PARTS & SERVICE MANUAL SWEEP STAR 48
Contents
1. 30 31 Tailgate Cylinders teo ee roter etre ada 30 31 Engine and Exhaust High CC 32 35 Electric Clutch Driven Belt Drive and 36 37 Finger Reel High Lift 38 39 Rear Axle High Lift 40 41 Hopper and Tailgate High Lift sess 42 43 76 322 15 Series Sundstrand Pump 44 45 48 137 Rear Wheel Motor 46 47 76 023 3 Bank Hydraulic Valve 48 49 gt Referente 50 52 Won 50 IA 51 Quick Reference Replacement Parts 52 R Warranty roster dient ira Inside Back Cover INTRODUCTION Thank you for purchasing SMITHGO product Read this manual and all other manuals pertaining to the Sweep Star 48 carefully as they have safety operat ing assembly and maintenance instructions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All SMITHEO machines have a Ser2. CONSOLE PARTS LIST HIGH LIFT REF 1 2 3 4 10 11 12 13 14 15 PART 34 146 34 145 12 017 22 003 13 288 76 310 34 160 34 159 HSM 10 32 063 HSM 10 32 100 HWL 10 HN 10 32 80 020 76 214 HSA 8 075 76 309 76 023 76 224 60 106 HB 38 16 250 HW 38 HN 38 16 11 100 HP 18 100 HCP 516 100 60 347 60 536 HB 38 16 100 HWL 38 HN 38 16 76 199 76 265 50 359 15 314 15 472 DESCRIPTION Panel Mount Circuit Breaker Circuit Breaker Boot Hour Meter Ammeter Key Switch with hardware Kohler 25 099 04 Key Set Throttle 48 Throttle Mounting Bracket Machine Screw 10 32 x 5 s Machine Screw 10 32 x 1 Lockwasher 10 Nut 10 32 Choke Cable Side Panel Tapping Screw 8 x 3 4 Valve Handle with Linkage Kit Hydraulic Valve 3 bank Park Brake Handle Mount Brake Lever Bolt 3 s 16 x 21 2 Washer 3 8 Nut 38 16 Linkage Yoke 5 16 Cotter Pin sx 1 Clevis Pin 5 16 x 1 Brake Cable with nuts Bellows one each end of brake cable Bolt 38 16 1 holds 76 023 Valve Lockwasher s Nut 38 16 Decal Control Panel Console Warning Indicator Light Electric Clutch Switch Switch Boot AAA H He He He PH RH doc QUANTITY BY FUELANDOIL TANK DRAWING HIGH LIFT We AN FUELAND OIL TANK PARTS LIST HIGH LIFT QUANTITY PART 15 491 15 492 8832 19
3. 00 00 00 ENGINEAND EXHAUS T DRAWING HIGH LIFT N Ms ENGINE EXHAUST PARTS LIST HIGH LIFT REF 23 24 25 26 27 29 PART 48 169 HB 516 18 100 HNTL 516 18 48 192 23 127 48 196 8946 1 HRS 316 050 HRP 14 100 76 323 23 130 18 133 DESCRIPTION Front Cooler Bracket Bolt 5 16 18 x 1 Lock Nut 9 16 18 Engine Mount Elbow Shift Arm Plastic Wear Strip Rivet 3 16X 11 2 Roll Pin 1 Gear Pump replacement only no repair Elbow Barb Fitting QUANTITY 1 1 1 2 2 1 1 1 1 1 1 1 ELECTRIC CLUTCH DRI VEN BELT DRI VE amp MUFFLER DRAWING ELECTRIC CLUTCH DRI VEN BELT DRIVE amp MUFFLER PARTS LIST REF 10 11 12 13 26 27 PART 48 038 HMB 100 10 21 445 78 337 16 013 76 217 76 298 HB 12 13 300 HNTL 12 13 HMB 12 14 HP 18 150 76 102 76 102 01 HKSQ 14 150 76 200 HB 38 16 200 HWL 38 76 340 HB 516 18 100 HW 516 HNTL 516 18 48 169 HB 38 16 300 HNTL 38 16 76 338 42 172 48 009 HB 38 16 100 HW 38 HNTL 38 16 48 200 15 371 18 147 50 111 48 201 48 195 HB 14 20 075 HW 14 HWL 14 78 274 48 199 18 220 DESCRIPTION Spring Bracket Machine Bushing 1 x 10GA Spring Electric Clutch Idler Pulley Idler Arm Spacer Bolt 1 2 13x3 Lock Nut 2 13 Machine Bushing 2 x 14GA Cotter Pin 8 x 11 2
4. 40 Wire With Fuse Part of Engine Fuse AGC 30 Electric Clutch Toggle Switch Switch Boot Seat Switch Wire Harness Includes all wire color with QUANTITY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 lt T BI HYDRAULIC DIAGRAM HIGH LIFT 11 1 13 44 15 10 Middle 2 Bottom Top 76 023 3 Bank Hydraulic Valve Relief Valve set at 2000 PSI 137 93 Bar 76 322 Hydrostat Pump Displacement Variable to 913 in9 R 15 cc R 14 23 GPM 53 85LPM at 3600 RPM Max Operating Speed 3600 RPM Rated Pressure 3000 PSI 206 8 Bar Max Pressure 4500 PSI 310 Bar Max Inlet Vacuum 5 in Hg 17 Bar Max Inlet Temperature 220 104 Max Allowable Case Pressure 25 PSI 1 72 Bar 76 323 Gear Pump Displacement 366 in R 6 cm R 5 7GPM 21 6 IPM 7 gt HYDRAULIC DIAGRAM PARTS LIST HIGH LIFT 10 12 13 14 15 16 17 18 19 20 PART 76 242 48 012 48 013 48 137 34 057 48 015 8810 19 18 077 8895 22 48 016 8895 44 76 322 76 323 48 020 8895 40 8810 07 18 077 8895 8 8832 19 18 040 8895 22 48 083 48 083 01 48 135 48 062 8895 67 34 105 48 021 8895 92 48 018 8895 73 76 115 8895 74 76 023 48 019 8895 54 5 75 634 48 017 8895 73 18 173 48 014 75 714 27 065 DESCRIPTION Hydraulic Cylinder Hydraulic Hose Hydraulic Hose Wheel Motor Tee Hydraulic Hose Hose s ID Hose Clamp Hose Wrap 22 Hy
5. 2 HOPPER AND TAILGATE DRAWING HIGH LIFT 48 120 Dust and Filtration Pack for High Lift 48 064 Hopper Filter 24 x 44 y 48 065 Tailgate Filter 17 x 50 gj Spacer Outside Machine Machine Bushing M NIN HOPPER AND TAILGATE PARTS LIST HIGH LIFT REF 1 C 10 12 13 15 16 17 19 20 21 22 23 24 PART 48 005 48 023 48 037 HNA 100 14 48 153 48 061 75 653 HB 38 16 250 HNW 38 16 HB 12 13 250 HMB 12 14 HNCL 12 13 48 053 HB 38 16 125 HNTL 38 16 48 025 HB 34 10 500 HNTL 34 10 13 099 HB 516 18 125 HWL 516 48 022 48 004 48 044 48 131 76 159 HDSPS 14 075 76 242 76 242 02 48 007 HNAT 114 12 HB 58 11 300 HNTL 58 11 48 041 HB 58 11 200 HMB 58 14 HNOT 58 11 75 714 18 154 HNJ 58 18 HKSQ 14 150 HSSHS 516 18 050 HCP 58 175 HHP 18 HB 12 13 350 HNTL 12 13 48 057 48 036 48 024 HP 316 200 75 569 48 129 HMB 100 10 76 319 HRS 316 050 48 148 HB 14 20 200 HNFL 14 20 48 149 48 150 DESCRIPTION Tailgate Tailgate Screen Left Dump Arm Castle Nut 1 14 Left Adjustment Sleeve Hopper Dump Arm Hopper Safety Lift not pictured Bolt 3 s 16 x 21 2 Wing Nut s 16 Bolt 1 2 13 x 21 2 Machine Bushing 2x 12 Center Lock Nut 2 13 Tailgate Hinge Bolt 8 16 x 11 4 Lock Nut 3 16 Left Hinge Strap Bolt 3 4 10 x 5 Lock Nut 3 4 10 Hose Clamp
6. Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 MA SS SMITHCO
7. 13 110 10 14 219 14 234 14 235 13 110 14 42 003 07 14 054 13 110 13 42 003 08 13 110 10 14 220 42 003 09 42 003 10 14 132 14 221 14 216 14 114 14 215 14 217 14 107 76 322 01 42 003 11 42 003 12 42 003 13 42 003 17 76 323 DESCRIPTION O Ring Ring By Pass Valve Valve Plate Cylinder Block Kit Pump Shaft Pipe Plug Needle Bearing Lip Seal Washer Truncated Shaft short 1 holes Retaining Ring Plug O Ring Shim Pack Kit Release Valve Spring Release Valve Cone Hex Head Screw Needle Bearing Lip Seal Charge Pump Housing Gerotor Assembly O Ring O Ring Plug Truncated Shaft long 2 holes Retaining Ring Ball Bearing Retaining Ring Variable Swash Plate Spring Pin Thrust Plate Pin Roller Bearing Gasket End Cap O Ring Hex Head Screw Plug Washer Housing Assembly includes 9 amp 10 Gear Pump When ordering Gear Pump also order 52 53 54 76 322 03 76 322 04 76 322 05 14 098 76 323 01 14 214 42 003 14 O Ring Washer Screw Seal Kit Seal Kit Relief Valve Kit Charge Pump apo BMA a nnn ey 48 137REAR WHEEL MOTOR 10 3 DRAWING Assemble seal with flat side out as shown M SIN 48 137REAR WHEEL MOTOR 10 3 PARTS LIST REF 17 2 17 18 19 20 PART DESCRIPTION QUANTITY Water amp Dirt Seal 1 13 615 05 Service Housing A
8. 32 x 3 4 Flange Whiz Lock Nut 10 32 Inclinometer Bracket Machine Screw 10 32 x 1 Flange Whiz Lock Nut 10 32 Inclinometer 2 2 1 2 2 1 REELLIFT CYLINDER DRAWING REF ROD PART 18 168 HP 18 100 12 350 75 634 14 268 REEL LIFT CYLINDER PARTS LIST DESCRIPTION Elbow Cotter Pin 1 Clevis Pin 2X 3 1 2 Hydraulic Cylinder Seal Kit QUANTITY 2 TAILGATE CYLINDER PARTS LIST PART 18 18 168 75 714 14 268 HNJ 58 18 HNCL 58 11 18 154 HG 14 28 180 HMB 58 14 HB 58 11 200 HCP 58 175 DESCRIPTION Bridge Pin s Elbow Hydraulic Cylinder Seal Kit Jam Nut s 18 Center Lock Nut 5 s 11 Rod End Grease Fitting 4 28 x 180 Machine Bushing 14GA Bolt 11 x 2 Clevis Pin s x 13 4 QUANTITY A AA SS Se Pp xl ENGINEAND EXHAUS T DRAWING HIGH LIFT 09 N va N ON S 4 2 NN S 7 MI y Y 5d 5529 C gt gt N ENGINE EXHAUST PARTS LIST HIGH LIFT QUANTITY REF 11 12 13 14 15 16 17 18 20 PART 23 184 18 161 23 139 23 133 76 322 HSSH 12 13 175 HWL 12 48 142 HSTP 14 20 100 HW 14 HWL 14 HN 14 20 34 163 HB 14 20 075 HNTL 14 20 48 194 21 161 HB 38 16 175
9. 60 406 HW 58 HNTL 58 18 76 158 HP 18 200 DESCRIPTION Washer s as Req d Bolt 3 16 x 2 Locknut 3 s 16 Bolt 16 x 2 2 Locknut 3 16 Shock Absorber Bushing comes with shock Nut 3 s 16 Bolt 3 8 16 x 1 Grease Seal 11 4 Thick Axle Nut 11 4 12 Cotter Pin x 11 2 Bearing Cup and Cone 11 410 Spacer 15 s OD x 11 4 ID x 7 16 Lock Nut s 16 Front Fork Bolt Stud 2 20 x 11 2 Lug Nut 1 2 20 Grease Seal 1810 Spacer 1 8 OD x 3 4 ID x 17 32 Bolt 5 s 18 x 3 Jam Nut 3 4 16 Axle Nut 3 4 16 Axle Lock U Bracket Front Axle Bearing and Cone 4 ID Wheel Hub Wheel and Tire Tire 18 x 9 5 8 6 Ply Wheel Windshield Washer Fluid Rubber Bushing Spacer 1 OD x Ys ID x 2 Washer s Lock Nut 18 Spacer Seal Cotter Pin s x 2 14 2 2 2 2 2 2 per shock QUANTITY NIC LINKAGE PARTS LIST HIGH LIFT QUANTITY REF 1 2 3 10 12 13 18 19 20 21 22 23 24 25 26 PART HB 38 16 250 HNTL 38 16 48 026 48 163 HB 516 18 300 HW 516 HNTL 516 18 15 013 48 056 34 038 HMB 12 14 18 234 48 109 48 196 HRP 14 150 HRS 316 050 8946 1 HB 516 18 350 HW 516 HNTL 516 18 48 192 13 624 HRS 316 050 8946 1 HB 38 16 100 HNTL 38 16 48 034 HB 38 16 100 HW 38 HNTL 38 16 HP 18 075 48 198 HN 38 24 HMB 12 14 21 173 76 282 HN 38 24 HN 38 24 HWL 38 76 299 HB 516 18 075 HW 516 HNTL 516 18 76 29
10. Washer 7 4 Flange Whiz Lock Nut 14 20 Left Step Main Frame Battery Box Cover Black Trim 10 along side closest to machine Nose Cone 21 ABC Dry Chemical Fire Extinguisher Mini Tilt Steering Mechanism Tilt Steering Boot comes with 76 362 Steering Wheel Steering Wheel Cap Cap Nut 5 s 18 Side Panel Console Oil Tank Filler Breather High Back Seat with Smithco Logo Plastic Spacer Right Tower Arm Pivot Tube Hopper Hopper Screen Cover Hopper Screen Tailgate Tailgate Screen Tailgate Hinge Hopper Dump Arm Tire and Wheel Tire 23 5 x 10 5 x 12 Wheel Lift Cylinder Left Tower Grass Chute Belt Guard Side Belt Guard Tab Engine Cover Front Baffle Engine Kohler CH25 Bolt 9 s 16 x Washer s Lock Nut 3 16 Right Step Black Trim 10 Seat Support Rivet 1 2 Washer 6 Magnet Bracket Magnet Latch Steel Pop Rivet 9 16 x 17 8 Muffler Guard Muffler Tail Pipe Exhaust Pipe QUANTITY BAA 00 0 2 4 pod PA xl gt STEERING DRAWING N STEERING PARTS LIST QUANTITY REF 1 2 3 4 17 18 19 20 21 PART 48 186 HWK 316 075 76 362 76 364 13 718 13 726 HNJ 58 18 75 833 HSSHS 38 16 038 75 813 HWK 316 075 76 301 114 12 18 200 11 040 11 039 11 038 76 156 HB 3
