S3x-01 Stepper SerVICe MANUAl
Contents
1. ad awe death 7 17 Drive Axle Set Replacement iu ee 7 18 Pedal Replacement 7 19 Belt Replacement a 7 20 Pedal Ami aa i iea 7 21 Battery Replacement 7 22 Testing the Steppe i a ar tt rd habtet is CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 1 VUS Stepper Specificato Ssss auone a e E 47 8 2 Fasteners Assembly 1 22 2 400000 eS 48 8 3 Assembly amp ii 49 8 4 Leveling the Stepper d 54 8 5 TV Bracket Installation iii a ua a EU 55 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION a uC STEAL il FLAT RABTAT _ metil L A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 BEFORE GETTING STARTED The Matrix S3x 01 Stepper is intended for commercial use To ensure your safety and protect the equipment read all instructions before operating the stepper CHOOSING A SITE The site should be well lit and well ventilated Locate the Matrix S3x 01 Stepper on a structurally solid a2. gt Strong Smart Beautiful 53 01 STEPPER SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION 2 4 4 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Before Getting Started 2 2 2 Read and Save These Instructions 2 2 02000000 0000000000000 3 CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 Recommended Cleaning Tips L 4 3 2 Check for Damaged Parts 3 3 Care and Maintenance Instructions 2 2 2 5 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 Console D SOriD UOnm u uu 4 2 Workout Setup Steps Manual L 4 3 Workout Setup Steps Fat Burn 4 4 Workout Setup Steps Level 2 7 4 5 Workout Setup Steps Fitness est inns 8 4 6 Workout Setup Steps Target Heart Rate 9 47 Workout Setup Steps 9 CHAPTER 5 MANAGER ENGINEERING SERVICE MODES 5 1 Manager 5 2 Engineering Mode 5 3 Service MOIE S 222 raa e CHAPTER 6 TROUBLESHOOTING 6 1 Electrical DIAOFAM aa Assia 6 2 LCB LED Indicators 6 3 Troubleshooting Keypad
3. 2 0 6 4 Troubleshooting Console ISSUES eas afat sada Rema ia pnia 6 5 Troubleshooting No RPM Displayed 6 6 Troubleshooting Heart Rate ISSUS inian CHAPTER 7 PART REPLACEMENT GUIDE TA 5006016 tee 20 7 2 Heart Rate Handlebar Replacement 404404440 0 21 7 3 Heart Rate Grp Replacement siisii Acne aan 22 7 4 a w seule esti 23 7 5 Console Keypad Overlay 24 7 6 Console Mast Removal messes iia aan 26 7 7 Upper Stationary Handlebar 4 6 27 7 8 Lower Stationary Handlebar 28 7 9 Rear Stabilizer Cover 2 22 4 4 4 0 000 29 7 10 Rear Stabilizer Replacement ae aa 30 7 11 Shrouds Replace me Mtis renean eaaa AeKa ArT a NEEE 31 7 12 Lower Control Board Replacement erisir ace aR 32 7 13 Generator Belt Repla ement 33 TABLE OF CONTENTS 7 14 kisja l a 7 15 Center Axle Set Replacement 7 16 Drive Belt Replacement
4. 42 CHAPTER 7 PART REPLACEMENT GUIDE 7 19 PEDAL BELT REPLACEMENT 1 Remove the shrouds as outlined in Section 7 11 2 Disconnect the pedal belt beneath the pedal frame by removing the 2 screws on the pedal re tension bracket Figure A 3 This will allow you to remove the belt from the pedal frame Figure B 4 Disconnect the pedal belt spring from the drive axle set and remove the pedal belt Figure 5 Reverse Steps 1 4 to install a new pedal belt NOTE When reinstalling a new pedal belt it is easier to attach the belt beneath the pedal frame then attach the pedal belt spring to the drive axle set 6 Test the stepper for function as outlined in Section 7 22 FIGURE A FIGURE B FIGURE C 43 CHAPTER 7 PART REPLACEMENT GUIDE 7 20 PEDAL ARM REPLACEMENT 1 Remove the shrouds as outlined in Section 7 11 2 Remove the pedal as outlined in Section 7 18 3 Disconnect the pedal belt beneath the pedal frame by removing the 2 screws on the pedal re tension bracket Figure A 4 This will allow you to remove the belt from the pedal frame Figure B 5 Remove the snap ring holding the pedal arm to the frame Figure C 6 Remove the pedal arm Figure D 7 Reverse Steps 1 6 to install a new pedal arm 8 Test the stepper for function as outlined in Section 7 22 FIGURE A FIGURE B FIGURE C si FIGURE D 44 CHAPTER 7 PART REPLACEMENT GUIDE 7 21 BATTERY REPLACEMENT 1
