio ur ee 1019012 01 WIRE ASSEMBLY 6 ORANGE irte 1019111 01 WIRE ASSEMBLE 6 WEITE WIRE ASSEMBLY 18 HED WEFILPE 1 eters nah iens
18. 1019069 01 ASSEMBLY INTERMEDIATE GEAR 1018954 01 GEAR CASES DRIVER SIDE rk 1019722 01 xS CIBC Emm 1019721 01 PLUG MAGNETIG ee eese 1019232 01 GASKET PEU Su Su MEE IN B M UI MEM ME ME 1018970 01 BORD IMG X 1 25 COMIN Sii ei u Dc OE 1018976 01 PIN DOW Be eiserne einmal 1019236 01 HOUSING DIFFERENTIAL tidad 1019239 01 GEAR DIFFERENTIAL uuu etat 1019036 01 PLATE THRUST IDLER GEAR 1019230 01 GEAR DIFFERENTIAL BEER 1019037 01 DATE THI ee ea ee ee ee ee 1019221 01 PIN DIFFERENTIAL samen einen 1019062 01 GEAR OUTPUT ER 1018974 01 BOLT MIOXRTBXZSIMMN eure 1019724 01 PIN Be 1018957 01 ASSEMBLY AXLE TUBE DRIVER SIDE 1019287 01 GASKET LIQUID 8 8 OZ 250 GRAM 0000451 WASHER 6 Oa SE ne tenn ee reisen 1014201 BOLE HEX HEAD V2 ia be deco ot ce dll CON O O A N N PO N N W N CO O NM N N OO NOTE TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS THE TYPE G TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD THE PASSENGER SIDE OF THE VEHICLE Page 16 3
19. 1018291 01 DC CORD 10 BLUE 10 RED 10 BLACK PART OF CHARGER 1014947 uod iti Casu 1017957 01 WIRE ASSEMBLY WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY N A WIRE ASSEMBLY 18 GREY PART OF ON BOARD COMPUTER ASSEMBLY N A WIRE ASSEMBLY 16 RED sunno N A WIRE ASSEMBLY 18 BLUE PART OF POTENTIOMETER ASSEMBLY N A WIRE ASSEMBLY 18 QRANGE WHIIE u L ul kus nnn nnn enne nnne N A WIRE ASSEMBLY 118 tukaq a qu e pi eds N A WIRE ASSEMBLY 10 BLACK PART OF VOLTAGE LIMITER ASSEMBLY 1019088 01 WIRE ASSEMBLY TO BLUE nee ee ee eerie eee 1016729 WIRE ASSEMBLY 6 WHITE usina ri N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1016732 WIRE ASSEMBLE 6 XEBEOW Sedna 1014948 D cols BIO aaa O O O N 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 4 4 4 4 4 4 4 4 4 4 4 4 Page 13 23 13 24 ELECTRICAL COMPONENTS FRONT BODY CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1
20. 1018329 01 ee ee ee 1012571 WASHER HEAVY FEAT 9 16 MERDE 1018559 01 SCREW HEX HEAD 25 1018327 01 STIFFENER FEYWFIEEL SIDE u see ne N O O N PRA RA N N O o O N N N Page 8 27 8 FE 290 ENGINE Page 8 28 FUEL INTAKE AND GOVERNOR SYSTEMS s LOCATION OF FUEL PUMP MOUNTING BRACKET d CARRYALL AND VI ORS LOCATION OF FUEL PUMP MOUNTING BRACKET CARRYALL II TURF II AND II PLUS SEE ABOVE Pw GAS TANK FUEL 7 PICKUP i gt 49 21 C TYPICAL 14 2 PLACES 9 2 LN P SOR TO ENGINE CRANKCASE FUEL SYSTEM ITEM PART NO DESCRIPTION 1 O N O O 1016004 1015188 1014535 1015143 1015139 1015137 1016059 1018244 01 1018969 01 1014928 1019553 01 1014523 1014524 1012285 1019295 01 1013134 01 1013684 1012293 1013692 1012649 1014522 1013687 1014116 1013746 1019556 01 1011988 1013134 02 1019183 01 2 3 4 KIT FUEL TANK WITH SENDING UNIT INCLUDES ITEMS 2 9 CAP FUEL TANK NONVENTED INCLUDES ITEM 3 GASKET FUEL CAP erectos ASSEMBLY FUEL TANK VENT cccccceccecseseeseececseseesec
21. 7 1016425 82 JE P MAIN 9 000 9 5 000 FEE F d uu 7 1016425 80 JET MAIN 5 00058 000 FEE Teide 7 1016425 78 JET MAIN 9 000 10 000 REET eee o a eon oes 7 1016425 75 JET MAIN 10 000 FEET AND ABOVE aa 8 1016437 GASKETFEDATICHAMBER 9 1017461 ASSEMBLY FLOAT CHAMBER INCLUDES ITEM 10 2 10 1016499 ASSEMBER SCORE eni dp E ae t ue E 11 1016585 ASSENDBDPY BOLT ciis piece o Page 9 7 Q 2 A AN NO X amp x o A 22 lt 2 9 8 CARBURETOR INSTALLATION ITEM PART NO DESCRIPTION 1 2 3 4 1016440 GASKET INSUEATOR eier 1016481 02 INSULATOR CARBURETOR Sits ae 1016439 GASKET CARBURETOR INSULATOR TO THROTTLE BRACKET CARRYALL AND 1019734 01 GASKET CARBURETOR INSULATOR TO THROTTLE BRACKET CARRYALL TURF Il 1016444 qhu 1018202 01 GUARD GOVERNOR CARRYALL I 1016103 SCREW PAN TORX HEAD SELF TAPPING 6 32 x 1 4 CARRYALL I AND Il 1011697 WASHER FLAT 5 16 CARRYALL AND Il ebi A 1018876 01 NUT NYLON LOCK x 1 CARRYALL I
22. mek Page 13 7 TYPICAL 2 PLACES AS SEEN IN DRIVER SIDE OF VEHICLE BODY AU ACC EL SV N o Cor Wo gt 2 A Page 13 8 ELECTRICAL COMPONENTS FRONT BODY CARRYALL I AND II POWERDRIVE ELECTRIC VEHICLES ITEM PART NO DESCRIPTION KE 1234 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 AND 3 1 2 1016851 BUZZER REVERSE adieu eel Saa ASR 1 3 1016849 SCREW PAN HEAD HI LO 4 24 5 16 isset 2 4 1018306 01 ASSEMBLY SCREW AND WASHER inann nannan 2 5 2 1 6 101851401 WASHER aa 1 7 1018307 01 NUT KEY SWITCH 0 86 1 8 1018345 02 CAP KEY SWITCH BLACK I 1 9 1012505 u ea ed e 1 10 0008990 A 2 11 1019355 01 LIGHT BATTERY WARNING AMBER 1 13 9 TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL 3 PLACES o TYPICAL PLACES a8 lt 12 PLACES TYPICAL 14 5 PLACES di TYPICAL 6 PLACES
23. ette eon th 1011480 IONS Ncquc 1016110 02 TUNE UP KIT FE 290 ENGINE INCLUDES AIR FILTER SPARK PLUG OIL FILTER FUEL FILTERS NOT SHOWN 1016110 03 TUNE UP KIT FE 350 ENGINE INCLUDES AIR FILTER SPARK PLUG OIL FILTER FUEL FILTERS NOT SHOWN uuu Il PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION Page 1 5 1 6 BODY AND TRIM 2 2 2 FRONT BODY QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1017348 02 HEAVY DUTY BUMPER INCLUDES ITEMS 2 5 CARRYALL 1 TURF Il I PLUS AND VI 1010435 BOLT CARRIAGE 5 16 18 4 isses 0007473 NUT NYLON LOCK 5 16 18 isset 1010546 Sa 1015405 BOLT CARRIAGE 5 16 18 X 2 sse 1017080 KIT FRONT BUMPER INCLUDES ITEMS 7 10 1016868 BUMPER FRONT cccccescscecsecsesecsesecsecsesecsessesucsesecsussesussusacsucsesecsusecsecsesasseseeeueeeee 0007251 SCREW PHILLIPS TRUSS HEAD 5 16 18 X 1 sss 0007473 NUT NYLON LOCK 5 16 18 5 I a oo 1016967 RIVET BLIND PUSH TYPE 0 444404 0 1016702 01 NAMEPLATE CLUB CAR SILVER nennen 1016925 04 BODY
24. ste re N A WIRE ASSEMBLY 16 GREEN trato toe ii testae 1016380 WIRE ASSEMBLY 16 BLACK A e e N A WIRE ASSEMBLY FISYELLOW sese o Las N A WIRE ASSEMBLY 416 YELLOW 2 222 tuii oe hte el ieee N A WIRE ASSEMBLY 16 RED 16 ORANGE N A WIRE ASSEMBLY 16 YELLOW rota ina 1014119 WIRE AS5SEMBLETO RED asas arcano WIRE ASSEMBLY 19 utili ites WIRE ASSEMBLY 18 BLACK PART OF REVERSE BUZZER N A WIRE ASSEMBLY 319 BLUE Q nassen 1012382 WIRE ASSEMBLY 6 BLACK rette etaed aaa aan WIRE ASSEMBLY 18 ORANGE PART OF ELECTRICAL COMPONENT BOX N A WIRE ASSEMBLY 18 ORANGE unica a N A WIRE ASSEMBLY BLAER cui ad 1015737 WIRE ASSEMBLY 10 RED PART OF ELECTRICAL COMPONENT BOX 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND 1018373 01 WIRE ASSEMBLY GREEN ae CON O O Q N IL Page 7 7 TYPICAL 2 PLACES o ENCE m d 5 OR 3 ORANGE WIRE AE Ae 2 PLACES TYPICAL 2 PLACES 1
25. 1015539 01 DECAL BED LOAD AWARINIING sehe na 1016094 01 DEGAL CRUSHAREA a 1015437 01 DECAL BED LAT CH WARNING cut ee hu tant a 1015397 DECAL CARRYALL I DRIVER SIDE esta e onu bentes 1015396 DECAL CARRYALL PASSENGER SIDE upaqa ush uqa a alus 1015394 DECAL CARRYALL II DRIVER SIDE 1015395 DECAL CARRYALL II PASSENGER SIDE 1016086 DECAL CARRYALL PLUS DRIVER SIDE 1016085 DECAL CARRYALL II PLUS PASSENGER SIDE 1019725 02 DECAL CARRYALL TURF II GREEN STRIPE DRIVER SIDE 1019725 01 DECAL CARRYALL TURF II GREEN STRIPE PASSENGER SIDE 1019737 01 GARAYALE Rr 1019601 01 DECAL VEHICLE LOADING CARRYALL ONLY RN 1019602 01 DECAL VEHICLE LOADING CARRYALL Il TURF Il AND II PLUS LL LL cl c 1 2 2 3 3 4 5 6 7 7 7 7 7 7 7 7 8 9 9 mm Page 4 3 SHIELD FAST N BATTERY DANGER DECAL N KYA 8 N ELECTRIC SJ VEHICLE Koss LOCATION OF De CARRYALL TURF I INGERSOLL RAND DECAL POTENTIOMETER CAUTION DECAL ON WIPER SWITCH C
26. BRAKE LIGHT MOUNTING REVERSE BUZZER MOUNTING Page 13 32 TYPICAL 2 PLACES ELECTRICAL COMPONENTS REAR BODY CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1017977 01 BATTERY 9 VOLT POWERDRIVE EASES odo de Inr Ema Ge 1017977 02 BATTERY 8 VOLT POWERBRIVE DRY SEAS u Pee Ra cet e eim eritis 1017957 01 WIRE ASSEMBLY 6 BLACK usina a 1014304 NUT HEX STAINLESS STEEL 5 16 18 ill 1011578 WASHER FEAT B WIDE 5 6 al 1018030 01 HOLD DOWN BATTERY SHORT casta dlls 1018030202 HOLD DOWN BATTERY LONG ee 1016682 01 ROD BATTERY HOLD DOWN Z een 1017978 01 CAP BATTERYA PORT GANG su das ee 1016717 ASSEMBLY TAILLIGHT INCLUDES ITEMS 10 14 N A HOUSING TAILLIGEIT uuu o 1011582 zB cmt a O ONOKE iue Li EE M dil 1015752 SSHEW E 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 17 AND 18 1016851 BUZZER REVERSE intei ne en 1016849 SCREW PAN HEAD HI LO 4 24 5 16 4 2 22 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 00 ON OOF OQ N
27. ha 1015878 SCREW HEAD MACHINE 4 40 x 1 5 8 1012431 O 0008057 0008058 WASHER HA epa cios 1016423 FUSE 20 AMP CARRYALL see ae 1018561 02 SCREW WASHER HEAD HI LO 1 4 15 x1 1 2 0001241 WASHER FLAT Oia as 0007473 NUT NYLON LOCK 5716 ee ON O O WD 1 1 1 1 1 1 1 1 5 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 4 2 3 1 2 2 Page 7 21 7 22 qe Pd ELECTRICAL COMPONENTS FRONT BODY GASOLINE CARRYALL VI ITEM PART NO DESCRIPTION 7 1 2 3 4 0008639 WRAP TIE Se ED 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 3 4 AND 5 1016851 BUZZER REVERSE aus laa 1016849 SCREW PAN HEAD HILO 4 24 x 5 16 2 22222 1122 N A WIRE ASSEMBLY 18 BLACK ici las 1017721 LIMITER VOLTAGE FOR GASOLINE VEHICLE LIGHTING INSTALLATION 1010909 SCREW MACHINE 92 X TIAE ui Ele 0000183 WASHER FEAT 810 22 tet ee 0001016 WAS FIER LOOK 10 ee dd 0007893 NUT HEX 310592 5i o e is o ti 1016356 BLOCK TERMINAL citan edem te di aute iu drei 1013357 HIVET ALUMINUM POP 5 32
28. A 4 1014306 WASHER O O 4 0000451 WASHIER EOCK bo fc 4 0001028 4 14 9 bo j 0 4 14 e 9 a ON BOARD POWERDRIVE BATTERY CHARGER EXPORT CARRYALL VI ITEM PART NO DESCRIPTION 14 1 2 3 4 1018143 02 ASSEMBLY POWERDRIVE BATTERY CHARGER AND REEL ON BOARD WITH 4 POSITION SWITCH 100 200 220 240 48 VDC 50 60 HZ 5 1 terere ttt tenent 1018416 01 ASSEMBLY CASE INCLUDES TEEM 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 1018382 01 ASSEMBLY TRANSFORMER asla ax 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1017187 ASSEMBLY RETRACTABLE CORD 1018383 01 RELAY POWER INCLUDES MOUNTING HARDWARE 1018419 01 BOARD CONTROL 21 25 95 5 nu a 1018387 01 BRACKET MOUNTING RELAY AND RESET BOARD _ 1018386 01 SWITCH PO
29. N Page 7 13 RIGHT HEADLIGHT VOLTAGE LIMITER LEFT HEADLIGHT FRAME GROUND FORWARD REVERSE ASSEMBLY LIMIT SWITCHES Z SWITCHES FUEL TANK GROUND x S O STARTER D GENERATOR W YELLOW G YELLOW GROUND BATTERY Page 7 14 WIRING GASOLINE CARRYALL TURF II ITEM PART NO DESCRIPTION 7 1 2 3 4 1016299 02 WIRE HARNESS ASSEMBLY INCLUDES ITEMS 1 11 N A WIRE ASSEMBLY 16 HED WEFIITE ana a idas N A WIRE ASSEMBLY 18 WHITE 18 WHITE BLACK N A WIRE ASSEMBLY 18 YELLOW 16 BLUE 1015769 WIRE ASSEMBLY WAITE se ae 1016297 WIRE ASSEMBLY 16 BLACK E E E lt N A WIRE ASSEMBLY 16 GREEN ati 1016380 WIRE ASSEMBLY e dead N A WIRE ASSEMBLY FISYELLOW uuu o ed 116 YELLOW sic WIRE ASSEMBLY 16 RED 16 ORANGE N A WIRE ASSEMBLY 16 YELLOW i 1014119 WIRE ASSEMBLY 6 RED RR WIRE ASSEMBLY F18 BLAOK en ee oe ace ee WIRE ASSEMBLY 18 BEAER iesus dtes es sees ee nee as WIRE ASSEMBLY 18 BLACK PART OF REVERSE BUZZER
30. 0001631 SCREW PAN HEAD 10 24 X 3 4 isset 0000183 WASHER 410 OOO 1012438 NUT NYLON LOCK 10 24 sass 0000332 WASHER FLAT 1 4 ccccccecceccecsessesecsecsecsesscsecsecsesecsersecsesersucsecsecsesarsetsecsesatsatsacsesstsarsatsaceeeecen 1015752 SCREW HI LO 12 16 X 5 8 0000 ns 1019581 02 ASSEMBLY AIR 0001606 RIVET POP 3 16 vp Oe n el a ue i n red ed 0000183 WASHER FLAT 10 isset tete tette tette ttes ns 1019710 01 AIR DUCT REPAIR KIT NOT SHOWN eerte tette N O O Q N KR N WHO 0 05 G G amp HS S NH N gt Page 9 15 9 16 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY CARRYALL VI ITEM PART NO DESCRIPTION 1 2 3 4 1018215 01 ASSEMBLY AIR BOX INCLUDES ITEMS 1 14 1 1 1018043 01 SCREW HI LO HEAD 8 1 2 tnis 2 2 1018817 01 WASHER STAINLESS STEEL 8 cccccccscecsescecseseesecsecsesecsecseceesersersecsesetsetsessesstsatssseseee 2 3 1019257 01 DRE CE 2 4 1019728 01 ASSEMBLY AIR BOX TOP INCLUDES ITEMS 5 11 1 5 1018130 01 ET 1 6 1019176 01 LEVER CHOKE nannte D Eau mde teca e arte 1 7 1019443 01 DECAL SERVICE un nn 1 8 N A ORANG GAO RED ee en ede ee ee am 1
31. O N N A A N O WON Page 13 33 13 34 BATTERY CHARGER 14 m gt 1 PS E S e SS age 14 2 ITEM PART NO DESCRIPTION 14 1 N N O O Q N 1018022 01 1018022 02 1018022 03 1018283 1 0007577 1018197 01 1015914 1018285 01 1018311 1 1018289 01 1018289 02 1018289 03 1012101 1012098 1019144 01 1018287 01 1018286 01 1018288 01 1018288 02 1015917 POWERDRIVE BATTERY CHARGER DOMESTIC CARRYALL AND II 2 3 4 CHARGER BATTERY POWERDRIVE DOMESTIC 120VAC 48VDC 60 HZ MODEL NUMBER 17930 11 INCLUDES ITEMS 1 14 103 IN DO CORD WITH MALE 3 PIN PLUG 12 AWG 74 IN CORD WITH MALE GROUNDED PLUG CHARGER BATTERY POWERDRIVE 120VAC 48VDC 60 HZ MODEL NUMBER 17930 18 INCLUDES ITEMS 1 14 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN AC CORD WITH MALE GROUNDED PLUG CHARGER BATTERY POWERDRIVE 120VAC 48VDC 60 HZ MODEL NUMBER 17930 19 INCLUDES ITEMS 1 14 240 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN CORD WITH MALE GROUNDED PLUG 1 ASSEMBLY CASE INCLUDES ITEM 2 Di a ae A 1 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 0 ASSEMBLY TRANSFORME
32. SPEED CONTROL PEDAL CIRCUIT DISPLAY MODULE z 9 E lt 9 5 5 NN PART 17075 Page 1 2 MAINTENANCE AND SERVICE TOOLS QTY QTY ITEM PART NO DESCRIPTION ELEC EN 1 2 3 4 1018710 01 ACCELERATOR PEDAL ADJUSTMENT TOOL RN 1016985 ADHESION PROMOTER 2 0 1018132 02 ADHESIVE GUIDE RING GRAM TUBE saa nani 1017295 ARMOREFLE REPAIR KIT 22 1018319 01 BATTERY DISCHARGE MACHINE 36 48 0 1 1014305 BATTERY TERMINAL PROTECTOR SPRAY aaora ei 1011767 BATTERY THERMOMETER een 1016417 BEARING AND OIL SEAL REMOVER ASSEMBLY 1016416 BEARING DRIVER SET ee 1012811 BEARING PULLER u u D o poa ua 1012812 BEARING PULLER WEDGE ATTACHMENT 1013582 BRAKE ADJUSTMENT TOOL USED ONLY ON VEHICLES WITH MANUALLY ADJUSTED 5 1018871 01 CALIBRATION TEST MODUL E oi 1018084 01 CAM INSTALLATION TODE zer car a een 1014510 CLUTCH TOOL KIT INCLUDES ITEMS 15 21 1014493 GELTERLAELIGNMENTTTODE 1014496 DRIVE GEUTCH PULLER u uuu te m em 1014497 DRIVE GLUT CE RUB PULLER eninge 1014508 DRIVEN GLUTCH CAM PULLER susana iaa e 1014507 DRIVEN CLUTCH PULLER PLUG
33. 1011877 02 KIT PARK BRAKE LATCH INCLUDES ITEMS 17 21 AND TIEM 25 ON PAGE 5 13 ent ee HOD AND RAW MEE E 1017029 BIN COTTER OAR UZ ae ee 1010877 NUT PUSO EE 1010805 SLEEVE PARK esse ee 1010932 JOINT 1010933 SPRING PARK BRAKE TORSION iii ia 1010927 SPACER PARIS BRAKE susto dildos 1010878 BUMPER de 0001028 ER 1011402 PACKAGE BRAKE MOUNTING BLOCK CONTAINS UPPER AND LOWER FOR LEFT AND RIGHT SIDES o RR asa e 0001241 WASHER FEAR SILOS sarees as o edad 1010921 SCREW HEX HEAD CAP 5 16 lt 18 X 2 12 ii Re 1011418 KIT PARK BRAKE PEDAL INCLUDES ITEMS 30 33 0001032 BUSHING NYEON 2232222 0007716 SCREW SLOTTED WASHER HEAD 10 16 x 1 2 1013876 NUT PUSEH 36 are ee le 1013870 PARIS DRAKE uuu oen ON O O N hb N N N O N P N Il mb 1 4 4 1 2 2 1 1 N N p Page 5 7 5 8 TYPICAL 4 PLACES FLOORBOARD REMOVED FOR BRAKE PEDAL AND
34. ie ee ea ROD POUS atoms Dii O WAGHE PLAT V112 GIH ICEPSOPYPE Puyu o e o BOLT FLANGED X125 X 45MM etica aa GASKET HEAD trans near ENGINE VALV EN 1 1 2 2 2 4 2 2 1 2 2 2 2 1 1 1 1 1 2 2 1 2 1 1 6 1 8 21 8 FE 350 ENGINE Page 8 22 FE 350 ENGINE CARRYALL TURF Il II PLUS AND VI ITEM PART NO DESCRIPTION 1 1016538 O IE 1017508 PLUG ut 1016535 CONNECTOR SENDING UNIT e eei ib e eene 1016538 RING a C 1016506 1016544 SCREW CROSS PAN HEAD SELF TAPPING M5 8 x 12MM 1016564 PINS OGD st cds 1017487 BEARING CRANISEIAET air ee 1017504 SEAL CRANKSHAFT 12 955 ee 10165684 BOLT 2 ENDED FLANGED 8 x 1 25 x 69MM 1017514 BOLT FLANGED X 1 25 kenn 1017472 COVER CRANK CASE SESS u a 1017443 GASKET GCRANKGCASE GOVE k 1017513 BOLT FLANGED NG 1016510 BRACKET OIE BEVEL SWITCH uuu a dia odisti umi ette 1016494 SENSOR OIL LEVEL es een
