installation instructions & important info
Contents
1. E E Kawasaki Assembly Instructions GEIST 2X 10001 Description Tandem Grip Set Part Number 99994 0420 Before you begin read through these instructions and check that all parts are present Please note that Kawasaki cannot assume any responsibility for damage resulting from incorrect installation Kawasaki recommends that all genuine accessories should be fitted by an authorised Kawasaki dealer Component Name Qty Left Grab Rail 35063 0908 oe 39156 0748 2 The following parts are installed to the left and right grab rails Tapes A 38 x 18 mm 1 5 x 0 71 in P No 39188 0036 Tapes B 27 x 16 mm 1 1 x 0 63 in P No 39188 0035 S106301CW2 C Page 1 of 7 Refer to the service manual for detailed procedures Installation Instructions Assembly Procedure Wrap the remote preload adjuster and mounting bracket with a soft cloth to prevent scratching the rear fender Insert the ignition switch key A into the seat lock Pull up the front part of the rear seat B while turning the key clockwise and remove it forward G004B333 P Remove the bolts A Remove the front seat B by pulling the rear of it up and backward Remove Grab Rail Mounting Bolts A Both Sides Grab Rail B Both Sides Dampers and Collars Both Sides O The front grab rail mounting bolts are reused for installation G007B312 P Remove Bolts and Washers A Seat Cover B Owner s To2. 19 1 4 1 9 10 13 5 25 34 2 6 3 5 19 25 44 61 4 5 6 2 33 45 73 98 7 4 10 0 54 72 115 155 11 5 16 0 83 115 165 225 17 0 23 0 125 165 225 325 23 0 33 0 165 240 Please check adjust all screws at regular intervals 2013 Kawasaki Heavy Industries Ltd P No 99929 0857 01 Page 7 of 7
3. lt A with Washer 3 Both Sides O The front grab rail mounting bolts are reused Tighten Front Grab Rail Mounting Bolts Rear Grab Rail Mounting Bolts S106C411 P Page 5 of 7 Prepare the rear frame B surface around the front grab rail mounting bolt ends A using a suitable cleaning fluid to remove any oil or dirt on the frame near the mounting bolt ends and dry with a clean cloth Remove adhesive backing and stick the pad 7 over the front grab rail mounting bolt end A and rear frame B O Repeat the same procedure for other pad After applying the pads make sure that the pads do not touch the wiring harness Insert the front seat hooks A under the fuel tank bracket B y S p G004B336 P Page 6 of 7 Install the front seat bolts A and tighten them ft 1066412 P Insert the rear seat hook A under the rear frame B Insert the seat hook C into the latch hole D Push down the front part of the seat until the lock clicks Install the dampers 5 6 to the left A and right rear footpeg brackets B The table below relating tightening torque to thread diameter lists the basic torque for the bolts and nuts Use this table for only the bolts and nuts which do not require a specific torque value All of the values are for use with dry solvent cleaned threads Threads dia mm Torque 3 4 4 9 0 35 0 50 30 43 in lb 5 9 7 8 0 60 0 80 52 69 in lb 14
4. ol Kit Page 2 of 7 Remove Rear Fender Mounting Bolts A Remove Bolts A Bracket B Lower the rear fender A downward Remove ECU B with Relay Box C Disconnect Turn Signal Light Lead Connectors D License Plate Light Lead Connector E Tail Brake Light Lead Connector F Remove the rear fender rearward Cut holes A on both sides according to the grooves B in the rear fender C with a suitable tool After cutting the holes remove any burrs sharp edges etc with a suitable tool Page 3 of 7 Connect Turn Signal Light Lead Connectors A License Plate Light Lead Connector B Tail Brake Light Lead Connector C Install ECU D with Relay Box E Rear Fender F Install Bracket A Bolts B Apply a non permanent locking agent to the threads of the rear fender mounting bolts A and tighten them securely Install the owner s tool kit Insert the hooks A of the seat cover into the slots B of the rear fender on both sides Page 4 of 7 Install the bolts and the washers A and tighten the bolts Check that the following parts are installed to the left and right grab rails as shown Tape A Both Sides 38 x 18 mm 1 5 x 0 71 in Tape B Both Sides 27 x 16 mm 1 1 x 0 63 in Left Grab Rail 1 106C408 P 106C409 P Install Left Grab Rail 1 Right Grab Rail 2 Rear Grab Rail Mounting Bolts 4 Front Grab Rail Mounting Bo
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