5. a Use damp soft cloth with water or mild liquid detergent to clean all exposed surfaces DO NOT use ammonia chlorine or any acid based cleaners b Keep the console display free of fingerprints and salt build up caused by sweat WEEKLY MAINTENANCE ITEMS 1 Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit 2 Check the pedals and belts for damage 3 Check the unit for a low battery charge recharge if needed MONTHLY MAINTENANCE ITEMS 1 Inspect the console pedals handlebars and shrouds for damage 2 Adjust the leveling feet if equipment rocks or wobbles QUARTERLY MAINTENANCE ITEMS 1 Remove the front shrouds and check the belts for damage alignment and proper tension CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPTION PROGRAM KEYS Simple program selection buttons make Matrix steppers easy to use The stepper features eight programs START QUICK START One touch Quick Start and Start any time during preference selection UP DOWN LEVEL Easy information and level selection SELECT SELECT SCREEN RESET This multi function button enters information when setting up programming options toggles information displayed and if held down for 5 seconds resets the stepper to Start up Mode CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL QUICK START
6. Fitness Test program is to monitor the development of your cardiovascular system and measure your fitness level based on your average heart rate during specific test stages When the 5 minute test is completed the display provides a fitness score 1 Start stepping and press the FITNESS TEST key 2 Select Age by using the UP or DOWN arrow keys and press SELECT 3 Select Gender by using the UP or DOWN arrow keys and press SELECT 4 Select Weight by using the UP or DOWN arrow keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin 6 Once the workout is complete the display will read the results of the Fitness Test MEN S OUTPUT TABLE FOR FITNESS TEST AGE EXCELLENT GOOD ABOVE AVERAGE BELOW POOR VERY AVERAGE AVERAGE POOR 18 25 79 89 90 99 100 105 106 116 117 128 26 35 81 89 90 99 100 107 108 117 118 128 WOMEN S OUTPUT TABLE FOR FITNESS TEST AGE EXCELLENT GOOD ABOVE AVERAGE BELOW POOR VERY AVERAGE AVERAGE GOOD 18 25 85 98 99 108 109 117 118 126 127 140 26 35 88 99 100 111 112 119 120 126 127 138 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 6 WORKOUT SETUP STEPS TARGET HEART RATE TARGET HEART RATE The Matrix 53 01 Stepper comes with standard digital contact heart rate sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the stepper will automa
7. rae 1ZV ZA 1ZV 0 84 gL HAND GRIPL REPL IO oon PAA 000000000 OOOO 12 CHAPTER 6 TROUBLESHOOTING 6 1 ELECTRICAL DIAGRAMS CONTINUED ALM i NG wR kud PA Q1 IN LEY CHAPTER 6 TROUBLESHOOTING 6 1 ELECTRICAL DIAGRAMS CONTINUED P01 CONSOLE CABLE AMP AFSC RJ 45 Z4AWG Digital communication wire xBC AMP sPBC R 45 P03 PULSE SENSOR WIRE A TKP H6630P1 06 ails 2 Seas B 24AWGed C 2464 LF SWR 07 8 OLEJE HOLE COLOR 2 ie Sl bet CHAPTER 6 TROUBLESHOOTING 6 2 LCB LED INDICATORS 209066 of BRK VR1 RPM 12V VR2 12V Power Indicator Light BRK Resistance Indicator Light RPM Generator Indicator Light VR1 Adjustable Resistance VR2 Adjustable Battery Voltage to 12 V 15 CHAPTER 6 TROUBLESHOOTING 6 3 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctly 2 The keypad is damaged 3 The UCB is damaged SOLUTION 1 Perform a keypad test in Service Mode a Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display b Use
8. When the battery voltage is low LOW BATTERY appears on the display if the unit is moving into the shutdown mode The following situation is the time to recharge the battery If no one has used the unit for an extended period of time the battery may need recharging The unit continues to function with a low battery however user and program information is lost once the user stops Battery Charge Jack If the battery must be recharged use the optional power adapter charging unit The charger should be connected to the Stepper for a minimum of eight hours to ensure a thorough charge After a completion of charge the battery light turns from red into green see illustration If LOW BATTERY still appears on the display with a fully charged battery the battery could be extinct Please check with an authorized service technician for replacing the battery CAUTION The battery stored inside the unit contains materials hazardous to the environment Proper disposal of the battery is required by law GROUNDING INSTRUCTIONS The Matrix Stepper must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The Stepper is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ord
