Operator`s Manual
Contents
1. O 0 1 Platform entry gate 10 Outrigger footpad if equipped 19 Ground controls side cover 2 Platform guard rails with outriggers 20 Hydraulic oil level indicator 3 Manualstorage container 11 LPG tank under cover 4 Lanyardanchorage point 12 Steer tire 21 Brake release pump knob and inesi brake release knob hidden 5 Platform extension lock 13 Engine side cover ee from vie this pictur handle 14 Fuel tank M oe N a ue ank optiona 6 Platform controls 15 Non steertire oy Sali op a m 7 Platform extension 16 Tilt alarm under cover a Aaa p i outle 8 Outrigger control panel if 17 Entry ladder transport equipped with manual control tie down outriggers 18 Ground controls with manual 9 Outrigger housing if equipped lowering valve and LED with outriggers diagnostic readout Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT 7 Operator s Manual First Edition Tenth Printing Controls Diesel models Gasoline LPG models D 29099799 1 20099999999 A Too byes dd Platform Controls models without outriggers 8 Platform extend retract 15 Power light 1 Engine stop button enable button option 16 Function enable high speed 2 Engine start button 9 Headlight taillight select button for up down2. The light turns off when all outriggers are in firm contact with the ground The drive function is disabled while the outriggers are down To control individual outriggers 1 Push and hold the outrigger function enable button w 2 Push and hold an outrigger ZN N button e v 3 Activate the outrigger up down toggle switch in the desired direction to level the machine A SE NE lt When setting the machine up on a slope the steer end outriggers must be lowered first Yy Positioning machine on a slope 24 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual TransportInstructions Observe and Obey MI Common sense and planning must be applied to control the movement of the machine when lifting it with a crane M Transport vehicle must be parked on a level surface M Transport vehicle must be secured to prevent rolling while machine is being loaded M Be sure vehicle capacity loading surfaces and chains or straps are sufficient to withstand machine weight See Specifications section M Machine must be on level surface or secured before releasing brakes Securing to Truck or Trailer for Transit Always chock machine wheels in preparation for transport Use tie down points on chassis for anchoring down to transport surface Use chains or straps of ample load capacity Turn key switch to the orF position and remove
3. Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 5 Operator s Manual First Edition Tenth Printing SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Maintain a firm grasp on the platform rail when pulling t
4. is a registered trademark of Genie Industries in the U S A and many other countries GS is a trademark of Genie Industries These machines comply with ANSI SIA 92 6 1999 amp Printed on recycled paper Printed in U S A Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the work place 5 Only use the machine as it was intended MI You read understand and obey Manufacturer s instructions and safety rules safety and operator s manuals and machine decals employer s safety rules and worksite regulations applicable governmental regulations M You are properly trained to safely operate the machine Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT 1 Operator s Manual First Edition Tenth Printing SAFETY RULES Electrocution Hazards Tip over Hazards This machine is not electrically insulated and will Occupants and equipment shall not exceed the not provide pr
5. 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie G rmany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 5511 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
6. 3 Glow plug button button option function Diesel models 10 Emergency Stop button 17 Function enable low speed 4 High idle button with indicator 11 Function enable switch nace button for up down i nction light 12 Proportional control handle 5 5 Horn button for drive functions and 18 Platform up down select 6 Machine on incline button optional platform extend switch Low speed operation for retract function 19 Choke button Gasoline LPG inclines 13 Thumb rocker switch for models 7 Generator select switch with steer function 20 LPG operation button with indicator light 14 Error indicator light indicator light Gasoline LPG models 8 Genie GS 2668 RT amp Genie GS 3268 RT PartNo 48735 First Edition Tenth Printing Operator s Manual CONTROLS O Ee Refer to the appropriate Genie service manual for code descriptions S E Jhr e Oo 0 0 00 Ground Control Panel 1 20 amp circuit breaker for system circuit 8 LED diagnostic readout 2 Fuelselect switch Gasoline LPG models 9 Emergency Stop button 3 Hourmeter 10 Keyswitch for platform off ground control 4 Choke switch Gasoline LPG models selection Glow plug switch option Diesel models 11 High idle select toggle switch 5 Volt meter option 12 Engine start toggle switch 6 Water temperature gauge with indicator light 13 Function enable toggle switch option 14 Pla
