Hybrid Air Compressor Manual
Contents
1. Fuel cartridge M28 28 L container No fuel cells No fuel cartridges No batteries No solar panels Max power output per solar panel 235 W Charging power per day 4320 7050 Wh day Nominal DC voltage 24V Battery bank capacity 300 Ah Environmental design temperature 40 C to 45 C 40 F to 113 F Recommended storage temperature 5 C to 60 C 41 F to 140 F Dimensions Lx W x H Weight dry 1524 x 1219 x 1325 mm 5 x 4 x 4 3 ft lt 2500lbs depending upon configuration Warranty 12 months Values depend on of solar panels and installation area s solar insolation e Depends on battery type and application M HACS 1112 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Section 3 System Installation 3 1 Installation Overview The skid has been designed to be field mounted onto a supporting structure The solar panels are included with the skid but are to be mounted to user supplied structures on site unless otherwise agreed upon with Ensol Systems 3 2 Skid Installation Recommendation The drawing HACS 4400 500 details a recommended approach Actual supporting structures must take the site conditions into consideration 3 3 Power and Grounding Installation Requirements The Ensol Air Compressor enclosure must be grounded at the site after installation An exterior ground lug is provided for a 2 02. Dirty fuel cartridge connector Firmw are update recommended fixed with FW 9 11 or higher only EFOY 2200 XT only EFOY 2200 XT no display information Please change Filter XT no display information Update DO NOT UNPLUG BATTERY no display information no display information no display information LT Firmw are corrupt update required No connect or Check battery M HACS 1112 Filter change confirmed Firmware update is performed Self test equipment successfully transfer defective firmware Remote control has no connection to fuel cell no action required Lj A Antifreezemode successfully no action required not interrupt firmware update A ion required i Error 72 was once ignored np actio gu no action reguired Check connection load battery if necessary Remote control is connected to wrong port Data Interface Batter voltage lt 8 5 V only EFOY 2200 XT No communication defect 30 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Appendix A Drawings HACS 4400 201 Piping amp Instrumentation Diagram HACS 4400 500 Recommended Installation Details HACS 4400 501 Enclosure Layout Details HACS 4400 601 Electrical System Wiring Schematic HACS 4400 602 PLC Wiring Schematic HACS 4400 603 Control Panel Backpan Details M HACS 1112 ensol SYSTEMS Hybrid Air Compressor Instruc
3. 9 L S O M HACS 1112 SYSTEMS Hybrid Air Compressor Manual HA m aum Hin lii M 24 h n TI ad S i i S en A mm geil Unit 2 5550 Panorama Drive Surrey BC Canada V3S 1B7 Surrey 604 576 8333 Fax 604 576 8233 www ensolsystems com ensol Hybrid Air Compressor Instruction Manual SYSTEMS Forward Thank you for purchasing Ensol System s Hybrid Air Compressor Package Please read through this manual before operating the unit as it contains particular start up shut down and disconnection procedures If you have any questions or concerns contact Ensol at Ensol Systems Inc Unit 2 5550 Panorama Drive Surrey BC Canada V3S 1B7 Tel 604 576 8333 Fax 604 576 8233 Email admin ensolsystems com www ensolsystems com M HACS 1112 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Table of Contents Section 1 Quick Start Up amp Critical Maintenance cccccccccnononccnnnnnnnononnnnnnnnnnnnnnonnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnns 5 1 1 Quick Start Up Procedure ss sscccscnecsssiesssedcacnedansdesasen S nger 5 1 2 Critical Maintenance A gees ssenssvsvevscestvecnvevsvevsgeeeseensaddevvssaneniees 6 Section 2 General Information 7 2 4 Product Introducir 7 2 2 Product TE edel EE 8 Section 3 Systemilnstallati oni E 9 EB Installation a Ee 9 3 2 Skid Installation Recommendati0N ccccccccnnnnononnnonnnnnonanonannnonnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnnnnnnnnnnnonnnnnnnno 9 3 3
