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Technical Manual (Revision 10-09)

1. BACKUP Wh Si e Part Number Description Location 1 1 11040 PVG 120 32 VALVE TONG CONTROLS CONSOLE 2 1 CRSS20009 RELIEF VALVE REMOTE PANEL MOUNT CONSOLE 3 1 CB11041 AIR FILTER REGULATOR CONSOLE 4 2 11045 BALL VALVE PANEL MOUNT CONSOLE 5 1 BAC 30025RCFF GAUGE 300 PSI PANEL MOUNT CONSOLE 6 1 11042 HYDRAULIC MOTOR DUAL SPEED TONG 7 1 CB11043 DUAL SPEED MANIFOLD TONG 8 1 CB11064 HYDRAULIC SWIVEL TONG 9 4 CLEBU9656 ROTARY SEALS 4 PCS 1 SET TONG 1 B3P0 008 CLAMPING MANIFOLD ASSEMBLY INCLUDES TONG 10 1 17 0 001 CLAMPING MANIFOLD CLOSED HEAD TONG 11 1 17 0 005 RELIEF VALVE TONG 12 1 17 83 0 004 PILOT CHECK VALVE TONG 13 1 17 83 0 003 SEQUENCE VALVE WI REV CHECK TONG 14 1 17 B3P0 002 FLOW DIVIDER COMBINER TONG 1 1 15 3 BAC 5M25RCFF PRESSURE GAUGE 0 5000 TONG BACKUP CONSOLE 16 2 BULJ4035 M 36 HASKEL PUMP INTENSIFIER OPTIONAL TONG BACKUP 17 1 BUC5524 PILOT CHECK VALVE BACKUP 18 1 BULJ4036 RELIEF VALVE BACKUP 18A 1 BULJ4037 RELIEF VALVE SPRING KIT WHITE BACKUP 19 1 11044 DUAL PILOT CARTRIDGE VALVE TONG 20 1 2070 DUMP VALVE CONSOLE 1 58058 5 SOLENOID VALVE NOR CLOSED CONSOLE
2. APPROX WEIGHT LBS 4088 609 11 3 4 TONG ASSEMBLY ASSEMBLY 11002 APPROX WEIGHT LBS 4088 609 Alb SUPERIO ey Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 28 03 REV 100 DATE REF S Equip Manuals Dwgs CLEBU1175 31 Tong Assy Sh2 wpg G 11 3 4 TONG ASSEMBLY ASSEMBLY NO 11002 SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 28 03 LOG DATE REF S Equip Manuals Dwgs CLEBU1175 31 Tong Assy Sh3 wpg Page 9 6 1 6 CAM FOLLOWER ASSEMBLY P N BUCS11825 01 10 REQD OF EACH 3 4 10 x 1 1 4 SHCS PIN 1171 A 36 R
3. 5 7 8 lt FIGURE 1 F Y e AIR FILTER 9 GAUGE GAUGE REGULATOR P N BAC bM25RCFF P N BAC 3025RCFF P N CB11041 System TA Pressure Pressure Pressure L Control PANEL MOUNT BALL VALVE sii PIN CLEBUt 125 PEM ATE i P N GRSS20009 Clamp Backup Clamp e e Intensify Intensify e O DIRECTIONAL CONTROL A P N CB11040 Control miake t e TONG TONG BACKUP Hi clamp clamp t t t d E e Al SUPERIO BROUSSARD LA 70518 CONTROL PANEL ey Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 03 25 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV 105 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR gt MANUFACTURING amp HYDRAULICS Eu d 6 AIR PRESSURE Qty PartNumber Description CONTROL CONSOLE ASSEMBLY CONTROL PANEL COVER PLATE CONSOLE BOLT ON PLATEWELDMENT NIENSIEY CONTROL PANEL BACK PLATE AIR PRESSURE GAUGE SYSTEM PRESSURE GAUGE BACKUP CLAMP INTENSIFY BACKUP CLAMP RELEASE
4. MOTOR a 4 TONG CLAMP HIGH SEA 3 8 RILOW GEAR 38 TONG RELEASE 98 5 BACKUP CLAMP 88 BACKUP RELEASE 3 8 11 3 4 BUCKING Three HYDRAULIC TONG INTENSIFY BACKUP INTENSIFY GO 5 11 bike FIGURE 2 SUPERIOR_ BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 HSDOCLMEN IS HE RO ER ICS ANDIS CONSIDERED CON IDEN MA NO BE USED DSC OSED CO IED OR RE RODUCED N AN OAM WI FOU HEEX FESSWHI ENCONSEN SU EROR MANU URING amp H DRAU ICS SU EROR MANU AC URNG amp HIS IN ORMA ION 05 1303 106 DATE REF SAEquip Manuals Dwas CLEBUI 175 31 Schema Shtt wg o o E TONG BACKUP INTENSIF INTENSIFY G78 378 TONG CL
5. eee 7 4 BUCS11851 INSIDE DOOR ASSEMBLY 2 ternera t reden eno coast 7 5 BUCS11852 OUTSIDE DOOR 8 7 6 BUCS11853 BACKUP CYLINDER ASSEMBLY 7 7 BUCS11854 SEAL KIT F 11 3 4 BACKUP CYLINDER 7 7 BUCSI1855 BACKUP HOUSING ttr adr tht 7 8 CB11002 11 34 TONG ASSEMBLY EE 7 9 B3P0 008 TONG BACKUP CLAMPING MANIFOLD ASSEMBLY CLOSED HEAD 9 11 CLEBUI123 11 3 4 BU CYLINDER ASSEMBLY FOR TONG 2 REQD 7 12 ASAP1123 SEAL KIT 11 3 4 BU CYLINDER ettet ntis 7 12 CLEBU1123 C CENTER CYLINDER ASSEMBLY FOR TONG 7 13 SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY 7 14 11016 CARRIAGE ASSEMBLY 2 7 15 CB11753031 ROLLER ASSEMBLY 2 7 16 CB11024 CONTROL CONSOLE 55 7 17 11401 7 FRAME WELDMIEN T adi acier Wand a rae o semet 7 18 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 7 1 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Three Revision 04 2003 Page 7 2 Sep 29 2008 11 37 am Part Number 12CTX BUCS11831 BUCS11850 BUCS11855 11002 11016 11022 11067 1
6. 16 Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page7 6 9 May 03 8 24 AM Part Number 1040 A 1154 BUCS11801 BUCS11802 BUCS11803 BUCS11804 BUCS11806 BUCS11807 BUCS11808 BUCS11854 CB11059 19 Mar 03 10 07 AM Part Number 18702625 25004500 25005500 37505250 959 41 W47500625 SUPERIOR MANUFACTURING Pick List BUCS11853 BACKUP CYLINDER ASSEMBLY Quantity to build 1 Bin Quantity Description U M Location to Pull SHCS 3 8 16 X 3 4 each 50 4 SHCS 5 8 11 X 1 3 4 each 51 8 PISTON each 1 GLAND each 1 ROD each 1 BACKING PLATE each 1 OUTSIDE DOOR WEDGE each 1 INSIDE DOOR WEDGE each 1 REAR JAW each 1 SEAL KIT F 11 3 4 BACKUP CYL F 11 3 4 BUCKING UNIT TYPE 3 each 1 DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT each 2 SUPERIOR MANUFACTURING Pick List BUCS11854 SEAL KIT F 11 3 4 BACKUP CYL Quantity to build 1 Bin Quantity Description U M Location to Pull POLYPACK 3 16 CROSS SECTION 2 5 8 X 3 X 3 16 each O1 B 1 POLYPACK 1 4 CROSS SECTION 4 1 2X 5 X 1 4 each O1 C 1 POLYPACK 1 4 CROSS SECTION 51 2X6 X 1 4 each O1 C 1 POLYPACK 3 8 CROSS SECTION 5 1 4 X 6 X 3 8 each O1 E 2 ROD WIPER 4 1 2 each O3 F 1 WEARBAND each O5 C 1 Quantity Pulled Quantity Pulled S Apps Equip Manuals VSpreadsheets Pick Lists CLEBU1175 31 xls Page 7 7 21 Mar 03 SUPERIOR MANUFACTURING 9 48 AM Pick List BUCS
7. 1 1 2 SUPERIOR Description NYLOCK NUT 5 8 11 LOCKWASHER 3 4 GR8 HHCS 3 4 10 X 2 1 2 NUT 1 8 GR8 1 LOCKWASHER GR8 LEG SPRING 4 OD X 7 1 2 19 3 8 wire 119 Dein 7 turns 59 amp grnd ends STOP TUBE PLATE SPRING RETAINER WELDMENT PICKLIST BOLT ADJUSTMENT WELDMENT TOP SPRING RETAINER 17 8 X 9 ALL THREAD CARRIAGE WELDMENT F GEAR DRIVEN 11 3 4 BUCKING PICKLIST ROLLER ASSEMBLY PICKLIST ECCENTRIC CAM FOLLOWER PCFE 1 1 2 Pick List CB11016 CARRIAGE ASSEMBLY Quantity to build 1 U M each each each each each each each each each each each each each each Bin Location 51 52 52 52 52 M22 A B M13 E Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page 7 15 25 Mar 03 SUPERIOR MANUFACTURING 1 12 Dick List CB11753031 ROLLER ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 1 1213 NYLOCK NUT LOW PRO 1 12 each 52 2 14070 DUMBELL ROLLER SEAL ASSY PICKLIST each 2 1984 Cylindrical Roller Bearing SKF 5206 6800 Ib rating 30mm ID x 62mm OD x 23 8mm each 2 2095 DUMBELL ROLLER SPACER F 20 TONG each M2 E 2 CB1175303101 X 8 1 2 ROLLER each 1 CB1175303102 ROLLER SHAFT FOR 8 1 2 ROLLER each 1 CB1175303104 ROLLER SPACER each 1 S Apps Equip Manuals Spreadsh
8. Both intensifiers are remotely operated by means of two 1 4 turn air control ball valves located near your bucking unit s hydraulic directional control valves These two ball valves control the air supply to each pump Haskle Pump 71 Series 1 3 hp pumps maximum rated output 8 800 psi using 15 125 psi for maximum pressure and flow rate performance Swagelok Pressure Relief Valve SS 4R3A5 G with RED spring kit 177 R3A K1 G for 4000 to 5000 psi cracking pressure OPERATING PROCEDURES Check all fluid levels including diesel engine oil hydraulic oil compressor oil if applicable Drain all water from air dryer Add oil to air lubricator Install correct dies in tong and backup sections Beo MC s Start electric or diesel hydraulic power unit electrical generator and air compressor as required for your system 5 Determine clamping pressure requirement a Forlow torque large diameter tubulars use only hydraulic power unit pressure b For moderate torque smaller diameter tubulars use only hydraulic power unit pressure plus limited intensified pressures Limited intensified pressures are controlled by reducing air supply pressure at air regulator Do NOT ATTEMPT TO ADJUST SWAGELOK PRESSURE RELIEF VALVES Failure to comply with this regulation may cause irreparable equipment damage and expose personnel to potentially fatal hazards c For high torque small diameter tubulars use hydraulic power unit pres
9. SYSTEM PRESSURE REGULATOR TONG MAKE BREAK TONG GEAR HIGH LOW TONG CLAMP RELEASE APPROX WEIGHT LBS 399 342 4225 HWY 90 EAST CONTROL CONSOLE ASSEMBLY SUPERIOR SEQ ASSEMBLY NO CB11024 TRS SOTO EE DATE D 0 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Manuals Dwgs Equi MANUFACTURING amp HYDRAULICS CLEBU11 4 1 Assy wog OL eBeg 26 xl e 24 H 0 noo 39 1 16 46 CONTROL CONSOLE DIMENSIONS 1 APPROX WEIGHT LBS 399 342 Alb SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 Ww Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 25 03 REV 4 LOG amp DATE REF S Equip Manuals Dwgs CLEBU1175 31 Console Dim wpg
10. C Clean and inspect jaws for damage or excessive wear Lubricate splines and all grease zerts D Inspect all hoses for wear replace as necessary E Inspect backup hanger assembly to assure all parts are in operating condition F Install dies ofa size needed for testing purposes and attach hydraulic power unit to Bucking Unit Before energizing power unit make certain no one is working on Bucking Unit and all tools and parts are removed from the tong and backup assemblies G Inserttest mandrel ofthe exact same size as the dies which are installed in the tong and backup assemblies Caution Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the backup cylinder H After power unit has reached operating temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 3 000 P S I Control Panel pressure gauge should match Power Unit System operating pressure D While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks J Ifat this time your backup is functioning correctly open and close unit several times to insure consistent operation SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 C
