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ADVANTAGE GPX 130

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1. Install upper packing with large beveled edge facing down gt zt Large Beveled Edge j 10 o 11 e 12 O 13 o 14 15 e 16 17 O 18 19 O 20 O 21 O EY 22 23 ES Large Beveled Edge gt Install lower packing with large beveled edge facing up ltem Bart Description Quantity 1 0509555 Splash guard sse 1 2 0509554 Upper sealretaimner eene 1 3 0509912 Upper packing assembly 1 4 0509505 Sami NU eine deret ee expeti 1 5 0508343 Fitting 3 8 EE 1 6 0509914 GVliDldeE dieere 1 7 050991 1 Lower packing assembly 1 8 0509511 Lower support ring 1 9 05099198 IRISO ie kien ene 1 10 0507734 Outlet valve seal 1 11 0507452 Outlet cage eeeeetteetneeenteee 1 12 9841502 Outlet valve ball 1 13 0507454 Nylon washer 1 14 0294516 Outlet valve seat 1 15 0507733 Outlet valve retainer eeesseseeseeee eeen 1 16 0507729 Inlet cage 1 17 51519 Inlet valve balli rara 1 18 00310 Inlet valve seat 1 19 00203 O ring TEON iiinis 1 20 0507790 Viton O TIND eerie tnn 1 21 0507731 Back up ring Teflon 1 22 0507728 Foot valve 1 23 0509135 Piston assembly includes items 9 15 1 0509510 Repacking kit includes items 3 7 10 12
2. the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF
3. 6 Move the engine ON OFF switch to the ON position and start the engine 7 Turn on the sprayer by Pressure Sprayer moving the sprayer ON OFF Control ON OFF switch to the ON position Knob Switch 8 Slowly turn the pressure control knob clockwise to increase the pressure until fluid starts to come out of the return hose 9 Allow the solvent to circulate Na through the sprayer and E flush the paint out of the return hose into the metal waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the ON OFF switch to the OFF position 12 Move the PRIME SPRAY valve to its SPRAY position 13 Turn on the sprayer 14 Turn the pressure control knob slowly clockwise to increase pressure Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 15 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 16 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system 17 Follow the Pressure Relief Procedure found in the Operation section of this manual 18 Store the sprayer in a clean dry area IMPORTANT Do not store
4. knob clockwise to increase the pressure until fluid starts to come out of the return hose Use only enough pressure to keep the fluid coming out 9 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the return hose and into the waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the sprayer ON OFF switch to the OFF position 7 Turn on the sprayer by moving Pressure 1 ONO Preparing to Paint Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent for the material being sprayed refer to recommendations of the material manufacturer An example of the appropriate solvent is water for latex paint 2 Place the return hose into a metal waste container 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 4 Move the PRIME SPRAY valve to the PRIME position NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is p
5. Using a 9 16 open end wrench attach the return hose to the bottom of the filter assembly Tighten securely Plug the phone jack style connector on the transducer wire into the socket on the EPC board from which the old connector was removed Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Take the sprayer to a Titan Authorized Service Center for re calibration After re calibration pressurize the system and check for leaks a A EM Ul NI 10 O Titan Tool Inc All rights reserved Replacing the Electronic Pressure Control EPC Assembly Electrostatic discharge ESD potential could cause 1 damage to electronic pressure control Use Titan ESD wrist strap P N 0507958 or equivalent when working on electronic pressure control Perform the Pressure Relief Procedure Using a Phillips EPC Assembly Screw screwdriver remove M the four screws that gt EPC Assembly secure the electronic s Hos EPC pressure control EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing Gently move the assembly away from the sprayer and allow the assembly to hang from the housing Remember the locations of all the wire connections on the EPC board refer the electrical schematic located in the Parts List section of this manual If necessary label a
6. Operating one gun with a 019 tip reduce the engine speed by adjusting the throttle to a low or medium setting and increase pressure only until the heavy ends of the spray pattern have been eliminated Example Operating one gun with 023 tip increase engine speed to a higher setting and increase pressure until the heavy ends of the spray pattern have been eliminated Example Spraying light bodied materials at low pressure to reduce surging at the gun and to decrease clutch wear reduce the engine speed to idle and reduce pressure until the desired spray pattern is achieved O Titan Tool Inc All rights reserved Routine Engine Maintenance Daily Check and fill the gas tank After the first 20 hours of operation drain the oil and refill with clean oil Check the engine oil level and fill as necessary Weekly Remove the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements can be purchased from your local Titan dealer After each 50 hours of operation Change the engine oil Spark Plug Use only a NKG BP6ES plug Gap the plug 0 025 0 030 0 7 0 8 mm Make sure to use a spark plug wrench when installing and removing the plug Replacing the Filter 1 Loosen and remove the filter body by hand 2 Remove the filter and fi
7. damage the cylinder during removal of the packing assemblies Remove the cylinder from the vise Insert the connection pin through 8 Lower the hole at the top of the piston Packin rod and clamp each end of the CS Assembly connecting pin in the vise This Lj T will hold the piston rod in position for disassembly 7 Aine NOTE Do not clamp the piston rod directly in the vise m Piston Rod 23 24 25 26 2T 28 29 30 31 32 33 34 35 36 37 Damage to the piston rod will occur Using a 3 8 hex wrench loosen and remove the outlet valve Pa Outlet Valve retainer from the piston rod Seal Remove the outlet valve seal o Outlet Cage outlet cage outlet valve ball nylon Outlet Vel utlet Valve washer and outlet valve seat from SC Ball the outlet valve retainer Clean out any debris and examine Nylon Washer e ee Qutlet Valve the retainer and outlet valve seat If the seat is damaged reverse to the unused side or replace the seat Clean and inspect the outlet cage and outlet valve ball Replace if they are worn or damaged Reassemble the outlet valve assembly into the piston rod in the reverse order of how it was disassembled Torque the outlet valve retainer to 144 in lbs Remove the piston rod from the vise Clean the cylinder Inspect the cylinder for damage and replace if necessary Place the cylinder upright in a vise by clamping on the wrench
8. 1 8 Clutch hex wrench alternately Housing tighten the set screws into the taper lock bushing Torque to 65 75 in lbs NOTE To ensure the clutch hub and the clutch housing are aligned hold a straight edge across the face of the clutch housing and then hold the clutch hub against the back of the straight edge while tightening the two set screws into the taper lock bushing 16 Make sure the friction surface of the clutch armature is clean and free from oil or grease Removing the Clutch Rotor Clutch Field and Drive Shaft Assembly 1 Follow steps 1 7 in Removing Replacing the Clutch Hub and Armature Assembly 2 Locate the clutch rotor assembly on the end of the drive shaft assembly Note the locations of the three socket screws and the two empty threaded holes on the clutch rotor 3 Using a 3 16 hex wrench remove the three socket screws and lock washers that secure the clutch rotor to the drive shaft assembly 4 Thread two of the socket screws into the empty threaded holes and tighten alternately This will push the clutch rotor away from the drive shaft assembly and pinion damage io electronic pressure control Use Titan ESD wrist strap P N 0507958 or equivalent when working on electronic pressure control 5 Using a Phillips screwdriver remove the four screws that secure the EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing 6 Locate the two clutch field wir
9. 13 17 19 20 and 21 0509927 Lower packing insertion tool NOTE When repacking the fluid section make sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod 24 O Titan Tool Inc All rights reserved Cart Assembly o Jo oO A C ND Filter Assembly ltem Part Description Quantity 1 0507766 Handle includes items 2 5 11 and 12 1 2 9841504 Snap button 2 3 0295609 Handle washer see 2 4 0295610 Roll ela 2 5 0295607 Handle sleeue rennene 2 L 6 0555603 Strain relief 2 ltem Part Description Quantity 7 0507784 Grommel 3 1 0508723 Filter DOG nn E 1 8 0509625 Axle cap 2 2 0508602 Filter SPiN Oi eisie aa rene 1 9 0509626 Wheel spacer 2 9 0508748 Filter 60 mesh Standard 1 10 9885571 Plug 2 0508451 X Filter 30 mesh optional 11 0509386 Lock washer 4 0508452 Filter 100 mesh optional 12 0205608 ScIeW iiseeeeine ete rttnemenen 4 4 0508603 Adapter ne 1 13 0555218 Cart includes item 10 1 5 0508749 Filter SUPPO SPINO riser arinira 1 14 0509624 Wheel sss 2 6 0508725 Ocring Teflon 1 7 0507737 TransduCer ettet certe 1 8 0509420 Plug 3 87 alii 1 9 0088162 Outlet fitting 3 8 x 1 4 1 10 0295697 Plug 1 4 re ne 1 11 0507793 FINO dd e 1 12 0555625 Filter housing incerta 1 13 0507690 PRIME SPRAY valve assemb
10. THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service Patents These products are covered by one or more of the following U S patents 6 031 352 5 848 566 5 769 321 5 725 364 5 671 656 5 435 697 5 228 842 5 346 037 5 252 210 5 217 238 5 192 425 4 908 538 4 768 929 4 744 571 D384 676 6 179 222 5 934 883 4 723 892 United States Sales amp Service Canadian Branch International Er m ME Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 y y Fax 1 800 528 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario L4L 528 Minneapolis MN 55447 www titantool com A Sm INVITA NT 28 O Titan Tool Inc All rights reserved
11. be consulted Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer All hoses fittings and filter parts must be secured before operating spray pump Unsecured parts can eject at great force or leak a high pressure fluid stream causing severe injury Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another grounded high pressure hose Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer Do not spray outdoors on windy days Wear clothing to keep paint off skin and hair Do not operate or spray near children Keep children away from the equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Use lowest possible pressure to flush equipment Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol For electric units Always unplug cord from outlet before working on equipment Do not use the hose as a strengt
12. bien compris le fonctionnement de toutes les commandes Ne permettez jamais une personne de faire fonctionner le moteur sans connaitre les instructions n cessaires L essence est extr mement inflammable et explosive dans certaines conditions Remplissez le r servoir de carburant dans une zone bien ventil e moteur arr t Ne fumez pas et vitez toutes flammes ou tincelles dans la zone de remplissage de carburant ou dans une zone de stockage du carburant Veillez ne pas faire d border le r servoir de carburant Apr s remplissage assurez vous que le bouchon du r servoir est solidement viss Faites attention ne pas renverser de carburant lors du remplissage du r servoir Les vapeurs ou les claboussures de carburant peuvent s enflammer En cas d claboussures assurez vous que la zone est bien s che avant de faire d marrer le moteur Ne faites jamais fonctionner le moteur dans un endroit ferm ou confin Les fum es d chappement contiennent du monoxyde de carbone qui est un gaz toxique une exposition prolong e peut entrainer une perte de conscience et peut s av rer mortelle Le silencieux devient tr s chaud pendant le fonctionnement et reste chaud quelque temps apr s l arr t du moteur Faites attention ne pas toucher le silencieux tant qu il est chaud Pour viter des br lures graves ou des risques d incendie laissez le moteur refroidir avant de le transporter ou de le ranger l int rieu
