Brake Bleeder & Vacuum Pump Kit
Contents
1. values for vacuum related readings It is beyond the scope of this manual to properly describe the correct procedure and test data for each vehicle Carbon monoxide is produced while a vehicle s engine is operating and is deadly in a closed environment Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness or nausea If you have these signs the work area may not be vented properly Get fresh air immediately Prior to using the Vacuum Pump make sure to place the vehicle s transmission in PARK if automatic or NEUTRAL if manual Then block the tires with chocks Be alert for hot engine parts to avoid accidental burns 11 12 14 For technical questions please call 1 800 444 3353 Avoid accidental fire and or explosion Do not smoke near engine fuel and battery components Use the Brake Bleeder only with brake fluid Do not attempt to use the tool to siphon any other liquids Damage to the internal chamber and seal or future brake fluid contamination may result Follow guidelines for proper brake fluid disposal Used brake fluid should be removed from the vehicle and properly recycled Many states require recycling Contact your local solid liquid waste authority for information on recycling Do not reuse old brake fluid Brake fluid may damage paint Clean up spilled fluid quickly People with pacemakers should consult their physician s before u2. G OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 SKU 92474 Parts List and Diagram Pan Description i weesmmp it Pee a eee a Transports 7 Ls ice 1 o rate Bieos Seow Adopter 1 4 ienas vaum s xa Vacuum ose 2 6 Tapered Hose adanier gt SKU 92474 For technical questions please call 1 800 444 3353 Page 7 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take ad
3. PITTSBURGH Brake Bleeder amp Vacuum Pump Kit 92474 Fuel Injection Test Kit INSTRUCTIONS AND PRECAUTIONS Visit our website at http www harborfreight com AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 P es re aud 0 100 PSI 0 7 Bar 9 1 4 x 18 NPT Swivel Specifications Important Safety Information WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow instructions listed below may result in serious injury SAVE THESE INSTRUCTIONS General Safety Rules 1 N oo Keep bystanders children and visitors away while operating the Vacuum Pump Distractions can cause you to lose control Protect others in the work area from inju
4. caliper bleed screw a vacuum in the Cup 3 13 NOTE When necessary release the vacuum in the tool and empty its NOTE The Gauge on the Vacuum Pump aea should read at approximately 10 E er didi id m gt n t inHg Do not exceed 20 inHg A E a yi pale o dd greater vacuum could damage pn nu D Ris fl m ide bn the vehicle s brake system ST NG DAKE TUSIS M properly resume bleeding the brakes 9 Once the Vacuum Pump 1 is ready ae check for leaks at the Cup 3 and T4 diis sees s dde at all Hose 4 5 connections If e e cylinder back to its normal capacity SUCTION HOSE 4 PUMP 1 SCREW PUMP m 5 USE n HOSE 4 VACUUM O RING 11 RELEASE VALVE TAPERED CUP 3 HOSE ADAPTER D BRAKE BLEED Oe FIGURE A SCREW ADAPTER FIGURE A TO BRAKE CALIPER 9A 9B OR 9C BLEED SCREW SKU 92474 For technical questions please call 1 800 444 3353 Page 5 15 16 17 with clean new brake fluid Then replace the cap on the master cylinder Proceed to the vehicle s next wheel and perform the same steps as above When finished using the Vacuum Pump clean the tool and store it in a clean dry location out of reach of children WARNING Before driving the vehicle carefully check for leaks and test for proper brake operation Maintenance and Servicing Before each use Inspect the general condition of the Vacuum Pump Check for misalignment or binding of moving parts cracked or broken parts damage
5. d Hoses loose connections and any other condition that may affect its safe operation If a problem occurs have the problem corrected before Record Serial Number Here further use Do not use damaged equipment When cleaning Do not clean the Vacuum Pump with cleaners or other solvents not intended for use with plastic components Use a clean cloth and if necessary a mild detergent Do not immerse the Vacuum Pump in any liquid When storing Do not store fluid in the Cup Dispose of excess fluid properly according to federal state and local guidelines Store the Vacuum Pump in a clean dry location out of reach of children WARNING All maintenance service or repairs not listed in this manual are only to be attempted by a qualified service technician Note If product has no serial number record month and year of purchase instead PLEASE READ THE FOLLOWING CAREFULLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISIN
6. does not have the 3 Hose attached as shown in Figure A Then attach the other end of that 23 Hose to the Vacuum Pump 1 Make sure the O ring 11 is completely seated into the groove on the top of the Cup to provide a good seal Firmly attach the Suction Lid 2a to the Cup 3 Remove the cap from the vehicle s master cylinder and make sure the master cylinder is full of brake fluid If not full fill the master cylinder to capacity with clean new brake fluid Use only the SKU 92474 kind of brake fluid recommended by the vehicle manufacturer 5 NOTE Determine the proper brake bleeding sequence from your vehicle service manual i e right rear wheel left rear wheel right 10 there is a leak release the vacuum with the Vacuum Release Valve Correct the leak and once again create a vacuum in the Vacuum Pump to approximately 10 inHg 11 Open the vehicle s brake caliper front wheel left front wheel bleed screw and allow brake fluid to 6 Connect the 23 Hose 4 to the flow into the Cup 3 Then retighten remaining port on the Suction Lid 2a the bleed screw after bleeding 7 Connect the other end of the 23 Hose 12 Release the vacuum in the Vacuum and then connect the other end to Pump 1 with the Vacuum Release the Brake Bleed Screw Adapter 9 Valve Then disconnect the Brake 8 Squeeze the Handle of the Vacuum Min A d K from the Pump 1 10 to 15 times to create vehicle s brake
7. ry Stay alert Watch what you are doing and use common sense when operating the Vacuum Pump Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and jewelry away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 4 Do notoverreach Keep proper Page 2 footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations For technical questions please call 1 800 444 3353 Use safety equipment Wear ANSI approved safety glasses underneath a full face safety shield Nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep tools dry and clean Properly maintained tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of par
8. sing this product on a running engine Electromagnetic fields in close proximity to a heart pacemaker could cause interference or failure of the pacemaker In addition people with pacemakers should adhere to the following Caution is necessary when near the coil spark plug cables or distributor of a running engine The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 et seq The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 3 Setup Instructions 1 Open the Cup 3 Seat the O ring 11 completely into the groove in the top of the Cup 3 Remove the shipping spacer that prevents the Vacuum Pump 1 handle from moving through its full range Cover the inlet of the Vacuum Pump with something such as the plastic bag To prevent injury DO NOT USE YOUR SKIN TO PLUG THE INLET Operate the pump several times to create the vacuum The vacuum should not decrease quickly If air is entering through the vacuum release valve tighten it After the pump properly holds a vacuum press in the Pump s vacuum release valve to release
9. the vacuum Set the plastic bag aside The vacuum pump should now be ready for use Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Vacuum System Testing 1 Page 4 Position the vehicle in a flat level outdoor area Set the parking brake and chock the tires Attach a 23 Hose 4 to the Vacuum Pump 1 Attach the other end of the Hose to the vacuum system Keep clear of parts that will move or get hot while an assistant starts the engine Wait until the vacuum reading stabilizes and compare it to the manufacturer s specification After obtaining a measurement shut off the engine A low or unstable vacuum reading may mean a vacuum leak vacuum line blockage cylinder sealing problems incorrect valve ignition timing or other issues NOTE Vehicle vacuum systems will differ Consult the vehicle s service manual for proper testing procedures After testing is complete disconnect the Vacuum Pump and Hose remove any plugs or clamps and secure all vacuum lines CAUTION Before driving the vehicle carefully check for leaks and test for proper operation Brake Bleeding q For technical questions please call 1 800 444 3353 Attach a 3 Hose 5 to the bottom of the Suction Lid 2a Attach a 23 Hose 4 to the top of the Suction Lid 2a that
10. ts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury SKU 92474 Specific Safety Instructions 1 SKU 92474 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Keep the work area free of obstructions grease oil trash and other debris Do not use this product in a damp or wet location Maintain labels and nameplates on this product These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Keep the handle dry clean and free from brake fluid oil and grease Before use read and understand all warnings safety precautions and instructions as outlined in the vehicle manufacturer s service manual Every vehicle has specific measurement
11. vantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the Scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
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