11. HYDRAULIC POWER UNIT COMPONENTS SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 13 4 aty Description i HYDRAULIC PUMP PRESSURE COMP LOAD SENSE ELECTRIC MOTOR PUMP MOTOR MOUNTING ADAPTER SHAFT COUPLING PUMP HALF SHAFT COUPLING MOTOR HALF SHAFT COUPLING INSERT SUCTION STRAINER JO N SUCTION SHUTOFF VALVE PRESSURE FILTER RETURN FILTER MOTOR STARTER 1 2 QUICK DISCONNECT MALE 1 QUICK DISCONNECT MALE 1 1 4 QUICK DISCONNECT MALE RESERVOIR SKID PRESSURE GAUGE SYSTEM RELIEF VALVE 1 2 QUICK DISCONNECT MALE i OI 9 ger is zs we E V a ES ul gt 12 a 3 H 5 2 Q SE T 7 16 S Om I I I MOTOR i STARTER I 6 I gt I I I I I I 60 GPM MAX gt SET 2500 PSI 19 LOAD SENSE 1750 RPM HP LIMITING X 480VAC 3PH 60H2 8 f 1 15 I I al i 150 GALLONS 1 1 1 1 ELECTRIC DRIVEN UT ERES BROUSSARD LA 70518 HYDRAULIC POWER UNIT SCHEMATIC Manufacturing amp Hydraulics 318 837 8847 EXPRESS THIS DOCUMENT 6 THE PROPERTY OF SUPERIOR MANUFACTURING HYDRAULICS
12. MOJOS JOS y Aq ejnoes y 2 xeu ezis 91 D Buisn sqi u 20 p 8 1 inu eui uejubi cz uoueJ jexoos xeu ezis UUM esiwx4oo o jejunoo y eui 71 esup suonsenb souedns isnf puo uonp pbisu jopu pnuous ag qjueuusnfpo up s j y sesn 24 uo sjueunsn pp weis uoje seues g 404 jueuusnfpy 3 02 59 0009 3 19 199 6 55 31pas jpueioW 5 24 Ayiedoid jouosued swe 10 pequosep sw s s sjonpoud ay Jo esn jadoiduil 10 uonoejes 10 4 SNIN3IVM K quiessy 040285 049 08 DAA OAL Duauag uoje VuM aniy Agog ONVL dV1H3AO 1507 JIQNvH NO NYL
13. WARNING Concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution Concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note Concerns an operating procedure or practice that needs highlighting CLINCHER Bucking Units are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the unit to move suddenly and with great force if not properly anchored The pipe can also move when the unit is not anchored and if the pipe is bent or is not adequately supported CLINCHER Bucking Units contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Bucking Units and Power Units must be maintained and operated by trained personnel Personnel with diminished physical or mental capacity must not operate this equipment No work of any type including changing of dies is to be carried out while the Bucking Unit is connected to the Hydraulic Power Unit CLINCHER Bucking Units and Hydraulic Power Units utilize high pressure hydraulic fluids Portions of the unit control valves hydraulic lines and cylinders may contain high pressure fluid even when the Power Unit is de energized and the
14. select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Model No Work Order Number Serial No Assembly Date CLINCHER Bucking Unit Technical Manual Registration Form Name Return To Company Superior Mfg amp Hyd Address 4225 Hwy 90 East Broussard LA 70518 Address USA City State Phone 337 837 8847 Postal Codes Facsimile 337 837 8839 Telephone Fax Web Site www superior manf com Model No Work Order No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Illustrations Specifications amp Certificate of Origin Conformance Wrap Around Die Selection Installation Instructions Operating Instructions Controls amp Instrumentation Hydraulic Schematic Maintenance Instructions amp Trouble Shooting 11 3 4 Bucking Unit Parts Lists Options and Accessories Bucking Unit Component Illustrations Motor Service Manuals Hydraulic Pressure Intensifier Systems Operating Procedures Pump Service Manual and Technical Data Control Valve Technical Data ER Em e 11 3 4 CLINCHER Type Three BUCKING UNIT REVISION TABLE Section Page Date Description WARNING Nomenclature used this manual
15. BROUSSARD LA 70518 318 837 8847 HSDOCUMEN IS HE RO SU ERORMANU AC URNG amp H DRAU ICS ANDIS CONSIDERED CON IA HS IN ORMA ION NO BE USED DSC CO IED OR Wi HOU HEEX DNAN RE RODUCE HE EX RESSWH ENCONSEN SU EROR MANU URING amp H DRAU ICS 05 1303 LOG DATE REF SAEquip Manuals Dwgs GLEBUI175 31 Schema ic Sh 2 MAINTENANCE CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Bucking Units and accessories adopt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment Secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out ROUTINE MAINTENANCE Cleaning Upon return from each and every job perform the following Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts
16. ROLLER PIN P N BUCST7617 GARLOCK BUSHING 320024 2 REOD DOOR ROLLER P N BUCS11014 Ab SUPERIO Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 05 13 03 REV LOG DATE REF S Equip Manuals Dwgs CLEBU1175 21 Door Outside wpg OL 6 OUTSIDE DOOR WEDGE P N BUCS11806 REAR JAW P N BUCS11808 5 8 11 x 1 3 4 SHCS P N 1154 4 REOD PISTON P N BUCS11801 DIE ADAPTOR RETAINER CLIP P N CB11059 INSIDE DOORWEDGE 2 REOD P N BUCS11807 3 8 16 x 3 4 SHCS P N 1040 A 4 REOD BACKUP CYLINDER ASSEMBLY ASSEMBLY NO BUCS11853 BACKING PLATE de P N BUCS11804 ROD P N BUCS11803 GLAND P N BUCS11802 5 8 11 x 1 3 4 SHCS P N 1154 4 REQD SEAL KIT P N BUCS11854 PART DESCRIPTION 25005500 POLYPACK 1 4 CROSS SECTION 5 1 2 D x6 OD FOR OD OF GLAND W47500625 NYLON WEAR BAND 4 3 4 OD FOR ID OF GLAND 25004500 1 4 CROSS SECTION 4 1 2 ID x 5 OD FOR ID OF GLAND 959 41 ROD WIPER 4 1 2 FOR ID OF GLAND 37505250 POLYP
17. control valve to actuate intensifier The pump will actuate several times building pressure in clamping cylinders Do NoT EXTEND CYLINDERS OR ACTUATE INTENSIFIERS UNLESS PIPE CORRECT DIES ARE INSTALLED I N THE BUCKING UNIT Failure to comply will cause extensive equipment damage and expose personnel to dangerous high essure hydraulic leaks Note The hydraulic system pressure gauge reading will not change as it is measuring pressure on low pressure side of pilot operated check valve Note Pump will continue to slowly cycle if air pressure setting allows pump to intensify pressure greater than the relief valve setting Return air control valve to closed position Release tong directional control valve Actuate tong make break directional control valve as required d Release clamping cylinders in tong and backup using directional control valves SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 11 2 SECTION 11 PUMP SERVICE MANUAL amp TECHNICAL DATA To request copy of Haskel Pump Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 11 3 SECTION 12 CONTROL VALVE TECHNICAL DATA To request copy of Control Valve Techni
18. insure the centering cylinder fully extends As the pressure in the clamping system increases the other two cylinders should start extending and moving downwards until they contact the pipe It is important these two cylinders move in sequence so they contact the pipe at the same time Significant time delays between contact of the two cylinders can push the pipe off center Timing is easily adjusted by means of two flow control valves located within the tong and two flow controls within the backup The pipe should still be level after full clamping pressure is applied The coupling should be centered within the tong at this time 4 The backup clamping sequence should be identical to the tong The centering cylinder should rise until it just contacts the pipe It should not stop short nor should it contact the pipe with so much force that it cause the backup suspension spring to be compressed as the backup is forced downward or alternatively cause light weight tubulars to be picked up The pipe should be centered within the backup at this time If the pipe is not level when the backup is clamped on the pipe you will observe eccentric movement of the pipe substantial backup movement and quite possibly very wavy torque graphs as the pipe is flexed SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 5 1 OPERATING INSTRUCTIONS FOR AIR INTENSIFIER 1 Forregular settings of 2500 psi
19. noted all hydraulic power units are shipped without hydraulic oil The SUPERIOR Hydraulic Power Units and the CLINCHER BUCKING UNIT are designed to work with conventional industrial hydraulic oils Superior Manufacturing amp Hydraulics utilizes TEXACO Rando HD 68 hydraulic oil Substitution of brands with comparable properties is acceptable Use with synthetic fire resistant or water based fluids should not be considered without consulting with SUPERIOR Manufacturing and Hydraulics Quick disconnects are provided below the control console to facilitate easy hookup to the hydraulic power supply No other power is required unless the optional electronic data acquisition control system is being used CAUTION Fill the hydraulic reservoir with the appropriate fluid and insure the suction isolation valve is open before starting power unit LUBRICATION Connect case drain circuit from motor directly to hydraulic reservoir Do not connect into a return line Failure to comply with case drain requirements will cause motor failures not covered by our warranty Using a grease gun lubricate all grease fittings with a high quality bearing grease Remove tong cover and lubricate gear with high quality bearing grease INSTALLATION INSTRUCTIONS TANDEM LOAD CELL RETAINER After installing electronic load cell in retainer bracket the load cell must be rotated to close the gap until the button just contacts the load cell brace Ref pg 9 11 Item 5 PN
