CAR-3020 Series User Manual v1 0
Contents
1. Legacy USB Support refers to the USB mouse and USB keyboard support Normally if this option is not enabled any attached USB mouse or USB keyboard will not become available until a USB compatible operating system is fully booted with all USB drivers loaded When this option is enabled any attached USB mouse or USB keyboard can control the system even when there is no USB drivers loaded on the system Set this value to enable or disable the Legacy USB Support The Optimal and Fail Safe default setting is Disabled CAR 3020 Series User s Manual H 42 gt CPU Configuration Node O Information You can use this screen to select options for the CPU Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option Aptio Setup Utility Copyright E 2411 American Megatrends Advanced i rm Rm C bo E im o Aro E ma PA Rei ki Lie Rr Eo PARNI A ee mi Veri AI NodeB AMD G TE4L Processor Single Core Running IAI MHz 1125 mi Max Speed 888 MHz Intended Speed 1848 MHZ Min Speed BIS MHZ Microcode Patch Level SAAP IAd ptt C E ache per Gite 5 7 9 LI Instruction Cache 32 KB B uay LI Data Cache 32 KB 0 uay Lo Cache Sle KB 1B uay No LJ Cache Present lt Select Screen v Select Item nter Select Change Opt General Help Fe Previous Values IF3 Optimized Defaults F4 Save amp Exit ESC Exit E Version2. SignalName Pin SignalName CAR 3020 Series User s Manual A 17 CAR 3020 Series User s Manual H 18 2 4 The Chassis The system is integrated in a customized 1U chassis Fig 2 1 Fig 2 2 On the front panel you will find six LAN ports two USB ports and a COM port CAR 3020 Fig 2 1 Front view of the chassis Fig 2 2 Rear view of the chassis CAR 3020 Series User s Manual 2 5 Open the Chassis 1 Loosen the 6 screws of the chassis two on each side and the rest two on the back to remove the top lead Fig 2 3 Fig 2 3 Take off screws 2 The top lead Fig 2 4 can be removed from the base stand Fig 2 5 i TT raj pat III 7 F LE Ll p P CAR 3020 Series User s Manual H 20 2 6 Remove and Install DIMM Follow these steps to upgrade RAM module ZN Make sure to unplug the power supply before adding or removing DIMMs or other system components Failure to do so may cause severe damage to both the motherboard and the components 1 Unlock a DIMM socket by pressing the retaining clips outward 2 Align a DIMM on the socket such that the notch on the DIMM matches the break on the socket DDR DIMM notch Unlocked retaining clip A DDR DIMM is keyed with a notch so that it fits in only one direction DO NOT force a DIMM into a socket to avoid damaging the DIMM 3 Firmly insert the DIMM into the socket until the retaining clips snap back in
3. Wet Nene a Sig Mg gE D n ss ks Ass d E Version 2 14 1219 Copyright E 2Al American Hace trens Inc gt IDE Configuration Setup From the IDE Configuration screen press lt Enter gt to access the sub menu Use the up and down lt Arrow gt keys to select an item The seitings are described on the following pages Aptio Setup Utility Copyright C 2811 American Megatrends Chipset EET nthin SATA Channel Enabled iEnable Or Disable OnChio SATA Tune AHCI Serial ATA OnChio IDE mode Legacy mode JE Combined Mod Enabled PORTA Disabled PORT Disabled n PORTE Disabled n PORTS Disabled PORT4 Disabled PORTS Disabled PORTH Enabled PORT 1 Enabled 1 PORTO Enabled PORTS Enabled PORTA Enabled Enabled Select Screen Select tem ter Select Change Opt General Help Previous Values asd Week Dafaults Ful Sava amp Exit Si Exit Version 2 14 1219 Copyright E 2811 erica Megatrends Inc gt Super IO Configuration CAR 3020 Series User s Manual You can use this screen to select options for the Super I O settings Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of t
4. s Manual H 47 gt Boot Settings Select the Boot tab from the setup screen to enter the Boot BIOS Setup screen D EO WO ok E OE tk et eee eR OR RR RR OR RR Rh OR RR AUR AAA Ak AR a a MA A ee OAX RO ee WO WO EO OO Boot Settings Configure Settings Dx Rc ok ko kk oko ok A ae RE eoe ee cur rng ie tert Boot s a ak e Y E E E Lu x Li Devices Priority bisk Drives E Select Seresn za Select Ttem Enter Go to Sub Screen Bonera Herp ave and Exit Ext Y ow Roo o Moko Ow RR UR A DR O X x u Cm E CHO CH CASCO THO CU CHOCAS o yaaa CASAS A AR Gt CASOS ARI ay a OR RI TK CR RI TRI m TR mo O TO BOOT SETTINGS CONFIGURATION SCREEN Boot Settings Configuration Use this screen to select options for the Boot Settings Configuration Use the up and down Arrow keys to select an item Use the Plus and Minus keys to change the value of the selected option The settings are described on the following pages The screen is shown below CAR 3020 Series User s Manual Boot Configuration Setup Prompt Timeout CSM16 Module Ver son GateA20 Active Option ROM Messages Interrupt 19 Capture Set Boot Priority st Boot ind Boot ard Boot 4th Boot 5th Boot th Boot 07 62 Upon Request Force BIOS Disabled USB CD DVD Rom USB HardDisk Hard Disk WDE WOS Network Device LBA us Floppy CD OVO Rom Enables Disable
