User / Service
Contents
1. OFFLINE INFO PRTP IFAC SYSP JCLR SCLR OTHR STAO PSPD PORT EMUL DOWN STAI MTYP SPOL NACH LCLR STA2 MLEN BMOD SENS STA3 MWID lt 20H PUNS ICLR DOT PUNO BAUD FMOD DOT2 BCHI PARI OMOD MCHK UPCA DBIT SMOD SCHK Corp SBIT EXTR PCHK CPOS HAND SGMO FACT OWD PRID CODE SERV MPOS USMD XPOS LREP YPOS CSET SSPD MEND CSE PEPH Standard standard November 99 Rev 1 01 Service Manual Full Size Sensor Status printout Attention Status printout is not available during infeed operation there is no media to print to Status from version 1 15 for TTX 650 1 00 for TTX 450 950 Action Check the length inside your format press ON OFF to accept the message ST08 Media is not reaching the gap sensor Action insert media check the sensor press ON OFF to accept the message November 99 Rev 1 01 18 Service Manual Full Size Sensor Status reports AECE Wl NOVRAM errr factoyseo nee home poston notfound Wl NOVRAM wit eror bove oner not ciosea Wl ro matoratin snar sensor JW use backing paper rewinder ful EHE RR enee mg nen B eee eer rue wrong 0 EM ooo E Wl cc 0 l AAA A Wlan ESTATE EH LL aa VEMM EN cc III MR wert M BbP v c EHE 31 ESTAIS B 12008 reading eror or media2. User Service Manual Full Size Sensor Service Manual Full Size Sensor Chapter 0 General November 99 Rev 1 01 2 Service Manual Full Size Sensor Copyright General notes This Service Manual and its contents are subject to copyright The publisher s prior written consent must be obtained for reproduction of the manual as a whole or part thereof Names are generally given without any reference to existing patents registered patterns or designs or trademarks The ommision of a corresponding note does not imply that the names can be used freely All trademarks are acknowledged The manufacturer reserves the right to technical and other alterations without prior notice The publisher cannot warrent the accuracy of the content of this manual Note Please follow the notes shown in this text it will help to cover all situations and keep your engine working If in the manual is used the name TTX 650 it is as well meant the TTX 450 and TTX 950 the Puma and Tiger or the S 45 and S 95 November 99 Rev 1 01 3 Service Manual Full Size Sensor Contents CHAPTER O GENERA BE 2 KEIER 3 General et 3 re d MIENNE 4 CHAPTER bi ITM el E D A A 6 24 0 EE 6 ASSEMDIE OPU ON EE 7 Change position of pressure ever 7 Remove media guiding u 2202000200 000 rer rnrrn rr nun anno nun KKR RR RR nun nen nun nun RR KKR KKR KRK RR KR RK nane 7 M UNETUILS 1Z6 S CMS OM EE 8 CHAPTER 2 SET UP MODE scan 13 EE 14 It of activa
3. 01 14 Service Manual Full Size Sensor Initialise or activate option After you have mounted the option correctly to the printer and the necessary adjustment the option can be activated This can be done by changing the parameter in the Firmware e switch on the unit display shows OFF e press FEED and CUT at the display shows INFO same time e press CUT until display shows SYSP e press ENTER display shows EMUL e press CUT until display shows SENS e select until display shows FULL e press ENTER to accept beep e press FEED and CUT display shows SYSP e press FEED and CUT display shows OFF Attention The option is now activated all other option s are deactivated Check Sensor The sensor of the full size sensor used to detect the presence of a label can be checked Select in the printer menu the function SCHK go to menu point U xx and test the function of the sensor Without media a shown in the display UO with media is shown U 15 November 99 Rev 1 01 15 Service Manual Full Size Sensor Chapter 3 Information printout parameter November 99 Rev 1 01 16 Service Manual Full Size Sensor Parameter Menu
4. loader mode printer in emulation mode printer in system mode data base information is sorted printer was switched on to early after power down barcodes loaded from card Service Manual Full Size Sensor Chapter 4 maintenance cleaning and service Maintenance and cleaning Clean on a regular basis the feed roller of the infeed unit as well of the printer and the metal parts from paper dust and glue If you are not cleaning regularly problem with the feed system can occur Service No special service is needed Chapter 7 Appendix November 99 Rev 1 01 23 Service Manual Full Size Sensor Spare parts Part Number 99904 xx 2 450 Puma Part Number 99984 xx 2 650 Lion Part Number 99985 xx 2 950 Tiger Bezeichnung Fullsize Lichtschranke ZSB Identification full size punch sensor assy 1 5 WS TE t ti TI fre a HA 3 i i ye 2 Ber ats y 1 A Ad oL b eH A V Gi E VER di gt November 99 Rev 1 01 24 Service Manual Full Size Sensor Part Number 99907 xx 0 450 P uma Part Number 99986 xx 0 650 Lion Part Number 99987 xx 0 950 Tiger Bezeichnung Achse Identification axle November 99 Rev 1 01 Part Number Bezeichnung Identification Part Number Bezeichnung Identification Part Number Bezeichnung front media guiding Identification Part Number Bezeichnung Identification 99908 xx 0 Flansch vorne front fla
