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Undercarriage Tools

1. 1179 7208 Seal Installer Assembly 9U 6259 Extension Spring Duo Cone Seal Installers Model 330 and 375 Excavators Warranty Six Months e Used to install Duo Cone seals in undercarriage rollers makes installation fast and easy e Proper installation requires a special tool most seal failures result from mis takes made during installation e For longer service life correct alignment of seal is critical 2 steel rings with their mating faces must be positioned parallel to each other e Eliminates seal rolling and twisting rubber toric rings seals hold the steel rings parallel and concentric while maintaining correct face contact pressure Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals Par Number Moe 9 9U 7537 330 Excavator 9U 7538 375 Excavator Roller and Idler sjooy aberueo1apun Duo Cone Seal Installer Assemblies Model 307 311 311B 312 312B 315 320 320B 322 and 322B Excavators Warranty Six Months N Used to install Duo Cone seal groups in track rollers carrier rollers and idlers e For longest service life 2 steel rings with their mating surfaces must be posi tioned parallel to each other most seal failures result from incorrect installa tion many times caused by using improper installation tools e Prevents toric seal from rolling or twisting making installation faster and easier rubber toric rings hold steel rings parallel and
2. 126 5762 Box End Wrench Snubber Nut Model 525 Log Skidders Equipped with ESCO Series 2000 Sorting and Bunching Grapples Warranty Six Months Used to adjust snubber nut to obtain proper front to rear and side to side grapple head dampening Wrench is required for daily maintenance of grapple Heavy duty design and construction is necessary for proper maintenance Wrench opening box end 3 in hex Overall length 54 00 mm 21 25 in Part Number 26 5762 Box End Wrench Snubber Nut 1U 6230 Axle Bearing Nut Spanner Wrench Model 65C 2ZJ500 UP 70C 2YL1 UP 75C 4KK500 UP and 85C 9TK1 UP Challengers Warranty Six Months Used to remove and install 4H 6507 Axle Bearing Nut Used with 3 4 inch square drive wrenches can be used with torque wrench Grips nut tightly will not slip Reduces chance of damage and saves time eliminates use of hammer and chisel Height 100 mm 4 in Inside diameter 114 3 mm 4 5 in Distance between pins 105 75 mm 4 16 in Square drive 3 4 in 1U 6230 Axle Bearing Nut Spanner Wrench Undercarriage and Track Seal Installers for VFS 50 and VFS 70 Mid Rollers and Idlers Model VFS 50 and VFS 70 Warranty Six Months e Used to easily install seals in mid rollers and idlers e Decreases possibility of damage during installation Reference RENR1642 Service Manual Par Number Description sen 156 1029 Seal Driver Group 153 6420 Seal on VFS 50 Mi
3. FT3013 Boom Support Link Assembly Essential Tool Model M325C Material Handler Warranty None e Used to properly secure boom when removing upper structure during swing gear and bearing service e Used with previously removed cylinder hardware e Installs in place of one boom cylinder e Prevents cylinder drift while holding boom in a fixed position e Adjustable length OY e Made from 228 4533 Link Assembly Reference SENR7164 Service Manual M325C Material Handler a EB 7 o f ce EB L N Large Special Taps for Tractor Undercarriage Model D9N D10N D11N up to 742322 D11N 74Z322 Up D11N Warranty Six Months e Used to recondition threads in bogies of track type tractors e Spiralock thread design provides improved bolt retention if tap with standard thread form is substituted that feature is lost e Spiralock threads are internal threads only so a bolt with standard thread form is always used whether internal threads are Spiralock or standard Part Number Description Model__ location 1U 9707 Plug Tap 1 1 8 7 2B Major bogie 4C 5051 Plug Tap 1 1 4 7 2B D10N Major bogie 1U 6600 Spiralock Tap 1 1 8 7 D11N up to 742322 1U 9708 Spiralock Tap 1 1 4 7 D11N 742322 Up 1U 9709 Plug Tap 1 3 8 6 2B D11N Major bogie 353 4386 Main Beam Repair Fixtures Model Usage 784B 784C 785 785B 785C 785D 789D 789B 789C 793 793B 793C 793D Off Highway Trucks Warranty Six Month
4. Undercarriage and Track Axle Installation Fixture Groups Continued Model Challenger Tractor Warranty Six Months Rule Assembly Reference SEHS9285 Special Instruction included with 4C 8701 Group Item Part Number Description 4C 8701 Axle Installation Fixture Group prototype tools shown Fixture Group FT2369 Handle Assembly Spacer Assembly FT2335 Driver Assembly Special Instruction SEHS9285 tem PartNumber____ Descripfion NE 4C 8699 Spacer Assembly Not shown 2 Spacer Assembly 4C 8698 Spacer Assembly Not shown 4C 9439 Bearing Nut Spanner Wrench Model Challenger 65 Tractor Model T466 Warranty Six Months Undercarriage Tools N Used to remove and install the bear Part Number ing nut on the bogie axles 4C 9439 Bearing Nut Spanner Wrench e Provides fast easy way to set bear e Will not slip ing loads e Use with 1 2 inch square drive N Dimensions 6 35 mm 2 1 2 in diam eter 12 7 cm 5 in long 9U 7523 Axle Nut Spanner Wrench Model 65C and 75C Challenger Warranty Six Months N Used to remove and install axle nut 90 7523 Axle Nut Spanner fastest easiest method roe wee S N Used with 3 4 in drive ratchet or torque wrench e Easy to set bearing load will not slip e Diameter 133 4 mm 5 25 in e Length 127 mm 5 in Undercarriage and Track QZ Qa EB 7 o f ce EB L N
5. Essential Tool Model D7E Track Type Tractor electric drive Warranty Six Months e Used to install 308 3053 Seal in track 316 3490 Seal Installer adjuster group N Durable steel construction e Hinged design for easy installation e Replacement CL 6 BLPB 2 00 Lock Pin available from Carr Lane Mfg Co sjooy aferueosapun
6. tem Par Number Desorption US vinder e psom TIR Mans i e fesom hamada URS framAdaper Mea fFrame Press 6568 Pam Adapter 1 sjooy abeiuessapun Ram Adapter mo Joe few ae Rem Adapter Continued 6 49 Undercarriage and Track Track Tool Arrangement 100 Ton Continued Model See Chart Warranty Six Months Tom Part Number om Par Number 5P 2379 Press Frame and Tool Group consists of Continued 5P 2379 Press Frame and Tool Group consists of Continued 15 28 8228 Bushing Adapter 18 4K 0487 Wing Bolt pr 16 25 8229 Bushing Adapter E 2S 8235 Bushing Pusher S Tools which must be procured to convert 1P 3490 Arrangement to above arrangement 7S 8469 2S 8228 and 2S 8229 Bushing Adapters and E 25 8235 Bushing Pusher were part of former 25 8210 Track Tool Group S Additional parts required to assemble discontinued 8K 4239 Recoil Springs for 245 Excavators FZ 100 Ton Track Tool Arrangement gt Track Pin Model Track Pitch Removal Adapter R amp Adapter Install Adapter Install Plug Install Pilot Pin D9 594 DD9 260 mm 10 3 in 8S 9975 1P 3485 85 9968 5P 8734 D9 229 mm 9 0 in 8S 9975 1P 3484 85 9968 6H 8567 D8 583 983 245 229 mm 9 0 in 8S 9975 1P 3484 85 9969 6H 8567 D8 583 203 mm 8 0 in 1P 3484 85 9969 5F 9455 D7H D7 571 572 216 mm 8 5 in 1P 3482 85 9969 25 8215 973 977 235 D7 572 977 203 mm 8 0 in 1P 3482 85 9969 5F 945
7. 2 EB 7 f o K EB L 2 7 Track Seal Installers Model D8N D8L and D7H Warranty Six Months e Used to correctly install rigid track seal in track link counterbore eal Assembly Part Seal Installer Part Number Number Description y D8N DSL and DTH 61 8447 Seal Installer d WS Typical Seal Installer Discontinued Tools for Installing Duo Cone Seals in Track Rollers and Idlers Model D4H D5H D6H D7H DSL D8N D9L DIN D10 DION D11N Tractors 943 953 963 973 Loaders Warranty Six Months N Used to install inverted Duo Cone seals in track idlers and rollers on all H L and N series tractors and hydrostatic loaders e Seal installers have stop that helps to correctly position seal stop also prevents seal from being installed too far on shaft e Alignment sleeve keeps roller or idler concentric with shaft while retainer is bolted in place Tool Part No For Idler Tool Part No For Roller Description Seal Installer be 943 Loaders Sleeve N A FT 1994 Spin Socket 953 Loaders N A FT 1994 Spin Socket 963 Loaders N A FT1911 Spin Socket 973 Loaders N A FT1911 Spin Socket Continued 6 23 Roller and Idler Tools for Installing Duo Cone Seals in Track Rollers and Idlers Continued Model D4H D5H D6H D7H DSL D8N D9L DIN D10 DION D11N Tractors 943 953 963 973 Loaders Warranty Six Months fae onor seinen Idler Rol
8. FT1918 Base Plate Assembly Continued needed for each repair tem Part Number Desorption sr FEE Pin Clevis I oa Mr Pin Chevis FT1918 Base Plate Assembly needed for each repair 60 5350 8 pe ooo Knot Jenas ed Drill Fixtures Model See Below Warranty None Undercarriage Tools e Required to repair retainer assemblies on track rollers S4 and idlers N e Repair is done by attaching new thrust washer to former ATW le retainer with pins ce LY x hr YA FT2336 e FT2336 Drill Fixture used to repair D5H and D4H Idler SQ Sa Ss a Roller and 953 and 943 Roller SEE R 6 N e FT2337 Drill Fixture used to repair D7H Idler FT2337 20 J Reference EN 1 A SEHS8515 02 Special Instruction N P FT2365 Removal Plate Model D10N Track Type Tractor Warranty None e Used to remove both bearing and sleeve in 1 step operation e Non destructive removal of D10N pivot shaft with bearing of steel backed bronze material reduces rework Reference SENR3516 D10N Service Manual Additional tools needed Part Number Description FT1812 Receiver Additional tools needed art Number P 9254 Retaining Ring S 8385 Retaining Ring Ko Pi 2168 va Roller and Idler FT1852 Bracket FT1849 Reaction Plate FT1851 Adapter Model Most Cat Track type Machines Warranty None e Needed to adapt roller idler press for replacement rim removal and installation e FT1852 Bracket used
9. fi C fer pf C oe so f sms ston Cynder BG fen ston Cynder nm L J Ho 268 1698 Contact Rod End Retro 266 8997 Contact Rod End 3 272 1505 Removal Contact Tool D8R D8N D8T 273 8787 Installation Contact Tool D8R D8N D8T R 8H 3128 Bolt Hex Socket Head 268 1699 Installation Contact Plate D3G D4G D5G D5M D5N T 2H 6120 Screw used with 268 1699 Continued 6 52 Undercarriage and Track 268 1700 Puller Plate D3G D4G D5G D5M D5N 70 4487 Top Plate Pre production D6R 68 5658 Top Plate D3G D4G D5G D5M D5N Top Plate D8N D8R D8T 8T D 75785 255789 Contact Spacer Removal D8N D8R D8T Contact Spacer Removal Removal Spacer Plate D8N D8R Qa EB 7 o f ce EB L N 1 Suggested quantity of six 267 2107 Large Multi Pitch Track Press Group Model D6H D6M DEN D6R DEN DER DET Track Type Tractors 953 963 Loaders Warranty Six Months European Union compliant CE marked e Used to remove and install track links on SystemOne undercarriage e Used with European Union compliant CE marked approved power supply and high pressure hydraulic hose e Allows track link replacement at any location on track e Used for in shop or on site repairs e Sold as a kit includes guard group References NEHS0931 Tool Operating Manual Operation and Parts for Small Multi Pitch SystemOne Track Press Tool NENG2500 Tool
10. nal diameter rubber hose 3 5P 0306 Transducer Connect vacuum side Vacuum directly to tank FT1238 Vacuum Tank Assembly Continued Kem Part Number Description P 7419 Plug Installer 5P 1725 Stopper Installation Tool Group 6V 0136 Stopper Installation Tool Group Qa EB 7 o o K D L N 5P 7392 Stopper Installation Tool Group Illustration 2 8T 0831 Lubricator Tip Model Cat Sealed and Lubricator Track Warranty Six Months e Replaces discontinued 5P 2415 8T 0831 Tip Lubricator Lubricator Tip S Diameter of tip has been increased from 3 20 to 4 80 mm 0 125 to 0 1875 a r in L Provides a better seal and will not break as easily oa N Used with discontinued 5P 2420 Track Seal and Lubricator Testing Group 170 5665 Gauge 500 psi FT2724 Gauge Connection Warranty 170 5665 Gauge 500 psi Six Months FT2724 Gauge Connection None N Used to test roller idler and track joints 20 psi pressure test procedure 1 20 PS DIFFERENTIAL Continued 6 83 Undercarriage and Track 170 5665 Gauge 500 psi Continued FT2724 Gauge Connection Warranty 170 5665 Gauge 500 psi Six Months FT2724 Gauge Connection None art Number 70 5665 Pressure Tester Undercarriage Tools 170 5664 Test and Fill Machine Essential Tool Model Cat Rollers Idlers and Track Joints Warranty Six Months e Used to pressure test and fill un
11. 200 psi Oil fill cylinder capacity 510 mL 17 3 02 Minimum recommended oil temperature 27 C 80 F Maximum recommended oil temperature 49 C 120 F Oil Types Sealed and lubricated track 81 9582 80W 90 EP Gear Oil 19 L 5 gal pail Sealed and lubricated arctic track 242 3466 75W 140 EP Gear Oil 19 L 5 gal pail Rollers and idlers 8C 3698 SAE 30W Oil 19 L 5 gal pail Rollers and idlers arctic 109 0926 1 SAE 30W Oil 19 L 5 gal pail 1 Not serviced 275 9607 Test and Fill Machine Undercarriage and Track sjooy aberuea1apun Undercarriage and Track Service Parts Undercarriage Tools art Number Service Parts Blocking Valve Graduated Cylinder Air Switch Pump Pail Cover Adapter Plate ung Adapter Coupler Fitting ip Lubricator 216 2856 Test Tube Model All track Warranty Six Months e Used to visually show operator how ig oil flows from inner cavity of pin to 216 2856 TestTube L S outer cavity verifies test and fill NSD PrE machine is correctly filling track Te pins ne YT e Simulates inner and outer cavity of track pins DL s If oil fills first chamber and then stops test and fill machine is not working properly and should be serviced or repaired e 2 oil fill level marks make sure pin is filled between 80 and 90 e Hex fitting is used to drain second chamber References NEHS0785 Using the 170
12. Il Tool Function Bearing Removal and Installation Tools Illus lustration 1 tration 1 Continued usher Plate T 7725 usher Plate T 7726 usher Plate T 7727 Pusher Plate TTA Stud adaptable to Wolff and L 8T 7729 and B roller idler presses T 7730 Pusher Plate ilot T 7731 Pusher Plate TT T 7734 Pusher Plate FIT ate FIT at TS 0 V 6078 V 6079 V 6081 V 6083 6V 6084 v usher Plate V 6085 V 6086 I G G V 6087 V 6095 T 7716 T 7717 T 7718 Tool Function Honing Tools Illustration 2 ate 5 C a 5 CO foe I Plate P 8591 older Stone V 6089 tone Set arr Prt Illustration 1 Bearing and Removal Installation Tools 6V 6084 Stud adaptable to Wolff and Land B 1 2 a o090 zoo O 6V 6079 Pusher Plate d lt O O CO N ez o 6V 6085 Pilot 5 eve E 6V 6078 Pusher Plate Illustration 1 Bearing Removal and Installation Tools Pusher Plate Pusher Plate Pilot Continued 6 37 sjooy aberuea1apun Undercarriage Tools Roller and Idler Illustration 1 Bearing and Removal Installation Tools Continued en PartNumber Description Tchr Pate erro Psher Pate fem ster Pate arrester Pate arr Paster Pate erme Pusher Piste fem L aera Paster Pate arrester Pate a Jerrs fusmerfise gt Fm Bearing Removal and Installation Tools Component Tools Needed Idler 81 7721 Plate 6V 6078 Pus
13. M 8746 M 8748 5 3285 T 8440 V 2474 V 2696 V 2733 5 0303 35 0302 24 9466 U 8840 U 8841 T L 5519 K 6191 5 8984 5 5656 P 0373 P 1848 Continued Duo Cone Installers Continued Model Most Cat Track Type Machines Warranty Six Months Discontinued 2 Also 3N 0801 Toric Seal Ring Silicone Duo Cone Seal Installer Application List Duo Cone Seal Installer Application List Seal Group Seal Ring Seal Diameter Toric Ring instar 125 3677 107 9622 109 52 mm 8H 2265 129 1340 107 9621 107 9622 109 52 mm 8S 5653 129 1340 107 4889 QW 8877 9M 9730 224 9467 110 8882 9W 8877 8H 2262 224 9467 Discontinued Not serviced 317 3806 Duo Cone Installer Essential Tool Model 160M Motor Grader Warranty Six Months e Required to correctly install duo cone floating ring seals and toric sealing rings e Used to install 305 7976 Duo Cone Seal on 160M Motor Grader e Made from tough noncellular polyurethane to help protect seal during installa tion e Proper installation requires a special tool most seal failures result from mis takes made during installation e For longer service life correct alignment of seal is critical e Eliminates seal rolling and twisting rubber toric rings seals hold the steel rings parallel and concentric while maintaining correct face contact pressure Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals art Number
14. Search Table of Contents Undercarriage Tools Frame and Recoil Spring ss ssessessessennennennennvnsvonennensvonennennensennenneneenseonennenarenennennasensenennennaree vonennernsnsennennsnnennennennennenn Roller nd Idler 222 dass een ide bee a A ti Undercarriage and Track renrnrenvnvvrvnrvrvvenevsenvnvnrenenrvrenensenevenresensenesensesensarerensesesensesensesesensereneneesenserereneesenssensenensenenn i Qa EB 7 o f ce EB L N N pe den i 69 de _ Ll 2 G fn sjoo ETE ERE TT Frame and Recoil Spring Frame and Recoil Spring Track Roller Frame Boring Tools Model D8H D9G Tractors 583H 594 Pipelayers Warranty Six Months e Used to rework mounting pockets in frame to original size N On D8H D9G Tractors and 583H 594 Pipelayers track roller assembly is bolted to integral part of roller frame in severe applications if bolts securing end collars to roller frame are allowed to work loose roller shaft can wallow out mounting pockets in frame once pockets become enlarged it is impossible to hold shaft securely to frame Reference FE035417 Procedure for Reboring Roller Frames FT1175 Pilot Model 594 Pipelayer Warranty None i 2 EB 7 f m o K EB L N e Used with FT0576 Tool Group to remove recoil spring when pilot is broken e Replaces pilot portion of FT0576 Tool Group and provides needed