4. C the unit will go into anti freezing mode which runs the unit sufficiently to keep itself warm If the surrounding area gets too hot the thermostat will activate an input in the PLC to turn the exhaust fan on This fan will pull the warm air from the fuel cell compartment into the rest of the enclosure while pulling cool air from outside into the fuel cell compartment This will maintain the fuel cell at an optimal temperature regardless of the outside temperature It will also keep the rest of the equipment reasonably warm during normal operation M HACS 1112 12 enso Hybrid Air Compressor Instruction Manual SYSTEMS 4 2 PLC Program Operation For an in depth look into how the air compressor system works you will need to understand how the PLC program operates This section will go through each page of the program step by step hopefully giving a better understanding of its operation The Home Screen for the program as seen in Figure 2 will allow you to jump to any of the stated screens in the program To return to the home screen at any time press the F1 key on the bottom of the PLC enso SY STEMS SOLAR x FUEL CELL HIK COMPRESSOR PACKAGE PROGRAM DESCRIPTION PRESSURE STARTUP JOGGING SETTING PRESSURE RUM CONTACT ALARMS TIME INFO alada Figure 2 Home Screen M HACS 1112 13 ensol Hybrid Air Compressor Instruction Manual SYSTEMS The System Control screen is illustrated in Figure 3 Thi
5. Power and Grounding Installation Requirements ccccccccccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeeeeeess 9 3 4 Solar Panel installation PEE 9 SIASA Ka E WAMA AAA WAA AA AA AWAY Ti E WAA WWW WW aa 10 326 Methanol Fuel AAA 10 3 7 Air Filter KEE 11 Section 4 System Operation 12 4 1 General System Oper tlOri iei doce do roti doris indiana dida 12 4 2 PIC Program Oper ON ENS Ne NN Re SERES ENS a SONS NEUE EEN 13 CERTERO o A 19 AA Fuel Col Oper dis 19 4 5 UN Certified Methanol Fuel Cartridees eene nennen nnne nennen 20 4 6 Operational States aaa aaa ANUNUA tete itio eR ER ERER ERR RERRRRRRRERR RR ERREUR E RERR ERR RRRRRRRRRRRRR RR RR PERS RRRRRRRIR 22 4 7 Default Parameters of cutoff Ohresbhold eene ener enne ennt 23 4 8 Startup and Shutdown PNAaSES vass s sssncss cesassnecsdndadncasadadadadadadadadadadadadadadadadadeessedadadadadadadadadadadecadebes 24 4 9 Anti Freeze Protection Mode AANEREN ENNEN 25 4 10 Operation at the Device ds 26 4 E RT e 27 Section 5 Err r Messages tL 28 5 1 Error Classifications Ranges 28 M HACS 1112 3 ensol Hybrid Air Compressor Instruction Manual SYSTEMS EEGEN 28 5 3 Most COMMON Error MESSABES snanta eoe ep eoe sev a CES NN SSH e Reve PEN SEE es ue CH eR Eee Ee RS 28 Appendix A Drawinge RR 31 Appendix B Vendor Manuals aa AA AAA AAA aaa 32 M HACS 1112 4 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Section 1
6. Quick Start Up amp Critical Maintenance 1 1 Quick Start Up Procedure The following are steps for a quick start procedure For a more detailed description of the package PLC and Fuel Cell operation and start up please read through Section 4 of this manual 1 Ensure the EFOY Pro Fuel Cells are in Automatic Standby or Charging mode Ensure all fuses are closed and breakers are set to On Ensure all manual ball valves internal to the compressor package are in the closed position Screw the puck style filter into the compressor inlet Ensure that the desiccant air dryer is filled with the desiccant beads and is properly closed Go to the Output Jogging page by pressing the F3 button on the PLC Test each device individually for operation by pressing their corresponding control buttons on the screen If one device does not seem to be working check the fuses and wiring If all three are functioning proceed to step 6 The next step will be to start the system Before this is done ensure that all tools and hardware are removed from inside the package for safety reasons Proceed to the Pressure Set page by pressing the F4 button on the PLC Set the pressure set point and the set point value as required by the system Next go to the System Control page by pressing the F2 button on the PLC Press the Start button and the system will now be in operation Once the receiver is full slowly open the two manual bal
7. that the compressor needs to be serviced and a reset button will appear Once the compressor has been serviced the reset button should be pressed This will restart the service hours and remove the warning TOTAL RUNTIME HRS RUNTIME SINCE LAST SERWICE HOURS UNTIL SERWICE HER HRS RESET AFTER HHH HES SERVICING COMPRESSOR daras Figure 7 Run Time M HACS 1112 18 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 4 3 Solar System Operation The solar system is comprised of two 130Watt solar panels If possible try to face the panels south towards the sun Since the panels are on the mast the lighting system may need to be located on the south side of the area desired to be lit in order to have the panels face south 4 4 Fuel Cell Operation The SFC EFOY Pro fuel cell uses a catalytic process to directly convert methanol into electricity see Figure 8 The byproduct of this reaction is water small amounts of CO and heat To eliminate freezing the water must be collected internally The collected water should be changed out at the point in time that the fuel cartridge is replaced Load E Anode nen Cathode Water Exhaust Carbone M dioxide Methanol ay Ai Water e IF Membrane Electrolyte Methanol Oxygen gt Carbon dioxide Water vapor 2 CHOH 30 Ch 2 CO 4 H O Figure 8 M HACS 1112 19 ensol Hybrid Air Compressor Instruction Manual Since the