5. 2 14 1218 Copyright E 241 American Megatrends Inc Note The CPU Configuration setup screen varies depending on the installed processor gt Boot Settings Select the Boot tab from the setup screen to enter the Boot BIOS Setup screen CAR 3020 Series User s Manual EH 43 Aptin Setup Utility Copyright E ALI American Megatrends Main Advanced Chipset Boot Security ave amp Exit T Boot Coni aurais er T escis tn Setup Prompt Timeout wgit for setup Bootup NumLock State jactivation key 165535 AxFFFF means Quiet Boot oe indefinite waiting Fast Boot Disabled CSMIE Module Version HT BB GateHeH Active Upon Request Option ROM Messages 5 Be lect TE RE Interrupt 19 Capture uv Select tem CSM Support Enabled iEnter Select i Change Opt Bont Uption Priorities Fi General Help Boot Option FRI USB Flash lH Fe Previous Values Boot Uption te UEFI Built in EFI IFS Ootimized Defaults iF4 Save 4 Exit Hard Drive BES Priorities ESC Exi tl 1 TPPU eee eee MO E qp S ee ee eee M rj Version E I Copyright imo 2011 Amer ican Hegatrends Inc yt a on oe gt BOOT DEVICE PRIORITY Use this screen to specify the order in which the system checks for the device to boot from To access this screen select Boot Device Priority on the Boot Setup screen and press lt Enter gt The following screen displa
6. 2 5 HDD Kit 1 Fix the hard disk drive on the HDD Bracket with four screws Connect Power cable and HDD cable to CAR 3020 Fasten the four screws to lock Hard disk fixed plate system board and chassis CAR 3020 Series User s Manual H 26 3 When add ABN series card use 2 5 HDD kit 2 2 5 HDD Kit 2 Fix the copper pillar on the riser card with two screws CAR 3020 Series User s Manual Fix the hard disk drive on the HDD Bracket with four screws Fasten the four screws to lock Hard disk fixed plate and chassis Connect Power cable and HDD cable to CAR 3020 system board H 27 2 10 Ear Mount kit Installation The CAR 3020 series shipped with 2 ear mount kits The following is the installation instruction of these ear mounts 1 Take out the L shape ear mount kits One ear mount fits on one side of the chassis 2 Placing the side with four holes agonists the chassis and the side with two holes face outward 3 Fasten five screws on each side Fasten the screws to the side 2 11 Remove EZIO LCD The CAR 3020 series support EZIO modules The following is the remove instruction of these EZIO LCD modules 1 Remove all cables from EZIO Fig 2 14 Remove the cable from EZIO Fig 2 15 After remove the cable from EZIO CAR 3020 Series User s Manual H 28 1 Remove the screws from chassis Fig 2 16 Remove the screws from EZIO Fig 2 17 Remove screws from chassis EZIO CAR 3020 Series
7. 500 Hz 10 Dimension gt Q O n O dz Environmental reguirement Shock Vibration L C 3 Q CAR 3020 Series Users Manual amp Feature Detailed Description P each of Z axis hours at each axis X Y Z Packaged 0 5 sine shock Transportation 50G peak on each surface Packaged Sine ave 2 8G 5 500 Hz 1hours at each axis X Y Z CAR 3020 Series User s Manual 1 7 LED Signaling Standard 1 Power and Data access LED Off No power system off Power saus Green O Power good system on Data Access Data Access Off no data access through IDE or SATA channel On data is in transition through IDE or SATA channel 2 Ethernet LED Label z p ke Indication Color AGT LINK 1 The Ethernet port is receiving power 2 Good linkage between the Ethernet port and its supporting hub 1 The adapter and switch are not receiving power 2 No connection between both ends of network cable 3 The drivers of Ethernet have not been loaded or does not function correctly The adapter is sending or receiving network data Or The freguency of the flashes varies with the amount of network traffic SPEED AGT LNK LED must on then this LED show the Yellow operating at 1000 Mbps If ACT LINK is off and this function will be disable Green ACT LNK LED must on then this LED show the operating at 100 Mbps If ACT LINK is off and this func