15. k 4 57 VARG ey bann Seal Y 4 Y H 0 Ny ra Installers L Undercarriage Tools Install and inspect track link assembly S and L Rigid Seals Seal Installers e Used to install new improved rigid seals e Simpler design more durable than original installers e More accurately locate new rigid seals locate seals by inside diameter rather than outer portion of seal N Can hold installer and seal in 1 hand even larger seal sizes because diameter of handle knurled portion of installer is same size as outside diameter of seal Post Turn Seal Installer e Used to install Post Turn replacement seals when reworking track e Sealhas lip in new location eliminates need to replace shaft NOTE Original installers if used carefully can be used to install new rigid seals The larger diameter of discontinued 8E 4512 Seal Assembly will not fit into discontinued 6V 4811 Installer New style installers can be used to install original rigid seals but care must be taken because in most cases there is a large clearance between the original rigid seal and the new installer Post Turn Seal Installers Model JirackSeal Seal Installer DION DIOR 1262 9822 40 8672 Ein D11N D11R Track Bushing End Groove Gauges 41 1854 4C 8613 e Designed for use with original rigid seals and new improved rigid seals e Simpler and more durable than original design e
16. 299C Compact Track Loaders Power Train Disassembly and Assembly Part Number Description 330 0835 Compression Sleeve Assembly AK WARNING Personal injury can result from being struck by parts propelled by a released spring force Make sure to wear all necessary pro tective equipment Follow the recommended procedure and use all recommended tooling to contain the spring force FT3115 Socket Model 973D Track Loader Warranty None e Used to remove and install 292 7937 Nut from 291 5796 Recoil Spring Group e Used with one inch square drive during assembly e Designed to properly fit retaining nut machined slot relief prevents damage to nut during removal and installation e Made from 2P 8262 Six Point Socket 2 7 8 in e Do not use with impact wrench s Used in conjunction with 4C 9540 Recoil Spring Bench Reference KENR6526 371 1080 Socket Model Usage 320D 3232D 325C 325D 329D 333D 345C Excavator Warranty Six Months Used to remove and install 215 4099 Nut from 149 3572 Recoil Spring Group Used with one inch ratchet wrench or breaker bar during disassembly Not for use with an impact wrench Used in conjunction with 4C 9540 Recoil Spring Disassembly and Assembly Bench Part Number 371 1080 Description Socket Frame and Recoil Spring FT3172 Socket Model 320D 323D 325C 325D 329D 330D 345C Excavators Warranty None e Used to remove and install 215 4099 Nut from 149 3572 Recoil Spr
17. 9151 Pilot NOTE Read the specific machines Disassembly and Assembly D amp A Instructions before working on any recoil assembly Frame and Recoil Spring FT2631 152 7159 Recoil Spring Retaining Nut Spanner Wrench Essential Tool Model 301 5 Mini Hydraulic Excavator Warranty Six Months e Used to remove install and tighten 139 6266 Retaining Nut on idler recoil spring assembly e Used with 1 2 inch square drive ratchet wrench or torque wrench e Designed to fit properly onto retaining nut for ease of removal and installation helps prevent damage to nut during removal e Heat treated for maximum wear and durability Reference Service Manual Module Overall length 92 7 mm 3 65 in Inside diameter 59 2 mm 2 331 in Number of teeth 4 equally spaced Tooth width 6 02 mm 0 237 in Square drive 1 2 in art Number 152 7159 Recoil Spring Retaining Nut Spanner Wrench 2 EB 7 o m f ce EB L N Undercarriage Tools Frame and Recoil Spring Beam Assemblies Model 227 Loggers 215 and 225 Excavators and 225 Excavators with special application undercarriage Warranty None ETF FT1134 e Used with jack stands to support upper frame during undercarriage removal Part Number Description Model FT1134 Beam Assemblies 215 and 225 Excavator FT1668 Beam Assemblies 227 Logger and 225 Exca vator special application and 215 Excavator 1
18. D6R 953 and 963 Part Number Description 64 5768 Contact Plate uller Plate 264 5778 Contact Tool D6H D6M DEN 2 AL 7124 264 264 5770 264 5769 D6R 953 963 olt Hex Socket Head tandard Threaded Rod 5P 2188 5F 9447 Continued 6 51 Ga Qa EB 7 f o K EB i 2 7 Undercarriage and Track Large Multi Pitch Track Press Tools for SystemOne Undercarriage Continued Model D6H D6M DEN D6R DEN DER and DST Track Type Tractors and 953 963 Track Type Loaders Warranty Six Months rem Par Number Description Juantiy CS C e___persmm __ _ iPlsteAs tink Ci CC d Part of 1P 0520 Driver Group Always cover work with a protective guard when removing or installing a track link With high forces being exerted on the part being removed installed breakage may sometimes result By covering the work with a protective guard the mechanic reduces the danger of personal injury or death by flying parts Never apply pressure to the track press until a guard is in place Undercarriage Tools Guard Group sd Description 5M 2894 Washer Nut Full 3 8 16 5 24572 Retaining Strap Poo 261 7492 Film warn debris track pres sure 7 261 7491 Film warn hand oil i a 8 1224 0554 Warning Film me 9 iil 261 7493 Film blue safety eye ear rem Pat Number Description Quantity i____se srt ame Threaded tod
19. Includes set screw 10 spring 10 ball 10 8T 7790 Caliper Model D11N Warranty Six Months t5 Apd OMAS UR Web eMueulg pa 81 7790 po e 152mm Bin eet a s Not intended to replace 102 mm 4 BA in 4S 9404 Caliper and will not be added to Custom Track Service Kit 308 0711 Installer Group Essential Tool Model 277C 287C and 297C Series Skid Steer Loaders Warranty Six Months e Used for idler assembly on 258 3031 Axle Group e Used to maintain proper assembly depth of 258 3025 Sleeve e Tools are sold individually or as complete set e Steel construction with black oxide coating for corrosion resistance Reference KENR5197 02 277C 287C and 297C Multi Terrain Loaders Disassembly and Assembly 308 0711 Installer Group 307 6706 Sleeve Installer 308 0709 Seal Installer 308 0710 Bearing Installer Roller and Idler 8T 5071 Guard Model D4H D5H D6H DIFF D7H D8L D9L DIN Warranty Six Months e Used to protect track roller frame seal wiper during installation or removal of track roller frame s Flexible plastic strip 1320 mm 52 in long that has a U shaped cross sec tion one length is provided and for any given application guard must be cut to length to fit around inside surface of seal as shown Reference SMHS8519 Special Instruction sjooy aberuea1apun FT3040 Fixture Model 589 Pipelayer D5 D9L D10N D10R and D10T Track Type Tractors Warranty None e Used to
20. Model D8N D8L D7H Warranty Six Months Undercarriage Tools e Used to check wear on track bushing ends e Provide quick visual check for bushing reusability when track bushings are be ing turned gt c 8N D8L D7H Track Bushing Groove Gauge Typical Groove Guage OL y 9N 10N 11N 264 0054 Cat Roller Assembly Machine Model All Cat roller models Warranty Six Months e Designed to simplify the roller disassembly and assembly process e Used on all Cat roller models including snap ring oval track and duo cone seal e Reduces cycle times by simplifying the positioning and pressing of the roller e Indexing worktable allows for the shaft and collar to be easily installed removed without removing the roller from the bench e Built in fixturing for pulling collars e Uses Cat part numbered maintenance and repair parts e Order 1 of the following power units sold separately 149 7359 Power Supply Group 115 VAC 60 Hz 1 Phase 146 2460 Power Supply Group 220 VAC 50 60 Hz 1 Phase 146 2461 Power Supply Group 230 460 VAC 60 Hz 3 Phase 140 6241 Power Supply Group 220 380 440 VAC 50 Hz 3 Phase e Dealership will connect power supply Continued 6 28 Roller and Idler 264 0054 Cat Roller Assembly Machine Continued Model All Cat roller models Warranty Six Months References NEHS0836 Roller Assembly Machine Tool Operating Manual RENR2059 Disassembly an
21. Plunger U 7574 U 7573 9U 7574 U 7574 in Disassembly U 7779 U 7779 U 7779 778 S GZ 9 z Bruder Assembly eo co co co O co O co O co Oo Oo Oo Oo Oo Oo Oo co O EE EE co Oo Handle Assembly S e e e nna ean an ean ean an 182578 16 2578 16 2578 Spring 82069 a 2069 26 7069 H 48 2069 Set Sorew a 55 55 08 _ 56 08 56 08 56 08 56 08 56 08 Spacer Group Ten Ta 12 40 12 40 12 40 12 40 12 40 16407 anon r a I Tee Sat Bat 27072 Rea E 2 DOT2 2202 Discontinued 2 First Assembly Side 3 Uther Side 9 45 Inch Pitch Tracks 9 45 Inch Pitch Tracks Oty Description RH Link DIN PPR 71 2275 DDON S LT 9W 2743 1 S R Master Adapter 9U 7784 D Description RH Link ipti i 7T 2275 2743 m fse 87 0 78 fr Pin Assembly Plunge 80 7595 30 75 FBI Jam Nat W0pke TRS 18 257 16 2069 SetScrew forom eom 26 408 loading Pin Extruder Assembly D9L and DIN 198 5343 Ee Tee Slot Bolt 248 2072 248 2072 with PPR in Assembly Plunger 9U 7596 9U 7596 First assembly side pug i o wv 6 5 p 5 29 le E 5 Continued 6 73 sjooy aberueo1apun Undercarriage and Track 9 45 Inch Pitch Tracks Continued 2Other side 9 00 Inch Pitch Tracks 9 00 Inch Pitch Tracks Oty Description RH D9L 589 PPR D9L 589S LT D8K 583 983 D8n Sealed 350 sealed 650 MS580 Link 71 4137 71 7629 S LT 75 9
22. clearance at i rear of roller frame x FT0572 Pin Spring Bolt Guide Model D6B D7E Tractors 951B Traxcavator Warranty None e Used with other tools listed in Tool Charts when assembling recoil springs Undercarriage Tools Frame and Recoil Spring FT0576 Tool Group Model D8H D8K D9H Warranty None e Used for removal of recoil spring when front pilot is broken e Will also control expansion after front cover has been removed Tie bolt 1 and studs 2 must be made of high strength steel having minimum yield strength of 7030 kg cm 2 100 000 psi amp R 4 me Other parts can be fabricated using SAE1020 steel 4 5 n e Large size drawings available k i Je Description Quantity 7 8 Center Tie Bolt Studs Spacers Plate Pilot Fixture Installation Plate e Make center tie bolt from high strength steel having a 7030 kg cm 100 000 psi minimum yield strength Make studs from high strength steel having a 100 000 psi minimum yield strength FT0577 Spring Compressor Model 245 Warranty None e Required to disassemble and assemble recoil springs because of high force needed e Current drawings show modifications required to assem ble discontinued 8K 4239 Recoil Springs for 245 Excava tors N Consult Tool Selection Charts SENS5503 for tools re quired for each machine model Description Rear Plate Tension Rod 3 Center Push Plate Ad
23. compliant CE marked e Used to remove and install master link on SystemOne Undercarriage 254 2389 254 2386 LD e Used with various starter links and yoke plate groups stabilizes track compo 54 2356 nents during master link removal and installation s Simple forcing system provides easy way to release master link during assem gt 954 238 LO bly and disassembly Reference s NEHS0923 Tool Operating Manual Using the Master Clamp Tools to Connect and 254 2388 S Disconnect SystemOne Undercarriage Track Continued 6 60 Undercarriage and Track Master Link Removal Tools for SystemOne Undercarriage Continued Model D3G D4G D5G D6M D5N D6H D6M DEN DER DEN D8R D8T Track Type Tractors and 953 963 Track Type Loaders Warranty Six Months Master Kit Part Used With Yoke Group Number Service Parts Number D3G D4G 254 2359 Contact Plate 254 2355 Set 242 5383 a ee il D5X D5G Phase IV 254 2374 Threaded Plate 254 2381 252 9908 7 foto femmer mensen D5G D5M D5N Threaded Plate Contact Plate 254 1252 9399 tt D6M DGN 953 T2 Threaded Plate Contact Plate 254 252 9975 Et cc EL EB 7 o o K EB L 2 7 D6H DER 963 Threaded Plate Contact Plate 254 242 5372 A a ee 2 D8N D8R D8T 263 5389 Threaded Plate 263 5390 Contact Plate 254 2355 Set Screw Co Master kits contain one threaded plate one contact plate and two set screws 2254 2355 Two required 3254 2374
24. concentric while maintaining correct face contact pressure Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals Continued 6 25 Roller and Idler Duo Cone Seal Installer Assemblies Continued Model 307 311 311B 312 312B 315 320 320B 322 and 322B Excavators Warranty Six Months Tool Usage and Seal Identification Chart Component Seal Group Toric C S Seal Ring OD Installation Model Us Diameter Tool age Carrier 099 0183 6 22 mm 59 mm 2 3 1U 6144 311 311B Roller 0 245 in in 312 312B Track Roller 099 0193 9 47 mm 94 48 mm 1U 6145 311 311B 0 373 in 3 72 in 312 312B 8E 5608 6 22 mm 65 67 mm 9U 5985 315 320 0 245 in 2 585 in 320B 322 322B 099 6463 6 1 mm 0 24 51 mm 2 0 123 2999 307 in in 136 0296 6 6 mm 0 26 74 mm 2 9 123 3800 307 in in 093 1414 7 9 mm 0 31 84 mm 3 3 123 3801 307 in in em PartNumber Description fres fuo tone Seallnsaler SIR fuo Cone Seallnstaler f8uss8 L Seallnsaler BY 288 Joan Seallnstaler Bee Seallnstaler Track Seal Installers and Track Bushing End Groove Gauges for Rigid Seals Model D3C D4C D4E D4H D4H Heavy Duty D5 D5C D5H D5H HD D5M D64 HD D6D D6H D6M D7G D7H HD D7H D8K D8L DEN DER D9G D9H D9L DON DAR D10 D10N D10R D11N D11R Track Type Tractors 571 572 578 589 Pipelayers 943 955 963 973 977 983 Track Type Loaders Warranty Six Months d
25. e Acts as a wedge between axle and pivot pin to prevent axle from tipping for ward when belt tension is released e Material ASTM A36 steel Reference January 1996 Service Supplement DV87 Traverse Tractor Hydrostatic Pump and Track Installation Tools Model 287 and 287B Multi Terrain Loader Warranty Six Months Part Number 242 6163 Hex Extension Wrench 242 6163 Hex Extension Wrench e Used ee pump sy assembly mounting bolts mist uid UG Eaa vg 24 mm hex end wrench with 1 2 inch B I square drive 242 6163 N 76 2 mm 3 0 in center to center distance from drive to socket 242 6165 Track Installer Assembly N Used to install rubber tracks e Significantly reduces installation time and effort Undercarriage Tools Undercarriage and Track Installers and Remover Essential Tool Model 277C JWF1 UP 287C MAS1 UP and 297C GCP1 UP Multi Terrain Loader Warranty Six Months Vm NER A Toe Me L Q i Pi A Bey SLI Py LS 5 fa Se I m 292 3838 and 292 3839 Installers are used together to push track roller frame onto front and rear torsion axles A pair of 292 3840 Removers are used to push track roller frame off torsion axles Pan No Description en 2368 installer 2 292 9203 Offset Wrench Essential Tool Model 277C JWF1 Up 287C MAS1 Up 297C GCP1 Up Multi Terrain Loader Warranty Six Months D Used to remove and install mou
26. fr Saade fSeddeSpacer C ars ares ars Socket HeadScrew ps o e C f rs 1 Spacer Group hem fe E 28 207 78 207 75207 Discontinued First assembly side 3 Other side For the Bushing Assembly Tools 6 91 Inch Pitch Tracks 6 91 Inch Pitch Tracks Oty Decription RH D5B 951 S LT D5B 951 953 D5 951 955 951 Sealed 7T E180 EL180 Link 71 4539 S LT 3P 7153 Dealed 3P 7153 4539 Sealed 957130 1 Link Spacer 9U 7813 9U 7813 9U 7814 Undercarriage Tools Continued 6 78 Undercarriage and Track 6 91 Inch Pitch Tracks Continued 951 Sealed E180 EL180 Description RH Link 7T 4539 Sealed 95130 9U 7774 U 7774 U 7774 U 7774 9U 7774 9U 7749 U 7749 9U 7749 9U 7749 9U 7749 9U 9U 9 Pin Assembly Base U 7675 9U 7675 U 7675 U 7675 9U 7675 a 2 c auez foore over or fo FA ho BU 7684 00704 Jsv7 es foer fo E 9U 7665 9U 7665 9U 7665 9U 7665 9U 7665 sU 7655 TS vet fee orm 9U 7662 9U 7662 9U 7662 9U 7662 9U 7662 3 ush Assembly Plunge ame oe R foss 3075 G in Disassembly oora oore foore foore oorr SS 8 Socket Head Screw oF 5075 H H H A Jam Nut 100 pkg 1B 2578 748 2070 R T Spacer Group 26 10 Tee Siot Bok 18 2072 First assembly side Other side 3For the Bushing Assembly Tools 6 75 Inch Pitch Tracks 6 75 Inch Pitch Tracks Qty Description D5C DAH D4H S LT DAH HD S LT D4E 941 943 943 S LT 7T D4 Sealed D5 561
27. includes Description Extruder Assembly 142 5895 Extruder Body D10 and D10N Extruder Assembly discontinued 141 2396 Extruder Body D9L and DON Extruder Assembly 198 5349 Extruder Body D8N Continued 6 96 Undercarriage and Track Shop Repair Tools for Two Piece Design Positive Pin Retention Track Continued Model Cat Track Type Machines Warranty Six Months a er v ee 2 se 2 EB 7 o f ce EB L N Description Handle Assembly Anvil Assembly um 1 198 5343 Extruder Assembly D9L and DAN with PPR Axle Installation Fixture Groups Model Challenger Tractor Warranty Six Months e Used to repair Challenger 65 minor bogie axle assemblies if damaged due to a worn axle shaft e No longer necessary to replace complete axle assembly e Accurately positions axle within axle assembly support length axle extends beyond both sides of axle support is critical it controls preload applied to metal to metal seal duo cone at inside end of track roller Axle Installation Fixture Group by Serial Number 4C 8701 Challenger 65 7YC Challenger 75 4CJ MT116 3YL MP73 3YL MT73 8KL MP116 9HL MP128 8ZL Challenger 65C 27 J1 499 Challenger 75C 4KK1 499 Dimensions 508 mm 20 in long 424 0 mm 16 7 in wide 419 0 mm 16 5 in high Weight 48 8 kg 107 Ib Continued 6 97
