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PARTS & SERVICE MANUAL

1. R R R d RIGHT Y Y Gm B Ww B Wo W Br N w BL BL Ww R F a TO GROUND UNDER ENGINE FRAME TO 4 POSITIVE BATTERY R ON STARTER SOLENOID 9 hw Jer CONTROL 3002D SYSTEM PARTS LIST RAVEN 440 QUANTITY REF 1 2 PART 16 558 16 525 16 234 15 370 03 15 370 04 HN 14 20 HWL 14 33 089 03 33 089 04 33 089 05 15 552 16 524 33 089 01 33 271 33 189 16 456 33 284 15 560 33 508 33 509 8851 72 8854 8860 8962 33 089 DESCRIPTION Mounting Knob Console only Computer Cover Turret Assembly Speed Sensor Rod Nut 1 4 20 Lockwasher 1 4 Sensor Assembly Red Magnet Assembly Black Magnet Assembly Manifold Ball Valve Motorized Control Valve Console Control Cable Fuse Block Mounting Bracket Flow Meter Auto Blade Type Fuse 5 amp Ball Valve Power Wire Auto Blade Type Fuse 15 AMP Master Boom Control Switch 14 Brown Wire Fork Terminal String Connector Heat Shrink 440 Computer NOTE White wire on manifold ball valve may be red yellow Use dielectric grease on all electrical connections oo a a a CONTROL 3004D SYSTEM PARTS LIST RAVEN 203 REF NOOR OND PART
2. 20 10 m c Rn DT a d a Left Boom Center Boom Right Boom A Single Ended Check Valve Ref 3 and Clamp Ref 2 install with fitting toward middle of boom B Double Ended Check Valve Ref 4 and Clamp Ref C Fitting Ref 17 D Ball Valve and Fitting Ref 15 2 Place ball valve D between the outer check valves on both right and left booms Connect the check valves together using the 1 2 hose and hose clamps mE 3 Install Raindrop nozzles into nylon 45 elbow Install nylon elbow into threaded quickjet caps Attach caps and gaskets to the check valve Position Raindrop nozzles so they point to the rear and 45 down from horizontal 4 Fill the tank 2 full of water Place unit on a hard and level surface Adjust boom height according to the Nozzle Selection Chart Turn on spray and observe the amount of overlapping spray between adjoining nozzles There should be 100 overlap The edge of the spray from one nozzle should reach to the center of the adjoining nozzle If required adjust boom height until the correct overlap is achieved Strainers are not supplied with Raindrop nozzles Use 50 mesh slotted strainers 16 802 on nozzle tips smaller than standard gt 3 M 14 101PLUMBING amp 709 420 NOZZLEKIT PARTS DRAWING TEEJET TIPS s DD 356 OD Wis lt 14 101PLUMBING amp 709 420 NOZZ
3. 4 xl IC WIRINGDIAGRAM Color Code Chart FUSES AUTOBLADETYPE PART AMP LOCATION nee 33 273 30 amp Truck Yellow 33 273 30 amp Boom Lift Green 33 508 15 amp Spray System Orange 33 284 5 amp Manifold Ball Valve Red 33 507 10 amp Foamer Black IN LINE FUSES Purple 22 071 30 amp Hose Reel White 22 071 30 amp Cab Green w White Stripe M A WIRING DIAGRAM PARTS LIST QUANTITY Not Shown PART 17 068 17 079 33 271 33 274 33 211 33 202 33 201 33 200 16 883 13 508 33 203 33 212 33 083 33 197 33 288 8935 33 213 33 094 33 093 33 205 33 199 33 207 33 092 33 208 12 003 15 472 33 285 33 502 50 323 8935 16 883 33 206 33 216 22 054 33 058 45 33 195 16 755 33 507 33 002 03 33 002 02 33 002 04 33 097 13 197 To reset circuit breaker on ball valve you must disconnect power to computer DESCRIPTION Key Switch Key Set Fuse Block Fuse Block Power Wiring Harness Tachometer Wire Tachometer to Speedometer Wire Tachometer to Speedometer Wire Bus Bar to on Tachometer Speed Sensor Limit Switch Wire Speedometer to Bus Bar Speedometer Push Button Switch Wire On Off Switch to Button Switch Indicator Light for Speed Control Bus Bar Low Battery Indicator Module Warning Cluster Includes wires Fuel Gauge Wire Bus Bar to G o
4. at 5 M SUN 14 284 FOAM MARKER PARTS LIST QUANTITY REF 1 2 3 O PART 15 507 14 284 07 14 284 01 14 284 03 14 284 02 14 284 04 14 284 06 15 511 15 510 01 16 987 DESCRIPTION Foamer Tubing Tank Black Cover Compressor Cap Assembly Tank Carrier Switch Box Foam Nozzle Nozzle Mounting Rod Foam Nozzle Mounting Kit 2 m xo mE mk E LAS E ko E als 15 505 MOTOR SUB ASSEMBLY DRAWING 2 e 5 13 2 15 505 MOTOR SUB ASSEMBLY PARTS LIST QUANTITY REF PART 1 2 3 15 505 01 4 5t et 15 505 03 7t 8 9 15 505 06 10 15 505 07 11 15 505 05 12 13 14 15 164 174 184 19 15 505 02 t 15 505 04 DESCRIPTION Head Exhaust Manifold Gasket Exhaust Manifold Manifold Screw Diaphragm Piston Brush Retainer Brush 12 Volt Electric Motor Stainless Steel Bearing Block Cover Cover Screw Exhaust Reed Valve Washer Split Lockwasher Intake Valve Screw Exhaust Valve Screw Intake Exhaust Valve Sub Assembly Intake Piston Sub Assembly Bolt _ DD OO 6 15 511FOAM NOZZLE SUB ASSEMBLY DRAWING 15 511FOAM NOZZLESUB ASSEMBLY PARTS LIST REF PART DESCRIPTION QUANTITY it Nut 1 2t Screw 1 3t Foam Nozzle Inlet Body 1 15 510 01 Nozzle Mounting Rods 2 4 15 511 02 Foam Sponge 1 5ST Stainless Steel Screen 1 64 15 511 04 Stainless Steel Sn