5. broken f r rowncer WW WEE EE cv sensor not found dispenser second feeder pg MEM NN November 99 Rev 1 01 19 Service Manual Full Size Sensor lees tego turtertosmar WI NM ooo WI 9V NM ooo p G w1 Wl er rue range commana MO 9 El coon PANEL cotor code nattouna 8 8 WI S i El oec 00 EMO gt COLOR PANEL color card not found or programmabie UO scamner not programmabie system willbe locked EHE V Er EHE OhD B 1 NM eer rue egen UM OQ w amp EN cv aM 9 o EN ccv aM S EH AP 3 a _ d cL AEN I ITLLCLI LOL NEN November 99 Rev 1 01 20 Service Manual Full Size Sensor November 99 Rev 1 01 21 Service Manual Full Size Sensor ste barcode not readable ste EASY CARD undefined error ster EASY PLUG undefined error INTERFACE undefined error SYSTEM undefined derror must be confirmed by the user NO Rev 1 01 November 99 Power OFF printer is switched OFF Image card could not be formatted Scanner was unable to decode the information cover open switch is open the printer is locked data receive mode printer in STOP mode printer in single start mode printer in wait condition printer stopped by host printer is initialised TDI table goes up TDI table goes down printer in
6. ge 18 A rU NUN CREE 3 15 P DALAR NG eege 15 16 Parameter WG EE 4 17 Se DEE 15 R Remove media guidiNG EE 4 7 S OBVIOS ut cer nate acetate E ML tes E E E d Edu ci I E UE ILE 1 3 4 23 SELUDIMOGE eege 13 Spare Pai ai a ete ee ten stadi Deech 4 24 RE 4 18 ET 4 18 EU Ee Edge 4 18 19 Status edu srt once ataca ae a Pal x m NERON ui eto ur eu tU Po nete Set Eon ORE LO PI TRE LONE 4 18 SATIS GOIN Sates o S 19 o E 15 U os aeea O OE 4 6 November 99 Rev 1 01 21
7. into the hole of the metal part Guide the cable of the full size sensor the same way the other sensor cable is guided into the printer trough the metal casting Press the inner side plate against the metal casting the two axles fit into the holes in the metal casting Press the outer side plate against the steel plate and fix it with the hexagonal screws in a way that the whole assembly is fixed secure Take care that the inner media guiding is fixed in the correct position to the axle iiner zero line November 99 Rev 1 01 11 Service Manual Full Size Sensor Connect the connector of the sensor cable to CN 10 on the I O board as shown on the picture below H i i 1 Lg M IN w 6 d CS E E e JA NOT E G Tech a si A m h yw November 99 Rev 1 01 12 Service Manual Full Size Sensor Chapter 2 Set up mode November 99 Rev 1 01 13 Service Manual Full Size Sensor Adjustment of the sensor After the sensor is mounted to the printer it has to be adjusted to the position of the gap on the media Both parts of the sensor are equipped with screws used to fix the sensor on the axle Both parts have to be adjusted in the correct position Then activate the sensor and test it ES L m F E gt B ET 14 TI f fi e D A Ze y Lo 4 TT Ar Ld r e H 2 TEC a AZ PA gt D November 99 Rev 1
8. lled If this is not the case the option can be retrofitted by a service technician Attention To activate the sensor please follow the instruction shown in chapter set up mode Please check if all parts are delivered 2 additional axle 1 outer side plate 1 inner side plate 1 steal part inner 1 sensor assy 2 parts 1 cable 1 outer media guiding November 99 Rev 1 01 6 Service Manual Full Size Sensor Assemble Option Change position of pressure lever The lever position has to be changed from its normal position to a position rotated 90 degrees see photo Open the lock washer push back the axle remove the lever from the axle rotated the lever 90 degree and pull the lever back to the axle Move the axle back into the hole of the metal plate and lock it with the washer pressure lever Remove media quiding The old media guiding has to be removed from the unit Therefore loosen the two axles locked with bushes open as well the hexagonal screws of the guiding if there and remove the axles to the front of the steel plate Attention The inner guiding with the sensor will be used again the outer guiding can be thrown away The new one delivered with the sensor will be used November 99 Rev 1 01 T Service Manual Full Size Sensor Mount full size sensor Move the outer side plate from the inner side to the steel plate see picture and insert the old axles into the d