11. 13 750 HNTL 12 13 48 031 48 039 HCP 12 225 HHP 18 48 040 29 118 14 265 60 268 34 057 48 015 48 041 75 614 HB 58 11 200 34 101 02 DESCRIPTION Short Elbow Left Caliper Linkage Yoke 5 16 Brake Rod Nut 5 6 24 Ball Joint 9 16 24 Brake Cable Bellows Rear Beater Panel Main Frame Grass Chute Trim Seal Brake Cable Bracket Bolt 8 16 x 11 4 Washer 3 Lock Nut s 16 Clamp Bolt 9 15 18 x 11 2 Bolt 7 13x 4 Washer 7 6 Lock Nut 2 13 Rear Baffle Bolt 5 s 11 x 2 2 Machine Bushing s x 14GA Rear Skid Pivot Lock Nut 11 Bolt 3 s 16 x 3 2 Washer s Lock Nut 3 16 Linkage Strap short Brake Relay Clevis Pin 5 16 x 1 Cotter Pin t s x 3 4 Carrier Side Pad Carrier Side Pad Support Cam Side Pad support Cam Side Pad Right Caliper Brake Disc Woodruff Key 5 16 x 1 comes with wheel motor Wheel motor Bolt 1 2 13x 8 Lock Nut 1 2 13 Bolt 1 2 13 x 7 2 Lock Nut 1 2 13 Rear Axle Rear Skid Clevis Pin 1 2 x 21 4 Bridge Pin Rear Pivot Arm Zinc Plate Spring Nut 1 20 comes with wheel motor Lug Bolt 2 20 x 1 16 Tee Hose Linkage Strap long Hose Clamp Bolt 5 s 11 x 2 Pad Kit with 2 Pads and Steel Support Plates QUANTITY A 00 ANA 4 k pan 2 Kits per Axle A x
12. 18 040 18 042 15 039 13 586 HSM 8 32 050 HWS 8 48 135 17 019 18 118 76 221 23 139 18 236 HB 14 20 075 HW 14 HWL 14 8810 19 18 077 48 083 48 083 01 18 260 8810 7 18 077 18 008 18 093 18 140 18 249 48 163 HB 516 18 100 HW 516 HWL 516 NOT ILLUSTRATED 8800 52 18 186 8983 60 18 222 50 403 DESCRIPTION Gas Tank Cap with Gauge 3 4 Hose Clamp Reducer Bushing Fuel Valve Filler Breather Machine Screw 8 32 x 1 Star Washer 8 Oil Tank Male Elbow Pipe Plug Tank mount Barb Fitting Black Nipple Bolt 4 20 x 3 4 Washer 1 4 Lock Washer 1 4 5 s Hose Clamp Oil Filter Filter Replacement Reducer Bushing 5 s Hose Clamp Pipe Thread Reducer Street Tee Elbow Barb Fitting Filter Bracket Bolt 9 16 18 x 1 Washer 5 16 Lock Washer 5 16 Fuel Hose Hose Clamp Fire Sleeve Hose Clamp In line Fuel Filter replacement parts po vp AH 000 KK PO HYDRAULIC LIFT CYLINDER DRAWING HYDRAULIC LIFT CYLI NDER PARTS LIST QUANTITY REF 1 2 3 PART 76 242 76 242 01 18 168 76 242 02 DESCRIPTION Hydraulic Cylinder Seal Kit Elbow Clevis pin with Clip 1 1 2 2 INCLINOMETER PARTS LIST QUANTITY REF 1 2 3 PART HSM 10 32 075 HNFL 10 32 76 373 HSM 10 32 100 HNFL 10 32 76 372 DESCRIPTION Machine Screw 10
13. 6 kw Unleaded 87 Octane Gasoline Minimum Air Cooled Full Pressure 15 Amp Front One 18 x 9 50 x 8 Multi rib Rear Two 23 x 10 50 x 12 NHS 20 psi max Castor 9 x 3 50 4 Dynamic Through Hydrostat Hand Operated Lever Discs on Rear Axle 0 to10 mph 0 16kph 0 to 4 mph 0 6 kph 12 Volt Automotive IBS type 45 50 48 minimum Negative 9 23cm 5 38 14cm 9 23cm See Engine Manual 5 gallon 19 liters 5 gallon 19 liters SAE 10W 40 API Service SG Motor Oil OPTIONAL EQUIPMENT 48 084 48 085 48 120 48 121 48 Brush Reel Kit includes pillow blocks and pulley drive 48 Finger Reel Kit includes pillow blocks and pulley drive Dust and Filtration pack High lift Dust and Filtration Pack Ground Dump MAINTENANCE Before servicing or making adjustments to machine stop engine and remove key from ignition CAUTION Use all procedures and parts prescribed by the manufacturer s Read the engine manual LUBRICATION Use No 2 General Purpose Lithium Base Grease and lubricate every 100 hours The Sweep Star 48 has eleven grease fittings One on the top of each tower High Lift Only One on the center of park brake relay on rear axle One on hydrostatic pedal under the floorboard One on the pillow block bearing on each end of finger brush reel One on castor wheel mount bracket One on reel clutch relay on reel clutch belt tightener One on rod end of the tailgate cylinder High
14. Bolt 5 16 18 x 11 4 Lock Washer 5 16 Hopper Screen Hopper Screen Cover Arm Pivot Tube Hose Guard Hose Guard Long Stainless Steel Pan Head Drill Screw 1 4 x 3 4 Hydraulic Cylinder Clevis Pin with Clip Hopper Thick Axle Nut 11 4 12 Bolt 11 3 Lock Nut s 11 Linkage Strap Bolt 5 s 11 x 2 Machine Bushing 5 sx 14GA Oval Top Lock Nut 58 11 Hydraulic Cylinder Rod End Jam Nut 5 s 18 Machine Key 1 4 11 2 Socket Set Screw 9 16 18 1 2 Clevis Pin 5 sx 13 4 Bridge Pin Bolt 2 13 x 31 2 Lock Nut 2 13 Tailgate Adjuster Right Dump Arm Right Hinge Strap Cotter Pin 3 16 2 Swivel Pin Spacer inside of clevis to outside of machine Machine Bushing 1 x 10GA inside clevis inside machine Snap Fastener Rivet 16 x 1 2 Right Adjustment Sleeve Bolt 1 4 20 x 2 Flange Whiz Lock Nut 4 20 Right Hook Bracket Left Hook Bracket i gt 00 5 HHH 00 00 gt 0 gt gt HOH QUANTITY BY 6 322 15 SERIES SUNDSTRAND PUMP DRAWING HIGH LIFT NOTE 8 is Gage Port 6 322 15 SERIES SUNDS TRAND PUMP PARTS LIST HIGH LIFT QUANTITY gt PART 42 003 01 14 130 13 110 01 14 115 42 003 16 76 322 02 13 110 05 14 069 42 003 04 42 003 05 14 212 14 105