9. B and remove the lower board 4 Reverse Steps 1 3 to install a new lower board 5 Test the stepper for function as outlined in Section 7 22 32 CHAPTER 7 PART REPLACEMENT GUIDE 7 13 GENERATOR BELT REPLACEMENT 1 Remove both shrouds as outlined in Section 7 11 2 Loosen the 6 screws holding the Generator to the frame Figure A 3 Loosen the eye bolt nut that applies tension to the Generator belt Figure B and slide the Generator towards the back of the unit to release the Generator belt tension 4 Walk the belt off of the Generator pulley Figure 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the Generator belt Figure F 8 Reverse Steps 1 7 to install a new Generator belt NOTE Tighten the replacement Generator belt to 85 ft Ibs 9 Test the stepper for function as outlined in Section 7 22 FIGURE B CHAPTER 7 PART REPLACEMENT GUIDE 7 13 GENERATOR BELT REPLACEMENT CONTINUED FIGURE D FIGURE E FIGURE F 34 CHAPTER 7 PART REPLACEMENT GUIDE 7 14 GENERATOR REPLACEMENT 1 2 3 4 5 6 7 Remove the shrouds as outlined in Section 7 11 Remove the 6 screws holding the Generator to the frame Figure A Remove the nut from the tension eye bolt F
10. CH Search and then ENTER The TV will automatically search for both Analog and Digital channels FIGURE A FIGURE B 55 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 5 TV BRACKET INSTALLATION CONTINUED FIGURE C FIGURE D FIGURE G FIGURE H 56 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 5 TV BRACKET INSTALLATION CONTINUED FIGURE M CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 5 TV BRACKET INSTALLATION CONTINUED FIGURE O FIGURE R 58 5 Strong Smart Beautiful MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1
11. Remove the shrouds as outlined in Section 7 11 2 Disconnect the 2 wires going to the battery Figure A 3 Remove the 2 wing nuts holding the battery to the frame Figure B and remove the battery 4 Reverse Steps 1 3 to install a new battery 5 Test the stepper for function as outlined in Section 7 22 FIGURE B CHAPTER 7 PART REPLACEMENT GUIDE 7 22 TESTING THE STEPPER ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO TEST THE MACHINE 1 Without hitting start or entering any program modes step on the pedals and hold the handlebars while stepping to simulate exercising While moving listen for any odd noises or squeaks 2 After stopping movement press the GO button and begin stepping 3 Grasp the hand grips to check for proper heart rate response 4 Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional 5 If everything functions properly stop stepping or press STOP and the unit will reset to normal operation within 30 seconds 46 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 1 STEPPER SPECIFICATIONS Display Type Type Dot Matrix LED Matrix LED Manual i s Intervals Fat Burn Random Target Heart Rate Constant Watts Fitness Test jes TT 45 x 31 x 68 114 x 79 x 172 7 cm 48 CHAP
12. and press the ROLLING HILLS key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin INTERVAL TRAINING The Interval Training program is a level based program that automatically adjusts the resistance of the machine from low to high intensity settings at regular intervals 1 Start stepping and press the INTERVAL TRAINING key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin RANDOM Random is a level based workout that randomly adjusts the resistance of the machine 1 Start stepping and press the key next to RANDOM key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 WORKOUT SETUP STEPS FITNESS TEST FITNESS TEST
13. the UP and DOWN LEVEL keys to scroll to Service Mode 5 and press SELECT c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Even if the keypad ribbon cable appears to be connected correctly unplug and re seat the cable then retest 3 Replace the affected keypad 4 Replace the UCB FIGURE A FIGURE B 16 CHAPTER 6 TROUBLESHOOTING 6 4 TROUBLESHOOTING CONSOLE ISSUES DISPLAY ON THE CONSOLE OR THE CONSOLE IS DIM POSSIBLE CAUSES 1 The console cable is damaged or not properly connected 2 Poor connection to the terminals on the console 3 The console is damaged 4 The generator is damaged 5 The Lower Control Board is damaged SOLUTION 1 Unplug the console cable at the console and use a multi meter to check if the voltage between pin 1 Vcc and pin 7 Ground of the console cable is greater than 12 Volts DC If it is replace the console AMP SFSC RJ 45 AY AWG Digital communication wire x8C AMP SFBC RJ 45 2 If no voltage is present in Step 1 check the console cable connection at the lower control board Also check for an
14. 4 Once the nut from the tension eye bolt has been loosened the Generator belt can be walked off the Generator pulley Figure 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figure F 8 Disconnect the 2 pedal belt springs from the around the drive axle set Figure G 9 Remove the 2 screws on each side holding the drive axle set to the frame Figure H 10 This will allow you to remove the drive axle set and drive belt 11 Reverse Steps 1 10 to install a new drive axle set NOTE Tighten the new drive belt to 145 ft Ibs 12 Test the stepper for function as outlined in Section 7 22 40 FIGUREA lili FIGURE B FIGURE C FIGURE D CHAPTER 7 PART REPLACEMENT GUIDE 7 17 DRIVE AXLE SET REPLACEMENT CONTINUED FIGURE E PS N wt Ud 4 fe FIGURE G FIGURE H CHAPTER 7 PART REPLACEMENT GUIDE 7 18 PEDAL REPLACEMENT 1 Remove the shrouds as outlined in Section 7 11 2 Remove the 4 screws under the pedal frame going up into the plastic Figures A amp B 3 This will allow you to remove the pedal Figure 4 Reverse Steps 1 3 to install a new pedal FIGURE A FIGURE C FIGURE B