28. pres 1 C CIR 2 GEH 1 Additional Tooling to Increase Versatility Purchased Separately ian Par Number Besotpion Ho 268 1698 Contact Rod End Retro 266 8997 Contact Rod End 3 272 1505 Removal Contact Tool D8R D8N D8T 273 8787 Installation Contact Tool D8R D8N D8T 8H 3128 Bolt Hex Socket Head 268 1699 Installation Contact Plate D3G D4G D5G D5M D5N 7 2H 6120 Screw used with 268 1699 264 5770 Puller Plate Fo 268 1700 Puller Plate D3G D4G D5G D5M D5N 9 270 4487 Top Plate Pre production D6R 70 260 5658 Top Plate D3G D46 D5G DSM DSN 272 6559 Top Plate D8N D8R D8T Continued 6 54 273 8788 Removal Spacer Plate D8N D8R D8T Undercarriage and Track Additional Tooling to Increase Versatility Purchased Separately Continued en Part Numer 1 fe G immlismiivek fe fStimsvammtomitvek 2 268 7901 Shim 76 2 mm 3 0 in thick 2 NG 279 0092 Contact Spacer Removal D8N D8R D8T 0 79 0095 Contact Spacer Removal 265 8035 75 ton Cylinder 22 j6V 3170 55 ton Cylinder 1 Suggested quantity of six Qa EB 7 o f ce EB L N Small Multi Pitch Track Press Tools for SystemOne Undercarriage Model D3G D4G D5G D5M and D5N Track Type Tractors Warranty Six Months e Used to remove and install track links on SystemOne undercarriage e Used with 1U 7545 Air Over Hydraulic Power S
29. the Cat parts network via a Purchase Order See Contact Information Continued Undercarriage and Track Cat 300 and 375 Ton Track Presses Continued Model All Cat track Warranty Six Months Part Number Description Included with the press 53 kN 12 000 Ib winch with pendant control for loading track on conveyor Work area lights 2 Hydraulic hold down shoe Saddle bolts and wedge bars Sold Separately Cat saddles and contact tooling for each track pitch size Conversion groups to mount competitive contact tooling Undercarriage Tools Related tooling Sold Separately Disassembly and assembly contact tool ing 15 25 m 50 ft conveyor includes hydrau lically activated track shoe lifter and 1 5 m 5 ft ramp Cat Track Torque Wrench CTTW Track Lube Vacuum Unit Undercarriage and Track Cat Track Torque Wrench CTTW Model All Cat track Warranty Six Months European Union compliant CE marked e PLC controlled hydraulic torque wrench used to remove and replace track shoe bolts during the track recondition ing process e CTTW travels up and down the rails of the conveyor that attaches to a track press e Performs the Cat Torque Turn bolt torquing process by adding a 120 degree Torque Turn past a pre torque value that is input by the operator based on track shoe link type N For non Cat track the CTTW can also torqu
30. to lift carrier roller into place in the press permitting bracket and FT1849 Reaction Plate to both fit between rim flanges during rim removal e Design of FT1852 Bracket also permits it to be used with FT1851 Adapter FT 1852 FT1849 sjooy aberuea1apun 6V 9413 Custom Track Service Kit Model Most Cat Track type Machines Warranty Six Months e Used to quickly measure wear on undercarriage components e Replaces discontinued 5P 3919 Customer Track Service Kit e Features new 6V 9410 Depth Gauge Group which has additional holes or probe locations added holes provides more flexibility for more accurate measurements on all models e Hasa longer 6V 7784 Pouch ftom Pan Number sen a 6V 9413 Custom Track Service Kit Rm PPoueh C Jes G E C 2 TH G 0709 5 feste SprocketGauge D Ue gr Ed 45 9405 Caliper 304 8 mm 12 in B 45 9404 Caliper 101 6 mm 4 in 9 6V 9410 Depth Gauge Warranty Six Months Undercarriage Tools Roller and Idler 6V 9410 Gauge Group Model Most Cat Track type Machines Warranty Six Months e Used to measure track roller and link wear e Replaces 6V 6190 Gauge Group e 6V 9410 is longer has new probe hole locations for N and H series roller and link measurement e Decal has location number of probe holes and shows which holes are to be used to check rollers FanNunber Description Se 6V 9410 Depth Gauge TS Poe E fs mode TID 6V 9407 Gauge Kit
31. 17 3806 Duo Cone Installer Service Repair Parts 33 8755 Pan Head Screw P 0537 Hard Washer IE Roller and Idler i Qa EB 7 f f ce EB L 2 7 f V g K F Undercarriage Tools Roller and Idler 383 1436 Duo Cone Seal Installer Model Usage PM200 Warranty Six Months e Used to correctly install Duo Cone floating ring seals and Toric Seal rings in PM200 rollers e Non cellular polyurethane protects seal during installation e Two piece assembly easily removed from roller without changing final seal posi tion Specifications Dimensions 100 x 94 x 50 mm 3 94 x 3 70 x 1 97 in Weight 0 1 kg 0 22 Ib 383 1436 Duo Cone Seal Installer Duo Cone Seal Installers Model D3C D3G D4C D4G D4H D5C D5G D5H D5M 320B 320C 325B 325C 330B 330C 561M 933C 939C DEN D8R DIN DAR and 583R Warranty Six Months e Used to install Duo Cone seals into track rollers e Designed to eliminate snagging problems during installation z Reference I RENR3962 Service Manual Outside Diameter of Description Duo Cone Seal Seal Face 24 9466 Seal Installer M 2858 2 55 mm 3 25 in SS 24 9467 Seal Installer 162 7862 92 mm 3 62 in 27 4755 Seal Installer 9W 8878 125 3267 111 9283 102 mm 4 02 in Discontinued 196 9552 Frame Assembly Protection Caps Model All track type machines with idler and rollers Warranty Six Months e U
32. 1811 7S 9181 8E 6091 Sealed 931985 1 Link Spacer 9U 7798 9U 7796 9U 7797 1 Discontinued Undercarriage Tools Description RH Link 9U 7783 9U 7783 9U 7783 9U 7783 9U 7783 Sai s0 760 97a Extruder Assembly D9L and D9N with PPR DE foe 2 5 U 7596 7598 an F a fem Or Stu mm i i Rendle Assemby fem pp dd nioadingin fem rd Tee Slot Bolt 248 2072 248 2072 248 2072 Discontinued First assembly side 3 Other side 8 50 Inch Pitch Tracks 8 50 Inch Pitch Tracks Qty Descrip D8N PPR D8n 578 D8N S LT D8N S LT D8LS LT D8LS LT D7HS LT D7HHD D7G 977 973 tion RH 77 8115 PPR 9W 3309 8E 4505 8E 4519 7T 2207 9G 2417 S LT S LT 7T 4657 Link 8E 4513 619239 SR 9U 7787 9U 7787 Master Adapter 1 Discontinued Continued 6 74 Undercarriage and Track D7H HD D7G 977 D8N S LT D8L S LT D8L S LT D7H S LT S LT 8E 4505 8E 4519 9G 2417 619239 UTT 778 EE 784 762 TRA SE Bush Assembly Body TRU 7890 9U 7620 9U 7620 9U 7620 9U 7620 9U 7620 9U 7620 4C 9029 9U 7620 ush Assembly Plunger 9U 7606 9U 7606 9U 7606 9U 7606 9U 7606 9U 7606 C 9307 Lasa Cars UTA 8 50 Inch Pitch Tracks Continued 95 T f e sjooy aberueo1apun CD Oo Extruder Assembly 198 5439 1203 0982 203 0982 Body Extruder D8N Anvil Assembly os oe EE E N a Sud husfv r pp 1 FandeAssemiv fem eran pp G
33. 3 30 76 Pin Assembly Plunger 9U 7788 9U 7788 9U 7788 9U 7788 9U 7788 9U 7788 9U 7788 Pin Disassembly Bush Disassembly Link Spacer 9U 7820 9U 7815 9U 7819 9U 7818 9U 7816 9U 7816 First assembly side Other side 3For the Bushing Assembly Tools 6 125 Inch Pitch Tracks 6 125 Inch Pitch Tracks Oty Description RH Link D3B D3C 931 S LT 6Y 0935 D3 931 SF250 Sealed 6Y 0935 TR225B Sealed 68 8343 D3 931 Sealed 6D 3143 D3 Sealed 6S 8682 1 Link Spacer 9U 7824 9U 7824 9U 7823 9U 7823 1 Discontinued Continued 6 80 Undercarriage and Track 6 125 Inch Pitch Tracks Continued D3 931 Sealed 6S Sealed 6D D3 Sealed Description RH Link 8343 3143 6S 8682 30 7776 Pin Assembly Base Pin Assembly Body Pin Assembly Plunger 9U 7684 9U 7684 9U 7684 9U 7684 9U 7684 Pin Assembly Plunger 9U 7691 9U 7691 9U 7691 9U 7691 9U 7691 Bush Assembly Plunger in Disassembly Socket Head Screw 1 Discontinued Use 219 2395 Saddle for 54 mm bushings 3 First assembly side Other side 5For the Pin Assembly Tools For the Bushing Assembly Tools EL EB 7 f f KE EB L 2 7 Conversion Groups for Cat and Competitive Track Tooling Conversion Groups for Cat Tools on Competitive Track Conversion Groups for Cat Tools on Competitive Track Assembly and Disassembly Machines Assembly and Disassembly Mach
34. 406 4 mm 4 1 16 0 in et 1 q 177 9708 Stone Set D10 280 Grit 88 9 139 7 mm 3 5 5 5 in FP T I 1 y g fs fe pe OH EA Roller and Idler Illustration 3 Additional Taper Tools 177 9710 Morse Taper 4 4 Extension 347 66 mm 13 11 16 in length 177 9711 Morse Taper 3 4 Adapter 311 15 mm 12 1 4 in length Illustration 3 Additional Tools Illustration 4 Parts of FT1688 Roller and Idler Holding Fixture 7 Description L 934 5 pe gt IAS Torsion Bars 1 OMAA TAG Angle 1m 121314 p 9 10 Angle Illustration 4 Parts of FT1688 Roller and Idler Holding Fixture 2 E C D he L i 93 3 5 Angle Bracket Assembly D8L Bracket Assembly D9L 245 Shield Assembly Guard Eyebolt Spacer 9 52 mm 0 38 in Spacer 6 5 mm 0 25 in Spacer 3 18 mm 0 13 in KO N A W N Stop Hose fram Part Number Desorption 8 13 4948 Hose Assembly Illustration 5 FT1688 Roller and Idler Holding Fixture P d Illustration 5 FT1688 Roller and Idler Holding Fixture Roller and Idler Cooling Adapters Model 973 963 953 943 DBH D4H D6H D7H DSL D9L D8N DIN D10 DION D11N Warranty Six Months except One Year for 1U 5530 e Permit water cooling welding s Elevated sprocket tractors H L and N series and hydrostatic loaders 943 973 which are to be weld reconditioned require w
35. 5 D6H D6 562 963 203 mm 8 0 in 1P 3482 85 9969 5F 9455 955 235 D5H 190 mm 7 5 in 8S 9978 1P 3483 85 9971 D5 D6 951 955 176 mm 6 9 in 8S 9978 1P 3483 85 9971 95 0032 977 255 953 176 mm 6 9 in 85 9978 1P 3483 85 9971 95 0032 D6 951 955 977 172 mm 6 8 in 8S 9978 1P 3483 85 9971 95 0032 561 E180 EL180 D4H D4 933 941 1171 mm 6 7 in 85 9978 5P 2188 85 9971 95 0032 5F 9447 943 955 215 225 171 mm 6 7 in 85 9978 5P 2188 85 9971 95 0032 5F 9447 176 mm 6 9 in 85 9978 85 9971 95 0032 MS240LC 8 MS300 8 E240 190 mm 7 5 in 8S 9978 1P 3483 85 9971 95 0032 EL240 MS300LC 8 203 mm 8 0 in 1P 3482 85 9969 5F 9455 EL300 MS450 8 216 mm 8 5 in 1P 3482 8S 9969 28 8215 MS45 8 216 mm 8 5 in 1P 3482 8S 9969 28 8215 MS580 MS650 8 229 mm 9 0 in 1P 3482 8S 9969 28 8215 Track Bushing Model Track Pitch Removal Ram Adapter Removal Bush ing Adapter R amp I Pusher Install Ram Adapter Install Adapter Undercarriage and Track Install Pilot Pin D9 594 DDI 260 mm 10 3 in 85 9975 28 8228 28 8235 88 9971 1P 3485 5P 8734 D8 583 983 229 mm 9 0 in 85 9975 28 8229 28 8235 88 9971 1P 3484 6H 8567 229 mm 9 0 in 28 8229 28 8235 88 9971 1P 3482 D7H D7 571 572 973 977 235 MS450 8 216 mm 8 5 in 28 822
36. 5 941 943 951 953 955 963 973 977 183 4795 D3 931 933 305 3015 Spanner Wrench Essential Tool Model D6K Track Type Tractor Warranty Six Months e Used to rotate track idler eccentric system to adjust position of track idler wheel p ER e Used with 1 inch square drive ratchet Z AN NN e Designed to engage idler eccentric once lock bolt and key are removed lt p 4 s 81 9515 Socket Head Bolt included is used in place of standard lock bolt and DP secures tool to idler eccentric during use JF e Durable welded steel construction Reference SEBU8126 06 D6K Track Type Tractor Operation and Maintenance Manual Part Number 305 3015 Spanner Wrench FT1535 Idler Bearing Puller Model Most Cat Track type Tractors and Track Loaders Warranty None e Used to remove idler bearings on tractors and track loaders so that bushing bolts can be removed e Puller fastened to bearing with high strength bolts listed on drawing and placed in roller idler press for removal of bearing Maximum allowable working load 310 kN 35 ton Roller and Idler FT1316 Front Idler Bushing Removal Adapter Model D3B D3C 215D 219D 931B 931C 935C 973 Warranty None e Used with horizontal or vertical press for removing bushings from front idler Description Plate Shaft Sleeve Par Number 0S 1615 Bolt 2 EB 7 o o K EB L N Parts serviced separate
37. 5664 Test and Fill Machine PEVN4776 Undercarriage Test and Fill Machine Video Undercarriage and Track 8T 3115 Portable Track Lubricator 6V 7921 Seal Kit Model D10 D10N D11N D7G D8K D9H DIN 589 973 Warranty Six Months e Provides easy method of lubricating track link joints in field N Can be used to evacuate track link joints and then to fill them to correct level N Easier to transport than former 5P 2420 Track Lubricator and does not need compressed air to operate e 6V 7921 Seal Kit is used to service the 81 3115 Portable Track Lubricator location of the seal kit components is shown in the illustration gasket that goes between the lid and the body of the pump is included in the kit but not shown in the illustration sjooy aberueosapun zr 81 3115 a 6V 7921 Seal Kit 81 3115 Portable Track Lubricator FT0956 Channel Guide Bar Model D8H D8K D9H 215C Warranty None e Used to guide 1P 3533 Carrier Bar onto front idler on machines where length of carrier bar is not sufficient to EL reach front idler Ae D L R P PAPP AA NN APE JJ at PE Pm A Undercarriage and Track 254 8168 Grease Pin Kit Model 354C 364 385C Excavators Warranty Six Months e Used to lubricate greased track link Sy niig S DE NE Service Repair Parts 3B 8489 Adapter STR Dryseal to Y PTF 5D 1152 O ring Seal 2 Undercarriage Tools Track Installation Tools Model Cat Tra
38. 9 28 8235 88 9971 1P 3482 28 8215 D6H D6 MS300LC 8 203 mm 8 0 in 28 8229 28 8235 88 9971 1P 3482 5F 9455 D5H MS240 8 MS240LC 8 MS300 8 E240 EL240 190 mm 7 5 in 85 9978 78 8469 28 8235 88 9971 1P 3483 D5 D6 951 955 977 225 176 mm 6 9 in 85 9978 78 8469 28 8235 88 9971 1P 3483 953 176 mm 6 9 in 85 9978 78 8469 28 8235 88 9971 1P 3483 E180 EL180 MS180 8 MS180LC 8 176 mm 6 9 in 85 9978 78 8469 28 8235 88 9971 1P 3483 D4H D4 933 941 943 955 215 225 171 mm 6 7 in 85 9978 78 8469 28 8235 88 9971 Large Multi Pitch Track Press Tools for SystemOne Undercarriage Model D6H D6M DEN D6R DEN DER and D8T Track Type Tractors and 953 963 Track Type Loaders Warranty Six Months e Used to remove and install track links on SystemOne undercarriage e Used with 1U 7545 Air Over Hydraulic Power Supply high pressure hydraulic hose and 6V 3170 or 265 8034 Hydraulic Cylinder e Sold as individual pieces References Requires a 264 5776 Clear Guard Group parts sold separately Used for in shop or on site repairs Allows track link replacement at any location on track chain NEHS0929 Tool Operating Manual Operation and Parts for Large Multi Pitch SystemOne Track Press Tool NENG2500 Tools and Shop Products Guide Multi Pitch Tooling for D6H D6M
39. 951B RH Link S LT 6Y 9261 9G 8581 1080947 S LT 9K 6629 4173 9Y 6629 Sealed 2S 5959 Link Spacer 9U 7816 9U 7815 D4HHD D4E 941 943 S LT 943S LT D4 Sealed Sealed Description RH Link 9K 6629 71 4173 S z addle 9U 7775 9U 7775 U 7775 U 7775 9U 7775 U 7775 U 7775 7 80778 8078 00778 CSS 80767 30708 Pin Assembly Body T J80 7683 8U 7683 9U 7682 30 7683 3U 7683 9U 7683 a Tass 30708 9U 7669 9U 7669 U 7665 U 7669 9U 7669 U 7669 U 7665 Bush Assembly Base C 8055 788 ca 9 co CO CO O co O U 7657 9U 7657 9U 7652 U 7662 90 7662 9U 7662 U 7649 90 7649 9U 7649 9U 7649 Cats 00778 007788 907788 90 78 Z Bush Disassembly BUS ou 7789 807780 007789 907789 907788 007789 8 SocketHead Screw pp E Fos OFS OFS OFS 95075 ors C Nut roopkg E _ 18 2576 182078 16 2578 16 2578 18 2578 18 29 Continued co co E E co co co 6 79 Undercarriage and Track 6 75 Inch Pitch Tracks Continued D4H HD D4H S LT S LT 943 S LT D4 Sealed Sealed Qty Description RH Link 9G 8581 1080947 I fSpacerGroup oon o ao 126 4041 126 4081 154001 126 404 First assembly side Other side 3For the Bushing Assembly Tools 6 75 Inch Pitch Tracks Continued Undercarriage Tools Description RH Link S Saddle a RUS 30 7775 30 77 Saddle Spacer in Assembly Base Pin Assembly Body Tp 30 7688 faU 7683 00 766
40. 955 S LT D6 D7 977 Link 8E 7405 8735 2355 S LT 7T 4645 3P 1112 Sealed 1S 1863 1 Link Spacer 9U 7801 1 Discontinued 0 7620 00 7020 90 7620 S i 2 9U Undercarriage Tools D6D 955 D6 D7 977 963 S LT 7T Sealed 1S Description RH Link 4645 1863 Saddle Spacer 9U 7608 9U 7608 9U 7608 9U 7610 9U 7610 9U 7610 Pin Disassembly 9 9 9 9 9 9 Bush Disassembly 9U 7786 9U 7786 9U 7786 9U 7786 9U 7786 9U 7786 Socket Head Screw 9F 5975 9F 5975 9F 5975 9F 5975 9F 5975 9F 5975 1B 2578 1B 2578 1B 2578 1B 2578 1B 2578 1B 2578 2 2 2 Set Serew Spacer Group Tee Stor Bok Discontinued First assembly side Continued 6 76 Undercarriage and Track 8 00 Inch Pitch Tracks Continued 3 Other side 8 00 Inch Pitch Tracks Continued Qty Description RH Link 9U 7772 U 7772 9U 7772 9U 7772 9U 7772 9U 7772 9U 7772 9U 7749 9U 7749 9U 7749 90 7749 9U 7749 9U 7749 9U 7749 U 7640 9U 7641 9U 7639 9U 7642 U 7643 9U 7643 9U 7636 9 9 9 9 9 9 9U 7644 U 7644 U 7644 U 7644 9U 7644 9U 7644 9U 7644 007628 30 7628 007628 TSS 307628 RTS 307628 RI Ten 307625 30 7629 307625 Rs 30768 ish Assembly Base 307618 Ten 307618 TRS 30618 Rs Tar Bush Assembly Body ER o0 re2i TSS TET RTT Te _ Bush Assembly Plunger f8 7et0 TR fau tst0 307610 RT Taar Ten Pin Disassembly 7785 a Bush Disassembly GTR 7786 301786 30776 Link Spacer RU 307807 Socket Hea
41. Checks entire circumference of bushing for grooving without repeated attach ing removing References SEBF8546 Shop Repair Procedure for Positive Pin Retention Track SEHS9371 Track Seal Installers and Track Bushing Gauges for Rigid Track Seals SEBF8558 Undercarriage Reconditioning Guide SEBF8565 Track Service Evaluation Checklist SEBF8557 Shop Repair Procedure for Non PPR Sealed and Lubricated Track Modi ffackSeal Seal installer Seal Installers and End Grooving Gauges 250 3990 165 2571 97 6569 10 DION DIOR 222 7001 4C 8622 C 8611 4C 8612 2 4 11N D11R 22 7007 C 8623 C 8613 3C D4C 252 7861 165 2571 65 2572 4E 943 252 7862 65 2573 65 2574 2 1 4H D5C 50 4000 4C 8615 C 8602 TR DM 33153 55257 5H HD DEM D5H 33 1536 4C 8603 TG 955 E 3 4C 6H HD D6R D6H 207 0544 C 8617 33 1538 4C 8604 977 973 571 250 3998 133 1534 133 1539 C r OT GE Noa Oo N N co N oo OT N Roller and Idler Seal Installer with Rigid Seal Attached Continued 6 27 sjooy aberueo1apun Roller and Idler Track Bushing End Groove Gauges Continued Model rack Seal Seal installer Seal Installers and End Grooving Gauges Continued 7H 251 1659 4C 8619 4C 8605 D7H HD D7R D8L 222 6998 4C 8619 133 1540 4C 8607 8K 983 248 1539 4C 8618 4C 8606 9G D9H 248 1537 4C 8620 4C 8608 D9L 589 DIN DIR 207 0545 4C 8621 4C 8609 40 8610 4C 8605 Track Bushing Groove Gauge