20. size availability Note when using dies on tubulars with OD of 7 5 8 or less it is necessary to install reducing adapters in the bucking unit cylinder The adapter will accommodate smaller sizes listed below BUC7625 xxxx fine toothed steel dies available in sizes from 2 1 16 to 7 5 8 BUCA7625 xxxx aluminum dies available in sizes from 2 1 16 to 7 5 8 BB7625 xxxx GRIT FACE dies available in sizes from 2 1 16 to 7 5 8 ORDERING EXAMPLE Fine toothed steel dies are needed to makeup 8 5 8 OD casing with 9 5 8 OD couplings Qty Req d Three pieces CLEBU1175 9625 for tong assembly and Qty Req d Three pieces CLEBU1175 8625 for backup assembly replace xxxx with size req d in inches Contact SUPERIOR Manufacturing amp Hydraulics Inc for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 3 3 INSTALLATION INSTRUCTIONS Remove all banding straps protective coverings etc provided for shipping CLINCHER BUCKING UNITS must be installed on a foundation suitable for the weight of the unit plus the weight of the tubular being processed Leveling jacks are not provided and may be required to insure the unit is supported on each of the four corners Long bed Type and units must be securely anchored to the foundation using 3 4 anchor bolts HYDRAULIC FLUID Unless specifically
21. 11855 BACKUP HOUSING Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1171 LOCKWASHER 3 4 GR8 each 52 40 1173 HHCS 3 4 10 X 1 3 4 GR8 each 52 32 283 3 4 10 HEX NUT each 8 BUCS11815 HOUSING SPACER each 6 BUCS11816 LOAD CELL BRACE each 2 BUCS11855 S1 HOUSING FRONT PLATE each 1 BUCS11855 S2 HOUSING REAR PLATE each 1 BUCS11855 S3_ HOUSING SPACER each 2 PH 79347 HHCS 3 4 10 X 5 F STABILIZER MOUNTING each 13 E 8 S Apps Equip Manuals Spreadsheets Page 7 8 Pick Lists CLEBU1175 31 xls 13 May 03 SUPERIOR MANUFACTURING 11 54 AM Pick List CB11002 11 3 4 TONG ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CB11002 PICKLIST FOR CB11002 REV DATE 05 13 03 each 1 1042 SHCS 3 8 16 X 1 1 4 each 50 2 1049 HHCS 3 8 16 X 1 1 2 GR8 each 50 12 1050 HHCS 3 8 16 X 2 GR8 each 50 14 1108 SHCS 1 2 13 X 3 1 2 each 51 16 1155 SHCS 5 8 11 X 2 each 51 4 1171 LOCKWASHER 3 4 GR8 each 52 72 1174 HHCS 3 4 10 X 2 1 4 GR8 each 52 72 1210 NUT 1 8 GR8 each 52 24 1218 1 LOCKWASHER GR8 each 52 48 1225 NUT 1 1 4 7 GR8 each 52 1 1286 SHCS 1 2 13 X 7 each 12 1288 HHCS 1 8 X 3 each 24 1319 FLATWASHER 1 1 4 GR8 each 54 1 1902 BEARING MRC5308MZZ each S5 D 1 1905 CLINCHER IDLER BEARING X tra Heavy Duty Sealed type MODIFIED MU5212TM BEARING each S5 D 1 257 SHCS 5 8 11 X 1 1 2 each 56 4 B3P0 008 TONG BACKUP CLAMPING MANIF
22. 1401 11753045 2312 CLEBUI114 16 1114 1 CLEBUI114 E2 KITBOLT 43 Pick List Quantity to build 1 Description U M 3 4 MNPT X 3 4 MJIC 90 DE m 3 8 COUPLING MOUNTING each 11 3 4 LJ BACKUP each BACKUP HOUSING ASSEMB each 11 3 4 TONG ASSEMBLY 35K each CARRIAGE ASSEMBLY F 11 3 4 GEAR DRIVEN BUC each BUCKING UNIT TONG SHRO FOR 11 3 4 each BOLT ON TRAY WELDMENTeach BUCKING UNIT FRAME WEL 12 TRAVEL 16 LONG each HOLD DOWN STRAP ASSEM each CARRIAGE SPRING RETRAC STOP ASSEMBLY each E CHAIN CABLE TRAY X FOOT each SUPERIOR MANUFACTURING CLEBU1175 35 11 3 4 BUCKING UNIT TYPE 3 Bin Location 24 M13 F WALL 17 E CHAIN MALE RIDGED E EACH 27 E CHAIN FEMALE MOVABL END each BOLT KIT FOR CLEBU1175 3 each M27 A Quantity to Pull Quantity Pulled Page 4 13 May 03 11 15 AM Part Number 00BUCS11850 1001 1171 A BAC 5M25RCFF BUC5524 BUCS11017 BUCS11805 BUCS11809 BUCS11825 01 BUCS11851 BUCS11852 BUCS11853 BUCS11856 BUCS2145 BULJ4035 BULJ4036 BULJ4037 13 May 03 11 20 AM Part Number 1257 73007 73009 BUCS11825 SUPERIOR MANUFACTURING Description PICKLIST FOR BUCS11850 REV DATE 05 13 03 ZERT 1 8 NPT SHCS 3 4 10 X 1 1 4 GAUGE 0 5000 PSI 2 1 2 1 4 NPT PANEL MT PILOT OPER CHK VALVE STEEL 5000 PSI SPACER CYLINDER GUIDE BACKUP PLATE CAM FOLLOWER ASSEMBLY F B
23. ACK 3 8 CROSS SECTION 5 1 4 ID x 6 OD FOR OD OF PISTON 18702625 POLYPACK 3 16 CROSS SECTION 2 5 8 ID x3 OD FOR ID OF PISTON Al SUPERIO BROUSSARD EA 70518 oS Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 05 13 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1175 31 Cyl Assy wpg 6 LL DO e Q BACKUP HOUSING ASSEMBLY ASSEMBLY NUMBER BUCS 1 1855 item Qty PartNumber Description 1 800511855 51 HOUSING FRONT PLATE 2 BUCS11855 S2 HOUSING REAR PLATE 3 BUCS11855 S3 SPACER 4 BUCS11815 HOUSING SPACER 5 BUCS11816 LOAD CELL BRACE 6 1173 3 4 10 x 1 3 4 HHCS 7 1171 3 4 LOCKWASHER 8 283 3 4 10 HEX NUT 9 PH 79347 3 4 10 x 5 HHCS APPROX WEIGHT LBS 755 Alb SUPERIO Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRA INSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED C
24. AM BACKUP CLAMP INTENSIFY INTENSIFY a TONG BACKUP BACKUP CIL IR C SEU Wi CS ZG KiC 378 378 POS SSS at SS SS SS SE EE SE MM MISES 2 ON MAKEUP A B BREAKOUT HIGH Low EE 5 5 120 120 32 32 I H E Lo ET p 4 1 25 GPM L 24 SS b Ld i E K i i d A A A H ES nts Mta Zi Lee i i EE 1 pvel BH z Tale E m ar 5 Woy DA y I ae E I 3000 psi SS ESI 6 2 T Yd i E in n I I Fa 5 ele ech i P P B 15 I CLOSED RENTES 2 TONG MOTOR MOTOR SHIFT TONG CLAMP BACKUP CLAMP I T TES 1 Ge d i I L em EH DK OO EI 6 amp o T lt amp zt 25 Da VR Op ac EN 9 oS we 5 RS 9 g a 4 5 5 lt 11 3 4 BUCKING UNIT Three HYDRAULIC SCHEMATIC Page 5 12 FIGURE 2 SUPERIOR_ Manufacturing amp Hydraulics 4225 HWY 90 EAST
25. AND 6 CONS DERED CONFIDENTIAL THIS NFORMATION MAY NOT BE USED DISCLOSED FORM WITHOUT TH MANUFACTUR NG amp HYDRAUL CS COP OR REPRODUCED IN ANY WRITTEN CONSENT OF SUPERIOR 05 13 03 REV LOG DATE REF _S Equip Manuals Dwgs CLEBU1175 31 Schematic PU wpg Page 13 5 SECTION14 HYDRAULIC POWER UNIT COMPONENT INFORMATION To reguest copy of Hydraulic Power Unit Component Information please contact Superior Manufacturing amp Hydraulics 4225 Hwy90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 14 1
26. AT LARGE each M05 F 2 BUCS23111 BULKHEAD PLATE each 14 1 CB11001 S10 BACKUP TRAVEL STOP F CLEBU1175 31 each 2 11001 52 WELDMENT 2 3 X 8 X 1 4 RECT TUBE each 6 11001 55 MOUNTING 2 A 36 PLATE each 2 11001 56 WELDMENT 6 3 X 8 X 1 4 RECT TUBE each 1 11030 512 LEVELING FOOT each 4 CB11030 S13 WELDMENT 16 F CLEBU1175 32 FRAME WE each 1 11030 515 each 4 11401 51 WELDMENT 1 each 2 11401 53 WELDMENT 3 each 5 11401 54 WELDMENT 4 each 10 11401 57 FLOOR PLATE each 1 11401 58 HOSE GUIDE CHANNEL each 1 CB2012 S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls BRACKET MOUNTING PLAT each 1 Page 7 18 Page 4 OPTIONS AND ACCESSORIES OPTIONAL Features and Equipment In addition to the basic differences between the Type One Type Two and Type Three units several customer specified options are available for all units including Maximum diametrical gripping capacity Maximum backup travel distance Type One Units Maximum length capacity Type Two Units Maximum torque rating Maximum rotational speed and optional two speed motors Types of power units Elevation control systems Hydraulic load cell and torque gauge Electronic data acquisition control systems Hydraulic load control Hydraulic speed control Remotely actuated control valve system Pipe handling systems Removable swiveling control panel SUPERIOR Manufacturing amp Hydrau
27. Ab SUDERIOR Manufacturing amp Hydraulics Technical Manual 11 3 4 CLINCHER 3 BUCKING UNIT Model Number CLEBU1175 35 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Copyright 2004 SUPERIOR Manufacturing amp Hydraulics Inc rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPS Drillmaster GRIT FACE Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the CLINCHER Bucking Unit we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics Inc by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab Products
28. BLE SHOOTING HYDRAULIC BACKUP SYSTEM Backup Fails to Hold Tubular A B D E Problem Incorrect die for size tubular Dies have material compacted in tooth area Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 6 8 Solution Check pipe O D and match die size to pipe O D Clean dies with wire brush and inspect for worn teeth Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the counter balance valve defective Disconnect lines and bench test cylinder Repair or replace as necessary Counter balance valve is stuck Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SECTION7 CLEBUI1175 35 11 3 4 BUCKING UNIT PARTS LISTS TABLE CONTENTS CLEBULI75 35 11 3 4 BUCKING UNIT 2 2 ta trek 7 3 BUCSII850 113 4 LJ BACKUP terr etd atrae etat tdt ero even 7 4 BUCS11825 01 CAM FOLLOWER ASSEMBLY
29. BUCS11816 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 07 2007 Page 4 1 Use an EP synthetic grease that meets or exceeds the following specifications Used in tong case Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 100 F 200 F Viscosity Index Penetration dmm Worked ASTM D 217 Dropping Point F ASTM D 566 Rust Protection 5 SSW Water Washout Pwt loss 175 F Timken OK Load Ibs Bomb Oxidation 100 hrs 210 F psi drop Applications High Temp MP 1 Medium Green Non Soap 0 Deg 450 Deg 1300 SUS 89 SUS 77 325 340 500 50 High amp Low Bearings Wheel Bearings Pumps Gears Lubrication Use a premium quality hydraulic fluid that meets or exceeds the following specifications Humble Hydraulic H ISO Viscosity Grade Base Oil Viscosity ASTM D 445 Viscosity Index ASTM D 2270 Pour Point ASTM D 97 Flash Point ASTM 092 CCF Demulsibility ASTM D 1401 Vickers 104C IP281 Vickers 2950 5 Vickers 1 286 5 TOST ASTM D 943 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 07 2007 cSt 40 C cSt 100 C LUBRICATION SPECIFICATIONS Use an EP synthetic grease that meets or exceeds the following specifications Used as bear
30. CING Re ES E 16 pp CI o 1 i s APPROX WEIGHT 1 8 4064 982 FIN SUPERIO BROUSSARD L 70518 WS Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 04 01 09 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY BE USED DISCLOSED COPIED OR REPRODUCED IN REV ft LoG FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1175 31 Tong Dimen wpg SPECIFICATION for CLINCHER BUCKING UNITS TOOL SIZE 11 3 4 Unit Style Unit LOCKJAWTM Backup Backup Torque Gauge Handle 24 Min Tubular OD in 2 062 Max Tubular OD in 11 750 Torque Rating ft lbs 35 000 Dies per Tong or Backup 3 Drive Type Hydraulic Number of Drive Speeds 2 Max Hydraulic Power Unit Operating Pressure psi 3 000 Max Clamping Pressure psi Intensified using air operated pump 4 500 Important Notes Handle length is based on use of 8 75 OD see illustration of Tandem Load Cell Retainer Reduction from Pinion Shaft where encoder is attached to Ring Gear is 8 308 1 Small diameter electronic loadcells may require a bushing or mounting plates to maintain 24 handle length If diameter of loadcell changes handle length will chan