8. EFOY Pro fuel cell is a smart fuel cell charging and monitoring to the batteries is handled automatically example in Figure 9 With the remote which is included the user can view the charging mode battery voltage charging current system operating hours and firmware version and can also change the charging mode By pressing the power button on the remote the user can turn the system off put it in automatic or turn the system on for one charge cycle 14 2V optimum charge with EFOY Pro 123V 11 0V Battery voltage 0v Figure 9 Ensol Systems has pre programmed the fuel cell s parameters for the installation location If charging voltage set points need to be altered please contact Ensol Systems For a full description of the EFOY Pro fuel cell s operation please see the manual provided by SFC s document 101123 UM EFOY Pro GB v02 4 5 UN Certified Methanol Fuel Cartridges The EFOY Pro uses special plastic fuel cartridges to facilitate ease of use and transport e The methanol fuel cartridges are UN certified containers certified for transport on cargo planes e The containers are spill resistant and designed to withstand significant impact force e Empty cartridges should be recycled e 28Lcartridges are the largest available size and a cartridge adapter is required to use this cartridge with the EFOY Pro fuel cell DO NOT THROW AWAY THE CARTRIDGE ADAPTER M HACS 1112 20 ensol Hybrid Air Compressor Instruc
9. Repair by SFC required Stack damaged Stack power output too low Fluid level sensor defect Stack voltage too low error 11 during operation error 18 during start up Empty fuel cartridge detected Pease refill service fluid Interruption Surroundings too warm Interruption Please defrost device slow ly Please check battery voltage Please contact service internal fuel sensor Low service fluid level error 30 lt 20 error 31 lt 5 Service fluid level below 40 Temparature to high internal sensor Temperature too low stack temperature sensor lt 3 C Battery voltage too low sense line Battery voltage too high sense line Batttery voltage too low power line Battery voltage too high power line Battery voltage measurement defect Internal fuel sensor defect too long Reservoir error emptying time tolerance DC DC Transformer defect Internal voltage reference out of M HACS 1112 Self test equipment Press RESET max 3 attempts repair required if error reoccurs Solve potential error cause then press RESET max 3 attempts Change fuel cartridge solve error cause then press RESET Add service fluid solve potential error causes then press RESET Wait until temperature has dropped Defrost unit ca 24 h at room temperature Solve error cause check battery and connections Press RESET max 3 attempts repair req
10. ground cable connection In the case where the air compressor package is also being used to power other instruments on site please use the extra power connection terminals provided these are terminals 5 and 6 on terminal strip 2 Please see drawing HACS 4400 601 602 amp 603 for details 3 4 Solar Panel Installation Since each site location will have varied methods of mounting Solar Panels Ensol Systems does not include panel mounting poles unless otherwise agreed upon Solar Panels should be installed facing south if installed in the northern hemisphere and should face north if installed in the southern hemisphere For locations that may experience days of snow throughout the year ensure the panels are mounted with O degrees of tilt Please see drawing HACS 4400 601 602 amp 603 for Solar Panel Array wiring details The NEC requires that wires carrying the system current never exceed 80 of the conductor s current rating Ensol Systems is not responsible for any incorrect solar panel wire sizing in the case where Ensol does not install the panels on site M HACS 1112 9 ensol Hybrid Air Compressor Instruction Manual 3 5 Batteries Sealed Lead Acid batteries are provided to store the solar and fuel cell energy and will supply the large current draw for the intermittent operation of the compressor Battery cables provide the link between the batteries equipment and charging system Faulty connections can lead to poor perfo