42. FT0570 oa mm 0 688 in 2B 59011 FT0570 B er mm 0 688 Bearing Bearing Number Number D8H 2M 7099 FTO570 2 117465 mm 0 688 in 1F 9493 FTO570 C 9 14 278 mm 0 562 in D7E 8M 0341 9H 7529 FTO570 2 117496 mm 0 688 in 977K K 0269 FT0570 C 14 278 mm 0 562 in D7 S 3K 2849 FT0570 12 14 278 mm 0 562 in DE 0555 He Bo 977K D7 e R E Qa EB 7 o f ce EB L N 9H 6982 FT0570 1 17 465 mm 0 688 in 8F 1977 FT0570 17 465 mm 0 688 in 5H 4027 FT0570 14 278 mm 0 562 in 72 H 5461 FT0570 A 17 465 mm 0 688 in D7 f 1F 8285 FT0570 A 17 465 mm 0 688 in 4K 5285 FT0570 14 278 mm 0 562 in D7 5B 5961 FT0570 B E SC 5M5003 S TE 3 951 68 3451 FTOSTOC 1378 mm 0562 1n 17 465 mm 0 688 in 3 931 65 3214 FT0570 C 14 278 mm 0 562 in Discontinued Bearing Numbers 3K 2849 5H 4027 5K 0269 8F 1977 9H 6982 9H 7529 2Use two FT0571 Puller Bars two 1D 4624 Bolts and two 3 4 in 10 NC Nuts 3Same Tool as 8M 0341 Roller and Idler FT0571 Puller Bar Model D7G 977L Warranty None lt N Used to pull front idler bearing on track type machines 2 required AN p g yp 2 req S i Z s L a IN Hs Undercarriage Tools FT0578 Bushing Alignment Tool Model Most Cat Track type Machines Warranty None e Used to align flange bolt holes in track roller and front idler bu
43. H EE 52578 Spring 1246 2069 248 2068 248 2068 248 2068 248 2069 249 2069 200 088 25 01 Z_ Unioading Pin r r 248 2072 248 2072 248 2072 248 2072 248 2072 Discontinued First assembly side 3 Other side 8 50 Inch Pitch Tracks Continued 8 50 Inch Pitch Tracks Qty Description D7G 977 D7 973 D7 977 330 Sealed 235 Sealed 235 Sealed E450 RH Link 235 S LT Sealed 7T 235 Sealed 6Y2589 71 9823 8E 86411 MS 450 852589 4657 852589 Sealed 969944 1 Link Spacer 9U 7801 9U 7801 9U 7799 9U 7800 9U 7800 9U 7802 1 Discontinued Al NO ty Description RH Link T Saddle Spacer ein Assembly Ponge e0702 o0 7622 307622 Taa RSS 3 72 00 7622 30 76 ein Assembly Poner porz pura 307623 foU 7e23 RST 3 76 3 62 30 76 Continued 6 75 Undercarriage and Track 8 50 Inch Pitch Tracks Continued Continued Qty Description RH Link 9 7607 30 7785 2 Bush Disassembly J30 7786 90 7786 80 7786 9U T7a6_ 9U 7786 9U 77a6_ 9U 7786 Rp SF 597 52578 Sping e 248 200 SetScrew G 58 0448 58 0448 58 008 58 08 58 0848 58 0448 58 08 Saddle T Spacer E H 126 4041 125 4041 126 4041 125 4041 126 4041 126 408 126 4047 248 2072 248 2072 248 2072 Discontinued First assembly side 3 Other side 8 00 Inch Pitch Tracks 8 00 Inch Pitch Tracks Oty Description RH D6H HD S LT D6H S LT 9G D6H S LT 8E D6D 955 963 D6D
44. LF AZ mOne Track Press Tool NEHS0930 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste mOne Track Press Tool NEHS0931 Tool Operating Manual Operation and Parts for Large Multi Pitch Syste mOne Track Press Tool European Union compliant CE marked NEHS0933 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste mOne Track Press Tool European Union compliant CE marked Continued 6 58 Undercarriage and Track Top Plate Assembly for Large and Small SystemOne Track Press Tools Continued Model D3G D8 Track Type Tractors and 953 963 Track Type Loaders Warranty Six Months Kem Part Number Large SystemOne Track Press Tool for D6H D6M DEN D6R Tractors and 953 963 Loaders D5G D5M and D5N Tractors D5G D5M and D5N Tractors tion D6R Tractor KG i and D8T Tractors 1 Additional tools required Refer to NEHS0929 Tool Operating Manual Operation and Parts for Large Multi Pitch SystemOne Track Press Tool a EB 7 fY o K EB L N SystemOne Starter Links Model Usage All SystemOne Track Link Assemblies Warranty Six Months European Union compliant CE marked e Flat plates replace current forged components e Used to simulate outer links and to stabilize track components during master link removal and installation Reference NEHS0923 Tool Operating Manual Part Number Description Models Dimens
45. Modified for use on 215 Excavator drawing includes modification Undercarriage a Removal on 215 Excavator Beam Assemblies Model 227 Loggers 215 Excavators and 225 Excavators with special application undercarriage Warranty None Undercarriage Used with jack stands to support upper frame during undercarriage removal Removalon Part Number Description Model a us 227 Logger f FT 1667 Beam Assemblies 227 Logger and 225 Exca FT 1667 FT1668 en vator special application FT 1668 Beam Assemblies 227 Logger and 225 Exca vator special application ae and 215 Excavator FT2485 Support Beam Assembly Essential Tool Model 307 E70 and E70B Excavators Warranty None e Used to lift and support rear of upper structure during removal and installation of undercarriage e Used with hydraulic jack stands e Additional holes allow support beam to be used on E70 and E70B Excavators e Designed to provide positive positioning of jack stands on support beam Reference SENR6199 Disassembly and Assembly 307 Excavators Machine Systems Material Description Quantity ASTM A36 steel Channel SAE 1020 steel Plate 2 S SAE 1025 steel en PortNumber Desorption Quantity Bok agar Waster fe 5 GO Used to attach 138 7574 Link Brackets to D7E EDPM Frame and Recoil Spring FT2932 Support Beam Assembly Model 365B and 385B Hydraulic Excavators Warranty None e Used
46. PartNumber Description Jes sim lmmi sinivek C 2 fStim mmtiomiek Je EE 2 fStimso8mmtominek J266780 Yin ssmmsmiiek 1 Suggested quantity of six 268 268 7901 Shim 76 2 mm 3 0 in thick 279 0095 Contact Spacer Removal 267 2109 Small Multi Pitch Track Press Group Model D3G D4G D5G D5M and D5N Track Type Tractors Warranty Six Months European Union compliant CE marked e Used to remove and install track links on SystemOne undercarriage e Used with CE Compliant approved power supply and high pressure hydraulic hose e Used for in shop or on site repairs e Allows track link replacement at any location on track chain e Sold as a kit includes guard group References NEHS0933 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste mOne Track Press Tool NENG2500 Tools and Shop Products Guide Always cover work with a protective guard when removing or installing a track link With high forces being exerted on the part being removed installed breakage may sometimes result By covering the work with a protective guard the mechanic reduces the danger of personal injury or death by flying parts Never apply pressure to the track press until a guard is in place Small Multi Pitch Track Press Group Detail em Part Number Description 1267 2109 Multi Pitch Track Press Group 267 2109 Multi Pitch Track Press Group Consists of ontact Plate u
47. References A 15 W N Y REHS2586 Installation of Positive Pin Retention 2 PPR2 Track 99 rd SEBF8558 Guidelines for Reusable Track Parts SEBF8598 Track Shop Servicing for Greased and Lubricated Track SEBF8599 Undercarriage Reconditioning Guide SEBF8614 Field Repair of Swaged Greased and Lubricated Track Illustration Continued 4 TE 78715 Extruder Tool Base 75 76 3748 Extruder Tool 325 used with 276 3746 Continued 6 64 Undercarriage and Track Illustration Continued Continued ylinder Centering Block olt Hex Socket Head i Qa EB 7 o f ce EB L N 261 7491 Film warn hand oil Warning Film Ilm blue safety eye ear Guard must cover the tooling and track link whenever swaging cartridge pins Extruder Group for 345 PPR2 Undercarriage Essential Tool Model 345 Excavator with Positive Pin Retention Undercarriage Warranty Six Months e Used for field repairs on positive pin retention track e Used to assemble track links e Used with 216 3914 150 Ton Portable Track Press Reference SEHS8870 Special Instructions Field Repair Procedure for Positive Pin Retention rem Part Number Description 266 9698 Extruder Group FEE 198 5348 xtruder Base not serviced 2 266 9695 xtruder Face Undercarriage Tools Undercarriage and Track Nut Wrenches Model Cat Track Type Tractors Warranty Six Months e Used to ho
48. TR TS or59 Plunger 248 2069 248 2069 248 2069 Pin Disassembly QU 7777 9U 7777 9U 7777 5B 0448 5B 0448 5B 0448 Bushing Disassembly 9U 7778 9U 7778 9U 7778 1 Spacer Group 126 4041 126 4041 126 4041 Unloading Pin 157 8547 J Eee Tee Slot Bolt 248 2072 248 2072 248 2072 1 First Assembly Side Other Side 10 25 Inch Pitch Tracks 10 25 Inch Pitch Tracks Oty Description D10N PPR D10 591 D9H 594 DION S LT D10S LT D10S LT D9 245 375 Sealed RH Link 77 0715 PPR9W S LT 9S 9W 5265 9G 5507 9W 5723 Sealed 9S 6Y 6721 5933 1927 1927 S R Master 9U 7781 9U 7781 9U 7781 Adapter 1 Link Spacer 9U 7795 9U 7794 1 Discontinued Bushing Assembly Tools Continued 6 72 Undercarriage and Track 10 25 Inch Pitch Tracks Continued D10S LT Sealed Description RH Link 9W 5723 9S 1927 Saddle oU 7768 90 7768 9U 7768 9U 7768 9U 7768 9U 7768 206 3087 9U 7768 Pin Assembly Base 9U 7580 9U 7580 9U 7581 90 7582 9U 7583 90 7583 9U 7584 9U 7581 i Assembly Body Oo Oo Oo Oo E E E co co co Oo P 9 in Assemb Panga 00 78 7576 007578 BUT 307578 907578 fo07s78 O Pin Assembly Plunger 9U 7579 9U 7579 9U 7579 9U 7579 9U 7579 9U 7579 9U 7579 9U 7579 Bush Assembly Base 00 75 90 7575 8 16 3 75 80875 _BU TETE farer Bush Assembly Body 9U 7577 9U 7577 9U 7577 U 7577 2U 7577 U 7577 Bush Assembly
49. Track Repair Group enabling it to be used on D11N and MS1600 Track Continued 6 62 Undercarriage and Track 8T 9199 Conversion Kit Continued Model D11N MS1600 and Cat Track Type Machines Warranty Six Months Quantity sjooy aberuea1apun Description 216 3914 Track Repair Group 216 3915 Bolster 216 3916 Cylinder Model D9L D9N D10 D10N D11 Warranty Six Months e Used to assemble and disassemble 201 7772 D11 Track Links which are 7 mm Track Repair Group 0 28 in taller than previous track links l l Bolst e Portable track press provides field service of track links e Removes 1 pin at a time Cylinder e Maximum 150 tons of pushing force Service Repair Parts References onnecting Rod Service Manual Power Train Disassembly and Assembly section of service manual SEHS8870 Special Instruction Field Repair Procedure for Positive Pin Retention 219 1406 C 2 85 T 7783 Piston Rod Cap Track Damage to track links and or track press can occur by using tooling not designed for this track link which may result in bodily injury Field Repair Tools for Positive Pin Retention Track Model Cat Track Type Machines Warranty Six Months e Used for field repairs on positive pin retention track Reference 1 2 3 SEHS8870 Special Instruction Field Repair Procedure for Positive Pin Retention S 2 Track fea ae Rea T T 87 3263 Pin Adapter D11N o 5 C G Pin AaprorD10
50. and fem frnAdamerd S Pin AdapterDTOW Receiver D9L and DIN Continued 6 63 Undercarriage and Track Field Repair Tools for Positive Pin Retention Track Continued Model Cat Track Type Machines Warranty Six Months em Par Number Reina 1 98 5342 Extruder Assembly 142 5895 Body Extruder D10 and D10N 198 5343 Extruder Assembly discontinued 141 2396 Body Extruder D9L and DON 203 0982 Extruder Assembly 198 5349 Body Extruder D8N Undercarriage Tools 1142 5895 Body Extruder Cancelled Positive Pin Retention 2 Tooling Model 325 345 Hydraulic Excavator D6R Track Type Tractor Warranty Six Months e Used to swage cartridge pins on 325 345 and D6R ma Ds PG chines with PPR2 track 04 gt ORI e Locks cartridge pins into assembled track e e Extrudes swages track link material in 4 places around pe s le 5 end of cartridge pin 2 gt 2 e Both ends of cartridge pin are swaged locked in 1 opera tion el e Once track link is swaged compression forces in track 3 DT link and cartridge pin are relieved using an unloader face 20 gt e Used in shop or out in field for on site repairs e Used with dealer supplied hydraulic power supply energy 5 S18 source equipped with a 700 bar 10 000 psi maximum pressure relief valve a high pressure hose 700 bar 10 000 psi maximum pressure with a gauge and a 265 8035 75 ton Hydraulic Cylinder 16 8 14 S P SG 17 ND
51. and 254 2381 Not serviced 254 2355 Two required Not serviced 254 2356 254 2386 254 2387 254 2388 254 2389 64 8119 1P 3490 Master Pin Press Arrangement Discontinued Service Parts Available I All part numbers in the table have a six month warranty Additional parts required to assemble discontinued 8K 4239 Recoil Springs for 245 Excavators 2S 8210 Track Tool Group Discontinued Service Parts Available Track Tool Group Bushing Pusher Service Repair Parts Continued Continued 6 61 Undercarriage and Track 2S 8210 Track Tool Group Continued Discontinued Service Parts Available I All part numbers in the table have a six month warranty 5M 3069 Track Pin Pusher Group Discontinued Service Parts Available URE Part Number dP nan 5M 3069 Track Pin Pusher Group B 5 4 37 Service Repair Parts sv fader 77 E Rod sms fader SetSorw Undercarriage Tools I All part numbers in the table have a six month warranty Discontinued 5F 9426 Track Servicing Attachment Group Discontinued Service Parts Available fom PPartNumber ment Group Ram Cap Extension Ram Cap Extension ull Nut 1 1 2 in NF 2 Jam Nut 1 1 2 in NF 4 I All part numbers in the table have a six month warranty 8T 9199 Conversion Kit Model D11N MS1600 and Cat Track Type Machines Warranty Six Months e Can be retrofitted to discontinued 5P 9729
52. and Storage of Track Assemblies Model See Chart Warranty Six Months e 8 clamps 10 on track groups for D10 and D11N Tractors are equally spaced in sets of 2 around rolled track groups to keep them together during shipping and SS f SS Ca gt storage e Use chart to find correct size and length of threaded rod to use with each clamp t and track shoe width order 2 clamps for each set required threaded rod nuts and washers not included Typical Track Clamp Machine Model Standard Track Threaded Rod Rod Diameter Clamp Shoe Width Length 245 762 mm 30 in 1508 mm 20 in 20 0 mm 0 75 9A 0436 in D10 and D11N 711 mm 28 in 457 mm 18 in 700 mm 0 75 9A 0436 in 508 mm 20 in 1406 mm 16 in mm 0 625 9A 1542 in 559 mm 22 in 457 mm 18 in Te mm 0 625 9A 1542 in 356 mm 14 in 1254mm 10 in T mm 0 75 9A 1542 in 305 mm 12 in 1203 mm 8 in r mm 0 75 9A 1542 in 381 mm 15in 1279 mm 11 in mi mm 0 75 9A 1542 in 508 mm 20 in 1305 mm 12 in Bi mm 0 625 in 457 mm 18in 1254 mm 10 in T mm 0 625 in 711 mm 28 in 1508 mm 20 in et mm 0 625 in 508 mm 20 in 1305 mm 12 in Di mm 0 75 in 457 mm 18in 1254 mm 10 in a mm 0 75 in Standard Track Threaded Rod toe longm gt Rodoiameter cimp Tum aan Undercarriage Tools 1 Order 2 clamps for each set required Undercarriage and Track 4C 4380 Belt Handling Arrange
53. apter Plate Not shown Spring Bolt Guides Additional Items Required Additional items Required em Part Number Description THR Kem Par Number Description fom Jac faut fi 1 C T assert CO 7 9s 3900 vider Group f fo fee 29 Jena DTH 1 Additional parts required to assemble discontinued 8K 4239 Recoil Springs for 245 Excavators Frame and Recoil Spring 311 0964 Compressor Group Essential Tool Model D5K Track Type Tractor Warranty Six Months Used to contain spring acts as a cage when using a hydraulic shop press to Reference NEHS1013 Tool Operating Manual 311 0964 Compressor Group Part Number 311 0964 Compressor Group 4C 9540 Track Recoil D amp A Bench Model 305 5 5090 Excavators amp some Oval Design Track Type Tractors Warranty One Year disassemble and assemble recoil spring assembly s ie 2 e Also used with 316 1494 or 196 5056 Cylinder for field disassembly and assembly ET 2 c of recoil spring assembly Srl S e Made of heavy duty steel with black oxide coating TJ a e Heat treated plates for added durability HLASI 3 e 6B 6682 Nut and 5P 8248 Hard Washer are serviceable L TE 11723 4 EB S 7 e Used to safely contain front roller frame recoil spring during disassembly and assembly procedure e Used on excavators and some oval design track type tractors e Designed to withstand 75 tons of spring compression e Used with 223 3506 Cylin
54. ater cooled procedure to prevent damage to bearing ar 2000 pressed into roller shell rollers must be disassembled and cooling adapter installed to ae se permit water cooling welding Reference SEBF8507 03 Undercarriage Reconditioning Guide Bulletin MP 3 3 88 additional information for wet welding track rollers Service Repair Parts art Number Quantity 6V 6140 Cooling Adapter D11N D10 D10N D9L 35 Toma Thrust Rase 2 F 8733 STS SIEU TSS EE Re O ring Seal 6V 6163 Cooling Adapter DON DBL DEN D7H 7H 4574 Retainer hing f o o H 3033 Ormsa p pa F310 E RetainerRing Cat Idler Roller Welder Model All Cat roller models Warranty Six Months EL EB 7 f m f ce EB j 2 7 e Automated submerged arc welding machine for resurfacing track idlers rollers and railroad rims e Each weld head uses a dedicated power supply and automatic welder e Three flux delivery options are available e Chiller system for water cooled roller welding is available separately s Accommodates D3 through D11 idlers and rollers and 508 mm 23 in wide railroad rims e PLC program controls weld head motion N 432 cm min 170 in min maximum recommended wire feed rate increases production rate s Direct drive motor gearbox e 45 degree yoke tilt allows flange welding e Designed and supported exclusively by the Dealer Service Tools Division e Offered in any configuration
