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RSE-6A2 - Ansaldo STS

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1. Ansaldo STS USA Formerly known as Union Switch amp Signal RSE 6A2 Rev 3 09 CIRCUIT CONTROLLER COMPARTMENT OPTIONAL LOCAL REMOTE ECC CONTROL _ ASSEMBLY SWITCHES MAIN shat CRANK Description M 3E Electric TRANSMISSION Switch Machine 3 BOX PROXIMITY b o 110V SENSORS MOTOR gzan box ost COMPARTMENT Basic Machine The M 3E is a next generation M style switch machine developed by ASTS USA It s incorporates a state of the art Electronic Circuit Controller ECC simple mechanical modular construction and a lower level of required maintenance In addition all serviceable parts of the M 3E can be maintained with a single tool a 3 8 or 1 2 drive ratchet with a 1 long 3 4 socket and a 10 extension The M 3E provides full locking in the hand crank mode It utilizes the same basic drive train design as all other M style machines This design has provided many years of reliable service The machine is presently equipped with a 110 Vdc permanent magnet motor and incorporates many design improvements over the previous M 3 style machine These include a significantly lower vertical profile 9 3 4 24 7 cm overall height an optional local remote control capability self lubricating bearings and direct interchangeability with non ASTS USA mechanisms ECC The M 23E s ECC is a microprocessor based controller that monitors the state of four vital point detectio
2. applications Advanced LED diagnostics provide information on the state of each vital sensor and indicate the presence of switch indication power from an adjacent machine LED diagnostics also are provided for indication output from the machine motor power availability and the latch out feature The optional auxiliary point detection system generates an output that can provide advance notice to warn maintenance personnel of marginal switch machine operation The sensing threshold of each auxiliary sensor is offset from the vital point detector sensors by 1 8 3 175 mm to detect switch point displacement before the vital sensors indicate point detector bar movement With the auxiliary system switch point displacement caused by debris build up or expansion and contraction of the rail can be detected before a switch failure occurs Ordering Information M 23E Specifications M 23E Dimensions Weight Mounting Footprint Application Motor Options Gear Ratio Options Latch Out Options Op Temp Range ECC Input Voltage Indica Output Voltage Bi Polar Aux Output I O Connections Ansaldo STS USA Formerly known as Union Switch amp Signal RSE 6A2 Rev 3 09 M 23E 9 5 8 H x 33 W x 65 D 24 45 cm x 83 82 cm x 165 10 cm With snow covers 920 Ibs 417 3 kg Configurable to mount in most mainline switch machine applications Field configurable for right hand and left hand app
3. Switch Machines and Associated Equipment aA 7 ansaldoSTS Ansaldo STS USA Formerly known as Union Switch amp Signal RSE 6A2 Rev 3 09 M 3E and M 23E Electric Switch Machines With Integral Electronic Circuit Controller ASTS USA s new M 3E and M 23E Electric Switch Machines achieve a new level of efficiency in switch machine operation Featuring the revolutionary ECC Electronic Circuit Controller the patented M 3E and M 23E are designed with input from ASTS USA customers to dramatically reduce the installation maintenance and adjustment time and activities traditionally associated with switch machines An optional predictive maintenance feature also helps eliminate the operational headaches that result from switch machine failures General Description M 23E The M 23E is the next generation M style switch machines from ASTS USA It utilizes the basic ASTS USA M style machine drive train designs which have been proven to provide years of reliable service The M 23E is equipped with a solid state Electronic Circuit Controller and incorporates simple modular construction that requires a low degree of maintenance All serviceable parts of the M 23E can be maintained with one tool a ratchet with a 3 4 socket and 10 extension The M 23E features many other design improvements over its predecessors including a significantly lower vertical profile integrated latch stand assemblies local remote contr
4. achine Diagnostics verify the delivery of indication power and auxiliary indication power to the wayside as well as provide information on motor power availability and the state of the latch out function There are no mechanical contacts within the M 3E All indication and motor circuits are controlled with solid state equipment Motor cutout during manual operation is achieved with one proximity sensor to indicate the position of the hand crank cover access door actuated when the hand crank cover door is opened RSE 6A2 p 5 Ansaldo STS USA M 3E and M 23E Electric Switch Machines Formerly known as Union Switch amp Signal With Integral Electronic Circuit Controller RSE 6A2 Rev 3 09 Advantages M3E Ordering Information M 3E e Incorporates latest in ECC technology e Refer to ordering tabulation for presently available M 3E switch machines e Retains rugged modular mechanical design of predecessors Check the Configuration Guide below for machine design options e Refer to RSE 6A5 for M 23E ECC Portable Test e Serviceable parts maintained with a single tool e Low vertical profile Unit ordering information Local or remote control option e Request ASTS USA Service Manual SM 9194 for replacement parts and additional technical Self lubricating bearings information e Direct interchangeability with non ASTS USA ear KAD ee mechanisms For special M 3E configurations applications not shown in t