7. 48735 First Edition Tenth Printing Operator s Manual Collision Hazards as Be aware of extended platform position when moving the machine Be aware of limited sight distance and blind spots when driving or operating Machine must be on level surface or secured before releasing brakes It is recommended that operators wear an approved hard hat when operating the machine Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and platform decal plate for drive and steer functions Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine SAFETY RULES Do not lower the platform unless the area below is clear of personnel and obstructions aint Bt Limit travel speed according to condition of ground surface congestion slope location of personnel and any other factors which may cause collision Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Be sure hydraulic shutoff valves located by hydraulic tank are open before starting engine
8. 8 in 20 cm Weight 7520 Ibs 3411 kg Weight with outrigger option 8620 Ibs 3910 kg Gradeability 35 Airborne noise emissions gt 80 dB Maximum sound level at normal operating workstations A weighted Power source Kubota 23 Hp Dual Fuel OR Kubota 20 Hp Diesel Controls Proportional AC outlet in platform standard Maximum hydraulic pressure functions 3500 psi 241 3 bar Tires size 26 x 12x 12 Hydraulic system capacity 22 5 gallons 85 17 liters Platform dimensions Platform length x width 99 in x 61 in 2 5x1 5m Platform extension length 60 in 1 5m Drive speeds Stowed maximum 3 8 mph 6 1 km h Platform raised maximum 0 5 mph 0 8 km h 40 ft 54 6 sec 12 2 m 54 6 sec Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 30 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33
9. Notice Kubota Diesel Engine Specs descriptions Part No Description Quantity Part No Description Quantity 25994 Caution Component Damage 1 52324 Label Up Down amp Function Enable 1 28157 Label Dexron 1 52431 Label Ground Control Panel 1 28158 Label Unleaded Gasoline LPG models 1 52458 Serial Plate CE 1 28159 Label Diesel Diesel models 1 52475 Label Transport Tie down 4 28160 Label LPG Gasoline LPG models 1 52494 Caution Crushing Hazard Rails 1 1 additional with extra LPG tank option 52523 Serial Plate ANSI amp CSA 1 28164 Notice Hazardous Materials 1 52617 Label Manual Lowering Valve 1 EBITI Labels No Smoking 1 52673 Notice Max Side Force ANSI amp CSA 28174 Power to Platform 230V 2 GS 2668 RT amp DC 1 28175 Caution Compartment Access 1 52674 Notice Max Side Force CE 28176 Notice Missing Manuals 1 GS 2668 RT amp DC 1 28235 Power to Platform 115V 2 52682 Notice Maximum Capacity 1000 300 Ibs z GS 3268 RT amp DC 1 28236 Warning Failure To Read 1 f 52802 Notice Max Side Force ANSI amp CSA 31060 Danger Do Not Alter Limit Switch 2 GS 3268 RT amp DC 40434 Label Lanyard Anchorage 2 52803 Notice Max Side Force CE 43091 Danger General Safety Rules 2 GS 3268 RT amp DC 1 43618 Label Directional arrows 1 52805 Notice Platform Extension Cut out 43619 Label Safety Arm 1 GS 3268 RT amp DC 1 43696 Danger Electrocution Hazard 2 52967 Cosmet
10. RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the work place 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a work place inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the oFF position at the ground controls or the platform controls to stop all functions
11. alter an aerial work platform Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place or attach fixed or overhanging loads to any part of this machine 2 Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Fall Hazards Occupants should wear a gt safety belt or harness and comply with applicable f governmental regulations Do not sit stand or climb on the platform guard Attach lanyard to anchor provided in platform rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation 4 Genie GS 2668 RT amp Genie GS 3268 RT Part No
12. filter 5 4 quarts 5 1 liters Oil viscosity requirements Engine oil should have properties of API classification CC SE CD SE CC SF or CD SF grades Units ship with 10W 40 SG CC 14 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Perform this procedure with the platform in the stowed position and the engine off 1 Visually inspect the sight gauge located on the side of the hydraulic oil tank Result The hydraulic oil level should be within the top 2 inches 5 cm of the sight gauge 2 Add oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type Dexron equivalent Tank capacity 21 5 gallons 81 4 liters Hydraulic system 94 6 liters including tank 25 gallons MAINTENANCE Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Electrocution hazard Contact with AWARNING hot or live circuits may result in death or
