Installation Instructions & Parts Diagram
Contents
1. SOS ANU A RESEARCH amp DEVELOPMENT OF AMERICA INC 5420 DANIELS STREET SUITE A CHINO CA 91710 800 634 9166 909 628 4722 FACSIMILE 909 591 2198 www yoshimura rd com PIM II EMS Peripheral interface module KAWASAKI 2008 2010 PERIPHERAL INTERFACE MODULE KFEX d50 EIS PWR yos ui A UA DIAG PERIPHERAL INTERFACE MODULE Note Read through all instructions before beginning installation THIS PRODUCT IS INTENDED FOR USE ONLY IN CLOSED COURSE RACING OR OTHER OFF ROAD COMPETITION AND NEVER ON PUBLIC ROADS OR HIGHWAYS Qualified Technician Installation Highly Recommended NOTE IN THE STATE OF CALIFORNIA IT IS ILLEGAL TO MODIFY THE EMISSION CONTROL SYSTEM WHICH INCLUDES THE FUEL INJECTION SYSTEM OF ANY VEHICLE Installation Procedures Page 2 Installation Steps 1 Make sure the ATV is turned off and cooled down before beginning installation of the PIM Il 2 Remove the seat left and right side covers fuel tank cover fuel tank and front fender Refer to the factory service manual 3 Locate the stock fuel injector Fig 1 disconnect the stock connector and connect the Yoshimura PIM harness to the stock fuel injector and connector Fig 2 4 Locate the throttle position sensor connector near the left side of the subframe Fig 3 Disconnect the stock TPS connector and connect the Yoshimura PIM harness to Fi g 2 the TPS sensor and connector 5 Attach PIM harness ground wire to ATV s chassis g2. round Fig 4 6 Route the PIM harness forward to the front of the ATV Fig 5 7 Locate a black wire protector near the front of the ATV Inside the black wire protector find the crank position sensor CPS connector a black two pin connector Fig 6 Disconnect the CPS sensor and connect the PIM p harness gt SIS i connector Fig 4 Installation Procedures Page 3 8 In the black wire protector as in step 7 find the four pin black connector housing one pink one light green one blue yellow and one brown wire Fig 8 Disconnect the connectors cover and connect PIM Power wire connector 9 Remove the two OEM bolts holding the regulator in place and install the PIM bracket using the OEM bolts Fig 8 10 Attach supplied Hook amp Loop adhesive to Yoshimura PIM bracket and bottom of the PIM Connect the black PIM harness plug into the PIM Fig 10 11 Check that all wiring connections are tight 12 Reinstall headlights and bracket front fender fuel tank and cover side panels ignition switch and seat Check that wiring is not pinched or kinked 13 If any problem is found please carefully follow through the installation steps again If problem still persists please call Yoshimura technical department at PIM harness injector HPY and CKP Jplug Ve j RN SS power V COMhector Fig 8 Installation Procedures d 7 ji j Crankshaft Posi
3. tion Senor lt Data Connector ad Fuel Injector gt To Power Supply i MapySelector Connector Parts list PM tt RBBB CabeTie 98 ZT30 J Ground wm i Toxnhrottle Position Sensor Installation Procedures Page 5 Operation Steps The PIM comes with two preprogrammed maps Map 0 is when the ATV has a Yoshimura full exhaust system with Map 1 spark arrester installed and stock air box lid removed IS active Map 1 is when the ATV has a Yoshimura full exhaust system with spark arrester removed and stock air box lid removed Use the map selector plug to switch between maps Map 0 is active when the selector plug is connected Fig 11 Map 1 is active while the selector plug is disconnected Fig 12 NOTE Before connecting the map selector plug remove Fig 11 the map selector plug cover Fig 12 Map 2 IS active selector plug cover Fig 12
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