15. DE 8 4 LEVELING THE STEPPER STABILIZING THE MATRIX STEPPER After positioning the stepper in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your stepper needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the stepper is stable Lock the adjustment by tightening the nut against the rear foot support 54 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 5 TV BRACKET INSTALLATION 1 Remove the bracket hardware and TV from their boxes 2 Pound the spring pin found in the hardware bag into the small hole in the TV bracket Figure A This is much easier to do before the bracket is installed on the stepper 3 Remove the Matrix Logo plate from the front of the console mast Figure B 4 Pull the coax and TV power wires through the hole in the front of the console mast NOTE You may need to remove the console to get these wires fished through the hole in the front of the console mast 5 Attach the coax and TV power wires to the wiring running inside of the TV bracket Figure C You will need to use the male to male coax connector shipped in the hardware bag Figure D 6 Attach the TV bracket to the console mast using the 4 screws removed in Step 3 Figure E 7 Attach both of th
16. Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing QUICK START will not prompt user for age weight or level settings MANUAL Manual allows the user to input more information while defining their own workout Calorie expenditure will be more accurate when inputting information in Manual than by pressing QUICK START 1 Start stepping press the MANUAL key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin 4 3 WORKOUT SETUP STEPS FAT BURN FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes 1 Start stepping and press the FAT BURN key 2 Select Level by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and then the program will begin 4 4 WORKOUT SETUP STEPS LEVEL BASED ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start stepping
17. R STABILIZER COVER REPLACEMENT 1 Remove the 4 screws holding the rear stabilizer cover to the frame Figure A 2 Pull the rear stabilizer cover upward and off the unit Figure B 3 Reverse Steps 1 2 to install a new rear stabilizer cover FIGURE A FIGURE B 29 CHAPTER 7 PART REPLACEMENT GUIDE 7 10 REAR STABILIZER REPLACEMENT 1 Remove the upper stationary handlebars as outlined in Section 7 7 2 Remove the lower stationary handlebars as outlined in Section 7 8 3 Remove the rear stabilizer cover as outlined in Section 7 9 4 Remove the 4 screws holding the rear stabilizer to the frame and remove the stabilizer Figure A 5 Reverse Steps 1 4 to install a new rear stabilizer NOTE When installing a new stabilizer the leveling feet may need to be transferred from the old stabilizer to the new one Figure B FIGURE A FIGURE B 30 CHAPTER 7 PART REPLACEMENT GUIDE 7 11 SHROUDS REMOVAL 1 Remove the 10 screws holding the right side shroud to the frame Figure A 2 Remove the 10 screws holding the left side shroud to the frame Figure B 3 Figure C shows the stepper with both shrouds removed FIGURE A FIGURE B CHAPTER 7 PART REPLACEMENT GUIDE 7 12 LOWER CONTROL BOARD REPLACEMENT 1 Remove the right side shroud as outlined in Section 7 11 2 Remove the wire connections to the lower board Figure A 3 Remove the 2 screws holding the lower board to the frame Figure
18. RE B 21 CHAPTER 7 PART REPLACEMENT GUIDE 7 3 HEART RATE GRIPS REPLACEMENT 1 Using a flat screwdriver pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip Figure A 2 Remove the 3 screws holding the HR grip together Figure B NOTE You may need to remove the console to give access to the HR grip screws 3 Disconnect the HR grip wire and remove the metal plate Figure 4 Disconnect the level button and remove the two halves of the HR grip Figure D 5 Reverse Steps 1 4 to install new HR grips 6 Test the stepper for function as outlined in Section 7 22 2 FIGURE A FIGURE B FIGURE C FIGURE D CHAPTER 7 PART REPLACEMENT GUIDE 7 4 CUP HOLDER REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A 2 Remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder FIGURE A FIGURE B CHAPTER 7 PART REPLACEMENT GUIDE 7 5 CONSOLE KEYPAD OVERLAY REPLACEMENT 1 Remove the console as outlined in Section 7 1 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Remove the protective film over the display window of the overlay Figure D 6 Peel part of the protective film from the back of the overlay Figure 7 Push the ov