35. 9 4 CARBURETOR ASSEMBLY FE 290 ENGINE CARRYALL I AND II ITEM PART NO DESCRIPTION 1 2 3 4 1019056 01 ASSEMBLY CARBURETOR INCLUDES ITEMS 2 11 1016501 ASSEMBLY IDLE SCREW nis aaa N A ASSEMBLY PILOT AIR SCREW essa dai cdas 1019731 01 eee ee eee n s D ME EIE 1016486 ASSEMBLY ELOAL css 1019732 01 STANDARD JETTING 7 1016425 82 7 1016425 80 JE P MAIN 9 000 9 5 000 FEE F d uu 7 1016425 78 JET MAIN 5 00058 000 FEE Teide 7 1016425 75 JET MAIN 9 000 10 000 REET eee o a eon oes 7 1016425 72 JET MAIN 10 000 FEET AND ABOVE aa 8 1016437 GASKETFEDATICHAMBER 9 1017461 ASSEMBLY FLOAT CHAMBER INCLUDES ITEM 10 2 10 1016499 ASSEMBER SCORE eni dp E ae t ue E 11 1016585 ASSENDBDPY BOLT ciis piece o Page 9 5 9 6 CARBURETOR ASSEMBLY FE 350 ENGINE CARRYALL TURF Il PLUS AND VI ITEM PART NO DESCRIPTION 1 2 3 4 1019059 01 ASSEMBLY CARBURETOR INCLUDES ITEMS 2 11 1016501 ASSEMBLY IDLE SCREW nis aaa N A ASSEMBLY PILOT AIR SCREW essa dai cdas 1019731 01 eee ee eee n s D ME EIE 1016486 ASSEMBLY ELOAL css 1019733 01 STANDARD JETTING 7 1016425 85
36. 1011280 NUT LOCK 5 16 18 mnes telae tidem bete eee EE EEan eese ts 1019698 01 SWITCH DIMMER ettet tette ttt eterne st 1018713 01 STAND OFF DIMMER SWITCH cnica 1018712 01 SCREW MACHINE 10 32 nn tette ttti 0008049 WASHER INTERNAL TOOTH LOCK 410 reete 0007893 NUT HEX 10 32 ea 1019697 01 BUTTON HORN ne es ON O O N A N N N N a RP HBR N S S Page 13 27 S N 2 ra SN Joy 50 SF a Ow gt 297 J SD A TYPICAL 2 PLACES o W SLR 9 D HR ST 62009746 LUE TYPICAL 2 PLACES x TYPICAL 2 PLACES O lt 2 z E s lt 06 m gt TYPICAL PLACES TYPICAL 4 PLACES S5 e Spare 0F 7 A 6 Joe Page 13 28 ELECTRICAL COMPONENTS CENTER BODY CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 0007174 WASHER 5716 isanka 0001241 WASHER FLAT 5 16 oi A eee ei ARAS 0007173 BOLT HEX HEAD 90 1018 3d ias 0001242 HEX OLO TO SSD E E OSD RSE O 0001218 BOLT HEX 5 16 18 XT TA u SOSA 1019183 1 CLAME WI Saale
37. 2 x u terra LA E 1 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 AMMETER INCLUDES MOUNTING HARDWARE pp 1 KIT WIRE ASSEMBLY zu ee AE MS ae 1 CORDSET DC 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 BUSHING STRAIN RELIEF DC CORD 12 sese 1 ASSEMBLY VOLTAGE SUPPRESSOR suscrito 1 BREAKER CIRCUIT AS AMP usarios 1 RELAY POWER 48 VDE u ti a uve 1 CORDSET AG 90 INCHES LONG AAS SSE eu EB 1 CORDSET T16 INCHES LONG ciu 1 BUSHING STRAIN RELIEF ACCORD are en 1 Page 14 3 A gt lt a p di D P age 14 4 ITEM PART NO DESCRIPTION 14 1 O N O O QW N 1018315 03 1018315 04 N A 0007577 1018382 01 1015914 1019144 01 1018385 01 1018285 01 1018383 1 1018387 01 1018386 01 1018289 01 1018289 02 1018289 03 1012101 1012098 1018384 01 1018317 01 1018317 02 1015917 POWERDRIVE BATTERY CHARGER EXPORT CARRYALL I AND II 2 3 4 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 VAC
38. Page 9 13 TYPICAL 3 PLACES TYPICAL 2 PLACES LU O Z LU LL LU TYPICAL 2 PLACES TYPICAL 3 PLACES Page 9 14 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY CARRYALL Il TURF II AND II PLUS ITEM PART NO DESCRIPTION 1 2 3 4 1018215 01 ASSEMBLY AIR BOX INCLUDES ITEMS 1 14 1018043 01 SCREW HI LO HEX HEAD 8 1 2 tnis 1018817 01 WASHER STAINLESS STEEL 8 cccccccscecsescecseseesecsecsesecsecseceesersersecsesetsetsessesstsatssseseee 1019257 01 ee ee 1019728 01 ASSEMBLY AIR BOX TOP INCLUDES ITEMS 5 11 1018130 01 ET 1019176 01 LEVER CHOKE nannte D Eau mde teca e arte 1019443 01 DECAL SERVICE un nn N A ORANG GAO RED ee en ede ee ee am N A O RING 3 8 GREEN nc ni N A VALVE CHOKE ee RR 1018123 01 SPRING RETURN ea e iE eun Ae 1015426 E 1018119 01 BOTTOM AIR BOX tedden ic 1019215 01 1019713 01 CLAMP HOSE AIR INTAKE 1018371 01 HOSE INTAKE 0 0 1018043 01 SCREW HEX HEAD HI LO 8 x 1 2 1019268 01 CABLE 0
39. 1016496 SCREW CROSS PAN HEAD 27 Xx SMM scission bec oie Reb ex DERE 1016454 BOLT FLANGED M5 X 8 X SMM ae nes 1016472 PLATE OIL FILTER SEREEN animes oil 1016521 SUREEN OIE PIETER sii 1017518 01 SHIM OF susi rs a ee 1017518 02 uM HI MeL te ee 1017518 03 1019476 01 CAMSHAFT WITHOUT COMPRESSION RELEASE CARRYALL TURF ONLY 1019159 01 CAMSHAFT INCLUDES ITEM 23 CARRYALL II PLUS AND VI 1017511 SPRING a 1017447 LIFTER ALY DRAULIGO zes dida NO N ya N O N N a D 8 23 8 FE 350 ENGINE 8 24 FE 350 ENGINE CARRYALL TURF Il II PLUS AND VI ITEM PART NO DESCRIPTION 1 2 3 4 1 1017503 O 1 2 1019160 01 CRANKCASE COMPLETE FE 350 CLOCKWISE ROTATION 1 3 1017502 Bie 2 4 1017450 PIN PSC Ns u 1 5 1017449 01 PISTON STANDARD id tes Hee a ass 1 5 1017449 02 PISTON OVERSIZED coins it dll een tat 1 6 1017451 01 RING SET PISTON STANDARD state ee 1 6 1017451 02 RING SET PISTON 50MM OVERSIZED 2 2 28 naked ten 1 7 1017457 01 ASSEMBLY CONNECTING ROD STANDARD INCLUDES 2 EACH OF ITEM 8 1
40. 2 3 4 0008639 WRAP MIE titi ais 1016859 KIT REVERSE BUZZER INCLUDES ITEMS AND 4 1016851 BUZZER REVERSE usarios 1016849 SCREW PAN HEAD HI LO 4 24 x 5 16 1104112 1016356 BLOCK TERMINAL uncuy 1013357 AEUMINUN ROR 5 82 ea lib 0004029 ASSEMBLY HORN INCLUDES ITEMS 8 9 AND 10 0007820 WASHER INTERNAL TOOTH DAIO u ee ete 1019551 01 NUDE MOAT ern a et S 1011825 BRACKET sims pl id 0000304 BOLT HEX HEAD 20 X T ma 0000332 WAGHE R FEAT VA 0008233 NOUT INV ON EO N 1016897 01 ASSEMBLY HEADLIGHT DRIVER SIDE INCLUDES ITEMS 16 25 1016897 02 ASSEMBLY HEADLIGHT PASSENGER SIDE INCLUDES ITEMS 16 24 AND 26 1017066 HARNESS HEADEIGEITWIRE SSSR UME nee ala 1017059 LOCK BULB COLLAR 1017060 BULB HALOGEN 1017061 LENS HE BLIGRIT PE eh 1017064 BRACKET MOUNTING ae dace 0007893 NUT HEX io patina 1019461 SGORE WN 10 ete Dee 1017065 RETAINER HEADLIGHT a2 es 1017062 ASSEMBLY T RN SIGNA
41. A WARNING WARNING DECAL GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING CCI 1015476 01 GASOLINE DANGER DECAL ON FRAME ADJACENT TO FUEL TANK HOT MANIFOLD AND 10 MUFFLER DECAL WARNING CAN CAUSE SEVERE INJURY GASOLINE VEHICLE FJ Moving parts a a manifold amp muffler KEEP CLEAR cc 1019605 01 ON STARTER GENERATOR AND ENGINE Periodic Service Schedule Service Regular Interval 1 Check Engine Oil Level Monthly 2 Change Engine Oil and First 100 Hours Then Filter One Year or 200 hours 3 Check and Clean One Year Under Normal Use Air Filter Element Six Months Under Dusty Conditions 4 Change Air Filter Two Years or 300 Hours 5 Check Tire Pressure Monthly See Manual 6 Replace Fuel Filters Two Years or 300 Hours 7 Check Fill Transaxle One Year or 150 Hours Whichever comes first For easy access to air filter housing remove the intake hose from the front of the housing FRAME GROUND WARNING DECAL PERIODIC SERVICE A WARNING SCHEDULE DECAL a eae San a eee yesh AAA ON FRAME Page 4 8 SAFETY DECALS CARRYALL VI QTY QTY ITEM PART NO DESCRIPTION ELEC 4 1019646 01 DECAL NOGROUND venciendo eli o 1019315 01 DECAL COMPONENT COVER cosa ae 1013677 DECAL BATTERY DANGER POISON u a 2m
42. N N N N N 00 N N N N N AND o Page 6 13 VEHICLES ONL E ELECTRI CARRYALL I GAS ONLY D T N 2 N pow LA j 1 1 v NI jl pd pd I pd ia ae 1 1 va I x Z 1 pl 1 W 3 w Page 6 14 REAR SUSPENSION QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 0007569 SHACKLE REAR SPRING ELECTRIC VEHICLE 1012304 SHACKLE REAR SPRING GASOLINE VEHICLE 0008754 NUT NYEON LOCK 33 16 annarai casted 1012303 BUSHING STEEE SES ui ratu EE 1015583 BUSHING OURE THANE seele 1010145 NITZUNEHER 6524 1013164 KIT SHOCK ABSORBER INCLUDES ITEMS 7 9 AND 10 1014236 SHOCK ABSORBER REAR a 1011415 KIT SHOCK ABSORBER CUSHION INCLUDES 2 EACH OF ITEMS 9 AND 10 N A RETAINER SHOCK ABSORBER CUSHION ppp N A CUSHION SHOCK ABSORBER sisi pi 1014902 FEOT on PD 1014675 SPRING REA RLE AE en QUIAE Sm 1014557 WASHER MEI Tm 1014555 NUT NYCONEOCK 76S AE enero oleada 0008755 SGRHEW HEX HEAD 10 9 9 8 zusenden rule 1019
43. N A WIBE ASSEMBLDG 18 RED a N A WIRE ASSEMBLY 18 BLUE PART OF POTENTIOMETER ASSEMBLY 1019088 01 WIBEASSEMBEY SO deus 1016729 WIRE ASSEMBLY 6 WEITE N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1016732 WIBE ASSEMBLY 46 YELLOW ee ee 1014948 ASSEMBLY DIODE m 1014947 ASSEMBLY RESISTOR peto erbe SEA 1017957 01 WIRE ASSEMBLY 6 BLACK Gum N A WIRE ASSEMBLY 18 GREY PART OF ON BOARD COMPUTER ASSEMBLY N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1018278 03 KIT WIRE AND TERMINAL 6 BLACK RN 1019045 01 WIRE ASSEMBLY 6 RE D iic ett ir u 1019046 01 WIRE ASSEMBLY 6 BLUE i dci a ho ehe 1019047 01 WIRE ASSEMBLY 0 ORANGE 2 enin tex 1019089 01 WIREASSEMBER BO WHITE uuu u us 1019044 01 WIRE ASSEMBLY uu wasaqa apta toto dias CON O O Q N ho h 0 13 17 SOLENOID TYPICAL 2 PLACES xe O OD TYPICA
44. WIRE ASSEMBLY 19 HELD ient iae E WIRE ASSEMBLY RAD WIRE ASSEMBLY 18 RED WIRE ASSEMBLY 18 ORANGE 5 ali WIRE ASSEMBLY 13 RED u ee ea 1019013 01 WIRE ASSEMBLY eee pim ee eas N A WIRE ASSEMBLY 18 YELLOW a N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY N A WIRE ASSEMBLY 18 GRAY PART OF ON BOARD COMPUTER ASSEMBLY N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1017957 01 WIRE ASSEMBLY sto BLACK WIRE ASSEMBLY 18 ORANGE WHITE PART OF BATTERY LIGHT 1014947 ASSEMBLY RESISTOR x ibn ee qana e Seco Aue ete ies 1019028 01 WIRE ASSEMBLY AED iu yuyata 1014948 ASSEMBLE DIODE STi cena ola EHE 1019030 01 WIRE AS SEMBEY 6 YEBEOW ddr 1019029 01 WIRE ASSEMBLE 6 GREEN bat ee an 1014856 WIRE ASSEMBLY WRITE nn E WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1019201 01 KIT S PINPLEUSASSENBIY u 1018278 01 KIT WIRE AND TERMINAL 6 EAI CON O O
45. il 0007335 BEARING BALL nee een LL o o od G N N 00 BN N Page 12 5 TA i i A d ta NN a pork ON PASSENGER SIDE CASE REFERENCE REFERENCE DRIVER SIDE CASE M gt Y e s N 12 6 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1018915 01 AXLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 69 73 1018914 01 AXLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 69 73 1013787 STUD LUG aan caia 1013792 RING RETAINING e 1011291 BEARING OUTER AXLE TUBE corria as 1014207 DUS ING 25 MM bla 1016672 RING RETAINING e ERS SS 1013794 SEAL O SS E ee o us as C 1018910 01 ASSEMBE AXLE TUBE DRIVER SIDE ret ete cata 1018909 01 ASSEMBLY AXLE TUBE PASSENGER SIDE eene 1013790 BOLT 5 X 30MM 1013791 WASHER EOCK MIO uQ 0007330 BEARING INNERVAXUE TUBE 1019283 01 MIO RA 25 X GES ey A Aaa 1018927 01 GEAR AP 1014193 PINZDOWEB so 1019105 01 DIFFERENTIAL GEAR CASE INCL
46. 2 3 4 STEERING GEAR ASSEMBLY SEAL DUST PASSENGER SIDE ana ir WRAP TIE ASSEMBLY INNER BALL JOINT pp WASHER TAB uitis Eee BUSHING RACK sisters BOX STEERING GEAR ota tia BEARING LOWER PINION PINION STEERING BEARING UPPER PINION E inn ly l ee RING CTYPE STOP ae Renee RING SNAP SEAL DUST STEERING PINION Re eben een Ru ase GUIDE STEERING RACK A o un qipapa NUT LOCK RACK SCREW zungen east SCREW RACK GUIDE EE RACK STEERING neuen WASHER STOP e I RING C YPES TOPS UE SEAL DUST DRIVER SIDES ia ee RING Du id cl coria NUT NYLON LOCK 38 716 ee BALL JOINT LEFT HAND THREAD INCLUDES ITEMS 25 26 AND 27 FITTING THREAD FORM GREASE 1 4 28 NUT SLOTTED 39 8 24 015 e n ti BOOT BU US NUT HEX LEFT HAND THREAD 1 2 20 2 1 LINK RACK AND PINION DRAG NUT HEX M12 x 1 75 BOT HEAD dote Meier WASHER FEAT S ptio ute tid 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 3 3 O G 2 0 0 Page 6 5
47. 33 8 2 2 2 1 1016386 KINGPIN u 1015583 BUSHING URETHANE suits to Dee bens 1012303 BUSHING STEEL rts 1014276 PLATE FRONT SPRING RETAINER 0001624 SCREW HEX 3 8 161 172 zn A 0000357 AR 0000706 NUT HEX SB 16 ON O O N RAR N N N N N N 00 N N N N N N N N N gt N N N N N 00 N N N N N N N N uu ud a Page 6 9 REFEREN CE STEERIN G GEAR Y WU TTT x SFL AT uw i sem 4 z amp 9 6 10 FRONT SUSPENSION UPPER VEHICLE WITH 4 WHEEL BRAKING QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 1016353 ASSEMBLY DELTA A PLATE INCLUDES ITEMS 2 AND 4 1016346 BUSHING URETHANE custodian 1016350 SLEEVE OUTER eu a se He 1016349 SLEEVE DELTA INNER u u u ren eee 0008754 NUT NYLON LOCK 3 8 y ee 0007539 BALL JOINT aan aa 0001308 NUT HEX 4O SS E E ad 0008861 BOLI HEX READ SOAS 1010138 BDIMPLED LOER 1O ls sinn 0002402 BOLT HEAD SS 1010219 ROD ee einlesen 0007555 NUT HEX LEFT HAND THREAD 1 2 20 einen tetro cose 0007540 BALL JOINT LEFT HAND T
48. WIRE ASSEMBLY 16 BLACI u u uu Lu i ans 1019116 01 WIRE HARNESS POWER INCLUDES ITEMS 22 31 N A WIRE ASSEMBLY 18 GREEN ida e ate touto o oe ao ld 1018651 06 ASSEMBLY 3 WIRE PLUG INCLUDES 18 PURPLE 18 YELLOW AND ITEM 24 1018830 02 WIRE ASSEMBLY 18 BLACK INCLUDES RESISTOR AND 18 WHITE WIRE N A WIRE ASSEMBLY 198 OBADKGE srta ts N A WIRE ASSEMBLY 18 WHITE BLACK N A WIRE ASSEMBLY 18 RED ui a N A WIRE ASSEMBLY 18 GREEN icai WIRE ASSEMBLY 18 REDAWVHITE use das 1019308 01 ASSEMBLY 3 PIN PLUG INCLUDES 18 BROWN 18 YELLOW AND 18 RED N A WIRE ASSEMBLY 18 GREEN WHITE en 1019101 02 WIRE HARNESS POWER INCLUDES ITEMS 32 98 1019099 03 COMPUTER ON BOARD SEE PAGE 12 30 INCLUDES ITEM 33 1018278 02 KIT WIRE AND TERMINAL 6 BLACK 0 0 1019045 02 WIRE ASSEMBLY 46 RED 1019089 02 WIRE ASSEMBLY 46 WHITE ii 1019044 02 WIRE ASSEMBLY 46 GREEN ech 1019046 02 WIRE ASSEMBLY 46 BLUE rep oH CU Ct es ea Ie erue o ens 1019047 02 WIRE ASSEMBLY 6
49. du TYPICAL 2 D TYPICAL 2 PLACES ee TO FRAME 9 GROUND 7 E 9 7 8 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE CARRYALL I Il AND TURF II ITEM PART NO DESCRIPTION 7 1 2 3 4 1018276 01 BOX ELECTRICAL COMPONENT COMPLETE INCLUDES ITEMS 1 25 AND 1018893 02 SEE PAGE 7 5 CARRYALL I ONLY 1018276 02 BOX ELECTRICAL COMPONENT COMPLETE INCLUDES ITEMS 1 25 AND 1016299 02 SEE PAGE 7 7 or 7 15 CARRE YALE FORE A oss a E Aaa E E eA 1015372 COVER ELECTRICAL COMPONENT asitan aaa 1015752 SCREW HIELO 12 MS 1013589 RING Etage 1015373 GAM ELECTRICAL BOK cascara 1014145 BUSHING BRONZE merum 1014065 m O PA A 1010954 SEID IE A UO TL 1015945 ASSEMBLY BELL SHAPE 5 mean 0008717 NUTONYEON TOCK EO qu ETE 0008057 NUT TIER HA A 0008058 AS CTS 1014807 SWIT EINMIT c 1014808 SWITCH LIMIT sa a 1012431 WASHER FLAT 5e ER WIRE ASSEMBLY 16 ORANGE una 1015878 SCREW HEAD MACHINE 4 40 x 1 5 8 aies ne ea OES 1018561 02 SCREW WASHER HEAD HI LO 1 4 15 1 1 2 1015777 ASSEMBLY VOLTAGE REGULATOR 22 2222 len ee Lor hee 0007893 NUT ID ME cd 0001242
50. yaaa k Salas 1014264 STEERING COLUMN BEARING PRESS TOOL 1014259 STEERING COLUMN RETAINING RING TOOL 1020612 STEERING WHEEL PULLER TODE 1016112 TACGHONETEBU pita 1017097 01 TOUCH UP PAINT LACQUER BEIGE 2A ea 1017097 02 TOUCH UP LACQUER WHITE 0 1017097 04 TOUCH UP LACQUER 1017097 06 TOUCH UP LACQUER RED 1017097 08 TOUCH UP LACQUER DARK BLUE eme 1017097 09 TOUCH UP LACQUER DARK GREEN 1014115 TRANSMISSION TOOLKIT ce a 1014161 TRANSAXLE PINION SEAL TOOL ze este 1014162 TRANSAXLE AXLE SEAL TOOL sois 1016413 VALVE CLEARANCE ADJUSTER SCREW HOLDER 1016412 01 VALVE GUIDE REAMER 5 1016412202 ARBOR un ua 2 ee 1016551 VALVE SEAT CUTTER TWRENEH situ a toes 1016552 VALIVE SEAT CUTTER GUIDE iiss 1016553 VALVE SEAT CUTTER 45 32mm DIAMETER 1016554 VALVE SEAT CUTTER 32 AND 45 35mm DIAMETER 1016411 01 VALVE SPRING COMPRESSOR ZL u adiac