13. body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the pump off and release all pressure before servicing cleaning the tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to the PRESSURE RELIEF PROCEDURE described in this manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning the system Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use Do not use hose to lift or pull equipment NEVER use a spray gun without a working trigger lock and trigger guard in place All accessories must be rated at or above 3300 PSI 22 8 MPa This includes spray tips guns extensions and hose Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual Verify that all connections are secure before operating the unit Unsecured parts m
14. d un extincteur en bon tat de marche Pr voir un espace d au moins 7 62 m tres entre la pompe et l objet pulv riser s ils sont dans la m me pi ce bien ventil e rallonger le flexible au besoin Les vapeurs inflammables tant souvent plus lourdes que l air l espace au dessus du plancher doit tre particulierement bien a r La pompe contient des pi ces qui produisent des arcs et mettent des tincelles pouvant enflammer les vapeurs Les appareils et objets l int rieur ou proximit de l aire de travail doivent tre ad quatement mis la terre pour viter les d charges lectrostatiques Veillez ce que la zone soit propre et exempte de contenants de peinture ou de solvant chiffons ou autres mat riaux inflammables Les flexibles dont on se sert doivent tre con us pour subir les pressions lev es et faits de mat riaux conducteurs ou mis la terre ad quatement le pistolet sera mis la terre par le biais de Ses raccords aux flexibles Pour les appareils lectriques Le cordon d alimentation doit tre branch un circuit trifilaire L appareil doit toujours tre vidang basse pression embout retir dans un contenant m tallique distinct Tenir le pistolet contre la paroi du contenant de mani re mettre ce dernier la terre et pr venir les d charges lectrostatiques Toujours respecter les mises en garde et les directives du fabricant des produits et solvant
15. del tanque est adecuadamente cerrada y asegurada Tenga cuidado de no derramar combustible cuando realice el reabastecimiento Los vapores del combustible o el combustible derramado pueden inflamarse Si se derrama combustible aseg rese de que el rea est seca antes de arrancar el motor Nunca haga funcionar el motor en un rea cerrada o reducida Los gases de escape contienen mon xido de carbono t xico su exposici n puede causar la p rdida del conocimiento y puede originar la muerte El silenciador se calienta mucho durante el funcionamiento y permanece caliente durante un tiempo despu s de que el motor est parado Tenga cuidado de no tocar el silenciador mientras est caliente Para evitar quemaduras graves o riesgos de incendio deje que el motor se enfr e antes de transportarlo o almacenarlo en el interior Nunca transporte una unidad con gasolina en el tanque O Titan Tool Inc Todos los derechos reservados Espa ol Parts List Main Assembly 1 N Oo OO A Q PD 5 we 2 2 9 10 1 17 12 18 13 14 19 20 21 22 23 ltem Part Description Quantity Item Bart Description Quantity 1 0509550 HEX epes ree E ee i 4 14 5006536 Inlet screen 1 2 0 ejt MS 1 15 Filter assembly 1 3 rene Drive assembly 1 16 0508343 Fitting 3 8 1 4 0509635 SHOW ise tede
16. element and clean Remove the inlet screen and clean Remove the siphon tube siphon set and clean Replace the spray tip following the instructions that came with the spray gun Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the Spray gun Turn the pressure control knob clockwise to increase the pressure setting Remove the pump filter element and clean Remove the gun filter and clean Remove the inlet screen and clean Clean or replace the PRIME SPRAY valve Check the siphon tube siphon set connection and tighten or re tape the connection with Teflon tape Check for external leaks at all connections Tighten connections if necessary Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Maintenance section of this manual Reverse or replace the valve seats following the Servicing the Fluid Section procedure in the Maintenance section of this manual Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace hose with a minimum of 50 of 3 8 grounded textile braid airless paint spray hose Replace the spray tip following the instructions that came with the spray gun Rotate the pressure control knob counterclockwise to decre
17. lesquels ne sont pas compatibles avec l aluminium Communiquer avec le fournisseur du produit concern pour en connaitre la compatibilit avec l aluminium DANGER G N RALIT S D autres dangers peuvent entrainer des dommages mat riels ou des blessures graves MESURES PR VENTIVES Lire toutes les directives et consignes de s curit avant d utiliser l appareil Observer tous les codes locaux provinciaux d tat et nationaux r gissant la ventilation la pr vention des incendies et le fonctionnement de l appareil Aux Etats Unis le gouvernement a adopt des normes de S curit en vertu de l Occupational Safety and Health Act OSHA Le cas ch ant on doit les consulter notamment les parties 1910 des normes g n rales et 1926 des normes de construction N utiliser que les pi ces autoris es par le fabricant les utilisateurs qui choisiront d utiliser des composants dont les caract ristiques techniques et les exigences en mati re de s curit sont inf rieures devront en assumer tous les risques et responsabilit s Tous les raccords les tuyaux et les bouchons de remplissage doivent tre fix s solidement en place avant d utiliser la pompe de pulv risation Toute pi ce qui n est pas fix e solidement risque d tre projet e violemment ou d entra ner la fuite d un jet de liquide une pression extr mement lev e ce qui pourrait causer des blessures graves Avant chaque utilisation examiner to
18. ponga el seguro del gatillo apague la bomba y libere toda la presi n antes de dar servicio limpiar la boquilla o protecci n cambiar la boquilla o dejar la pistola sin supervisi n No se libera la presi n al apagar el motor Debe girarse la perilla PRIME SPRAY CEBAR ROCIAR a PRIME CEBAR para aliviar la presi n Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESION descrito en este manual SIEMPRE mantenga la protecci n de la boquilla en su sitio al rociar La protecci n de la boquilla sirve principalmente de dispositivo de advertencia SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar el sistema Lamanguera de pintura puede presentar fugas por desgaste dobleces y maltrato La fuga puede inyectar material traspasando la piel Inspeccione la manguera antes de cada uso No use mangueras para levantar o tirar del equipo e NUNCA use una pistola rociadora sin contar con el seguro y la protecci n del gatillo Todos los accesorios deben tener capacidades nominales de 3300 PSI 22 8 MPa como m nimo Esto incluye las boquillas rociadoras pistolas extensiones y manguera No deje el aparato con corriente ni con presi n cuando nadie est pendiente de ella Cuando no utilice el aparato ap guelo y libere la presi n siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESION descrito en este manual Antes de utilizar el aparato verifique que todas las conexiones Son seguras Las partes no ase
19. rod Also clean the crankshaft pin that the connecting rod bearing rides on d If a new slider assembly will be used remove the retaining ring from the bottom of the old slider assembly and slide it onto the new assembly so that it rests above the connecting pin hole 13 Lubricate the inside diameter of the slider housing and the outside diameter of the slider assembly with oil Fill the slider cup with Lubriplate 3000W grease the slider cup is the area on the slider assembly where the connecting rod and slider housing join and pivot 14 Insert the slider assembly into the bushing end of the slider housing Crankshaft Dowel Pin Connecting Rod O aia Slider Assembl LSE o i e EEN Slider Housi Slider Housing ES ider Housing Socket Screw 15 Hold the assembly up to the pump housing lining up the connecting rod with the crankshaft pin and the pump housing dowel pins with their mating holes on the slider housing Slide the assembly onto the crankshaft pin and pump housing dowel pins until the slider housing bottoms out on the pump housing Make sure the grease fitting on the connecting rod is facing the open side of the pump housing 16 Install the the four socket screws and lock washers that secure the slider housing to the pump housing Tighten in a diagonal pattern and torque to 400 440 in lbs 17 Lubricate the connecting rod bearing with Lubriplate 1242 grease by inserting the end of a
20. the Clutch Assembly procedure in this section Inspect the output gear and the two thrust washers on the end of the crankshaft in the pump housing for wear This gear is permanently attached to the crankshaft and pump housing If this gear is worn the pump housing must be replaced 11 NOTE If replacing the pump housing first remove the fluid section slider housing and slider assembly from the pump housing refer to the Replacing the Slider and Slider Housing procedure in this section 12 Replace the thrust washers if worn If the pump housing assembly is replaced replace the thrust washers as well NOTE If any of the gears are worn and require replacement check the grease in the gear housing for metal particles or shavings Remove the contaminated grease Replace the grease that has been removed with fresh Lubriplate GR 132 grease 18 Coat each of the thrust balls with a generous amount of grease Install the thrust balls one in the gear housing bore and one in the pump housing bore Coat the gear assembly with fresh Lubriplate GR 132 grease Insert the gear assembly into the bore in the pump housing pinion end first Generously coat both faces of each of the crankshaft thrust washers with grease Place the thick thrust washer onto the crankshaft up against the gear hub Next place the thin thrust washer up against the thick washer on the crankshaft Place the housing gasket over the gear housing
21. the four screws that secure the EPC assembly to the EPC housing Tighten securely Replacing the Transducer 3 Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Titan ESD wrist strap P N 0507958 or equivalent when working on electronic pressure control Perform the Pressure Relief Procedure Using a Phillips EPC Assembly Screw Screwdriver remove the M EPC bl four screws that secure gt PA the electronic pressure control EPC assembly Es to the EPC housing i Carefully remove the EPC EPC assembly from the Board housing Gently move the assembly away from the sprayer and allow the assembly to hang from the housing Locate the transducer wire in the EPC housing This wire will be protruding from a hole in the lower left hand corner 9 of the EPC housing Disconnect this wire from the EPC board it has a phone jack style connector Break off the locking tab from the phone jack style connector at the end of the transducer wire Using a 7 8 open end wrench loosen and remove the fluid hose from the fitting on the bottom of the filter assembly Using a 9 16 open end wrench loosen and remove the return hose from the bottom of the filter assembly Using a 1 2 socket remove the two hex screws that secure the filter assembly to the cart Lift the filter assembly off the cart so that the transducer tube moves out of the hole in the gear housing Gently pul
22. the friction surface of the clutch rotor is clean and free from oil or grease Follow steps 17 20 in the Replacing the Gears procedure to mate the pump housing with the gear housing damage to electronic pressure control Use Tltan Electrostatic discharge ESD potential could cause 15 16 17 ESD wrist strap P N 0507958 or equivalent when working on electronic pressure control Locate the two clutch field wires in the EPC housing Gently pull the wires fully into the EPC housing so that there is no slack in the gear housing Connect the wires to their proper terminals on the EPC board refer to the labels created earlier in this procedure or the electrical schematic in the Parts List section of this manual Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Mating the Gear Housing and the Clutch Housing 1 Place the gear housing assembly onto the cart in front of the clutch housing Line up the dowel pins in the gear housing with their corresponding holes in the clutch housing Slide the gear housing assembly onto the clutch housing until there is no gap between the housings Thread the four hex screws and lock washers through the clutch housing and into the gear housing Using a 1 2 wrench snug and tighten the hex screws in a crossing pattern Torque to 140 155 in lbs