5. N I NOSE CONE PARTS LIST REF 1 2 3 4 5 7 PART 50 111 33 063 17 068 17 079 33 064 33 065 33 126 27 074 HB 14 20 100 HW 14 HNTL 14 20 33 211 33 212 33 094 12 003 15 472 33 083 33 093 33 288 33 174 33 105 33 148 8803 83 HB 516 18 100 HNTL 516 18 76 299 33 334 HST 38 16 100 HW 38 HNTL 38 16 HB 12 13 700 HN 12 13 33 337 HMB 12 14 33 336 33 122 33 509 50 400 HB 14 20 075 HWL 14 DESCRIPTION Muffler Clamp 17 2 Steering Column 18 Key Switch Key Set Steering Wheel with Cap Nut for Steering Wheel 30 40 ft Ibs 41 54 Nm Max Torque Key Switch Bracket Decal Ignition Bolt 1 4 20 x 1 Washer 1 4 Lock Nut 1 4 20 Tachometer with Terminals Speedometer with Terminals Cluster Gauge with Wiring Toggle Switch Switch Boot Push Button Switch Fuel Gage Indicator Light For Cruise Control Dashboard Decal Dashboard Nose Cone Trim Black with Lace 83 Bolt 5 46 18 x 1 Lock Nut 5 1 18 Pedal Pad Hydro Pedal Truss Machine Screw s 16 x 1 Washer 3 8 Lock Nut 38 16 Bolt 1 2 13 x 7 Nut 7 13 Right Pedal Bracket Machine Bushing 2 14GA Left Pedal Bracket Floor Board Master Boom Control Switch Rubber Grommet Bolt 1 4 20 x 3 4 Lockwasher 1 4 QUANTITY STEERING DRAWING STEERING PARTS LIST REF 1 2 3 4 NO Oi 20 21 22 PART 33 064 33 065 33 063 33 123 HB 38 16 15
6. FUEL TANK DRAWING RIGHT SIDE OF MACHINE BY FUEL TANK PARTS LIST REF 1 PART 33 533 8803 11 HB 38 16 100 HW 38 HWL 38 HNTL 38 16 33 173 8828 30 HB 516 18 125 HNTL 516 18 33 270 8940 32 18 186 15 039 33 282 33 282 01 33 092 18 118 33 187 DESCRIPTION Right Tank Bracket Trim Black with Lace 11 Bolt ys 16 100 Washer 3 8 Lockwasher 3 8 Lock Nut s 16 Gas Tank Strap Foam Tape 30 Bolt 5 1 18 11 4 Top Lock Nut 5 18 Gas Filter Fuel Pump Part of Engine Fuel Hose 5 16 x 32 Hose Clamp 7 32 5 8 Fuel Valve Fuel Tank with Cap Neck Near Center Gas Cap Fuel Tank Sender Pipe Plug Spacer QUANTITY 1 1 10 14 6 A APP A REAR AXLE DRAWING NR N NZ KG fe gt Quer e lt lt SS 22 gt REAR AXLEPARTS LIST REF 1 2 3 PART 33 072 HNL 12 20 HB 12 13 125 HNCL 12 13 60 107 60 168 HB 12 13 275 HW 58 HW 716 HNTL 12 13 33 101 16 883 13 217 HB 38 16 100 HW 38 HNTL 38 16 23 006 23 031 23 190 HB 14 20 075 HWL 14 HW 14 33 059 33 131 18 166 18 202 33 060 HB 12 13 175 HNCL 12 13 33 140
7. ZUM HSM 8 32 150 33 185 HN 8 32 HWL 8 HB 516 18 125 HW 516 HN 516 18 HWL 516 BOOM CARRIER DRAWING INS TALLATIONINS TRUCTI ON For best results use Teflon tape on all fittings 1 10 11 12 The three boom assemblies are not on the packing list but are in carton The long boom assemblies are the right and left booms The labels are located on right and left pivot brackets Ref 13 and 25 The small boom assembly is the center boom You can NOT order these boom assemblies as one unit Please refer to parts drawing for individual parts Mount small boom assembly to rear upright support on sprayer using four boom brackets Ref 8 four bolts 3 16 x 5 and four lock nuts s 16 Ref 7 One boom bracket should on boom assembly and one on upright support of sprayer Do the same for right and left side Place boom at desired level approximately 20 51 cm nozzle height and center Tighten bolts Put the actuator brackets Ref 20 22 on the center mount Ref 21 using 3 16 x 11 4 bolts washers and lock nuts with washers over the slots Snug up the bolts so that you can adjust actuator brackets with the set screws Ref A on the center mount after booms have been mounted Take right boom and slide pivot bracket Ref 27 in center mount Ref 21 and hold in place with 1 2 13 x 5 2 bolt and 2 13 center lock nut Ref 32 Do not over tighten boom must be able to move
8. NAN AH AH SIN 33 524 DIAPHRAGM PUMP DRAWING 15 14 16 17 18 M 5 A 33 524 DIAPHRAGM PUMP PARTS LIST QUANTITY REF 1 2 3t 4r 5 6 PART 33 524 01 33 524 04 33 524 05 16 654 33 524 06 33 524 07 33 524 08 16 638 16 660 16 662 16 663 16 665 16 666 16 667 33 524 09 16 427 16 428 16 453 33 524 10 16 693 16 640 33 524 11 33 524 12 16 688 33 524 13 33 524 14 33 524 15 16 689 16 668 16 690 16 669 16 678 33 524 16 33 524 02 33 524 03 33 524 17 DESCRIPTION Elbow Manifold with Port Complete Valve O Ring Nut O Ring Plug O Ring Gasket Lower Air Chamber Accumulator Diaphragm Air Valve Gasket Bolt Upper Air Chamber O Ring Ring Nut Bypass Fitting 1 HB Threaded Adapter Valve Retainer Manifold Nut Valve Retainer O Ring Threaded Adapter Ring Nut Shield Seal Ring Retaining Ring O Ring Gasket Retainer Spacer Ring Roller Bushing O Ring Kit Valve Kit Buna Diaphgram Kit 1 1 per Valve 1 When servicing the spray pump or filter all control valves must be shut off if there is liquid in the tank xl am 3002D PLUMBING DRAWING RAVEN 440 Left Boom Section x 1 8887 58 Hose 1 18 040 Hose Center Boom Section 1 8887 26 Hose 1 18 040 Hose Clamp Right Boom Sectior 1 8887 28 Hose 1 18 040 Hose Clamp