8. User s Manual H 29 2 12 Remove Power Supply The following is the remove step instruction of power supply 1 Remove all power cables from main board 2 Remove the screws from PSU js pu Remove all cables from board Remove all cables from board EGE DeCs TE Remove the screws from PSU Remove the screws from PSU CAR 3020 Series Users Manual H 30 Complete remove power supply CAR 3020 Series User s Manual H 31 2 13 Remove main board The following is the remove step instruction of main board 1 Remove all cables and heatsink from main board 2 Remove all screws from main board TT TEILTE Tian O ee agi A F Remove all cables and heatsink from main board Complete remove main board CAR 3020 Series Users Manual H 32 2 14 Use a Client Computer Connection Using Hyper Terminal If users use a headless CAR 3020 system which has no mouse keyboard and VGA output connected to it the console may be used to communicate with CAR 3020 To access CAR 3020 via the console Hyper Terminal is one of many choices Follow the steps below for the setup Note Terminal software may need to update for correct console output 1 Execute HyperTerminal under C Program FilestAccessories HyperTerminal 2 Enter a name to create new dial Connection Description H E a New Connection Enter a name and choose an icon for the connection Mame pot leon Coca 3
9. boot order 2 Select Screen ove Select tem Enter Select Change Opt General Help Previous Values Optimized Defaults Save ESC Exit Select the Exit tab from the setup screen to enter the Exit BIOS Setup screen Display an Exit BIOS Setup option by highlighting it using the lt Arrow gt keys All Exit BIOS Setup options are described in this section The Exit BIOS Setup screen is shown below p j Secur ty Discard Changes and Exit Save Changes and Reset Discard Changes and Reset save Options Save Changes Discard Changes Restore Defaults _ Save as User Defaults Restore User Defaults Boot Over SATA WDC WDEOOIABYX OINERA IBA GE Slot OCDO v 122 Launch EF Shell from filesystem device CAR 3020 Series User s Manual ne ES tit Exit system setup after saving the changes 24 Select Screen v Select Item Enter Select Change Opt FI General Help Previous Values Optimized Defaults Save ESC Exit gt Saving Changes and Exit When completed the system configuration changes select this option to leave Setup and reboot the computer so the new system configuration parameters can take effect Select Exit Saving Changes from the Exit menu and press lt Enter gt gt Discard Changes and Exit Select this option to guit Setup without making any permanent changes to the system configuration Select Exit Discarding Changes from the Exit menu and press lt
10. CAR 3020 Series Communication Appliance User s Manual Revision 1 0 CAR 3020 Series User s Manual American Portwell Technology Inc dts ISO 9004 44200 Chnsty Street Fremont CA 94538 T 510 403 3399 f 10 403 3184 http www portwell com E mail info amp bportwell com Table of Contents ChapterT TINUE OCU GUN na a o A EEEE oa ae 4 moe TAS vz ai ama 4 12 Mandal ANJA DANO RR RR jo RSS RR RPE o o o PR pb ee aa ek 4 Lg Technical SubDOFH InfOFmialiOFl osos ian pejte aii ea bode a eo cusan un tM poba Pose said ie 5 I DOAR E senna aii ea pagina nada ad e E EE AN AN E E A EEE E E 6 Est eis qn ejo Daora uotum E MONDE MEUM MIEL CI EE 7 BETOON an EE E R E 8 A LEED T S11 AIO e E E a M 10 Chapter 2 Getting Started nnnnnnnnnnnnnannnnnnnnnnnnnnnn nn nnnnnannnnnnnn na nnnm 11 VN ne lb o zle ple geli dE A Mma 11 DEDNE VOL BOQ re ao a a Ne poo nja ae M 12 2 9 Hardware Contiguration Seling v ei pae bobo edet dn dads ease buo en ba veni a a E 13 24 Tne ASS A A a teres EE NA EE E S 19 ZrO OOS CO ASS Sire tec a E a N ME ENI 20 2 6 Remove and Install DIMM ccccccccccccccuccccecccuccceuecausecsussausecuesauseueuensusesseensusesseensusssasensusssasensussses 21 2 7 Remove and Install Compact Flash Card nana 23 Zi Remove and IISA BAU RET o nam 24 IS FID 24 2 O Ear Mount TRH o ii ele A m 28
11. Enter gt gt Discard Changes Select Discard Changes from the Exit menu and press lt Enter gt gt Restore Defaults Automatically sets all Setup options to a complete set of default settings when select this option Select Load Optimal Defaults from the Exit menu and press lt Enter gt CAR 3020 Series User s Manual
12. For the connection settings make it Direct to Comi Connect To El ES Enter details for the phone number that you want to dial Country code United States of America 1 rea code Dom Phone number Connect using DirecttoComt Te Direct ta Lom Direct to Comz Direct to Com Direct to Com4 TCP IP insock 4 Please make the port settings to Baud rate 19200 Parity None Data bits 8 Stop bits 1 CAR 3020 Series User s Manual H 33 5 6 COM1 Properties H E Port Settings Bits per second 19200 Data bits Parity Stop bits Flow contrat Hardware Advanced Restore Defaults cevi sm Turn on the power of CAR 3020 system after following screen was shown g port HyperT erminal File Edit Wiew Call Transfer Help Gle es s 1 k Connected 0 00 15 Auto detect Auto detect SCROLL CAPS NUM Captu E You can then see the boot up information of CAR 3020 ep HyperTerminal Ele Edit View Cal Transfer Help Dig 5 8 GE Award Padul am BIOS whb HBPb An Enc roy ati ir Bila Copri ghi CA 904 2861 Heard Softuare Inc Portwell Inc o PPHP czHH BIOS Version HI HI HE IHIFEZHAHI 1 Hain Processor Intel Pent iow 11 HAREE HHxi 13346 H Hemors Testing dE IZHE JE IMBEYE Shared Menory Hain Hemorv Clock bi 18H HHz Primers Paster PUL DE DiekhUnAedoule dbHl 4a Primary Slave Hone Secontare Master z Aone Secotnl