31. CKLIST FOR CLEBU1123 REV DATE 03 19 03 SHCS 3 8 16 X 3 4 SHCS 5 8 11 X 1 1 4 SEAL KIT F 11 3 4 BU CYL GLAND FOR JAW F 5 1 2 B U DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT ROD F 9 5 8 amp 10 3 4 BUCKING UNIT 11 3 4 CYL HOUSING MAT 4140 PLATE DOWEL PIN F 9 5 8 amp 10 3 4 BUCKING UNIT ROD SUPERIOR MANUFACTURING Description POLYPACK 1 4 CROSS SECTION 4 1 2X5X 1 4 POLYPACK 1 4 CROSS SECTION 5X51 2X 1 4 POLYPACK 3 8 CROSS SECTION 43 4 X 5 1 2 X 3 8 ROD WIPER 4 1 2 WEARBAND NYLON WEAR BAND 5 1 2 OD Pick List Quantity to build 1 U M each each each each each each each each each Bin Location 50 56 M12 D M16 B M16 C M16 C Pick List ASAP1123 SEAL KIT F 11 3 4 BU CYL Quantity to build 1 U M each each each each each each Bin Location O1 C O1 C OS F O5 C O5 C Quantity to Pull Quantity to Pull Quantity Pulled Quantity Pulled S Apps Equip Manuals VSpreadsheets Pick Lists CLEBU1175 31 xls Page 7 12 19 Mar 03 9 49 AM Part Number 00CLEBU1123C 1040 A 256 ASAP1123 BUC5528 CLEBU1121 CLEBU1126 CLEBU1131 CLEBU9618 CLEBU9624 SUPERIOR MANUFACTURING CLEBU1123 C CENTER CYLINDER ASSEMBLY Description PICKLIST FOR CLEBU1123 C REV DATE 03 19 03 SHCS 3 8 16 X 3 4 SHCS 5 8 11 X 1 1 4 SEAL KIT F 11 3 4 BU CYL GLAND F
32. DOO STRAIGHT DIAMOND 7 Note Diamond Tooth Dies are used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth 1 rm omer Available upon request SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 08 2004 Page 3 0 1 Page 3 0 2 CLINCHER WRAP AROUND DIES CLINCHER wrap around dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Bucking Units utilize wrap around dies to maximize pipe coverage allowing maximum torque transmission while minimizing marking and virtually eliminating the possibility of deforming the pipe These tools have 3 or 4 jaws which accept our dies CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using fine toothed s
33. EQD 1 8 NPT ZERT 8 EOD amp CYLINDER GUIDE P N BUCS11805 TOP amp BOTTOM OUTSIDE DOOR ASSEMBLY P N BUCS11852 INSIDE DOOR ASSEMBLY P N BUCS11851 BACKUP ASSEMBLY ASSEMBLY NUMBER BUCS11850 P N BUCS2145 BACKUP PLATE P N BUCS11809 2 REQD K CYLINDER ASSEMBLY L P N BUCS11853 CYLINDER GUIDE P N BUCS11805 TOP amp BOTTOM SPACER P N BUCS11017 10 REQD NOT SHOWN LOADCELL BRACKET P N BUCS1 1856 b SUPERI O R 2225 90 EAST BROUSSARD LA 70518 Ww Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 05 13 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR 9 i MANUFACTURING amp HYDRAULICS mE S Equip Manuel s Dwgs CLEBU1175 31 Backup Assy wpg 9 NOT SHOWN RIGHT HAND TORSION SPRING P N CLE18528 WITH SPRING SPACER 3 4 10 x 8 1 2 HHCS P N 1184 A 8 REQD 3 e 16 x3 4 SHCS P N 1040 A 4 REQD INSIDE DOOR PLATE DOOR ROLLER PIN P N BUCST7617 P N BUCS11019 GARLOCKBUSHING P N 32DU24 2 REQD DOOR ROLLER P N BUCS11014 be DIE ADAPTOR RETAINER CLIP P N CB11059 2 REQD INSERT
34. ERIOR MANUFACTURING amp HYDRAULICS SECTION10 MOTOR SERVICE MANUALS request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 10 1 Note Some CLINCHER Bucking Units feature Rineer Motors with two rotor sections to provide greater output torque Please contact SUPERIOR Manufacturing amp Hydraulics for additional information concerning these motors spare parts and replacement procedures SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 07 2007 Page 10 2 AIR DRIVEN HYDRAULIC PRESSURE INTENSIFIERS These optional air driven hydraulic pressure intensifiers boost the hydraulic clamping pressure to levels greater than can be produced using your main hydraulic power unit Two intensifier systems are used in the unit Each consists of a pump and preset pressure relief valve One system is located within the tong section and the other located within the backup section of your bucking unit The pumps are supplied with hydraulic oil from the low pressure upstream side of the pilot operated check valve High pressure is returned to the high pressure downstream side of the pilot operated check valve see schematic
35. HAFT FOR8 1 2 ROLLER 1412 NYLOCK JAM NUT 1 8 NPT ZERT CYLINDRICAL ROLLER BEARING DUMBELL ROLLER SPACER SEAL ASSEMBLY DUMBELL ROLLER SEAL O RING ROLLER SPACER 4 4 2 4 2 2 2 4 1 1 Geen _ SECTION DETAIL SCALE 1 5 1 APPROX WEIGHT LBS 17 54 4225 HWY 90 EAST ROL LER ASSEM B LY ab Ms lics ais 637 8847 MANUFACTURING amp 03 25 03 ASSEMBLY NUMBER CB11753031 Ee REV LOG DATE FORM WITHOUT THE SE SONEN OE SUPENON REF SAE up Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBUM175 81 Holler Assy wog GL 6 n SESS AS 11 3 4 7 5 8 Adaptor P n CLEBU9644 11 3 4 5 1 2 Die Adaptor Die P mCLEBUI144 P mCLEBU9646 uA 7 5 8 DIE ie CU 8 3 8 16x1 SHCS P n1041 2 plecs 1 8 UHT DIE Ga AE SHCS P n1041 ples SECTION VIEW SECTION VIEW 11 3 4 7 5 8 11 3 4 5 1 2 UHT UNLESS OTHERWISE SPECIFIED TOLERANCES ARE s 2 4225 HWY 90 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS ala UPERIO BROUSSARD LA 70518 1 020 1 010 1 16 RY 015 per foot uw Manufacturing amp Hydraulics 318 837 8847 3 2
36. J B U TENSION STYLE DOOR ROLLER PIN FOR 7 5 8 LJ BUC TENSION ST DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT RIGHT HAND TORSION SPRING F CLE185 3 8 W x 2 1 2 I D x 5 COILS Pick List Quantity to build 1 U M each each each each each each each each each each each each each Bin Location 50 52 52 53 52 0 13 13 15 15 16 Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page7 5 9 May 03 8 24 AM Part Number 1040 A 1171 1176 1184 320024 BUCS11004 BUCS11012 BUCS11014 BUCS11019 BUCST7615 BUCST7617 CB11059 CLE18527 SUPERIOR MANUFACTURING BUCS11852 OUTSIDE LEFT DOOR ASSEMBLY Description SHCS 3 8 16 X 3 4 LOCKWASHER 3 4 GR8 NUT COARSE 3 4 GR8 HHCS 3 4 10 X 8 1 2 GR8 GARLOCK BUSHING 32DU24 2 ID X 1 1 2 INSERT F 11 3 4 LJ BACKUP OUTSIDE DOOR PLATE DOOR ROLLER SPRING SPACER PIVOT PIN SPACER F 7 5 8 LJ B U TENSION STYLE DOOR ROLLER PIN FOR 7 5 8 LJ BUC TENSION ST DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT LEFT HAND TORSION SPRING F CLE185 UNIT 3 8 W x 2 1 2 I D x 5 COILS Pick List Quantity to build 1 U M each each each each each each each each each each each each each Bin Location 50 52 52 53 52 0 13 13 15 15
37. L CONSOLE ASSEMBLY CB11753045 HOLD DOWN STRAP ASSEMBLY 1 1 1 1 2 1 1 1 11021 SHROUD WELDMENT APPROX WEIGHT LBS 9319 955 4225 HWY 90 EAST SUPERIO BROUSSARD LA 70518 ay Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 03 24 03 DRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEBU1175 31 0 verallwpq 36 13 16 R20 oh o o In sh o o S o o 49 9 16 34 9 16 57 5 8 11 3 4 TONG DIMENSIONS TONG CENTER TO BACKUP CENTER BACKUP C ENTER CYLINDER TONG CENTER CYLINDER 2 2 DIE DIE B 5 WIN DiS TANG BEO LENGTH BACKUP TRAVEL LR DISTANCE THICKNESS B B 10 FT 4475 7 16 or 14 FT 4475 10 FT T 16 136 16 FT 4475 10 FT m 16 136 20 FT 4475 15 16 1967 DIE SPA
38. LINCHER BUCKING UNIT Type Three Revision 04 2003 Page6 1 K L MAINTENANCE With the proper dies installed in the tong and backup and test mandrel locked in the backup operate tong DCV through several cycles of locking and releasing While maintaining pressure on Tong Assembly visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks Operate Rotational DCV to apply torque to test mandrel up to value required for tubulars to be made up or broken out While maintaining pressure on motor visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks Recommended lubrication schedule performed after completion of each job Lubricate all externally accessible grease zerts Note there are grease zerts for lubricating the cylinders which slide within the tong and backup assemblies which can only be accessed after removing the covers from these assemblies Check fluid levels in hydraulic power unit reservoir If bucking unit is chain driven check fluid levels in chain drive case and gear reducer Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNI
39. OLD ASSEMBLY CLOSED HEAD each 1 BAC 5M25RCFF GAUGE 0 5000 PSI 2 1 2 1 4 NPT PANEL MT each S2 E 1 BULJ4035 M 36 HASKEL PUMP each M15 F 1 CB11003 HUB WELDMENT each 1 CB11004 REAR BEARING RING each 1 CB11005 TONG BODY BOTTOM PLATE each 1 CB11006 BEARING SPACER each 1 CB11007 PINION SHAFT each 1 S Apps Equip Manuals Spreadsheets Page 7 9 Pick Lists CLEBU1175 31 xls 13 May 03 SUPERIOR MANUFACTURING 11 54 AM Pick List CB11002 11 3 4 TONG ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled CB11008 TONG BODY FRONT PLATE each 1 CB11009 TONG BODY REAR PLATE each 1 CB11010 SWIVEL KEEPER WELDMENT each 1 CB11011 MID BODY each 1 CB11012 TONG MOUNTING BRKT WELDMENT each 2 CB11014 TONG BODY CENTER SPACER each 1 CB11015 GEAR HOUSING COVER PLATE each 1 CB11042 TWO SPEED MOTOR RINEER 37 20 20 each 1 CB11043 TWO SPEED MANIFOLD RINEER 15 2852 each 1 CB11044 DUAL PILOT CARTRIDGE VALVE DANFOSS CP723 2 V 0 150 S1 each 1 CB11064 HYDRAULIC SWIVEL F 11 3 4 BUCKING UNIT each 1 CB11753006 RING GEAR 36 108 TOOTH each 1 CB11753013 MIDDLE GEAR each 1 CB11753014 FRONT BEARING HOUSING each 1 CB11753015 REAR BEARING HOUSING each 1 CB11753021 MOTOR PINION GEAR each 1 CB1175302101 2 1 4 X 1 8 FLAT WASHER each 1 CB11753024 SHAFT COLLAR each 1 CB11753035 TONG MOUNTING BRACKET WELDMENT each 4 CLEBU1123 11 3 4 BU CYLINDER ASSEMBY 11 3 4 BUCKING UNIT PICKLIST each 2 CLEBU1123 C CEN
40. OPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 25 03 100 DATE REF S Equip Manuals Dwgs 175 31 Housing wpg Page 9 12 6 item Jon PartNumber CB11017 CARRIAGEWELDMENT CB11753031 ROLLER ASSEMBLY PCFE 1 1 2 ECCENTRIC FOLLOWER PCFE 1 1 2 1156 5 8 11 NYLOCK NUT BUCS11830 CARRIAGE ALL THREAD ROD BUCS11819 ___ STOP TUBE 1218 1 LOCKWASHER 1210 1 8 HEX NUT BUCS11821 SPRING RETAINER PLATE WELDMENT BUCS11824 SPRING RETAINER BUCS11823 ADJUSTMENT BOLTWELDMENT BUC4515 SPRING 1171 3 4 LOCRWASHER 1183 3 4 10 x2 1 2 HHCS N o RASSE Ke IM m IM J ID IN APPROX WEIGHT LBS 359 m 4225 HWY 90 EAST CARRIAGE ASSEMBLY REUS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 03 25 03 HYDRA ED ASSEMBLY NUMBER CB11016 MORALES AND 6 CONSIDERED EEN REV g LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS ICLEBUM 175 31 FL 6 item Qty PatNunber Description CB1175308101 3 x8 1 2 ROLLER 1175303102 ROLLER S
41. OR JAW F 5 1 2 B U DIE ADAPTOR RETAINER CLIP F 11 3 4 BUCKING UNIT ROD F 9 5 8 amp 10 3 4 BUCKING UNIT 11 3 4 CYL HOUSING MAT 4140 PLATE CENTER CYLINDER SPACER F 9 5 8 amp 10 3 4 BUCKING UN DOWEL PIN F 9 5 8 amp 10 3 4 BUCKING UNIT ROD Pick List Quantity to build 1 U M each each each each each each each each each each Bin Location 50 56 M12 D M16 B M16 C M16 C Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page 7 18 19 Mar 03 9 51 AM Part Number SUPERIOR MANUFACTURING Pick List SSCF1875 1 7 8 SEVERE SERVICE CAM FOLL ASSY Quantity to build 1 Description U M 00SSCF1875 PICKLIST FOR SSCF1875 REV DATE 09 08 99 SEE NOTES F SSCF1875 each 1178 JAM NUT 7 8 14 each 1224 LOCKWASHER 7 8 GR8 HEAVY SPLIT each 1257 DRIVE 7ERT 1 4 each 73007 CAM FOLLOWER RACE F CLE7625DP each 73008 CAM FOLLOWER STUD CLE7625DP each 73009 FLANGE BUSHING 20FDU16 F CLE7625DP each Bin Location 52 52 53 M8 C M8 D 52 0 Quantity to Pull 80 80 80 80 80 80 80 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page 7 14 19 Mar 03 9 56 AM Part Number 1156 A 1171 1183 1210 1218 BUC4515 BUCS11819 BUCS11821 BUCS11823 BUCS11824 BUCS11830 11017 11753031
42. P N BUCS11004 3 4 LOCKWASHER e 1171 L 3 REQD 3 4 COARSE NUT PIN 1176 A RE PIVOT PIN SPACER 3 REQD P N BUCST7615 2 REQD Ab SUPERIO 4225 HWY 90 EAST BACKUP INSIDE RIGHT DOOR ASSEMBLY BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMA TION MAY NOT BE USED DISCLOSED COPIED OR REPROD UCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS ASSEMBLY NO BUCS11851 05 13 03 REV 100 DATE REF S Equip Manuals Dwgs CLEBU1175 21 Door Inside wpg 6 6 3 4 10 x 8 1 2 HHCS P N 1184 A 3 REQD 3 8 16 x 3 4 SHCS P N 1040 A 4 REQD OUTSIDE DOOR PLATE P N BUCS11012 2 REQD DIE ADAPTOR RETAINER CLIP P N CB11059 2 REQD AS 2 3 4 LOCKW ASHER ES P N 1171 3 REQD F 3 4 COARSE 1176 A 3 REQD IX a co Day INSERT P N BUCS11004 9 Qum 8 SPACER SS PL P N BUCST7615 2 REOD BACKUP OUTSIDE LEFT DOOR ASSEMBLY ASSEMBLY NO BUCS11852 NOT SHOWN LEFT HAND TORSION SPRING P N CLE18527 WITH SPRING SPACER P N BUCS11019 DOOR
43. RING HOUSING BEARING CB11008 TONG BODY FRONT PLATE SCF1875 CAM FOLLOWER ASSEMBLY B11009 TONG BODY REAR PLATE B11753006 RING GEAR 36 108 TOOTH LEBU1123 CYLINDER ASSEMBLY LEBU1123 C CENTER CYLINDER ASSEMBLY B11753021 MOTOR PINION GEAR B1175302101 2 1 4 X 1 8 FLAT WASHER PINION KEEPER B11010 SWIVEL KEEPER WELDMENT B11042 RINEER 37 HYDRAULIC MOTOR TWO SPEED B11753035 TONG MOUNTING BRACKET WELDMENT 74 3 4 10 X 2 1 4 HHCS 71 3 4 LOCKWASHER LEBU9610 COUNTER MOUNTING BRACKET B11043 TWO SPEED MANIFOLD RINEER B11011 MID BODY 1319 11 4 FLAT WASHER B11012 TONG MOUNTING BRACKET WELDMENT B11014 TONG BODY CENTER SPACER B11015 GEAR HOUSING COVER PLATE 1286 1 2 13 x 7 SHCS 1050 3 8 16 x 2 HHCS 1049 3 8 16 x 1 1 2 HHCS 1155 5 8 11 x 2 SHCS 1108 1 2 13 x 3 1 2 SHCS 257 5 8 11 x 1 1 2 SHCS 1042 3 8 16 x 1 1 4 SHCS 1288 1 8 x 3 HHCS 1218 1 LOCKW ASHER 1210 1 8 HEX NUT B SUPERIO BROUSSARD LA 70518 Qu Manufacturing amp Hydraulics i 11 3 4 TONG ASSEMBLY TTE THIS MET PROPERTY OF SUPERIOR HYDRAULICS AND I INSIDERED CONFIDENTIAL THIS INFORMATION MAY BE USED DISCLOSED COPIED OR REPRODUCED IN REV LOG DATE ASSEMBLY NO CB11002 MANUFACTURING E HYORAULES NCO NTOSUPERIOR REF Manuals Dwas col 4 ojc amp lcoin gt
44. Remove burre amp sharp edges with 1 64x45 max PART NAME DIE ADAPTOR VARIATION 2 E EM radii 1732 i i FOR 11 3 4 BUCKING UNIT CLEBU1 175 002 per inch to a of 012 inches for a single surface PART f CLEBU1123 MATERIAL SPECIFICATION Log Description of Revision 5 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS Machine diameters a common centerline must be concentric within 005 amp unmachined diameters concentric within 032 T I R DRAWN BY NING M Matl Req REVISED BY Initial Condition AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED N or y Revision Number SHEET REF Instructions DISGLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS F NDWGNCBU1 123 WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Fr 1 000 Critical Dimension 100 Inspection Required 1 of 1 DATE 1 26 98 REV Case Depth 9 6 16 0 ALLOWS FOR 12 OF TRAVEL HI BUCKING UNIT FRAME WELDMENT P N CB11401 SUPERIOR Siss Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUP
45. T Type Three Revision 04 2003 Page 6 2 MAINTENANCE ANNUAL MAJOR MAINTENANCE Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your eguipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A B C D E F G H D J K L M N O Visually inspect components on Bucking Unit and Power Unit which could possibly have been damaged either during operation or transit Check test date Ensure that a load test and inspection was carried out within the last 9 months Check sprockets and chain for any signs of damage or wear Remove motor and valve assembly from the Bucking Unit Check motor seal Apply hydraulic power run the motor and visually check the motor seal for any signs of leakage Check gear reducer per manufacturers specifications Remove covers from Tong and Backup Assemblies Inspect hydraulic hoses and components for leaks Lubricate internal grease zerts Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of the spools If the spool is damaged in any way the complete section must be changed out as spools are not i
46. TER CYLINDER ASSEMBLY 11 3 4 BUCKING UNIT PICKLIST each 1 CLEBU9610 COUNTER MOUNTING BRACKET each 1 S Apps Equip Manuals Spreadsheets Page 7 10 Pick Lists CLEBU1175 31 xls 13 May 03 11 54 AM Part Number CLEBU9656 SSCF1875 19 Mar 03 9 18 AM SUPERIOR MANUFACTURING Pick List CB11002 11 3 4 TONG ASSEMBLY Quantity to build 1 Bin Quantity Quantity Description U M Location to Pull Pulled ROTARY SEAL SET TGR414000 T29FA each 4 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY PICKLIST F CLE7625DP each M19 E 80 SUPERIOR MANUFACTURING Pick List B3P0 008 TONG BACKUP CLAMPING MANIFOLD ASSEMBLY CLOSED HEAD Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 17 B3P0 001 BACKUP TONG CLAMPING MANIFOLD CLOSED HEAD each 1 17 B3P0 002 FLOW DIVIDER COMBINER SUN FSCS XAN each M2 A 1 17 B3P0 003 SEQUENCE VALVE W REV CHECK SUN SCCA LAN each M2 A 1 17 B3P0 004 P O CHECK VALVE SUN CKCB XCN each M2 A 1 17 B3P0 005 RELIEF VALVE SUN RDDA LCN each M2 A 1 S Apps Equip Manuals Spreadsheets Page 7 11 Pick Lists CLEBU1175 31 xls 19 Mar 03 9 46 AM Part Number 00CLEBU1123 1040 A 256 ASAP1123 BUC5528 CLEBU1121 CLEBU1126 CLEBU1131 CLEBU9624 19 Mar 03 9 49 AM Part Number 25004500 25005000 37504750 959 41 W47500625 W55000500 SUPERIOR MANUFACTURING CLEBU1123 11 3 4 BU CYLINDER ASSEMBLY Description PI
47. UCKING UNIT BACKUP PICK LIST INSIDE RIGHT DOOR ASSEMBLY OUTSIDE LEFT DOOR ASSEMBLY BACKUP CYLINDER ASSEMBLY LOAD CELL BRACKET PIVOT PIN F 21 LJ BACKUP M 36 HASKEL PUMP RELIEF VALVE SS 4R3A5 WHITE SPRING KIT SUPERIOR MANUFACTURING Description DRIVE ZERT 1 4 CAM FOLLOWER RACE FLANGE BUSHING 20FDU16 CAM FOLLOWER STUD F 11 3 4 Pick List BUCS11850 11 3 4 LJ BACKUP Quantity to build 1 U M each each each each each each each each each each each each each each each each each Bin Location 50 52 52 12 13 13 M13 F M15 F Pick List BUCS11825 01 CAM FOLLOWER ASSEMBLY Quantity to build 1 U M each each each each Bin Location 53 M8 C 25 6 Quantity to Pull Quantity to Pull 36 Quantity Pulled Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page7 4 9 May 03 8 24 AM Part Number 1040 A 1171 1176 1184 320024 BUCS1 1004 BUCS11013 BUCS11014 BUCS11019 BUCST7615 BUCST7617 CB11059 CLE18528 SUPERIOR MANUFACTURING BUCS11851 INSIDE RIGHT DOOR ASSEMBLY Description SHCS 3 8 16 X 3 4 LOCKWASHER 3 4 GR8 NUT COARSE 3 4 GR8 HHCS 3 4 10 X 8 1 2 GR8 GARLOCK BUSHING 32DU24 2 ID X 1 1 2 INSERT F 11 3 4 LJ BACKUP INSIDE DOOR PLATE F BUCS1175 01 DOOR ROLLER SPRING SPACER PIVOT PIN SPACER F 7 5 8 L
48. UST BE REMOVED BEFORE ATTEMPTING TO OPERATE THIS BUCKING UNIT THESE COMPONENTS ARE PAINTED YELLOW AND PICTURED BELOW Failure to remove these components will result in severe equipment damage that will void all warranties SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 02 2008 Page 1 1 HYDRAULIC PRODUCT cr 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic eduipment to continue to A WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engin
49. a to minimize pipe stress and deformation Three different types of dies are available Our fine tooth steel dies provide the highest possible torque transmission with minimal pipe marking Non marking aluminum dies are available for use with fiberglass or corrosion resistant alloy CRA tubulars CLINCHER GRIT FACE dies are available for chrome and stainless steel tubing applications where steel dies are not acceptable and which require greater torque capacity than non marking aluminum dies can provide Adapters which utilize Dovetail strip dies may be available on special order See Section 3 for more information concerning Die selection and usage CLINCHER BUCKING UNITS have three main components see Photo 1 1 A powered rotating tong assembly with hydraulically operated jaws which grip the tubular s coupling 2 non rotating backup assembly with hydraulically operated jaws which grip the body of the tubular 3 A frame system which supports the first two items and contains the drive mechanisms and Bucking Unit Control Panel A separate hydraulic power unit supplies the required hydraulic power to drive the tong and operate jaws SUPERIOR Manufacturing amp Hydraulics produces three different types of Bucking Units Type One is primarily intended for use in pipe mills or pipe yards for the installation make up or removal break out of couplings This unit will readily accommodate different sizes of tubulars while allow
50. anufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 6 4 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is in stalled for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination TROUBLE SHOOTING HYDRAULIC SYSTEM Excessive Wear to Hydraulic Components Problem A Fluid contamination B Components misaligned C High operating pressures D Exhausted fluid depletion of additives E Airin fluid HYDRAULIC TONG SECTION Problem A Shortened bearing life Slow Tong Speed Problem A Restricted supply line B Low fluid level C Air leak D Pump speed insufficient E Damaged or worn equipment SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 6 5 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new flu
51. cal Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 12 1 SECTION13 HYDRAULIC POWER UNIT PARTS LIST PU4060 Electrically Driven Hydraulic Power Unit 1800 RPM 60 HZ 40 HP 3 PH 230 460 V 60 GPM 3 000 PSI Power Unit with Horse Power Limiting Load Sense Description Manufacturer Model Number Reservoir Saint Mfg TM L 150 DL 40 HP Electric Motor US Motors H40E2E Pump Motor Adapter Magnalloy M324872C 4C Motor M50011612M500 Motor Pump Coupling Magnalloy 112Bx38K Pump M50020416 Motor Pump Coupling Spider Magnalloy 57009 Suction Strainer Schroeder SS 2 1 2 100 3 Hydraulic Pump Vickers PVH131 CLF S11C25VT21 Relief Valve Dynex Revett 8821 06 1 25 Return Filter Cartridge Assembly Schroeder RT 2K3 P32 P32 Y2 Pressure Filter Assembly Schroeder KF30 2K3 P D Note Standard industrial hydraulic system components including hydraulic hoses pipe fittings and low pressure suction isolation valve components are not specifically identified Note This Power Unit features a piston pump system with a pressure compensator horsepower limiting load sense control The pump will deliver a maximum of 60 gpm below pressures of 1000 psi Above 1000 psi the flow is decreas
52. ed as not to overdraw the electric motor Example 40 gpm 1500 psi The maximum compensator setting is set to 2500 psi The pump requires a load sense signal from the control valve to match the operating pressure with the load requirement If there is no load requirement the load sense signal will be 0 and the pump will be at a standby pressure approximately 400 600 psi Hyd HP max flow gpm x max pressure psi 1714 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 13 1 SECTION13 HYDRAULIC POWER UNIT RETURN FILTER RELIEF VALVE PRESSURE FILTER CARTRIDGE ASSEMBLY ASSEMBLY STARTER PUMP MOTOR ADAPTER SKID MOUNTED 150 GAL RESERVOIR il amp DRIP PAN Photo 2 HYDRAULIC POWER UNIT SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 13 2 SECTION13 HYDRAULIC POWER UNIT RELIEF VALVE PUMP MOTOR ADAPTER amp COUPLING RETURN FILTER CARTRIDGE Photo 3 HYDRAULIC POWER UNIT COMPONENTS SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 13 3 SECTION13 HYDRAULIC POWER UNIT HIGH PRESSURE FILTER 1 2 MALE SNAPTITE 3 8 MALE SNAPTITE 1 MALE Q D 1 1 4 MALE Q D E RASEN TTL anain m sanan Photo 4
53. ed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length TROUBLE SHOOTING Failure to Grip Tubulars A B D E Problem Jaws move out from neutral but fail to penetrate Jaws fail to move out of neutral Tong will not release from tubular Motor runs but Tong does not rotate Tong binds under light load Tong rotates while control lever is in neutral Hydraulic fluid leaking from motor SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 6 7 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubular Inspect replace defective cylinders for debris or damage Remove rust and debris from jaws and jaw pockets Repair replace and lubricate as needed Inspect Directional Control Valves Inspect and replace defective chain sprocket or gear reducer Inspect and replace defective parts Damaged hub or bearings Replace control valve Replace motor shaft seal TROU
54. ee b Suing SNOILONYLSNI SONVNALNIVIAL SAWN euo I 988 158 815 3 yoo 199 GLO m Sc QL L 0107 020 8160 Yiauvssnoud 553 1 14 30vauns SHIONV SNOLLOVH3 O30 7930 Ovid 3 06 G ck donriidns Wy 431319395 3SIMN3HIO SS3INfI uonoeuuoo eqni pejquiesso j dosdw up jjiseJ jnu jo Ajouqn y sseuxolui eqni seoucue oy puo so 1994 10 enbjoj 5 eqni y dn e pui jou og dn exou 4adoid jo Jequunu oun 6ununoo 40J suonoeJulp 291 3464 um 1 youl nog 9 nua y 25 dn ayDW DWUON g Jeu eui 9 s eqnj eui eunsui pesiouexe eq pjnous 0 poq au jno 5420409 eqni au pod y ou eqni au 1295 Sjojppseuuoj Dui eqni anpa eui JON pua uo dn obq 2204 s DM D uu9js s D 4e eueuM NOILRVO suoionJ4jsu dfi 9xXbW 40290007 SADA sgl u 0 enbjo gt
55. eering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A A relief or bypass in your hydraulic system is necessary to p
56. eets Page 7 16 Pick Lists CLEBU1175 31 xls 9 May 03 7 51 AM Part Number 2070 58058 5 SUPERIOR MANUFACTURING 11024 CONTROL CONSOLE ASSEMBLY Description R4V10 5A9 10A1 DENNISON DUMP VALVE 1 1 4 SOLENOID VALVE NOR CLOSED VV01 321 GOQ E1 24 VOLT F DENISON DUMP VALVE BAC 30025RCFF GAUGE 300 PSI PANEL MOUNT BAC 5M25RCFF GAUGE 0 5000 PSI CB11018 CB11019 CB11023 CB11025 CB11040 CB11041 CB11045 CRSS20009 2 1 2 1 4 NPT PANEL CONTROL CONSOLE WELDMENT CONTROL PANEL COVER PLATE CONSOLE BOLT ON PLATE WELD CONTROL PANEL BACK PLATE DIRECTIONAL CONTROL VALVE PVG 120 32 4 FOR STANDARD BUCKING UNIT AIR FILTER REGULATOR ROSS P N 5322B4071 PANEL MT BALL VALVE ON OFF VALVE B 44S6 Remote operated relief valve Panel mount DYNEX RIVETT 8820 01 1 4 21 List Quantity to build 1 U M each each each each each each each each each each each each Bin Location M2 E M7 A 52 52 18 0 Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLEBU1175 31 xls Page 7 17 Sep 29 2008 SUPERIOR MANUFACTURING 3 05 pm Pick List CB11401 BUCKING UNIT FRAME WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 283 OBSOLETE REF 1176 A HEX NUT 3 4 10 GR8 each 0 4 55044 S5 CLINCHER H T NAME PL
57. ence of packing leakage is observed the packing nut should be tightened using the documented procedures If the valve continues to leak after adjustment it should be replaced SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 03 Page 5 6 deg es09 isuononasul 86 Jo E 680 LIH OOOLIEA 4 19255 zm 133HS bniul 03538 pasinbay 2001 reno be JequunN 000 QV gasn 38 LON AVN NOLVNSOJNI SIHL SorinvsigAH 2 ONIEALOVANNWW NOlM3dnS 30 JHL SI tbey now 220 2p YTL GOO ONINALOVANNVW NOld3dnS 40 INJSNOO N3lllsM SS3MdX3 JHL LNOHLIM WHOS 031900 035010510 WLILNAGI4NGD SI 1 SIHL VINDAVES 3 MYYN jsnuJ suijajus2 D UO SJe euJDIp lt jo uonduoseg 68011 aopjuns seuou 210 jo D You Jed 200 910 jo 204 sseueuonbS Ai ouON y i 9SSYIND JAVA 3033 18 A p e
58. ents Manually adjust the spacing between the tong and backup to accommodate the tool joint being torqued Using pipe handling systems or a crane carefully install the pipe in the Bucking Unit ina level position The tubular should be held as close to the unit centerline as is possible For Type Two and Three units the tubular can be lowered into the open LOCKJAWTM Backup while feeding the end into the tong section Close the tong jaws on the pipe using the Tong Jaw DCV During the clamping operation you will be able to read the clamping pressure on the system pressure gage Release Tong Jaw DCV and allow it to return to its center position Pressures cannot be monitored when the valves are in the neutral position Clamping pressure will be trapped within the jaw cylinders by means of pilot operated check valves Trapping pressure by means of these check valves allows the pressure to be bled off the rotary swivel seals before rotation begins thus extending the life of the rotary seals Note This unit has been equipped with optional air driven pressure booster pumps to provide enhanced torque capacity when using non marking aluminum dies To operate shift DCV to clamp position until maximum system pressure is achieved Simultaneously open respective booster pump air control to allow cylinder pressure to build to required 4500 psi Only a few strokes are required to achieve required pressure Continued pumping will not over pressurize the system as a pre
59. fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These units should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits No attempt should be made to operate the CLINCHER Bucking Unit for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the Bucking Unit or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup sections of the Bucking Unit See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled WARNING TWO TROLLY SHIPPING BRACKETS TWO BACKUP SHIPPING HOLD DOWN BOLTS AND TWO BACKUP SHIPPING SPACERS M
60. ge The maximum tubular OD is the limit of the diameter which can be handled in this unit end user should carefully review the maximum diameter ofthe coupling for the tubular being handled to insure it can be accommodated in the CLINCHER BUCKING UNIT Contact the manufacturer if other diameters are required Dies and die adapters must be ordered separately Tandem Load Cell Retainer SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2009 Page2 5 CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts AKA Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems and jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 73 se 378 73 58 412 pras ss 5s 317 pma s amp 538 37 ss 5s 212 pru ms 754 378 pras ss 412 pras 3 8 lt lt 5 09 K 2 5 5 5 A l H l l H l H l 00000 1 378 11555 60000 38 114 378 2064 3 8 11 4 5 DTI1610 90980 00009 6000