9. Pa 1 J aa kL gt BOOM CARRIER DRAWINGFOR SPRAY STAR 1600 AND3000 HSM 8 32 150 N 15 437 33 185 HN 8 32 ON HSM 8 32 150 516 18 125 i Mi REAR FENDER Jes HN 516 18 N INSTALLATION INS TRUCTI ONS For best result use Teflon tape on all fittings 1 10 12 13 The three boom assemblies are not on the packing list but are in the carton The long boom assemblies are the right and left booms The labels are located on the pivot brackets Ref 13 and 26 The small boom assembly is the center boom Each assembly is shipped with the nozzle bodies 16 996 attached The remainder part of the nozzles need to be installed You can NOT order these boom assemblies as one unit Please refer to parts drawing for individual parts Mount small boom assembly to the boom carriers on sprayer using four boom brackets Ref 8 four bolts 3 s 16 x 5 2 and four lock nuts s 16 Ref 7 One boom bracket should go on boom assembly and one on boom carrier Do the same for right and left side Place boom at desired level approximately 20 51 cm nozzle height and center Tighten bolts Put the actuator brackets Ref 20 22 on the center mount Ref 21 using 3 16 x 11 4 bolts washers and lock nuts with washers over the slots Snug up the bolts so that you can adjust actuator brackets with the set screws Ref A on the center mo
10. s 16 x 11 2 1 per 10 330 Stainless Steel Bolt 3 s 16 11 4 Stainless Steel Washer s Lock Nut 3 s 16 Pivot Stainless Steel Machine Bushing x 14GA Stainless Steel Cotter Pin s x 1 Left Cam Stop must also order 10 308 Oilite Bushing part of 10 309 Grease Fitting 4 28 x 180 part of 10 309 Right Cam Stop must also order 10 309 Oilite Bushing part of 10 308 Grease Fitting 4 28 x 180 part of 10 308 U Bolt 5 16 24 Stainless Steel Lockwasher 5 16 Stainless Steel Nut 5 16 24 Right Brush Guard Stabilizer Center Stabilizer Mount Bolt 3 8 16 x 3 Washer 3 8 Lock Nut s 16 Bolt 5 s 11 x 3 Machine Bushing s x 14GA Lock Nut s 11 QUANTITY 0 DD DWD 5 xl eu 15 493 STAINLESS STEEL 18 AUTOBOOM DRAWING 11 158 02 Rear Housing 11 158 04 Gear Kit 20 1 11 158 03 Motor 12 VDC 11 158 Linear Actuator 34 15 493 STAINLESS STEEL 18 AUTO BOOM PARTS LIST REF 1 nm 23 24 26 27 PART 16 926 13 498 16 928 33 333 33 332 HBS 38 16 550 HNTL 38 16 16 761 16 024 HWLS 516 HNS 516 24 18 249 16 925 33 301 HMB 100 14 HMB 100 10 15 495 33 306 33 308 HBS 38 16 125 HWS 38 HNTL 38 16 16 927 33 330 HBS 38 16 125 HWS 38 HNTL
11. 13 Right Castor Wheel Bracket Bushing part of 10 310 Grease Fitting 4 28 x 180 part of 10 310 Stainless Steel Bolt s 16 x 19 4 Lock Nut 16 Right and Left Tube Right Pivot Bracket Stainless Steel Machine Bushing 1 x 10GA Stainless Steel Machine Bushing 1 x 14GA Stainless Steel Roll Pin 1 4 x 17 2 Spade Bolt ys 16 Washer 3 8 Lockwasher s Nut s 16 Right Center Tube Mount Stainless Steel Bolt s 16 x 11 4 Stainless Steel Washer s Lock Nut 3 s 16 Stainless Steel Pipe Elbow 3 4 x 90 Barb Fitting Hose Clamp HS 12 Stainless Steel Bolt s 16 x 5 2 Lock Nut s 16 Boom Bracket Center Boom Mount Center Tube Stainless Steel Set Screw s 16 1 2 part of 10 305 Nut 3 s 16 part of 10 305 Left Center Tube Mount Stainless Steel Bolt 9 s 16 x 1 4 Stainless Steel Washer s Lock Nut ys 16 Stainless Steel Bolt 1 2 13x 6 Lock Nut 2 13 Extension Spring Stainless Steel Clevis Pin 1 2 x 23 4 Machine Bushing 2 x 14GA Stainless Steel Cotter Pin 1 Continue on Next Page 005 03 5 5 10 300 18 TERRAIN FOLLOWING BOOM DRAWING 11 158 03 Motor 12 VDC 11 158 02 Rear Housing 11 158 Linear Actuator 11 158 04 Gear Kit 20 1 A 7 10 300 18 TERRAIN FOLLOWING BOOM PARTS LIST REF 26 27 28 29