19. TER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 2 FASTENERS AND ASSEMBLY TOOLS UANTITV PART SKETCH DESCRIPTION PACKAGE COLOR 5MM ALLEN WRENCH PURPLE 6 MM ALLEN WRENCH PURPLE L _ 2 PHILLIPS PURPLE i SCREWDRIVER Se SOCKET HEAD SCREW YELLOW M8 X 16L LOCK WASHER YELLOW GREEN BLACK BUTTON HEAD SCREW GREEN SET BUTTON HEAD SCREW GREEN M8 X 16L ARC WASHER GREEN BUTTON HEAD SCREW BLACK M8 X 40L PHILLIPS HEAD SCREW M5 X 15L BUTTON HEAD SCREW GREEN M8 X 45L SOCKET HEAD SCREW YELLOW M8 X 25L 4 Q 1 1 1 1 2 7 4 2 Z52 Z53 250 201 202 203 205 206 207 209 210 11 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 7 22 STEP 1 50 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 2 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 52 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 4 CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 8 3 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY CHAPTER 8 STEPPER SPECIFICATIONS AND ASSEMBLY GUI
20. and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The display will read Starting 3 Starting 2 Starting 1 and the program will begin POLAR TARGET HEART RATE ZONE CHAPTER 5 MANAGER ENGINEERING SERVICE MODES 5 1 MANAGER MODE OVERVIEW 1 To enter Manager Mode press amp hold the UP and DOWN level keys at the same time for 3 5 seconds until Manager Mode appears on the display 2 To enter the Manager Mode press SELECT once Manager Mode appears on the display 3 To scroll between options in the Manager Mode press the UP or DOWN level key 4 Press SELECT to modify the program settings once displayed 5 Press the UP or DOWN level key to change value 6 Once the program setting is correct press START to save 7 Press and the START key twice to exit Manager Mode CUSTOM SETTINGS DEFAULT MINIMUM MAXIMUM DESCRIPTION DEFAULT TIME 95 LIMITED Default start time in all programs TO MAX TIME SETTING DEFAULT LEVEL L1 L26 Default level used in all programs DEFAULT WEIGHT 150 LB 68 KG 80 LB 36 KG 400 LB 182 KG Default weight used in calorie calculations and HR programs SPEED IS MILE KM MILE KM MILE Measure unit used for calorie calculations distance and speed MACHINE ST ST ST Should always be set for Stepper ST CARDIO ON OFF OFF N Controls the Entertainment Port power in the back of the console ACCUMULATED DISTANCE N A 65 000 MILES Total distance
21. e 4 screws into the frame 7 Test the stepper for function as outlined in Section 7 22 FIGURE A FIGURE B FIGURE C 26 CHAPTER 7 PART REPLACEMENT GUIDE 7 7 UPPER STATIONARY HANDLEBAR REPLACEMENT 1 Remove the 2 screws holding the upper stationary handlebar junction to the console mast and lean it away from the console mast Figure A 2 Pull the defective upper stationary handlebar out of the upper stationary handlebar junction Figure B 3 Remove the 2 screws holding the bottom of the defective upper stationary handlebar to the lower stationary handlebar Figure 4 This will allow you to remove the upper stationary handlebar Figure D 5 Reverse Steps 1 4 to install a new upper stationary handlebar NOTE Be sure to tighten the upper handlebar junction screws so that the handlebars are even FIGURE FIGURE B FIGURE C FIGURE D 27 CHAPTER 7 PART REPLACEMENT GUIDE 7 8 LOWER STATIONARY HANDLEBAR REPLACEMENT 1 2 3 4 28 Remove the upper stationary handlebar on the side with a defective lower stationary handlebar as outlined in Section 7 7 Remove the 2 screws holding the lower stationary handlebar to the rear stabilizer Figure A This will allow you to remove the lower stationary handlebar from the unit Figure B Reverse Steps 1 3 to install a new lower stationary handlebar FIGURE A FIGURE B CHAPTER 7 PART REPLACEMENT GUIDE 7 9 REA