13. key before transporting Inspect entire machine for loose or unsecured items Brake Release Operation 1 Chock wheels to prevent machine from rolling 2 Be sure winch line is properly secured to drive chassis tie points and path is clear of all obstructions 3 Turn the brake release knob counterclockwise to open the brake valve 4 Pump the brake release pump knob After machine is loaded 1 Chock wheels to prevent machine from rolling 2 Turn the brake release knob clockwise to reset the brakes Towing the Genie GS 2668 RT or the GS 3268 RT is not recommended If the machine must be towed do not exceed 2 mph 3 2 km h PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 25 Operator s Manual First Edition Tenth Printing Floor Loading Fundamentals The floor loading section provides information about two specific pressures imposed by the machine on load bearing surfaces Localized Pressure per tire This measurement is of concern where the floor surface under the machine must be protected from damage resulting from high pressure being exerted on a small area e D fil 19 p O 2 I ii new A Tire Contact Area GS 2668 RT GS 3268 RT 82 psi 5 78 kg cm 566 kPa Additional Floor Loading Information Model GS 2668 R
14. like picture at right 5 Start the engine See Operating Instructions section Test Emergency Stop 6 Pushin the ground red Emergency Stop button to the orF position Result The engine should turn off and no functions should operate 7 Pull out the red Emergency Stop button to the on position and restart the engine Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the machine is not level sounds at 180 beeps per minute 8 Do not hold the function enable switch to either side and activate the platform up function Result No function should operate PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 17 Operator s Manual First Edition Tenth Printing FUNCTION TESTS 9 Hold the function enable switch to either side and activate the platform up function Result The platform should raise 10 Hold the function enable switch to either side and activate the platform down function Result The platform should lower The descent alarm should sound while the platform is lowering Test the Manual Lowering 11 Hold the function enable switch to either side and activate the platform up function and raise the platform approximately 2 feet 0 6 m 12 Pull the manual lowering knob or push the manual lowering but
15. removing cap and adding fluids Scheduled Maintenance The scheduled maintenance items must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Inspections and maintenance described below require the qualified entity to record and retain records of all inspections and maintenance items for four years Machines that have been out of service for more than three months must receive the quarterly inspection before placing the machine back into service The Schedule There are five types of maintenance inspections that must be performed according to a schedule daily quarterly six months annual two year To account for repeated procedures the Scheduled Maintenance Procedures Section and the Maintenance Inspection Reporthave been divided into five subsections A B C D and E Use the following chart to determine which group s of procedures are required to perform a scheduled inspection Inspection Table or Checklist Daily or every 8 hours A Quarterly or every 250 hours A B Six months or every 500 hours A B C Annual or every 1000 hours A B C D Two year or every 2000 hours A B C D E Maintenance Inspection Report The maintenance inspection report contains checklists for each type of scheduled inspection Make copies of the Maintenance Inspection Report to use for each inspection Store completed forms for three
16. serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Puton protective clothing and eye wear 2 Besure that the battery cable connections are free of corrosion 3 Be sure that the battery hold downs and cable connections are tight 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Adding terminal protectors anda corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 15 Operator s Manual First Edition Tenth Printing MAINTENANCE Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life Improper coolant level will affect the engine s cooling capability and damage engine components Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems 1 Check the fluid level in the coolant recovery tank Add fluid as needed Result The fluid level should be in the NORMAL range Bodily injury hazard Fluids in the AWARNING radiator are under pressure and extremely hot Use caution when