13. Header 1 Bypass SMBHeader JPJP5 MCU Programming Header Z o 1 PCHGPIO control SYS_RST Header m8 GPOHeader o 9 GPlOPowerSeectHeader PI Debug Header 00 a 3 DI6 D2 LAN Link Status ooo E NE NM ox fanaa om eb avoeSm SWi Default Switeh o SW sysResetSwien um sansan 1 Lus eee eepronsecket ai ore tego J6 KB MS Header Definition Pin Signal Name Pin Signal Name 1 Mouse DAT 2 Keyboard DAT T aDV BV 9 Mouse CLOCK Keyboard CLOCK J7 Onboard Front Panel Header Definition Pin Signal Name Pin Signal Name 2 3 HDD LED CAR 3020 Series User s Manual 6 Power SW 8 JGN O 7 SYS RST J8 Module ID PGM Header Definition Pin Signal Name J13 29 SYS FAN Connector Definition Pin Signal Name GND S 2 ivo 8 FAN SPEED IN J16 CMOS Clear Header Definition 1 3 2 4 Short Normal Operation 3 5 4 6 Short Clear CMOS Contents J22 CPU FAN connector Definition Pin Signal Name GND 2 AN O O 8 FAN SPEED IN CAR 3020 Series User s Manual EH 16 JP1 Bypass Controller Programming Header Definition JP8 GPIO Header Pim Signal Name o leros JU 8 GPO 10 Power JP9 GPIO Power Select Header Definition ro Function 00 2 3 Short 3 3V power source 4 JP10 Debug Header Definition Pin
14. ZIV NESNOVNE ZNI a RR RD DRE RV RR 28 Z JE eicit FT OWE SOON RTT A E DO DEN ee ee RD RR nei ine ke 30 CAR 3020 Series User s Manual 2 13 Remove main boa nan 32 2 14 Use a Client Computer a aa narra anne aaa ara saa assa aa sanas aa sana a aad 33 Chapiero BIOS SO aie cacsscnetesesiesesesecsesn sen canscetiesadonstieceonsusnceesessetewstbsssdessnvexese lt usxteesuaseessuess 36 ONE SN DSU AO cie RR reece a an a be re eee ii rin 36 CAR 3020 Series User s Manual Chapter 1 Introduction 1 1 About This Manual This manual contains all required information for setting up and using the CAR 3020 series CAR 3020 provides the essential platform for delivering optimal performance and functionality in the value communications appliance market segment This manual should familiarize you with CAR 3020 operations and functions CAR 3020 series provide up to six on board Ethernet poris to serve communication applications like Firewall requiring six Ethernet ports to connect external network internet demilitarized zone and internal network CAR 3020 series overview Intel Sandy Bridge E3 1125C Intel OuickAssist Technology via Cave Creek PCH Up to 16GB support un buffered DDR3 1333 Two USB ports and two COM ports Two SATA connectors for SATA Hard disk One PCI E x8 or two x4 interface Provides absolute high flexibility of customized I O configuration 09999990 1 2 Manual Organization This manual describe
15. ary Sd ave Bor Connected 0 00 19 Auto detect 19200 8 H 1 SCROLL CAPS NUM Capture m CAR 3020 Series User s Manual H 34 7 When message Hit lt DEL gt if you want to run Setup appear during POST after turning on or rebooting the computer press lt Tab gt key immediately to enter BIOS setup program This is the end of this section If the terminal did not port correctly please check the previous steps CAR 3020 Series User s Manual H 35 Chapter3 BIOS Setting 3 1 BIOS Setup Information Power on the system press the lt Del gt to run BIOS setup remote mode is lt Tab gt After you press the lt Delete gt key the main BIOS setup menu displays You can access the other setup screens from the main BIOS setup menu such as the Chipset and Power menus The BIOS setup utility uses a key based navigation system called hot keys Most of the BIOS setup utility hot keys can be used at any time during the setup navigation process These keys include lt F1 gt lt F4 gt lt Enter gt lt ESC gt lt Arrow gt keys and so on BIOS Setup Utility Left and fight Keys to Select a Setup screen mCTeens Screen 1 gt Screen 2 Screen Screen a Sean Tah Eey to Items Select Fields A JE ES 4 a ees jele serez Control Keys Function The Up and Down lt Arrow gt keys allow you to select a setup item or sub screen The Left and Right lt Arrow gt key