15. Lift Only Every 500 hours of operation separate the hydrostatic pump from the engine clean the splined areas and lightly grease the male portion of the pump spline Use either Dow Corning G N Metal Assembly Paste 77 As sembly Paste Kohler 25 357 12 s As you remount the pump to the engine be certain the mating surfaces are clean and free of any foreign mate rial and that the pump is correctly aligned HYDRAULIC OIL 1 Use SAE 10W 40 API Service SG motor oil 2 For proper warranty change oil every 500 hours or annually which ever is first and change the filter after the first 20 hours then at 100 hours then every 250 hours thereafter 3 The oil level should be 2 to 21 2 5 6 4 cm from top of fill neck when fluid is cold Do not overfill After changing oil and or filter run the machine for a few minutes Check oil level and for leaks Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty conditions If natural color of fluid is now black or smells burnt it is possible that an overheating problem exists If fluid becomes milky water contamination may be a problem 8 If either of the above conditions happen change oil and filter immediately after fluid is cool and find cause Take fluid level readings when system is cold 9 extreme temperatures you can use straight weight
16. Pulley Hub 11 41D Machine Key 1 4 1 4 1172 Belt Bolt 3 s 16 x 2 Lock Washer 3 Clutch Strap Bolt 9 16 18 x 1 Washer 5 16 Lock Nut 5 6 18 Front Cooler Bracket Bolt 3 s 16 x 8 Lock Nut 38 16 Clutch Mount Front Drive Shaft Left Tower Bolt 2 16 x 1 Washer 38 Lock Nut s 16 Muffler Guard Muffler Hose Clamp Muffler Clamp Tailpipe Muffler Bracket Bolt 1 4 20 x Washert 1 4 Lockwasher 1 4 Cage Nuts Exhaust Pipe Muffler Clamp QUANTITY AN H H AH 00 HAH gt gt KH BS FINGER BRUSH REEL DRAWING HIGH LIFT N Ms FINGER BRUSH REEL PARTS LIST HIGH LIFT QUANTITY REF NOOR 25 26 27 28 35 PART HB 34 10 550 33 435 HNTL 34 10 48 046 29 585 18 223 77 171 HG 14 28 180 29 584 29 541 20 019 48 048 12 250 18 48 045 12 225 18 76 320 48 030 75 799 18 221 75 506 75 834 48 010 48 086 HB 516 18 125 HNTL 516 18 48 105 75 686 HN 38 16 HWL 38 HW 38 75 800 76 102 76 102 01 76 213 HB 12 13 350 HW 716 HNTL 12 13 76 210 48 028 75 511 HB 38 16 300 HB 38 16 400 HW 38 HNTL 38 16 HB 516 18 100 HW 516 HWL 516 HN 516 18 HB 38 16 350 HW 38 HNTL 38 16 DESCRIPTION Bolt 3 4 10 x 51 2 Tire and Wheel Nut 3 4 10 Castor Fork Spacer Height Adjustment 1 Bushing part of 77 171 Arm
17. and every 200 hours there after 64 to 74 ft Ib 87 100Nm Change Oil and Filter after first 5 hours a Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty Remove cooling shrouds and clean cooling areas more frequently under extremely dusty and dirty conditions Gap 030 76 mm Torque to 18 22 ft lb 24 30 Replace hydraulic filter after first 20 100 and every 250 thereafter The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty cover age In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent as YT END USERS SERVICE CHART Engine for Leaks and Loose Parts Air Cleaner Paper Element Pre Cleaner Every 25hours E Spark Plugs 0 0 pe EE As Required 90 EE 100 Hours E 200 Hours WE 300 Hours 400 Hours WN Every 500 Hours Y early Air Cooling System Belts o FTrePressue 0 Y Fuel Level 0 Fuel Filter CE Hydraulic Oil Y Hydraulic Oil Filter I Hydraulic System for Leaks and Loose Par
18. body flush all contact areas immediately with liberal amounts WARNING of water Get medical attention immediately Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is JUMP STARTING Use of booster battery and jumper cables Particular care should be used when connecting a WARNING booster battery Use proper polarity in order to prevent sparks To jump start negative grounded battery 1 Shield eyes Engine D 2 Connect ends of one cable to positive terminals of each battery first A then B Booster Battery Jumper Cable 2 3 Connect one end of other cable to negative terminal of good battery C 5 4 Connect other end cable D to engine block on unit Battery dumper Cable 1 being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables TOWING When it is necessary to move the Sweep Star 48 without engine running the bypass valve built into hydrostatic pump must be open by turning it counterclockwise An open valve allows fluid to pass through the wheels freely When normal driven operation is desired valve should be closed by turning it clockwise Failure to close the valve with engine running means no power to wheels Tow slowly 2 m p