51. yw 77 77 te ers 2 4 7 I 1 22 DTP v 7 77741 ul II ws N A 3 1 ng lt 2 SN ON BOARD A COMPUTER TYPICAL 2 PLACES ELECTRICAL COMPONENTS CENTER BODY CONTINUED CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE d 225 59 54 1 1019099 03 COMPUTER ON BOARD INCLUDES ITEMS 2 7 2 1018949 01 FUSE ASSEMBLY 9 8 AMP u 52 Ei 3 1019423 01 SI 4 1018278 02 KIT WIRE AND TERMINAL 6 BLACK 5 1018844 01 LABEL isa 6 0008168 WRAP 7 1019349 01 e CE 8 1019575 01 ADAPTER TWO WAY INCLUDES ITEM 9 1018949 01 FUSE ASSEMBLEY 9 8 lt a dt 0008990 THE WIRE TE 1019316 01 ASSEMBLY COMPONENT COVER ssp 1012285 SCREW HEX HEAD THREAD ROLLING 1 4 20 x 5 8 0000451 WASHER EO Gu nr 0000332 1017853 SCREW HEAD MACHINE 6 32 3 4 1011229 NUT K LOCK d O2 MR ER 1019668 01 BOCK TERMINAL 22 159 1018108 01 LIMITER VOLTAGE INCLUDES ITEM 19 ae ee 1018367 02 COMPOUND HEATSINK castrado 0001028 NIT HEX 11420 EM EU 1018024 01 GROMMET SOREN es 13 31 TYPICAL 2 PLACES BATTERY MOUNTING
52. 1 1 1 8 8 0 0 1 4 4 2 4 KR 4 PO BR BR OC CH COC Q Page 2 7 TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 4 PLACES PLACE BOTTOM OF SEAT BACK IS lt O 29 Page 2 8 299 TILT BED HINGE AND LATCH CARRYALL QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1015427 ASSEMBLY TILT BED AND LATCH CARRYALL INCLUDES ITEMS 1 9 1015391 SPRING LATCH EXTENSION 1015252 ASSEMBLY LATCH WEED ernste ar 1015400 HAND GRIPS TIEN ia 1014471 INSULATION BULK 42 LONG sosa 0000403 SCREW HEX HEAD CAE 1 4 20 X 0 8 een 1018356 01 NUT FLANGED LOCK 2 ee ie 1010435 BOLT CARRIAGE 5 16 18 X a zen 0007473 NUT NYEON TOCK 5 16 TB alta aE 1015399 SCREW TORX TRUSS HEAD 5 16 18 3 4 0007532 RIVET pr ill 1017976 SEAL BED cH 0000706 NUT HER oc a a 0000357 rrr 1011990 0008755 SCREW HEX HEAD 3 6 16309 9 0 urinarios 0008754 NUT NY LON LOCI 06 EER aS 1015507 SHIM TILT BED PIVO ciii ii
53. 1018021 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 11 18 1017965 01 WIRE ASSEMBLY SENSE LEAD GRAY pp N A WIRE ASSENBET een re WIRE ASSEMBLY FIOGBDACK uuu 1017968 01 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 16 1013061 NUT IN MEG d iom 1017705 SCREW PHILLIPS PAN HEAD TYPE 8 1018949 01 ASSEMBLY FUSE 38 AMP 1018010 01 PLATE BACKING ae 1018320 01 SCREW PHILLIPS PANUHEAD 7 18 X 9 4 zei ee T N N N O1 O KR UO N gt o Page 13 21 RIGHT HEADLIGHT GROUND EEN TERMINAL LUE BLOCK e WHI TE LEFT HEADLIGHT VOLTAGE LIMITER O 2 S O L BATTERY 44 CONDITION INDICATOR GROUND TERMINAL ORANGE BLACK CONTINUOUSLY NSS EN SS amp lt lt VARIABLE POTENTIOMETER DEN 4 N THREE PIN Sue BLACK THREE PIN CONNECTOR BROWN ORANGE GREEN BROWN YELLOW RED WHITE DIMMER SWITCH NC TWO PIN PARK CONNECTOR LIMIT SWITCH ORANGE WHITE BRAKE LIMIT SWITCH GREEN WHITE YELLOW WHITE Page 13 22 ON BOARD COMPUTER S N al do O N NS
54. 2 3 4 1017857 01 ASSEMBLY 48 VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 20 1017944 SHIELD END a a 1017958 ASSEMBLY STATOR SHELL AND WINDING eene emm 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 N A BUSHING INSULATOR ina ocu un ud a sas WASHER FLAT OI LO estes aa aa N A NUT HEX SLO TO u odias BUSHING INSULATOR uuu pa u e u en 1017961 SCREW CLAMP SEKO u 1017953 SCREW BEARING RETAINER 8 32 x 7 8 1017951 SHIELD END ME 1017949 SCREW BRUSH HOLDER 46 X 1017948 AGONG BRUSH ELE 1017946 PACKAGE BRUSH esses ore ES SES 1011411 PACKAGE BRUSH SPRING 4 PIECES uuu l naa ee aia ide 1011290 1017950 RETAINER BEARING ARMATURE esse 1017891 01 PING GUIDE aus ee ee eu un 1018132 02 ADHESIVE GUIDE RING GRAM TUBE 1018228 01 RING INTERNAL RETAINING sui 1014201 BOLT HEX HEAD 1 4 20 X 2 TE ii ae eine 0000451 WASHER EOON ae er 1010934 BOET HEX HEAD ee 0007174 WASITI EOCONK S T5 uL de err LE CON O O N BBN bl N E gt
55. DIMMER 0 1018713 01 STAND OFF DIMMER SWITCH incio 1018712 01 SCREW MACHINE 10 32 X 4 inicien 0008049 WASHER INTERNAL TOOTH LOCK 410 anne 0007893 NUT HEX 10 32 alta ke ett a sup 1019697 01 BUTTON HORN ns N O O N N N NNa aa PJ B HS HR Page 7 25 7 26 ELECTRICAL COMPONENTS REAR BODY GASOLINE CARRYALL VI ITEM PART NO DESCRIPTION 7 1 2 3 4 1 1016717 ASSEMBLY TAILLIGHT INCLUDES ITEMS 2 6 2 N A HOUSING RE 3 1011582 BULB ana IA ee 4 GASKET cdi 5 EN Se 6 SCREW ENS sm dante 7 1015752 SCREW WASHER HEAD X V2 ze a 8 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 9 15 1016851 BUZZER REVERSE ico cc aa Za ea 1016849 SCREW PAN HEAD HILO 4 24 x 5 16 ae a N A WIRE ASSEMBLY 18 BLACK sonic lA el 1015720 SCREW HEX WASHER HEAD 6 32x 1 2 0007591 WASEHE ASE EMI crm 1011622 de 1011558 PD pi 20 9 eee eee Page 7 27 TYPICAL 4 PLACES TYPICAL 3 PLACES TYPICAL TYPICAL 2 PLACES 2 PLACES TYPICAL 2 PLACES TYPICAL 24 4 PLACES TYP
56. FRONT GRAY aaa 1016939 04 BODY FRONT WITH HEADLIGHT OPENING GRAY CARRYALL VI ONLY 1016939 09 BODY FRONT WITH HEADLIGHT OPENING GREEN CARRYALL TURF 1011014 TRIM FRONT BODY 0004 0007251 SCREW PHILLIPS TRUSS HEAD 5 16 18 X 1 sss 1010435 BOLT CARRIAGE 5 16 918 X Te 0001241 WASHER FLAT 5 16 cccccccseccesecsesscsecsesecseseesecseceesecsesucseserssesesecsesarsessessesucaesecseseneseaes 0007473 NUT NYLON LOCK 5 16 18 1011017 SCREW FLANGE LOCK 1011394 NUT SLAB BASE PACKAGE OF 4 anne 1013475 01 TRIM SIDE BUMPER GUARD CARRYALL ONLY 1013475 02 TRIM SIDE BUMPER GUARD CARRYALL II TURF II AND PLUS 1013475 03 TRIM SIDE BUMPER GUARD CARRYALL VI ONLY 1012047 SCREW SELF TAPPING 48 32 x 3 8 1 1014645 KIT SNAP WASHER BLACK INCLUDES ITEMS 23 26 N A NUT SPEED 10 32 rettet tte tette N A WASHER CUP 10 cccccccsecscsecsesecsessesessesecsecsesecsesuesusecsecseseesussesecssecsssessesesenseeeee N A SCREW SHEET METAL 10 3 4 nennen N A COVER SCREW HEAD teet tette tette teens 0007973 RIVET ALUMINUM 3 16 uam 1015032 MAT FLOOR FRONT eae 1013343 COMPONENT DASH PASSENGER SIDE
57. GBEEDL dai 1012382 WIRE ASSEMBEY BLACK e s Eu 1015737 WIRE ASSEMBLY 10 RED PART OF ELECTRICAL COMPONENT BOX CON O O Q N L Il 7 17 RIGHT VOLTAGE LIMITER HEADLIGHT GROUND TERMINAL BLOCK HORN LEFT HEADLIGHT WHITE BLUE RED WHITE ORANGE ORANGE LIGHT RO SWITCH ORANGE YELLOW GREEN y RED WHITE WHITE BLACK RED WHITE YELLOW RED BROWN BLACK THREE PIN CONNECTOR PARK LIMIT SWITCH DIMMER a SWITCH lt nO RED SWITCH TWO PIN CONNECTOR we oc On Page 7 18 FORWARD REVERSE LEVER LIMIT SWITCHES FUEL TANK CHA q EN SS FRAME GROUND YELLOW GROUND WHITE BLACK BLUE GREEN WHITE YELLOW WHITE RED WHITE re ee E ef T FRAME m J GROUND of ps REAR e REVERSE RIGHT BUZZER B BRAKE BATTERY LIGHT LEFT BRAKE LIGHT WIRING GASOLINE CARRYALL VI ITEM PART NO DESCRIPTION 7 1 2 3 4 1019695 02 HARNESS WIRE INCLUDES ITEMS 1 29 0 0 N A WIRE ASSEMBLY 16 WHITE tee is N A WIRE ASSEMBLY 18 BLUE une ae N A WIRE ASSEMBLY 18 YELLOW lan N A WIRE ASSEMBLY 18 BL
58. Page 8 7 8 FE 290 ENGINE Page 8 8 FE 290 ENGINE CARRYALL I AND II 1 ON O O N 1016442 1016436 1016583 1016569 1016545 1016542 1016451 1016450 1016449 1016523 1016431 1016560 1016519 1016479 1016566 1016448 1016447 1016544 1016474 1016483 1016563 1016489 1016452 1016471 1016549 1016517 1016458 1016430 2 3 4 CASE ROCKER O GASKET ROCKER CASE aa BOLT FLANGED TX 35MM Ei NUTREX SCREW ARM ROOKE P pst ee it siii COLLET RETAINER VALVE SPRING ll ae SPRING ASSEMBLY CYLINDER HEAD OHV INCLUDES ITEMS 12 AND 13 Nc PC GUIDE up ama a SEAT SEIN ee SER NV ANGE RING ER SHAFT HO GRE BOE cM POD UE EMI uM Mi WASHER FEAT uuu E u ee BOLT FLANGED M3XT25X45MM asus nn Et mpm SISDO GE n ENGINE VALVE eee Sah ia eve 4 1 2 2 2 2 2 2 2 2 1 2 2 2 2 4 4 4 4 4 2 2 1 2 4 4 6 4 Page 8 9 8 FE 290 ENGINE 3 ONLY De EN N lt 2 5 4 Page 8 10 FE 290 ENGINE CARRYALL I AND II ITEM PART NO DESCRIPTION 1
59. 01 INSULATORS BATTERY tia 2 ea 1016201 u NN O N N N N A N N ROM N N Page 2 19 2 20 FLAT BED TRIM CARRYALL VI QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1 1016944 TRIM LONG DRIVER SIDE accua ei eins 1 2 1016948 TRIM LONG BED PASSENGER SIDE u en ua Aes 1 3 1016943 TRIM LONG BED FRONT AND 2 400 2 4 1010934 BOLT HEX HEAD 6 1 LE 20 5 0001241 WASHER FEAT 4 4 6 0007473 NUT INYEON COCK SMG 919 2 writer ioc kauen 20 20 7 1016077 BRAGRKEL STAIE SIDE td SEEPS 8 8 Page 2 21 2 22 REAR COVER CARRYALL I Il TURF II AND II PLUS 1016679 0000304 1014306 0008233 1015530 1012285 1015445 1013483 1010934 0001241 0007174 0001242 0000705 0000706 0000357 1011990 1011553 QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 FENDER REAP qc SCREW HEAD CAP T 4d D0X71 xat en e aaa RAS WASHER FEAT TYPE B VA aus a E ert aS NUT NYLON LOCK 1 4 2D TAILSKRIRT cam SCREW THREAD ROLLING 1 4 20 X 5 8 area KIT TRAILER HITCH CARRYALL II TURF II AND II PLUS INCLUDES ITEMS 8 17 BRAGE TRAILER HITO ip ae SCREW HEX HEAD SIO X
60. 1 4 14 x 3 4 nn ae JO WN 1 1 1 1 5 5 1 5 4 1 1 1 1 1 1 1 5 1 1 2 2 2 1 1 1 1 8 8 10 10 4 4 2 4 BR N BR LHR O 4 N N N HSH HSH HH HSH PE OO Q Page 2 5 2 6 SEATS AND SUPPORT STRUCTURE CARRYALL VI QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1015645 02 ASSEMBLY SEAT BOTTOM WHITE INCLUDES ITEMS 2 9 1015645 03 ASSEMBLY SEAT BOTTOM BLACK INCLUDES ITEMS 2 9 1015645 05 ASSEMBLY SEAT BOTTOM GRAY INCLUDES ITEMS 2 9 1013309 S TRAE SEAT BOTTOM ici 1019543 01 SCREW HEX HEAD 1 420 X T aetas n sde 0000332 1018943 03 STIFFENER SEAN ne ete tet at 1010086 no 1013311 BUMPER SEAL do 1015627 02 COVER VINYL SEAT BOTTOM WHITE esses 1015627 04 COVER VINYL SEAT BOTTOM 2 00 1015627 10 COVER VINYL SEAT BOTTOM GRAY 1013312 BUMPER SEAT TONG EE 1018885 01 ASSEMBLY ARMREST PASSENGER ua u re ee 1018885 02 ASSEMBLY ARMREST DRIVER 1018010 01 PLATE RECEPTACLE BACKING ELECTRIC VEHICLE ONLY 1010434 DARREL EAS TICES
61. 2 3 4 1016535 CONNECTOR CORD saad 1016538 QORING a a Eee 1016506 CLAMP Sia 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 8 x 12MM 1016564 PIN MT s 1016565 BEARING BALL i u u u az 1016567 mn Sire uM 1016584 BOLT 2 ENDED M8 x 1 25 9 tesa ee 1016458 BOLT ELANGED MS X 1 25 X 45MM tele uns 1016520 COVER CRANKCASE e diia 1016446 GASKET CRANKCASE COVER pls 1016456 BOLT FLANGED 1016510 BRACKET OIE LEVEL SWITCH aaa 1016494 SEN ere A eee ee 1016496 SCREW CROSS PAN HEAD 4 7 8 1016454 BOLT FLANGED MS KS X 8MM sesenta dolia 1016472 PLATE ONL FILTER SCHEEN ud 1016521 SCREEN OIE FILTER ne ecke en 1019154 01 GAMSHAFT GOMPLETE een 1016453 TAPPET ON O O N N GQ N A O N N Page 8 11 8 FE 290 ENGINE Page 8 12 FE 290 ENGINE CARRYALL I AND II ITEM PART NO DESCRIPTION 1 2 3 4 1 1016568
62. 20 mee ee ran 1018962 01 KIT FORWARD AND REVERSE SWITCH COVER INCLUDES ITEM 15 GARRYAEL FAND tl tan ias 1010434 Hrn 1014306 WASHER FLAT B 1 4 CARRYALL Ceara ON O O N 0 N N N N N Page 13 3 TYPICAL 7 PLACES REFERENCE ACCELERATOR Page 13 4 MULTI STEP POTENTIOMETER CARRYALL POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1019320 03 ASSEMBLY WIPER SWITCH INCLUDES ITEMS 1 37 1014999 ASSEMBLY WIPER SWITCH CASE 6 SPEED 1019580 02 ASSEMBLY 5 WIRE AND RECEPTACLE INCLUDES ITEMS 3 8 1019326 01 KIT 6 PIN RECEP TAGE pas N A WIRE ASSEMBLY 18 GREEN WHITE N A WIRE ASSEMBLY 18 BLUE uuu ul oue lia tidad WIRE ASSEMBLY 18 BLAGK WAHM E ssl t pert et rte Se WIRE ASSEMBEY 18 PUR e os ea N A WIRE ASSEMBLY A18 YELLOW dei 0000451 WASHER LOCK 1 4 aaa tessa id 0001014 NUT BRASS 20 ate a ees 1019469 01 PROTECTOR WIPER SWITCH RESISTOR 2 1019711 01 KIT RESISTOR u uu e SUR qe 0
63. 48 VDC 50 60 HZ MODEL NUMBER 18780 11 INCLUDES ITEMS 1 16 103 IN CORD WITH MALE 3 PIN PLUG 12 AWG 14 IN ACCORD WITEWING PEW Go zn ee ee CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 18780 18 INCLUDES ITEMS 1 16 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 1N ACG SORDAWVITA ASSEMBLY CASE INCLUDES TEM 2 zus Aue en au SCREW HEAD SELF TAPPING 10 16 x 1 2 ASSEMBERTRANSFORMER os ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE ASSEMBLY VOLTAGE SUPPRESSOR canarias KIT WIRE ASSEMBLY Lauri ios AMMETER INCLUDES HARDWARE 22 0 0 0 00 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE BRACKET POWER AELAY MOUNTING 2 se ee He SWITCH POSITION SLIDE Feste eek CORDSET DC 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG ASSEMBLY FUSE INCLUDES HARDWARE BUSHING STRAIN RELIEF CORD 12 AWG BREAKER CIRCUIT SAME
64. 8 0007174 WASHER LOCK 5 16 ais 8 8 0001242 NUTrHEX 516248 ee loli ea 8 8 1015614 SUPPORT STABILIZER BAR BUSHING 2 2 1015613 BUSHING STABILIZER BAR ici 2 2 0007311 SCREW HEAD CAR IA P 2 ee ee 8 8 0008233 EDER VIE T 8 8 6 17 6 18 ELECTRICAL SYSTEM GASOLINE VEHICLE TYPICAL 25 4 PLACES CARRYALL VEHICLE ONLY REFERENCE UNITIZED TRANSAXLE TYPICAL 3 PLACES TYPICAL 2 PLACES 7 2 FORWARD AND REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE ITEM PART NO DESCRIPTION ES 1 2 3 4 1016947 ASSEMBLY FORWARD AND REVERSE SHIFTER INCLUDES ITEMS 1 17 1 1 1012594 SCREW MACHINE 4 40 x 1 1 2 ns essen isn 2 2 1016342 FORWARD AND REVERSE 5 1 3 0008057 NOT EEA o 4 4 1012431 AE A east 4 5 1014808 SA A 1 6 1014727 WASHER NYLON FLAT Hd 2 7 1014807 Se 1 8 0008058 Mc A M 2 1014145 BUSHING 2 1014089 KIT NEUTRAL LOCK OUT CAM INCLUDES ITEM 11 1 1014065 AS 1 1013590 SPRING FORWARD AND REVERSE CAM 1 1013589 RING RETAINING dishes
65. AND 1013746 CLAMP HOSE uuu cca a aaa as 1016441 GASKET THROTTLE BRACKET TO CARBURETOR 1016582 SPRING THROTTEE RETURN Cosita 1019056 01 ASSEMBLY CARBURETOR CARRYALL I AND 1 1019059 01 ASSEMBLY CARBURETOR CARRYALL TURF Il II PLUS AND 1017466 eus raa std tlf M 1015137 1016572 TUBE CRANKGASE VEN 1016438 GASKET CARBURETOR TO INTAKE MANIFOLD esee 1016480 lE cr 1016490 02 SCREW 2 ENDED STUD M6 x 1 x 90MM 0000000 1016547 NE LANGE BD MOST e N N N ok oa ol Page 9 9 o D WA CO V x 4 64 Na ar E N A v 4 gt 44 P EEG LEN Page 9 10 GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION 1 2 3 4 1018325 01 CABLE ACCELERATOR ur cos ie 1018324 01 CABLE GOVERNOR CARRYALLLLANDI lluy a u u aA Raa RSs 1018324 02 CABLE GOVERNOR CARRYALL TURF II II PLUS AND VI 1013700 CLAMP CABLE RETAINING uuu u ee fatua ee ee 1016546 NUT FLANGED 8 1 25 aiii 1018323 01 BRACKE AGGELERATOR SUPPORT see tt 101
66. I nee ei li des RING SNAP WASHER FLAT SEAL OIL LEVER SHIFTER PIN ROLL ARM GOVERNOR LEVER SCREW SQUARE HEAD 1 4 20 x 1 WASHER FLAT TYPE B 1 4 NUT NYLON LOCK 1 4 20 PIN COTTER WASHER FLAT SEAL OIL WASHER ARN PNO A E GEAR CASE RIGHT a GEAR CASE LEFT BOLT FLANGED M8 x 1 25 x 40MM PIN DOWEL PLUG DRAIN INCLUDES ITEM 30 RE A a GASKET LIQUID 8 8 OZ 250 GRAMS 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 2 2 1 1 gt Page 12 3 REFERENCE DRIVER SIDE CASE AN REFERENCE n NN FX ay E 2 PASSENGER SIDE A L ADS NT TE CASE porte 1 In LES Ir I ES I n I 2 4 SEK Y e 1 7 5 E i 1 oe 1 7 IS 1 t MS gt SE 12 4 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1018920 01 1018900 01 FORK Sua Heike 1012748 SPRING rss pias 1012747 BALE STEEL S essa u 1018894 01 GUIDE zu cau MEI RI DECEM 0007336 BEARING BALL tirita ads 1016338 WASHER SE RINGS 10
67. N A O RING 3 8 GREEN nc ni 1 N A VALVE CHOKE ee RR 1 1018123 01 SPRING RETURN ea e iE eun Ae 1 1015426 E 1 1018119 01 BOTTOM AIR BOX tedden ic 1 1019215 01 1 1019713 01 CLAMP HOSE AIR INTAKE 2 1018371 01 HOSE INTAKE 0 0 1 1018043 01 SCREW HEX HEAD HI LO 8 x 1 2 ana 1 1019268 02 CABLE 0 8 1 0001631 SCREW PAN HEAD 10 24 X 3 4 3 0000183 WASHER 10 3 1012438 NUT NYLON LOCK 10 24 ss 3 1015139 1 0008168 2 0000332 WASHER FLAT TA en ai 3 1015752 SCREW HI LO 12 16 X 5 8 0000 ns 3 1018113 01 DUCT AIR rt nee nisse 1 0007973 RIVET POP 3 16 a nee 2 0000183 WASHER FLAT 10 4 1018257 01 BRACKET RETAINING 0 as 1 1019710 01 AIR DUCT REPAIR KIT NOT SHOWN reete tette A R Page 9 17 9 18 EXHAUST SYSTEM 10 10 2 EXHAUST SYSTEM 290 CARRYALL I AND II ITEM PART NO DESCRIPTION 1018593 01 SYSOTEN EXHAUST oir 1015814 BRACKET MUFFLE