12. 16 958 01 16 898 16 900 16 899 33 090 01 33 090 02 16 958 02 16 525 03 16 895 16 995 15 552 16 183 33 271 33 284 15 560 33 508 DESCRIPTION Mounting Bracket Boom Switch Mounting Knob Master Switch Console with 212 Cable Pressure Gauge Liquid Filled Fuse Holder Fuse 15 AMP Pressure Switch Motorized Control Valve Manifold Ball Valve Tee FPT 1 Fuse Block Auto Blade Type Fuse 5 amp Ball Valve Power Wire Auto Blade Type Fuse 15 amp NOTE White wire on manifold ball valve may be red yellow Use dielectric grease on all electrical connections QUANTITY 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 BY 16 456 FLOW METER DRAWING 16 524 AND 16 995 MOTORIZED CONTROL VALVE DRAWING 16 456 FLOW METER PARTS LIST REF PART DESCRIPTION QUANTITY 1 16 456 03 O Ring Viton 2 2 16 456 04 RFM55 Dual O Ring XDCR Assembly 1 3 16 456 05 RFM55 Turbine 1 4 16 456 06 Turbine Hub Bearing Assembly 1 5 16 143 Turbine Stud Assembly 1 6 16 456 01 Sensor Housing 1 7 16 456 02 10 32 x 3 4 Stainless Steel Screw 12 8 16 144 O Ring Viton 1 9 16 456 07 Hub Housing with Inserts 1 16 456 10 O ring transducer kit 1 Not Shown 16 456 08 Mounting Bracket RFM 55 1 Not Shown 16 456 09 Thread Sealer 1 16 524 AND 16 995 MOTORIZED CONTROL VALVE PARTS LIST REF PART DESCRIPTION QUANTITY 1 16 870 Valve Cover 1 2 16 524 01 6 Self Tapping Screw 2 4 Long 6 3 16 897 Seal Tetraseal 1 4 16
13. 1 1 1 1 SMALL HYDRAULIC FILTER PARTS LIST REF PART 23 031 23 190 HNTL 38 16 13 217 HB 14 20 075 HW 14 HWL 14 HB 38 16 100 HW 38 23 006 DESCRIPTION Oil Filter Element 45 Elbow Lock Nut s 16 Oil Filter Bracket Bolt 1 4 20 x Washer 1 4 Lockwasher 1 4 Bolt s 16 x 1 Washer 3 8 Small Oil Filter Assembly QUANTITY gt 33 062 POWER STEERING ORBITAL MOTOR DRAWING 33 062 POWER STEERING ORBITAL MOTOR PARTS LIST QUANTITY REF 1 2 38 PART 33 062 07 33 062 05 33 062 06 33 062 04 33 062 08 33 062 11 33 062 12 33 062 13 33 062 14 33 062 09 33 062 10 33 062 01 33 062 02 33 062 03 DESCRIPTION Control Sleeve Seal 2 89 73 5 mm ID Spacer Plate Drive Gerotor Also order Ref 6 Spacer End Cap Cap Screw Centering Spring Kit Control Spool Centering Pin Housing Retaining Check Ball Check Ball Seal 0 30 7 7 mm ID Check Ball Seat Seal 0 36 9 3 mm ID Set Screw Bearing Race Bearing Needle Thrust Seal Quad Ring 1 046 26 57 mm ID Seal 1 86 47 2 mm ID Bushing Seal Gland Retaining Ring Seal 1 25 mm ID Seal Kit Needle Bearing Kit End Cap Kit co DD DDD 33 058 HYDROSTATIC PUMP DRAWING 33 058 HYDROSTATIC PUMP PARTS LIST QUANTITY PART 33 058 16 33 058 26 33 058 25 33 058 12 33 058 38 33 058 39 33 058
14. 10 1 5 x 35M Ground Strap Flywheel Housing Tachometer Sensor Starter Plate Metric Bolt 10 1 5 x 50M Fitting 45 Elbow Adapter Assembly KH He DR P ROH HNP ROO HYDRAULIC TANK DRAWING LEFT SIDE OF MACHINE Mes IR HYDRAULIC TANK PARTS LIST REF 25 PART 13 586 13 586 01 13 586 02 HSM 8 32 050 HWS 8 33 281 18 069 33 057 18 120 18 050 18 107 18 250 23 190 18 249 18 009 18 187 18 246 18 245 33 076 8828 30 HB 516 18 125 HW 516 HNTL 516 18 33 172 33 121 50 323 HN 14 20 22 054 33 120 33 216 33 290 8803 11 HB 38 16 100 HW 38 HWL 38 HNTL 38 16 18 280 DESCRIPTION Filler Breather Cap Gasket Bottom Gasket Machine Screw 8 32 x 1 2 Star Washer 8 Hydraulic Tank with Hole Near Center Pipe Plug 1 2 Strainer Nipple 1 x Close Black Elbow Black 1 NPT x 90 Reducer Bushing 1 x 3 4 Barb Fitting Elbow 45 3 4 4503 16 12 Barb Fitting 125 Street Elbow Street Tee Male Elbow Male Connector Oil Tank Manufactured Strap Foam Tape 30 Bolt 5 46 18 11 4 Washer 5 16 Nylon Lock Nut 5 16 18 Battery Box Battery Hold Down Red Battery Cable Nut 1 4 20 Black Battery Cable Battery Hold Down Battery Left Tank Bracket Trim Black with Lace 11 Bolt 3 s 16 Washer s Lockwasher s Lock Nut s 16 Reducer Bushing 1 2x 3 4 QUANTITY
15. Reducer s x Discharge Hose 11 4 x 14 Hose Clamp Flow Meter comes with computer Bolt 1 4 20 x 21 2 Washer 1 4 Flange Whiz Lock Nut 20 Right Valve Guard Mount 1 SN 3004D PLUMBING DRAWING RAVEN 203 All systems are shipped with windshield wash in them to prevent freezing Flush with clear water Return to Tank 1 8887 28 Hose 2 18 040 Hose Clamp Right Boom Section 1 8887 52 Hose 1 18 040 Hose Clamp Center Boom Section 1 8887 45Hose 1 18 040 Hose Clamp Left Boom Section 1 8887 52 Hose 1 18 040 Hose Clamp SUCTION 1 8897 39 Suction Hose 2 18 116 Hose Clamps To Agitiator 1 8887 56 Hose 2 18 040 Hose Clamps M ol A 21 20 3004D PLUMBING PARTS LIST RAVEN 203 QUANTITY REF 1 PART 15 553 15 553 01 15 553 02 33 499 HSTP 516 18 100 HNFL 516 18 33 498 25 357 8897 12 18 116 HB 14 20 100 HW 14 HNFL 14 20 15 552 15 552 07 16 851 16 995 18 294 16 182 33 180 16 161 16 170 18 160 18 219 16 180 16 935 16 968 10 147 16 993 33 524 HB 516 18 100 HNFL 516 18 8986 50 18 116 16 154 16 859 16 158 18 276 16 281 DESCRIPTION 90 Elbow comes with 15 552 Clip comes with 15 552 O Ring comes with 15 552 Left Valve Guard Mount Phillip Truss Head s 18 x 1 Flange Whiz Lock Nut 5 16 18 Valve Guard Decal Smithco Hose 1 4x 12 Hose