9. nge A1679 ZSB R ndelschraube Thumb screw assy 99910 xx 0 Materialf hrung vorn A0216 xx 0 Lichtschranke ZSB sensor assy Part Number Bezeichnung Identification Part Number Bezeichnung Identification Part Number Part Number Part Number Bezeichnung Identification 99909 xx 0 Flansch hinten rear flanae 99979 xx 0 Halteblech mountina part 99926 xx 0 450 Puma 99927 xx 0 650 Lion 99925 xx 0 950 Tiger Achse mit Nut axle with slot 25 Service Manual Full Size Sensor INDEX A te ise MEG EE 15 EIERE EE ee 4 14 F RD DE ICY AP ener e eee ne 23 Assemble OU e ERR RE TO TO ETT 4 7 C Change position of pressure ever 4 7 ENS NON m 4 15 OV 19 6 0 RE 23 Se A ee ee re ee ee 4 es eie D NE LL TTE 3 GOD S 3 AA A A 15 E SUE P E e o E 15 ES 5 ETTOR TE CIO EE 5 F SE 15 G A AS 2 3 4 ETC Hl et 3 4 I NEE 4 26 IN E 15 information Printout nennen ea 16 Initialise or activate option 4 15 is E 5 M REESEN 23 Maintenance and CleQNlNO sseesrrssrrsrrreerrrrnrrrnrrrnrr rr nr rr rr rn RK RR KKR nenne nnne KKR KRK RR KKR RR KKR KRK RR RK nns 4 23 Media aalt H EE 4 6 Mount full etzeesensor rr rn rr me rr RASA ne nene hene ense re re ense re resin se ne nn renes 4 8 November 99 Rev 1 01 26 Service Manual Full Size Sensor N geit 3 O Eege ee
10. rilled holes to lock the plate in this position Take care that the axles are inserted just 1 cm The upper front axle has to be moved into the hole of the side plate near print head and the upper part of the full size sensor has to be slipped onto November 99 Rev 1 01 8 Service Manual Full Size Sensor Screw the metal plate to the inner side plate Attention Take care that the screw is not tighten both parts should be able to move Slip the assemble to the upper front axle The end of the axle has to end with the inner side of the plate please take care about that and fix the axle by using the hexagonal screw in the plate Attention Now you can tighten the screw fixing metal plate and inner side plate together November 99 Rev 1 01 9 Service Manual Full Size Sensor Now the other parts of the full size sensor can be mounted to the other axles please follow the shown sequence outer media guiding lower part ofthe sensor inner media guiding Then insert the upper rear axle into the outer side plate the upper part of the full size sensor rear hole has to slide on the axle The two lower axles slip into the holes of the inner side plate and have to be adjusted in a way that 1 8 mm 47 0 1 mm of the axles are looking out of the inner side plate Fix the axles by use of the hexagonal screws November 99 Rev 1 01 10 Service Manual Full Size Sensor The upper rear axle fits
11. te ODIO EE 15 ge EE 15 CHAPTER 3 INFORMATION PRINTOUT PARAMETER 16 Riets TE T iaalis 17 AS OU mec T 18 vici 18 ST05 Media is not moremihedapeensor res rerrr rer r rr r rr inre rr r rr nenne 18 ST08 Media is not reaching the gap sensor ssssressesrresrrrrrrrrrrrrrsrrrrrer rr ann enene n 18 A e A 19 CHAPTER 4 MAINTENANCE CLEANING AND SERVICE 23 Maintenance and ceammg reser rer rr r rn rr rr rr KKR KR KRK KR nenne nnne nnns 23 spe EE 23 GHAPTER 7 AP PE IK 23 EE KEE 24 let 26 November 99 Rev 1 01 4 Service Manual Full Size Sensor Chapter 1 Initiation November 99 Rev 1 01 5 Service Manual Full Size Sensor Media limitation Please watch carefully that the full size sensor can only be used with cardboard material notched The sensor is a digital sensor means only O and 1 self adhesive media can not be used The minimum media width used with the full size sensor has to be 36 mm If the full size sensor is mounted to the unit as well the standard sensor can not be used for smaller material The optional full size sensor can be moved from can be moved from to mm A TTX 450 16 93 TTX 650 16 134 TTX 950 16 165 Unpack Normally the full size sensor is supplied mounted to the printer insta
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