68. Page 15 3 15 4 TRANSAXLE ELECTRIC VEHICLE L 16 2 TRANSAXLE G POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1018960 01 TRANSAXLE TYPE INCLUDES ITEMS 1 36 2 2 2 1 1018958 01 AXLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 7 1018959 01 AXLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 7 1019222 01 STUD LUG 1019723 01 SLEEVE 1011291 BEARING OUTER AALE TUBE u uu tence Suha 1018971 01 RINGERETAININ Co 1019754 01 RING BETAINING ES rs re AR a ee 1019760 01 5 ee ea 1018979 01 WASHER LOCK 20MM surreal 1019235 01 SEAL OIL INPUT SHAET coup ill 1018955 01 GEAR PASSENGER SIDE 1018972 01 BREATHE nere 0007330 BEARING DIPRERENTIAL RR 1018956 01 ASSEMBLY AXLE TUBE PASSENGER 1013794 SEAL OIL AXLE SEINE T EERE 0007335 ea 1019237 01 eR ke 0007336 BEARING INTERMEDIATE GEAR
69. REFERENCE TYPICAL 3 PLACES TYPICAL 2 PLACES S SN TYPICAL m 3 PLACES Page 6 6 FRONT SUSPENSION UPPER VEHICLE WITH 2 WHEEL BRAKING QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 1016353 ASSEMBLY DELTA A PLATE INCLUDES ITEMS 2 AND 4 1016346 BUSHING URETHANE custodian 1016350 SLEEVE OUTER eu a se He 1016349 SLEEVE DELTA INNER u u u ren eee 0008754 NUT NYLON LOCK 3 8 y ee 0007539 BALL JOINT aan 0001308 PO PALACE 0001624 BOLI HEX READ 16 XT 12 tiber 1010138 NUT DIMPLE DLO CK 31810 lese sinne 0002402 SCREW HEX 3 8 16 X 174 za aos 1010219 ROD Pe erm 0007555 NUT HEX LEFT HAND THREAD 1 2 20 einen tetro ee 0007540 BALL JOINT LEFT HAND THREAD 1017266 AN 1014235 SHOCR ABSORBER FRONT 2 2 sis 1010124 PLATE SPRING MOUNTING ICAR EMERGES 1010200 DOLE HEX HEAD 3 8 IC KA Ii ees 1016385 ASSEMBLY DELTA SHOCK AND GEAR SUPPORT 1011930 SEAL DUST ai 0007602 NUT SEOTTEDIHEX 9 8 22 ca 0001035 PIN COTTER 3 92 X T pinta ON O O N N N N A
70. S CORDSET AC 80 INCHES LONG WITH LEADS NO PLUG CORDSET 116 INCHES LONG WITH LEADS NO BUSHING STRAIN RELIEF ACCORD za au people a n A ok Page 14 5 SE N 1 a D 222 14 6 ITEM PART NO DESCRIPTION 14 1 ON O O N 1019562 01 1019562 02 1018381 02 0007577 1018382 01 1015914 1019144 01 1018385 01 1019766 01 1019875 01 1018387 01 1018386 01 1018289 01 1018289 02 1018289 03 1012101 1012098 1018384 01 1019735 01 1019583 01 1019582 01 POWERDRIVE BATTERY CHARGER EUROPEAN CARRYALL AND II 2 3 4 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 20300 INCLUDES ITEMS 1 15 103 DC CORD WITH MALE 3 PIN PLUG 12 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 20310 INCLUDES ITEMS 1 15 144 DC CORD WITH MALE 3 PIN PLUG 12 AWG ASSEMBLY CASE INCLUDES ITEM 2 uu SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 ASOEMBE TRANSFORMERE Messi il UCA EDE DEON euere ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE ASSEMBLY VOLT
71. SAFETY DECALS CARRYALL VI E 1 2 3 4 1 1019606 01 DECAL DRIVER PASSENGER 1 2 10182510T DECAL KEY SWITCH uuu uu ae nun 3648251 62 DECAL KEY SWITCH eat 1 3 1016216 01 DECAL OPERATING INSTRUCTIONS 1 3 1016932 01 DECAL OPERATING INSTRUCTIONS 1 4 1016094 01 DECAL CRUSH AREA ettet tette tll 2 2 5 1019600 01 DECAL VEHICLE LOADING cette 1 1 Page 4 7 Do not operate vehicle without this cover properly installed See vehicle Maintenance and Service Manual before servicing DANGER POISON CCI 1019315 01 PE FLUSH EYES v U O N D E CA L KEEP OUT OF THE REACH OF CHILDREN Tm TIP KEEP VENT CAPS TIGHT AND LEVEL ON COVER BATTERY DANGER DECAL O ON FRAME NOTICE AS BED LOAD CCI 1019646 01 25 WARNING DECAL ELECTRICAL COMPONENT N MOUNTING PLATE NOTICE NS N WARNING Riding in cargo bed can Cause severe injury or death Do not ride in cargo bed CCI 1015539 01 ELECTRIC VEHICLE SIDE FRONT DECAL WARNING unexpectedly INGERSOLL RAND SATA Bed hold down bolts must DECAL DECAL be fastened CCI 1017078 01 BED BOLT
72. SE AL OL er ee een 1 2 1019155 01 CRANKCASE COMPLET Ey ea 1 3 1016558 RING SNAP see ias 2 4 1016460 PIN PISTO oo 1 5 1016459 01 PISTON STANDARD ee 1 5 1016459 02 PIS 23MM OVERSIZED suis dt 1 5 1016459 03 PISTON 50MM OVERSIZED cet eier 1 6 1016461 01 RING SET PISTON STANDARD ns 1 6 1016461 02 RING SET PISTON 25MM OVERSIZED iai ertt ae 1 6 1016461 03 RING SET PISTON 5OMM OVERSIZED Se ee 1 7 1016475 01 ASSEMBLY CONNECTING ROD STANDARD INCLUDES 2 EACH OF ITEM 8 1 7 1016475 02 ASSEMBLY CONNECTING ROD 50MM UNDERSIZED INCLUBDES 2 EACH OE ITEM aan ee Eee 1 1016509 BOLT HEXAEAD M7 X 156 96MM as 2 1019223 01 CRANKSHAFT OHV INCLUDES ITEMS 10 11 AND ONE EACH OF ITEM 12 1 1016533 GEAR HEEICAE ee ea ae 1 1016532 CEAPB SPDUPP Q een 1 1016516 ASSEMBLY CONNECTING ROD INCLUDES ONE EACH OF ITEM 13 2 1016580 BEARING PLAIN 222 sh tote antes eve mou 2 1016562 1 1016550 01 SHIM CRANKSHAFT 1 13MM THICK asa u sss 1016550 02 SHIM CRANKSHAFT 1 18MM THIKA L u T a nnne A R 1016550 03 SHIM CRANKSHAFT 1 23MM TH A R 1016550 04
73. T WASHER FLAT 516222 i e WASHER Dia rei e NUT HEX o 16 aI pet SCREW HEAD 3 8 16 x 4 nn NUT 9 8 WASHEF N N N N N a N N N N N Page 2 23 2 24 REAR COVER CARRYALL VI QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1014306 WASHER II uu ici 0000304 SCREW HEX HEAD CAP 1 4 20xXT xut nce Ee teet vetet coti barbe recto ces 0008233 NUT NYLON LOCK IIS AU persia 1015530 TAIESKIRT ios 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 1016679 FENDER REAR h reset 1017079 KIT REAR BUMPER INCLUDES ITEMS 8 12 1016379 BUMPER REA ee 1016875 PLATE MOUNTING LONG rusa d a 0007473 NUT ANY EON LOCK 5716 u ly lu a aoa 1011697 WASHER PIAL SIO 3 ia 1016876 BOLT PHILLIPS TRUSS HEAD SHOULDER 3 8 18 2 COND Oa O A N N o N O N N N Page 2 25 2 26 WHEELS ANDTIRES 3 WHEELS ANDTIRES QTY QTY ITEM PART NO DESCRIPTION ELEC 1 2 3 4 1 1010984 UT EU Si E 2 1016514 02 ASSEMBLY WHITE WHEEL AND TIRE PRE
74. T HEX TB ana ANEA 4 4 1015400 CHIE HANDS ASRS 2 2 1015390 SPRING COMPRESSION 020 00046 2 2 0001032 BUSHING NYLON enanas 2 2 0001231 ROLL PIN 1 8 X su detect tbe ia 2 2 1010434 BARREL PLASTIC BLACK eerte 2 2 1015363 NG 2 2 1011990 WASHER FLAT 3 8 tenete treten 2 2 1015313 LATCH DRIVER SIDE 1 1 1015245 LATCH PASSENGER SIDE eerte 1 1 1010934 SCREW HEX HEAD 5 16 18 X 1 isses 2 2 1015424 TAILGATE ASSEMBLY INCLUDES ITEM 22 1 1 1013317 DECAL CLUB CAR TAILGATE s eterne 2 2 0007049 BUSHING NYLON nn 2 2 1018947 02 KIT TAILGATE ANGLE cn 1 1 1015399 SCREW TORX TRUSS HEAD 5 16 18 3 4 7 7 0007473 NUT NYLON LOCK 516 180 9 9 1014387 CAP CORNER te 2 2 1014321 SCREW TORX TRUSS HEAD 10 24 3 8 02 004400 4 4 1014415 SCREW TORX TRUSS HEAD 1 4 20 X 3 4 isses 4 4 0000332 WASHER FLAT 1 4 naaa 4 4 0008233 NUT NYLON LOCK 1 4 20 x aded 4 4 1019634 01 NUT FLANGE LOCK 5 16 18 2 044100 tee 4 4 2 15 2 16 ACCESS DOOR AND SIDE DOORS CARRYALL VI QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1 1016914 LATCH COMPARTMENT DOOR Ne 2 1016891 01 PLATE LONG BED ACCESS DOOR 2
75. TCARRYALL os 1017188 BELT DRIVE CARRYALL II TURF II II PLUS AND VI II 0007173 SCREW CAR SiG o 1017327 WASHEROMOUNTING YBEEOVWS sesane nl een Biete O N O O N mb Il 11 5 11 6 UNITIZED TRANSAXLE GASOLINE VEHICLE LL NS b 5 REFERENCE FORWARD AND REVERSE SHIFTER GASOLINE ELECTRICAL ww lt b gt ve 2 0 6 REFERENCE AXLE TUBES ON PAGE 12 6 Page 12 2 1019226 01 1012285 1018336 01 1013061 0000183 1010954 1016341 1017082 0008717 1018902 01 1017231 1019273 01 1018929 01 1019272 01 1018901 01 1012752 1018348 01 1018861 01 1014007 0008233 1019286 01 1016513 1019271 01 1018938 01 1018913 01 1018906 01 1018905 01 1019269 01 1012896 1013759 1016432 1012711 1019287 01 BRACKET TRANSMISSION CABLE SCREW THREAD ROLLING 1 4 20 x 5 8 UNITIZED TRANSAXLE INCLUDES ITEMS 3 90 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 NUE NVEON LOCK AO SD uu m awana Sua en WASHER FLAT a ar m n mana ado STUD BALL uuu eas LEVER TRANSMISSION SHIFTER eene SCREW WASHER HEAD 10 32 x 3 4 NOT e o sa een SHAFT SHIFTER KEY WOODRUFF
76. ct E SEDE 1012285 SCREW HEAD THREAD ROLLING 1 4 20 x 5 8 0000451 WASHER 6 UE E ee o h 1018402 03 CONTROLLER 48 VOLT 300 AMP uuu u re D a unqu e usu aun 1019243 01 BUSHING SNAP s ieh 1019117 01 PLATE MOUNTING el lll asas s 1019026 01 BOOT WIRE PU ET 1017237 NUT ELANGE 1014947 ER 0007893 NOT HEX M Dc DM 1014948 ASSEMBLY DIODE ee 1018836 01 SOLENOID 48 VOLT WITH MOUNTING 0000332 WASHER FEAD WA use een 1019344 01 WASHER FEAT ee een 1016356 BLOCK TERMINAL E 1013357 RIVE T AEUMINUM POR 882 Z 1015 41 BLOCK DR 1016423 Ea 1012438 NUT NEON ae 0000183 1016363 COVER FUSE BLOCK oen ehe t to ee ie 0001017 NUT HEX HIVOS 2A cid dd 0001016 AS 1016631 NU TL PL 1016366 SCREW ROUND HEAD 7248 Sin ee N O O ron N N N WHEN N RS N HH O N FW Page 13 29 13 30 Mt O 7 A
77. increase speed Park brake will release when accelerator pedal is depressed e To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use CCI 1016216 01 ELECTRIC VEHICLE OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls To start engine Place shift lever in N Neutral position Depress brake pedal Turn key switch to START position and release e To operate vehicle Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped select vehicle direction by placing shift lever or switch in desired position F Forward N Neutral R Reverse Buzzer will sound Park brake will release when accelerator pedal is pushed Slowly push accelerator pedal to increase speed Accelerator pedal must be released to shift vehicle to neutral To stop vehicle Release accelerator pedal and push brake pedal After stopping firmly push park brake until it locks Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use 1016932 01 GASOLINE VEHICLE Z WARNING CRUSH AREA M Ay STAY CLEAR CCI 1016094 01 CRUSH AREA DECAL
78. of Contents however some titles require several spreads On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several models and or configurations of a component are represented together on one spread Note that a part description may be indented This indention corresponds to a parts assembly level indi cated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to level 2 is a component of the level 1 part assembly that it is listed under A level 3 part is a component of the 2 part that it is listed under and a level 4 part is a component of the level 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a level 7 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread Club Car A P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 1997
79. site u u u oia 1015720 BOLT HEX WASHER HEAD 6 32 Sasani Gea RAE asss 1011229 SEO gt 0004029 ASSEMBLY HORN INCLUDES ITEMS 16 17 AND 18 0007820 WASHER INTERNAL 5 16 used RRS 1019551 01 NUE MO 1 25 Er 1011825 BRAGKEL HOAN HR 0000304 BOLT HEX HEAD 1 4 20X I ei 0000332 WASHER FEAT A SCAMS N ee 0008233 INVEON LOCK MI LAU 1016897 01 ASSEMBLY HEADLIGHT DRIVER SIDE INCLUDES ITEMS 24 33 1016897 02 ASSEMBLY HEADLIGHT PASSENGER SIDE INCLUDES ITEMS 24 32 AND 34 1017066 HARNESS HEADEIGHITWIRE 2 22 22 gee ee 1017059 LOOR BULB D 1017060 BULB HALOGEN suscrita ee 1017061 LENS htec e a 1017064 BRACKET 0007893 EE 1019461 SCREWS TU area 1017065 RETAINER FIBAD EIGN see ee en eur 1017062 ASSEMBLE TURN SIGNALEENS 1016880 BEZEL HEADLIGHT DRIVER SIDE 1016879 BEZEL HEADLIGHT PASSENGER SIDE cocinados N O O N N N gt NN N N S N HS HS S HA Page 7 23
80. time CCI 1019606 01 DRIVER PASSENGER WARNING DECAL VEHICLE LOADING DECAL Vehicle rated capacity 1500 Ibs on level surface only Weight to include passengers cargo bed load and gross trailer weight See Owner s Manual Maximum cargo load 1000 Ibs Weight to include cargo bed load 500 Ibs MAX and gross trailer weight e Maximum trailer hitch tongue weight 150 Ibs VEHICLE LOADING Read Owner s Manual and warnings on dash Page 4 6 KEY SWITCH DECAL OFF ON START GASOLINE VEHICLE ELECTRIC VEHICLE Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle stability when fully loaded drive slowly and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills reduce speed and load CCI 1019600 01 OPERATING INSTRUCTIONS DECAL OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving e Study and understand controls e Make sure wheels are turned in desired direction e Turn key to ON position and be sure nothing 1 in your path e While vehicle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound e Vehicle will start moving when accelerator pedal is depressed e Slowly depress accelerator pedal to
81. z SSA 2 WN D gt lt lt lt y RXT BATTERIES CONNECTOR WIRING CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1019693 01 WIRE HARNESS LIGHTING CONTAINS ITEMS 1 21 N A WIRE ASSEMBLY 16 BACK uuruuu WIBE ASSEMBLY 16 BLACK siii tii WIRE ASSEMBLY WIRE ASSENBET 16 iii is ee WIRE ASSENMBET 16 BROWN started WIRE ASSEMBLY 16 ORANGE WHITE WIRE ASSEMBEY 16 ORANGE u ec N A WIRE ASSEMBLY 18 BLACK isa ina N A WIRE ASSEMBLY 16 BROWN ea ee u e eeu N A WIRE ASSEMBLY 3418 RED see ee N A WIRE ASSEMBLY 16 REDAWFITE ocres tl Be N A WIRE ASSEMBLY 16 ORANGE WHITE _ WIRE ASSEMBLY 16 GREEN AWLEIPEE ax ino WIRE ASSEMBLY 14 YELLOW unsere engere 1016693 WIRE ASSEMBLY 10 HED m d ee ea N A WIRE ASSEMBEY 19 YELLOW nee N A WIRE ASSEMBLY 18 WEITE nia ee N A WIRE ASSEMBLY 18 ABD EL N A WIRE ASSEMBLY 18 ORANGE iia 2 22
82. 000332 WASHER FEAD a 1019344 01 WASHER P US 1019099 05 COMPUTER ON BOARD INCLUDES ITEMS 21 22 AND 23 1018949 01 FUSE ASSEMBLY S S AMP uuu noe A 1018278 03 KIT WIRE AND TERMINAL 6 BLACK u ee 1019423 01 KIT S PIN REBERTATELE a ON O O OQ N BN N A C N A KR WO COO Page 13 19 TYPICAL 2 PLACES TYPICAL 2 PLACES BATTERY MOUNTING TYPICAL 2 PLACES O TYPICAL e 3 PLACES Page 13 20 BATTERIES CHARGER RECEPTACLE CARRYALL ll POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1017977 01 BATTERY 9 VOLT odo de Inr Em a e cu iex ne 1017977 02 BATTERY 8 VOLT POWERDRIVE DRY l np iia 1017978 01 BATTERY 4 PORT GANG sn Ai 1017957 01 WIRE ASSEMBLY 6 BLACK na LEERE 1016682 01 ROD BATTERY HOED DONWN ESRAR RSG Saa 1011578 WASHER PLATA YPEIB WIDE e otioso dites 1015072 NUT NYLON LOCKS TAINEESS STEEL 5 10 19 it 1018030025 SHOEDSEDOWN BATTERY au ee 1018030 01 ROLD DOWNBATTER SHORT at de cle 1014304 NUT HEX STAINLESS STEEL 5 1618 soii
83. 008056 SCREW ROUND HEAD MACHINE 4 40 x 3 4 0008058 WASHER BOUN 1014807 SS 0008057 NE 1014414 BUMPER WIPER SWITCH ee 1014413 PIN HAIR SPRING COTTER uy ee ee 0007893 NUT IEA ties O ia SE pes 1014017 CARRIER WIPER SWITCH ARM se a 1013998 SPRING WIPER SWIG BRUSH 5o aos 1012903 BEARING BRONZE yz y ke io oen 1014000 STUD WIPER SWITCHADIUS TING aa 1014010 ROMMEL Tail er ae 1014019 SCREW SELF TAPPING 4 40 X 9 8 unit ee 1013887 ARM SPEED SWIT E inae catio en 1019860 ASSEMBLY uu usa Ga 1019461 SCREW HEX HEAD HIELO 10 16 X 1 2 1014189 SCREW HEX HEAD T 4 PO X2 contaste tata 1014253 NUT BRASS HE JAM MAS AO au di 0008990 WRAR 2 23H ee 0007473 NUT NYLON TOCK OIGE TO i qt lid 1012353 STUD SHORT BALL 43 28 22H 1014003 CRANK BEL ua ae 0008449 NUT DIMPLED LOCK TEDE SSO RES een 1016109 01 DECAL WIPER SWITCH WARNING 1013886 COVER WIPER S WITO H tac 1014109 BOLT CARRIAGE 107 oo 1019492 01 Zm bau o 1016175 AO