16. gh the keyboard Press the lt Tab gt key or the lt Arrow gt keys to move between fields The date must be entered in MM DD YY format The time is entered in HH MM SS format gt Advanced BIOS Setup Select the Advanced tab from the setup screen to enter the Advanced BIOS Setup screen You can select any of the items in the left frame of the screen such as SuperlO Configuration to go to the sub menu for that item You can display an Advanced BIOS Setup option by highlighting it using the Arrow keys All Advanced BIOS Setup options are described in this section The Advanced BIOS Setup screen is shown below The sub menus are described on the following pages CAR 3020 Series User s Manual H 38 Aptio Setup Utility Copyright E 2HI1 American Megatrends Main Advanced Chipset Boot Security Save amp Exit EEA ease ath re ee SEM e roe c AE AE RE HAN PR MERA ME teen odio ket ree ar pat if smela incre x IDE Devices lai OpRUM Support Configuration Launch PRE OpROH Disabled Launch Storage OpROM Enabled Launch Video OpAOM Enabled AC Power Loss State Last State PCI Subsystem Settings ACPI Settings CPU Configuration IDE Configuration gt lt Select Screen USB Configuration iv Select Item Wo3627UHG Super IU Configuration ter Select IF Kadbe OH5G HM Monitor Change Opt Demo Board General Help Serial Port Console Redirection Fo Previous Values Fa Optimized Defaults IF Save amp Exit ESC Exit
17. he selected option The settings are described on the following pages The screen is shown below Aptio Setup Utility Copyright E 2411 American Megatrends Inc Advanced HB3bgrDUHB Super IU Configuration W836270HG Super TO Ch W amp 36270HG Floppy Disk Controller Configuration Serial Port Configuration Serial Port Configuration Parallel Port Configuration Select Screen Select tem er Select Change pt General Help Previous Values Ootimized Defaults Jave amp Exit gt REMOTE ACCESS CONFIGURATION Remote Access Configuration You can use this screen to select options for the Remote Access Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen is shown below CAR 3020 Series User s Manual H 40 Aptio Setup Utility Copyright E 2411 American Megatrends Advanced E Es mone jui uer eee ee Sa d RE Z RE RR Rd agr o RE E ae eee E a a Serial Port Configuration Enable or Disable Serial Port COM Serial Port Enabled Device Settings 10 C LAQ Change Settings Auto Select Screen Pesce tem r Select Change Opt Posebej Help Previous Values Optimized Defaults Save k Exit Bac A EEA nao deuote rele zoo E g 14 1218 naM iC 221 American Megatrends gt a a RANA AA Da E RE ni ape nd gp np aE m es u
18. i EER HG LULA A y u v FAAA uv v EEr EEr v v vu FEFA CU pren vu gt Remote Access You can disable or enable the BIOS remote access feature here gt SerialPort Number Select the serial port you want to use for console redirection You can set the value for this option to either COM1 gt SerialPort Mode Select the baud rate you want the serial port to use for console redirection gt USB Configuration You can use this screen to select options for the USB Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen is shown below CAR 3020 Series User s Manual H 41 Aptin Setup Utility Copyright E 2411 American Megatrends Advanced eee ee eee ee eee pir eee n USE Configuration Enables Legacy USE support AUTO option USE Devices idisables legacy support Drive iif no USB devices are connected DISRBLE Legacy USB Support Enabled loption will keep USB EHCI Hand of f Disabled devices available only ifor EFI applications USE harduare delays a USH transter time out cv sec Device reset time out cA sec Select Screen Device power up delay Ruta Select Item ter Select Mass Storage Oevi ces f Change Upt A DATA USB Flash Driv General Help Previous Values Optimized Defaults IF4 Save 4 Exit thst Exit gt Legacy USB Support
19. i can Megatrends Inc gt Saving Changes and Exit When you have completed the system configuration changes select this option to leave Setup and reboot the computer so the new system configuration parameters can take effect Select Exit Saving Changes from the Exit menu and press lt Enter gt gt Discard Changes and Exit Select this option to quit Setup without making any permanent changes to the system configuration Select Exit Discarding Changes from the Exit menu and press lt Enter gt gt Saving Changes and Exit Reset the system after saving the changes gt Discard Changes and Reset Reset system setup without saving any changes gt Save Changes Save changes done so far to any of the setup options gt Discard Changes Discard Changes done so far to any of the setup options CAR 3020 Series User s Manual H 46 p oo gt Restore Defaults Restore Load Default values for all the setup options gt Save as User Defaults Save the changes done so far as User Defaults gt Restore User Defaults Restore the User Defaults to all the setup options gt CPU Configuration Use this screen to select options for the CPU Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option Note The CPU Configuration setup screen varies depending on the installed processor CAR 3020 Series User