5. ayside and predicting failures before they occur ECC Unit www ansaldo sts com RSE 6A2 p 1 Ansaldo STS USA Formerly known as Union Switch amp Signal RSE 6A2 Rev 3 09 M 3E and M 23E Electric Switch Machines With Integral Electronic Circuit Controller Advantages M 23E Meets or exceeds all applicable AREMA standards Modular low profile mechanical design based on original history proven M 3 M 23 drive train Reduced size and low profile facilitate flexible installation options without requiring tie cutting Dual control that provides both a hand throw lever and hand crank for manual operation Available in both A full lock and B restrictive lock manual operation modes integrated latch stands Ergonomically designed hand throw lever e Lower profile than equivalent all mechanical M series machines Field conversion from right hand to left hand layout and vice versa in less than 30 minutes Only one tool required for all maintenance and repair No mechanical moving circuit controller parts to deteriorate or maintain No mechanical contacts or sealed switches e ECC can detect all possible states of proximity sensors on off shorted or open RSE 6A2 p 2 Simple set up and adjustment of point detection system reduces adjustment time by more than 60 percent Advanced LED diagnostics provide information on state of local and adjacent switch machine
6. d M 23E Electric Switch Machines With Integral Electronic Circuit Controller M 23E A Style Machines 1 L M 23E A Style Machines 1 O O O UUU O 110V 110V 36 20V 36 20V Aux Point E 1 p 1 i 1 1 Point Det Pox Options Order No Layout Det Bar Sensors 3 X B H H Left Hand Right Hand Left Hand Threaded Right Hand Threaded Left Hand Clevis Right Hand Clevis Left Hand Threaded Right Hand Threaded Left Hand Threaded Right Hand Threaded Left Hand Threaded Right Hand Threaded Left Hand Threaded Right Hand Threaded Threaded Threaded Hand throw lever gives same mech stroke and full lock rod protection as power operated mode see Note 1 of B Style tab below Motor gear ratio combination Refer to configuration guide for options _s M 23E B Style Machines 1 t COCIM 23 E B Style Machines 1 O S 110V 110V 36 20V 36 20V Aux Point Be 1 ee 1 ee 1 1 Point Det Pox a g Order No Layout Det Bar Sensors N42255207 N42255208 N42255209 N42255210 N42255217 N42255218 RSE 6A2 p 4 Left Hand Threaded Right Hand Threaded Left Hand Clevis Right Hand Clevis Left Hand Threaded Right Hand Threaded Hand throw lever does not provide lock rod protection slide bar and lock box do not move full stroke 2 Motor gear ratio combination Refer to configuration guide for options M 3E and M 23E Electric Switch Machines With Integral Electronic Circuit Controller
7. his catalog section contact your ASTS USA Account Executive Specifications M 3E Motor Voltage Control 110 Vdc 2 wire control Configuration Guide M 3E Gear Ratio 189 1 A Ref not used in this catalog edition Hand Crank 33 rotations to produce one B 15W 115V motor heater complete point move Mounting Footprint Configurable to mount in G ROG TEdiopenings niassa most mainline switch D Ref not used in this catalog edition machine applications E Equipped with local remote control feature Application Field configurable for right F Equipped with auxiliary point detector feature hand and lapang G Mounting lug insert plates for 1 fasteners applications w Operating Temp Range 40 C to 70 C 40 F to H K Ref not used in this catalog edition 158 F L Black paint scheme ECC Input Voltage 10 to 16 Vdc M Equipped with surge suppressor Indication Output Volt 12 Vdc nominal Bi Polar Auxiliary Output 12 Vdc nominal 1 O Connections Wago terminals mounted on DIN rail AREMA binding posts for motor power terminations M 3E Style Machines oo y Aux Point Junction Box Point Det Pox LHPC RHPC Order No Layout Det Bar Sensors Jumper Pos N42255001 Left Hand Clevis X LHPC N42255002 Right Hand Clevis X RHPC Note 1 Configured for near point indication Note 2 Junction box latch out jumper position Automatic RSE 6A2 p 6