84. 1 4 00 0 eerte 3 1016881 HINGE LONG BED ACCESS DOOR Ne 4 1014471 INSULATION BULK 8 1 2 LONG 5 1010435 BOLT CARRIAGE 5 16 18 X aaa Sa ES 6 1017077 BOLT CARRIAGE 5 16 18 5 B isset 7 0007473 NUT NYLON LOCK 5 16 18 sss 8 0000403 SCREW HEX HEAD 1 4 20 5 8 isset 1013280 CLIP ANGLE CAVA celer UM tee itat dafs 0008233 NUT NYLON LOCK 1 4 20 man tn tibns at tes tact e nia 1012285 SCREW THREAD ROLLING 1 4 20 5 8 1016955 ASSEMBLY COMPARTMENT DOOR DRIVER SIDE INCLUDES ITEMS 14 16 19 d 1016954 ASSEMBLY COMPARTMENT DOOR PASSENGER SIDE INCLUDES ITEMS 15 19 sse 1016918 ASSEMBLY COMPARTMENT DOOR WELD DRIVER SIDE 1016909 ASSEMBLY COMPARTMENT DOOR WELD PASSENGER SIDE 0008233 NUT NYLON LOCK 1 4 20 isset 0000403 SCREW HEX HEAD 1 4 20 5 8 isse 1016914 LATCH COMPARTMENT DOOR 1016920 HINGE COMPARTMENT DOOR 2 17 TYPICAL 2 TYPICAL 2 PLACES AT ITEM 4 3 PLACES AT ITEM 5 6 PLACES AT ITEM 7 TYPICAL 2 PLACES 9 oat Dee TYPICAL 2 2 18 FLAT BED ASSEMBLY CARRYALL VI QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1016942 ASSE
85. 1011114 0000451 N A N A N A 1011303 1011463 02 1011466 1011464 N A 1010850 1018746 01 1010829 0001035 1011779 1018727 01 0007174 1018690 01 1017232 1011137 FRONT BRAKE ASSEMBLY VEHICLE WITH 4 WHEEL BRAKING 2 3 4 CLUSTER PASSENGER SIDE BRAKE WITHOUT BRAKE DRUM INCLUDES ITEMS 1 14 CLUSTER DRIVER SIDE BRAKE WITHOUT BRAKE DRUM INCLUDES ITEMS 1 14 tette PLATE BACKING PASSENGER SIDE PLATE BACKING DRIVER SIDE scott ceiba PISTON ANCHOR BOLT ADJUSTMENT 2222 BODY ANCHOR e CAP ADJUSTMENT BOLT a io PACKAGE BRAKE SHOE FOUR PIECES eene KIT SHOE RETAINER FOUR PIECES uuu ne Hierin PACKAGE BRAKE SPRING FOUR PIECES ARM BRAKE LEVER C M COVE DUST ion i ME KIT BRAKE CABLE FRONT INCLUDES ITEMS 16 17 AND 18 PIN OGLEVIS 5 10 a RR PIN COTTER SOAK 1 22 22 eek EXCEPT td 5 1624 mx EE WASHER 516 94 WASHER CONE lleida BOLT DRUM BRAK co dt N O NNNNA a 2 4 4 N N N
86. 1019609 SOLENOID E 1012295 cca ee ra De 1015737 WIRE ASSEMBEY 10 RED ee etia aput 1015741 BLOCK FUSE EL 1015371 BOX ELECTRICAL COMPONENT A 1015405 BOLT CARRIAGE 5 16 18 X 2 tette as 0001241 WASHER FEAT 5 16 edu a 0007473 NUT NYLON LOCK 5 16 18 cuina EEE N O O GQ N N N po a N N HR N Q a Page 7 9 TYPICAL 4 PLACES AS SEEN FROM FRONT DRIVER SIDE OF VEHICLE BODY REMOVED TYPICAL 3 PLACES Page 7 10 ELECTRICAL COMPONENTS FRONT BODY GASOLINE CARRYALL I Il TURF II AND II PLUS ITEM PART NO DESCRIPTION 7 1 2 3 4 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 3 AND 4 1016849 SCREW PAN HEAD HILO 4 24 X 5 16 1016851 BUZZER REVERSE dee a een N A WIRE ASSEMBLY 18 BLACK cccceccecsecsesecsescecseseesecsecseseesecsecsesarsersecsesetsecsessesensatsessseee 1011229 N TKEOCK Be re MAD LES 1015720 BOLT HEX WASHER HEAD 6 32 x 1 2 sss treten 1018306 01 ASSEMBLY SCREW AND WASHER QUANTITY OF 5 FOR CARRYALL II PLUS 1018263 01 SWITCH KEY CARR
87. 12MN ee as 1019161 01 FIOUSINOG PAN uu up u daa 1017476 SHROUD LEOWER CYLINDER FH dali 1016547 FLANGE dd saqku 1017500 SPABER aunt onus le ee ee ere Ne er as 1017475 SHAROUD UPLPERCYEINDER za at ee ren 1016539 causen Er 1017486 1016531 DIPS HOK qt c CUTE 1011114 NN EET 1015332 WIRE ASSEMBLE THO eee 1015649 S OLD TAN Neer oe kuku A 1015969 SCREW HEAD ak aan u CON O G N DI ol ol BN GQ a Page 8 15 8 FE 350 ENGINE FE 350 ENGINE CARRYALL TURF Il II PLUS AND VI ITEM PART NO DESCRIPTION 1 2 3 4 1019162 01 FLYWITEED ia 1019163 01 FAN PLYWHEEL GREY tas 1017448 SCREW FLANGED HEX HEAD M6 x 1 x 10MM 1017467 NUT FINE LEE 1017490 WASHER FEAT TOMM SS 1017455 E EAN ME 1016562 OS ee ran a Cee 1016455 SCREW HEAD FLANGED 5 8 25 1019092 01 COIL IGNITION WITH INTERNAL IGNITER 1016578 GROMMET suicida sai 1016588 TUBE 7 1 0 x 10MM O D x 70MM EC 1017463 ASSEMBLY PEUG CAR a 1018811 01
88. 18924 01 GEAR SPD co 1018922 01 PLATE dE 1018897 01 GEAR ASSEMBLY 28 ie Akan ieee 1019276 01 BEARING NEEDLE sui 1019275 01 BEARING NEEDLE UR 1012742 RINGS Y NGHRONIZER 1012741 SPRING SYNCHRONIZE R e 1019280 01 HUBS YNOEFRONIZER SEUT CH adicto t Pus 1012740 INSERT SYNOHBONIZER 5 5 920022886502 Q8 2t boo LA 1019279 01 SLEEVE SYNGEIRONIZER 1019277 01 PIN 1018899 01 INPUT suscitada 1018896 01 GEAR ASSEMBLY 25 TOOTH INPUT curvar a 1016337 WASHER TARUS Rr 1019278 01 BEARING BALL sR re de as NNN 1012 14 us u sequo ak 1018926 01 GEAR T7 TOORE nu a eee ee mee 1018932 01 1018925 01 GEAR 61 TOOTH ee 1019281 01 BEARING BAUL 3235 it dias 1018895 01 OMe PE OW EN 1019282 01 SCREW ME X129 X 1018939 01 WASE Geen cere 1018923 01 GOVERNORASSEMBEF sata One E paid 1018916 01 SLEEVE o 1018919 01 GEAR CLUSTER
89. 2285 SCREW THREAD 1 4 5 20 X 5 8 sti 1016202 E RING ea Ma DIN eL 1015408 PIN GOVERNOR CABLE GLEVIS uu l uu u ee 1014413 PIN HAIR SPRING COTTER 1 8 LD X58 ina leere 1018322 01 BRACKET SUPPORT sucia cece a 1015845 BRACKET GOVERNOR CABLE ENGINE 1019035 01 SCREW HEX HEAD CAP M8 x 1 25 x 24 MM 0007174 WASHE 2 ua A ae On er ne 1011697 REED N 1 GQ N NA Page 9 11 A N TYPICAL 2 PLACES gt OD M xX TYPICAL 3 PLACES e CARBURETOR TYPICAL 2 PLACES Page 9 12 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY CARRYALL ITEM PART NO DESCRIPTION 1 2 3 4 1018215 01 ASSEMBLY AIR BOX INCLUDES ITEMS 1 14 044040 0 1018043 01 SCREW HI LO HEX HEAD 8 1 2 tnis 1018817 01 WASHER STAINLESS STEEL 8 cccccccscecsescecseseesecsecsesecsecseceesersersecsesetsetsessesstsatssseseee 1019257 01 1019728 01 ASSEMBLY AIR BOX TOP INCLUDES ITEMS 5 11 1018130 01 ET 1019176 01 LEVER CHOKE nannte D Eau mde teca e arte 1019443 01 DECAL SERVICE un nn N
90. 265 01 PAD SPRING DRIVERCSIDE 9 m 3 1019294 01 PAD SPRING PASSENGER SIDE retail 1019008 01 HANGER BRAKE CABLE GASOLINE CARRYALL I ONLY 1013207 HANGER BRAKE CABLE ALL OTHER VEHICLES 1017235 BUMPER N OUNCE aA cn 1014546 02 MOUNT BUMPER GASOLINE VEHICLE ONLY 1014549 02 MOUNT BUMPER ELECTRIC VEHICLE ONLY 1014901 SPACER OVEREOAD BUMPER 1 u ae 1014573 RETAINER SPRING Zee E N N N N N N N Page 6 15 3 2m NK 9 Sei eo Page 6 16 STABILIZER BAR ELECTRIC CARRYALL Il GASOLINE CARRYALL II TURF Il II PLUS AND VI QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 1 1015760 BAR STIABIBIZER 3 4 DIAMETER contada 1 1 2 1015457 SPACER une me Ea 4 4 9 1015453 MOUNT COMPRESSION 24 22 24a a 8 8 4 0000808 WASHER FLAT 8 8 5 1016814 LINK STABILIZER BAR cotas 2 2 6 0008861 SCREW HEAD 3 8 16 x 1 3 4 4 4 7 0000357 WASHER EOCK cru qucd 4 4 8 1016813 BRACKET STABILIZER BAR MOUNTING 2 2 0007173 SCREW HEX HEAD CAP 5 16 18 x 3 4 8
91. 3 6 1019097 01 BOLT S ENDED MOR TX ATM ee ee 1 7 1016526 SHROUD ENGINE FE 290 LOWER ee reales 1 8 1017221 BOLT 2 ENDED MO XT x 46MM ss era 1 1019156 01 HOUSING FAN duaa n 1 1016525 SHROUD ENGINE 290 UPPER un mas a ee 1 1016443 1 1016539 CERIN tula MM 1 1016536 TUBE OIEJEIEEER EFE ZOO 1 1016531 1 1011114 MB 1 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND Z up uuu mas ta 1 1015969 SCREW HEAD M6 x 1 x 14MM 2 Bee ieee 4 1015649 SHROUB AN 1 Page 8 3 8 FE 290 ENGINE FE 290 ENGINE CARRYALL I AND II 1 ON O O N 1019157 01 1019158 01 1017448 1016548 1016505 1017455 1016562 1016455 1019092 01 1016578 1016588 1016493 1018811 01 1016456 1012981 1016579 1016586 1019094 01 1016445 1019095 01 1016497 1016544 1016561 1016587 1019093 01 2 3 4 FLYWHEEL FAN FLYWHEEL GREY SCREW FLANGED HEX HEAD M6 x 1 x 10MM WASHER FEAT 16MM cinta eae a a MIOX 2 a dt a tudin S GROMMET TUBE usce Ems ASSEMBLY PLUG CAP SPARK PLUG BOLT FLANGED zu u Detto Cete Coon ise COIL IGNITION WITH INTERNAL IGNITER MOUNT REN EIM TER arms
92. 5 02 SEE PAGE 7 19 E piku ba 1017239 A 0008450 SCREW HEAD MACHINE 10 24 1 2 0000183 WASHER FLAT Im 1017243 BRACKET RELAY MOUNTING SSM RSMAS el 0001016 WASHER E 0001017 o 1015372 COVER ELECTRICAL COMPONENT BOX e 1015752 HIELO 312 TOX D O e Hl 0001242 NUT HE 5 16 9719 a ette 0007893 NUT HEX a5 ls 1014948 ASSEMBLY DIODE said innen ee N A WIRE ASSEMBLY 18 ORANGE e yy u SS amu Q Sa usta 1013609 SOLENOID 3 EI 1014807 M MM d 1013589 INGORE ANINE e 1015373 PRIGAL EUER 1014145 BUSING BRONZE nannten ORR SERS 1014065 WASHER FLA euere an 1015945 ASSEMBLY BELL GRANI SHAFT 2 Aue ee 1010954 STOD 14 28 a a 0008717 NUT NYLON S 1016997 BOX ELECTRICAL COMPONENTE urnas 1012295 FUSE TO AMP et deca d a is 1015737 WIRE ASSEMBLY 10 RED emcees aUa 1015 41 BLOCK USE IE 1015405 BOLT CARRIAGE 5 16 18X2 ni ae i dai 1017238 REGULATOR VOLTAGE
93. 6 01 PACKAGE TERMINAL HARDWARE F1 AND F2 nennen 1018757 01 SET DF INSULATOR sssssssssssssssssssssesssssssssenns 1018777 01 PACKAGE TERMINAL HARDWARE DF II aaa aa 1013011 02 HOLDER BRUSH INCLUDES ITEMS 22 25 1018781 01 SPRING BRUSH 1018693 02 PACKAGE BRUSH INCLUDES 4 BRUSHES 4 SCREWS 4 WASHERS 1018762 02 ASSEMBLY BRUSH CONNECTOR eerte tent 1018758 02 A CONNECTOR SET 2 eerte teet teretes 1018760 01 PACKAGE TERMINAL HARDWARE 1 AND A2 1018763 01 COVER BRUSH INSPECTION PORT SET OF 4 INCLUDES ITEM 28 1017653 COVER BRUSH INSPECTION PORT WITH DRAIN 1018764 02 END BELL COMMUTATOR 1018790 01 BOLT CLAMP M6 x 1 x 180MM eerte ttti 1014289 PULLEY SILVER COLOR as N O O Q N 2 gt N BHR N N A N WO o S Page 7 29 CARRYALL ONLY AS VIEWED FROM DRIVER SIDE OF VEHICLE CARRYALL Il TURF Il II PLUS AND VI ev REFERENCE gt STARTER GENERATOR E ASSEMBLY TYPICAL REFERENCE STARTER GENERATOR ASSEMBLY 7 S VIEWED FROM REFERENCE 10 STARTER GEN A C PASSENGER SIDE OF VEHICLE ERAT
94. 7 1017457 02 ASSEMBLY CONNECTING ROD 50MM UNDERSIZED INGLUDES 2 EACFIOF ITEM 8 asusta 1017512 BOLT HEAD 13x SOMMES Aaaa aa aS 1019223 02 CRANKSHAFT COMPLETE FE 350 INCLUDES ITEMS 10 13 1016562 EE 1017484 GEAR HELICAL c 1017483 GEAR SPUR EE 1017471 ROBD CONNECTINE e ha qun u aa m 1017733 01 SHIM CRANKSHAFT 1 18MM 1017733 02 SHIM CRANKSHAFT 1 25MM THICK uu u l aaa aaa aaa aa 1017733 03 SHIM CRANKSHAFT 1 32MM THICK uuu u u u u 1017733 04 SHIM CRANKSHAFT 1 39MM THICK J UU I 1017733 05 SHIM CRANKSHAFT 1 46MM THICK 1017733 06 SHIM CRANKSHAFT 1 53MME THICK era ee cm cue eto edes 1017733 07 SHIM CRANKSHAFT 1 60MM THICK 1017733 08 GRANKSHAFT THICK socials 1017733 09 SFHIM GRANKSHAETl Z4NIMOPHISK u ee 1017733 10 SHIM CRANKSHAFT 1 11MM THICK a 1017733 11 SHIM CRANKSHAFT 1 81MM TI 1017501 SPAC E Fa 1016541 BOT STUD M6 X TX 22MNI cositas SRS 1016547 NUT FLANGED MO X1 ee Da 1016470 SHAFT GUIDE COUNTERBALANGE user ei 1016571 o 1017453 WEIGHT COUNTERBALANCE INCLUDES ITEM 21 1017510 BEARING seen a
95. 765 GEAR INTERMEDIATE LARGE mai 1013757 GEAR CASE DRIVER SIDE curra Re 1019 59 PLUG WITE GASKET bau era 1019 65 BOLT MO SONI ETE 1012710 PINS EY s uuu ae na LUI 1013779 BOLT ME x 1 255c 97 MM Sais ses aa SEA iE E O EES 1013782 PLATE SR DOGS SSR EEE SSR ESSA 1013767 GEAR OUTPUT SE E E GRD E O a 1013772 PIN DIEFEREN TIALS 2 aa 1019105 01 KIT DIFFERENTIAL GEAR CASE INCLUDES ITEMS 33 36 1013768 GEAR CASE DIFFERENTIAL DRIVER 1013773 PLATE THRUST DIFFERENTIAL GEAR e eaters 1013774 PLATE THRUST DEER GEA uste en 1013769 GEAR CASE DIFFERENTIAL PASSENGER 5 1013771 GEAR DIFFERENTIAL uu lis 1013770 GEAR DIFFERENTIAL IDLER Ea a ES Race 1013781 E 1017703 ASSEMBLY AXLE TUBE DRIVER SIDE aaa oad asa 1014193 A A 1014201 510 BM Rg 2 paqu usa So ee ee 0000451 WASHER VA ut T ON O O N OO wo a N N NNa BR O N O N 5 o x W NN N O O N N N CO NOTE TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS T
96. A ORANG GAO RED ee en ede ee ee am N A O RING 3 8 GREEN nc ni N A VALVE CHOKE ee RR 1018123 01 SPRING RETURN ea e iE eun Ae 1015426 E 1018119 01 BOTTOM AIR BOX tedden ic 1019215 01 1019713 01 CLAMP HOSE AIR INTAKE 1018371 01 HOSE INTAKE 1018503 01 SCREW HI LO 412 x 1 2 1019177 01 POSITIONER n annn e 1018057 01 ASSEMBLY CHOKE BUTTON INCLUDES ITEMS 20 21 AND 22 1018115 01 GUIDE CHOKE LEVER nas 1018562 01 SPRING COMPRESSION nas 1018114 01 LEVER CHOKE 0000332 WASHER FLAT o ee ELO 1015752 SCREW HI LO 12 16 X 5 8 ttt 1019581 01 ASSEMBLY AIR 0001606 RIVET POP 3 16 0000183 WASHER FLAT 10 22222 04 1019710 01 AIR DUCT REPAIR KIT NOT SHOWN reete CON O O KR N WO WO A BR o S oo PO WH PO A R
97. AGE SUPPRESSOR ioci tb onera ales KIT WIRE ASSEMBLY INCLUDES HARDWARE 202 000000 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE BRACKET POWER RELAY MOUNTING Sos aa Oa ae SWITGR E4POSITION SLIDE are ae iat CORDSET DC 103 LONG WITH MALE 3 PIN PLUG 12 AWG CORDSET DC 144 LONG WITH MALE 3 PIN PLUG 12 CORDSET DC 250 LONG WITH MALE 3 PIN PLUG 12 AWG ASSEMBLY FUSE INCLUDES HARDWARE r e enne BUSHING STRAIN RELIEF DC CORD 12 AWG sese BREAKER GIACGUIE TS c diodos RECEPTACLE AC CORD lah lapas CORDSET AC CONTINENTAL EUROPE 96 LONG WITH MALE 2 PIN PLUG CORDSET AC U K 96 LONG WITH MALE 3 PIN PLUG A a o do n Page 14 7 8 os Q N T AE D 14 8 ON BOARD POWERDRIVE BATTERY CHARGER DOMESTIC CARRYALL VI ITEM PART NO DESCRIPTION 14 1 2 3 4 1018143 01 ASSEMBLY POWERDRIVE BATTERY CHARGER WITH REEL ON BOARD 120VAC 48VDC 60 HZ INCLUDES ITEMS 1 20 1 1 1018161 01 ASSEMBLY CASE INCLUD
98. ALL ONLY INCLUDES ITEMS 18 AND 19 ASSEMBLY ACCELERATOR ROD GASOLINE CARRYALL II TURF II AND II PLUS INCLUDES ITEMS 18 AND 19 ASSEMBLY ACCELERATOR ROD GASOLINE CARRYALL VI ONLY INCLUDES ITEMS 18 AND 19 NUT UNF HEX JAM 1 4 28 JOINT SPRING LOADED BALL SPACER NUT NYEON EOCK 11420 nao ida WASHER FLAT TYPE B VA era SUPPORT ACCELERATOR PIVOT ROD SCREW TEX WA KIT PARK BRAKE LATCH INCLUDES ITEM 25 AND ITEMS 17 21 PAGE A ASSEMBLY RACHET eerte teretes A o N o oL LL LL o 1 2 2 1 4 4 2 4 Page 5 13 Vl A 2 7 di 0 7 UU aus 2 7 a O P E Gy 2 A A 2 7 2 2 PLACES REFERENCE CONTINUOUSLY VARIABLE POTENTIOMETER SECTION 13 TYPICAL REFERENCE WIRE HARNESS SECTION 13 Page 5 14 ACCELERATOR PEDAL ASSEMBLY ELECTRIC CARRYALL II AND VI QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 2 3 4 1017696 SUB ASSEMBLY ACCELERATOR PEDAL INCLUDES ITEMS 2 AND 3 1013871 PAD PEDAL 0007716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 0001624 SCREW 3 8 16 x 1 1 2 sse 0000334
99. CABLE ASSEMBLY VEHICLE WITH 4 WHEEL BRAKING QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 2 3 4 0001242 NUT HEX 5 169 195 uu tee ic 1018653 01 SPACER EQUALIZER aa 1017211 KIT EQUALIZER AND PIVOT LIMITER INCLUDES ITEM 4 N A PIN EQUALIZER PIVOT SuSE 0007473 NUT NYLON LOCK 5716 TO bte urat 1011403 KIT BRAKE CABLE REAR INCLUDES ITEMS 8 10 1018746 01 KIT BRAKE CABLE FRONT INCLUDES ITEMS 8 10 1011779 E GEIRVZ es icto te acta tectus ee ee 0001035 PINs COTTER 382 X Test sea een zer 1010829 PIN CREWS 510 een ee 1019540 01 KIT BRAKE PEDAL INCLUDES ITEMS 12 18 22 AND 35 1013531 SPRING BRAKE RETURN zarte ee fade 0007716 SCREW SLOTTED WASHER HEAD 10 16 x 1 2 1013869 PAD BRAKE PEDA ua eaa eee eae meee eee 1019530 01 BOLT HEX HEAD SHOULDER ee 0007473 NUT NYDEON EOGI 5 1018 21 dep te ipod 1019531 01 MOD EQUALIZER FRONT seen aka 1019531 02 ROD EQUALIZER REAR CARRYALL II AND II PLUS 1019531 03 ROD EQUALIZER REAR CARRYALL 2 1011877 02 KIT PARK BRAKE LATCH INCLUDES ITEMS 20 24 25 5 19 ass
100. CARRYALL II TURF II AND PLUS 9 15 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY CARRYALL 9 17 EXHAUST SYSTEM section EXHAUST SYSTEM FE 290 CARRYALE FAND II 241 aaa een 10 3 EXHAUST SYSTEM FE 350 CARRYALL TURF Il II PLUS AND VI Ne 10 5 TORQUE CONVERTER section DRIVE ceases a a 11 3 DRIVEN EO AEG et doi 11 5 CONTENTS UNITIZED TRANSAXLE GASOLINE VEHICLE SECTION 1 UNITIZED TRANSAXLE GASOLINE VEHICLE ave ERDEN ERE 12 3 12 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE SECTION KEE FORWARD AND REVERSE SWITCH POWERDRIVE ELECTRIC VEHICLE 13 3 MULTI STEP POTENTIOMETER CARRYALL POWERDRIVE ELECTRIC VEHICLE 13 5 WIRING CARRYALL POWERDRIVE ELECTRIC VEHICLE essen nnne 13 7 ELECTRICAL COMPONENTS FRONT BODY CARRYALL AND II POWERDRIVE VEHICLES 13 9 BATTERIES CHARGER RECEPTACLE CARRYALL POWERDRIVE ELECTRIC VEHICLE 13 11 COMPUTER CONTROLLER AND SOLENOID CARRYALL POWERDRIVE VEHICLE 13 13 CONTINUOUSLY VARIABLE POTENTIOMETER CARRYALL II AND VI POWERDRIVE VEHICLES 13 15 WIRING CARRYALL II POWERDRIVE ELECTRIC VEHICLE sees 13 17 COMPUTER CONTROLLER AND SOLENOID CARRYALL