17. years 16 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the work place 5 Only use the machine as it was intended Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Function Tests 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Pull out the platform and ground red Emergency Stop button to the on position 3 Turn the key switch to ground control 4 Observe the diagnostic LED readout Result LED should look
18. 9911 or 52802 or 52682 _ o O or 52803 OK a Sr Ground Controls Shading 43619 n indicates decal 442 Side is hidden from 55 LL gt G view i e under 44255 Se sisi 43696 ie 52967 43091 RH 28160 Pono pe 52475 31060 a oT O7 52070 a 2 28171 penta 28164 44220 hs 28175 92070 52071 or 52072 52967 28158 43696 or 28159 52523 or 52070 28157 52069 48705 52458 52475 a235 52475 52431 52617 65053 52070 or28174 28 Genie GS 2668 RT amp Genie GS 3268 RT PartNo 48735 First Edition Tenth Printing Operator s Manual Model GS 2668 RT Height working maximum 32 ft 9 8m Height platform maximum 26 ft 7 9 m Height stowed maximum 911 2 in Rails up 2 3m Height stowed maximum 60 in Rails lowered 1 5m Height stowed maximum 47 in Rails off 1 2m Height guard rails 40 in 1 02 m Width 68 in 1 73 m Length platform retracted 105 in 2 67 m Length platform retracted 130 in Models with outriggers 3 3m Length platform extended 165 in 4 2m Maximum load capacity 1250 lbs 567 kg Wheelbase 73 in 1 85 m Turning radius outside 145 in 3 7m Turning radius inside 60 in 1 5m Ground clearance 8 in 20 3 cm Weight 6550 Ibs 2971 kg Weight with outrigger option 7650 Ibs 3470 kg Gradeability 40 Airborne noise emissions gt 80 dB Maximum sound level at normal operating workstations A wei
19. Genie Operator s Manual with Maintenance Information First Edition Tenth Printing Part No 48735 GS 2668 RT GS 3268 RT Operator s Manual First Edition Tenth Printing Genie GS 2668 RT Genie GS 3268 RT Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions please call Genie Industries Contents Page Safety itariu eaaa ea a e i aidaa a 1 LOQe nG cxia tn neal nain EREA 7 CONOIS sctecvecetstetecteciessareacudaneessdteiteseeedete areata 8 Pre operation Inspection ce ceeeeeeeeeeeeeeeeeeeeteeeeees 12 MiaIMOMANCE seses a E Haste E 14 Function TOStS neecenernri aieea aa 17 Work Place Inspection aasesssseeesrireecssrrrrnssererrnenerrenna 20 Operating Instructions sseeeeeeeeeeeee erreneren 21 Transport Instructions sseeeeeeeeesesrrssserrrrressrrrnns 25 FIOOFLO AGING cesoie E 26 Bal a EN E E E E E prec 27 Specifications eceeceeeeceeeeeeeeceeeceeeeeeeeeeeeessaeeeeees 29 Contact us Internet http www genielift com e mail techpub genieind com Genie Industries Copyright 1998 by Genie Industries First Edition Tenth Printing January 2004 Genie
20. Repair any function that operates when either Emergency Stop button is pushed in PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 21 Operator s Manual First Edition Tenth Printing OPERATINGINSTRUCTIONS Starting the Engine 1 Atthe ground controls turn the key switch to the desired position 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the ON position 3 Gasoline LPG models Choose the fuel source Ground control panel Move the fuel select toggle switch to the desired position Platform control panel Push the fuel select button 4 Push the engine start button If engine fails to start after 15 seconds of cranking determine cause and repair any malfunction Wait 60 seconds before trying to start again All models In extreme cold conditions 20 F 6 C and below warm engine for 5 minutes before operating to prevent hydraulic system damage Gasoline LPG models In extreme cold conditions 20 F 6 C and below machine should be started on gasoline then switched to LPG When operating the machine in gasoline mode use the choke as necessary Operation From Ground 1 Turn the key switch to ground control 2 Pull out both ground and platform red Emergency Stop buttons to the on position 3 Start the engine To Position Platform 1 Hold the function enable switch to either side 2 Move the up down toggle switch according to the markings on the con
21. T GVW Rated Load 7800 Ibs 3538 kg Axle load maximum 4120 lbs 1868 kg Wheel load maximum 2060 Ibs 934 kg Model GS 3268 RT GVW Rated Load 8520 lbs 3865 kg Axle load maximum 3940 Ibs 1787 kg Wheel load maximum 1970 Ibs 893 kg Occupied Pressure This measurement is of concern where the machine is being used on a beam supported floor or surface The occupied pressure imposed by the machine must not exceed what the floor or surface can support ies eeo Width Approximate Occupied Floor Area GS 2668 RT GS 3268 RT E E 5 9 157 psf 5 g page 7 53 kPa 8 23 kPa J Z g o o 1 foot 1 foot 0 3048 m 0 3048 m 26 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and 71246 Platform Control Panel Diesel models Automatic Outriggers 48695 Platform Control Panel Diesel models 48705 Ground Control Panel 49911 Notice Maximum Capacity 1200 300 Ibs GS 2668 RT amp DC 52069 Notice Operating Instructions Ground 52070 Notice Tire Specifications 52071 Notice Kubota Gas Engine Specs 52072