20. ic bag when they are not in use or not installed in the chassis some circuitry on the system board can continue operating even though the power is switched off Under no circumstances should the Lithium battery cell used to power the real time clock be allowed to be shorted The battery cell may heat up under these conditions and present a burn hazard WARNING CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS This guide is for technically qualified personnel who have experience installing and configuring system boards Disconnect the system board power supply from its power source before you connect disconnect cables or install remove any system board components Failure to do this can result in personnel injury or equipment damage Avoid short circuiting the lithium battery this can cause it to superheat and cause burns if touched Do not operate the processor without a thermal solution Damage to the processor can occur in seconds Do not block air vents Minimum 1 2 inch clearance required CAR 3020 Series User s Manual 2 3 Hardware Configuration Setting 2 3 1 CAR 3020 System Board Jumper In general jumpers on CAR 3020 system board are used to select options for certain features Some of the jumpers are configurable for system enhancement The others are for testi
21. ng purpose only and should not be altered To select any option cover the jumper cap over Short or remove NC it from the jumper pins according to the following instructions Here NC stands for Not Connected CAR 3020 Series User s Manual CAPB 3020 Jumper setting Default setting ooonD oooo ooon 0000 aa LES NE n ii Ec im meme Po ooon 00004 C un Hin It ii Hunnos iiic T 00000 00000 00000 00000 se pas 000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000 000000000000000000000000000000000000 000000000000000000000000 000000000000000000000000000000000000 T ti oooooooooooooooooooooooo 000000000000000000000000000000000000 000000000000000000000000 000000000000000000000000000000000000 Dooooooooooooooooooooooo 000000000000000000000000000000000000 000000000000000000000000 000000000000000000000000000000000000 J25 Connector Fumon Remak O 45 amp 12V power connector only outpuy JU e Ones Front Panel Header OO m ele O POM Hesder OOo heme o Cmo BATA Cemecta o pnsas Banese Comer e Om rom e ETN ZE OO CAR 3020 Series User s Manual A 14 m CPUFANConnetor m3 USB Console Connector mns gMemoySot me USBHede m JATX2PPPowerConecor ms COM2BHede oo i Bypass Controller Programming
22. one POLE k8 or two POLE kd Cave creek BIOS X4 SGMII proprietary PCI E x 8 RJAS PCFHx1 PCFEx1 Console Broadcom Connector Dual USB SATA 0 1 Proprietary RJ4S RJ4S RJ45 Rss RJ4S Add on card GbE GbE GbE GbE GbE GFO oa Figure 1 2 CAR 3020 Basic Block Diagram CAR 3020 Series User s Manual H7 1 6 Product Specifications 1 amp Feature Detailed Description Intel Sandy Bridge E3 1125C S e 2 DIMM slots 3 WS Supports un bufiered DDR3 1333 emory e Up to 16GB 4 Power e Full range ATX PSU with total 250W power output will be required Supply e Dimension 180 x 100 x 40 5 mm 6 Copper GbE LAN ports on board SATA amp IDE inernacos I Two SATA Interfaces on board 6 RJ 45 connector for PCI E x1 GbE interfaces e Hardware Reset Button e System LED Power Data access 7 Front Panel Bypass LED Ethernet LED For every Ethernet interface there should be LEDs for link status and speed of LAN ports AC power inlet Rear Panel On Off switch uu e Fan opening for system ventilation Golden finger eu PCI E x8 GF reserved for proprietary daughter cara in 438 W x 292 1 D x 44 H mm e 17 25 W x 11 5 D x 1 73 H Operating es 55dB E Temperature O C to 40 20 C to 75 C Relative 10 to 90 RH 5 to 95 RH 0 5 Sine shock 10G peak 10 3 ms on X Y Z axis 0 5G Peak Packaged Sine 500 Hz 2hours ave 2 0G
23. place and the DIMM is properly seated CAR 3020 Series User s Manual Follow these steps to remove a DIMM 1 Simultaneously press the retaining clips outward to unlock the DIMM DDR DIMM notch CAR 3020 Series User s Manual 2 7 Remove and Install Compact Flash Card 1 Insert the Compact Flash Card into the CF interface Compact Flash Card 2 The completed installation of Compact Flash Card is shown as Completion of Compact Flash Card connection CAR 3020 Series User s Manual HE 23 2 8 Remove and Install Battery 1 Press the metal clip back to eject the button battery 2 Replace it with a new one by pressing the battery with fingertip to restore the battery Eject the battery Restore the battery 2 9 Install HDD The system has an internal drive bay for one 3 5 or 2 5 SATA hard disk drive If the HDD is not pre installed you can install it by yourself Follow the steps below to install the HDD There are three hard disk kits in the CAR 3020 system Hard disk fixed plate and hard disk tray 1 No add any card use 3 5 HDD kit 3 5 HDD Kit install HDD bracket CAR 3020 Series User s Manual H 24 Fix the hard disk drive on the HDD Fasten the two screws to lock Hard disk fixed plate and Bracket with four screws chassis Connect Power cable and HDD cable to CAR 3020 system board CAR 3020 Series User s Manual B25 2 When add standard card use 2 5 HDD kit 1