101. CDRS 1019639 01 TRIM SEAT BOTTOM REAR nu naeh kn 1019640 01 TRIM FRONT iiis dene see ee 1016777 01 ASSEMBLY SEAT BACK WHITE INCLUDES ITEMS 17 AND 18 1016777 02 ASSEMBLY SEAT BACK BLACK INCLUDES ITEMS 17 AND 18 1016777 05 ASSEMBLY SEAT BACK GRAY INCLUDES ITEMS 17 AND 18 1016755 02 COVER VINYL SEAT BACK WHITE 2 8 Eee 1016755 04 COVER VINYL SEAT BACK BLACK e reer eee uu u ss 1016755 06 COVER VINYL SEAT BACK 1016751 CAP SEAT BACK ann rao 1019462 01 WASHER EXTERNAL TOOTH LOCK 174 0008251 SCREW PHILLIPS TRUSS HEAD 1 4 20 X 1 1019586 01 BOLT CARRIAGE 2 20 1018356 01 NUT FEANGE UE EH 1016723 PANEL SEAR SUP OR ach cute totes ama 1019633 01 BOLET CARRIAGE 5 16 1645 iG RASS 1019634 01 NUT EEANGE 9 16 1014387 GAR CORNER E 1014321 SCREW TRUSS TORX HEAD 1 4 14 X 9 4 na eite reete 1016673 HOUSING CORD ELECTRIC VEHICLE ONLY 0008796 SCREW PHILLIPS HEAD 7 19 x 3 4 ELECTRIC VEHICLE ONLY CO COON O O BP OD Pb Q A Q Q A 5 1 1 1 1 1 1
102. CLUB CAR INC All rights reserved This manual effective August 18 1997 CONTENTS MAINTENANCE AND SERVICE TOOLS SECTION 1 MAINTENANCE AND SERVICE TOOLS naaa 1 3 1 5 BODY ANDTRIM SECTION FERONT DO 2 3 SEATS AND SUPPORT STRUCTURE CARRYALL I TURF II AND PLUS 2 5 SEATS AND SUPPORT STRUCTURE CARRYALL VI nn ed 2 7 TILT BED HINGE ces um se atc ee 2 9 HINGE PLATE CARRYALL I Il TURF II AND II PLUS PROP ROD CARRYALL II TURF II AND II PLUS 2 11 TILT BED AND LATCH CARRYALL Il TURF II AND II PLUS 2 13 lA 2 15 ACCESS DOOR AND SIDE DOORS CARRYALL 2 17 A meen ee nee ree 2 19 FLAT BED TAIM CARRYALL VI s ana 2 21 REAR COVER CARRYALL Il TURF II AND Il PLUS ea ee 2 23 REAR COVER CARRYAL si 2 25 WHEELS ANDTIRES SECTION EN WHEELS AND TIRES gn 3 3 SAFETY DECALS SECTION SAFETY DECALS CARRYALL I Il TURF II AND II PLUS 4 3 4 5 SAFETY DECALS CARRYA s 4 7 4 9 BRAKES PEDAL AND CABLE ASSEMBLIES SECTION REAR BRAKE ASSEMBLY SELF ADJUSTING CARRYALL 5 3 REAR BRAKE ASSEMBLY MANUALLY ADJUSTED CARRYALL Il TURF II II PLUS AND VI 5 5 BRAKE PEDAL AND CABLE ASSEMBLY VEHICLE WITH 2 WHEEL
103. Club Car 1998 ILLUSTRATED PARTS LIST CARRYALL I CARRYALL Il CARRYALL TURF Il CARRYALL II PLUS AND CARRYALL VI VEHICLES MANUAL NUMBER 101968302 EDITION CODE 1197C0508B USING THE ILLUSTRATED PARTS LIST WARNING e THIS MANUAL IS TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY VEHICLE REPAIRS This manual covers all 1998 Carryall vehicles The manual is divided into 16 sections Sections 1 through 6 pertain to both gasoline and electric vehi cles sections 7 through 12 pertain to gasoline vehicles only and sections 13 through 16 pertain to elec tric vehicles only Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gasoline or electric vehicle only or to both the gaso line and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section titles and numbers and under them the individual page titles and numbers to be found in that section Unless a page title specifies a particular vehicle s the page applies to all Carryall vehicles Typically there is a two page spread for each individual page title in the Table
104. ER 7 3 FORWARD REVERSE ASSEMBLY LIMIT SWITCHES REVERSE BUZZER lt lt lt Cae J gy SOLENOID VOLTAGE REGULATOR WHITE BLACK STARTER GENERATOR IFFF YELLOW C YELLOW BATTERY GROUND Page 7 4 WIRING GASOLINE CARRYALL ITEM PART NO DESCRIPTION 7 1 2 3 4 1018893 02 WIRE HARNESS ASSEMBLY INCLUDES ITEMS 1 10 N A WIRE ASSEMBLY 18 RED WHITE se WIRE ASSEMBLY 18 WHITE 18 WHITE BLACK WIRE ASSEMBLY 18 YELLOW 16 BLUE 1015769 WIRE ASSEMBLY 6 WHITE se ete eee ee N A WIRE ASSEMBLY 19 BEACK dt me tt N A WIBE ASSEMBLY 19 GBEBEEN cota des ee N A WIRE ASSEMBLY FIG YEEEOQ ee ee N A WIREASSEMBEY 16 YEELOW uu uu un ee nde N A WIRE ASSEMBLY 16 RED 16 ORANGE N A WIRE ASSEMBLY 15 YELLOW arse 1014119 WIRE AS SEMBLE 6 RED re N A WIRE ASSEMBLY 18 BLACK Qua sedie Teese eaa remate N A WIRE ASSEMBLY 19 ee roda ep N A WIRE ASSEMBLY 18 BLACK PART OF REVERSE BUZZER rennen N A WIRE ASSEMBLY 198 nn RES 1012382 WIRE ASSEMBLY
105. ES ITEM 2 uuu eo se 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 2 3 1017187 ASSEMBLY RETRACTABLE CORD REEL S uu a Saa ukasa ss 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES HARDWARE 1 5 1018197 01 ASSEMBLE TRANSFORMER ates Re cia 1 6 1018417 01 IE WIRE ASE MDIDYV u Pe noe 1 7 1018419 01 BOARD CONTROL Si Meeres 1 8 1018387 01 BRACKET RELAY AND RESET BOARD MOUNTING 1 1011707 BRACKET MOUNTIN EG EE 2 0008233 NUT LOCK ee eni ios 4 0007847 BOLT HEX HEAD 1 4 20 X84421 ss 4 1015917 BUSHING STRAIN RELIEF AC CORD ppp 1 1018290 01 CORDSET AC 24 INCHES WITH GROUNDED 1 1018287 01 BREAKER CIRCUM 15 emt 1 1012098 BUSHING STRAIN RELIEF CORD 12 1 1018291 01 CORDSET DC 90 INCHES LONG WITH LEADS 12 AWG 1 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 1018285 01 AMMETER INCLUDES HARDWARE 1 1018286 01 RELAY POWER VEG Debt us 1 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR 1 0007479 BOLL
106. FACE INCLUDES ITEMS 16 AND 17 N A BUSINES RLS RG aS RONG tS eS Ee SRA 1014055 RETAINE gcc EES E 1016203 BELT DRIVE CARRYALL Diarra adios 1017188 BELT DRIVE CARRYALL II TURF II II PLUS AND 1019167 01 BEET STARTER GENERATOR iei tH e iae a tet adsequi 1019165 01 SCREW HEX HEAD CAP LEFT HAND THREADS 3 8 24 x 5 1 2 1017328 WASHER MOUNEING GREEN iiio eu CONN O O PWN N A c cl cl c lc IL ol ol c oo oo Page 11 3 DRIVEN CLUTCH ITEM PART NO DESCRIPTION 1 2 3 4 1018340 01 ASSEMBLY DRIVEN CLUTCH INCLUDES ITEMS 2 8 CARRYALL I Il TURF II AND VI 1018340 03 ASSEMBLY DRIVEN CLUTCH INCLUDES ITEMS 2 8 CARRYALL II PLUS ONLY 1014080 RING RETAINING uu RR 1014078 KEY A D KL MM LR ML EMI LE LIU 1017686 apta Ei cence M DID ML Mu 1018362 01 SPRING GREEN CARRYALL I Il TURF AND eene 1018362 02 SPRING PURPLE CARRYALL Il PLUS ONLY u ku L Roe ass 1014454 KIT BUTTON INCLUDES BUTTONS AND SCREWS 1014072 ASSEMBLY MOVEABLE FACE WITH BUSHING 2 1014070 ASSEMBLY FIXED FACE une ai ae eier 1018334 01 KEY SQUARE TRANSMISSION u u tupu ian aE ARES a 1016203 BEET DRIVE
107. GE REGULATOR YELLOW G YELLOW LAC BLACK BLACK FRAME GROUND BLAC BATTERY 7 16 WIRING GASOLINE CARRYALL II PLUS ITEM PART NO DESCRIPTION 7 1 2 3 4 1016895 02 WIRE HARNESS ASSEMBLY CARRYALL II PLUS INCLUDES ITEMS 1 12 N A WIRE ASSEMBLY 16 RED WHITE Raa asas maa aR N A WIRE ASSEMBLY 18 ORANGE WHITE 2 44 uD i SS N A WIRE ASSEMBLY 18 YELLOW 18 GREEN N A WIRE ASSEMBLY 18 RED cuasi En N A WIRE ASSEMBLY 18 BROWN Se aS aE tt 1015769 WIRE ASSEMBLY 6 WEITE d ip orte ae ee N A WIRE ASSEMBLY 18 WHITE BLACK 1016380 WIRE ASSEMBLEY 6 BLACK een WIRE ASSEMBLY 16 YELLOW os N A WIRE ASSEMBLY este ua N A WIRE ASSEMBLY 16 RED 16 ORANGE N A WIRE ASSEMBLY 18 YELLOW u u 1014119 asa 0 WIRE ASSEMBLY eine WIRE ASSEMBLY 18 BLACK att WIRE ASSEMBLY een WIRE ASSEMBLY 418 BLUE srta N A WIRE ASSEMBLY 18 ORANGE PART OF ELECTRICAL COMPONENT BOX N A WIRE ASSEMBLY 18 ORANGE 5 2 2 N A WIRE ASSEMBLY 18 BLAER uni ee 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND 2 2 1018373 01 WIRE ASSEMBLY 16
108. HE TYPE K TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD THE DRIVER SIDE OF THE VEHICLE Page 16 5 NOTES NOTES 16 8 CLUB CAR Transportation and Utility Vehicles INGERSOLL RAND Augusta GA 30917 4658
109. HREAD 1017266 SEA EAP LAE REE STE eee ee 1018706 01 SHOCK ABSOBNBER FRONT zu are ee nee 1010124 PLATES PRING MOUNTING 99 Rs 1018705 01 BOLT HEX BAD 16 X A md 1016385 ASSEMBLY DELTA SHOCK AND GEAR SUPPORT 1011930 SEAL DUST ae een eine ei 0007602 SEOTTEDHER 9 8 22 nn 0001035 PIN COTTER 3 92 X T een 0000320 BOLT MEX HEAD 3 816 coa iaa 1019353 01 CLAMP BRAKE CABLE PART OF BRAKE CABLE ASSEMBLY 1019550 01 BRACKET BRAKE CABLE GUIDE iaa ON O O N N Q B Q N N N N A ODD N RONDA N N N A Page 6 11 Om 0 9 9 9 3 29 Omm 9 0 ae ia E ACE V Ne o 9000 9 Ny or EIEE 00 j Q N eoo Page 6 12 FRONT SUSPENSION LOWER VEHICLE WITH 4 WHEEL BRAKING QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 1018769 01 ASSEMBLY SPINDLE DRIVER SIDE INCLUDES ITEMS 3 4 AND 5 1018770 01 ASSEMBLY SPINDLE PASSENGER SIDE INCLUDES ITEMS 3 4 AND 5 0008067 BUSHING BRONZE SPINDLE 0007048 BUSHING BR
110. HT PASSENGER SIDE INCLUDES ITEMS 9 17 AND 19 1017066 HARNESS HEADEIGHITWIRE ee 1017059 LOCK BULB COLLAR eei ale 1013461 SGREW HIELO 310 5 TO al rl 1017060 BUEB HIALOGEN MM in E 1017065 RETAINER HEADLIGHT ta 1017061 EES MERDE E 1017062 ASSEMBLY TURN SIGNAL LENS nee L lies 0007893 NU HER ELO iS 1017064 BRACKET MOUNTING 1016880 BEZEL HEADLIGHT DRIVER SIDE au arana t n 1016879 BEZEL HEADLIGHT PASSENGER SIDE teca e red Unus roses 0004034 SWITCH EIGHT INCLUDES ATEM 21 1013857 1013578 KIT HOUR METER 12 VOLT INCLUDES ITEMS 23 30 1012285 SCREW THBEAD BOELING 1 4 20 3 8 za ii a er aes 1013547 BRACKET HOUR METER MOUNTING eel oa e N A WIRE ASSEMBLY 18 BLACK rmt ale WIRE ASSEMBLY 18 RED ione tha cie bea ch e meds bota p Ecce ecu 1016862 KIT HARDWARE HOUR METER MOUNTING INCLUDES ITEMS 28 30 N A SCREW ROUND HEAD 6 32 1 2 4 4 aaa N A NURE tO ola a WASHER EGR ON O O N O O O
111. ICAL 4 PLACES TYPICAL 2 PLACES AT F1 AND Fe TERMINALS TYPICAL 2 PLACES A1 AND A2 TERMINALS TYPICAL 2 PLACES Page 7 28 STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION 7 1 2 3 4 1018337 01 STARTER GENERATOR CLOCKWISE ROTATION INCLUDES ITEMS 1 30 1018752 01 FOU SING FELD cereales 1018751 01 ASSEMBLY ARMATURE INCLUDES ITEMS 3 4 AND 5 1018750 01 RETAINER BEARING u Rennen 1013001 BALL BEARING OUTPUT SHAFT 04 4 4 10 1013005 COMMUTATOR BALL BEARING 0 4 41 1019399 01 SPACER Dd ta pit 1013003 KEY O A en ee A iS 1018765 01 KIT PULLEY NUT AND SCREW INCLUDES ITEMS 9 12 N A WASHER LOCK M14 manana N A NUT HEX M14 X 2 ns N A SCREW CROSS RECESSED 5 8 x 18 1018965 01 SCREW CROSS RECESSED 5 x 8 x 16MM WITH LOCK WASHER 1018749 01 END BELL OUTPUT SHAFT in 1018753 01 SET POLE SET OF A E MAN 1018754 01 SCREW POLE PIECE 5 4 1018755 01 ASSEMBLY FIELD COIL reete ncc 1018756 01 SET INSULATOR ns 101877
112. II POWERDRIVE VEHICLE 13 19 BATTERIES CHARGER RECEPTACLE CARRYALL Il POWERDRIVE ELECTRIC VEHICLE 13 21 WIRING CARRYALL VI POWERDRIVE ELECTRIC VEHICLE Lasar aaa 13 23 ELECTRICAL COMPONENTS FRONT BODY CARRYALL VI POWERDRIVE ELECTRIC VEHICLE 13 25 CONTROLS AND GAUGES CARRYALL VI POWERDRIVE ELECTRIC VEHICLE 13 27 ELECTRICAL COMPONENTS CENTER BODY CARRYALL VI POWERDRIVE VEHICLE 13 29 13 31 ELECTRICAL COMPONENTS REAR BODY CARRYALL VI POWERDRIVE ELECTRIC VEHICLE 13 33 BATTERY CHARGER POWERDRIVE BATTERY CHARGER DOMESTIC CARRYALL AND ll 14 3 POWERDRIVE BATTERY CHARGER EXPORT CARRYALL AND 14 5 POWERDRIVE BATTERY CHARGER EUROPEAN CARRYALL I AND 14 7 ON BOARD POWERDRIVE BATTERY CHARGER DOMESTIC CARRYALL 14 9 ON BOARD POWERDRIVE BATTERY CHARGER EXPORT CARRYALL VI 14 11 ELECTRIC MOTOR section MOTOR POWERDRIVE ELECTRIC VEHICLE uu u aa 15 3 TRANSAXLE ELECTRIC VEHICLE section 1 TRANSAXLE G POWERDRIVE ELECTRIC VEHICLE 16 3 TRANSAXLE TYPE K POWERDRIVE ELECTRIC VEHICLE 16 5 1 6 MAINTENANCE AND SERVICE TOOLS INSTRUCTIONS SETPOWER SWITCH CALIBRATION amp TEST MOD TO
113. ING pe Page 6 2 STEERING COLUMN QTY QTY ITEM PART NO DESCRIPTION ELEC 6 1 2 3 4 1013861 JOINT COMPOUND STEERING INCLUDES ITEMS 2 AND 3 1017226 SCREW HEX HEAD 8 1 25 90 0007174 WASHER LOCK DILO a oa 1019848 01 KIT STEERING COLUMN MOUNTING BRACKET 1016663 SCREW PHILLIPS TYPE A 342 TIX D O nuria heen ie 1016269 SCREW HEX WASHER HEAD THREAD FORMING 5 16 18 x2 0000334 WASHER FLAT O O Em 1016183 SCREW HEX HEAD CAR 3 8 16X 7 ee en 0008754 NUT NY EON EOGK TDi els 1014288 SCREW HEX WASHER HEAD THREAD FORMING 5 16 18 x 3 4 1011697 WASHER FLAT 5 10 aac a U 1012499 BOOT STEERING COLUMN cani 1016181 ASSEMBLY STEERING COLUMN INCLUDES ITEMS 14 23 1012605 RING ARE AININ Gas ea celta 1012604 WVASKIER SIE 1014217 SPRING COMPRESSION esse 1014125 WEDGE E I 1014213 ASSEMBLY BEARING 42 2 nltra une 1014126 SEAT itae 1015545 SHAFT STEERING COLUMN zes sr ee 1016622 COLUMN ALUMINUM STEERING pp 1014214 RING RETAINING see sa os 1014211 SEAL BEAR
114. ING ion coa 1016263 COVER STEERING COLUMN nta 1016156 WHEEL sO TEE RINGD ee 1017273 NUT NYLON LOCKS 50 18 uuu 1016155 02 PLATE SCORECARD CARRYALL I II I PLUS AND 1016219 ASSEMBLY SCORECARD PLATE INCLUDES ITEMS 28 31 CARRYAEE TURF u uu 1012565 SCREW ROUND HEAD 3 T2 1012566 SPRING TAPERED COMPRESSION zen ne 1016214 GRIP 1016154 COPR SCORECARD ati ON O O N N N PO PP BR N N WO WO N oa c 0 Page 6 3 en oly L 0 DAS 28 4 E I SS i a Z EJ F 7 2 2 Y 2 y A 9 9 Ru Y dd 9 e 6 4 1 N O O Q N 1018783 02 1013035 0008990 1018802 01 1018803 01 1018794 01 1018799 01 1013051 1013052 1018797 01 1018798 01 1013044 1018795 01 1018796 01 1018800 01 1018801 01 8754 0001035 0007540 1015597 0007602 1011930 0007555 1012467 1013042 0001624 0000334 ASSEMBLY STEERING GEAR BOX INCLUDES ITEMS 1 21 PIN COTTER 3 82 x 1 QTY QTY ESCRIPTION F 6
115. L 2 PLACES nf D NS 7 ONE a Mio Z 6 Y TYPICAL 6 PLACES cA N wA N N 27 21 DO IN 2 A A Y EN TYPICAL Ol PLACES MOUNTING ON BOARD COMPUTER oS 0 TYPICAL 4 PLACES CONTROLLER Q Oy S 13 18 COMPUTER CONTROLLER AND SOLENOID CARRYALL II POWERDRIVE VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 0007174 WASHER 5716 isanka 0001241 WASHER FLAT 5 16 oi A eee ei ARAS 0007173 BOLT HEX HEAD 90 1018 3d ias 0001242 HEX OLO TO SSD E E OSD RSE O 0001218 BOLT HEX 5 16 18 XT TA u Eee 1019183 1 WIRE SS SOR pati ARR 1012285 SCREW HEAD THREAD ROLLING 1 4 20 5 8 0000451 ae dd 1018402 03 CONTROLLER 48 VOLT 300 1019243 01 BUSHINGS SNAP uri tl uel 1019117 01 PLATE MOUNTING still lili es na 1019026 01 se eu mU EET 1017237 NUT PLANGE EE 1014947 EMBERE SISI Seti ee 0007893 NOT AEA NO Dm 1014948 ASSEMBLY DIODE ce 1018836 01 SOLENOID 48 VOLT WITH MOUNTING BRACKET 0
116. LTLENS ub ER 1016880 BEZEL HIEADEIGHIE DRIVER SIDE isi 1016879 HEADLIGHT PASSENGER SIDE u ea ca ON O O N N N NH N PO YO N n Page 13 5 13 26 CONTROLS AND GAUGES CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1019355 01 LIGHT BATTERY WARNING AMBER cette 1018142 01 INDICATOR BATTERY it o eri 1018147 01 RETAINER PUSH ON wessen anne ite free 1011610 WASHE LOCK 36 1016092 SCREW HEAD MACHINE 8 32 x 7 16 sse 1018306 01 ASSEMBLY SCREW AND WASHER 1018262 01 SWITCH KEY rat ti di rt E MA e a aldo 1618307501 een 1018345 02 CAP KEY SWITCH EE EEEE 1012505 EAI 0004034 SWITCH LIGHT INCLUDES ITEM 13 1013857 KNOB LIGHT SWITCH e OPE Poe 1011439 SWITCH NIT enc ee dd Le UE 1011557 SCREW HEX HEAD MACHINE 6 32 X 1 sse 1019322 01 NUT NYLON LOCK 6 32 ici 1019571 01 BRACKET BRAKE LIGHT 5 0 0
117. MBLY FLAT BED INCLUDES ITEMS 1 8 1010435 BOLT CARRIAGE 5 16 101 ann e SA Eti nte erecto cue 0007473 NUT NYLON LOCK 5 1618 1016878 FRAME BE Dr a 1016892 PLATE FORWARD FLOOR tasa ACCESS DOOR LATCH AND MOUNTING HARDWARE SEE PAGE 2 15 1014471 INSULATION BULK 20 EO NG u u u ae 1016893 PLATE REAR FLOOR idad 1014471 INSULATION BULK IS LONG siria D E tein ies 0008755 SCREW HEX HEAD 3 8 16 x 3 3 8 4 2 0008754 NUT NYLONLOGK 38 16 ua ee 1015583 BUSHING URETHANE cups 1015507 SHIM TIET BED PIN OG casi da 1012303 BUSHING STEEL ea nee idea 1015356 ASSEMBLE TET BED MINGE WELDE Se n see O 0008861 SCREW HEX HEAD CAR 3 6 16X 1 3 4 asl 1011990 WASHER FEAT 9 8 ee le a 0008754 NUT NYLON LOCK 3 9 TO a ma LE 1013872 SCREW HEX HEAD CAP 1 4 204 iii i laa 0000332 WAGHE R FEAT 0008233 NUT LdE EO CK 1015727 BVA en ee n 1013413 AA Certo 1017213 ROD FROR CONG BED Auen eaa 1010878 BUMPER RUBBER i hi oii 0001035 PINY COTTER 5 32 an 1013357 RIVET POP aati cutie 1018370