55. bly after it has separated from front track G roller frame a Tn Reference lS ANG A E SEHS8958 Special Instruction Pi a Tf IS f rS H A ROEN Sp Ka a eo A FT2556 Frame and Recoil Spring Fixture Model D11N Warranty None e Used to hold roller frame and recoil tube in alignment during repair procedure a e Fixture must be fabricated by dealer gt Reference E Sed 5 SEHS9988 Special Instruction JG T C 4 Undercarriage Tools Frame and Recoil Spring FT1811 Plate FT1812 Receiver Model D8L DOL Warranty None e Used with other parts to install and remove bearing and sleeve in track roller frames Part Number Description Use FT1811 Plate Bearing amp Sleeve Removal or Installation FT1812 Receiver Bearing amp Sleeve Removal C 9634 P 0544 K 0684 V 3175 V 2168 H 7539 P 0544 K 0684 P 8713 P 4184 C 9634 P 8623 V 2168 V 3175 H 7539 Pump Group Bearing amp Sleeve Instal lation Hardened Washer H Plate ydraulic Cylinder Stud Puller Hydraulic Cylinder Nut Full 1 1 4 12 4C 6166 Plate Model 943 953 963 and 973 Track Loaders Warrantv Six Months e Used for compressin g recoil springs N 4C 6166 Plate adapts to 943 and 953 as well as the 963 and 973 Track Loaders all of which now have stronger springs Model Maximum Assembly Force Maximum Assembly Pres sure with 88 7172 Cylin
56. bricated Track N Use 5P 3010 Deburring Tool to clear and chamfer oil reservoir hole and make new chamfer track shoes do not need to be removed to do this References GMG02477 Special Instruction Use of 5P 2420 Testing and Lubrication Group Undercarriage Reconditioning Bulletin MP 13 1 12 87 Sealed and Lubricated Track Servicing Procedure for Non Restrained Track use of 5P 3010 Deburring Tool Part Number Description Usage Form SEBF8554 Track Press Provides maximum operating Assembly Specification Decals pressures for track press FT 1238 Vacuum Tank Assembly Remove oil from pins before disassembling for recondition ing Install rubber stoppers in track pins on D11N D10 D10N D9L DON D9 D8L D8N D8 D7H D7 983 977 and 973 Clear and rechamfer the oil reservoir hole Install rubber stoppers in track pins on D6H D6 D5H D5 D4H 963 955 953 951 943 and 941 nstall plug in rubber stopper nstall rubber stoppers in track pins on D3 931 and 935 FT1238 Vacuum Tank Assembly 4 R 3 FT1238 Vacuum Tank Assembly pa R Item Description Detail 2 Tank 19 L 5 gal capacity air tight and capable of with standing 635 mm 25 in Hg 2 vacuum 4 Carrying handle Illustration 1 Continued Undercarriage and Track FT1238 Vacuum Tank Assembly Continued Part Number Description Detail 5P 6014 Nylon Tubing Connected to tank with 13 mm 0 50 in minimum inter
57. ce for assembly and disassembly e Saddles are secured in place with wedge bars or key Conversion Groups for Cat Tools on Competitive Track Assembly and Disassembly Machines To use the contact tooling with competitive units order the appropriate conversion group Cat saddles are designed only for the 300 350 and 375 Ton Track Presses NOTE The saddles from OEM track presses are required in order to use Cat conversion groups and contact tooling e Wolff models 200 and 310 require a 1U 6261 Conversion Group which includes 1U 6256 Stud qty 2 1U 6263 T Slot Bolt qty 4 2J 3507 Full Nut qty 2 155 6540 Tool Mount Assembly qty 2 Conversion Groups for Competitive Tooling on Cat 300 350 and 375 Ton Track Presses e To use the 300 350 or 375 Ton Track Presses with competitive tooling order the appropriate conversion group e OTC Trackmaster tooling requires a 1U 6264 Conversion Group which includes 1U 6278 Adapter Plate discontinued 9U 7681 Stud qty 2 2J 3507 Full Nut qty 2 1K 7945 Dowel qty 4 and discontinued 1U 6279 Saddle Bolt qty 10 adapter plate allows the tooling for the OTC 200 ton track press to be used on Cat Track Presses OEM saddles can also be used on the Cat track presses using these same adapter plates in the conversion group e Centurion tooling requires a 1U 6266 Conversion Group which includes 1U 6218 Adapter Plate 1U 6283 Adapter Plate t slot bolt qty 4 and 1U 6284 Filler Bar discontinued qt
58. ck Joints Warranty Six Months N Used to test and fill track joints rollers and idlers to the recommended Cat specifications e Used with FT1238 Trac Vac for removing oil from components e Proper testing and filling of undercarriage components track pins rollers and idlers is essential for extending service life of undercarriage components e Test undercarriage components using a pressure test which measures loss of pressure over a ten second period e Dil fill cylinder dispenses a pre measured volume of oil with a single stroke capacity of 510 0 mL 17 3 02 e Pressure differential test is used to identify leaks and results in improved testing compared to vacuum testing s Pulls a vacuum in rollers idlers and track joints to enable quick oil fill times e Accurately fills required volume of total joint capacity which will ensure oil reaches seals e In line extractor dryer and air regulator are built into cabinet to provide a clean dry regulated 138 kPa 20 psi air supply e Uses a remote air powered pump to dispense oil from a 19 L 5 gal container e Pump can be adapted to fit larger oil containers such as 208 L 55 gal drums e Simple easy to use controls are designed for 1 person operation e Unit is portable for use on service trucks or shop carts Reference NEHS0942 Using the 275 9607 Portable Test and Fill Machine Pressure check differential 10 seconds System pressure relief valve setting 1378 kPa
59. ck Type Machines Warranty Six Months e Can be used on all track type tractors to make track installation much easier and safer ftom Pat nator fossen Tex 1P 3532 Track Block Assembly 1P 3545 Chain Coupling Tool Group 5P 6214 Track Block Assembly Model D3 Tractor 931 Track Type Loader Warranty Six Months e Can also be used on triple grouser Part Number Descripti ption track when larger 1P 3532 Track 5P 6214 Track Block Assembly L Block Assembly is too big to be gt used effectively Undercarriage and Track Master Pin Plug Removal Tools Model Cat Track Type Machines Warranty Six Months e Used for easy removal of threaded taper plugs used in some earlier master pins Thread Size Item Description 12 7 mm 9 5 mm 3 8 15 9 mm 1 2in NF lin NF 5 8 in NF Sleeve 2B 2108 7B 2709 Screw 3B 1027 2F 0040 3B 1022 Nut 7B 2710 3B 1023 sjooy aberueo1apun Equalizer Bar Mounting Plate Installation Tools Model D10 Warranty None s Used to install 7T 1812 equalizer bar mounting plate for repair of D10 Tractors equipped with 2 piece joint at equalizer bar to roller frame connection e Used with line boring equipment 1P 4000 Boring Bar Group or similar equipment Reference SMHS8431 01 Special Instruction Part Number Description Fixture Plate Fixture Bearing Undercarriage and Track Clamps for Shipping
60. d Track Roller Assembly Tools Essential Tool Model D4H D5M D5H D6M D6H D6R D7H and D7R Track Type Tractors Warranty Six Months pr e Used to install bushings into track roller provides correct and consistent instal lation depth Reference SEHS8957 Special Instruction jJ Model Foor Foal _ ZA 5H and D6M 123 6692 Vg Typical 6H and DER 123 6693 Roller 7H and D7R 123 6699 Tool 4H and DSM 126 4045 4H and D5M 166 5902 Used on certain 943 939 561H D4H DRC and D5M s that need shallower set points Tools for Replacing Track Roller and Idler Bearings Model 245 943 953 963 973 D4H D5H D6H D7H D8L D8N D9L DAN D10 DION D11N Warranty Six Months e Used to remove install and hone track roller and idler bearings following weld rebuild or installation of new bearings on all elevated sprocket tractors N L and H series 245 Excavators and hydrostatic loaders e Refer to chart for list of all tools required and to following articles for parts serviced in each group References SMHS8067 Special Instruction SEBF8586 Tool Function Illus Part Number Description Holding Fixture 5 FT 1688 Holding Fixture Continued Roller and Idler Tools for Replacing Track Roller and Idler Bearings Continued Model 245 943 953 963 973 D4H D5H D6H D7H D8L DEN D9L DAN D10 D10N D11N Warranty Six Months art Number Part Number Tool Function Bearing Removal and Installation Tools
61. d Assembly Procedures for Rollers with Inverted Duo Cone Seals RENR3961 Disassembly and Assembly Procedures for Rollers with Conventional Duo Cone Seals RENR3962 Disassembly and Assembly Procedures for Snap Ring and Oval Track Rollers fem Part Number Description Quantiy tem Part Number Description ee ee DEG 139 5449 Directional ee ee dl 40 264 0059 Roller As Hand Pump GEE 0 mS T lower so f2e00s7 SupportGroup t 264 0058 n Stop 2 264 0061 Stand As Group sembly mo ora Angle Stop 264 0054 Cat Roller Assembly Machine Not serviced 2H 9482 Relief Valve Fitting Model Older machines not equipped with lifetime lubricated seals Warranty Six Months e Used to lubricate rollers and idlers on older machines not equipped with lifetime lubricated seals e Limits pressure to 3100 kPa 450 psi e Direct ship from Lincoln St Louis Part 82327 2H 9482 Relief Valve Fitting 5M 2080 Lubricator Nozzle Model Most Cat Undercarriages Warranty Six Months e Used to fill lifetime lubricated rollers and idlers after reconditioning sjoop Roller and Idler FT0575 Testing Tool Model Most Cat Track type Machines Warranty None N Used to test sealing capabilities of Duo Cone seals in front idlers track rollers and carrier rollers on track type machines Description Adapter No 61 A Rubber Tip No 1198 1PP Check Valve No 2900 Push Tite Coupling 1 Avai
62. d Rollers 156 1030 Seal Driver Group 140 6344 Seal on VFS 50 and VFS 70 Idlers 156 1032 Seal Driver Group 153 6421 Seal on VFS 70 Mid Rollers Undercarriage Tools 1140 6344 Discontinued 204 3513 Seal Driver Model D7R and D8R Track Type Tractor Warranty Six Months e Used to correctly install new roller A SS frame seals 204 3513 Seal Driver Va e Made of lightweight high strength aluminum 214 9540 Seal Driver Model D10R Track Type Tractor Warranty Six Months e Used to correctly install roller frame A SS tr 278 3580 Vg e Designed specifically for this ap plication HOR Quickly and accurately installs seal A A f to correct depth f p a EE e Helps eliminate possible seal dam age caused by other tooling e Made from high strength aluminum lightweight yet durable Undercarriage and Track Pivot Shaft Seal Installation Tools for DYR and D10R Track Type Tractor Essential Tool Model All D8L DOL DIN DOR DIT DION D10R and D10T Track Type Tractors Warranty Six Months Part Number e Used to install pivot shaft seal into net 249 6689 Seal Installer retainer and also to install retainer lt ga assembly onto roller frame 7 249 6689 249 6690 Seal Installer S e Prevents damage to seal during as 2 251 0908 Puller Plate sembly process S Reference 3 RENR3927 Service Manual Disassembly D im and Assembly D L L an 316 3490 Seal Installer
63. d Screw GS eros R 52578 Ts 182518 Spring ooo p 240 2009 248 2060 248 2060 248 2060 248 2069 246 200 Set Sorew 56 08 TR 58 08 TRT TRS 56088 55008 Spacer Group 26 4041 264081 126404 Tee Stor Bol 207 Discontinued First assembly side 3 Other side 7 50 Inch Pitch Tracks 1 50 Inch Pitch Tracks Oty Description RH Link D5H HD S LT DBH S LT 3T 8405 D5H S LT 6Y 9267 315 320 322 Sealed 1061625 9W 3137 1 Link Spacer 9U 7812 1 Discontinued D5H HD S LT 315 320 322 Description RH Link 1061625 D5H S LT 3T 8405 D5H S LT 6Y 9267 Sealed 9W 3137 Bush Assembly Body Bush Disassembly Pin Assembly Plunger L ie US R z Continued 6 77 sjooy aberueo1apun Undercarriage and Track 7 50 Inch Pitch Tracks Continued D5H HD S LT 315 320 322 Qty Description RH Link 1061625 D5H S LT 3T 8405 D5H S LT 6Y 9267 Sealed 9W 3137 fr Saddle Spacer C C fam T B SC CL 1 Spacer Group sd 126 4041 126 4041 126 4041 126 4041 248 2072 248 2072 248 2072 248 2072 1 Discontinued First assembly side 3 Other side For the Bushing Assembly Tools 7 50 Inch Pitch Tracks Continued 225B 225D Sealed E240 3200B Sealed E240 E300 Sealed E300 EL240 Sealed Qty Description RH Link 7T 4043 966201 965252 931981 link Spacer fue C fa aero J 57575 307675 57872 fr fPnAssemblyPunger GE fader C fs fr Pin Assembly Punge GE falt four T 307788 57788 JUTTE
64. der 943 Track Loader 953 Track Loader 77 900 N 17 500 Ib 89 000 N 20 000 Ib 5850 kPa 850 psi 6680 kPa 970 psi 963 Track Loader 151 000 N 34 000 Ib 11 350 kPa 1650 psi 973 Track Loader 231 400 N 52 000 Ib 17 000 kPa 2500 psi 4C 6166 Plate AX WARNING The 88 7172 Cylinder shown in this setup can develop enough force to break the studs and or 4C 6166 Plate if it is excessively pressurized This can result in personal injury or death Do not apply more than the maximum assembly pressure listed below for each model when using the 88 7172 Cylinder in this application If assembly requires higher pressures a problem exists stop the procedure Determine and correct the cause of the problem before proceeding with assembly 6 10 163 9151 Pilot Essential Tool Model D9 D10 D11 Track Type Tractors 578 and 589 Pipe Layers Warranty Six Months e Used to remove or install recoil springs provides correct spacing and size of tools e Requires three FT2631 Spacers and one 163 9151 Pilot NOTE Read the specific machines Disassembly and Assembly D amp A Instructions before working on any recoil assembly 165 9151 FT2631 Spacer Essential Tool Model D9 D10 D11 Track Type Tractors 578 and 589 Pipe Layers Warranty None e Used to remove or install recoil springs provides correct spacing and size of tools e Requires three FT2631 Spacers and one 163
65. der and Hose Group Reference NEHS0837 Tool Operating Manual Note If used in conjunction with other cylinder and hydraulic pump groups maximum capacity must not exceed 75 tons For assistance Contact your Dealer Service Tools Representative Part Number C 9540 Track Recoil D amp A Bench Undercarriage Tools Frame and Recoil Spring 223 3506 Cylinder and Hose Group Model Oval Track Undercarriage Warranty Six Months 8 e Used with 4C 9540 Bench Group and power supply aL e Used to compress undercarriage springs SSS e Used with FT1175 Pilot FT0572 Pin Spring Bolt Guide FT0576 Tool Group 142 4212 Socket Wrench Assembly gt 43 14 Ste e Applies up to 75 tons of compression force I 2 14 23 2 1 23 3 12 14 21 e Long cylinder stroke eliminates or reduces the use of CRE FRY S adapters Cc e Power supply must be ordered to meet specific electrical requirements of user Reference SENR6159 SENR1647 SMHS8096 Item Part Number Description 223 3506 Cylinder and Hose Group Service Repair Parts 1 1030 6936 Flared Reducer E O ring Connector s pora fow S CE Swivel Toe 5 164 5778 Bracket fres Rydrautc Cynder 7 166 7585 HoseAssembiy e peme e herr Hose Assembly 1 16758 m foss Bor m fu fw 4 3J 1907 O ring Seal for 5P 9617 Adapter UG fm UD E 1 J ss fe Not serviced om Part Number Service Repair Parts Continued 19 5P 8869 Flared Connecto
66. dercarriage Tools Frame and Recoil Spring Upper Structure Support Brackets Model 365B and 385B Hydraulic Excavators Warranty Six Months Boom Cylinder Link Assemblies Essential Tool Model 311 through 5090B Hydraulic Excavators Warranty Six Months FT3034 Support Beam Model 305 5 Excavator Warranty None e Used to lift and support rear upper structure of machine e Used with hydraulic jack stands and FT2932 Support Beam e Used when servicing swing gear and swing bearings Reference 365B and 385B Disassembly and Assembly Manual Machine Systems 227 1393 Support Bracket Assembly LH 227 1394 Support Bracket Assembly RH Used to properly secure boom when removing upper structure during swing gear and bearing service e Variable adjustment allows one link to fit several machines e Installs in place of one boom cylinder e Prevents cylinder drift while holding boom in a fixed position e Link assembly bolts onto machine using previously removed cylinder hardware Reference Disassembly and Assembly Manual Machine Systems Pat Number Use SOS 228 4532 311 through 325 Hydraulic Excavators All Series M300 Series Wheeled Excavators 28 4533 330 through 5080 Hydraulic Excavators 28 3645 385B and 5090B Hydraulic Excavators e Used to support upper structure while servicing swing gear and bearing Reference RENR9437 Disassembly and Assembly Service Manual Frame and Recoil Spring
67. dercarriage components such as rollers idlers and track joints e Simple easy to use controls are designed for one person operation with a start button located on nozzle handle e Accurately fills joints within 80 to 90 of total capacity no fill charts required e Performs a nitrogen pressure test with improved test results compared to vacuum testing s Pulls vacuum on rollers idlers and track joints to evacuate component for 3 V B proper fill T AAS l T e Fills components with oil through plug hole without using an adapter 1 e Equipped with LCD display R Ei e Pneumatic wheels for added convenience y References NEHS0785 Using the 170 5664 Test and Fill Machine PEVN4776 Undercarriage Test and Fill Machine Video Power 120 220 V single phase Frequency 50 60 Hz Electric motor 1 3 Hp Pressure check period 10 seconds System relief setting 1379 kPa 200 psi Overall size 1575 x 889 x 1575 mm 62 x 35 x 62 in Weight 136 kg 300 Ib 170 5664 Test and Fill Machine Test Tubes em L Description Ta Test Tube 000 ml Notshown S OS O 80837 Tip Lubricator T tem ooo zooo 18 i fe B 106059 Continued 6 84 Test Tubes Continued iem ParNumber Description C Not shown Continued 188 5060 Solenoid R CTE disent T se Tense 275 9607 Test and Fill Machine Essential Tool SMCS Code 0729 044 4159 4175 4180 Model Cat Rollers Idlers and Tra