24. ries User s Manual H 37 Main Menu When you first enter the Setup Utility you will enter the Main setup screen You can always return to the Main setup screen by selecting the Main tab There are two Main Setup options They are described in this section In console mode Aptio Setup Utility Copyright C 2411 American Megatrands Inc Main Advanced Chipset Boot Security Save amp Exit nn BIDS Information iChoose the system BIDS Vendor American Megatrends idefault language Core Version 4 5 5 1 Comp i ancy UEFI 2 3 PI i e Project Version AREVO 4 16 x64 Build Date and Time He Hi eHig 19 37 27 Memory Information Total Memory 2A48 ME OURS rr ENEE Z D FEEN B 1l EO FEEF NE eee ee ee Em System Language Engl ish x Galat Screen v Select tem System Date Fri B3 BB gHlg Enter Select System Time JE 16 do i t Change pt FI General Help Access Level Administrator Fo Previous Values Igc Optimized Defaults F4 Save amp Exit IESE Exit Sp eS rm ar eder MS rr ec a ears e pr eg Au ap su ar ae ne ge ror a e ent aro a a mr o e a Mo re err Hae da aed e ar tae Vara lon c 14 1219 Copyright E cH gar teas Megatrends gt System Date Time Use this option to change the system time and date Highlight System Time or System Date using the lt Arrow gt keys Enter new values throu
25. s Quiet Boot option 24 Select Screen V RE Item Ente Select kje Chane Opt Fl General Help F2 Previous Values F3 Optimized Defaults 4 FA Save ESC Exit E FRETES Xo AE A H 48 gt Quiet Boot Set this value to allow the boot up screen options to be modified between POST messages or OEM logo The Optimal and Fail Safe default setting is Enabled gt Option ROM Display Mode Set this option to display add on ROM read only memory messages The Optimal and Fail Safe default setting is Force BIOS An example of this is a SCSI BIOS or VGA BIOS gt Interrupt 19 Capture Set this value to allow option ROMs such as network controllers to trap BIOS interrupt 19 gt BOOT DEVICE PRIORITY Hard Disk Boot Device Priority Use this screen to specify the order in which the system checks for the device to boot from To access this screen select Boot Device Priority on the Boot Setup screen and press lt Enter gt The following screen displays Ge ie Gp Dae do ei io K Dev ice BBS r ioritii SS a ee SS oo al Ea be ee o rav nnn A n TAE mue nr 1115 Goovrie GC 2008 American Mezatrends CAR 3020 Series User s Manual H 49 be aii fue Upteer Dya lsb att Hale Aptio Setup Utility pe i C 2008 American Megatrends Inc Oe ee eee Hard Disk Drive BBS Priorities gt Exit Menu ada e ta Sets the system
26. s allow you to select a setup screen For example Main screen Advanced screen Chipset screen and so on CAR 3020 Series User s Manual H 36 The Plus and Minus lt Arrow gt keys allow you to change the field value of a particular setup item For example Date and Time The FI key allows you to display the General Help screen Press the F1 kev to open the Genera Help screen f General Help u2 Move Enter d eges Ualue Exit General Help Previous Ua lues Optimized Oes faults Save Exit Setup x i k 7 E i i 1 f The lt F 4 gt kev allows vou to save ary changes you have made and exit Setup Press the lt F 4 key to save vour a The following screen will appear Tave amp xit Setup Save configuration and axit Press the Enter gt kev to save the configuration and exit You can also we the Amow gt kev to select Cancel and then press the Enter gt key to abort this faction and retro to the previous STEEL The lt Esc gt kev allows you to discard any changes vou have made and exit the Setup Press the SEsc gt kev to exit the setup without saving your changes The following screen will appear Exit H thout Savino TA Quit without saving Press the Enter gt kev to discard changes and exit You can also use the Arrow key to select Can ani then press mr Enrer key to abort this function a ta ta the previous Screen CAR 3020 Se
27. s how to configure your CAR 3020 system to meet various operating requirements Itis divided into three chapters with each chapter addressing the basic concept and operation of this system Chapter 1 Introduction This section describes how this document is organized It includes brief guidelines and overview to help find necessary information Chapter 2 Hardware Configuration Setting and Installation This chapter demonstrated the hardware assembly procedure including detailed information It shows the definitions and locations of Jumpers and Connectors that can be used to configure the system Chapter 3 Operation Information This section provides illustrations and information on the system architecture and how to optimize its performance CAR 3020 Series User s Manual 1 3 Technical Support Information Users may find helpful tips or related information on Portwell s web site http www portwell com A direct contact to Portwell s technical person is also available For further support users may also contact Portwell s headguarter in Taipei or local distributors Taipei Office Phone Number 886 2 7705 8888 CAR 3020 Series User s Manual 1 4 Board Layout ae Ne pr MER Pom i rae Go uv vu uv vun v RE PITTA Board Layout of CAR 3020 M B Figure 1 1 CAR 3020 Series User s Manual 1 5 System Block Diagram Two OneDDR3 1333 w ECC depend on Sandy bridge processer Gladden PCle xd a d DMI IN a