16. S 5 5 N x M A 15 577STAINLESS STEEL 18 MANUAL BOOM PARTS LIST QUANTITY REF 28 31 32 35 36 38 39 41 PART 33 305 HMB 58 14 HPS 18 100 HBS 38 16 125 HWS 38 HNTL 38 16 15 014 HB 38 16 175 HN 38 16 15 561 HBS 12 13 550 HNCL 12 13 33 307 18 268 18 289 HB 38 16 225 HNTL 38 16 10 247 21 212 HB 38 16 300 HW 38 HNTL 38 16 10 162 HB 516 18 225 HNTL 516 18 10 246 DESCRIPTION Pivot Machine Bushing 14GA Stainless Steel Cotter Pin ys x 1 Stainless Steel Bolt 3 16 x 11 4 Stainless Steel Washer s Lock Nut s 16 Shift Knob Bolt 3 s 16 x 13 4 Nut 3 16 Boom Lift Stainless Steel Bolt 2 13 x 5 Center Lock Nut 1 2 13 Left Cam Stop must also order 33 306 Oilite Bushing part of 33 307 Bushing s ID OD x Bolt ys 16 x 21 4 Lock Nut s 16 Right Boom Stabilizer Extension Spring Bolt 3 16 x 3 Washer 3 8 Lock Nut s 16 Boom Support Bolt 16 18 x 21 4 Lock Nut 18 Left Boom Stabilizer ANON Sm 15 577STAINLESS STEEL 18 MANUAL BOOM DRAWING 2 E 2 7 24 FN 4 ut N 1 1 Pd p ud p id d 1 1 1 7 1 r CD fA
17. SUCTION 1 8897 39 Suction Hose 2 18 116 Hose Clamps To Agitiator 1 8887 56 Hose 2 18 040 Hose Clamps M N 3002D PLUMBING PARTS LIST RAVEN 440 QUANTITY REF 1 PART 15 553 15 553 01 15 553 02 33 499 HSTP 516 18 100 HNFL 516 18 33 498 25 357 16 162 HB 14 20 100 HW 14 HNFL 14 20 15 552 15 552 07 16 851 16 524 18 294 8897 22 18 116 33 180 16 161 16 170 18 160 18 219 16 180 16 935 16 968 10 147 16 993 33 524 HB 516 18 100 HNFL 516 18 8986 50 18 116 16 154 16 859 16 158 18 276 16 281 DESCRIPTION 90 Elbow comes with 15 552 Clip comes with 15 552 O Ring comes with 15 552 Left Valve Guard Mount Phillip Truss Head 5 e 18 x 1 Flange Whiz Lock Nut 5 1 18 Valve Guard Decal Smithco Hex Plug 1 Bolt 1 4 20 x 1 Washer 1 4 Flange Whiz Lock Nut 20 Manifold Ball Valve Steel Mounting Bracket part of 15 552 Close Nipple 1 Motorized Control Valve comes with computer 90 Elbow Hose 1 4 22 Hose Clamp Right Sprayer Support Fitting 11 4 MPT x 11 4 HB Brass Gate Valve 11 4 Nipple 17 4 Tee 17 4 Black Pipe Quick Coupler 17 4 Female Quick Coupler Male Strainer 50 Mesh Muffler Clamp Fitting 11 4 MPT x 11 2 HB Diaphragm Pump Bolt 54e 18x 1 Flange Whiz Lock Nut 5 16 18 Discharge Hose 11 2 x 50 Hose Clamp Fitting 3 MPT x 3 4 HB Ball Valve 2 4 Brass Close Nipple 3 4 x 3 4 Tee 3 4 3 4 x 11 4 Liquid Filled Gau
18. TE 15 488 02 Cover Assembly 1 8 15 488 01 1 33 275 FRESH WATER WASH TANK INSTRUCTI ONS 1 Besure the machine is shut off and the park brake is set 2 Mountthe wash tank to the tank mounting brackets with the spigot facing outward or forward Use the four 3 4 bolts and the lockwashers 3 Now mount the mounting brackets with the wash tank attached to the right side floor plate fuel tank side Use the four 1 bolts and the lock nuts 4 Besure the two plugs are in the tank before filling One plug is located next to the spigot facing the front of the machine and the other is located on top of the tank next to the filler neck 5 Thisis for fresh water only For your safety please keep full of fresh clean water Change as often as needed SM SUN N N NX y N 33 262 CAB PARTS LIST QUANTITY REF PART 1 33 262 19 2 33 262 12 15 429 23 33 262 08 3 15 429 03 4 15 429 02 15 429 01 5 33 262 18 33 262 04 33 262 17 15 429 05 15 429 06 15 429 04 15 429 14 15 429 07 6 33 262 14 15 429 23 7 33 262 13 8 HB 12 13 500 HW 12 HNTL 12 13 9 33 262 01 33 262 02 33 262 16 10 33 262 11 33 262 07 33 262 15 11 HB 12 13 150 HW 12 HNTL 12 13 12 HB 12 13 450 HWL 12 HNTL 12 13 13 HB 12 13 150 HWL 12 HW 12 14 33 262 20 15 429 11 33 262 06 33 262 05 16 909 ENGINEAIR FILTER PART 33 321 33 321 01 33 322 33 323 DESCRIPTION Right Front Moun
19. 058 10 33 058 11 33 058 31 33 058 52 33 058 28 33 058 17 33 058 18 33 058 33 33 058 07 33 058 51 33 058 01 33 058 17 33 058 20 33 058 35 77 130 DESCRIPTION Housing Gasket Rotating Kit Assembly Servo Piston Follower Cam Plate S A Bushing Cap Screw Cradle Sub Assembly Servo Piston Assembly Cover Plate Gasket Cover Plate Washer Cap Screw 810 24 x 1 Jam Nut Washer Seal Washer Retaining Ring Thrust Race Thrust Bearing Washer Shaft Seal Retaining Ring Drive Shaft Housing Assembly Bearing Press Fit Plug S A O Ring Cover Plate Control Valve Orifice Seal Repair Kit DD A AS AS ASB SB SB a Housing Assembly Some Items May Be Ordered Separately Cradle Sub Assembly Some Items May Be Ordered Separately Charge Pump Adapter Assembly Some Items May Be Ordered Separately Mounting Kit eC 33 326 HYDRAULIC GEAR PUMP DRAWING M X 33 326 HYDRAULIC GEAR PUMP PARTS LIST QUANTITY REF PART 1 33 326 01 2 33 326 02 3 33 326 03 4 33 326 04 5 33 326 05 7 x 8 x 9 x 10 3 11 33 061 03 12 13 17 19A 33 061 08 19A2 19 2 19 4 20 21 33 061 07 21B 22 33 061 05 23 33 061 10 24 33 061 09 25 33 326 07 40 x 76 197 08 PUMP DATA Rated Pressure Priority Rated Pressure Secondary Max Pressure Rated Speed Max Continuous Inlet Temperature Max Continuous Inlet Vacuum DESCRIPTION Front Plate Assembly Backplate Bo
