Instruction Manual for Combination Switch Kit for XR50 / 100Motard
Contents
1. Instruction Manual for Combination Switch Kit for XR50 100Motard Item No 0 0 0 0 0 0 000 Applicable models and frame Nos XR50Motard AD14 1000001 XR100Motard HD13 1000001 Thank you for purchasing one of our TAKEGAWA s products Please strictly follow the following instructions in installing and using the products Before fitting the products please be sure to check the contents of the kit Should you have any questions about the products please kindly contact your dealer Please note that the descriptions in this manual like illustrations and photos may differ from the actual hardware Please read the following instructions before installation We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in the manual You are kindly requested not to contact us about the combination of our products with other manufacturers This product is designed for exclusive use in the above mentioned types of motorcycles and frame numbers only Please take note that this product cannot be mounted on other types of motorcycles Installation of this kit requires removal and mounting of a tank as well as other parts Please prepare and refer to HONDA service manual for your vehicle and perform the installation work securely This kit s headlight is designed to be always ON in compliance with the safety standard Therefor2. The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the following cautions 0 Always drive the engine in a well ventilated place and do not switch the engine on in an airtight place Otherwise you will suffer from carbon monoxide poisoning O When you notice something abnormal with your motorcycle while riding down a road stop riding immediately and park your motorcyle in a safe place Otherwise the abnormaility could lead to an accident O Before doing work place the motorcycle on level ground to stablize the position of your motorcycle for safety s sake Otherwise your motorcycle could fall down and injure you while you are working O Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual Improper checking or maintence could lead to an accident 0 If you find damaged parts when checking and performing maintenance do not use these parts any longer and replace them with new ones The continued use of these damaged parts as they are could lead to an accident Please be informed that mainly because of improvement in performance design changes and cost increase the product specifications and prices are subject to change without prior notice This manual should be retained for future reference O Features This combination switch is to be utilized after a clutch lever and
3. 9 NO m 0 9 kgff m 25 Mar 15 10 Color Abbreviation Black bk Red Brown br Sky blue Green gr White Gray gy Yellow Orange Pink pk or verdant green vg Wiring Diagram Combination switch k HORN br O br vg gr or sb yl kk gr gy sb or w gr grbl w headlight cord Ls g0 S vggr gr kk bk N Notto be used z Lt oo light harness OO bk i i sub gr harness 4 grbl wt headlight kkgrgysbor F pan ON n sub cord pele ss Sama _ To aharness on the body grgr turn signal cord 1E sb gr ra sb or wt BEE gr yl Turn signal switch Turn on the swtich and the turn signal works turn signal cord Push the switch to cancel it Horn Button By pressing the horn button when the main switch is on the horn sounds A turn signal cord is to be used only when a normal turn signal is used Passing light switch This switch is used to indicate the
4. clutch wire are replaced A push to cancel type switch is adopted to a frequently used turn signal switch so you can easily turn ON and OFF the turn signals Moreover a passing function is adopted as well Besides we have made the turn eal switch black to give the sharp looking impression J 1 Mar 15 10 O Kit Contents Mo Pehe OW Repair Part ert No n packs oF O Combination switch assembly 0 WW 7 0 Tumsigral amp relay mesmo o Combination switch sub hamess Q 35201 KRL TOO O0 D Reya popeo S O Headlight cord O 23120 KRL TOO 0 o o 37600 jie ts o o o Tum signal lamp cord 37600 KRL TOO Sub cord green 37225 181 T00 X Please note that in ordering repair parts be sure to quote the Repair Part Item No Otherwise we may not be able to accept your orders There are some parts however for which we are not in a position to accept your order in just the quantity to be used In this case please take them in the quantity packed O Installation Procedures amp the clutch cable set 0 D Stabilize the vehicle with a maintenance 0 O Connect a headlight cord with the headlight 0 O Please connect each cord referring to the stand or the like and remove a seat anda socket which is attached to the headlight cowl Wir
5. e headlight s ON OFF switch does not work The passing switch does not work when the headlight is raised It can work only when the headlight is lowered The turn signal switch is a push to cancel type Push the turn signal switch when the signal is winkering and it is turned OFF Please take not that a left side mirror cannot be equipped Please prepare a clutch lever amp clutch cable set Item No 02 01 027 separately to use this kit The following show the envisioned possibility of injuries to human bodies and property loss as a result of disregarding the following cautions CAUTION 0 Please try to ride a motorcycle at legal speed on the public road abiding by the law O Work only when the engine and the muffler are cool Otherwise you will burn yourself O Prepare right tools for the work and do the work in the proper and right way Otherwise improper work could cause breakage of parts or injuries to yourself 0 Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque Improper torque could cause these parts to get damaged or fall off 0 As some products and frames have sharp pointed or protruding portions please work with your hands protected Otherwise you will suffer injuries O Before riding always check every section for slack in parts like screws If you find slack ones screw them securely up to the specified torque Or improper torque may cause parts to come off
6. ing Diagram below or in the way they fuel tank with reference to HONDA genuine See the fig below were connected originally parts service manual 0 0 0 Reinstall the seat the headlight cowl and 0 O Remove a stock turn signal lamp relay in the the tank in the reverse order of removal rear of the front fuel tank cushion OOO Install a clutch lever which you have to Connect a kit s turn signal lamp relay with the prepare separately and connect the clutch harness with a relay cord and install it onto oe cable Q the frame z Start the engine and check the operation p A of each switch X Please separately purchase a clutch lever OO Disconnect all the cord connector and Item No 02 01 027 terminals from the turn signal switch lj O Remove two screws on the lower part of the turn signal switch housings and separate the switch housings Unfasten a wire band on the handle pipe and detach the switch At this point unfasten the harness cover from the turn signal switch harness which please install onto the harness on the combination switch Screws O 0 Unfasten a clutch cable s end from the clutch lever 0 O Unscrew both right and left flange bolts a O DRemove screws on the combination switch and fixing a headlight cowl separate the housings Attach the switch onto the handle pipe and tighten the screws CAUTION Be sure to tighten to the specified torque Torque
7. presence of yourself Push the switch Lighting switch Does not work High Low beam changeover switch You can switch the beam by sliding this switch up and down HI high beam LO lowbeam Al ways use low beam during daytime SPECIAL PARTS TZNKQSeYAWA Co Ltd 3 5 16 Nishikiorihigashi Tondabayashi Osaka Japan TEL 81 721 25 1357 FAX 81 721 24 5059 URL ey Mar 15 10
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