23. the locked position 19 Turn the pressure control knob fully counterclockwise to its lowest setting 20 Turn off the sprayer 21 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 22 Turn on the sprayer 23 Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard Adjust the pressure control knob until the spray from the gun is completely atomized Try to keep the pressure control knob at the lowest setting that maintains good atomization NOTE Turning the pressure up higher than needed to atomize the paint will cause premature tip wear and additional overspray Pressure Relief Procedure Be sure to follow the pressure relief procedure A when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2 Turn off the sprayer by moving the sprayer ON OFF switch to the OFF position 3 Unlock the gun by turning the gun trigger lock to the unlocked position 4 Hold the metal part of the gun firmly to the side of a me
24. the unit under pressure Cleaning the Spray Tip 1 Flush the gun with solvent immediately after the work is completed 2 Oilthe sliding pins to prevent them from seizing up Should the spray tip become clogged reverse the spray tip with the lever and pull the trigger Once the obstruction comes out of the spray tip release the trigger reverse the spray tip back to the spray pattern setting and resume spraying Do not attempt to clean the tip with your finger Do not use a needle or other sharp pointed instrument to clean the tip The hard tungsten carbide is brittle and can be chipped Maintenance Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock NOTE All Honda engine work should be performed by a Honda authorized service center General Repair and Service Notes The following tools are needed when repairing this sprayer Phillips screwdriver 3 8 hex wrench needle nose pliers 5 16 hex wrench adjustable wrench 1 4 hex wrench rubber mallet 3 16 hex wrench flat blade screwdriver 1 8 hex wrench 1 2 open end wrench 7 8 open end wrench 1 Before repairing any part of the sprayer read the instructions carefully including all warnings IMPORTANT Never pull on a wire to disconnect it Pulling on a wire could loosen the connector from the w
25. timed 1 17 Cart assembly 1 5 0509634 Port plug 1 18 0509551 Lock pl needed decem etd 4 6 0509627 Controller cover 1 19 0507786 Lock waslier nemen 2 4 0509915 Front Cover trece 1 20 0507787 HeXiSCO Wicca 2 8 E een 4 21 0555205 Wire harness ccconcococcccccccnoncncncnnnannnncnnnnnnns 1 9 0509520 Connecting pin 1 22 0509553 Screw 2 10 0509521 Retaining mg 1 23 0509928 Grounding cable sssssssseneeeneeee teere renren 1 11 0509133 Fluid section assembly 1 24 0507785 Return hose not shown 1 12 0509542 Siphon tube sse 1 25 0507387 Hose high pressure not shown 1 13 0507789 Hoseclip e 1 111174 ANT 22 Titan Tool Inc All rights reserved Drive Assembly 4 2 3 4 5 6 7 8 9 10 11 12 18 14 e 15 16 17 Item Part Description Quantity Item Bart Description Quantity 1 9850936 ON OFF switch 1 22 0507740 Pressure control knob 1 2 0509558 Electronic pressure control assembly 1 23 0507749 Seal nut 1 3 0509556 Screw 4 24 0509557 Mounting plate 1 4 0507973 Potentiometer 1 25 0507784 Grommet 7 16 1 5 9800340 Ground ecrew sss 1 26 0509531
26. zie p abi ii 7 Cleanup 7 Maintenance 8 General Repair and Service Notes 8 Maintaining the Engine 8 Replacing the Filter ocior neret eerte trente three 9 Replacing the PRIME SPRAY Valve 9 Replacing the Potentiometer Au 9 Replacing the Sprayer ON OFF Switch 10 Replacing the Transducer cccccessceeesceeeeseeeeesnteeeenaes 10 Replacing the Electronic Pressure Control EPC Assembly 11 Replacing the Slider Assembly and Slider Housing 11 Replacing the Gears Servicing the Clutch Assembly Servicing the Fluid Section Troubleshooting Parts Listings Main Assembly Drive Assembly Fluid Section Assembly Cart Assembly Filter Assembly PRIME SPRAY Assembly 5 Gallon Siphon Set optional Electrical Schematic General Description This airless sprayer is a precision power tool used for spraying many types of materials Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information Engine gt Ce lt S Pressure Control Cart Knob O Filter Assembly Pail Hook du ju A 2L PRIME SPRAY m Valve Fluid Section Siphon Tube ed Outlet Fitting high pressure Read and und
27. 8 550 227 Hose Whip End 6 x 1 4 NN Transducer 316 513 Hose Wireless 25 x 1 4 316 505 Hose Wireless 50 x 1 4 E P C Board 0093896 Hose Connector 1 4 x 1 4 M O N 0088154 Pressure Gauge 0 5000 PSI 311 050 9 9 Roller Cover 1 2 Nap Ee 311 075 9 9 Roller Cover 3 4 Nap By 311 125 9 9 Roller Cover 1 1 4 Nap S ls 0152235 12 Roller Cover 1 2 Nap ch Chith 312 075 12 12 Roller Cover 3 4 Nap O White S 0152238 12 Roller Cover 1 1 4 Nap NC UU y 0093930 Anti Seize Compound 0296329 G 10 XL Four Finger Airless Spray Gun no tip Cuo 0296235 G 10 XL Four Finger Airless Spray Gun with AL 517 reversible tip 0296260 G 10 XL Two Finger Airless Spray Gun no tip 0296236 G 10 XL Two Finger Airless Spray Gun with 517 reversible tip Switch gd 0555201 0296326 G 10 XL Four Finger Spray Pack with 50 x 1 4 airless hose 0296327 G 10 XL Two Finger Spray Pack with 50 x 1 4 airless hose 550 100 Airless Spray Gun with 517 reversible tip 550 110 S 5 Spray Pack with 50 x 1 4 airless hose 0507958 Electrostatic discharge ESD wrist strap 9870307 Grease 6 Ib can Labels Part Description 0290801 Logo label front 0295840 Warning label explosion 0295841 Warning label injection 0295805 Shock hazard label 0509819 No Oil label O Titan Tool Inc All rights reserved 27 MANA Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User
28. Grommet liquid obt 1 6 0509495 Gaskei sse 1 27 0555189 Gear housing 1 7 0509562 Balls adas 2 28 0509579 Set erte win nic 6 8 0509564 Gear assembly nsneseeeeeeeeeeneee renees 1 29 0509563 Thrust bearing oocccinoninnonccinnnncncnannnannnnnnn 1 9 0509559 Thrust washer sene 1 30 0509574 Plug ie eter rime Pei es 1 10 0555187 Pump housing 1 31 0509538 An 4 11 0509134 Slider assembly 1 32 0555633 Clutch housing 1 12 0509541 Washer sse 4 33 0509619 Clutch hub 1 13 0509539 Socket screw 2 25 2 34 0509570 Clutch hub and armature includes items 28 2 33 and 35 1 14 0509540 Socket screw 2 2 35 0509571 Taper lock bushing includes item 28 2 1 15 0509561 Socket SCreW 4 36 0509566 Socket screw rss 3 16 53171 Lock washer nt 4 37 0295694 Lock washer ooocinccciccnnocinnccccoonononnnanncnnnnons 3 17 0509132 Slider housing 1 38 0509568 Clutch rotor 1 18 0509565 Retaining ring 1 39 0555617 Enge 1 19 0509567 Drive shaft assembly 1 40 0509569 Hex ecrew e 4 20 0555902 Clutch field assembly 1 41 0507786 Lock washer sse 4 21 0507748 Capui cei iret teet bee 1 NOTE All electrical work should be performed by an authorized service center O Titan Tool Inc All rights reserved 23 TITLES AMI T Fluid Section Assembly P N 0509133
29. Using a 9 16 socket thread the two hex screws that secure the gear housing to the cart through the underside of the cart and into the gear housing Torque to 100 120 in Ibs Connect the wire from the EPC housing to its mating connector on the engine wire harness Make sure that there is a white Teflon o ring on the end of the transducer that gets inserted into the filter housing Insert the transducer into the filter housing port Hold the transducer tube with a pliers to prevent it from rotating and turn the transducer nut clockwise with a 3 4 open end wrench to tighten it into the filter housing Torque the nut to 360 400 in Ibs Checking the Clutch Gap 1 Remove the plastic plug from the top of the clutch housing Look through the port to locate the clutch armature and the clutch rotor Check the gap between the clutch armature and the clutch rotor using a 016 feeler gauge and a 035 feeler gauge a Insert each feeler gauge through the port and into the gap between the clutch armature and the clutch rotor The 016 feeler gauge should fit in the gap The 035 feeler gauge should not fit in the gap b Pullthe engine pull cord several times to rotate the clutch armature checking the gap with each feeler gauge between each pull c If the 016 gauge does not fit or the 035 gauge does fit at any checkpoint the gap must be readjusted This is done by relocating the clutch hub and armature assembly on the en
30. a de aplicaci n sin acumulaciones de vapores inflamables Los gases producidos por solventes o pinturas pueden causar explosiones o incendios No rocie en lugares cerrados Evite todas las fuentes de ignici n como las chispas de electricidad est tica las llamas expuestas appliances electricidad las luces piloto y los objetos calientes La conexi n o desconexi n de cables el ctricos o interruptores de luz operativos puede producir chispas Si la pintura o el solvente fluyen por el equipo se puede generar electricidad est tica No fume en el rea de aplicaci n Debe haber un extintor de incendios en buen estado Coloque la bomba de pintura a un m nimo de 7 62 meters 25 pies del objeto a pintar dentro de un rea bien ventilada a ada m s manguera si es necesario Los vapores inflamables son generalmente m s pesados que el aire El rea debe estar sumamente bien ventilada Elequipo y los objetos dentro y alrededor del rea a pintar deben estar debidamente conectados a tierra para evitar las chispas de est tica Mantenga el rea limpia y libre de contenedores de pintura o Solvente trapos y otros materiales inflamables Use solamente una manguera conductora o conectada a tierra para l quidos a alta presi n La pistola debe conectarse a tierra a trav s de las conexiones de la manguera Paralas aparatos el ctricas Debe conectarse el cable el ctrico a un circuito a tierra Siempre enjua
31. al appliances and hot objects Connecting or disconnecting power cords or working light switches can make sparks Paint or solvent flowing through the equipment is able to result in static electricity Do not smoke in spray area Fire extinguisher must be present and in good working order Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Keep area clean and free of paint or solvent containers rags and other flammable materials Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections For electric units power cord must be connected to a grounded circuit Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Follow the material and solvent manufacturer s warnings and instructions Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacturer s safety instructions Do n
32. ase spray pressure Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun Rotate the pressure control knob to adjust the pressure for a proper spray pattern Clean all screens and filters Add solvent to the material according to the manufacturer s recommendations Rotate the pressure control knob clockwise to increase the pressure setting O Titan Tool Inc All rights reserved 17 Consignes de s curite important Lire toutes ces consignes avant d utiliser l appareil GARDER CES CONSIGNES Indique une situation risque laquelle si elle n est pas vit e peut entra ner des blessures graves voire la mort Pour r duire les risques d incendie ou d explosion de choc lectrique et de blessure vous devez lire et comprendre les directives figurant dans ce manuel A A DANGER INJECTION CUTANEE Familiarisez vous avec les commandes et l utilisation ad quate de l quipement A high pressure paint stream produced by this Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous jacents causant des blessures A graves pouvant entra ner l amputation NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE Une amputation peut en r sulter ON doit consulter un m dicin sur le champ La pression maximale de ce pulv risateur est d environ 3 300 PSI 22 8 MPa MESURES PR VENTIVES Ne pas po