22. e long metal pieces called rabbit ears to the TV bracket using the long screw and nut found in the hardware bag Figure F The user s right side rabbit ear should be installed so that the spring pin lines up with a hole in the rabbit ear to limit the angle of adjustment of the TV Figure G 8 Attach the TV to the rabbit ears using 4 screws from the hardware bag Figure H 9 Attach the TV controller bracket to the front of the console The TV controller bracket will mount using the 2 bottom screws holding the console to the console mast Figure 10 Attach the TV controller to the TV controller bracket Figure J 11 Connect the TV power wire Figure K coax cable signal wire Figure L and controller wire Figure M to the back of the TV NOTE The controller wire will have a tag on both ends one labeled controller the other TV 12 Connect the controller wire to the back of the TV controller Figure N 13 Install the cover onto the back of the TV Figure O NOTE There is an extra cover shipped with the TV 13 Run a coax cable to the base of the stepper and plug it into the entertainment port Figure P 14 Plug in the TV power adaptor to a wall plug and into the entertainment port at the base of the stepper Figure Q 15 Use the remote control sent with the TV to perform a channel search to program the TV Figure R aS 16 To perform a channel search hit MENU the right arrow once hit the down arrow to Auto
23. erlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 9 Press down on the corners of the overlay to keep it in place then remove the protective film Figure H amp 1 10 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 11 Use the same procedure to replace any additional faulty overlays NOTE Overlays can not be reused 12 Test the stepper for function as outlined in Section 7 22 FIGURE A FIGURE FIGURE FIGURE D 24 CHAPTER 7 PART REPLACEMENT GUIDE 7 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED FIGURE FIGURE J CHAPTER 7 PART REPLACEMENT GUIDE 7 6 CONSOLE MAST REMOVAL 1 Remove the console as outlined in Section 7 1 2 Remove the HR handlebars as outlined in Section 7 2 3 Remove the 2 screws holding the stationary handlebar junction to the console mast and pull the handlebars away from the console mast Figure A 4 Lift up the rubber boot at the bottom of the console mast Figure and remove the 4 screws holding the console mast to the frame Figure 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps 1 5 to install a new console mast NOTE When installing a new console mast be sure to pull the console wires up through the new mast prior to installing th
24. igure B Once the nut from the tension eye bolt has been removed the Generator belt can be walked off the Generator pulley Figure Disconnect the Generator wire harness Figure D and remove the Generator Reverse Steps 1 5 to install new Generator NOTE Be sure to re tension the Generator belt to 85 ft Ibs Test the stepper for function as outlined in Section 7 22 FIG UREA FIGURE C FIGURE D CHAPTER 7 PART REPLACEMENT GUIDE 7 15 CENTER AXLE REPLACEMENT 1 Remove the shrouds as outlined in Section 7 11 2 Loosen the 6 screws holding the Generator to the frame Figure A 3 Loosen the nut from the tension eye bolt Figure B 4 Once the nut from the tension eye bolt has been removed the Generator belt can be walked off the Generator pulley Figure 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the Generator belt and center axle Figures F 8 Test the stepper for function as outlined in Section 7 22 FIGURE B 36 CHAPTER 7 PART REPLACEMENT GUIDE 7 15 CENTER AXLE REPLACEMENT CONTINUED FIGURE C FIGURE D FIGURE E FIGURE F CHAPTER 7 PART REPLACEMENT GUIDE 7 16 DRIVE BELT REPLACEMENT 1 Remove the shrouds as outlined in Secti
25. inances If the user does not follow these grounding instructions the user could void the Matrix limited warranty DANGER Improper connection of the equipment grounding conductor can result in the risk of electric shock Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by an electrician DC 24V 1A Battery Charge Light V Power Jack Antenna Cable TV Qutlet 12V 54 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment read all CAUTION If you experience chest pains nausea dizziness instructions before operating the Matrix S3x 01 Stepper or shortness of breath stop exercising immediately and con sult your physician before continuing To ensure proper use of the Stepper make sure that all users read this manual Remind the users that before undertaking any CAUTION Any changes or modifications to this equipment fitness program they should obtain complete physical examinations could void the product warranty from their physicians If at any time while exercising the user experiences dizziness pain or shortness of breath nausea or feels faint he or she must stop immediately This stepper is only to be used for its intended purpose described in