11. ion Manual SYSTEMS 4 7 Default Parameters of cutoff threshold New charging strategy firmware 9 20 since mid of August 2010 e Switch on voltage 12 3 V 11 0 13 0 V e Switch off voltage 14 2 V 13 5 14 7 e Switch off current 2 A 4 A O EFOY Pro 2200 0 5 10 A e Switch off time 3 hours 0 5 hours e This ensures full battery charging and maximizes battery life Voltage Time M HACS 1112 23 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 4 8 Startup and Shutdown Phases Current Regular stack shutdowns regeneration cycle every 20 minutes for a few seconds during charging Time Note Device needs a start up phase of 10 20 min to achieve full power During start up phase several starts until full power is achieved Output I EFOY Pro charges with continuous power gt decreasing charging current with increasing battery voltage Upon reaching the switch off threshold voltage Vo in the Automatic mode the charge current I is reduced Voff Battery voltage V End of charging The switch off process allows a controlled disconnection of the EFOY Pro Fuel Cell The switch off process may take up to 30 minutes Avoid interrupting the switch off process M HACS 1112 24 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 4 9 Anti Freeze Protection Mode e Note that the Hybrid Light Tower is heavily insulated to ensure that the system wor
12. ks in cold temperatures e THE ANTI FREEZE PROTECTION MODE WILL NOT WORK WITHOUT FUEL Please ensure that the fuel cell does not run out of methanol in freezing temperatures If the fuel cell freezes 24 hours will be required for the fuel cell to warm back up and be returned to service e The Anti Freeze Mode will keep the EFOY Pro warm while the temperature is below 5 C This will work even when the unit is OFF e Anti Freeze Mode requires the connection to a faultless adequately charged battery and fuel cartridge e Fuel consumption will be dependent upon external temperature differential Weather insufficient insulation ambient temperature and operating mode can have an impact on fuel consumption e The EFOY Pro does not give the produced energy to a fully charged battery in Anti Freeze Mode Rather the stack burns methanol and supplies the peripheries pumps etc to heat up the system The batteries will not be overcharged e Startup temperature when the Anti Freeze Mode has not been activated is 5 C M HACS 1112 25 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 4 10 Operation at the Device Push button green yellow red Push shortly lt 0 5 s Reset Push longer gt 3 s On Off Push button Power LED state Ready Add service fluid Error Blinking Shutting down Cartridge empty Interruption Off Off or error No error Remote Control Display of operating condition and system info
13. l valves located on either side of the desiccant dryer This will allow the air to flow out to any externally connected instrumentation To shut down the system simply go to the System Control page by pressing the F2 button on the PLC and press the Stop button M HACS 1112 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 1 2 Critical Maintenance Schedule The following are critical maintenance activities for the Hybrid Air Compressor Package 1 M HACS 1112 The Swan Air Compressor recommends that the oil be changed after the first 50 hours of operation and every 1000 hours thereafter It is our recommendation that Mobil SHC 524 be used for this application SHC 524 is high quality synthetic shear stable hydraulic oil with a wide temperature range and maximized anti wear protection properties The desiccant filter is a Van Air Model ID15 SW in line desiccant dryer designed to dry compressed air The SG 23 filter cartridge has a part number of 26 0888 and needs to be replaced once the desiccant beads have changed from a blue to a pink color as seen through the site glass The exhaust water collection tanks should be emptied or replaced on the same schedule requirement as the fuel cartridges Empty fuel cartridges can be used for water collection Do not let the fuel cells run out of fuel This could lead to the unit shutting down and failure of the air compressor In winter operating conditions allowing the f