33. ay eject at great force or leak a high pressure fluid stream causing severe injury Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZA Paints can be harmful if inhaled or come in contact with the body poisoning PREV HAZA RD HAZARDOUS VAPORS solvents insecticides and other materials Vapors can cause severe nausea fainting or ENTION Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection gt Wear protective eyewear Wear protective clothing as required by coating manufacturer RD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite f Y Property damage and or severe injury can occur y ENTION Provide extensive exhaust and fresh air PREV introduction to keep the air within the spray area free from accumulation of flammable vapors Solvent and paint fumes can explode or ignite Do nat spray in a confined area Avoid all ignition sources such as static electric sparks open flames pilot lights electric
34. b and Armature Assembly 1 2 3 Gear Housing Hex Screw 10 11 Perform the Pressure Relief Procedure Using a 7 8 open end wrench loosen and remove the fluid hose from the fitting on the back of the fluid section Hold the transducer tube with a pliers to prevent it from rotating and turn the transducer nut counterclockwise using a 3 4 open end wrench When the nut disengages the filter housing carefully remove the transducer from the filter housing Locate the wire that exits the rear of the electronic pressure control EPC housing and connects to the wire harness on the engine Disconnect this wire from its connector at the engine wire harness Using a 1 2 wrench remove the four hex screws and lock washers that secure the clutch housing to the gear housing Using a 9 16 socket remove the two hex screws that secure the gear housing to the cart Slide the pump and gear housings away from the engine to disengage them from the clutch housing Clutch Armature Clutch Hub E Taper Lock Bushing Xx SDE A Ee D Gear eg Je E Housing P x Set Screw s eU Clutch Housing SE G a Hex Screw N 7 Lock 1 2 Washer DE Ai Clutch Housing ac Shaft Locate the clutch hub and armature assembly on the end of the engine shaft Note the two set screws as well as the unused threaded hole in the taper lock bushing at the center of the clutch hub Using an 1 8 hex wrench remove the two set
35. centage of alcohol used If you notice any undesirable operating characteristics while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol O Titan Tool Inc All rights reserved Setup Perform the following procedure before starting the engine of a gas powered sprayer 1 Ensure that the siphon tube and the return hose are attached and secure 2 Attach the supplied grounding cable to a grounded object 3 Using a wrench attach a minimum of 50 of 3 8 nylon airless spray hose to the 3 8 outlet fitting on the filter assembly Tighten securely 4 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten Securely NOTE Do not attach the tip to the spray gun yet Remove the tip if it is already attached electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer 5 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 6 Make sure the sprayer ON OFF switch is in the OFF position 7 Fill the fluid section oil cup with approximately one tablespoon of separating oil P N 313 481 IMPORTANT Never operate unit for more than ten seconds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 8 Check the engine oil level The gasoline engine oil level is determined by the
36. dowel pins Carefully place the pump housing assembly in front of the gear housing assembly lining up the gear housing dowel pins with their corresponding holes in the pump housing Slide the pump housing onto the gear housing until there is no gap between the housings and gasket 14 15 16 17 18 IMPORTANT Do not force the pump housing and gear housing together 19 Locate the four socket screws and lock washers that secure the pump housing to the gear housing The longer Screws 2 25 are fastened into the top internal holes The shorter screws 2 are fastened into the bottom external bosses Using a 1 4 hex wrench snug and tighten the socket Screws in a crossing pattern Torque to 200 230 in lbs If the slider slider housing and fluid section were removed reinstall by following the steps in the Replacing the Slider and Slider Housing procedure in this section Position the front cover over the pump housing Secure the front cover using the four front cover screws Using a 7 8 open end wrench attach the fluid hose to the fitting on the back of the fluid section Tighten securely 20 21 22 23 a A EM Ul NI 12 O Titan Tool Inc All rights reserved Servicing the Clutch Assembly NOTE When replacing the clutch armature the clutch hub and clutch rotor must be replaced also This will allow for even wear and maximum life on clutch parts Removing Replacing the Clutch Hu
37. ed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid Severe burns or fire hazards let the engine cool before transporting it or storing it indoors Never ship transport unit with gasoline in the tank The engine exhaust from this unit contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Specifications Gallons per minute GPM 1 30 4 92 LPM Maximum tip size one gun 0 035 two guns 0 025 three guns 0 017 Maximum pressure 3300 PSI 22 8 MPa POWO aid A 6 0 HP gas engine Weights iet trente petens 159 lbs 72 1 kg Maximum hose length 300 91 4 m O Titan Tool Inc All rights reserved Table of Contents Safety Precautions ee 18 ier p cepo Specifications General Description Operation FUSING e rennes ME operas Preparing to PalpEb inet rene De RT ERE cni MED Pressure Relief Procedure 6 zz ENAKAN AREAS ARKAAN ENRERE 7 Spraying Technique c ooocccconcocncconocinnnnnono nono nan noc nnrn cnn nana 7
38. en busca de cortes fugas abrasi n o hinchaz n de la cubierta Revise si hay da os o movimiento de los acoplamiento Cambie inmediatamente la manguera si existe alguna de estas condiciones Nunca repare una manguera de pintura C mbiela por otra manguera conectada a tierra apta para alta presi n No retuerza ni doble la manguera en exceso En la manguera airless pueden aparecer fugas a causa del desgaste de retorcimientos o de un mal uso Una fuga puede inyectar material en la piel No exponga la manguera a temperaturas o presiones que superen las especificadas por el fabricante No pinte en exteriores en d as con viento Use ropa que mantenga la pintura alejada de la piel y el cabello No lo opere ni roc e cerca de los ni os Mantenga a los ni os alejados del equipo en todo momento No se asome ni se pare sobre soportes inestables Mantenga siempre la posici n firme y el equilibrio efectivos Use la presi n m s baja posible para enjuagar el equipo Mant ngase alerta y mire lo que hace No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol Para las aparatos el ctricas Desenchufe siempre el cable antes de trabajar en el equipo No utilice la manguera como elemento de fuerza para tirar del equipo o levantarlo No levantar por la manija del carro al cargar o descargando Seguridad del motor de gasolina El escape del motor de esta unidad contiene productos qu mic
39. erstand the warnings in the Safety Precautions section at the front of this manual before operating this equipment U This equipment produces a fluid stream at extremely Operation Fueling gas engine Gasoline is extremely flammable and is explosive under certain conditions ALWAYS turn the engine off before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Becareful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of the reach of children Fuel Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not covered by the en
40. es that pass from the gear housing into the EPC housing through a grommet in the back of the EPC housing Remember the wire connection terminals on the EPC assembly label if necessary and disconnect the wires Gently move the EPC assembly away from the housing and rest it on the work surface by the control housing 7 Locate the four set screws that secure the clutch field to the gear housing They are located on the exterior of the gear housing at the 12 3 6 and 9 o clock positions while facing the clutch field end of the gear housing Using an 1 8 hex wrench remove the setscrews Remember the location of the two clutch field wires with respect to the grommet and EPC housing 8 Carefully slide the clutch field out of the gear housing keeping the field square to the gear housing so it does not ind 9 Remove the retaining ring in front of the ball bearing within the center bore of the gear housing 10 Follow steps 2 6 in the Replacing the Gears procedure to remove the pump housing from the gear housing 1 Electrostatic discharge ESD potential could cause O Titan Tool Inc All rights reserved 13 UTER 11 From the gear side of the gear housing use a soft hammer to tap the gear end of the drive shaft through the gear housing 12 Carefully slide the drive shaft assembly out from the gear housing keeping the shaft square to the housing so it does not bind 13 Remove the o ring from inside the center b
41. flats Locate the new upper and lower packing assemblies and pack the areas between the packing lips with grease Lubricate the o rings on the exterior of the packings with grease Insert the upper packing assembly into the top of the cylinder with the large beveled edge facing down Thread the upper seal retainer into the cylinder but do not tighten Rotate the cylinder in the vise so that the bottom end is facing up Pre form the lower packing using the lower packing sizing tool included in the repacking kit Insert the lower packing assembly partially into the bottom of the cylinder with the large beveled edge facing toward the cylinder beveled edge will be facing up when the cylinder is upright Push the lower packing assembly into position using the Outlet Valve Retainer Install upper packing with large beveled edge facing down gt Large Beveled Edge X Large Beveled Edge gt Install lower packing so large beveled edge will be facing up when the cylinder is upright O Titan Tool Inc All rights reserved 15 UTER 38 39 40 lower packing insertion tool see Fluid Section Assembly parts list for lower packing insertion tool P N Place the piston insertion tool included in the repacking kit over the top of the piston rod Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly and out through the uppe
42. ge which may cause a fire 16 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun 17 Lock the gun by turning the gun trigger lock to the locked position 18 Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise to its highest setting 19 Check the entire system for leaks If leaks occur turn the sprayer off and follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 20 Follow the Pressure Relief Procedure in this manual before changing from solvent to paint when shutting down the sprayer for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Be sure to follow the pressure relief procedure Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 4 Move the PRIME SPRAY valve to the PRIME position Move the engine ON OFF switch to the ON position Choke Lever Throttle Start the engine Lever a Open the fuel valve lever b Move the throttle Engine lever away from ON OFF the gas tank Switch c Close the engine gt choke lever ONY e d Holding the frame s with one hand Fuel pale a pull the starter dif rope ra
43. gine manufacturer s limited warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Unleaded fuel produces fewer engine and spark plug deposits and extends the life of the exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by the engine manufacturer There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl or wood alcohol that does not also contain co solvents and corrosion inhibitors for methanol Never use gasoline containing more than 596 methanol even if it has co solvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and per