22. a machine before the operator performs the function tests The Pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual 12 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing e ____ Pre operation Inspection a Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located in the platform Be sure that all decals are legible and in place See Decals section Check for engine oil leaks and proper oil level Add oil if needed See Maintenance secti
23. aintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required before performing this procedure Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level candamage engine components Check the oil level with the engine off 1 Check the oil level dipstick Result The oil level should be at the FULL mark on the dipstick Add oil as needed Kubota DF 750 Engine Oil capacity including filter 3 44 quarts 3 25 liters Oil viscosity requirements Use oils meeting API classification SF labeled SF CC or SF CD for improved wear protection Units ship with 10W 40 SG CC Kubota D 905 Engine Oil capacity including
24. e slope If tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform SAFETY RULES Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability K R oe Tle Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not push off or pull toward any object outside of the platform GS 2668 RT ANSI amp CSA 4 person CE Indoor use only 4 person CE Outdoor use 4 person 200 Ibs 890 N 200 Ibs 890 N 90 Ibs 400 N GS 3268 RT ANSI amp CSA 4 person CE Indoor use only 4 person CE Outdoor use 2 person 200 Ibs 890 N 200 Ibs 890 N 150 Ibs 667 N Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT Operator s Manual First Edition Tenth Printing SAFETY RULES Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not modify or
25. e until energized power lines are shut off 1000 6S 4S4 ky Een one 300 Ibs 136 kg 700 Ibs 318 kg Do not operate the machine during lightning or storms Do not use the machine as a ground for welding 2 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Do not alter or disable the limit switch s Do not drive over 0 5 mph 0 8 km h with the platform raised Models without outriggers Do not raise the platform unless the machine is on a firm level surface a DA Models with outriggers Do not lower the outriggers unless the machine is on a firm surface Avoid drop offs holes unstable or slippery surfaces and other possible hazardous conditions Models with outriggers Do not raise the platform unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the outriggers Models with outriggers Use common sense and planning when lowering the outriggers on a slope The steer end outriggers must be lowered first Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis and in the platform when the machine is on a sever
26. enable switch 13 Proportional control handle for drive functions and optional platform extend retract function 14 Thumb rocker switch for steer function 15 Lift error indicator light 16 Error indicator light 17 Powerlight 18 Function enable high speed select button for up down function Ji i 19 Function enable low speed select button for platform up down function 20 Platform up down and outrigger up down toggle switch 21 Choke button Gasoline LPG models 22 Outrigger and LPG operation button with indicator light Gasoline LPG models PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 11 Operator s Manual First Edition Tenth Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the work place 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a Pre operation Inspection and routine maintenance The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with
27. form and adjust the outriggers Use the bubble level located on the control box mount The red indicator light above the lift symbol on the outrigger control panel comes on when one but not all outriggers are down All drive and lift functions are disabled The light turns off when all outriggers are in firm contact with the ground The drive function is disabled while the outriggers are down If you try to operate a function that is locked out the fault light on the platform control panel will come on and the machine will be disabled This will happen even if the outriggers are in firm contact with the ground and the red indicator light on the outrigger control box is off To operate the machine push in the red Emergency Stop button and then pull it out to on position Restart the machine Auto Level Outriggers if equipped These instructions apply to machines with the black auto level outrigger control box 1 Position machine below the desired work area 2 Pull out the red Emergency Stop buttons at the ground and platform controls Push and hold the auto level button LEVEL 4 Activate the outrigger up down toggle switch in the down direction Result The outriggers will extend and level the machine A beep will sound when the machine is level The red indicator light above the lift symbol on the outrigger control panel comes on when one but not all outriggers are down All drive and lift functions are disabled