20. 066 29 33 066 19 33 066 18 33 066 20 33 066 22 33 066 25 33 066 23 33 066 28 33 066 21 33 066 26 33 066 24 33 066 33 215 15 472 16 755 DESCRIPTION Choke Cable Bolt 1 4 20 x 11 2 Washer 1 4 Lockwasher 1 4 Bolt 1 4 20 x 3 4 Center Lock Nut 1 4 20 Friction Control Operators Panel Decal Control Panel Ball Joint 1 4 NF Threaded Rod 14 28 x 13 4 Nut 1 4 28 Lockwasher 1 4 Governor Extension Valve Handle Ball Knob Spool Quad Ring Wiper Clevis Bracket Male Elbow 3 s 1 2 Elbow 45 Male Elbow Cap Nut Washer Adjustment Screw Poppet Spring Detent Housing Detent Plunger Spring Set Screw 5 16 24 Washer Detent End Cap Spacer Washer Spacer Spacer Spool Center Spring Sleeve 5 1 18 x 21 4 Hydraulic Valve 1500 psi 102 Bars Operator Panel Spacer Switch Switch Boot Pp D gt NIST ENGINEAND EXHAUS T DRAWING FR V 5 7 X4 gt gt G NN Na TA a X Me EN ENGINE AND EXHAUST PARTS LIST REF 1 2 12 13 PART 18 140 33 146 33 068 33 067 HLC 58 HST 516 18 075 8940 28 18 186 33 260 76 165 18 123 60 602 60 602 02 60 602 03 33 217 33 002 33 253 33 257 18 299 50 111 33 158 33 159 HB 38 16 100 HNTL 38 16 33 157 33 156 33 141 HB 38 16 075 HWL 3
21. 17 D Ball Valve and Fitting Ref 15 2 Install strainer gasket nozzles into cap and connect to the check valve Strainers may be omitted if XR8008 8010 8015 or 8020 nozzle tips are used 3 Place ball valve D between the outer check valves on both right and left booms Connect the check valves together using the 2 hose and hose clamps 4 Fill the tank 1 2 full of water Place unit on a hard and level surface Adjust boom height according to the Nozzle Selection Chart Turn on spray and observe the amount of overlapping spray between adjoining nozzles There should be 3096 overlap The edge of the spray from one nozzle should reach approximate of the way to the next nozzle If required adjust boom height until the correct overlap is achieved TURBOTURFJ ET TIPS This is a wide angle 110 hollow cone drift reduction nozzle Replaces conventional flooding nozzles in broad cast applications FEATURES Color coding makes it easy to match nozzle flow rates for easy identification e Color coding is available in sizes 1 4 TTJO2 VS through 4 TTJ15 VS Uniform spray distribution Alarge orifice opening and passages minimize clogging The Turbo TurfJet nozzle s patented design element a secondary swirl chamber in the nozzle cap alters the swirling action of the liquid so that the fewer driftable lines are discharged from the secondary orifice Spraying Pressure 25 75 PSI 1 5 5 bar NOZ
22. 30 31 32 41 42 47 PART 33 302 HMBS 100 10 HMBS 100 14 HRPS 14 150 16 024 HWLS 516 HNS 516 24 10 311 18 035 HG 14 28 180 10 307 15 013 HWL 14 HN 14 20 10 318 10 316 11 158 HCPS 12 200 HPS 18 100 HBS 38 16 125 HWS 38 HNTL 38 16 10 317 10 330 15 494 18 036 HG 14 28 180 HN 38 16 5505 38 16 150 5 38 16 125 HWS 38 HNTL 38 16 10 303 HMBS 58 14 HPS 18 100 10 309 18 268 HG 14 28 180 10 308 18 268 HG 14 28 180 16 024 HWLS 516 HNS 516 24 10 306 10 332 10 331 HB 38 16 300 HW 38 HNTL 38 16 HB 58 11 300 HMB 58 14 HNTL 58 11 DESCRIPTION Left Pivot Bracket Stainless Steel Machine Bushing 1 x 10GA Stainless Steel Machine Bushing 1 x 14GA Stainless Steel Roll Pin 1 4 x 11 2 U Bolt 5 6 24 Stainless Steel Lockwasher 5 16 Stainless Steel Nut s 24 Left Castor Wheel Bracket Bushing part of 10 311 Grease Fitting 4 2 8 x 180 part of 10 311 Left Brush Guard Rubber Bumper Lockwasher 1 4 Nut 1 4 20 Grip Pad Left Boom Holder Linear Actuator Stainless Steel Clevis Pin 2 x 2 Stainless Steel Cotter Pin s x 1 Stainless Steel Bolt s 16 x 1 4 Stainless Steel Washer s Lock Nut s 16 Right Boom Holder Boom Carrier part of machine Pivot Bracket Nylon Flange Bushing 1 ID 2 per 10 330 Oilite Bushing 1 2 ID 2 per 10 330 Grease Fitting 4 28 x 180 2 per 10 330 Nut 3 5 16 1 per 10 330 Stainless Steel Set Screw