44. gine shaft Refer to the Removing Replacing the Clutch Hub and Armature Assembly procedure UTER 14 O Titan Tool Inc All rights reserved Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section 1 10 Start the engine refer to the procedures in the Operation section of this manual Turn the pressure control knob clockwise to its maximum pressure setting Toggle the pump ON OFF switch between the ON and OFF positions in short bursts until the slider assembly stops in a position where the fluid section connecting pin and retaining ring are visible through the slot in the slider housing Turn off the engine and perform the Pressure Relief Procedure Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Remove the return hose from the clamp on the siphon tube Unscrew the siphon tube from the inlet valve housing Loosen and remove the fluid hose from the fitting on the back of the cylinder of the fluid section Loosen and remove the four front Z DAMES cover screws Remove the front ay i cover Retaining Slide the retaining ring up on the Ring Slider assembly to expose the Fitting connecting pin NC Push the connecting pin forward Jam Nut through the slider assembly a
45. grease gun onto the grease fitting on the end of the crankshaft pin Lubricate the main housing bearing by inserting the end of a grease gun onto the grease fitting in the center of the crankshaft Also lubricate the connecting rod bushing by inserting the end of a grease gun onto the grease fitting on the connecting rod 18 Position the front cover over the pump housing Secure the front cover using the four front cover screws O Titan Tool Inc All rights reserved 11 UTER 19 Apply blue Loctite to the bottom 3 4 threads on the fluid section cylinder 20 Turn the fluid section jam nut clockwise until it is flush against the top of the cylinder 21 Lubricate the first several threads at the top of the cylinder with anti seize compound 22 Thread the cylinder into the pump housing turning clockwise When the connecting pin hole on the piston rod lines up with the hole in the slider assembly insert the connecting pin 23 Slide the retaining ring down on the slider assembly to cover the connecting pin 24 Continue to turn the cylinder clockwise until the jam nut is flush against the slider housing NOTE If the nipple on the cylinder does not face the back of the unit turn the cylinder counterclockwise until the nipple faces the back of the unit Do not turn the cylinder more than one full turn 25 Once the nipple is positioned turn the jam nut clockwise until it contacts the pump housing 26 Tighten the jam
46. gue la unidad dentro de un recipiente met lico separado con la bomba a baja presi n y habiendo sacado la boquilla rociadora Sostenga la pistola firmemente contra el costado del recipiente para conectar a tierra el mismo y evitar chispas de est tica Siga las advertencias e instrucciones del fabricante del material y del solvente Conozca los contenidos de las pinturas y los Solventes con los que roc a Lea todas las Hojas de Datos sobre Seguridad de Materiales MSDS y las etiquetas del contenedor provistas con las pinturas y los solventes Siga las instrucciones de seguridad del fabricante de pinturas o solventes No pulverice ni limpie con l quidos que tengan un punto de inflamaci n por debajo de 21 C 70 F El punto de inflamaci n es la temperatura a la que un fluido puede producir vapores suficientes para encenderse El pl stico puede causar chispas de est tica Nunca cuelgue pl sticos para cerrar una zona a pintar No use mantas pl sticas al aplicar materiales inflamables Use la presi n m s baja posible para enjuagar el equipo No rocie el ensamblaje de la bomba UUAN Espa ol Titan Tool Inc Todos los derechos reservados Informaci n de seguridad importante Lea toda la informacion de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES PELIGRO POSIBLE EXPLOSI N DEBIDO A MATERIALES INCOMPATIBLES Causar da os materiales o lesiones graves PREVENCI N No use ma
47. guradas pueden ser expulsadas con gran fuerza o filtrar fluido a alta presi n y provocar lesiones severas Ponga siempre el seguro del gatillo cuando no est pulverizando Verifique que el seguro del gatillo funciona correctamente NOTA PARA EL M DICO La inyecci n a trav s de la piel es una lesi n traum tica Es importante tratar la lesi n tan pronto sea posible NO retrase el tratamiento para investigar la toxicidad La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sangu nea Puede ser aconsejable consultar con un cirujano pl stico o un cirujano especialista en reconstrucci n de las manos PELIGRO VAPORES PELIGROSOS a Las pinturas solventes insecticidas y dem s materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapores pueden causar n useas graves desmayos o envenamiento PREVENCI N Use un respirador o mascarilla si pueden inhalarse los vapores Lea todas las instrucciones suministradas con la mascarilla para revisar que brinde la protecci n necesaria Use lentes protectores Use ropa protectora seg n lo indique el fabricante del revestimiento om PELIGRO EXPLOSION O INCENDIO Los vapores de solventes y pinturas pueden explotar o inflamarse Pueden producirse danos materiales lesiones graves o ambos PREVENCI N Cuente con escape y entrada de aire fresco para mantener el aire dentro de la zon
48. h member to pull or lift the equipment Do not lift by cart handle when loading or unloading Gasoline Engine Safety Gas engines are designed to give safe and dependable service if operated according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine Never run the engine in an enclos
49. i Owner s Manual Do not use this equipment before reading this manual Advanced Performance Total Reliability ADVANTAGE GPX 130 Gas Piston Pump Model Numbers NOTE This manual contains important Bare 0509008 warnings and instructions Please Complete 0509038 read and retain for reference Bare w 5 Gal Siphon 0509054 Complete w 5 Gal Slphon 0509058 0110 O Titan Tool Inc All Rights Reserved Form No 0528901A Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS This symbol indicates a hazardous situation which if not not avoided could result in death or serious injury A A HAZARD INJECTION INJURY A high pressure paint stream produced by this equipment can pierce the skin and underlying To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of tissues leading to serious injury and possible the equipment amputation See a physician immediately DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the sprayer is 3300 PSI 22 8 MPa fluid pressure PREVENTION NEVER aim the gun at any part of the body Do not aim the gun at or spray any person or animal NEVER allow any part of the
50. igger the gun during the middle of a stroke This will result in an uneven spray and splotchy coverage Proper way to trigger the spray gun Keep stroke Approximately even 10 to 12 inches i d Start stroke Pull trigger Keep steady Release trigger End stroke Overlap each stroke by about 30 This will ensure an even coating When you stop painting lock the gun trigger lock turn the pressure control knob counterclockwise to its lowest setting and set the PRIME SPRAY valve to PRIME Turn the motor switch to OFF and unplug the sprayer Practice 1 Besure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterclockwise to its to its lowest setting 3 Move the PRIME SPRAY valve to the SPRAY position 4 Turn the pressure control knob clockwise to its highest setting The paint hose should stiffen as paint begins to flow through it Unlock the gun trigger lock Trigger the spray gun to bleed air out of the hose 7 When paint reaches the spray tip spray a test area to check the spray pattern 8 Usethe lowest pressure setting necessary to get a good spray pattern If the pressure is set too high the spray pattern will be too light If the pressure is PA A aut ccena set too low tailing will appear or the paint will spatter out in gobs rather than in a fine spray uisi Paint tailing pattern Cleanup IP Special cleanup instructions for
51. inter le pistolet vers une partie du corps Ne pas pointer le pistolet vers une personne ou un animal ne pas pulv riser non plus de produit dessus NE JAMAIS mettre une partie du corps devant le jet de produit NE JAMAIS toucher les fuites du flexible de pulv risation NE JAMAIS mettre la main m me gant e devant le pistolet les gants n offrent aucune protection contre les blessures par injection TOUJOURS verrouiller la d tente arr ter la pompe et rel cher toute la pression avant d effectuer la maintenance de l appareil ou de le laisser sans surveillance d en nettoyer le protege embout ou l embout ou de remplacer ce dernier La pression ne sera pas rel ch e par le simple arr t du moteur pour ce faire on doit se servir du bouton PRIME SPRAY se reporter la section Comment lib rer la pression du pr sent manuel TOUJOURS s assurer que le prot ge embout est en place avant de pulv riser Il est cependant noter que s il assure une certaine protection ce dispositif joue surtout un r le pr ventif TOUJOURS retirer l embout avant de vidanger ou de nettoyer l appareil toujours inspecter le flexible avant de commencer celui ci peut pr senter des fuites attribuables l usure une flexion excessibe ou un traitement abusif lesquelles fuites pr sentent des risques d injection cutan e Ne pas utiliser le flexible pour soulever ou tirer l quipement NEJAMAIS utiliser de pistolet sans verr
52. ique de la prise avant de travailler sur l quipement N utilisez pas le tuyau pour tirer ou soulever l quipement Ne pas soulever par la poign e de chariot en chargeant ou en d chargeant S curit des moteurs essence Les produits chimiques contenus dans les vapeurs d chappement de cet appareil sont reconnus par l Etat de la Californie Etats Unis comme tant canc rig nes lls peuvent galement entra ner des anomalies cong nitales ou d autres dangers pour la sant Les moteurs Honda sont con us pour fonctionner en toute s curit et avec une fiabilit maximale s ils sont utilis s conform ment aux instructions Veuillez lire et comprendre le manuel de l utilisateur de Honda avant de faire fonctionner le moteur Le non respect de ces consignes peut entra ner des dommages mat riels ou des blessures physiques graves Pour viter tout risque d incendie et fournir une ventilation ad quate placez le moteur une distance minimale de 1 m tre 3 pieds des immeubles et d autres quipements pendant son fonctionnement Ne placez pas d objets inflammables c t du moteur Tenez les enfants et les animaux domestiques l cart de la zone de travail vous viterez ainsi tout risque de br lures sur les pi ces chaudes du moteur et de blessures entrain es par les accessoires utilis s par le moteur pour son fonctionnement Sachez comment arr ter rapidement le moteur et assurez vous que vous avez
53. ire 2 Test your repair before regular operation of the sprayer to be sure that the problem is corrected If the sprayer does not operate properly review the repair procedure to determine if everything was done correctly Refer to the Troubleshooting section to help identify other possible problems 3 Make certain that the service area is well ventilated in case solvents are used during cleaning Always wear protective eyewear while servicing Additional protective equipment may be required depending on the type of cleaning solvent Always contact the supplier of solvents for recommendations 4 If you have any further questions concerning your TITAN airless sprayer call TITAN Technical Service U S 1 800 526 5362 nc 1 800 528 4826 Maintaining the Engine When transporting a sprayer with a gas engine make sure the fuel is shut off NOTE For detailed engine specifications and maintenance refer to the separate engine manual supplied with this sprayer Important Facts Concerning this Sprayer This gas powered sprayer contains a clutch that engages when the sprayer is pumping The sprayer s pressure control system engages and disengages the clutch to control pressure To prevent unnecessary wear to the clutch it is advisable to adjust the engine speed and pressure setting to limit the amount of times the clutch engages and disengages To reduce clutch wear refer to the following examples Example