28. ghted Specifications Power source Kubota 23 Hp Dual Fuel OR Kubota 20 Hp Diesel Controls Proportional AC outlet in platform standard Maximum hydraulic pressure functions 3500 psi 241 3 bar Tires size 26 x 12x 12 Hydraulic system capacity 22 5 gallons 85 17 liters Platform dimensions Platform length x width 99 in x 61 in 2 5x1 5m Platform extension length 60 in 1 5m Drive speeds Stowed maximum 3 8 mph 6 1 km h Platform raised maximum 0 5 mph 0 8 km h 40 ft 54 6 sec 12 2 m 54 6 sec Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 29 Operator s Manual First Edition Tenth Printing SPECIFICATIONS Model GS 3268 RT Height working maximum 38 ft 11 8m Height platform maximum 32 ft 9 8m Height stowed maximum 971 2 in Rails up 2 5m Height stowed maximum 70 in Rails lowered 1 8m Height stowed maximum 52 in Rails off 1 3m Height guard rails 40 in 1 02 m Width 68 in 1 73 m Length platform retracted 105 in 2 67 m Length platform retracted 130 in Models with outriggers 3 3m Length platform extended 165 in 4 2m Maximum load capacity 1000 Ibs 454 kg Wheelbase 73 in 1 85 m Turning radius outside 145 in 3 7m Turning radius inside 60 in 1 5m Ground clearance
29. he snap pin Do not allow the platform guard rails to fall Bodily Injury Hazard Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the S presence of an imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the AWARNING S presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information 6 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Legend
30. ic 4x4 2 44220 _ Danger Notice Brake Release Safety amp 62059 Cosmetic Genie GS 2668 RT 2 Operating Instructions 1 62060 Cosmetic Genie GS 3268 RT 2 44255 Danger Crushing Hazard 4 65053 Label Fault Codes 1 44736 Danger Tilt Alarm 1 71245 Platform Control Panel Gas LPG models 48694 Platform Control Panel Gas LPG models 1 Automatic Outriggers 1 1 1 72175 Outrigger Control Panel Manual 72185 Caution Crushing Hazard 72186 Caution Crushing Hazard 72187 Danger Safety and Instructions Manual a nA 4 72197 Danger Safety and Instructions Automatic 2 n a a 52073 Notice Operating Instructions Platform Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT 27 Operator s Manual First Edition Tenth Printing DECALS 48694 or 48695 52324 72186 72175 72187 72186 or 71245 or 71246 72185 52805 a L prh Additi Id l itional decals 43091 gt for models with s ail outriggers pet 28176 c I if equipped with manual control outriggers S 28236 h 5 44736 G 43618 Y SE 72197 m 5 i 40434 7 oT m i la r E 62059 Sr h or 62060 a 28235 62059 HE or 28174 or 62060 o o j R oF 52673 oer SOS or 52674 4
31. n safe distances between operator machine and fixed objects Be aware of the direction the machine will travel when using the controller Engine Stop Button Press the engine stop button to turn off the engine The down function and the horn will still operate After Each Use 1 Select a safe parking location tfirm level surface clear of obstructions and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT 23 Operator s Manual First Edition Tenth Printing OPERATINGINSTRUCTIONS Manual Control Outriggers if equipped An outrigger option is available for Genie GS 2668RT and GS 3268RT models that can be installed in the field The outriggers are operated from a control box mounted outside of the platform These instructions apply to this additional control box 1 Position machine below the desired work area 2 Pull out the red Emergency Stop buttons at the ground and platform controls Also pull out the red Emergency Stop button on the outrigger control panel 3 Activate the outrigger raise lower toggle switches and adjust to level the machine and raise the wheels slightly off the ground Use the bubble level located on the control box mount Each toggle switch operates two outriggers 4 Raise the platform If the tilt alarm sounds fully lower the plat