68. drill new pin holes in retainers K Reference E SEHS8515 Special Instruction SRD E SS bD 2 FT2930 Fork Extension Model 385B Hydraulic Excavator Warranty None e Used to remove and install track rollers ae 2 e Used with 183 4799 Fork Assembly NSL e Two required RD Reference ag N 385B Hydraulic Excavator Disassembly and Assembly Service Manual 1 aL Description Material z H Extension Pipe ASTM A500 Schedule 40 ie pipe Base Plate SAE 1020M Steel Service Repair Parts item Part Number 3 48 3574 Set Screw Square Head a CSTE Undercarriage Tools Roller and Idler 316 6042 Puller Group Essential Tool Model D7E Track Type Tractor electric drive Warranty Six Months e Used to remove 286 9353 Block from 309 6979 Idler Group e Used with 6V 3175 Hydraulic Puller 55 Ton A N 7X 2577 Bolt and 6V 8237 Hard Washer are serviceable le OG gt 316 6042 Puller Group BTC K i l q L V Undercarriage and Track Undercarriage and Track Track Tool Arrangement 100 Ton Model See Chart Warranty Six Months N Consists of 5P 2379 Press Frame and Tool Group 8S 7172 Hydraulic Cylinder and 8S 9903 Rollover Group part num bers need to be ordered separately e Includes all tools from discontinued 1P 3490 Master Pin Press Arrangement to convert 1P 3490 Arrangement to this arrangement refer to footnote below e Used to separate track with master pins and fix l
69. e to a final torque setting eliminating the 120 degree turn e Max torque of 9520 N m 7000 ft lb at low speed 40 RPM max 1496 Nm 1100 ft lb at high speed 195 RPM max s Load sensing and horsepower limiting pumps e Variable displacement fluid motor provides smoother and quieter shifting than mechanically shifting wrenches translates to reduced wear maintenance and downtime e Hydraulic oil cooler e Joystick controlled functions forward and reverse torqu ing horizontal and vertical motion e Designed and built exclusively through the Dealer Service Tools Division e Uses Cat part numbered hydraulic components for sim plified maintenance e Offered in any configuration of 380 460 575 Volts and 50 60 Hz Ordering Information Contact the Caterpillar Dealer Service Tools Division for quota tions and specifications This product is purchased outside of the Cat parts network via a Purchase Order See Contact Information References NEHS0830 Caterpillar Track Torque Wrench Operation Manual NEHS0802 Caterpillar Track Press Introduction Related tooling for use with the CTTW Sold Separately Disassembly and assembly sockets extensions and nut wrenches 15 25 m 50 0 ft conveyor includes hydraulically activated track shoe lifter and 1 5 m 5 0 ft ramp Cat 300 and 375 Ton Track Presses sjooy aberueo1apun 350T Track Press Discontinued Service Parts Available Reference Tech
70. eaking seals on sealed and lubricated track sealed track bush ings cannot be installed to correct depth using this tool group e Master pins or standard pins on any Cat track type trac tor can be removed or installed in minimum time when this arrangement is used with auxiliary equipment and mounted on a standard 88 9901 Tool Cart e Can remove track pins in a single stroke when equipped with 8S 7172 Hydraulic Cylinder 356 mm 14 00 in stroke e 5P 2379 Group includes 1P 3481 Press Frame which can be used on all track type tractors including later D8H and D9G Tractors adapters for 8S 7172 Hydraulic Cylinder and essential items from former 2S 8210 Track Tool Group are also contained in 5P 2379 Group e 88 9903 Rollover Group designed to handle master pin press around its center of gravity greatly reduces effort required for positioning in close quarters 8S 9903 Group also available separately for use by dealers who prefer to handle discontinued 25 8210 Track Tool Group or discon tinued 5P 2380 Master Pin Press Arrangement with an overhead hoist Special Instruction SMHS6954 NOTE Early 1P 3482 1P 3483 1P 3484 and 1P 3485 Adapters and 25 8228 and 25 8229 Bushing Adapters must be modified for Sealed and Lubricated Track on D8K D9G and D9H Tractors and the 983 Traxcavator as indicated in the following charts NOTE Early 5P 2188 Adapters must be modified as shown See charts on following pages em Part Number Description
71. embly and Installation of Duo Cone Seals Outside diameter of installer 114 30 mm 4 5 in Outside diameter of seal 109 52 mm 4 312 in Overall length 102 0 mm 4 016 in Extension spring 130 8364 159 9843 Duo Cone Seal Installer Assembly Essential Tool Model Certain D11N and D11R Track Type Tractors Warranty Six Months e Used to install 155 9879 Seal Group used on certain D11N and D11R Track Idler Groups e Makes installation faster and easier e Helps to eliminate damage twisting or rotation during installation Seal diameter 137 57 mm 5 416 in Overall OD 158 mm 6 2 in Length 102 mm 4 in Shoulder OD 137 25 mm 5 404 in Duo Cone Seal Installer Assembly Undercarriage Tools Roller and Idler 224 9467 Duo Cone Seal Installer Assembly Model D7H D8L D8N DIN and DOR Track Type Tractor Warranty Six Months Used to install 107 4889 Seal Group and 110 8882 Seal Group with a seal di ameter of 92 00 mm 3 622 in used in special application arrangements of D7H track idler group and DSL D8N DIN and D9R track roller group Makes installation faster and easier while helping to eliminate damage during seal installation Prevents toric seal ring from rolling or twisting during assembly Seal installer halves are held together with a 130 8364 Extension Spring References SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals PELM0614 Information Release Memo Overal
72. external Nipple Assembly Undercarriage Tools FT2536 Undercarriage Support Group Model Challenger 35 45 and 55 Agricultural Tractors Warranty None e Used to support undercarriage while gauge change pro 55 N 8 cedure width between track belts is being performed i ME e Used with a 5P 9694 Ratchet Hoist 7 gt AA ned P e Cross tube of support installs through rear counterweight tube mounting hole e Securely supports undercarriage which reduces time involved in gauge change e Works on both right or left undercarriage e Support allows gauge changes to be done by one person References SEHS9982 Special Instruction Procedure to Change Track Gauge SEVN3762 Video Tape Procedure to Change Track Gauge Description Material Quantity S 3 Tube SAE 1026 steel Plate SAE 1020 steel Gusset Tube SAE 1020 steel SAE 1026 steel Tube SAE 1026 steel 2 4 4 2 2 Plate SAE 1020 steel Hex Nut full Tube SAE 1026 steel Bolt gt CO MI 1 A Co N gt four are used with vehicle undercarriage Undercarriage and Track FT2738 Undercarriage Support Group Model Challenger 35 45 and 55 Agricultural Tractors Warranty None e Used to hold Mobile Track System MTS in an upright position when removed from machine TL ao 7 8 e Allows mobile track storage away from machines work area TA e Works on any mobile
73. her Plate 6V 6085 Pilot Roller 6V 6079 Pusher Plate 6V 6086 Pilot 6V 6095 Plate 6V 6079 Pusher Plate 6V 6086 Pilot 6V 6095 Plate Roller 8T 7720 Plate 8T 7736 Pusher Plate 6V 6087 Pilot Roller 8T 7720 Plate 6V 6081 Pusher Plate 6V 6087 Pilot 81 7720 Plate 6V 6081 Pusher Plate 6V 6087 Pilot Roller 81 7719 Plate 81 7725 Pilot 81 7735 Pusher Plate Roller 81 7719 Plate 81 7734 Pusher Plate Roller and Idler Bearing Removal and Installation Tools Continued Component Tools Needed Idler 6V 6083 Pusher Plate 6V 6087 Pilot 6V 6095 Plate 81 7719 Plate 81 7725 Pilot 81 7735 Pusher Plate 81 7719 Plate 81 7725 Pilot 81 7732 Pusher Plate 81 7718 Plate 81 7724 Pilot 81 7731 Pusher Plate Roller 81 7718 Plate 81 7724 Pilot 81 7730 Pusher Plate 81 7717 Plate 81 7722 Pilot 8T 7729 Pusher Plate Roller 81 7717 Plate 81 7723 Pilot 8T 7728 Pusher Plate 81 7716 Plate 81 7722 Pilot 81 7727 Pusher Plate Roller 81 7716 Plate 81 7722 Pilot 81 7726 Pusher Plate sjooy aberueo1apun Illustration 2 Honing Tools Item Part Number Description i 4 l ustration 2 Honing Tools Not shown FT 2683 Universal Pilot iH ie o item Part Number Description Diameter ff om REST Holder Stone ME LS 2 1177 9709 Stone Set D11 280 Grit 101 14
74. iage and Track 9U 5109 Support Group Model Challenger 65B 75 Agricultural Tractors Models T466 and T569 Warranty Six Months OOK i e Used for quick easy removal and installation of major bogie e Service Part 85 2332 Bolt Reference SENR4973 Service Manual S y Zi przzz AN 88 9 mm 3 5 in 787 4 mm 31 in 3 62 kg 8 Ib 9U 5109 Support Group Undercarriage Tools FT1953 Gauge Model D10 DIN Warranty None e Dial indicator group available as fabricated tool for use in track assembly e Can be used to measure both pin and bushing projection on track assemblies Shop Repair Tools for Two Piece Design Positive Pin Retention Track Model Cat Track Type Machines Warranty Six Months e Used for repairs in the shop on positive pin retention track s New track press assembly tooling and new jaws or modification of the original jaws are required new tooling and infor mation for modifying original jaws is available from manufacturer of your track press s Extruder assembly as used on PPR track is compatible with Wolfe Centurion and OTC Track Presses e Allows easy service of extruder face References SEBF8546 Undercarriage Reconditioning Bulletin Shop Repair Procedure for Track Links with Positive Pin Retention SEVN1347 Video Tape Shop Repair Positive Pin Retention Track Major Equipment Guide NEHC2008 Caterpillar 350 Ton Track Press Equipment Item
75. ines facies Grup eset Machines Group Description Machines Group Description Wolff 200 310 1U 6261 1U 6264 Consists eee Mer eee O 10 6278 Adapter Plate dis ps E a feorinea TUS SIRET wd 7 1K 155 6540 Tool Mount Assem K 7945 owel bly 1U 6279 Saddle Bolt discon Conversion Groups for Competitive Tooling on the Cat 300 tinued 350 and 375 Ton Track Assembly and Disassembly Machine 1U 6266 Consists Competitive Track Machine Tooling Conversion Group 1U 6218 Adapter Plate OTC Trackmaster 1U 6264 1U 6283 Adapter Plate Centurion 1U 6266 1U 6284 fFiller Bar discontin 2 ued Includes T Slot Bolt 4 Undercarriage and Track Undercarriage Tools Pin and Bushing Installation and Removal Tools Essential Tool Model 307 Excavator Warranty Six Months e Used to easily install and remove pins and bushings from 5 31 pitch tracks links N Used with 1U 6270 Track Assembly and Disassembly Machine 575 Volt 60 Hz 3 phase 1U 6269 Track Assembly and Disas sembly Machine 230 to 460 Volt 60 Hz 3 phase 1U 6268 Track Assembly and Disassembly Machine 190 to 380 Volt 50 Hz 3 phase and 1U 6267 Track Assembly and Disassembly Machine 308 Volt 60 Hz 3 phase Bushing Disassembly Bushing Plunger Pin Disassembly Tools for Servicing Sealed and Lubricated Track Model Cat Sealed and Lubricated Track Warranty Six Months e Tools and equipment for servicing Sealed and Lu
76. ing Group e Used with one inch ratchet wrench or breaker bar during disassembly e Notfor use with an impact wrench e Used in conjunction with 4C 9540 Recoil Spring Bench e Made from 9U 6577 Socket Aa 2 EB 7 o f ce EB j L N Roller and Idler Roller and Idler Track Roller and Idler Stopper Installer Assemblies Model D7R D7H D8R D8N D8L DYR DIN DAL D10R D10N D10 D11R D11N 517 527 561M 572R Warranty Six Months e Used to install stoppers into rollers and idlers e Provides fast efficient method of installing stoppers while ensuring consistent installation depth Undercarriage Tools Service Repair Parts Par Number Pusher mser Tia 228 0597 228 0604 228 0605 Idlers D6H D6R D7R D7H 517 527 561M 572R Rollers D8R D8N D8L D9L D10 578 583 Idlers and Rollers with 9G 5664 Stopper 228 0600 228 0598 228 0599 Idlers D8L D8N D8R DIL DAR DIN DIOR DION 578 583R Rollers DSL DON DOR DION D10R D11N D11R 583R 589 Idlers and Rollers with 9G 4872 Stopper 228088 20000 266602 eters Dio OTIN DITA Tales with 96 1868 Stopper O Not serviced Duo Cone Installers Model Most Cat Track Type Machines Warranty Six Months e Required to install Duo Cone floating ring seals and toric sealing rings Duo Cone Seal Toric Seal Ring Group Toric Sealing Ring Silicone Seal Installer Tool Normal Applications M 2858 M 8747
77. ion fiss JSeaisterer Bares Bar 867 Fuller Assembly Bearng Fabricated Tools for Service Operations on D10 Tractors Model D10 Warranty None Undercarriage Tools e Used to service D10 Tractor Part Number Description Use 2 3 l FT1382 Straps Support bogies for roller frame removal and installation FT1383 Straps Support bogies for roller frame removal and installation FT1404 Bolt Optional usage for bogie cartridge removal and instal lation Disassembly and assembly of the recoil spring and equalizer bar Frame and Recoil Spring Fabricated Tools for D9L Track Roller Frame Model DOL Warranty None e On early D9L Tractors each end of equalizer bar pin is fastened to roller frame with cap and 2 bolts 2 caps and 4 bolts on each pin on some tractors caps have loosened and caused pin to damage bores for pin on roller frame e On later tractors a clamp type joint machined slot with one bolt on each end of pin is used which gives better pin joint bolt through each clamp must be S tightened to correct torque 3 e New plates have slot cut through one side into pin bore same as clamp type 2 joints in production Reference S SMHS8197 Special Instruction 3 Part Number Description gt FT 1748 Fixture FT1749 Fixture FT1750 Bearing FT1751 Plate FT2256 Fixture Model D9L Warranty None e Used when replacing front tube assem
78. ions O O OSSOS 57 9735 Starter Link _ 968 DSH DOM DEN 57 9738 Starter Link 958 DSK DBK 357 9786 fSarterlink f3e3 Der DSR DBT OTR TTT E 357 9734 Starter Link D3C D3G D3K D4C D4G D4H D4K 1260 x 90 x 13 mm 10 3 x 3 6 x 5 in 1 0 kg 1 88 Ib D5C D5G D5M D5N D6K 357 9732 D3C D3G D3K D4C D4G D4K 258 x 83 x 13 mm 10 2 x 3 3 x 5 in 1 0 kg 2 04 Ib 357 9738 Starter Link D8N D8R DET 343 x 127 x 13 mm 13 5 x 5 0 x 5 in 2 0 kg 4 04 Ib SystemOne Tool Spacers Model See below Warranty Six Months e Used to evenly pull off SystemOne links from an assembled track chain gt References 279 0092 4 NEHS0929 Tool Operating Manual Operation and Parts for Large Multi Pitch Syste 4 N mOne Track Press Tool AH FER NEHS0930 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste HK mOne Track Press Tool EG NEHS0931 Tool Operating Manual Operation and Parts for Large Multi Pitch Syste mOne Track Press Tool European Union Compliant NEHS0933 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste mOne Track Press Tool European Union Compliant Continued 6 59 Undercarriage and Track SystemOne Tool Spacers Continued Model See below Warranty Six Months Part Number Description Moi 279 0092 Tool Spacer D8 Track Type Tractor 279 0095 Tool Spacer D3 D7 Track Type Tractor 2 S e Shims for SystemOne Track Pres
79. l diameter 114 3 mm 4 5 in Overall length 102 mm 4 in Outside shoulder diameter 96 5 mm 3 8 in 224 9467 Seal Installer 227 4755 Duo Cone Seal Installer Assembly Model D8L DEN DIN DOR and D10N Track Type Tractor Warranty Six Months Used to install 9W 8878 125 3267 and 111 9283 discontinued Seal Groups with a seal diameter of 102 00 mm 4 016 in in D8L D8N DIN and DOR track idler group and DION track roller group Prevents toric seal ring from rolling or twisting during assembly Makes installation faster and easier while helping to eliminate damage during seal installation Seal installer halves are held together with a 130 8364 Extension Spring Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals PELM0614 Information Release Memo Overall outside diameter 114 3 mm 4 5 in Length 102 mm 4 in Outside shoulder diameter 106 5 mm 4 19 in 227 4755 Seal Installer Roller and Idler 4C 6206 Seal Installer Model 385B and 5090B Hydraulic Excavators Warranty Six Months N Used to install Duo Cone seals in track roller assemblies very difficult to install correctly without this tool e Makes installation faster and easier while eliminating seal rolling and twisting l e Outside diameter 177 5 mm 6 99 in Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals A AC 6206 Seal Installer SS
80. lable from Rinck Mcllwaine Inc Dumont N J 07628 2 James Pond Clark Check Valve available from Circle Seal Products P 0 Box 3666 Anaheim CA 92803 3 Available from Hansen Manufacturing Cleveland Ohio en Part Nae dros LT GP Pressure C C H e KIR fNepleveximPee Undercarriage Tools FT0570 Puller Plate Model D5B D8H D8K D9H Warranty None e Used to pull corroded front idler bearings on various track type machines e Used with 6F 0025 Pump Group or 38 6224 Hydraulic Pump Assembly 6V 3160 Hydraulic Puller cross arm from 8B 7548 Push Puller with 8B 7550 Legs In addition to fabricated tools 4 suitably sized bolts must be used to attach puller plate to idler bearing s 4basic puller plates listed in chart each has several bolt hole patterns and each pattern permits adapting one of the basic plates to other machine models Material 203 2 x 304 8 mm 8 0 x 12 0 in steel plate 31 8 mm 1 25 in thick Sy FT5070 C Continued 6 30 Roller and Idler FT0570 Puller Plate Continued Model D5B D8H D8K D9H Warranty None Bearing Number Fabricated Tool Bolt Hole Pattern Bolt Hole Diam No eter 2B 2435 FT0570 A 17 465 mm 0 688 in 2F 4807 FT0570 am mm 0 797 in 6B 5939 FT0570 A a mm 0 688 in 2M 7633 FT0570 A mm 0 688 in 2B 6269 FT0570 A r mm 0 688 in 4H 2777 FT0570 C ter mm 0 562 in 7B 5475 FT0570 C Te mm 0 562 in 5B 5285