54. it against the pump housing Attach the high pressure hose to the fitting on the back of the cylinder and tighten with a wrench Do not kink the hose Insert the lower support ring into the bottom of the cylinder Making sure that the Viton o ring and Teflon back up ring are lubricated and in place reassemble the inlet valve assembly and and thread it into the cylinder Tighten the inlet valve housing until the o ring engages then continue to tighten until snug Once snug torque to 300 in Ibs 25 ft lbs Thread the siphon tube into the inlet valve housing and tighten securely Make sure to wrap the threads on the siphon tube with Teflon tape before assembly Replace the return hose into the clamp on the siphon tube Place the front cover on the pump housing and secure in position using the four front cover screws Turn on the sprayer by following the procedure in the Operation section of this manual and check for leaks NOTE Repacking kit P N 0509510 is available For best results use all parts supplied in this kit 16 O Titan Tool Inc All rights reserved Problem A The unit will not run B The unit will not prime C The unit will not build or maintain pressure D Fluid leakage at the upper end of the fluid section E Excessive surge at the spray gun F Poor spray pattern G Theunit lacks power Cause 1 on ZS w D Troubleshooting The pressure is se
55. l pin 6 Line up the hole on the valve stem with the hole in the valve handle 7 Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position Gasket Valve Housing re Assembly ST o i Valve Stem owai Pin 2 Dowel P 7 i Filter Housing Valve Handle Cam Base Groove Pin K Replacing the Potentiometer Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Titan ESD wrist strap P N 0507958 or equivalent when working on electronic pressure control Perform the Pressure Relief Procedure 2 Pry off the pressure control knob cap to expose the knob tension nut 3 Turn the pressure control knob fully counterclockwise to the minimum pressure setting 4 Using a 5 16 socket loosen the tension nut in the center of the knob Remove the knob 5 Using a Phillips screwdriver remove the four screws that secure the electronic pressure control EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing Gently move the assembly away from the sprayer and allow the assembly to hang from the k housing EPC Ca A y p un e Pressure Control Knob EPC 5 Assembly B Epey Board D Potentiometer 6 Hold the potentiometer inside the EPC housing while using a 1 2 thin wall socket to remove the seal nut that secures the potentiometer to the mounting plate Remove the
56. l the transducer wire through the housing until it is fully disengaged from the hole Mount the filter assembly in a vise for easy access to the transducer IMPORTANT Do not over tighten the vise 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Using a 3 4 open end wrench turn the transducer nut counterclockwise to remove the transducer from the filter housing Locate the new transducer Make sure that there is a white Teflon o ring on the end of the transducer that gets inserted into the filter housing Insert the transducer into the filter housing port Rotate the transducer nut clockwise to tighten it into the filter housing Torque the nut to 360 400 in lbs Remove the filter assembly from the vise Filter Assembly ex Screw Insert the phone jack style connector on the new transducer wire into the hole in the gear housing from which the old transducer wire was removed Push the wire and connector until the connector is visible in the EPC housing Gently pull the wire into the EPC housing while moving the filter assembly to its mounting point on the cart Guide the end of the transducer tube into the hole in the gear housing Mount the filter assembly to the cart using the two hex screws and lock washers Torque the screws to 100 130 in Ibs Using a 7 8 open end wrench attach the fluid hose to the fitting on the bottom of the filter assembly Tighten securely
57. ll the connections so that they can be replaced in their exact location when the assembly is replaced Disconnect all the wires from the EPC board Connect all the wires to the new EPC assembly board refer to the labels created earlier in this procedure or the electrical schematic in the Parts List section of this manual Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten securely Take the sprayer to a Titan Authorized Service Center for re calibration Replacing the Slider Assembly and Slider Housing 1 K Start the engine refer to the procedures in the Operation section of this manual Turn the pressure control knob clockwise to its maximum pressure setting Toggle the sprayer ON OFF switch between the ON and OFF positions in short bursts until the slider assembly stops in a position where the fluid section connecting pin and retaining ring are visible through the slot in the slider housing Turn off the engine and perform the Pressure Relief Procedure Using a Phillips screwdriver remove the four front cover screws Remove the front Pump Housing Slider cover e Assembly Slide the retaining Slider ring up on the e Housing slider assembly EZ Connecting to expose the N N Pin connecting pin Front T Push the Eo Rino a connecting pin SE e ee forward through Front Ke Fitti
58. lter Filter support spring spring from the Body filter housing 3 Remove the filter support spring and adapter from inside the filter Filter 4 Inspect the filter Based on Spring inspection clean or replace the filter 5 Inspect the filter housing o ring Filter Based on inspection clean or replace the o ring 6 Slide the new or cleaned filter over the adapter and filter Adapter support spring Place the filter A and filter support spring into the z center of the filter housing 7 Clean the inside of the filter Filter body Support Spring z 8 Slide the filter body over the filter and thread it into the filter housing until secure Make sure T CO the filter spring is in position on O ring Ed top of the filter Filter NOTE The filter body should Housing be hand tightened but make sure it is seated fully into the filter housing Replacing the PRIME SPRAY Valve Perform the following procedure using PRIME SPRAY valve replacement kit P N 0507690 1 Drive the groove pin out of the valve handle 2 Remove the valve handle and the cam base 3 Using a wrench loosen and remove the valve housing assembly 4 Make sure the gasket is in place and thread the new valve housing assembly into the filter housing Tighten securely with a wrench 5 Place the cam base over the valve housing assembly Lubricate the cam base with grease and line up the cam with the filter block using the dowe
59. ly 1 O Titan Tool Inc All rights reserved 25 PRIME SPRAY Valve Assembly 5 Gallon Siphon Set optional P N 0507690 P N 0509180 3 1 6 7 8 9 10 11 3 13 4 Item Part Description Quantity 1 0507736 Dowel pin 1 2 0507745 Gasket aio sees 1 3 5000529 O ring Teflon 1 4 0507741 O ring VON ars 1 5 0507744 Valve housing 1 6 0507746 Valve seat 1 7A 0507743 Valve stem 1 8 5006547 O ring Viton sse 1 9 0507747 Spring 1 10 0507742 Valve retainer 1 5 11 0507735 Cam base eite ete pd 1 12 5006543 Grove Pili 1 13 0507662 Valve handle 1 ltem Part Description Quantity 1 0507964 Return hose 1 2 0509185 Siphon hose 1 3 5006536 Inlet screen 1 4 0507783 ClaMP incaico rante acta 1 5 0509727 Swivel elbow seem 1 6 0509760 Adapter rec 1 7 0509761 Hose clamps nessie tertie 1 8 0509798 Olipiiz uie tein eire eede 1 9 0509789 E A 1 55 Gallon Siphon Set optional P N 0507977 TTA 26 O Titan Tool Inc All rights reserved Electrical Schematic Accessories Part No Description Potentiometer 661 xxx Tip Assembly 661 012 Tip Guard 7
60. manufacturer Refer to the engine manufacturer s service manual supplied 9 Close the fuel shut off lever and fill the gas tank with gasoline Use only high quality unleaded gasoline Make sure all airless hoses and spray guns are Preparing a New Sprayer If this unit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits that has a flash point of 60 C 140 F or above 2 Place the return hose into a metal waste container 3 Turn the pressure control knob fully counterclockwise to its lowest pressure setting 4 Move the PRIME SPRAY valve to the PRIME position Move the engine ON OFF switch to the ON position 6 Start the engine a Open the fuel valve lever b Move the throttle lever away from the gas tank c Close the engine choke lever d Holding the frame with one hand pull the starter rope rapidly and firmly Continue to hold the rope as you let it return Pull and return the rope until the engine starts a Lever Choke Lever Se lover Lever Starter Rope the sprayer ON OFF switch to Control ON OFF the ON position Ri jon 8 Slowly turn the pressure control SET
61. nd Cylinder piston The connecting pin will fall out from the rear window of the slider housing where it can be retrieved Using a wrench turn the jam nut Cvii counterclockwise to loosen it from ylinder the pump housing Inlet Cage Turn the fluid section counterclockwise to remove it Gu Inlet Valve from the pump housing Ball NOTE Do not over tighten the O Inlet Valve vise Damage to the Seat cylinder may occur CO Oring Loosen and remove the inlet valve D Viton 12 13 14 15 16 housing from the cylinder Remove the inlet cage inlet valve ball inlet valve seat and o ring from the inlet valve Clean out any debris in the inlet valve housing and examine the housing and the inlet valve seat If the seat is damaged reverse to the unused side or replace the seat Remove the splash guard from the top of the upper seal retainer Using a wrench remove the upper seal retainer O Ring Teflon Back Up Ring Inlet Valve Housing 17 18 19 20 Slide the piston rod out through the bottom of the cylinder Inspect the piston rod for wear _ Splash and replace if necessary Guard Remove the upper packing Gem Upper assembly from the top of the A cylinder etainer Remove the lower support ring eo Upper and lower packing assembly from racking the bottom of the cylinder Assembly NOTE Be careful not to scratch score or otherwise Cylinder 21 22
62. ng the slider assembly Cover Jam Nut and piston The connecting pin will y Fluid fall out from the Section rear window of the slider housing where it can be retrieved Using a 7 8 open end wrench loosen and remove the fluid hose from the fitting on the back of the fluid section 8 Using a 2 1 4 wrench loosen the fluid section jam nut Turn the fluid section counterclockwise by until it disengages from the slider housing 9 Using a 5 16 hex wrench remove the four socket screws and lock washers that secure the slider housing to the pump housing 10 Remove the slider housing and slider assembly by pulling it straight out from the pump housing The slider housing assembly will disengage from the pump housing dowel pins and the connecting rod will disengage from the crankshaft 11 Remove the slider assembly from the slider housing by grasping the bearing end of the connecting rod and lifting it straight out from the slider housing 12 Check the parts for wear a Ifthe slider housing bushing is scored or out of round it should be replaced b If the slider assembly is scored or the connection between the connecting rod and slider assembly exhibits movement other than pivoting movement the slider assembly should be replaced The slider assembly also should be replaced if the connecting rod bearing shows signs of wear c Any parts that will be reused should be cleaned thoroughly including the connecting
63. nut with a wrench to tighten it against the slider housing 27 Using a 7 8 open end wrench attach the fluid hose to the fitting on the back of the fluid section Tighten securely Replacing the Gears 1 Perform the Pressure Relief Procedure 2 Using a Phillips screwdriver remove the four front cover screws Remove the front cover 3 Using a 7 8 open end wrench loosen and remove the fluid hose from the fitting on the back of the fluid section 4 Locate the four socket screws that secure the pump housing to the gear housing Two are at the inside top of the pump housing and two are located on the external bosses at the bottom of the pump housing 5 Using a 1 4 hex wrench remove the four socket screws that secure the pump housing to the gear housing 6 Slide the pump housing assembly away from the gear housing 7 Remove and clean the housing gasket Replace if damaged 8 Remove the gear assembly and the 1 4 thrust balls from within the bearing bores that support the gear Gear Housing Housing Gasket Thrust Ball Thin Thrust Washer Thrust Ball Assembly Thick Thrust Washer pa Pump Housing Socket Screw Front Cover Screw 9 Inspect the gears for excessive wear and replace if damaged or worn If the gear assembly is replaced replace the two thrust balls as well 10 Inspect the pinion gear on the end of the drive shaft for wear Replace if damaged or worn refer to the Servicing