19. is a list of decals on the Sweep Star 48 Part number description and location will help in reordering de cals 16 088 Moving Parts Hot 25 078 No Riders 25 277 Battery 25 286 Pinch Point 25 297 Hot Hyd Pinch Point 25 308 Engine RPM 25 307 Gasoline 25 313 Warning Grade 25 320 Max Weight 25 352 Bypass Valve 25 356 Tire Pressure 20 psi 25 361 Decal Technical Assistance 25 362 Decal Danger Fire 27 093 Hydraulic Oil 34 147 Smithco Star 48 145 Sweep Star 48 H 48 130 Beater Disengage 48 138 Reel Height Adj 25 359 Smithco 75 651 Hopper Lift Safety Bar 76 199 Console Panel 76 304 Crush Pinch Points 76 305 Moving Reel 76 306 Reel Arm 76 307 Tower Warning 76 315 Belt 48 136 Belt Guard Engine Cover Seat Panel Tailgate Belt Guard Front Engine Console Back Dashboard Front Hopper Hang Tag All Wheels Main Frame Hopper Front Console Back Hopper Sides Hopper Sides Dash board Baffle Tailgate Lift Bars on Hopper Sides Console Front Grass Chute Grass Chute Next to Reel Lever Tower Sides Left Side Grass Chute Decal Sweeper Set includes all items M QUICK REFERENCE REPLACEM ENT PARTS REPLACEMENT FILTERS 48 083 01 Hydraulic Oil Filter High Dump 78 090 Oil Filter Kohler 12 050 01 76 311 Air Element 48 000 Kohler 24 083 03 76 312 Pre Cleaner 48 000 Kohler 24 083 05 50 403 Fuel Filter for Kohler REPLACEMENT BELTS 76 200 Finger Reel Belt 2 A74 SEALKITS 76 023 3
20. oil We recommend SAE 30W API Service SG when hot above 90 F 33 C and SAE 10W API Service SG when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic oil but do not mix 10 Oil being added to the system must be the same as what is already in the tank Mark tank fill area as to which type you put in MAINTENANCE CONTINUED TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to explode Front and rear tires and castor wheel should be 20 psi 1 4bar maximum Improper inflation will re duce tire life considerably WHEELMOUNTING PROCEDURE REAR WHEELS 1 Set park brake Turn machine off and remove key Block one of the other wheels Loosen nuts slightly on wheel to be removed Jack up machine being careful not to damage underside of machine Remove nuts remove wheel Place new wheel on hub lining up bolt holes Torque nuts to 64 74 ft lb 87 100Nm using a cross pattern Retorque after first 10 hours and every 200 hours thereafter 7 Lower machine to ground and remove blocks and jack FRONT WHEEL Set park brake Turn machine off and remove key Block one of the other wheels Remove cotter pins from each end of the axle Remove axle nuts machine bushings and axle locks Jack up front of machine being careful not to damage underside of machine Wheel and axle will come out of slots in the u bracket pull wheel forw
21. 6 18 234 HG 14 28 180 48 059 18 234 HB 12 13 300 HNTL 12 13 76 332 75 791 10 007 HP 18 075 HSSQ 38 16 150 HN 38 16 DESCRIPTION Bolt 9 s 16 x 21 2 Lock Nut s 16 Seat Panel Filter Bracket Bolt 9 15 18 x 3 Washer 5 16 Lock Nut 5 e 18 Rubber Bumper Seat Support Centering Arm Machine Bushing 1 2 x 14GA Bushing part of 34 038 Spring Shift Arm Roll Pin x 11 2 Rivet 3 16 x 1 2 Plastic Wear Strip Bolt 9 16 18 x 3 Washer 5 16 Lock Nut 9 16 16 Main Frame Engine Mount Stop w Plastic Wear Strip Rivet 16 x 1 2 part of 13 624 Plastic Wear Strip part of 13 624 Bolt 9 s 16 x 1 Lock Nut 3 16 Centering Arm Mount Bracket Bolt 9 s 16 x 1 Washer s Lock Nut 3 16 Cotter Pin x 3 4 Foot Pedal Rod Nut s 24 Machine Bushing 7 2 14GA Ball Joints Foot Pedal Rod Nut s 24 Nut 3 s 24 Lock Washer s Pedal Pad Bolt 5 1 18 x 9 4 Washer 5 16 Lock Nut 9 16 18 Pedal Mount Bushing part of 76 296 Grease Fitting 28 x 180 part of 76 296 Foot Pedal Bushing part of 48 059 Bolt 13x 3 Lock Nut 1 2 13 Pedal Pad Shift Relay Bushing part of 75 791 Cotter pin s x 3 4 Square Head Set Screw s 16 x 11 2 Nut s 16 gt gt Aaa lt lt lt lt
22. 8 16 175 HW 38 HWL 38 HN 38 16 HMB 58 14 76 153 HWK 316 063 HNA 58 18 HP 18 150 8827 59 18 032 75 803 HST 38 16 100 HW 38 HWL 38 HN 38 16 76 155 DESCRIPTION Steering Shaft Woodruff Key 3 16 x 3 4 Tilt Steering Mechanism Tilt Steering Boot comes with 76 362 Steering Wheel Steering Wheel Cap Jam Nut s 18 Universal Joint Socket Head Set Screw s 16 x 3 s Bottom Steering Shaft Woodruff Key 3 16 x 3 4 Main Frame Rubber Cap Thick Axle Nut 11 4 12 Cotter Pin s x 2 Spacer 4 Seal Bearing Cup and Cone Idler Sprocket Bolt 3 16 x 13 4 Washer s Lockwasher 3 Nut s 16 Machine Bushing s 14 Sprocket Woodruff Key 3 16 5 s Axle Nut s 18 Cotter Pin 11 2 Roller Chain Master Link 40 Chain Guard Truss Machine Screw 38 16 x 1 Washer s Lockwasher 3 Nut 3 s 16 Front Fork gt Ap lA as Req d Ahhh AA ey FRONT FORK DRAWING 7 lt DD gt Sonar 8 mmm s 7 QS SS NY Ma uN FRONT FORK PARTS LIST REF 1 2 PART HW 3 8 HB 38 16 200 HNTL 38 16 HB 38 16 250 HNTL 38 16 75 715 75 864 HN 38 16 HB 38 16 100 20 142 HNAT 114 12 HP 18 150 20 143 20 141 HNCL 38 16 76 155 27 022 02 HNL 12 20 11 039 11 040 HB 58 18 350 HNJ 34 16 HNA 34 16 60 511 60 510 60 407 11 038 11 010 60 130 60 130 01 60 130 02 8839 60 128
23. Bank Hydraulic Valve 14 096 O Ring Seal Kit 76 322 Hydrostatic Pump High Lift 14 098 Seal Kit 76 323 Gear Pump non repairable 48 137 Wheel Motor 14 080 Seal Kit 76 242 Hydraulic Cylinder 76 242 01 Seal Kit Both Cylinders have the part number stamped on them Look at the rod end it will have either a retain ing ring or a spanner nut Cylinders with a Spanner Nut 75 714 Hydraulic Cylinder 75 634 Hydraulic Cylinder Use 14 268 Seal Kit Use 14 268 Seal Kit Cylinders with a Retaining Ring 75 714 Hydraulic Cylinder 75 634 Hydraulic Cylinder FLUIDS Engine Oil Kohler SJ or Higher 10W 30 Hydraulic Fluid SJ or Higher 10W 40 OTHER PARTS 13 288 Key Switch Kohler Kohler 25 099 04 Spark Plugs Champion type RC 12YC or Equivalent Gap 0 030 76 mm Torque 18 22 ft lbs 24 30 Nm Kohler 25 357 12 s Use 14 254 Seal Kit Use 14 254 Seal Kit Spline Grease 1177 Assembly Paste 76 354 2 2 ABC Dry Chemical Fire Extinguisher DUST AND FILTRATION FILTERS 48 064 Hopper Filter High Lift 48 065 Tailgate Filter High Lift BY LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no fur