8. lications 24 36 Vdc and 110 Vdc operation 2 wire control 189 1 360 1 and 528 1 Manual restoration automatic restoration and disable 40 C to 70 C 40 F to 158 F 10 to 16 Vdc 12 Vdc nominal 12 Vdc nominal Wago terminals mounted on DIN rail AREMA binding posts for motor power terminations Configuration Guide M 23E Refer to ordering tabulation for M 23E Electric Switch Machine part numbers Check the Configuration Guide below for machine design options Refer to RSE 6A5 for M 23E ECC Portable Test Unit ordering information Refer to RSE 6J1 for tools to service the mechanical portion of the M 23E machines Request ASTS USA Service Manual SM 9428 for M 23E replacement parts A Ref not used in this catalog edition TAC TOOT 7AMWVO W Includes 15W 115V motor heater Ref not used in this catalog edition Ref not used in this catalog edition Includes local remote control feature Includes auxiliary point detector feature Ref not used in this catalog edition Mounting lug insert plates for 7 8 fasteners Ref not used in this catalog edition Includes 15W 115 230V motor heaters Aluminum paint Black paint RSE 6A2 p 3 Ansaldo STS USA Formerly known as Union Switch amp Signal RSE 6A2 Rev 3 09 N42255101 N42255102 N42255107 N42255108 N42255113 N42255114 N42255115 N42255116 N42255117 N42255118 N42255119 N42255120 N42255121 N42255122 M 3E an
9. n proximity sensors and can identify each possible sensor state on off shorted or open The ECC uses two of the four vital point detection proximity sensors to detect the position of the switch points normal or reverse and two to detect that the machine is fully locked normal or reverse In addition to the vital point detection proximity sensors the ECC provides two auxiliary sensors which are used to MOTOR COMPARTMENT MOTOR CUTOUT UNIT predict switch failure These auxiliary sensors are preset to detect the linear position of the switch points 1 8 3 175 mm offset from the normal switch obstruction gauge dimension typically 1 4 or 3 8 0 63 cm or 0 95 cm The M 3E ECC proximity sensor system is a true linear detection device with no moving parts to wear out This system requires no adjustment of the point detector bar but using linear slides provides internal adjustment capability of the vital point detection proximity sensors with respect to the point detector barassembly The Captive Point Detection System CPDS provides a captive point detector bar and target combination that accurately reports the true displacement of the switch points Linear slide assemblies provide simple and dependable proximity sensor adjustment with respect to the ferrous metal target The ECC provides advanced diagnostics for identifying the current state of the machine and the indication state of an adjacent daisy chained m
10. ol capability self lubricating bearings and inter changeability with other switch machines They are available in both full lock and restrictive lock manual operation modes and both versions are equipped with a hand crank feature M 3E available with hand crank only no hand throw The M 23E is available with either a 24 36 Vdc or 110 Vdc permanent magnet motor with increased horsepower capability for optimum performance A key component of the M 23E is its new Electronic Circuit Controller a microprocessor based unit that can be used as a drop in replacement for the mechanical circuit controller in all ASTS USA M style switch machines A true linear detection device with no moving mechanical parts to maintain the ECC circuit controller eliminates sensitivity degradation due to component wear To order call 1 800 652 7276 e mail orders ansaldo sts us The ECC utilizes inductive proximity sensors to continuously monitor switch machine conditions It vitally monitors the position of the switch points and the internal locking mechanism delivering switch machine indications to the wayside The ECC s advanced diagnostics system analyzes both local machine status and adjacent switch machine indication circuitry The unit also can be equipped with an optional auxiliary switch point detection system that monitors switch point position to a tighter tolerance reporting marginal switch machine performance to the w
11. s LED diagnostics lead maintenance personnel directly to problem without use of a multimeter or similar device Available with optional auxiliary point detection system that reports marginal switch machine operation in advance of failure Predictive maintenance feature can reduce operational costs associated with train delays resulting from switch machine malfunctions e Local remote switch control capability Electronic latch out feature that can be restored manually or automatically and cannot be restored in manual operation mode by moving hand throw lever 24 3 Vdc and 110 Vdc motor control options capable of producing up to 50 percent more output thrust M 3E and M 23E Electric Switch Machines With Integral Electronic Circuit Controller Application M 23E The M 23E can be configured for installation in existing ASTS USA M style switch machine locations as well as applications where other manufacturers machines have been used Their low profile minimizes the need to dap cut switch ties The M 23E easily can be configured to operate on 2 3 and 5 wire control systems Mounting lug insert plates make the machine adaptable to ASTS USA and Alstom switch machine footprints The ECC operates on continuous battery power ranging from 10 to 16 Vdc Up to three machines can be series connected for indication circuit operation Switch indication circuits can be configured for either 2 wire bi polar or 4 wire

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