26. nd flat surface The Stepper should have a clearance of 20 on the back side from the wall or other equipment This zone is to allow easy access to the Stepper and gives the user an easy exit path from the machine If the site has a heavy plush carpet to protect the carpeting and machinery you should place a rigid plastic base under the unit Please do not place the Matrix S3x 01 Stepper in an area of high humidity such as the vicinity of a steam room indoor pool or sauna Exposure to intensive water vapor or chlorine could adversely affect the electronics as well as other parts of the machine ELECTRICAL REQUIREMENTS The Matrix S3x 01 Stepper is designed to be self contained and does not require a power supply to operate However the stepper can be AC powered with an optional power cord This will power the console at all times and requires no minimum RPM for operation These units can be daisy chained together using a Matrix daisy chain cord adapter up to 4 units per dedicated 15 amp circuit The unit does have an internal battery to initialize and display the workout readout or information while stepping to a stop The unit s battery is recharged every time you exercise for a reasonable period of time The S3x 01 Stepper saves its battery charge by moving into a shutdown mode whenever STEP FASTER appears on the display If the user does not maintain a step rate above 35 steps per minute then a 30 second shutdown process begins
27. of your Matrix S3x 01 Stepper Please read and follow these tips Position the equipment away from direct sunlight The intense UV light can cause discoloration on plastics Locate your equipment in an area with cool temperatures and low humidity Clean with a soft 100 cotton cloth Clean with soap and water or other non ammonia based all purpose cleaners Wipe the pedals console heart rate grips and the handlebar clean after each use Do not pour liquids directly onto your equipment This can cause dam age to the equipment and in some cases electrocution Adjust leveling feet when equipment wobbles or rocks Maintain a clean area around the equipment free from dust and dirt 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will
28. on 7 11 2 Loosen the 6 screws holding the Generator to the frame Figure A 3 Loosen the nut from the tension eye bolt Figure B 4 Once the nut from the tension eye bolt has been loosened the Generator belt can be walked off the Generator pulley Figure 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figures F 8 Disconnect the 2 pedal belt springs from the around the drive axle set Figure G 9 Remove the 2 screws on each side holding the drive axle set to the frame Figure H 10 This will allow you to remove the drive axle set and drive belt 11 Reverse Steps 1 10 to install a new drive belt NOTE Tighten the new drive belt to 145 ft Ibs 12 Test the stepper for function as outlined in Section 7 22 Aa FIGURE A FIGURE B FIGURE C x FIGURE D CHAPTER 7 PART REPLACEMENT GUIDE 7 16 DRIVE BELT REPLACEMENT CONTINUED FIGURE E FIGURE F FIGURE G FIGURE H CHAPTER 7 PART REPLACEMENT GUIDE 7 17 DRIVE AXLE SET REPLACEMENT 1 Remove the shrouds as outlined in Section 7 11 2 Loosen the 6 screws holding the Generator to the frame Figure A 3 Loosen the nut from the tension eye bolt Figure B
29. on the stepper not editable 104 000 KM 65 000 HOURS Total time on the stepper not editable LANGUAGE ENGLISH N A Sets the language shown on the console A SOFTWARE VERSION N A N A Displays the current Software Version of the console A ACCUMULATED TIME N ERROR LOG N N A Displays the error history on the console SHUTDOWN TIME 10 SEC 30 SEC Determines the amount of time the console will display workout information after workout is complete before resetting the console 10 CHAPTER 5 MANAGER ENGINEERING SERVICE MODES 5 2 ENGINEERING MODE OVERVIEW 1 Engineering mode is for factory settings only 5 3 SERVICE MODE OVERVIEW 1 To enter Service Mode press amp hold the UP and DOWN level keys at the same time for 3 5 seconds until Manager Mode appears on the display 2 Press the UP or DOWN level key until Service 1 2 3 or 4 appears on the display and press SELECT 3 Press SELECT to modify the program settings once displayed 4 Press the UP or DOWN level key to change the value 5 Once the program setting is correct press START to save 6 Press START twice to exit Service Mode CUSTOM SETTINGS DESCRIPTION Service 2 Test Mode Shows RPM Reading Service 3 Accumulated Distance Accumulated Time Service 4 Heart Rate Test O T l m O x lt 6 1 ELECTRICAL DIAGRAMS a PEN 99 j Electromag net
30. provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all Matrix equipment requires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 2 Phillips head screwdriver Adjustable wrench Torque wrench capability to read foot Ibs and inch Ibs Lint free cleaning cloths Teflon based spray lubricant such as Super Lube or other Matrix approved products Mild water soluble detergent such as Simple Green or other Matrix approved products Vacuum cleaner with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the stepper before and after each use including
31. ter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap 3 Replace the chest strap 4 If there is no HR present replace the HR grips 5 If there is HR present but it is much higher than normal replace the HR board 6 replacing the HR grips and board does not resolve the issues replace the console FIGURE A CHAPTER 7 PART REPLACEMENT GUIDE 7 1 CONSOLE REPLACEMENT 1 Remove the 4 screws holding the console to the frame Figure A 2 Disconnect the console cable and HR connections from the defective console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console mast until they are clear of the console mast connection and attach the console to the mast using the 4 screws removed in Step 1 5 Test the stepper for function as outlined in Section 7 22 FIGURE B 20 CHAPTER 7 PART REPLACEMENT GUIDE 7 2 HEART RATE HANDLEBAR REPLACEMENT Remove the console as outlined in Section 7 1 Remove the 3 screws holding on the heart rate handlebar to the console mast being careful to support the handlebar Figure A 1 2 3 Carefully pull the wires from the console mast until the connectors are free and remove the defective handlebar Figure B 4 5 Reverse Steps 1 3 to install a new handlebar Test the stepper for function as outlined in Section 7 22 FIGU
32. this manual Do not use attachments that have not been recom mended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do not use this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising Do not remove the side covers Service should only be done by an authorized service technician Close supervision is necessary when used near children invalids or disabled people When the stepper is in use young children and pets should be kept at least 3 meters 10 feet away Assemble and operate the stepper on a solid level surface Never face backward while using the stepper Use the stationary handlebars when mounting or dismounting the stepper Do not wear clothing that might catch on any moving parts of this stepper CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 RECOMMENDED CLEANING TIPS Preventative maintenance and daily cleaning will prolong the life and look
33. tically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the stepper Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start stepping and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press SELECT 4 Select Time by using the UP or DOWN LEVEL keys and press SELECT 5 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 6 The display will read Starting 3 Starting 2 Starting 1 and the program will begin 4 7 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT WATTS Constant Watts is a unique program that allows you to vary your cadence RPM and the stepper s resistance level will adjust accordingly to your selected goal The quicker you step the less resistance for the goal selected 1 Start stepping and press the CONSTANT WATTS key 2 Select Watts by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys
34. y pinches or cuts in the console cable 3 Check if the generator is outputting variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When stepping the output voltage from the generator should vary depending on the RPM The generator should output 120 VAC at 94 RPM c If the generator is not outputting variable power replace the generator d If the generator is outputting variable power replace the lower control board fe FIGURE CHAPTER 6 TROUBLESHOOTING 6 5 TROUBLESHOOTING NO RPM DISPLAYED NO RPM IS DISPLAYED DURING EXERCISE POSSIBLE CAUSES 1 The console cable is damaged or not properly connected 2 The console is damaged 3 The lower control board is damaged SOLUTION 1 Remove the console and check to see if the console cable is connected properly 2 Check to see if the console cable is pinched or cut replace as needed 3 Replace the console 4 Replace the lower control board 18 CHAPTER 6 TROUBLESHOOTING 6 6 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The chest strap being used is not making good contact with the user s chest 2 The chest strap is at a low battery status 3 The chest strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re cen
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