24. Grease Fitting 1 4 28 x 180 Spacer Adjustment 1 2 Lock Pin Bushing part of 77 171 Beater Chain Bracket Clevis Pin 1 2 21 2 Bridge Pin s Castor Frame Clevis Pin 1 2 21 4 Bridge Pin s Mud Guard Beater Frame Right Side Plate Flange Bushing part of 48 030 Sweeper Finger Spacer right Finger Reel Brush Bolt 5 16 18 11 4 Lock Nut 5 16 18 Clamp Spacer left Nut s 16 Lock Washer 3 8 Washer 3 8 Left Side Plate Pulley with Hub Hub 11 4 ID Reel Guard Strap Bolt 1 2 13 3 Washer 7 16 Lock Nut 1 2 13 Matting Front Baffle Pillow Block Bolt 3 8 16 x 3 Bolt 3 16x 4 Washer 3 8 Lock Nut s 16 Bolt 9 15 18 x 1 Washer 5 16 Lock Washer 5 16 Nut 5 6 18 Bolt 3 s 16 x 3 Washer 3 8 Lock Nut s 16 2 8 52 REAR AXLE DRAWING HIGH LIFT a 5 la 7 Ya Torque 160ft lbs 208Nm BA REAR AXLE PARTS LIST HIGH LIFT REF 1 2 3 4 ou ON 10 11 12 14 15 16 17 19 PART 34 122 76 240 11 100 76 300 HN 516 24 21 462 60 347 60 536 48 006 48 173 48 029 8947 48 48 134 HB 38 16 125 HW 38 HNTL 38 16 13 099 HB 516 18 150 HB 12 13 400 HW 716 HNTL 12 13 48 054 HB 58 11 250 HMB 58 14 48 043 HNTL 58 11 HB 38 16 350 HW 38 HNTL 38 16 48 042 48 055 HCP 516 100 HP 18 075 76 241 76 239 HWK 516 100 48 137 HB 12 13 800 HNTL 12 13 HB 12
25. HW 38 HNTL 38 16 48 111 48 143 HSTP 14 20 075 HW 14 HWL 14 HN 14 20 48 171 HB 516 18 350 HW 516 HWL 516 48 112 48 080 48 047 48 168 78 274 HSTP 14 20 075 HB 38 16 200 HWL 38 HB 516 18 100 HNTL 516 18 78 337 HMB 100 10 48 172 HKSQ 14 150 76 340 34 105 48 170 HB 38 16 250 HNFL 38 16 DESCRIPTION Male Connector Straight Thread Elbow Barb Fitting Elbow Hydrostatic Pump Socket Set Screw 13 12 4 Lock Washer 1 2 Rear Engine Guard Phillips Truss Head Machine Screw 4 20 x 1 Washer 1 4 Lock Washer 1 4 Nut 1 4 20 Cable Bracket Bolt 1 4 20 x 3 4 Lock Nut 4 20 Engine Kohler CH25 Wire Block Bolt 3 s 16 x 12 4 Washer 3 8 Lock Nut s 16 Engine Cover Front Engine Guard Phillips Truss Head Machine Screw 4 20 x 3 4 Washer 1 4 Lock Washer 1 4 Nut 4 20 Spacer Bolt 9 15 18 x 31 2 Washer 16 Lockwasher 5 16 Belt Guard Belt Guard Screen Sdie Blet Guard Tab Guard Extension Cage Nuts Phillips Truss Head Machine Screw 4 20 x 3 4 Bolt 3 s 16 x 2 Lockwasher s Bolt 546 18x 1 Lock Nut 5 e 18 Electric Clutch Machine Bushing 1 x 10GA Front Drive Shaft comes with engine Machine Key 1 2 Clutch Strap Oil Cooler Rear Cooler Bracket Bolt 3 s 16 x 21 2 Flange Whiz Lock Nut 38 16 Continued on next page 1 00 00 00 00 a 2
26. SMITHEU Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL SWEEP STAR 48 High Dump Model 48 000 C Starting Serial 5003 January 2003 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com 5 j mte 1 3 6 PRACTICES CES 2 e Serre ETT 3 gt Optional E 3 Service 4 10 MAING MAN CC MEET 4 6 Service CHAN 7 End User s Service Chart 8 2 NS 9 E LON AG EON 9 Reel Adjustment 2 4 10 PIED 2 ER LEE 11 15 Wiring Diagram RE 12 13 Hydraulic Diagram High Lift 14 15 lt lt _ _ _ _ _ _ _ _ _ 16 49 Body and Frame High 16 17 SIENA T 18 19 Q Front 20 21 9 Linkage High 22 23 9 Console High 24 25 Fuel and Oil Tank High Lift 26 27 Hydraulic Lift 28 29 Reel Lift Cylinder
27. adjust length of cable Do not adjust the clevis on the front of the machine STEERING CHAIN ADJ USTM ENT Steering Sprockets A should be level with each other Check with straight edge Make any adjustments Slide Idler Pulley B so that it is snug onto the chain Tighten all nuts and bolts in place WHEEL CREEP ADJ USTM ENT Creep is when engine is running and hydrostatic transmission is in neutral but due to inadequate alignment wheels still move Do the following proce dures to stop this motion 1 Lift up and support the unit so rear wheels are off the ground and can turn freely 2 Below seat of machine on the bottom of the hydrostatic transmission is the shift arm C Loosen bolts D 3 With engine running move stop E so it moves shift arm C to center and wheel creep stops 4 Tighten all fasteners and test by using foot pedal linkage to see that the creep is removed 5 Thereverse speed is controlled by bolt F Turn clockwise to reduce reverse speed and counter clockwise to increase speed 6 Turn the engine off and lower the machine RUBBER FI NGERS AND NYLON BRUSHES In normal use rubber fingers and nylon brushes wear out and require replacement They will break dislodge and wear prematurely if used in less than ideal conditions STORAGE When storing remove the key from the key switch to avoid unauthorized persons from operating machine Before storing clean machine thoroughly Check bolts a