118. MIUM TREAD 4 PLY 18 x 8 5 8 CARRYALL 0 50 2 2 2 1016514 06 ASSEMBLY WHITE WHEEL AND TIRE PREMIUM TREAD 6 PLY 18 x 8 5 8 2 2 2 1016514 07 ASSEMBLY WHITE WHEEL AND TIRE EXTRA TRACTION 6 PLY 18 8 5 8 2 2 2 1016514 09 ASSEMBLY WHITE WHEEL AND TIRE 18 5 x 6 5 8 CARRYALL I Il AND VI 2 2 3 1014771 WHEEL RIM WHITE 8 INCHES WIDE 4 4 4 1015672 02 TIRE UNMOUNTED PREMIUM TREAD 4 PLY 18 x 8 5 8 CARRYALL ONLY 2 2 4 1017370 02 TIRE UNMOUNTED PREMIUM TREAD 6 PLY 18 x 8 5 8 2 2 4 1017693 02 TIRE UNMOUNTED EXTRA TRACTION 6 PLY 18 8 5 8 2 2 5 0007310 JN A 4 4 Page 3 3 Page 3 4 SAFETY DECALS 4 OPERATING INSTRUCTIONS DECAL KEY SWITCH OPERATING INSTRUCTIONS DECAL Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls Make sure wheels are turned in desired direction e Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing Z WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN shift lever or switch in desired position AEN ed OR horized RYALL AN D F Forward N Neutral R Reverse Buzz
119. O NN S N N Page 5 11 5 12 QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 ON O O N 1017696 1013871 0007716 0001624 0000334 1017325 0008754 1018188 01 1017424 1019669 01 1018174 01 1017962 01 1017378 1017380 0001241 0007473 1018719 01 1019124 01 1018220 01 1016747 02 1011084 1011734 1011700 0008233 1014007 1011694 1018619 01 1011877 02 N A ACCELERATOR PEDAL ASSEMBLY ELECTRIC CARRYALL I AND ALL GASOLINE VEHICLES 2 3 4 SUB ASSEMBLY ACCELERATOR PEDAL INCLUDES ITEMS 2 AND 9 PAD PEDAL e SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 SCREW HEX CAP 3 8 16 X 1 1 2 ae DI WASHER ASSEMBLY ACCELERATOR PIVOT ROD NUT NYLON LOCK SG 2 BEARING SUPPORT t dc u ee NUT FLANGE ada RETAINER SPRING iu uu lt a SPRING RETURN ES e CURS PRING uy BUMPER RETURN SPRING WASIPI TEADS si ed ane NUT NYLON COCK S16 6 ASSEMBLY ACCELERATOR ROD ELECTRIC CARRYALL ONLY INCLUDES ITEMS 18 AND 19 ASSEMBLY ACCELERATOR ROD GASOLINE CARRY
120. ONZE Suunto tee 1015597 PITTING GREASE 1 4 28 RU UE 1012030 SPRING TAEEREDEBAF si nette meer 0008745 ASSEMBEN se tere 0000706 NUT HEX SS Alb E 1011892 ASSEMBLY HUB INCLUDES ITEMS 10 13 1011393 PACKAGE BEARING a 1011304 STUD LUG LIU mms 1019195 SEAL DOUBLE CIP SE 1011887 COVER 0008754 CSU atc 1016387 SCREW HEX HEAD CAP 3 8 16 x 2 3 4 1 1016384 CLEV IS REED LA 1019031 01 NUTT MOCK Cu 20 DESE DSCREN ERR 1010028 WASHER FLAT WZ aies sessiz einen 1010150 BEARING THRUST uses een 1016389 WASHER KINGPIN WAV E ssa ane ie 1010984 En 1010005 WASHER FEAT SA Sp id 0007840 NUT HEX SLOTTED 3 4 16 ee eier 0007910 aa cu a en EE ME 0008755 SCREW HEX HEAD 3 8 16 33 8 2 2 2 1 1016386 KINGPIN u 1015583 BUSHING URETHANE suits to Dee bens 1012303 BUSHING STEEL rts 1014276 PLATE FRONT SPRING RETAINER asia 1010177 SCREW HEAD CAR 9 8 0000357 AR 0000706 ON O O N RRR N N N N N N N N N N N N N a RRR
121. OR SEMBLY Page 7 30 STARTER GENERATOR MOUNTING ITEM PART NO DESCRIPTION 7 1 2 3 4 1018337 01 STARTER GENERATOR vaanii ee ae ehem 1015240 01 BRACKET MOUNTING FE 290 CARRYALL I AND 1 sess 1015240 02 BRACKET MOUNTING FE 350 CARRYALL TURF Il Il PLUS AND VI 1019167 01 A EE 1016883 BRACKET ADJUSTING eek 0008754 ee 1015075 a 0000705 BOLT HEX 1019035 01 SCREW HEX HEAD CAB MO x 1 25 X 24MM en 0007174 WASHER LOCK 5 16 5 2 iuo e 1016074 SCREW TORX HEAD x 1 25 x 18MM anna 1015932 BOLDT CARRIAGE 5 16 EAA DERE 0001242 M 1018373 01 WIRE ASSEMBLE HOGREEN u u kunu iwa wa eet eect tele eee 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND CARRYALL ONLY 0007173 SCREW HEX HEAD 5 16 18 x 3 4 CARRYALL ONLY 0007473 NUT NYLON LOCK 5 16 18 CARRYALL I ONLY 2 0001241 WASHER FLAT 5 16 GABRYALL l ONLY zus ae a ONO O N N NN ik Page 7 31 AS SEEN FROM THE PASSENGER SIDE OF VEHICLE
122. OVER e DO NOT OPERATE VEHICLE HOT MANIFOLD AND NOTICE BA MUFFLER DECAL STREAM AT THIS SWITCH CCI 1016109 01 CARRYALL I ONLY CAN CAUSE SEVERE INJURY GASOLINE DANGER DECAL F 5 Rotating parts em manifold amp muffler KEEP CLEAR 1019605 01 GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH SMOKING SPARKS OR OPEN FLAME REFUELING O aora ON STARTER GENERATOR AND ENGINE y GASOLINE VEHICLE AN Y TRAILER HITCH DECAL NOTICE PERIODIC SERVICE MAXIMUM TONGUE WEIGHT 150 Ibs 1011553 SCHEDULE DECAL Periodic Service Schedule Service Regular Interval 1 Check Engine Oil Level Monthly 2 Change Engine Oil and First 100 Hours Then Filter One Year or 200 hours FRAME GROUND WARNING DECAL WARNING eed Can cause severe injury or death D dj use severe inj not tamper with engine governor adjustment 1019152 01 3 Check and Clean One Year Under Normal Use Air Filter Element Six Months Under Dusty Conditions 4 Change Air Filter Two Years or 300 Hours N FRAM E 5 Check Tire Pressure Monthly See Manual 6 Replace Fuel Filters Two Years or 300 Hours 7 Check Fill Transaxle One Year or 150 Hours Whichever comes first For easy access to air filter housing remove the intake hose from the front of the housing ON INTAKE BOX Page 4 4 SAFETY DECALS CARRYALL I Il
123. R MOUNTING 3 5 as 0000332 WASHER FLAT WA nai 0000451 WASHER ROCK ar 0007847 SCREW HEX HEAD 1 47 20X 32 nn kuyaq 1017689 1019035 01 SCREW PEAD CAP 1 25 2 sita arvana ete teach one 0007174 Se S oe a ee ore er 1015075 WASHER FEAT 5 16 se ae tea dd 1012528 NUT HEX MO X 1 259 iii een 1013734 WASHER LOCK ie 1015330 GASSET EXHAUST Em CONDO OF Q N N N N ND Page 10 3 10 4 EXHAUST SYSTEM FE 350 CARRYALL TURF Il II PLUS AND VI ITEM PART NO DESCRIPTION 1018594 01 SYSOTEN EXHAUST oir 1 1 2 1015814 BRACKET MUFFLER MOUNTING 3 5 1 3 0000332 WASHER FLAT WA nai 2 4 0000451 WASHER ROCK 2 5 0007847 SCREW HEX HEAD 1 47 20X 32 nn een 2 6 1017689 MUBFELER mau 1 7 1019035 01 SCREW PEAD CAP 1 25 2 sita arvana ete Ce teret pens 1 8 0007174 Se S oe a ee ore er 1 1011697 WASHER EEA 5 16 se ae 1 1012528 NUT HEX MO X 1 259 uu u l s
124. S ITEMS 23 AND ns au sera ee ASSEMBLY BACKING PLATE DRIVER SIDE INCLUDES ITEMS 2 3 AND 4 MECHANISM ADJUSTING PASSENGER SIDE MECHANISM ADJUSTING DRIVER SIDE WASHER PLATE eu a COVER DUST E E NP E PACKAGE BRAKE SHOE FOUR PIECES KIT SHOE RETAINER FOUR PIECES russ He PACKAGE BRAKE SPRING FOUR PIECES ASSEMBLY LEVER PASSENGER SIDE ASSEMBLE LEVER MDRIVER SIDE isaac NUT HEX HEAD LOCK GRADE 8 5 16 24 BOLT BRAKE CLUSTER MOUNTINQ SEDGE en ee a u deed RIN OLE VS S ID ee PINS COTTIER 3 92 X T essa oda HANGER BRAKE CABLE GASOLINE VEHICLE ONLY HANGER BRAKE CABLE ELECTRIC VEHICLE ONLY DRUM BRAKE aS m N N N O O N N CO CO oi Page 5 3 a I t u a CN 28 zr O lt gt gt Q X N N N N ys 4 IA aba is i anne U sch N x ON SA N Y
125. SEAT BOTTOM GRAY 1013312 BUMPER SEAT TONG von 1018885 01 ASSEMBLY ARM REST PASSENGER 2 2 asla ee 1018885 02 ASSEMBLY ARM REST DRIVER 4 041 21 1015239 PANELSEAT SUPPORT ACRES ERR 1010434 CDRS EERE 1019639 01 TRIM SEAT BOTTOM REAR nu naeh kn 1019640 01 TRIM FRONT iiis dene see ee 1015652 02 ASSEMBLY SEAT BACK WHITE INCLUDES ITEMS 17 AND 18 1015652 05 ASSEMBLY SEAT BACK BLACK INCLUDES ITEMS 17 AND 18 1015652 06 ASSEMBLY SEAT BACK GRAY INCLUDES ITEMS 17 AND 18 1015626 02 COVER VINYL SEAT BACK WHITE 2 8 Eee 1015626 04 COVER VINYL SEAT BACK BLACK eter unu unu asss 1015626 05 COVER VINYL SEAT BACK GRAY u u ea 1013335 CAP SEAT BACK BLACK i ee un 1019462 01 WASHER EXTERNAL TOOTH LOCK 1 4 gt ee 0008248 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 3 4 1019586 01 BOLT CARRIAGE 20 1018356 01 NUT ELANGE 1019633 01 BOLT CARRIAGES SIO 9 4 elias ate 1019634 01 NUT FLANGE OTO s TO elle aea con 1014387 CAR sat ei aiti dcin s 1014321 SCREW TRUSS TORX HEAD
126. SEMBLY 18 BLACK PART OF REVERSE BUZZER N A WIRE ASSEMBLY 18 BLUE nissan a Rn N A WIRE ASSEMBLY 18 ORANGE PART OF ELECTRICAL COMPONENT BOX N A WIRE ASSEMBLY 18 BLACK ui ad 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND WIRE pp 1015737 WIRE ASSEMBLY 10 RED PART OF ELECTRICAL COMPONENT BOX 1018373 01 WIRE ASSEMBLY 6 GREEN trat do 1012382 WIRE ASSEMBLY 8 BLACK M i tea t O N O O Q N Page 7 19 TYPICAL 2 ACCELERATOR CABLE 5 DIODE J E 1 P TYPICAL 2 PLACES ORANGE WIRE ASSEMBLY TYPICAL 2 PLACES h 5 N en EN EGO FRo OF TYPICAL 2 PLACES TYPICAL 2 p PLACES Fe REFERENCE ACCELERATOR ROD Page 7 20 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE CARRYALL II PLUS AND VI ITEM PART NO DESCRIPTION 7 1 2 3 4 1018277 01 BOX ELECTRICAL COMPONENT COMPLETE INCLUDES ITEMS 1 31 AND WIRE HARNESS 1016895 02 SEE PAGE 7 17 1018277 02 BOX ELECTRICAL COMPONENT COMPLETE INCLUDES ITEMS 1 31 AND WIRE HARNESS 101969
127. SHIM CRANKSHAFT 1 28 sesso A R 1016550 05 GRANKSHAFT 1 39MM THICK societarios 1016550 06 GRANKSHAFT 1 38MM THICK 2 22 02 ee 1016550 07 SHIM CRANKSHAFT 1 43MM THICK asadan aaa 1016550 08 SHIM CRANKSHAFT 1 48MM THICK l axo aaa la skua nennen 1016550 09 SHIM CRANKSHAFT 1 53MM THICK A R 1016559 SPAC EFi ibn en 1 1016541 BOLE STUD MG XTX 22MM a stead Dei 4 1016547 NUT FLANGED IMO Teen Det RE SOA An 4 1016470 SHAFT GUIDE et 1 1016571 Ui d aui a EA 1 1016469 WEIGHT COUNTERBALANGE u a ee raso bep eot 1 Page 8 13 8 FE 350 ENGINE Page 8 14 FE 350 ENGINE CARRYALL TURF Il II PLUS AND VI ITEM PART NO DESCRIPTION 1 2 3 4 1019538 01 FE 350 OHV GASOLINE ENGINE COMPLETE CLOCKWISE ROTATION WITH CARBURETOR WITH COMPRESSION RELEASE CARRYALL II PLUS AND VI DOES NOT INCLUDE 1019538 02 FE 350 OHV GASOLINE ENGINE COMPLETE CLOCKWISE ROTATION WITH CARBURETOR WITHOUT COMPRESSION RELEASE CARRYALL TURF 1 DOES NOT INCEUDE ITEMS AS Toluca san 1016507 BOLT 2 MO XTX rear 1016512 WASHERS FLAT Misas aa MUR 1017474 SHROUD CYLINDER HEAD a2 ee a 1016456 BOLT FLANGED MO X1X
128. SIMON 1011707 BRACKET MOUNTING suicida en 0008233 NUT LOCK aida 0007847 BOLT MEX READ WAE AUK 32 inne keine 1015917 BUSHING STRAIN RELIER AC CORD 3232544322232 642 amp 2524 aaa 1018290 01 CORDSET AC 1 5MM x 24 INCHES LONG WITH GROUNDED PLUG 1018384 01 BREAKER OIROOIT uu Ferne O 1012098 BUSHING STRAIN RELIEF CORD 12 AWG ai E 1018291 01 CORDSET DC 90 5 INCHES LONG WITH LEADS 12 AWG 1012101 ASSEMBLY FUSE INCLUDES HARDWARE Jalsa Raila aia ae 1018285 01 INCLUDES HARDWARE adana a SS 1018418 01 KIT WIRE ASSEMBBY 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR Scena muitis 0007479 BOLT FHEAD 142 29X T ca eee 1014306 WASHER FLAT WA lea E ea 0000451 WASHER COOK U TL 0001028 NERE u yp o aD ON O O N KR BR 7A PO BR HR PO N Page 14 11 14 12 ELECTRIC MOTOR 15 E 15 2 MOTOR POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KB 1
129. TER GASOLINE CARRYALL TURF II 7 13 WIRING GASOLINE CARRYALE TURF I nien o ae 7 15 WIRING GASOLINE CARRYALL PLUS ar A 7 17 WIRING GASOLINE CARRYALE Vl sii ti 7 19 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE CARRYALL II PLUS AND VI 7 21 ELECTRICAL COMPONENTS FRONT BODY GASOLINE CARRYALL 7 23 CONTROLS AND GAUGES GASOLINE CARRYALL mme nnn nne 7 25 ELECTRICAL COMPONENTS REAR BODY GASOLINE CARRYALL VI 7 27 gt TARTER GENERATOR ASSEMBLY visual STARTER GENERATOR MOUNTING isen ads nies aia ee BATTERY GASOLINE VERIO L E ee ENGINE FE 290 ENGINE GCARBYABDUAND I AANA ae FE 350 ENGINE CARRYALL TURF II II PLUS AND VI ENGINE MOUNTING c 8 27 FUEL INTAKE AND GOVERNOR SYSTEMS VS TEM ds e o do eos e 9 3 CARBURETOR ASSEMBLY FE 290 ENGINE CARRYALL I AND Il 9 5 CARBURETOR ASSEMBLY FE 350 ENGINE CARRYALL TURF Il PLUS AND VI 9 7 GARBURETORUINSTAELATION u u se tere ee Ba en ad ae 9 9 GOVERNOR AND ACCELERATOR CABLES a ee See aa 9 11 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY CARRYALL 1 9 13 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY
130. TRANSAXLE POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1017683 02 TRANSAXLE TYPE K INCLUDES ITEMS 1 41 1013785 AXLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 3 7 1013786 AXLE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 7 1013787 STUD LUG ai e 1014207 BUSHING 25 MM EBES n edle ERAT Run 1011291 BEARING OUTER AALE TUBE eut rtm Use obe a 1013792 ee Gu diia 1016672 RING BETAINING T 1019 90 BOER M10 1 5 80MN 1019 91 WASHER LOCK 139 32 o ode iudi emit 1013775 SEAL INPUT SHIAFT m uuu 1019 56 GEAR CASE PASSENGER SIDE ed 1012711 BREATHE oa 1013758 GASKEL CASE RR PT 0007330 BEARING INNER AXE TUBE og 1013789 GASKET AALE TOBE SAE e 1017704 ASSEMBLY AXLE TUBE PASSENGER 1013794 SEAL AXLE SHAFT OLESEN 0007335 BEARING INP OT GEAR 1013764 SEAFI INPUT susti MEL 0007336 BEARING INTERMEDIATE GEAR aaa eu 1013766 GEAR INTERMEBIATE SMALL 1013780 SUING a T 1013
131. TURF Il AND II PLUS QTY QTY ITEM PART NO DESCRIPTION ELEC 4 1 2 3 14 1 1013677 DECAL BATTERY DANGER POISON 1 EJ 2 1019219 01 DECAL INGERSOLL RAND aient tcc rtt metam ete 2 2 3 1016109 01 DECAL POTENTIOMETER CAUTION CARRYALL ONLY 1 4 1015476 01 DECAL GASOLINE DANGER ita 1 5 1019605 01 DECAL HOT MANIFOLD AND MUFFLER cene 2 6 1011553 DECAL TRAILER HITCH CARRYALL II TURF AND II PLUS 1 1 7 1019152 01 DECAL FRAME GROUND 1 8 1019443 01 DECAL PERIODIC SERVICE SCHEDULE 1 4 5 A WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN CAUSE SEVERE INJURY OR DEATH e Operation from driver side by authorized persons only and only in designated areas not on public roads e DO NOT start vehicle until all occupants two 2 per seat maximum are seated Remain seated with entire body inside vehicle and hold on to seat handle or handrail at all times Drive slowly in turns and straight up and down slopes Never stand in front of or behind vehicle DO NOT operate while under the influence of alcohol or rugs DO NOT leave children unattended on vehicle at any
132. UDES ITEMS 84 87 1013768 CASE GEAR CARRIER aaa tasto e eee peas 1013774 PLATE THRUST IDLER GEAR airis 1013773 PLATE THRUST DIFFERENTIAL GEAR 1013769 COVER GEAR CASE india 1013772 FIN DIFFERENTIAE cosido 1013770 GEAR DIFFERENTIAL IDEA ansias in 1013771 GEARSDIEEEHENDIAD MI MM N N a a N ONA HR LL o oL 12 7 12 8 ELECTRICAL SYSTEM ELECTRIC VEHICLE 13 2 FORWARD AND REVERSE SWITCH POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1017530 05 ASSEMBLY FORWARD AND REVERSE SWITCH INCLUDES ITEMS 2 9 1014807 SWITCH EIMIT as 1014808 SWITCH LIMIT erba ae 0008057 NUT HAS AO acia 0008058 WASHER BOCK 4 seele 1014871 SCREW HEX WASHER ABAD 4 AO 2 aussi 1017799 BARBUS E 0000851 WASHER LOOR AA ise ee 0001028 NOT HE CL 20 uu ti UE 1012987 HANDLE FORWARD AND REVERSE SWIICHu uu u eese 1013198 SCREW PHILLIPS HEAD MACHINE 8 32 5 8 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 2 1 8 1 0008233 NUT NYLON EOC TA
133. UE He En N A WIRE ASSEMBLY 16 nme N A WIRE ASSEMBLY 16 iia td N A WIRE ASSEMBLY 14 BLACK 18 BLACK pp N A WIRE ASSEVNIBLE 19 RED a een N A WIRE ASSEMBLY 18 BROWN csi N A WIRE ASSEMBLY 14 YELLOW na ee dci N A WIRE ASSEMBLY 18 BROW WIRE ASSEMBLY 18 GREEN AND 18 YELLOW pp N A WIRE ASSEMBLY 16 RED AND 16 ORANGE pp N A WIRE ASSEMBLY 19 HED WEIDPE S leas N A WIRE ASSEMBLY 18 N A WIRE ASSEMBLY een 1016380 WIRE ASSEMBLY BLACK ee 1015769 WIRE ASSEMBLY FO WHITE ee ee WIRE ASSEMBLY 15 YELLOW ee WIRE ASSEMBLY 18 WHITE BLACK 2 WIRE ASSEMBLY 18 GREEN WHITE AND 18 BLUE N A WIRE ASSEMBLY 18 YELLOW iaa N A WIRE ASSEMBLY WAITE 22 2 WIRE ASSEMBLY 16 ORANGE WHITE cece cece aa u usta u N A WIRE ASSEMBLY 16 BROWN uy a aes N A WIRE ASSEMBLY 18 RED een ea N A WIRE ASSEMBLY 16 HED WHITE ior e Roe oc rene a tbe ceci ben etre phan cona N A WIRE ASSEMBLY 16 ORANGE WIRE ASSEMBLY 16 ORANGE WHITE uuu uuu ana pasaqa 1014119 WIRE ASSEMBLE FORE D een ee WIRE ASSEMBLY FIS BLACK een N A WIRE ASSEMBLY 18 BLACK euere N A WIRE AS