14. m This should be installed on the underside of the skid screwed into the inlet port The desiccant air dryer may not have the desiccant filter preinstalled Undo the dryer retainer remove the housing and replace the filter cartridge M HACS 1112 11 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Section 4 System Operation 4 1 General System Operation The Air Compressor System s basic operation is quite simple A hybrid system consisting of an array of solar panels and of a methanol fuel cell illustrated in Figure 1 will charge a bank of sealed lead acid batteries This stored electrical power is then used to run the air compressor PLC and whatever other loads may be involved A pressure transducer sends the pressure signal to the PLC which will in turn start the air compressor if the pressure falls below the pre set pressure set point The PLC will also control anything else required for a safe optimized operation Solar cell Voltage regulator Load DS mo CS EFOY Fuel Cartridge EFOY Pro Series Figure 1 Hybrid System The layout is set up for ease of operation and maintenance but is also crucial for proper operation of the equipment The fuel cell is located in a separate compartment because it needs to stay above 5 C While operating the unit will give off heat and will keep itself warm in the insulated compartment If the unit is not operating and the temperature surrounding it drops below 5
15. ntal Issue Temperature too high or too low to maintain function e 50 Battery Battery voltage too high or low Check connections Check solar charge controller e 70 Reservoir Internal fuel problem Check fuel connections and reset e 80 System Internal voltage or system error Reset 5 2 Error Types e A Automatic reset after error cause is remedied e M Manual user intervention required e F Anti freeze protection is possible from this error if the error cause currently no longer exists e P Permanent error not resettable e R Reset required to restart system e W Warning 5 3 Most Common Error Messages e 12 13 14 Failure due to blocking of exhaust or circulation pump defect e 32 31 30 41 Failure due to high surrounding temperature Check installation and ensure air circulation is adequate e 52 54 Check battery voltage too low and or battery connection problem e 72 76 Failure in Methanol dosing or internal sensors Possible issues in Methanol cartridge because of fuel line M HACS 1112 28 ensol SYSTEMS Hybrid Air Compressor Instruction Manual Display Error code message Please contact service error type Error description Remedial measure Potential error causes Notes P System configuration Repair by SFC required Firmware update failed incomplete 10 15 Please contact service Please check exhaust hose Please change fuel cartridge P P Serious system error
16. ou your on and off pressure respectively For example if the pressure set point is set to 110 psi and the on off pressure to 5 psi the compressor will turn on when the pressure drops below 105psi and will turn off when the pressure rises above 115psi To jump to this screen at any point in time press the F3 button PRESSURE SET PRESSURE PU PRESSURE SP 444 PSI ON OFF PRESS ha PSI SP AAA Figure 5 Pressure Set M HACS 1112 16 ensol Hybrid Air Compressor Instruction Manual SYSTEMS The Pressure Alarms page is shown in Figure 6 This page is used to set high and low pressure alarms for the tank Each value can be configured to send alarms to an external control system if desired By default PAHH 700 is set to 150 psi and will shut down the system if the pressure rises to this level The remaining alarms by default are only warnings locally PRESSURE ALARMS PAHH 700 PAH 700 PaL 700 PaLL 700 gialaiaia Figure 6 Pressure Alarms M HACS 1112 17 ensol Hybrid Air Compressor Instruction Manual SYSTEMS The Run Time page is shown in Figure 7 This page provides the compressors total run time the run time system the compressor was last service and the hours until the next service is required The compressor needs to be service every 1000 hours which includes an oil change belt check etc Once the run time has gone past the 1000 hours a warning will come up telling the user
17. rmance and terminal damage meltdown or fire Batteries Inspection e Examine the outside appearance of the battery The tops of the batteries and terminal connections should be clean free of dirt and corrosion and dry e If fluid is on the top of a gel or AGM battery this means that the battery is being overcharged and the performance and life will be reduced e Check battery cables and connections Replace any damaged cables with a min 6 AWG Tighten any loose connections Changing or Disconnecting Batteries e Use extreme caution while working on the batteries and ensure appropriate PPE is utilized e First disconnect the solar panel array from the solar charge controller Failure to do so may cause damage to the solar charge controller e Next