28. ard Place new wheel on hub lining up bolt holes coc gt Ie Torque nuts to 64 74 ft lb 87 100Nm using a cross pattern Retorque after first 10 hours and every 200 hours thereafter Place wheel back on front fork Tighten all bolts 10 Lower machine to ground and remove blocks and jack ENGINEOIL Change and add oil according to charts below Do not overfill Use a high quality detergent oil For Kohler engine use oil classified For Service SG or SH SAEViscosity Grades CH25 10W 30 10W 40 Starting Temperature Range Anticipated Before Next Oil Change MAINTENANCE CONTINUED BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow flames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Battery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charg ing rate If electrolyte starts boiling over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte splashed on any part of your
29. bstructions and underground obstacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key After engine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D Stay alert for holes in the terrain and other hidden hazards Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Set park brake D Shut engine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all moveme
30. draulic Hose Hose Wrap 44 Hydrostatic Pump Gear Pump replacement no repair Hydraulic Hose Hose Wrap 40 Hose 58 ID x 7 Hose Clamp Hose Wrap 8 Hose 3 4 ID x 19 Hose Clamp Hose Wrap 22 Oil Filter Filter Element replacement only Oil Tank Hydraulic Hose Hose Wrap 67 Oil Cooler Hydraulic Hose Hose Wrap 92 Hydraulic Hose Hose Wrap 73 Hydraulic Hose Hose Wrap 74 3 Bank Hydraulic Valve Hydraulic Hose Hose Wrap 54 5 Hydraulic Cylinder Hydraulic Hose Hose Wrap 73 Tee Ys Junction Union Hydraulic Hose Hydraulic Cylinder Hydraulic Hose QUANTITY ej BODY AND FRAME DRAWING HIGH LIFT 16 36 17 15 14 18 19 36 39 38 20 E 21 22 0 23 4 37 40 s 2 24 gt 25 2 28 1 29 30 31 32 33 M a REF ak PART 60 130 60 130 01 60 130 02 48 158 HB 14 20 075 HW 14 HNFL 14 20 48 161 48 173 48 159 8803 10 76 264 76 354 76 362 76 364 13 718 13 726 HNJ 58 18 76 214 76 265 48 135 13 586 14 270 42 098 48 008 48 044 48 007 48 004 48 022 48 005 48 023 48 053 48 061 33 175 33 175 01 33 175 02 76 242 48 009 48 029 48 112 48 047 48 111 48 028 48 194 HB 38 16 300 HW 38 HNTL 38 16 48 160 8803 10 48 026 HRS 18 050 HW 6 48 165 48 164 15 437 HRS 316 1125 48 200 15 371 48 201 48 199 BODY AND FRAME PARTS LIST HIGH LIFT DESCRIPTION Tire and Wheel Tire 18 9 5 8 Wheel Front Cover Bolt 1 4 20 x 3 4
31. h or less The bypass valve is a 3 diameter shaft with a sshole for inserting something for leverage so you can turn it On the high lift it is on the top of the hydrostatic On the ground level dump it is on the bottom of the hydrostatic FILTER PACK Filter pack can be removed and cleaned by shaking or use a low pressure water hose Filter will disintegrate if cleaned under high pressure TAILGATE Must raise hopper to open and close tailgate to disengage the locks 47 7e SERVICECHART Before servicing or making adjustments to the machine stop engine set park break block wheels and remove key from ignition CAUTION 9 Follow all procedures and ONLY use parts prescribed by the manufacturer Read the engine manual before maintenance uel Filter lel gt 2 As Required o lo morus 2000 le o lo msoHws lo Hors 9 0 2 0 gt 0 0 0 0 Every 500 Hours Yearly ubricate Splines on Hydrostatic Pump ITI o C Check or Clean at specified intervals R Replace at specified intervals Tire pressure 20 psi 1 4 bar maximum on all T Torque tire nuts after the first 10 hours
32. ial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Sweep Star 48 is located on the right main frame in front of the oil and gas tanks Refer to engine manual for placement of engine serial number For easy access record your Serial and Model numbers here SMITHED WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 SERIAL NO kW hp S MODEL NO kg lb Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts 7 SS SAFEPRACTICES 1 10 11 13 14 15 16 17 18 19 20 21 It is your responsibility to read this manual and publications associated with this machine engine accessories and attachments Never allow anyone to operate or service the machine or its attachments without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and personal safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Beware of overhead o
33. learance Brush Reel 17 Finger Reel 17 7 2 1 1 4 NOTES we T PR WIRING DIAGRAM Color Code Chart Bl Blue Br Brown Y Yellow Grn Green 0 Orange R Red B Black P Purple 7 ON OFF 2 NY 7 0 59 Ip 8 L 3251 EN w 3 NEG POS fr fr fr A ko la BL FUEL ML WIRING DIAGRAM PARTS LIST REF 17 18 19 20 PART 22 003 76 269 12 017 76 259 76 260 34 146 34 145 13 288 76 310 50 359 22 073 48 166 48 147 48 157 8892 21 76 337 15 314 15 472 14 272 76 258 DESCRIPTION Ammeter Power Wire to Hour Meter Hour Meter Ground Wire for Hour Meter Ground Wire for Ignition Switch Panel Mount Circuit Breaker Circuit Breaker Boot Key Switch with Hardware Kohler 25 099 04 Key Switch Warning Indicator Light Oil Sender Part of Engine Ignition Module Part of Engine Fuel Shut Off Solenoid Part of Engine Rectifier Part of Engine Starter Part of Engine Battery Battery Hold down Black Battery Cable Red Battery Cable Hose Wrap