134. WIDE 25 16 aida 1013683 JSBOLT iii N O O GQ N O O O O BR WN N Page 13 11 19 2 PLACES AR eh 5 TYPICAL TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES CONTROLLER TYPICAL 2 PLACES 2 PLACES Page 13 12 COMPUTER CONTROLLER AND SOLENOID CARRYALL POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1019652 01 PLATE COMPONENT MOUNTING 1014288 SCREW THREAD FORMING 5 16 18 3 4 0 110111 0007893 NUT HEX 410 92 intei a ocios 1014948 ASSEMBLY DIODE ee M 0001242 NUT HEX OLO uy 0007174 WASHER SP TO eek 1019026 01 BOOT WIRE 1014947 SIS TOR een ee ee ee ee 1018836 01 SOLENOID 48 VOLT WITH MOUNTING 1012285 SCREW TAREAD ROLLING 14 20 5 8 o Resid a la 1018402 03 CONTROLLER 48 VOLT 300 AMP sania linia ia 0001241 WASHER ELAT SI SS 0007173 BOLL HEX 3 2 u aia 0001218 BOET REX HEAD 5 16 18 XE WA gee 1019099 01 COMPUTER ON BOARD INCLUDES ITEMS 16 17 AND 18 1018949 01 FUSE ASSEMBLY SG SAME kasha 1018278 01 KIT
135. WIRE AND TERMINAL AI 1019423 01 KIT SPIN REGEPTAGLE Anne 1017237 NUT FLANGE 24 nennen pa 1019579 01 BRACKET MOUNTING coi Een N O O N N O Oo A B Page 13 13 13 14 CONTINUOUSLY VARIABLE POTENTIOMETER CARRYALL II AND VI POWERDRIVE ELECTRIC VEHICLES ITEM PART NO DESCRIPTION KE 1234 1017392 01 ASSEMBLY POTENTIOMETER HOUSING WITH GREY PLUG INCLUDES ITEMS eda ee CDU 1 HOUSING POTENTIOMETER scada 2 1017830 P 3 1018226 01 SCREW HEAD 4 1018090 01 LEVER POTENTIOMETER nase en 5 1017853 SCREW HEAD 6 32 3 4 4422 2 1114422120 21012010 tette tte 6 1011229 NUT LOCK K 6 tddi 7 N A WIRE ASSEMBLY 18 BLUE cunda 8 N A WIRE ASSEMBLY 18 GREEN WHITE N A POTENTIOMETER 0008990 WRAP TIE ama nee wn pM SEL A 1017424 BEARING PIVOT SUPPORT anne uetus ACD E 1018951 01 RECEPTACLE PN Er 1019201 01 KIT 3 PIN PLUG aussen adiret cet eden t d etu 101804301 SCREW HI LO HEX HEAD 8 18 1017743 cola ee 0008233 NUT NYLON LOCK 0000332 WA ER E EAT a 1018619 01 SCREW HEX HEAD CAP 1 4 20 x 1 1 8 ten
136. X HEAD 1 4 20 x 3 4 1 1 2 2 0000332 VA FH FEAD M o N 2 2 0008233 NU TAIN YEON VE 20 2 T 2 2 1017328 WASIETFI CONVYEPEX SLO Gs a 1 1 TRACK PROP ROD 1 1 0001035 COTTER 9 32 X Tula inn pus ein 2 2 2 11 e _ po 29 2 12 TILT BED HINGE AND LATCH CARRYALL II TURF II AND II PLUS QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1015429 01 ASSEMBLY TILT BED MANUAL CARRYALL Il TURF II AND II PLUS INCLUDES ITEMS 1 11 1 1015391 SPRING LATCH EXTENSION eterni 2 1015252 ASSEMBLY LATCH WELD nn 3 0000403 SCREW HEX HEAD 1 4 20 5 8 isse 4 1018356 01 NUT FLANGED LOCK 1 4 20 eere 5 1015400 HAND GRIP TILT LATCH anne 6 0007473 NUT NYLON LOCK 5 16 18 isset 7 1010435 BOLT CARRIAGE 5 16 18 X 1 8 1014471 INSULATION BULK 4 AR 1014471 INSULATION BULK 8 AR 1014471 INSULATION BULK 46 AR 1015399 SCREW TORX TRUSS HEAD 5 16 18 5 8 2 4 16 4 4 0007532 A 4 4 1017976 SEAL BED
137. YALL II AND TURF Il u 1018264 01 SWITCH KEY CARRYALL II PLUS ONLY u 1018511 01 WASHER 1018307 01 NUT KEY SWITCH ns 1018345 02 CAP KEY SWITCH east ae een ae 1012505 A A 1016630 LIGHT OIL WARNING 1015103 GAUGE FUEL INCLUDES ITEMS 15 AND 16 N A NUT BRASS ccccccccecsessesecsecsecseceesecseceesscsucsucsucsesersucsucsesecsarsucsecsusarsacsussesatsatseceesatsatsecseeeeen N A WASHER EXTERNAL TOOTH LOCK csccsssessessesecsecsessesecsecsessesetsessecsesstsetstsstsetsetseseteeee 1015104 BRACKET FUEL GAUGE cnn 1011610 WASHER LOCK 8 L 1011571 NUT HEX 8 32 1019009 01 RETAINER HARNESS ans oo O N O O WN wo N N W LL ol o o PE Page 7 11 HEADLIGHT SWITCH HEADLIGHT MOUNTING Page 7 12 HEADLIGHTS AND HOUR METER GASOLINE CARRYALL TURF Il ITEM PART NO DESCRIPTION 7 1 2 3 4 0007893 ND T cA 0001016 WASHER LOCK 4 10 a 0000183 WASHER FEAT ees 1017721 VOLTAGE LIMITER ET 1010909 SCREW MACHINE HEAD 410 32 17 4 0008990 1016897 01 ASSEMBLY HEADLIGHT DRIVER SIDE INCLUDES ITEMS 9 18 1016897 02 ASSEMBLY HEADLIG
138. ae 1015539 01 DECAL BED LOAD rta ER 1017078 01 DECAL BED BOLT ada 1016971 02 DECAL CARRYALL VI DRIVER 0 1016971 01 DECAL CARRYALL VI PASSENGER SIDE aad Se sa e a 1019219 01 DECAL INGERSOEL ee 1016757 DECAL SIDE SSR see ee ee 1015476 01 DECAL GASOLINE DANGER len luu es uoa ike tene 1019605 01 DECAL HOT MANIFOLD AND MUFFLER 2 1019152 01 DECAL FRAME GROUND 1019443 01 DECAL PERIODIC SERVICE SCHEDULE CONDO OF Q N KR N Lon A PF PO Page 4 9 4 10 BRAKES PEDAL AND CABLE ASSEMBLIES E 22 om 5 23 oa Z VA Page 5 2 QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 N 1018233 01 1018233 02 1018240 01 1018240 02 1018165 01 1018165 02 1018239 01 1018238 01 1010850 1018232 01 1011466 1018163 01 1018155 01 1018155 02 1013924 1014153 1010829 0001035 1019008 01 1013207 1017911 01 1011779 REAR BRAKE ASSEMBLY SELF ADJUSTING CARRYALL 2 3 4 CLUSTER PASSENGER SIDE BRAKE INCLUDES ITEMS 1 9 CLUSTER DRIVER SIDE BRAKE INCLUDES ITEMS 1 9 ASSEMBLY BACKING PLATE PASSENGER SIDE INCLUDE
139. er will sound y Vehicle will start moving when accelerator pedal is depressed DO NOT start vehicle until all occupants two 2 per seat TU RF Slowly pon Pa 42 bd H release when accelerator pedal is depressed maximum are seated stop release accelerator pedal and depress brake pedal Remain seated with entire body inside vehicle and hold a Aitor stopping dentess park brake ecks on to seat handle or handrail at all times Drive slowly in turns and straight up and down slopes eee Never stand in front of or behind vehicle Tura key OFF and remove key when not in use e DO NOT operate while under the influence of alcohol or 1016216 01 drugs DO NOT leave children unattended on any time CARRYALL Il PLUS CARRYALL II AND DRIVER PASSENGER TURF Il WARNING DECAL OFF ON START OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls To start engine Place shift lever in N Neutral position Depress brake pedal Turn key switch to START position and release To operate vehicle Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped select vehicle direction by placing shift lever or switch in desired position F Forward N Neut
140. i o 2 1019 94 WASHER LOCK ie 2 1016904 GASKET EXHAUST up 1 10 5 10 6 TORQUE CONVERTER 11 DRIVE CLUTCH ITEM PART NO DESCRIPTION 1 2 3 4 1018339 02 ASSEMBLY DRIVE CLUTCH CARRYALL I II AND TURF II INCLUDES ITEMS 1 17 1018339 04 ASSEMBLY DRIVE CLUTCH CARRYALL II PLUS AND VI INCLUDES ITEMS 1 17 1016801 KIT DRIVE CLUTCH WEIGHT st 1019298 01 ASSEMBLY FIXED FACE CARRYALL I II AND TURF II INCLUDES ITEMS 3 AND 4 1017383 01 ASSEMBLY FIXED FACE CARRYALL II PLUS AND VI INCLUDES ITEMS 3 AND 4 N A POLLEY O asad oes ae pinta SCREW WASHER HEAD HEX MACHINE 1014049 BEARING ADLER S 1014050 SERINGYRETAINER 2 a2 u a eta acetate 1014051 SPRING DRIVE CLUTCH BLACK CARRYALL I II AND TURF Il 1016901 SPRING DRIVE CLUTCH DARK GREEN CARRYALL II PLUS AND VI 1016289 SPACER FIXED FACE SHAR 1014057 RING RETAINING 1014059 ASS A EMOD pie 1019256 01 PED DRIVE Ge ML lena e 1014453 KIT DRIVE CLUTCH BUTTON spojil 1014058 WASBHE 1014056 RING SPIRAL BACKUPS zen ee 1014052 ASSEMBLY MOVABLE
141. ias 13 15 KEY SWITCH 2 an REVERSE GD ON BOARD COMPUTER lt Wy Ups lt lt LE lt R TE NG CONTINUOUSLY VARIABLE Y lt POTENTIOMETER N a RD THREE WIRE PLUG i 2 RE O N 2 FORWARD REVERSE SWITCH MOTI3A Z CONTROLLER OTATED 180 N3380 SOLENOID GREEN aea A FUSE Frodo 2 FUSE AND w RECEPTACLE 5 RED BLK BATTERIES Page 13 16 WIRING CARRYALL II POWERDRIVE ELECTRIC VEHICLE ITEM PART NO DESCRIPTION KE 1 2 3 4 1019116 01 WIRE HARNESSTINGEDDESTIEMS 159 een a Qa it uir N A WIRE ASSEMBLY 18 GREEN u He N A WIRE ASSEMBLY 18 ORANGE ttd ei tte das 1018651 06 ASSEMBLY 3 PIN PLUG INCLUDES 18 PURPLE 18 YELLOW AND ITEM 4 1018830 02 WIRE ASSEMBLY 18 BLACK INCLUDES RESISTOR AND 18 WHITE WIRE N A WIRE ASSEMBLY 18 REDAWHITE usaste ai tt N A WIRE ASSEMBLY 19 GREEN dt 1019308 01 ASSEMBLY 3 PIN PLUG INCLUDES 18 BROWN 18 YELLOW AND 18 RED N A WIRE ASSEMVIBLE 15 RED as ete N A WIRE ASSEMBLY 18 WHITE BLAGK ee WIRE ASSEMBLY 18 GRHEEN WHITE uuu ana WIRE ASSEMBLY 18 ORANGE WHITE PART OF BATTERY LIGHT
142. nee adas 1015524 DRIVE CLUTCH HOLDER TOOL ASSEMBLY 1018091 01 PRESSWEEDMENT es 1018318 01 COMMUNICATION DISPLAY MODULE 1016410 02 COMPRESSION GAUGE AND ADAPTER 1011273 CONTINUITY TESTER u ceste 1012151 DAYMOLY LUBRICANT erteilen 1016627 AR EL POLLE R RIE mmm 1016418 AREER COND Oa l2 cl oclo PLEASE REFER THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION Page 1 3 1 4 MAINTENANCE AND SERVICE TOOLS CONTINUED QTY QTY ITEM PART NO DESCRIPTION ELEC EN 1 2 3 4 1019331 01 GOVERNOR SHAFT INSTALLATION TOOL 1011478 FIYDROMETER 2 22 1 a beu Bi Rs 1013593 INTERNAL RETAINING RING PLIERS eza Raa 1019287 01 LIQUID GASKET TRANSAXLE CASE enhn nnne 1016414 PISTON RING COMPRESSOR 2 1016415 PISTON BING TE set ea et 1012549 RETAINING RING PLIERS 45 EXTERNAL 1012560 RETAINING RING PLIERS 90 INTERNAL pp 1018231 01 SAFETY FIRST CARD 50 PER PACK ana 1012809 SEAL
143. ral Reverse Buzzer will sound Park brake will release when accelerator pedal is pushed Slowly push accelerator pedal to increase speed Accelerator pedal must be released to shift vehicle to neutral e To stop vehicle Release accelerator pedal and push brake pedal After stopping firmly push park brake until it locks Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 1016932 01 CARRYALL II PLUS A WARNING Riding in cargo bed can cause severe injury or death Do not ride in cargo bed CCI 1015539 01 BED LOAD WARNING DECAL Z WARNING CRUSH AREA DECAL CARRYALL DECAL CARRYALL EN TURF II DN STAY CLEAR CCI 1016094 01 Z WARNING 9 Crush area CRUSH AREA Can cause severe injury DECAL Stay clear when closing bed BED LATCH WARNING DECAL VEHICLE LOADING DECAL Vehicle rated capacity 800 Ibs on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and pete en rier angina 1 or vehicle stability when fully loaded drive slowly LOADING so trailer weight See Owner s Manual and avoid stopping on or backing down steep hills Maximum cargo load 300 Ibs Weight to include cargo Read Owner s Manual bed load and trail ichi Avoid top heavy loads See Owner s Manual ed load and gro
144. secseseesecseceesersersecsesetsetsessesensatssssees GROMMET INSULATION ae ee ln ed LEM LINE BULK VENT AVAILABLE BY THE FOOT CHR STUD E UAE ete BARS VENT VALVE FUEL PICKUP TUBE WITH SHUT OFF nennen ASSEMBLY REAR FUEL STRAP cocina ASSEMBLY FRONT FUEL STRAP PUMP FUEL IMPULSE KIT REBUILD FUEL IMPULSE PUMP SCREW THREAD ROLLING 1 4 20 5 8 teen BRACKET FUEL PUMP MOUNTING eter ttti WIRE ASSEMBLY 16 BLACK steterit CLAMP HOSE 00 FILTER PRIMARY FUEL WHITE reete tete LINE BULK FUEL YELLOW ns LINE BULK FUEL BLACK ns CLAMP HOSE FILTER SECONDARY FUEL BLUE c ccccccessesseceeseeseceessesecsecseseesecsecsecsesetsessessesetseteneateeee CLAMP HOSE 3 8 ei NUT U TYPE SPEED 1 4 20 ns CLAMP HOSE GREY a RING SCREW PHILLIPS TRUSS HEAD 1 4 20 X2 tete CLAMP HOSE GREEN mann CLAMP WIRE osten ehe gt A N cx Y gt 9 A 0 Page 9 3
145. ss trailer weight a on dash When driving on uneven terrain or down steep hills Maximum trailer hitch tongue weight 150 Ibs reduce speed and load CCI 1019601 01 CARRYALL ONLY Vehicle rated capacity 1200 Ibs on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and cargo bed as far forward as possible and secured LOADING gross trailer weight See Owner s Manual For vehicle stability when fully loaded drive slowly Maximum cargo load 800 Ibs Weight to include cargo and avoid stopping on or backing down steep hills Read Owner s Manual Avoid top heavy loads See Owner s Manual and warnings on dash bed load and gross trailer weight When driving on uneven terrain or down steep hills Maximum trailer hitch tongue weight 150 Ibs reduce speed and load CCI 1019602 01 CARRYALL II TURF Il AND PLUS Page 4 2 SAFETY DECALS CARRYALL I Il TURF Il AND II PLUS QTY QTY ITEM PART NO DESCRIPTION ELEC 4 1 2 3 4 1019606 01 DECAL DRIVER PASSENGER WARNING Ne 1018251 01 DECAL KEY SWITCH CARRYALL I Il AND TURF Il 1018251 02 DECAL KEY SWITCH CARRYALL II PLUS ONLY 1016216 01 DECAL OPERATING INSTRUCTIONS CARRYALL I Il AND TURF Il 1016932 01 DECAL OPERATING INSTRUCTIONS CARRYALL II PLUS ONLY
146. ti ese 1015583 BUSHING URETHANE concretar 1015356 ASSEMBLY TILT BED HINGE WELD 2 2 22 2222 1012303 BUSHING STEEL 0008861 SCREW HEX HEAD CAR 38 16 X 1 3A zn CON O O I I N N O O LN N N O NN gt gt FOR LATCH PLATE COMPONENTS SEE PAGE 2 11 Page 2 9 2 10 LATCH PLATE CARRYALL I Il TURF II AND II PLUS PROP ROD CARRYALL Il TURF II AND II PLUS QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 ITEMS 1 9 CARRYALL I Il TURF II AND II PLUS 1 1019586 01 BOLT CARRIAGE 1 4 20 Xona A 2 1015277 PLATE TIEF BED LATOR nass 3 1016078 iia AR 4 1016060 SUPPORT CATCH PEATE aid 2 2 5 1018356 01 NUT EBABNOGE 4 4 6 1010878 BUMPER RUBBER tl 2 2 7 0008233 NUT NYEON EDER 114 PO m e at 2 2 8 1016201 WA SHE RAVA VE ettet e ee 2 2 9 0000332 WASHER FLAT 2 2 1019228 01 KIT PROP ROD CARRYALL II TURF II AND Il PLUS INCLUDES ITEMS 10 17 1 1 0000334 WASHER ELAN SGS Sarita EL 1 1 1 1 0007847 SCREW HE
147. uN SER N 5 4 REAR BRAKE ASSEMBLY MANUALLY ADJUSTED CARRYALL Il TURF II PLUS AND VI QTY QTY ITEM PART NO DESCRIPTION ELEC 5 1 2 3 4 1016573 CLUSTER PASSENGER SIDE BRAKE WITHOUT BRAKE DRUM 1016557 CLUSTER DRIVER SIDE BRAKE WITHOUT BRAKE DRUM INCLUDES ITEMS 1 24d 1 1 1 1011494 PLATE BACKING DRIVER SIDE 1 1 1 1011154 PLATE BACKING PASSENGER SIDE 1 1 2 1011465 KIT BRAKE 1 1 3 1011467 KIT ANCHOR BODY INCLUDES ITEMS 4 9 1 1 4 1011114 NUT MOK toda 2 2 5 0000451 WASHER LOCK 1 4 2 2 6 N A PISTON eomm TU 2 2 7 N A o 1 1 8 N A BOB 1 1 1011303 CAP ADJUSTMENT BOLT a een 1 1 1011463 02 PACKAGE BRAKE SHOE FOUR PIECES 1 1 1011466 KIT SHOE RETAINER FOUR PIECES 1 1 1011464 PACKAGE BRAKE SPRING FOUR 9 1 1 N A ARM BRAKE LEVER 1 1 1010850 US 1 1 1011403 KIT EQUALIZER AND PIVOT LIMITER INCLUDES ITEMS 16 17 AND 18 2 2 1010829 PIN CEE 2 2 0001035 o i eee te 2 2 1011779 ER 2 2 1013924 NUT CONE LOCK GRADE 8 5 16 24 8 8 1014153 BOLT BRAKE CLUSTER MOUNTING 8 8 1017911 01 DRUM BRAKE
148. uu unan A 1 1 0000706 NUT HEX 3 8 16 cds 4 4 0000357 WASHER LO see ee a 4 4 1011990 WASHER FEAT GB et ee ale cc cepa eae 8 8 0008755 SCREW HEX HEAD 3 8 16 x 83 8 2 2 0008754 NUT NYLON LOCK 3 8 16 isset 2 2 1015507 SHIM TILT BED I nn date A R R 1015583 BUSHING URETHANE coccion 1015356 ASSEMBLY TILT BED HINGE WELD eret 1012303 BUSHING STEEL ic 0008861 SCREW HEAD 3 8 16 x 13 4 FOR LATCH PLATE AND PROP ROD COMPONENTS SEE PAGE 2 11 Page 2 13 2 14 CARGO BOX CARRYALL TURF II QTY QTY ITEM PART NO DESCRIPTION ELEC 2 1 2 3 4 1015607 KIT CARGO BOX INCLUDES ITEMS 1 32 1015412 FRONT PANEL ASSEMBLY INCLUDES ITEM 2 1015539 01 DECAL BED a qki taqa aN 1015368 SIDE PANEL ASSEMBLY DRIVER SIDE INCLUDES ITEMS 5 AND 7 18 1015366 SIDE PANEL ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 6 17 tU T ET i EE 1 1 1014513 BRACKET TAILGATE DRIVER SIDE ee 1 1 1014514 BRACKET TAILGATE PASSENGER 5 1 1 1014537 STUD FLUSH HEAD reete teet 8 8 0001241 WASHER FLAT 5 16 teet tree ttes 4 4 0007174 WASHER LOCK 5 10 4 4 0001242 N

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