64. ore of the gear housing from which the small ball bearing on the drive shaft assembly was removed 14 Clean the inside of the gear housing Clutch Rotor Socket Screw Retaining D Clutch Field Wires Le iS INE Clutch Field Pd er Lock Set Screw a gA 7 Washer Clutch san Rotor ul e E S 3 Drive Shaft Assembly Installing the Clutch Rotor Assembly Clutch Field and Drive Shaft Assembly 1 Install a new o ring into the center bore of the gear housing 2 Apply Loctite retaining compound 635 to the outside diameter of the large bearing on the drive shaft Do not get retaining compound on the faces of the bearing 3 Install the drive shaft assembly into the center bore of the gear housing keeping it square to the housing so it does not bind Once the large ball bearing on the drive shaft assembly is half way into its bore a soft hammer may be used to gently tap the assembly into position IMPORTANT Do not force the drive shaft assembly into position 4 Install the retaining ring into its groove next to the large ball bearing 5 Line up the four holes around the outside of the clutch field with the four set screw holes in the gear housing The clutch field wires should be at approximately the 1 or 2 o clock position 6 Route the two clutch field wires through the grommet and into the EPC housing 7 Carefully slide the clutch field into its bore in the gear housing
65. os que el Estado de California reconoce que causan c ncer defectos cong nitos u otros da os a la reproducci n Los motores Honda han sido dise ados para ofrecer un servicio seguro y fiable si son manejados de acuerdo con las instrucciones Lea y comprenda el Manual del Propietario de Honda antes de hacer funcionar el motor Si no hace esto podr an producirse lesiones personales o da os en el equipo Para evitar riesgos de incendio y proporcionar una ventilaci n adecuada mantenga el motor como m nimo a 1 metro tres pies de edificios y de otros equipos durante su funcionamiento No coloque objetos inflamables cerca del motor Los ni os y los animales de compa a deben mantenerse alejados del rea de trabajo debido a la posibilidad de quemaduras producidas por los componentes calientes del motor o de da os producidos por el equipo al que haga funcionar el motor Conozca el modo de detener r pidamente el motor y entienda el funcionamiento de todos los controles No permita que nadie haga funcionar el motor sin las instrucciones adecuadas La gasolina es extremadamente inflamable y es explosiva en determinadas circunstancias Reabast zcase de combustible en una zona bien ventilada y con el motor apagado No fume ni permita que haya llamas ni chispas en el rea de reabastecimiento de combustible ni donde se almacene la gasolina No llene excesivamente el tanque de combustible Tras repostar aseg rese de que la tapa
66. ot spray or clean with liquids having a flash point of less than 21 C 70 F Flashpoint is the temperature that a fluid can produce enough vapors to ignite Plastic can cause static sparks Never hang plastic to enclose a spray area Do not use plastic drop cloths when spraying flammable materials Use lowest possible pressure to flush equipment Do not spray onto pump assembly UTER O Titan Tool Inc All rights reserved Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause property damage or severe injury PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as bleach mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum Contact your coating supplier about the compatibility of material with aluminum HAZARD GENERAL Can cause severe injury or property damage PREVENTION Read all instructions and safety precautions before operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should
67. ou de d tente et prot ge doigts Tous les accessoires pistolets embouts rallonges flexibles etc doivent pouvoir subir une pression nominale de 3 300 PSI 22 8 MPa ou plus Ne laissez pas l appareil sous tension ou sous pression quand vous vous en loignez Quand vous n utilisez pas l appareil teignez le et lib rez la pression conform ment aux instructions Comment lib rer la pression du pr sent manuel V rifiez que toutes les connexions sont bien serr es avant d utiliser l appareil Toute pi ce qui n est pas fix e solidement risque d tre projet e violemment ou d entra ner la fuite d un jet de liquide une pression extr mement lev e ce qui pourrait causer des blessures graves Verrouillez toujours la d tente quand vous ne pulv risez pas V rifiez que le verrou de la d tente fonctionne correctement REMARQUE L INTENTION DES M DECINS Les injections cutan es sont des l sions traumatiques il importe donc de les traiter sans d lai On NE DOIT PAS retarder ce traitement sous pr texte de v rifier la toxicit du produit en cause celle ci n tant cons quente que dans le cas d injection directe de certains produits dans le syst me sanguin Il pourrait s av rer n cessaire de consulter un plasticien ou un sp cialiste en chirurgie reconstructive de la main DANGER MANATIONS DANGEREUSES Certains produits peintures solvants insecticides ou autres peuvent tre nocifs s ils son
68. pidly and firmly Continue to hold the rope as you let it return Pull and return the rope until the engine starts 7 Turnon the sprayer by moving the sprayer ON OFF switch to the ON position Starter Rope 8 Slowly turn the pressure Pressure Sprayer control knob clockwise to Control ON OFF increase the pressure until Knob Switch fluid starts to come out of the m E return hose Use only enough pressure to keep the fluid coming out 9 Allow the sprayer to run until paint is coming through the return hose into the metal waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the sprayer ON OFF switch to the OFF position 12 Remove the return hose from the waste container and place it in its operating position above the container of paint 13 Move the PRIME SPRAY valve to the SPRAY position 14 Turn on the sprayer 15 Turn the pressure control knob slowly clockwise to increase pressure 16 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 17 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 18 Lock the gun by turning the gun trigger lock to
69. potentiometer from the EPC housing 7 Carefully remove the potentiometer wires from their connection point on the EPC board 8 Insert the stem of the new potentiometer through the hole in the mounting plate from inside the EPC housing Position the protruding tab on the potentiometer face into the hole on the underside of the mounting plate the wires will face the open side of the EPC housing 9 Thread the seal nut onto the threaded portion of the stem and tighten using a 1 2 thin wall socket IMPORTANT Do not over tighten the seal nut 10 Turn the potentiometer stem fully counterclockwise 11 Place the pressure control knob on the potentiometer stem with the indicator tab resting at the minimum pressure tab on the mounting plate 12 Tighten the knob tension nut using a 5 16 socket IMPORTANT Do not over tighten the knob tension nut Over tightening will damage the potentiometer 18 Connect the potentiometer wires to the EPC board The protruding tab on the EPC board connector will mate O Titan Tool Inc All rights reserved UTER 14 15 with the slot on the potentiometer wires connector The connector on the end of the potentiometer wires and the connector on the EPC board will mate only one way Do not force the connectors together Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install the four screws that secure the EPC assembly to the EPC housing Tighten
70. r Ne transportez jamais le moteur si le r servoir est plein O Titan Tool Inc Tous droits r serv s 19 Francais Informaci n de seguridad importante Lea toda la informaci n de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES Indica una situaci n peligrosa que de no evitarse puede causar la muerte o lesiones graves Para reducir los riesgos de incendios explosiones descargas el ctricas o lesiones a las personas lea y entienda todas las instrucciones incluidas en este manual Familiaricese con los controles y el uso adecuado del equipo PELIGRO LESI N POR INYECCI N El flujo de pintura a alta presi n que produce este equipo puede perforar la piel y los tejidos subyacentes ocasionando lesiones graves y posible amputaci n A CONSULTE A UN M DICO INMEDIATAMENTE NO TRATE LA LESI N POR INYECCI N COMO UNA CORTADURA SIMPLE La inyecci n puede ocasionar amputaci n Consulte a un m dico inmediatamente La gama operativa m xima de la pistola es de 3300 PSI 22 8 MPa de presi n del l quido PREVENCI N NUNCA apunte la pistola a ninguna parte del cuerpo No apunte con la pistola ni rode a cualquier persona o animal NUNCA deje que ninguna parte del cuerpo toque el flujo de l quido NO deje que el cuerpo toque una fuga de la manguera de l quido NUNCA ponga la mano frente a la pistola Los guantes no protegen contra una lesi n por inyecci n SIEMPRE
71. r seal retainer Tighten the upper seal retainer Torque to 300 360 in Ibs NOTE When repacking the fluid section make sure the 41 42 43 44 45 46 raised lip on the bottom of the lower packing assembly is fully outside the packing around the piston rod after insertion of the piston rod Apply blue Loctite to the bottom 3 4 threads on the cylinder Turn the jam nut clockwise until it is flush against the top of the cylinder Lubricate the first several threads at the top of the cylinder with anti seize compound Remove the cylinder from vise Place the splash guard over the top of the piston rod and push down until it is flush against the upper seal retainer Thread the cylinder into the pump housing turning clockwise When the connecting pin hole on the piston rod lines up with the hole in the slider assembly insert the connecting pin Slide the retaining ring down on the slider assembly to cover the connecting pin Continue to turn the cylinder clockwise until the jam nut is flush against the pump housing NOTE Ifthe nipple on the cylinder does not face the back 4T 48 49 50 51 52 53 54 of the unit turn the cylinder counterclockwise until the nipple faces the back of the unit Do not turn the cylinder more than one full turn Once the nipple is positioned turn the jam nut clockwise until it contacts the pump housing Tighten the jam nut with a wrench to tighten
72. ressurized 5 Move the engine ON OFF switch to the ON position 6 Startthe engine a Open the fuel valve lever b Move the throttle lever away from the gas tank c Close the engine choke lever d Holding the frame with one hand pull the starter rope rapidly and firmly Continue to hold the rope as you let it return Pull and return the rope until the engine starts 7 Turnon the sprayer by moving the sprayer ON OFF switch to the ON position 8 Slowly turn the pressure control knob clockwise to increase the pressure until fluid starts to come out of the return hose Use only enough pressure to keep the fluid coming out 9 Allow the sprayer to run for 15 30 seconds to flush the old solvent out through the return hose and into the metal waste container 10 Turn the pressure control knob fully counterclockwise to its lowest setting 11 Turn off the sprayer by moving the sprayer ON OFF switch to the OFF position NOTE Make sure that the spray gun does not have a tip or tip guard installed 12 Move the PRIME SPRAY valve to the SPRAY position 13 Turn on the sprayer O Titan Tool Inc All rights reserved UTER 14 Turn the pressure control knob slowly clockwise to increase pressure 15 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it A against the edge of the metal container while flushing Failure to do so may lead to a static electric dischar