34. nd nuts tighten as necessary Make all repairs that are needed and remove any debris Remove the battery adjust the electrolyte level and recharge it Store the battery in a dry dark place Store a clean and dry area but NOT near a stove furnace or water heater which uses a pilot light or any device that can create a spark 6 Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel System or on essential carburetor parts Check the engine manual and follow the instructions for the storage of the engine REEL HEIGHT ADJ US Below are the various ways that the Sweep Star 48 castor wheels can be adjusted to accommodate for the fin ger brush reel height By changing the two spacers around on the castor wheel fork you can experience a range of ground clearances on the finger brush reel Keep both castor wheels at the same height These clearances change as the brush and finger reels wear CAUTION Sy No Spacer Top Hole Spacer Ground Clearance Top Hole Brush Reel Ground Clearance Finger Reel Brush Reel 7 Finger Reel 1 2 2 1 2 Spacer 4 1 Spacer 1 Spacer Top Hole Spacer Ground Clearance Top Hole Brush Reel Ground Clearance Finger Reel 17 Brush Reel 17 Finger Reel 17 1 Spacer 2 per Spacer 1 per Bottom Hole Ground C
35. nt to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders Never carry passengers Stop engine before making repairs adjustments or checking adding oil to the crankcase Use parts and materials supplied by SMITHCO only Do not modify any function or part Do not remove the radiator cap when the engine is hot When cooled loosen cap slightly to the stop to relieve any pressure before removing the cap completely These machines are intended for professional maintenance on golf courses sports turf and any other area maintained turf and related trails paths and lots No guaranty as to the suitability for any task is expressed or implied 47 SPECIFICATIONS FOR SWEEP STAR 48 HIGH LIFT WEIGHTS AND DIMENSIONS Length Width Height with Hopper Down Height with Hopper Up Wheel Base Weight SOUND LEVEL DBA At ear level At3 ft 0 914 m At 30 ft 9 14 m ENGINE Make Model Specs Horsepower Fuel Cooling System Lubrication System Alternator WHEELS amp TIRE BRAKES PARK BRAKE SPEED Forward Speed Reverse Speed BATTERY Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width Maximum Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Grade of Hydraulic Fluid HIGHLIFT 121 307 cm 60 153 cm 63 160 cm 126 320 cm 70 179 cm 1800 lbs 818 kg 90 dba 91 dba 76 dba Kohler CH25 CH730 0100 25 Hp 18
36. ssembly includes 4 5 17 2 Req d 20 1 Inner Seal 1 13 032 27 Thrust Bearing 1 13 032 28 Inner Bearing 1 13 032 29 Thrust Bearing 1 48 137 01 Drive Link 1 Ring Seal 5 13 032 31 Manifold 1 13 032 32 Commulator Assembly matched set 1 13 032 33 End Cover 1 48 137 02 Bolt 7 Commulator Seal matches with 10 1 48 137 03 Rotor Set matched set 1 13 032 35 Plate Wear 1 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 13 032 37 Thrust Washer 2 Backup Washer 1 Backup Washer 1 13 032 38 Outer Bearing 1 14 080 Seal Kit 1 6 023 3 BANK HYDRAULIC VALVE DRAWING WS 6 023 3 HYDRAULIC VALVE PARTS LIST QUANTITY REF PART 76 023 03 HN 516 18 HW 14 76 023 06 18 168 18 202 76 309 76 023 07 76 023 08 18 169 76 023 01 76 023 02 76 023 09 76 023 10 18 188 14 096 DESCRIPTION Mounting Bracket Hex Nut 5 e 18 Washer 1 4 Tie Rod Elbow 90 Elbow 90 Linkage comes with handle Valve Handle sold as a set of 3 Body and Spool matching set In body O Ring O Ring Inlet Kit load check and relief 2000 psi Inlet with Load Check Adapter Mylar Shim O Ring Spring type 10 spool Spring Cap Spring Shaft Spring Guide Outlet Open Center Elbow 90 O Ring Seal Kit includes all items k N 000000 Sy NOTES Mg DECAL LIST This
37. ther express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts including starters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state
38. ts Battery Electrolyte Level I de I 26 Clean Battery Terminals t Torque Lug Nuts 3 a Lubricate splines on Hydrostatic Pump C Check or Clean at specified intervals R Replace at specified intervals Tire pressure 20 psi 1 4 bar maximum on all T Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100Nm Change Oil and Filter after first 5 hours a Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty Remove cooling shrouds and clean cooling areas more frequently under extremely dusty and dirty conditions Gap 030 76 mm Torque to 18 22 ft lb 24 30 Replace hydraulic filter after first 20 100 and every 250 thereafter The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty cover age In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent 2 IM 8 ADJ USTMENTS PARK BRAKEADJ USTM ENT By turning knob on end of park brake lever you can tighten or loosen brake a small amount To tighten turn the knob clockwise To loosen turn counter clockwise If this is not enough turn clevis on the rear of the brake cable to
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