61. id Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Solution Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part TROUBLE SHOOTING Slow Tong Speed Problem Pump not primed G H Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B C D E F G H Problem Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 6 6 Solution Check fluid viscosity and restrictions of intake line Replace fluid if inade quate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Solution Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump spe
62. ighten Note The larger Bucking Units require die adapters be installed when using smaller dies For example when using the 11 3 4 unit with 5 1 2 casing you must install three 11 3 4 x 7 5 8 die adapters in the tong and backup before installing the 7 5 8 x 6 050 die required for OD of API coupling in the tong and the 5 500 die in the backup CAUTION Do not operate the jaws unit without correct dies and the proper size tubular being in the tong and backup PRE JOB UNIT INSPECTION Connect all hydraulic hoses and insure suction valve is open on power unit reservoir Energize the hydraulic power unit all it can operate for 10 minutes to warm oil Operate each valve while monitoring for leaks SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 5 3 CONTROLS and INSTRUMENTATION PIPE INSTALLATION Operate Tong Jaw and Backup Jaw directional control valves as labeled on Figure 1 to insure jaws are in the fully open position Using Tong Rotation rotate the tong to insure the bottom centering jaw is located at the lowermost point in the head by aligning the paint stripes on the tong with the matching stripes on the frame CAUTION Rotational alignment is a very critical operation as the bottom jaw has controlled stroke to center the pipe in the jaws Refer to the hydraulic schematic Figure 2 for more details regarding the hydraulic circuitry and compon
63. ing grease Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 40 C cSt ASTM D 445 100 C cSt Viscosity Index Penetration dmm Worked 60X ASTM D 217 Dropping Point F ASTM D 2265 Rust Protection 5 SSW ASTM D 5969 Water Washout loss 175 F ASTM D 1264 Timken OK Load lbs ASTM D 2509 Bomb Oxidation 100 hrs 210 F psi drop ASTM D 942 Applications 68 68 65 0 8 5 95 9 222 432 41 39 0 20 Pass Ouality Level Ouality Level 2000 Page 4 2 N A Blue N A 150 14 5 N A 280 450 Pass 6 8 45 5 max Industrial application where a high temperature multipurpose extreme pressure grease is needed Trailers OPERATING INSTRUCTIONS The basic procedures to be used when handling and bucking up collars on tubulars should be as follows 1 Couplings should be started by hand on the pipe 2 The pipe and coupling are moved by means of acrane or pipe roller system into the bucking unit to position the coupling within the tong section It is very important that both the bucking unit and the pipe be level at this time 3 The tong is then clamped on the coupling The centering cylinder should rise until it just contacts the coupling It should not stop short nor should it push the coupling upward If the tubular is excessively heavy it may be necessary to adjust the setting of the sequence valve to
64. ing the spacing between the tong and backup to be adjusted approximately two feet When using this type of unit the couplings and tubulars must be fed through either the backup or tong into the other component The Type Two and Type Three Bucking Unit is used for the make up or break out of tool assemblies which have varying diameters and lengths The Type Two and Type Three unit will readily accommodate different sizes of components The tong and backup spacing can be adjusted from a few inches to many feet SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 2 1 DESCRIPTION The Type Two unit features a chain driven tong with a top loading open style LOCKJAW Backup to allow easy installation or removal of tubulars or tools using an overhead crane The Type Three unit features a gear driven tong with either a Closed Head Backup 1 or a top loading open style LOCKJAW Backup Type 2 Photo 1 CLINCHER BUCKING UNIT Photo represents typical Type 3 Bucking Unit SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 09 2003 Page 2 2 2 11 3 4 BUCKING UNIT 3 Qty Part Number CB11001 BUCKING UNIT FRAME WELDMENT CB11002 11 3 4 TONG ASSEMBLY BUCS11850 amp 11 3 4 LOCKJAW BACKUP BUCS11855 BACKUP HOUSING CB11016 CARRIAGE ASSEMBLY CB11024 CONTRO
65. its length or if torques are high the tubular may be seen to deflect under this bending load To minimize the consequence of this bending it is important the backup be positioned as Closely to the tong as possible If you are using a Type Two or Type Three unit with certain types of tubulars such as down hole tools like side pocket mandrels it may not be possible to position the backup close to the tong In such cases the tubular is likely to exhibit some bending when torque is applied The hold down strap may be used to secure the pipe in such cases MAKEUP PROCEDURE Insure jaws are fully extended and clamped on the pipe Operate Tong Rotation DCV to makeup or breakout joint to required torque Torque can be monitored using the optional torque gauge or the Data Acquisition System The computer system features a dump valve which controls the maximum applied makeup torque Note this dump valve has no effect on breakout torque Torque can be controlled using the adjustable pressure relief valve on the power unit Accessories are also available to dump hydraulic pressure and control rotational speed Attach crane to tubular if required after proper makeup torque has been reached Use Tong Jaw to fully retract the dies and open the LOCKJAW Backup Carefully remove the tubular from the Bucking Unit Using Tong Rotation DCV rotate the tong to insure the bottom centering jaw is located at the lowermost point in the head by aligning the
66. king system at high torques Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 3 1 CLINCHER WRAP AROUND DIES The bucking unit cylinders which hold our dies have considerable stroke which could cause some people to believe they can use a die on a tube which is significantly smaller than the nominal size For example someone could use a 7 die to grip on a non standard tubular with an OD of 6 75 While one could successfully grip tubulars with such an arrangement the pipe would not be exactly centered within the rotating and fixed portions of the bucking unit The resulting eccentric pipe movement seen when rotating the collar could cause some variation in apparent torque readings Therefore we recommend nominal die sizes be matched to specific pipe or coupling diameters and using specially manufactured dies for non standard premium couplings CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or the bucking unit CAUTION Do not attempt to use combinations of different die sizes to accommodate a nonstandard tool joint or coupling OD when the correct size dies are not available Using mismatched die sizes or different die types can cause the tub
67. lics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 8 1 SECTION9 CLEBU1175 35 ILLUSTRATIONS TABLE OF CONTENTS 11 3 4 TONG ASSEMBLY Assy No 11002 Sht 1 9 3 11 3 4 TONG ASSEMBLY Assy CB11002 Sht 2 9 4 11 3 4 TONG ASSEMBLY Assy CB11002 Sht 3 9 5 BACKUP ASSEMBLY Assy BUCS11850 eene 9 7 BACKUP INSIDE DOOR ASSEMBLY Assy No BUCSI11851 66 9 8 BACKUP OUTSIDE DOOR ASSEMBLY Assy BUCS11852 9 9 BACKUP CYLINDER ASSEMBLY NA 9 10 BACKUP HOUSING ASSEMBLY Assy No BUCS 1855 ees 9 11 CARRIAGE ASSEMBLY Assy CB11016 9 13 ROLLER ASSEMBLY Assy No 11753031 eene 9 14 DIE ADAPTOR VARIATION Part No CLEBUI123 080008001000 9 15 FRAME WELDMENT Part No CRIIA0I en 9 16 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Three Revision 04 2003 Page 9 2 6 Part Number 1 B11003 WELDMENT B11004 REAR BEARING RING B11064 HYDRAULIC SWIVEL B11753024 COLLAR B11005 TONG BODY BOTTOM PLATE 1225 1 1 4 7 NUT 11006 BEARING SPACER 1902 BEARING MRC5308MZZ B11753013 MIDDLE GEAR B11753015 REAR BEARING HOUSING B11753014 FRONT BEARING HOUSING B11007 PINION SHAFT 1905 FRONT BEA
68. nditions Situations which would dictate adjustments include handling of fiberglass tubulars or other easily collapsed thin wall materials or if steel dies slip at high torgues We recommend you contact the factory for advise before attempting to make any of these adjustments otherwise warranty coverage on the unit may be limited A hydraulic compression style load cell and hydraulic torgue gauge are optional features on CLINCHER BUCKING UNITS CAUTION The electronic load cell if supplied by Superior has been removed for shipping and must be reattached to the right side of the Backup before operating the unit In this position it will read torque during makeup operations only A dummy load cell is attached to the left side of the backup Should measurement of torque be required during breakout operations the end user must relocate the electronic load cell and the dummy load cell to the opposite sides of the backup The counter mounting bracket has been installed for a Turns Encoder DIE INSTALLATION Insure hydraulic power unit is turned off Bleed system pressure by moving all control valve levers several times Remove cap screws and clips from jaws Insure jaw amp die spline surfaces are free of debris or damage and are lightly greased Install the required dies in the tong and backup by sliding in until they contact the fixed clip Reinstall clips and cap screws Tighten cap screws firmly to prevent them from vibrating loose Do not over t