81. ld nuts while removing or installing track shoe bolts e Made from high strength steel INGA e Double ended design has a different nut size on each end e Track Bolt Sockets Model See Chart Warranty Six Months Impact sockets for use in removing and installing track bolts Specially designed for use with high torque impact wrenches In some cases undersize sockets are available for removal of worn track bolts Used with a 9S 4026 Drive Adapter 1 1 2 inch female to 1 inch female a 9S 4027 Extension 1 inch male drive both ends and a 5P 3588 Adapter 1 inch female to 3 4 inch male NOTE Hydraulic Torque Wrenches are featured in the Torquing Tools Section Impact Sockets for Track Bolts Metric Gradu ations Part Number Description Application vem pes Thin Wal em S HE Tapered SE TT i eras Standard iin Square 8 D 1 16 in IBI andard 1 2 in Square 11N 5130 in Square 3 D4 941 933 931 8 in 9S 6375 hin Wall D in Square D3 D4 941 933 931 worn bolts D id wn LZ a wn 2 C av D JP 9S 7 32 in 6V 7929 hin Wall 5 16 in 9S 6374 hin Wall in Square 4 941 943 951 953 955 215 225 29 32 in me 7928 Thin Wall D4 941 943 951 953 955 215 225 worn bolts Mn 1 sunde in Square gm fee Standard in Square vn pen Standard D in Square D6 D7 963 D6H D7H 3 32 in 5P 3579 tanda
82. ler Description Shaft Seal Installer JA ELE Shaft Seal Installer i Shaft Seal Installer Shaft Seal Installer NA p T Tez Tools for Installing Duo Cone Seals in Track Rollers and Idlers Idler Roller Description Idler Roller Description DON Tractors w FT1910 Spin Socket for Idler and FT1911 81 0943 Shaft Seal Installer T 0823 T 0945 81 7640 81 7641 Retainer Seal Installer TI 8T 0941 87 0942 T 0825 Shaft Seal Installer T 0826 7339 T 0822 D10N Tractors w FT1909 Spin Socket for Idler and FT1910 70089 FO FORD SS T 0939 8T 0939 Installer Seal D11N Tractors w 8T 0827 Retainer Seal and Shaft Seal Installer D8L Tractors w FT1910 Spin Socket for Idler and FT1911 Spin Socket for Roller T 0825 8T 0824 Alignment Sleeve T 0823 81 0822 Alignment Sleeve U 9399 1U 9398 Spin Socket T 0829 8T 0828 Installer Seal T 0929 8T 0828 Spacer Spin Socket for Roller T0803 70829 TA 70890 E Undercarriage Tools 179 7208 Seal Installer Assembly Essential Tool Model D5M and D6M Track Type Tractors Warranty Six Months e Used to install 161 7247 Duo Cone Seal into track idler s Provides fast easy installation e Prevents rolling or twisting of Toric seal during assembly Reference SEHS8364 Special Instruction Assembly and Installation of Duo Cone Seals PELM0614 Information Release Memo Overall diameter 89 6 mm 3 5 in Overall length 102 mm 4 in Outside shoulder diameter 81 8 mm 3 2 in fea rater Joseon
83. ller Plate 268 1698 ontact Rod End Retro ontact Rod End AL 7124 olt Hex Socket Head cme Threaded Rod cme Half Nut 266 8998 cme Nut 2 gt 66 8996 Cylinder Centering Block 266 8993 Top Plate 265 8034 0 ton Cylinder Part of 1P 0520 Driver Group gl Guard Group Item 11 267 2108 Guard Group Consists Desciption Quantity Clear Plastic Guard Flexible Guard Upper Half Flexible Guard Lower Half Bolt Bolt Flat Washer Nut Retaining Strap Retaining Strap with Clip Retaining Strap Buckle T Individual items not serviced separately en PartNumber Description Quantity fi f re ferde fi 2 fs e P moo por D TL 1 TT frim wamninandlioil fr F 261 7492 Film warn debris track pres sure 1 Individual items not serviced separately Undercarriage and Track a EB 7 o f ce EB L N Undercarriage Tools Undercarriage and Track Additional Tooling to Increase Versatility Purchased Separately Par Number S Suggested quantity of six Contact Spacer Removal Hydraulic Cylinders for Multi Pitch Track Press Tool for SystemOne Undercarriage Model D3 D8 Track Type Tractors 953 and 963 Track Type Loaders Warranty Six Months Used to remove and install track links on SystemOne undercarriage Used with all multi pitch track press tooling for SystemOne undercarriage powe
84. ly FT1412 Wear Gauge Model Most Cat Track type Machines Warranty None s Used to check wear limit maximum permissible clearance between bronze lt pane bushing and shaft in track rollers and idlers Tianna oe e With roller setting on press insert gauge between shaft and bushing if gauge Na e can be inserted bushing should be replaced if it cannot be inserted there is e sufficient life remaining for rebuilt roller mn TER Ra 4B 4281 gt MOR Drivers for Rollers and Idlers Essential Tool Warranty Six Months e Used to push collar onto shaft of rollers and idlers a Sets correct depth providing a positive stop during assembly that eliminates gt measuring e Tool is easy to use ae cee e Decreases setup and processing time References K SEBF8583 Disassembly and Assembly for Idlers with Conventional Duo Cone Seals Nix SEBF8584 Disassembly and Assembly Procedures for Track Rollers with Conven tional Duo Cone Seals Typical I Driver Roller Group Model sid Roller Group Driver Part Number D11R SF and D11R DF 156 1007 and 156 1008 170 5404 D8R SF and D8R DF 132 7928 and 132 7929 170 5407 10R SF and D11R DF 125 3268 and 125 3270 170 5408 D R SF and DAR DF 104 3495 and 104 3496 170 5410 Discontinued Undercarriage Tools Roller and Idler Drivers for Idlers idler Group aH and DBM e ho E 135 9896 and 159 2086 170 5411 rand 4780 L Discontinue
85. mbly tools provide better pin and bushing alignment resulting in less damage e Tools give outstanding durability tools are made from high alloy steel heat treated to Rc44 e Removable base on assembly tools allows work on many models of track while using same body and plunger this means servicing more track sizes with fewer tools e Recessed threads in removable base allow quick and easy tool setup and teardown e All tools can be used on competitive track assembly and disassembly machines Cat conversion group required e All contact tools can be ordered separately Positive Pin Retention Tooling N Used for D8 D9 D10 and D11 Track Type Tractors with PPR Track s Used to unload pin in positive pin retention PPR track during assembly e Used with 300 350 and 375 Track Presses Continued Undercarriage and Track Contact and Saddle Tooling Continued Model Cat Track Components Warranty Six Months e Helps prevent thrust ring galling e Heat treated for added durability Saddles designed for use on Cat 300 350 and 375 Ton Track Assembly and Disassembly Machine only e Requires only 1 saddle per pitch which eliminates saddle duplication within a pitch group possible cost savings of up to 40 over many competitive units e Saddles use a semi vee bushing pocket design that allows metal particles and dirt to fall away from bushing contact sur faces e Bushing design also holds track securely in pla
86. ment Model Challenger 65 75 and 85 Tractors Warranty Six Months Part Number e Primary use is to remove and install Prototype of 4C 4380 4C 4380 Belt Handling Arrange rubber belted track secondary use Belt Handling Arrangement ment is to remove and install outer drive and idler wheels only C hook por Production version is somewhat different in design and appearance veg tion of tool along with an included adapter is required for latter opera tion e One man operation e Can be disassembled for easy trans portation and storage e Height of machine off ground not critical a EB 7 f o K EB L N Spacer Blocks Model DV87 Traverse Tractor Federal and Defense Products Tractor Based on Challenger 65D Warranty None FT2526 Spacer Block Idler e Used to block the upper guide roller to remove and install track belt Ise e Actsas spacer block to hold bogie arm in position for belt removal and installa tion N Material ASTM A36 steel FT2527 Spacer Assembly Block Lower Roller e Used to block lower roller group to remove and install track belt FT2526 e Acts as spacer block to hold bogie assembly in position for belt removal and installation FT2528 FT2527 e Two pieces required 1 right hand and 1 left hand e Material ASTM A36 steel FT2528 Spacer Block Front Axle e Used to block front axle group to remove and install track belt
87. nical experts to answer questions are available at the Dealer Service Tools Division For more information call one of the 800 numbers 1 800 541 8665 IL 1 800 542 8665 U S 1 800 523 8665 Canada Undercarriage and Track 170 2503 Connecting Bar Assembly Warranty Six Months e Heavy duty connecting bar N Used with Cat 300T 350T and 375T Track Presses Service Repair Parts art Number Description 70 2503 Connecting Bars 2 Service Repair Parts 70 2504 lide Tool Mounting Bar 70 2505 onnecting Bar Assembly 70 2506 lide Bar 70 2507 onnecting Bar 70 2508 71 5890 humb Screw 71 5891 Thumb Nut 71 5892 Swing Bolt 71 5893 hrust Washer Undercarriage Tools 206 3087 Saddle Assembly Model 245 Excavator Warranty Six Months e Used to install and remove pins and DV bushings from track links 206 3087 Saddle Assembly EJ SS e Heat treated for added durability and longer life Contact and Saddle Tooling Model Cat Track Components Warranty Six Months e Used to easily install and remove pins and bushings from track links N Used with Cat designed track presses includes current 300 and 375 ton models as well as non current 350 ton models Contact Tooling e Tremendous cost savings to dealers requires 50 fewer pieces than competitor tool packages e Allows for future cost effective expansion for servicing of new track groups e Reduces damage to track components plunger style asse
88. nt ing bolts for bogie axles of Level Il undercarriage Used with 194 4944 Ratchet and 3 4 inch socket Six point socket 3 4 inch 292 9203 Offset Wrench Undercarriage Torsion Axle Tools for Multi Terrain Loader Model 277C MTL JWF1 Up 287C MTL MAS1 Up 2970 MTL GCP1 Up Multi Terrain Loader Warranty None Part Number e Used together to remove and install track roller frame e Used with a lever hoist to adjust center to center distance of front and rear torsion axles Description FT3055 Tensioner Assembly Rear Axle FT3056 Tensioner Assembly Front Axle Undercarriage and Track Undercarriage Tools for Challenger 34 45 and 55 Model Challenger 35 45 and 55 Warranty Six Months Guide Studs SMCS Code 4150 010 e Used to guide undercarriage into place during assembly and make removal 1U 9785 1U 9817 easier and faster e For installation put 1U 9785 in top hole of drive wheel put 1U 6130 in bottom hole of drive wheel put 1U 9817 in upper right hard bar mounting hole e For removal put 1U 9785 in top hole of drive wheel and put 1U 9817 in top center 1U 6130 hard bar mounting hole e Taper on end of stud helps align hole during installation e Wrench flat on end of pin makes installation and removal of pins much easier e Heat treated for hardness and durability Wrench Flat PartNumter serpin Length laas c en 1U 6130 Guide Stud 254 mm 10 in 23 9 mm 19mm 0 744 in M24
89. of 380 460 575 Volts and 50 60 Hz Ordering Information Contact the Caterpillar Dealer Service Tools Division for quotations and specifica tions This product is purchased outside of the Cat parts network via a Purchase Order See Contact Information References SEBF8507 03 Undercarriage Reconditioning Guide Water cooled Welding Continued 6 41 Undercarriage Tools Roller and Idler Cat Idler Roller Welder Continued Model All Cat roller models Warranty Six Months FT1768 Lubricator Model 245 Excavator Warranty None 12 Related Tooling Sold Separately Part Number Description FT1238 Track Lube Vacuum Unit Cat Roller Assembly Machine Hydraulic press for roller shaft and collar disas sembly and assembly Related Tooling Sold Separately Part Number Description 170 5664 Test and Fill Machine T e Usedto fill track rollers with oil while they are on or off the excavator e 5M 2080 Nozzle Assembly will not correctly fill rollers on 245 Excavator e Can be made from common service parts as shown in illustration s Must be installed in end of track roller shaft until 4B 4280 Washer makes con tact with shaft roller must be tilted to approximately 30 above horizontal plane when lubricant is added e Ifroller is on excavator excavator can be put in position on a slope when roller is full of oil oil will flow out around tube of lubricator tem PartNumber Desc
90. r Flared Connector Fon Farad Wk 4C 9540 Service Repair Part eee Pn Power Supplies 140 6241 Power Supply Group 220 380 440 VAC 50 Hz a 3 phase 149 7359 Power Supply Group 115 VAC pops 146 2461 Power Supply Group 230 460 PM renere 146 2460 Power Supply Group 220 VAC Iai e ar 9 Frame and Recoil Spring 275 5820 Spacer Model 305 Excavator Warranty Six Months ve ae dy 775 5820 providing smaller hole in bench e Used with 4C 9540 Recoil Spring Disassembly and Assembly Bench 142 4212 Socket Wrench Assembly Model 322 and 322B Excavators Warranty Six Months e Used to remove and install retaining nut that holds recoil spring in compression e Used with 4C 9540 Recoil Spring Disassembly and Assembly Bench e Makes adjustment of recoil spring assembly length easier and safer References SENR6159 Disassembly and Assembly 322 322L 322N and 322LN Excavators Ma chine Systems SENR1647 Disassembly and Assembly 322B and 322BL Excavators Machine Systems Outside diameter 66 7 mm 2 63 in Inside diameter 47 6 mm 1 87 in Overall length 13 97 cm 5 50 in Distance between flats 47 6 mm 1 87 in Drive size 17 8 in Hex 142 4212 Socket Wrench Assembly FT1838 Recoil Spring Tool Group Model 245 Excavators and Front Shovels Warranty None e Used to remove and install 8V 2390 Recoil Spring Group e In preparation for removal 8V 2390 Group must be compressed before
91. r supply and high pressure hydraulic hose 256 8034 50 ton and 6V 3170 55 ton Hydraulic Cylinders are used with small track press tooling for D3G D4G D5G D5M and D5N Track Type Tractors 256 8034 50 ton 6V 3170 55 ton and 265 8035 75 ton Hydraulic Cylinders are used with large track press tooling for D6H D6M DEN D6R D8N DER D8T Track Type Tractors and 953 963 Track Type Loaders Sold individually Hydraulic Cylinders Used With Multi Pitch Track Press Tools Cylinder Collapsed Extended Capacity Height Height Plunger Stroke Plunger Diameter Overall Size 45 metric ton 67 mm 2 63 in 83 mm 3 27 in 16 mm 0 63 in 57 0 mm 2 25 in 140 0 x 114 0 7 kg 15 4 Ib ed 265 8034 50 metric ton 76 mm 3 in 89 mm 3 50 in 13 mm 0 50 in 138 0 mm 5 44 9 5 kg 21 Ib em enim ad 68 metric ton 79 mm 3 13 in 95 mm 3 75 in 16 mm 0 63 in 83 mm 3 25 in 165x140mm 11 kg 24 3 Ib ed Kaar T Top Plate Assembly for Large and Small SystemOne Track Press Tools Model D3G D8 Track Type Tractors and 953 963 Track Type Loaders Warranty Six Months European Union compliant CE marked a r 3 8 Used with track press tools for SystemOne undercarriage J e Usedin place of track shoes during removal and installation of track link pins e Adds versatility to existing groups of tools J S 52 Orderin pairs 6 D References 4 E 5 NEHS0929 Tool Operating Manual Operation and Parts for Large Multi Pitch Syste
92. rd in Square D6 D7 963 D6H D7H worn bolts 5 16 in 9S 6372 andard 9 32 in 5P 35802 andard 9 in Square D8 973 983 D8L D8N C D mn se wn i pg N mf p Sra T erl s N in Square 8 973 983 D8L D8N worn bolts 15 32 in tender andard apered em G hin Wa im fest Thin Wah Jan Square Aim 1076 Tapered im Square he par i D COREENE Bo l par Continued 6 66 Undercarriage and Track Track Bolt Sockets Continued Model See Chart Warranty Six Months Impact Sockets for Track Bolts Metric Gradu ations Part Number Description Application im I a 0 S E E 0 0 B 4in f 214 6553 Thin Wall 70 307 rim 107828 ftapered H E im fete Tin Wal sn Sauer G fann HE Tapores Tin Square rae fr a 120 0 mm U 7630 in Square 1300 320 325 141 mm Metric for 375 and 5080 Applications only 7 Chrome Finish 3Do not use these sockets on standard impact wrenches N m k m sjooy emesiapun ii mi m m m Cat 300 and 375 Ton Track Presses Model All Cat track Warranty Six Months European Union compliant CE marked e Replaces discontinued 350 Ton Track Press e Disassembles and assembles track link assemblies to perform pin and bushing turns e 300 and 375 ton models include a 10 foot long track indexer advanced by manually operated hydraulic valves e 375 ton model has an optional PLC con
93. ription 8M 5251 Seal Sar fe Tube bul p Depth Gauge Modification Model Most Cat Track type Machines Warranty Six Months Continued 6 42 e To help eliminate problems during field use of discontinued 6V 0012 and 6V 6190 Depth Gauges use 6V 9411 Plunger and 4B 2049 Nut e 6V 6190 Depth Gauge requires 19 plungers and nuts 6V 0012 Depth Gauge requires 16 plungers and nuts Application Procedure 1 Remove plastic set screws and springs from the depth gauges 2 Place probe through vertical hole Probes can be easily pushed into the holes if ends are rounded 3 Screw 6V 9411 Plunger into threaded hole on side of gauge Adjust plunger to the point where probe fits snug but is free to move 4 Tighten 4B 2049 Nut over 6V 9411 Plunger while holding the plunger with a screwdriver to prevent it from turning Probe should be able to be removed and installed without further adjustment Roller and Idler Depth Gauge Modification Continued Model Most Cat Track type Machines Warranty Six Months fem PartNumber Description i o EE Model See Below Warranty None Fabricated Repair Tools for Track Rollers and Idlers e Used for repairing retainer assemblies on track rollers and idlers References SEHS8515 Special Instruction Repairing Retainer Assemblies SEBF8515 0 12 86 Undercarriage Reconditioning Bulletin MP 11 Track Roller Car Part Number rier Roller and Idler Disas