32. on Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Check for engine coolant leaks and proper level of coolant Add coolant if needed See Maintenance section Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage modifications and improperly installed or missing parts a Electrical components wiring and electrical cables 4 Hydraulic hoses fittings cylinders and manifolds 4 Fuel and hydraulic tanks 4 Drive motors 4 Wearpads a Tires and wheels 4 Engine and related components a Limit switches alarms and horn 4 Nuts bolts and other fasteners Operator s Manual PRE OPERATION INSPECTION 4 Platform entry gate 4 Beacon and alarms if equipped 4 Brakerelease components a Safety arm 4 Platform extension 4 Scissor pins and retaining fasteners a Platform control joystick 4 Generator if equipped Check entire machine for Oo Oo Oo Cracks in welds or structural components Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Side rails are installed and snap pins and bolts are fastened Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT 13 Operator s Manual First Edition Tenth Printing M
33. orm to the desired position Do not stand on the platform extension while trying to extend it 3 Lower the platform extension lock handle GS 2668RT models The platform extension limit switch if equipped will disable the drive function when the platform is extended and the platform is raised above 20 ft 6 1 m Lower the platform or retract the platform extension to drive the machine GS 3268RT models The platform extension limit switch will disable the drive function when the platform is extended and the platform is raised above 26 ft 7 9 m Lower the platform or retract the platform extension to drive the machine To Extend and Retract Platform Powered Platform Extension option 1 Press and hold the platform extend retract enable button 2 Move the control handle in the blue direction to extend the platform or in the yellow direction to retract the platform OPERATINGINSTRUCTIONS GS 2668RT models The platform extension limit switch if equipped will disable the drive function when the platform is extended and the platform is raised above 20 ft 6 1 m Lower the platform or retract the platform extension to drive the machine GS 3268RT models The platform extension limit switch will disable the drive function when the platform is extended and the platform is raised above 26 ft 7 9 m Lower the platform or retract the platform extension to drive the machine Operation From Ground with Controller Maintai
34. otection from contact with or maximum platform capacity or the maximum proximity to electrical current capacity of the platform extension A Maximum capacity GS 2668RT A Platform retracted 1250 Ibs 567 kg Platform extended Platform only 950 Ibs 431 kg Platform extended Extension only 300 lbs 136 kg R Maximum occupants ANSI and CSA 4 5 Maximum occupants CE a am o Owm v Outdoor use 4 a l Indoor use only 4 Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Loo L E E E __ _ Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 1250 Ibs 567 kg Extension only Platform only 0 to 300V Avoid Contact 300 Ibs 136 kg 950 Ibs 431 kg 300V to 50KV 10 3 05 Maximum capacity GS 3268RT 50KV to 200KV 15 4 60 Platform retracted 1000 Ibs 454 kg 200KV to 350KV 20 6 10 Platform extended Platform only 700 lbs 318 kg 350KV to 500KV 25 7 62 Platform extended Extension only 300 Ibs 136 kg i i 4 500KV to 750KV 35 10 67 Maximum occupants ANSI and CSA Maximum occupants CE 750KV to 1000KV 45 13 72 Outdoor use 2 Indoor use only 4 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Loo Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machin
35. ound at 180 beeps per minute 40 Lower the platform and drive the machine off the block PartNo 48735 Genie GS 2668 RT amp Genie GS 3268 RT 19 Operator s Manual First Edition Tenth Printing Work Place Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the work place Know and understand the work place inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Work Place Inspection helps the operator determine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place It is the operator s responsibility to read and remember the work place hazards then watch for and avoid them while moving setting up and operating the machine Work Place Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions 20 Genie GS 2668
36. tform up down toggle switch 7 Engine oil pressure gauge with indicator light 15 Platform extend retract toggle switch option option ee cits 16 7 amp circuit breaker for controls circuit Part No 48735 Genie GS 2668 RT amp Genie GS 3268 RT 9 Operator s Manual First Edition Tenth Printing CONTROLS Lo T O ao sor ariel O T om A Outrigger Control Panel if equipped with manual control outriggers Lift error indicator light Function enable button Outriggers raise lower button Emergency Stop button A O N 10 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual Diesel models 0090017999 i oe ON Ate i g bose sd CONTROLS Gasoline LPG models 12 i PPPOP O h U U Vee Platform Controls if equipped with auto level outriggers on A o N O Engine stop button Engine start button Glow plug button Dieselmodels High idle button with indicator light Outrigger and horn button Outrigger button Outrigger and machine on incline button Low speed operation for inclines 8 Outrigger and generator select button with indicator light 9 Outriggerfunction enable button 10 Outrigger auto level button 11 Emergency Stop button 12 Function