69. nterchangeable If bucking unit is chain driven remove covers and inspect chain and sprockets for wear or excess slack Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation Torque test utilizing appropriate dies and test mandrel Sample power unit fluid and have processed for contaminants Replace return filter according to manufacturer s specifications Lubricate tong and backup according to maintenance schedule preceding this section Paint remembering to mask off surfaces not intending to paint with grease or masking tape Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 6 3 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B C D E D J K Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM I C engines only Increased friction Damaged or worn relief valve Damaged or worn check valve Restricted discharge Valve system restricted SUPERIOR M
70. paint stripes on the tong with the matching stripes on the frame The BUCKING UNIT is now ready for the next tubular operation BREAKOUT PROCEDURE Load cells are to be installed on both sides of the Backup to all measurement of torque in makeup and breakout mode Operations for breaking out of tubulars are precisely the same as for making up except for the direction of rotation controlled by Tong Rotation DCV SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 5 5 CONTROLS and INSTRUMENTATION PRODUCT BULLETIN SUBJECT Maintaining CHROMEMASTER Bleeder Valves DATE January 8 1998 BULLETIN SPB98 01 01 REFERENCE Drawing ILL1089 attached A problem was recently encountered with a CHROMEMASTER which would not hold pressure The cause of this problem was traced to an improperly maintained bleeder valve In this case the set screw which retains the handle loosened and allowed the handle to move until no overlap existed between the tang on the handle and the tang on the valve body Without contact between the tangs the operator could not properly position the ball valve in the closed position The attached drawing and maintenance procedures have been developed to inform the users of CLINCHER CHROMEMASTER of this potential problem and means of preventing its occurrence The position of the handle and its securing set screw should be routinely inspected If evid
71. revent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS A If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately DESCRIPTION SUPERIOR Manufacturing amp Hydraulics CLINCHER BUCKING UNITS are used to make up or break out tubular connections in a horizontal position They are most frequently used in steel mills pipe yards or workshop environments While they are readily transportable and can be trailer mounted Bucking Units are not usually used at a drill site For drill site applications refer to our CLINCHER MAKE BREAK Tool Operating Manual for information regarding a compact high torque unit CLINCHER BUCKING UNITS utilize the patented CLINCHER Die System which features a self aligning spline system that wraps around the pipe providing coverage up to 330 degrees The dies distribute the radial load over the largest possible are
72. ssure relief valve is built into each pump circuit Actual clamping pressures can be observed by a means of a gauge located on the rear lower section of the backup or by means of an observation window at the 12 o clock position on the rotating section Visually confirm proper Backup position before activating its dies Close the backup jaws on the pipe using the Backup Jaw DCV Release Backup Jaw DCV and allow it to return to its center position The height of the Backup Assembly has been adjusted at the factory to position its centerline at the same elevation as the Tong Assembly s centerline and should not require further adjustment CAUTION Activating the jaws or applying torque with improperly closed jaws could result in mechanical damage or injury to personnel Improper clamping can occur if the pipe is incorrectly positioned within the CLINCHER BUCKING UNIT or if the improper combination of dies and pipe diameters are used SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 5 4 CONTROLS and INSTRUMENTATION CONSIDERATIONS WHEN APPLYING TO TUBULARS The application of torque to a tubular by a tong or similar devise requires a backup tong vise or wrench to generate a reactive torque When this reactive torque must pass through a single point such as a load cell an unbalanced force is created If the tubular is sufficiently slender its OD is small relative to
73. sure plus maximum intensified pressure Maximum intensified pressure is achieved by adjusting regulator to maximum air pressure setting SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 11 1 AIR DRIVEN HYDRAULIC PRESSURE INTENSIFIERS 6 Install tubular to be bucked up in bucking unit tong and backup a Actuate directional control valve to clamp backup If intensified pressure is required maintain directional control valve in clamped position and rotate backup intensifier air control valve to turn on air to actuate intensifier Pump will actuate several times building pressure in clamping cylinders Do NoT EXTEND CYLINDERS OR ACTUATE INTENSIFIERS UNLESS P IPE CORRECT DIES ARE INSTALLED I N THE BUCKING UNIT Failure to comply will cause extensive equipment damage and expose personnel to dangerous high pressure hydraulic leaks Note The hydraulic system pressure gauge reading will not change as it is measuring pressure on low pressure side of pilot operated check valve Note Pump will continue to slowly cycle if air pressure setting allows pump to intensify pressure greater than the relief valve setting Return air control valve to closed position Release backup directional control valve Actuate directional control valve to clamp tong If intensified pressure is required maintain directional control valve in clamped position and rotate tong intensifier air
74. teel dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 The fine toothed steel dies we are providing for pipe and couplings are manufactured with an ID which is approximately 0 050 larger than the nominal die size This provides a die which will readily grip pipe and couplings which are manufactured to API external diameter tolerances In the case of pipe and couplings whose nominal OD is greater than 5 1 2 the API maximum diameter tolerance range can theoretically exceed the die diameter Should this situation arise the die will still grip the pipe but will have reduced contact area as the pipe may not contact the die along its midline It is important to note we have not had any reports of die problems with extremely oversized tubulars This is probably due to the fact that modern mills are able to control the OD of their products to much tighter tolerances than permitted by the API standards Aluminum and GRIT FACE dies should be matched with the specific tubular diameters required Our non marking aluminum die system is manufactured with an ID which is 0 035 larger than the nominal die diameter We have to use a closer fit between the nominal tubular and the die since this system relies on radial loads and the coefficient of friction instead of teeth This clearance also allows the installation of our silicon carbide screen cloth which is required when using the non mar
75. ulars to run eccentrically resulting in erratic torque measurements This can also initiate thread galling CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel toothed dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE dies should be matched with the specific tubular diameters required Note Fine toothed steel dies in sizes 7 5 8 and smaller are normally stocked in our Broussard Louisiana facility Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics Inc for information concerning availability of stock large diameter and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 3 2 CLINCHER WRAP AROUND DIES DIE Nomenclature for CLINCHER Bucking Unit CLEBU1175 xxxx fine toothed steel dies available in sizes from 7 3 4 to 11 3 4 CLEA1175 xxxx aluminum dies available in sizes from 7 3 4 to 11 3 4 1175 GRIT FACE dies contact Superior f
76. use as previously push handles without using air valves 2 For High Pressure Operation Push both handles to the extend position until contact on pipe Hold for 5 to 10 seconds then release For 4500 psi setting open both air valves with air compressor running Close air valves you will be at 4500 psi 3 If air pressure is adjusted at maximum pressure there is a relief valve mounted in each unit hooked to the air pump that will not allow pressure over 4500 psi 4 Outside gauges will not measure the intensified 4500 psi hydraulic supply pressure just the 3000 psi Pressure gauges inside tong and backup will show holding pressure To adjust from 4500 psi to 3000 psi the air regulator must be adjusted down 5 Tocalibrate air gauge to hydraulic pressure remove the cover from the tong and close cylinders on pipe Hydraulic pressure on the inside gauge and air pressure on the regulator gives you the calibration For more information reference Section 11 SUPERIOR Manufacturing amp Hydraulics Inc 11 3 4 CLINCHER BUCKING UNIT Type Three Revision 04 2003 Page 5 2 CONTROLS and INSTRUMENTATION Figure 1 depicts a standard Bucking Unit Control Panel arrangement Figure 2 is a hydraulic schematic of the bucking unit system Part numbers for components can be found in Section 7 information The pressure valves shown in the schematic have been set at the factory for proper performance and should not reguire adjustment under normal co

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