isolate the batteries from the electrical system by disconnecting all fuses and breakers e Disconnect the system wiring from the batteries first beginning with the positive leads then continue to disconnect the remaining batteries from one another e When reconnecting the batteries please follow the wiring diagram HACS 4400 601 Connect two batteries in series to provide the 24VDC Do this for all sets of two and then connect each set in parallel Lastly connect the electrical system to the bank of batteries This includes power wiring and the fuel cell wiring e Once the battery bank is connected check that the voltage going to the system is within the range of 23 29VDC If this is not the ca
18. rmation Info key for language selection Reset key On Off key Automatic operation key Signal lamp Signal lamp yellow Please red Error change cartridge M HACS 1112 26 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 4 11 Service Fluid e If service fluid is low the yellow light will turn on at the EFOY Pro and the message Please refill service fluid will appear at the control panel display e Normally there is no need to add service fluid prior to the initial start up e Note that the fuel cell produces its own service fluid during operation This is critical to the function of the device If the EFOY Pro is operated continuously at temperatures above the acceptable operating range 45 C the service fluid will be expelled faster than it can be regenerated and cause a failure For this reason it is critical that the thermostat and fan provided with the Fuel Cell Power Package are maintained in working order and set at an appropriate temperature e Service fluid can be added by removing the exhaust line as pictured below EFOY Service Fluid M HACS 1112 27 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Section 5 Error Messages 5 1 Error Classifications Ranges e 10 Internal hardware or firmware issue Contact Ensol Systems e 20 Fuel Change the cartridge and reset e 30 Service Fluid Add service fluid and reset Check thermostat and fan function e 40 Environme
19. s screen will allow the user to start the program s operation and will also allow the user to completely shut down the system In shut down mode nothing will run automatically but the user will still be able to jog any of the outputs as seen in Figure 4 To jump to this screen at any point in time press the F2 button SYSTEM CONTROL START STOPPED gialalala Figure 3 System Control M HACS 1112 14 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Figure 4 displays the Output Jogging page This page allows the user to test any of the outputs for their operation without having the system running Note that it will not hold the output active and will return to a non powered state once the user de presses the button To jump to this screen at any point in time press the F3 button MF OO COMPRESSOR FF OUA B EXHAUST FAN F014b EXHAUST FAN gialaiaia Figure 4 Output Jogging M HACS 1112 15 ensol Hybrid Air Compressor Instruction Manual SYSTEMS Figure 5 displays the Pressure Set page This page is used to display the current tank pressure and is used to set when the compressor will turn on and off The pressure PV value displays the current tank pressure The pressure set point is the pressure at which the compressor will pump the tank up to while the on off pressure is used to give the compressor some hysteresis The on off value is subtracted or added to the set point to give y
20. se do not close any fuses or breakers and check that the wiring matches drawing HACS 4400 601 If the wiring matches and the voltage still is not within the correct range test each battery individually to see if any are defective or damaged e Ifthe voltage is within the range of 23 29VDC reconnect all the loads via the fuses and circuit breakers e Lastly reconnect the solar panel array to the charge controller 3 6 Methanol Fuel Cell The EFOY Pro Fuel Cells will already be mounted but all their accessories still may need to be connected Connect all accessories in the following order e First connect the methanol fuel cartridge Screw the M28 cartridge adapter to the cartridge if not already done so then bring the fuel line from the fuel cell through the wall to the cartridge and screw the fuel line from the fuel cell to the top of the M28 adapter M HACS 1112 10 en SO Hybrid Air Compressor Instruction Manual SYSTEMS e Second connect the exhaust tubing line to the EFOY Pro fuel cell s exhaust port This is a small tube stub protruding just next to the fuel line Connect the exhaust tube to the water collection container e Third connect the wiring harness and remote to their respective ports Ensure that the remote is plugged into the Remote RJ45 port and not the Data port 3 7 Air Filter amp Dryer The air compressors inlet filter is a puck shaped filter with a 3 4 Male NPT connector on the botto