23. 33 129 HSSHS 38 16 038 33 081 33 052 33 071 HBM 12 175 40 50 042 21 212 11 100 60 536 33 091 11 100 HN 516 18 18 045 8800 12 33 001 33 513 DESCRIPTION Tire and Wheel Lug Nut 2 20 Bolt 1 2 13 11 4 Center Lock Nut 1 2 13 Rubber Bushing Spacer Bolt 1 2 13 x 23 4 Washer s Washer 7 16 Top Lock Nut 2 13 Hydraulic Motor Mount Magnetic Sensor Filter Bracket Bolt 3 s 16 x 1 Washer 3 Top Lock Nut ys 16 Oil Filter Replacement Filter ONLY 45 Elbow Bolt 4 20 3 4 Lockwasher 1 4 Washer 1 4 Relief Valve with Orifice Hydraulic Hose Adapter Elbow 90 Hydraulic Motor Bolt 1 2 13 x 13 4 Center Lock Nut 2 13 Fitting Axle Adapter Socket Head Set Screw s 16 x s Sprocket Main Frame Disc Metric Bolt M12 1 75 x 40m Brake Caliper Spring Linkage Yoke 5 16 Bellow Brake Cable Linkage Yoke 5 16 Nut ss 18 Barb Fitting Fuel Hose 1 4 x 12 Ford Axle Brake Mount Bracket QUANTITY 2 10 42 xl sm LARGEHYDRAULIC FILTER DRAWING SS LARGE HYDRAULIC FILTER PARTS LIST REF DO OP PART 23 190 18 074 33 171 60 215 18 140 60 334 DESCRIPTION Elbow 45 3 4 NPT Bushing 11 4 3 4 Oil Filter Bracket Oil Filter Assembly Fitting Oil Filter Element QUANTITY 2 2
24. 35 33 058 46 33 058 14 33 058 13 33 058 44 33 058 50 33 058 49 33 058 48 33 058 47 33 058 41 33 058 34 33 058 32 33 058 19 33 058 40 33 058 37 33 058 29 33 058 30 33 058 36 33 058 15 33 058 45 33 058 01 33 058 17 33 058 20 33 058 35 77 130 DESCRIPTION Valve Plate CW Rotation Bearing Press Fit Back Plate Assembly Relief Valve S A O Ring Molded O Ring Inner Ring Gerotor Outer Ring Gerotor Charge Pump Adapter Assembly Bearing Press Fit Bolt and Washer O Ring Cap Screw s 16 x 4 Cap Screw s 16 x 31 2 Washer Poppet Spring Shims Plug O Ring Retaining Ring Dump Valve Actuator Quad Ring Key Seal Sub Assembly Plug S A O Ring Plug Sub Assembly O Ring Control Housing Gasket Control Valve Orifice Servo Control Assembly Nut Lockwasher Control Arm Cap Screw Interlock Switch Seal Repair Kit NM ce aea DNN As Required 1 Housing Assembly Some Items May Be Ordered Separately Cradle Sub Assembly Some Items May Be Ordered Separately Charge Pump Adapter Assembly Some Items May Be Ordered Separately Mounting Kit Continued on next page ay 33 058 HYDROSTATIC PUMP DRAWING 33 058 HYDROSTATIC PUMP PARTS LIST CONTINUED QUANTITY m a CD x PART 33 058 04 33 058 06 33 058 09 33 058 22 33 058 24 33 058 20 33 058 05 33 058 08 33 058 43 33 058 03 33 058 02 33 058 42 33
25. 78 103 02 HNL 12 20 33 117 33 161 HB 38 16 100 HWL 38 HB 38 16 125 33 293 HSTP 516 18 100 HNTL 516 18 33 116 33 290 33 281 33 054 50 081 33 256 33 055 DESCRIPTION Tank Carrier 300 Gallon Tank Left Front Fender High Back Seat with Smithco Logo Control Bracket Console Cover Used with 3006 spray systems Console Cover Used with 3002 amp 3007 spray systems Nose Cone Grommet Used with spray systems Floorboard Bolt 16 x 1 Washer 3 Right Front Fender Front Tire and Wheel Tire 23 x 10 5 x 12 Wheel Lug Nut 1 2 20 Right Tank Bracket Loom Clamp s x 2 Right Side Panel Frame Rubber Insulator Right Side Panel Bolt 3 s 16 x 1 Washer s Lockwasher s Rubber Insulator Nut 3 16 Bolt 1 4 20 x Lockwasher 1 4 Air Cleaner Assembly Air Cleaner Element Gas Tank Tire and Wheel Tire 26 5 x 14 00 x 12 Wheel Lug Nut 2 20 Right Rear Fender Right Rear Fender Bracket Bolt 3 s 16 x 1 Lockwasher 3 8 Bolt s 16 x 11 4 Washer s Nut 3 16 Main Frame Left Rear Fender Bracket Mud Flap Mud Flap Bracket Phillip Truss Machine Screw 5 1 18 x 1 Lock Nut 5 1 18 Left Rear Fender Left Tank Bracket Hydraulic Oil Tank Left Side Panel Frame Rubber Insulator Left Side Panel Seat Panel i i oe lt lt 00 00 SS Ke NOSECONE DRAWING
26. 875 Motor Assembly For 16 524 on Spray Star 3002 1 4 16 866 01 Motor Assembly For 16 866 on Spray Star 3004 1 5 16 957 Woodruff Key 1 6 16 524 04 Isolation Flange Assembly 1 7 16 524 02 Coupler Shaft 1 8 16 956 Butterfly 1 9g 16 524 03 Valve Body Assembly for 16 524 1 16 995 01 Valve Body Assembly for 16 995 1 10 16 995 01 E 16 524 05 1 Valve ISO Body Kit for 15 524 16 955 02 1 Valve ISO Body Kit for 16 995 WHEN SERVICING VALVE Replace valve body with ISO Body Kit if valve has been leaking internally Replace motor assembly if the motor will not run or if the printed circuit board is corroded Before reassembling valve remove the coupler shaft from the valve body Apply Loctite to coupler shaft and woo druff key Place the coupler shaft Ref 7 and the woodruff key Ref 5 onto the motor shaft Plug motor into the valve connector coming from Sprayer Control Console Check that the motor rotates in both directions Motor must stop when coupler CAM releases printed circuit board switch button When reassembling valve grease both sealing surfaces of coupler shaft Insert coupler shaft into Iso flange and be sure seal properly seats on shaft Install on valve body and apply RTV 738 to mounting holes Reassemble remaining items as shown in parts diagram on opposite side Jes 16 986 REGULATING BUTTERFLY VALVE DRAWING SS 16 986 REGULATING BUTTERFLY VALVE PARTS LIST QUANTITY REF PART 15 531