28. tion of the equipment is not compromised C Mechanical Loading Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading D Circuit Overloading Consideration should be given to the connection of the equipment to the supply circuit and the effect that overloading of the circuits might have on overcurrent protection and supply wiring Appropriate consideration of equipment nameplate ratings should be used when addressing this concern E Reliable Earthing Reliable earthing of rack mounted equipment should be maintained Particular attention should be given to supply connections other than direct connections to the branch circuit e g use of power strips CAR 3020 Series User s Manual 2 2 Before You Begin To prevent damage to any system board it is important to handle it with care The following measures are generally sufficient to protect your equipment from static electricity discharge When handling the board use a grounded wrist strap designed for static discharge elimination and touches a grounded metal object before removing the board from the antistatic bag Handle the board by its edges only do not touch its components peripheral chips memory modules or gold contacts When handling processor chips or memory modules avoid touching their pins or gold edge fingers Restore the communications appliance system board and peripherals back into the antistat
29. tion will be disable MEM ACT LNK LED must on then this LED show the operating at 10 Mbps If ACT LINK is off and this function will be disable ACT Link Speed LED LED m dena ypass ES Es B mm ACT Link Speed LED LED Copper Ethernet Interface Bypass sd LED E 3 Bypass LED LED Status Fiber SFP Ethernet Interface Bypass bypass mode triggered power off in normal or bypass mode Mode Status by WDT expiring mode which is defined by customer CAR 3020 Series User s Manual Chapter 2 Getting Started This section describes how the hardware installation and system settings should be done 2 1 Included Hardware The following hardware is included in package CAR 3020 Communication Appliance System Board One null serial port cable Note Rack Mount Instructions The following or similar rack mount instructions are included with the installation instructions A Elevated Operating Ambient If installed in a closed or multi unit rack assembly the operating ambient temperature of the rack environment may be greater than room ambient Therefore consideration should be given to installing the equipment in an environment compatible with the maximum ambient temperature Tma specified by the manufacturer B Reduced Air Flow Installation of the equipment in a rack should be such that the amount of air flow required for safe opera
30. ys CAR 3020 Series User s Manual H 44 Aptio Setup Utility Copyright E 2811 American Megatrends Hoot f ren EE LEE J Boot Option 1 A DATA USB Flash OD i Sets the system boot Boot Option 2 PB FUJITSU MHUBBH order Select Screen Select Item Select Change Opt General Help Previous Values Uptimized Defaults Save amp Exit Exit Seen an um eee EE ene ee en EE Um tee meme em michi ad he A Version 2 14 1219 Copyright C 2411 American Megatrends Inc gt Exit Menu Select the Exit tab from the setup screen to enter the Exit BIOS Setup screen You can display an Exit BIOS Setup option by highlighting it using the lt Arrow gt keys All Exit BIOS Setup options are described in this section The Exit BIOS Setup screen is shown below CAR 3020 Series User s Manual H 45 Aptio Setup Utility Copyright E 281 American Megatrends Main Advanced Chipset Boot Security Save Exit Save Changes and Exit Discard Changes and Exit Save Changes and Reset Discard Changes and Reset Save Uptions Save Changes Discard Changes Restore Uefaults Save as User Uefaults Restore User Defaul ts Boot Override UEFI Built in EFI Shel A DATA USB Flash Drive A HH Exit system setup after isaving the changes Select Screen yu Delect Item nter Select ZAJE Change Opt General Help Previous Values Uptimized Defaul ts Gave 4 Exit Exit larson c 14 1218 Pomur oki E PEL fat
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