21. tion Manual J J m SYSTEMS e The fuel cell methanol is ultrapure Do not puncture the cartridge To avoid contamination do not transfer residual methanol from an old cartridge to a new cartridge DO NOT USE ANY OTHER METHANOL SOURCE TO FUEL THE EFOY PRO Impure contaminated methanol will severely degrade the performance and life of the EFOY and will VOID WARRANTY QUALITY CONTROL M HACS 1112 21 ensol Hybrid Air Compressor Instruction Manual SYSTEMS 4 6 Operational States Charging mode P 5 orr 3 Battery voltage gt 14 2 V and charging current 2 A Manually OFF Device successfully warmed itself Automatic charging battery voltage lt 12 3 V Manually ON battery voltage max 13 2 V Temperature below 5 C anti freeze mode Battery protection at 11 2 V Battery protection mode at 12 8 V Actual output energy gt defined output energy After 24 hours of charging Ambient temperature gt 45 C 113 F E O mmm ng Automatic standby or OFF automatic charging deactivated anti freeze protection and battery protection mode active e Note that a minimal battery voltage of 9 0V or 18 5 V is required for the EFOY Pro to start M HACS 1112 22 ensol Hybrid Air Compressor Instruct
22. tion Manual Appendix B Vendor Manuals Manufacturer Description Title ASCO PRESSURE TRANSDUCER Instruction Manual HORNER PROGRAMMABLE LOGIC CONTROLLER Instruction Manual SWAN AIR COMPRESSOR Instruction Manual TRISTAR SOLAR CHARGE CONTROLLER Instruction Manual VAN AIR SYSTEMS DESICCANT AIR DRYER Instruction Manual M HACS 1112 32
23. uel cell to run out of methanol may cause the unit to freeze which may damage the device Once frozen the fuel cell needs 24 hours ina warm dry environment before it can be restarted ensol Hybrid Air Compressor Instruction Manual SYSTEMS Section 2 General Information 2 1 Product Introduction The Ensol Systems Hybrid Air Compressor package provides clean dry and reliable air to instruments requiring pneumatic power i e shutdown valves control valves pneumatic switches pneumatic pumps etc Powered by a hybrid system of photovoltaic cells and DMFC s Direct Methanol Fuel Cell these packages are reliable even in the most remote and harsh environments The design philosophy is to use solar energy when you have it with a methanol fuel cell as a back up when you don t This will provide you with 100 reliable power even in the darker months of winter M HACS 1112 7 ensol Hybrid Air Compressor Instruction Manual 2 2 Product Specifications AIR COMPRESSOR SKID ACS SPECIFICATION SHEET Mode ACS 2224 No compressors 1 Max volume output 9 O psi 100 psi 221 Litres min 166 Litres min Standard pressure range O to 125 psig Estimated due point 40 C Volume of tank 60 gallon Outlet line size 1 2 tube connection Nominal compressor motor power 3 4 HP Power sources Methanol fuel cells amp Photovoltaic solar panels Fuel cell model EFOY Pro 2200
24. uired if error reoccurs Hardware defect Exhaust hose blocked not sufficient fresh air Test disconnect exhaust hose and press Reset if fuel cell is now running the exhaust hose is blocked Error causes if fuel cartridge not empty Bad connection of fuel cartridge connector air leak Dirty fuel cartridge connector Operation at high ambient temperatures or insufficient cooling air Fluid level measurement defect Ambient temperature to high avoid direct sunlight Poor air ventilation in installation space Anti freeze protection did not w ork due to an error Battery voltage lt 10 5 21 V gt charge with battery charger Battery voltage gt 16 5 33 V gt check external battery charger and disconnect if necessary Check connection to battery Check battery cables Check battery fuses 76 P a 8 i Error 70 or error 72 Serious reservoir error Permanent error repair required reoccurred 3times 29 ensol SYSTEMS Please check fuel cartridge connector Please install Filter XT Please contact service Hybrid Air Compressor Instruction Manual Reservoir error refilling time too long Filter Circuit Board EFOY XT not detected Solve potential error cause then press RESET max 3 attempts Press RESET max 3 attempts repair required if error reoccurs Firmware problem FW lt 9 11 Bad connection of fuel cartridge connector pumps air
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