73. s utilis s On doit conna tre les produits contenus dans les peintures et solvants qu on pulv rise Lire les fiches techniques sant s curit FTSS et les tiquettes des contenants fournies avec les peintures et solvants Suivres les consignes de s curit du fabricant de peinture et de solvant Ne pulv risez pas et ne les nettoyez pas avec des liquides ayant un point d clair inf rieur 21 C 70 F Le point d clair est la temp rature laquelle le liquide peut cr er suffisamment de vapeurs et s enflammer Le plastique est g n rateur de d charges lectrostatiques ne jamais en suspendre pour fermer une aire de travail ou en utiliser en guise de toile de protection lorsqu on pulv rise un produit inflammable Seservir de la pression la plus basse possible pour vidanger l appareil Ne pas pulv riser de produit sur la pompe UULA Fran ais 18 Titan Tool Inc Tous droits r serv s DANGER Consignes de s curite important Lire toutes ces consignes avant d utiliser l appareil GARDER CES CONSIGNES EXPLOSION CAUS E PAR DES PRODUITS INCOMPATIBLES Ce type d explosion peut entrainer des dommages mat riels ou des blessures graves MESURES PR VENTIVES Ne pas utiliser de produits contenant du chlore ou du javellisant Ne pas utiliser de solvants base de halons comme l eau de javel les agents antimoisissure le chlorure de m thyl ne et le trichloro thane 1 1 1
74. screws from the taper lock bushing Thread one of the set screws into the unused threaded hole on the taper lock bushing As the screw tightens the bushing will loosen Once the bushing has loosened enough slide the clutch hub and armature assembly off the engine shaft Before replacing the clutch Clutch hub and armature assembly Armature the proper set back must be created Using the Titan hub Clutch set up tool P N 0509925 Hub Set U create a set back of 0 20 Flat Tool p between the friction surface Surface i 1 of the clutch armature and the forward face of the clutch hub NOTE A new clutch hub and armature assembly will 0 20 come pre assembled but the set back will not be m correct The set back 3 must still be created using the hub set up tool 12 Line up the three holes in the taper lock bushing with the three holes in the clutch hub and insert the bushing into the center of the clutch hub 13 Line up the key on the taper lock bushing with the keyway on the engine shaft and slide the assembly onto the shaft with the holes facing out 73 14 Apply blue Loctite to the LT two set screws and insert Bushing the screws into the taper lock bushing Tighten the Set set screws only two turns Screw at this time 15 Line up the forward face Sen of the clutch hub with the O front face of the clutch Engine 0 20 housing Using an
75. securely Replacing the Sprayer ON OFF Switch a Electrostatic discharge ESD potential could cause damage to electronic pressure control Use Titan ESD wrist strap P N 0507958 or equivalent when working on electronic pressure control Perform the Pressure Relief Procedure Using a Phillips screwdriver remove the four screws that secure the electronic pressure control EPC assembly to the EPC housing Carefully remove the EPC assembly from the housing Gently move the assembly away from the sprayer and allow the assembly to hang from the housing Locate the bottom of the sprayer ON OFF switch inside the EPC housing EPC Assembl D re s mw ON OFF EPC 5 Assembly s f E Board Disconnect the switch wires from the sprayer ON OFF Switch Remember the locations of each of the two wires label the wires if necessary Depress the mounting tabs on each corner of the sprayer ON OFF switch inside the EPC housing and remove the Switch through the top of the housing Snap the new sprayer ON OFF switch into the switch hole in the EPC housing Connect the two switch wires to the new sprayer ON OFF switch Make sure the wires are connected to the corresponding terminals from which they were removed refer to the labels created earlier in this procedure or the electrical schematic in the Parts List section of this manual Carefully place the EPC assembly over the EPC housing taking care not to pinch any wires Install
76. t inhal s ou entrent en contact avec l organisme Les manations de ces produits peuvent provoquer de graves naus es vanouissements ou empoisonnements MESURES PR VENTIVES Se servir d un masque ou d un respirateur s il y a risque d inhalation lire toutes les directives H concernant ces dispositifs afin de s assurer qu ils offrent la protection requise Porter des lunettes de protection Porter les v tements de protection prescrits par le fabricant du produit utilis DANGER EXPLOSION OU INCENDIE Les manations de certains produits peuvent exploser ou s enflammer et risquent d entrainer des dommages mat riels ou de graves blessures MESURES PR VENTIVES S assurer que l aire de travail est dot e de moyens d vacuation d air vici et d introduction d air frais pour viter l accumulation de vapeurs inflammables Les vapeurs d gag es par la peinture ou les solvants peuvent provoquer une explosion ou s enflammer Ne pas pulv riser de produit dans un endroit clos Ne pas travailler pr s de sources d ignition d charges lectrostatiques ou tincelles provoqu es par le branchement d branchement d appareils ou la commutation d interrupteurs d appareils lectriques flammes nues veilleuses objets chauds etc La peinture ou le solvant s coulant dans l quipement peut g n rer de l lectricit statique Ne pas fumer dans l aire de travail L aire de travail doit tre munie
77. t too low Faulty or loose wiring The gas tank is empty The PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube siphon set The pump filter and or inlet screen is clogged The siphon tube siphon set is clogged The spray tip is worn The spray tip is too large The pressure control knob is not set properly The pump filter gun filter or inlet screen is clogged Material flows from the return hose when the PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube siphon set There is external fluid leak There is an internal fluid section leak packings are worn and or dirty valve balls are worn Worn valve seats The upper packings are worn The piston rod is worn Wrong type of airless spray hose The spray tip worn or too large Excessive pressure The spray tip is too large for the material being used Incorrect pressure setting Insufficient fluid delivery The material being sprayed is too viscous The pressure adjustment is too low Solution 1 2 3 jr oom Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting Inspect or take to a Titan authorized service center Fill the gas tank Rotate the PRIME SPRAY valve clockwise to the PRIME position Check the siphon tube siphon set connection and tighten or re tape the connection with Teflon tape Remove the pump filter
78. tal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve down to the PRIME position Titan Tool Inc All rights reserved Spraying NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens Spraying Technique The key to a good paint job is an even coating over the entire surface This is done by using even strokes Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface The best spraying distance is 10 to 12 inches between the spray tip and the surface Even coat throughout Approximately 10 to 12 inches i Keep stroke smooth and at an even speed Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing your wrist Light Coat Heavy Coat Light Coat i Do not flex wrist while spraying Keep the spray gun perpendicular to the surface otherwise one end of the pattern will be thicker than the other Approximately 10 to 12 inches Right way sl Wrong way P d 4 The spray gun should be triggered by turning it on and off with each stroke This will save paint and avoid paint buildup at the end of the stroke Do not tr
79. teriales que contengan blanqueador o cloro No use solventes de hidrocarburos halogenados como blanqueador mohocida cloruro de metileno y 1 1 1 tricloroetano No son compatibles con el aluminio Dir jase al proveedor de revestimientos para obtener los datos de compatibilidad del material con el aluminio PELIGRO GENERAL Puede causar da os materiales o lesiones graves PREVENCI N Lea todas las instrucciones y las precauciones de seguridad antes de operar el equipo Siga todos los c digos locales estatales y nacionales correspondientes que rijan la ventilaci n prevenci n de incendios y Operaci n Se han adoptado las normas de seguridad del Gobierno de los Estados Unidos seg n la Ley de seguridad ocupacional y salud Occupational Safety and Health Act OSHA Deben consultarse estas normas particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcci n Utilice solamente componentes autorizados por el fabricante El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especificaciones m nimas y requisitos de seguridad del fabricante de la bomba Todos los acopladores las mangueras y las tapas de los filtros deben estar asegurados antes de operar la bomba de roc o Las partes no aseguradas pueden ser expulsadas con gran fuerza o filtrar fluido a alta presi n y provocar lesiones severas Antes de cada uso revise todas las mangueras
80. until it bottoms out within the housing Do not pinch the clutch field wires during installation NOTE Apply blue Loctite to the four clutch field set Screws prior to installation 8 Thread one of the set screws into its hole Using an 1 8 hex wrench rotate the screw slowly until it contacts the clutch field Do not tighten the set screw The tip of the set screw should mate with the drill point hole in the field Check the clutch field for rotation If it rotates within its bore the set screw is not seated within the drill point 9 When the set screw is properly seated install the remaining three set screws Do not tighten the set screws 10 Using a crossing pattern tighten each of the setscrews until they are snug Once all four set screws are snug use a crossing pattern to tighten and torque the set screws to 30 40 in Ibs IMPORTANT It is very important to evenly snug tighten and torque the clutch field set screws in a crossing pattern This ensures the clutch field will stay centered in the gear housing 11 12 13 14 Line up the three screw holes and dowel pin hole on the clutch rotor with the screw holes and dowel pin on the drive shaft assembly hub Place the clutch rotor onto the hub Using a 3 16 hex wrench thread the three socket screws and lock washers through the clutch rotor and into the drive shaft assembly hub Evenly snug tighten and torque the Socket screws to 75 85 in Ibs Make sure
81. us les flexibles afin de confirmer l absence de coupures de fuites d abrasions ou de renflements V rifier galement l int grit des raccords Remplacer sans d lai les pi ces qui semblent pr senter des d fectuosit s Ne jamais tenter de r parer un flexible remplacer elx qui font d faut par des mod les haute pression avec mise a terre Ne faites pas de nouer avec le tuyau et ne le tordez pas trop Le tuyau vide peut pr senter des fuites suite l usure les nouer ou les mauvais traitements Une fuite risque d injecter du produit dans la peau N exposez pas le tuyau des temp ratures ou des pressions sup rieures celles sp cifi es par le fabricant Ne pas pulv riser l ext rieur par grands vents Porter des v tements aptes prot ger la peau et les cheveux du produit utilis Ne pas utiliser le pistolet ou ne pas pulv riser de produits en pr sence d enfants proximit Eloigner les enfants de l quipement en tout temps Ne pas s tirer ni ne travailler sur un support instable Toujours garder les deux pieds au sol pour rester en quilibre Se servir de la pression la plus basse possible pour vidanger l appareil Rester vigilant et faire attention ce que l on fait Ne pas se servir de l quipement en cas de fatigue ou si vos aptitudes sont affaiblies par la consommation de drogues ou de boissons alcoolis es Pour les appareils lectriques D branchez toujours le cordon lectr
82. use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump If collecting flushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions IMPORTANT The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit Always spray at minimum pressure with the gun on Good spray pattern nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent 3 Place the siphon tube into a container of the appropriate solvent refer to recommendations of the material O Titan Tool Inc All rights reserved UTER manufacturer An example of the appropriate solvent is water for latex paint 4 Place the return hose into a metal waste container 5 Move the PRIME SPRAY valve to its PRIME position NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized

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