37. ton located next to the ground controls Result The platform should lower The descent alarm will not sound 13 Turn the keyswitch to platform control At the Platform Controls Test Emergency Stop 14 Push in the platform red Emergency Stop button to the orF position Result No functions should operate 15 Pull the red Emergency Stop button out to the ON position Result The green power light should come on Test the Horn 16 Push the horn button Result The horn should sound Test the Up Down Functions and the Function Enable Switches 17 Start the engine 18 Activate the platform up function Result The platform should not raise 19 Push and hold a function enable speed select button 20 Activate the platform up function Result The platform should raise 21 Release the function enable button Result The platform should stop raising 22 Push and hold a function enable speed select button Activate the platform down function Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 23 Press and hold the function enable switch 24 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should t
38. trol panel Drive and steer functions are not available from the ground controls Operation From Platform 1 Turn the key switch to platform control 2 Pulloutthe ground and platform red Emergency Stop button to the on position 3 Startthe engine To Position Platform 1 Move and hold a function enable speed select switch 2 Activate the platform up down function toggle switch in the desired direction of travel To Steer 1 Press and hold the function enable switch 2 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Press and hold the function enable switch 2 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Drive Select Switch Wi K Machine on incline symbol Low range operation for inclines 22 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual To Extend and Retract Platform Manual Platform Extension 1 Lift the platform extension lock handle to the horizontal position 2 Push the platform extension lock handle to extend the platf
39. urn in the direction that the blue triangle points on the control panel 18 Genie GS 2668 RT amp Genie GS 3268 RT Part No 48735 First Edition Tenth Printing Operator s Manual 25 Depress the thumb rocker switch in the direction identified by the yellow triangle on control panel Result The steer wheels should turn in the direction that the yellow triangle points on the control panel Test Drive and Braking 26 Press and hold the function enable switch 27 Slowly move the control handle in direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 28 Press and hold the function enable switch 29 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The drive brakes must be able to hold the machine on any slope it is able to climb Test Limited Drive Speed 30 Move and hold a function enable speed select switch Raise the platform approximately 6 feet 1 83 m from the ground 31 Press and hold the function enable switch 32 Slowly mo
40. ve the control handle to the full drive position Result The maximum achievable drive speed with the platform raised should not exceed 0 73 feet per second 0 22 meters per second FUNCTION TESTS If the drive speed with the platform raised exceeds 0 73 feet per second 0 22 meters per second immediately tag and remove the machine from service Test Platform Extension Limit Switch if equipped Note Some GS 2668 machines do not have a platform extension limit switch Check under the extension end of the platform to locate this switch This test is not necessary on machines that are not equipped with this limit switch 33 Move and hold a function enable speed select switch Raise the platform to full height 34 Extend the platform extension 35 Press and hold the function enable switch 36 Slowly move the control handle to the full drive position Result The drive function should not operate Lower the platform or retract the platform extension to drive Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 37 Fully lower the platform 38 Drive both wheels on one side onto a 4 inch 10 cm block or onto a curb 39 Raise the platform Result ANSI and CSA models The tilt alarm will sound at 180 beeps per minute Result CE models The drive function and the lift function will not operate and the tilt alarm will s
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