94. s e Used to support the frame during main beam removal e Functions as locating fixture for new main beam e Fixture can be adjusted for nominal ROPS bore spacing dimensions e Can be set to actual ROPS bore location on existing frame e Recommended pin locations be set to actual bore location e Main beam locating fixture equipped with 2 mm shim e Shim to compensate for weld shrinkage in the transverse fore aft beam welds e Made as ordered MAO Reference SEPD1066 Service Magazine upgrade instructions for 793B and 793C off highway trucks Special Instruction REHS0541 Procedure for the Inspection Repair and Compo nent Replacement on the Frames of Off Highway Truck Tractor 350 1599 p a 1 Part Number Description Weim Jauamtiy 50 1598 Tool Assembly 544 kg 1200 Ib 50 1599 upport Assembly 91 kg 200 Ib 53 4386 Main Beam Repair Fixtures FE GE Not serviced separately Undercarriage Tools Frame and Recoil Spring 330 0835 Compression Sleeve Assembly Essential Tool Model 279C 289C 299C Compact Track Loaders Warranty Six Months e Used to disassemble and assemble track recoil spring assembly e Used with a suitable hydraulic press to compress spring e Contains spring when compressing recoil spring assembly to remove or install retainer nut 4 e Heavy duty welded steel construction retains pieces of spring in event of I breakage PP Reference KENR8831 279C 289C and
95. s Tool E Model D3 D8 Track Type Tractors 953 963 Track Type Loaders with SystemOne Undercarriage Fall Warranty Six Months 8 sas e Used with large and small Multi Pitch Track Press Tools E AAN y Ay e Used to remove the inner track link when outer link is not installed 3 far D Os SP N Allows Multi Pitch Tool to remove inner links from outer side of the chain 2 a eg pr e Different thickness shims fit a variety of applications shims may be stacked to 2 e lt A 5 required thickness l ToN Sed e Shims are hung in positron on threaded rods of track press tool gt A A References a lt S amp lt A 6 NEHS0929 Tool Operating Manual Operation and Parts for Large Multi Pitch Syste Sen SeA mOne Track Press Tool NEHS0930 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste mOne Track Press Tool NEHS0931 Tool Operating Manual Operation and Parts for Large Multi Pitch Syste mOne Track Press Tool European Union Compliant NEHS0933 Tool Operating Manual Operation and Parts for Small Multi Pitch Syste mOne Track Press Tool European Union Compliant rem a fe f2rmmosmnk 268 7899 50 8 mm 2 0 in thick R 268 7900 63 5 mm 2 5 in thick 6 268 7901 76 2 mm 3 0 in thick Master Link Removal Tools for SystemOne Undercarriage Model D3G D4G D5G D6M D5N D6H D6M DEN DER DEN D8R DET Track Type Tractors and 953 963 Track Type Loaders Warranty Six Months European Union
96. s and Shop Products Guide Always cover work with a protective guard when removing or installing a track link With high forces being exerted on the part being removed installed breakage may sometimes result By covering the work with a protective guard the mechanic reduces the danger of personal injury or death by flying parts Never apply pressure to the track press until a guard is in place Multi Pitch Track Press Group em Pat Number Desenpion itv 267 2107 Multi Pitch Track Press Group aaa ps Rape P eas pere i P 264 5778 Contact Tool D6H D6M D6N D6R 953 2 963 5 porma Rome Threaded Rod fam fmemeina f 7 fe fr E f rsm Pate Astin 2 Continued 6 53 Undercarriage Tools Undercarriage and Track Multi Pitch Track Press Group Continued Part of 1P 0520 Driver Group tem Par Number Description 267 2107 Multi Pitch Track Press Group Consists of Continued 9 265 8034 50 ton Cylinder 10 264 5777 Cylinder Centering Block Multi Pitch Track Press Group Continued 1 Individual items not serviced separately Description Quantity Clear Plastic Guard 1 Flexible Guard Upper Half 1 Flexible Guard Lower Half 1 Bolt 4 Bolt 2 Flat Washer 1 6 2 2 2 Nut Retaining Strap Retaining Strap with Clip Retaining Strap Buckle em Par Number Description 799 Am pe Guard Group 1 fett frim wamtmendltom 1 mo forma Fim wam debris rack
97. sed to recondition seal ramps on inverted style roller and idler shafts to regain surface finish e Used with protection caps and gravity fed blast machine or pressure blasting 2 PN SS system LF EA e Saves money recondition rather than replace shaft e Reconditions smooth surface to help prevent toric ring slip e Helps prevent oil leaks which can lead to component failure e Protection caps protect shaft s thrust face and bearing surface from blasting overspray e Replaceable 196 9553 Wheels can be ordered separately 196 9552 Frame Assembly 196 9553 Typical 196 9553 Protection Cap 196 9552 Roller and Idler Reference SEBF8597 Reconditioning Procedure art Number Roer 35 35 7 OH 35355 TOL DRN 96 9556 9L D10N R 589 D10L D11R N 353597 D8R N L 517 527 973 973 D 129 1340 Duo Cone Seal Installer Assembly Model D10N and D10R Track Type Tractors Warranty Six Months i EL EB 7 fe o K EB j i N N Used to install Duo Cone seal in track idler used with 107 9621 and discontin ued 125 3677 Seal Groups used in special application machines E e Installer makes installation faster and easier while helping to prevent seal dam age uses a 130 8364 Extension Spring to hold the 2 halves together TA e Using installer prevents rolling and twisting of rubber toric ring during installa Wil q tion Reference SEHS8364 Special Instruction Ass
98. sembly and Assembly Procedures Description Application FT1913 Drill Fixture 963 Roller and Idler FT1914 Drill Fixture D8L Roller FT1915 Drill Fixture D8L Idler and D9L Roller FT1916 Drill Fixture D9L Idler and D10 Roller FT1917 FT1919 FT1918 Base Plate Assembly needed for each repair Drill Fixture D10 Idler Needed for each repair e Used for repairing retainer assemblies on track rollers and idlers References SEHS8515 Special Instruction Repairing Retainer Assemblies 3 SEBF8515 0 12 86 Undercarriage Reconditioning Bulletin MP 11 Track Roller Car rier Roller and Idler Disassembly and Assembly Procedures ine Chart below shows tools for pressing bushing assemblies out of track roller rim as 2 semblies tools are for reshelling or repairing trackrollers on 215 215B 215 SA 225 235 and 235B Excavators 235 and 235B Front Shovels Excavators Model Part Number Description 235 FT2212 Roller Bushing Removal Adapter 225 225 SA FT2211 Roller Bushing Removal Adapter FT2210 Roller Bushing Removal Adapter FT2209 Handle 2M 5795 Pin Chevis 7H 9737 Pin Chevis FT1918 Base Plate Assembly needed for each repair Item Part Number Description 4 Plate FT1918 Base Plate Assembly Continued 6 43 sjooy aberuea1apun Roller and Idler
99. shings with holes in hub when pressing bushing into place FT1117 Puller Bar FT1119 Puller Bar Model 225 235 Excavators Warranty None Used to pull front idler bearings Two 7K 3515 Bolts and two 1B 4331 Nuts required for 225 Excavator four 1D 4628 Bolts required for 235 Excavator e 2required e Material SAE 1020 Steel Roller and Idler FT1233 Puller Bar Model 245 Excavator Warranty None e Used to pull front idler bearings N Use 1H 3107 Push Puller with two FT1233 Puller Bars two 5P 1670 Bolts and two 1B 4331 Nuts e Material SAE 1020 Steel i Qa EB 7 o f ce EB L 2 7 FT1327 Puller Bar Model 215D 219D Warranty None e Used for removal of front idler bearings N 1H 3107 Push Puller two 8S 3887 Bolts and two 1D 4719 Nuts also required for pulling operation e Two required e Material SAE 1020 Steel FT1216 Roller Bushing Removal Adapter Model D3B D3C 931B 931C 935C Traxcavators Warranty None e Used with horizontal or vertical press to remove bushings from track rollers Undercarriage Tools Roller and Idler Track Roller Lifting Fork Assemblies Model See Below Warranty Six Months e Used in removal and installation of track rollers on track type machines 183 4799 Part Number Maiel O_O OO SO D8 DL D8N D9 DL DIN D10 DION DTIN 245 983 v 183 4799 183 4797 183 4797 D4 D4H D5 D5H D6 D6H D7 D7H 225 gn 23
100. tighten ing nut on tension bolt e Used with suitable hydraulic pump and discontinued 6V 0113 or 316 1489 Cylin der Group for in frame compression of recoil spring Reference SMHS8096 Special Instruction 245 Service Manual Description Quantity Spacer Plate It sjooy aberuea1apun Frame and Recoil Spring 1U 5753 Seal Starter Model D10N D11N D4H D5H D6H D7H D8L D8N DIN Warranty Six Months e Used for installation of large shear seals inside recoil spring housing on H and L Series track type tractors interference fit of these seals makes them difficult to start into housing without distortion or damage 1U 5753 allows seal to be started squarely into bore without cocking or rebounding that can occur when using only a hammer e Correct assembly of 1U 5753 aided by markings such as 5D 6D and 8P stamped near curved ends of plates numbers indicate tractor model and letters indicate use of plate end as pilot P or driving member D of assembly e Pilot plates fit seal s inner diameter driving plates push against outside ring of seal reaction plates push against inner shoulder of recoil spring housing e Tractor models up through D9 require reaction plates to be mounted on 6V 3009 Bar larger housings on D10 and D11 tractors require reaction plates to be mounted 8B 7548 Bearing Puller Assembly Description Center Plate Driving Plate Pilot Plate Reaction Plate Stud iem L Descript
101. to support rear upper structure of machine when servicing swing gear and swing bearings e Used with hydraulic jack stands 227 1393 Support Bracket Assembly LH and 227 1394 Support Bracket Assembly RH N Material Item 1 ASTM A36 steel I beam Item 2 SAE1026 steel Reference 365B and 385B Disassembly and Assembly Manual Machine Systems L 2 EB 7 f f im EB j 2 7 FT2765 Support Beam Assembly Model 325B W330B W345B Wheeled Material Handler Warranty None e Used to support upper frame of material handler during undercarriage removal e Used with jack stands Description Quantity Material Beam ASTM A 36 Plate SAE 1018 steel Half socket SAE 1026 steel FT2322 Support Beam Assembly Model E120B Excavator Models X123 and X128 Warranty None e Used with jack stand to support car body when removing undercarriage or working on swing bearing or gear area e Easier to use and safer than blocking i A FT3113 Support Beam Model 993K Wheel Loader Warranty None e Used to support engine from above during removal of power train components e Used with appropriate blocking to locate FT3113 Support Beam on machine frame rails above rear of engine e Used with appropriate shackle and chain to connect engine to FT3113 Support Beam Material ASTM A36 steel I beam Dimension 161 8 mm 6 37 in 152 4 mm 6 0 in 1676 4 mm 66 0 in Un
102. track with 102 mm 4 0 in horizontal tube in undercarriage S UNG a OG 11 13 c group pe Bg Z C 12 e Minimum height adjustment 527 0 mm 20 75 in ii by S e Maximum height adjustment 807 0 mm 31 75 in AZ xX Pl 6 2 Description Quantity FY Base Support Assembly 2 Bottom Support Tube L End Cover Plate Vertical Support Tube Gusset Plate Anchor Plate Adjustable Support As sembly Vertical Adjustable Tube Horizontal Slide Tube Horizontal Support Tube fen Partnumber oeserpion Tuan 7 fesa fnusei f va frp n pose Jemen CS UR GET ECE 9U 7835 Cylinder Fixture Assembly Model All 65 75 and 85 Challengers Warranty Six Months e Used to disassemble and assemble tension cylinder in vertical position pro vides quicker and simpler assembly of cylinder when held vertically e Allows tension spring to be vertically lowered into cylinder housing less chance of damage to cylinder walls e Eliminates scratching or marring of inner cylinder walls which can occur when assembling cylinder in horizontal position e Designed with stops to more easily tighten cylinder head to rod e Fixture should be securely fastened to floor to prevent rotation during cylinder overhaul Width of base 400 0 mm 15 8 in square Overall height 909 0 mm 15 8 in Approximate weight 45 kg 100 Ib 9U 7835 Cylinder Fixture Assembly Undercarr
103. trolled automatic indexing feature single push button sequentially activates the hold down shoe encoder indexer table raise lower and indexer advance retract functions to automatically posi tion the track for the next pressing operation e Automatic indexing uses a digital encoder that reads the exact distance the track has moved during indexing and stops at exactly one full track pitch distance reduces operator time to manually position the track for the next operation e Increased ram speeds reduce cycle times e Individual hydraulic pressure control dials and gauges for each main ram gauges read directly in tons to eliminate psi conversion e Two 436 L 115 gal hydraulic tanks provide cool and efficient flow to the unique non drift hydraulic system e 170 2503 Connecting Bars use T slot bolts for easy mounting of contact tool ing and fine tuning knobs allow for quick and precise positioning of tooling e Designed and built exclusively through the Dealer Service Tools Division e Uses Cat part numbered components when possible for simplified mainte nance N All models are offered in 380 460 or 575 Volts 50 or 60 Hz configurations References NEHS0800 Caterpillar 375T Track Press Manual NEHS0802 Caterpillar Track Press Tool Operating Manual Introduction Ordering Information Contact the Caterpillar Dealer Service Tools Division for quotations and specifica tions This product is purchased outside of
104. upply high pressure hydraulic hose and 6V 3170 or 265 8034 Hydraulic Cylinder e Requires a 264 5776 Clear Guard Group sold separately e Used for in shop or on site repairs e Allows track link replacement at any location on track chain e Sold as individual pieces References NEHS0930 Tool Operating Manual Operation and Parts for Multi Pitch SystemOne Track Press Tool NENG2500 Tools and Shop Products Guide Always cover work with a protective guard when removing or installing a track link With high forces being exerted on the part being removed installed breakage may sometimes result By covering the work with a protective guard the mechanic reduces the danger of personal injury or death by flying parts Never apply pressure to the track press until a guard is in place Multi Pitch Tooling for D3G D4G D5G D5M and D5N ian Pat Number Tar uantty S L Contact Rod End Retro fa me Threaded Rod pa 889 Trem Raf J 266 8998 Acme Nut e pen Snerten 0 65 8034 0 ton Cylinder M 1 11 6V 3170 5 ton Cylinder mH Part of 1P 0520 Driver Group Undercarriage Tools Undercarriage and Track Guard Group g 2 7 em Pat Number Description Tan sms Sear Prastc Guarded sm washer Bees Retaining Sep e or Fim wem debra rackpressurel I 7 CR frm warn trend 1 fr epee Waring Fim fr pers rimbluesefetevereed fi Additional Multi Pitch Track Press Tools fem
105. x3 Pi call nan ael 1U 9785 Guide Stud 279 mm 11 in 23 9 mm 119 mm 0 744 in M24 karet Meru 0 94 in 1U 9097 Wrench N Used to remove and install nut securing accumulator nut located between the accumulator and right or left hand manifold e Thin open end wrench easily fits onto nut not enough space to insert thickness of standard wrench e Wrench opening 47 625 mm 1 7 8 in e Thickness 6 3 mm 0 25 in 10 9097 1U 9058 Hose Group e Used to adjust tension on Mobil Trac belts all parts come assembled as shown 3 e Allows Challengers hydraulic system to increase tension 13 by directing oil from implement valve through hose as 12 sembly and into tension cylinder e Hose group directs oil from tension cylinder back into sump during detensioning 3 e One end of hose assembly attaches to tension cylinder 4 5 C and other end to implement valve located at the rear of 3 ON Challenger 16 x e Items 14 15 and 16 are only required when cylinder sl i guard is in place 18 1 17 18 e Includes a hose and hose clamp for bleeding oil from nitrogen accumulator part of belt tensioning system e 5P 6442 Hose Length 200 cm 79 in Inside diameter 6 3 mm 0 25 in Reference SENR8300 Service Manual c a EB 7 o f ce EB L N Continued 6 93 Undercarriage and Track 1U 9058 Hose Group Continued Par Number V 3966 Pressure Test Valve 1 4 in 18 NPTF
106. y 2 adapter plates allow the tooling for the Centurion 250 ton track press to be used on Cat Track Presses OEM saddles can also be used on the Cat track presses using these same adapter plates in the conversion group Contact tools and saddles required to service nine machine models in nine inch pitch track group L EL EB 7 fe o K D L 7 References NEHS0804 Caterpillar Track Press Contact Tooling NEHS0802 Caterpillar Track Press Tool Operating Manual Introduction SEBF8557 Track Shop Servicing Procedure for Non PPR PP Sealed and Lubricated Track SEBF8546 Track Shop Servicing Procedure for Positive Pin Retention Track HF 151 8547 Undercarriage and Track Contact and Saddle Tools by Pitch bp Description RH D11N PPR 6T 8049 15130 Sealed MS1600 Sealed Pin FS Link 960321 Assembly Link Spacer 9U 9U 7792 Tools L 12 50 Inch Pitch Tracks 12 50 Inch Pitch Tracks 5130 MS1600 5130 MS1600 D11N PPR Sealed Sealed D11N PPR Sealed Sealed Qty Description RH Link 6T 8049 618643 960321 Description RH Link 6T 8049 FG Pin Assembly Body 9U 7568 9U 7568 Extruder Assembly 198 5341 1 Saddle 9U 7767 9U 7767 N A DIN 1 Pin Assembly Plunger 9U 7564 9U 7564 2 Anvil Assembly 81 3216 ala Undercarriage Tools 2 Pin Assembly Base 90 7567 90 7556 WA 2 fut pr Fr sso ae BOs a Pon Rey E S J 2 JomuderBae pus R Socket Head Screw

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