27. chemical tanks C Crankcase vent systems breather cap C C Governor oil level C C Spark Plugs Torque tire nuts C Rear axle gear lube C C Lubricate C gt Required 0 0 0 Daily GO OO OO a a D a OO at specified intervals R Replace at specified intervals Tire pressure Front 20 psi 1 4 bar Rear 18 psi 1 3 bar Replace hydraulic filters after the first 20 100 250 and every 250 there after Torque lug nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100 Nm The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent hw 7e END USER S SERVICE CHART Every 500 Hours Yearly As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Daily Cab fresh air filter Fuel level Engine oil Engine Oil Filter Engine for leaks and loose parts Hydraulic system for leaks and loose parts Tire pressure Visual inspection of tires Engine coolant Fuel filters 2 Air Cleaner Belts and hoses Valve clearance Idle speed Hydraulic oil Hydraulic oil filters 2 P
28. clamp Both the 16 806 and the 16 807 nozzle kits are furnished with average size nozzles The user should never hesi tate to change nozzle sizes to achieve the desired spray application rate See nozzle charts included The nozzles in both the 16 806 and the 16 807 nozzle kits may be replaced with Spraying Systems Co FULLJET and FLOODJET nozzles Consult Spraying Systems Co catalog for more information SIS 14 100 BOOM PARTS LIST REF OND PART HBM 8 25 HNM 8 16 770 16 775 16 790 10 025 16 774 16 782 HBM 8 45 16 761 HB 38 16 550 HWL 38 HN 38 16 16 791 16 784 HW 12 16 773 HNTLM 1 2 16 789 10 025 HBM 8 50 16 793 16 788 HBM 10 25 16 787 16 786 HW 516 HBM 8 60 16 785 16 781 16 783 16 780 16 779 16 778 16 792 HNTLM 8 16 794 16 212 HB 38 16 350 HNCL 38 16 16 914 DESCRIPTION Bolt M8 x 25 Nut M8 Arm Tie Bar Knob Hinge Bracket Left Flange Bushing 2 4 Plate Yoke Bolt M8 x 45 Boom Bracket Bolt 3 16 x 5 2 Lockwasher s Nut ys 16 Boom Frame Pin D10 x 35 Flat Washer 1 2 Stud M12 Top Lock Nut M12 Hinge Bracket Right Flange Bushing 3 4 Bolt M8 x 50 Side Boom Right Boom Arm Yoke Bolt M10 x 25 Spacer Hinge Base Flat Washer 5 16 Bolt M8 x 60 Aluminum Ball Bearing Boom Washer Yoke Support 1 Hinge Ball D 25 4 Spring ball Retainer Spring Center Boom Top Lock Nut M8 Side Boom Left Boom Arm Support Bracket Bolt
29. on the high speed stop screw Governor Throttle Lever Low Speed Oil Level Adjustment 2 Disengage engine load 3 Slowly pull the throttle control to desired maximum no load engine speed 4 Adjust the high speed stop screw on the governor to attain the desired maximum engine speed Do NOT exceed the recommended maximum RPM 5 Tighten the lock nut The next adjustment is for speed Proper governor operation requires a difference between full load and no load governor speed Too small an RPM spread between the two speeds will cause governor hunting and surging Too large a spread will cause the low response For this governor normal RPM spread is approximately 250 RPM within the full load speed range of 2000 2800 RPM If the engine hunts at maximum speed no load condition turn the surge screw clockwise into governor until hunting just stops and tighten locknut Do not turn screw in far enough to increase engine speed he ADJ USTMENTS CONTINUED DISTRIBUTORLESS IGNITION TIMING The ignition system does not require any mechanical external adjustments however the spark plug high tension leads must be inserted correctly at each number coil position to the corresponding spark plug in the cylinder front to rear 1 2 3 and 4 FUEL LEVEL The fuel level float adjustment is made with the carburetor or air intake body removed First turn the fuel shut off valve to the OFF position if so equipped Remove the carburetor f
30. supports from under the machine 9 Checkengine oil level and coolant level and lubricate all grease points 10 Fill fuel tank 11 Check belt tension 12 Runengine approximately 5 minutes before putting the engine under load M NOTES WIRING SCHEMATIC a 15 z 1 15 um x 12119 501117 Nun 45 PEN d S ee 31 9 amp 31 31 31 06 15 30 2 8 50 17 15 30 3 19 15 30 HYDRAULIC SCHEMATIC M eA HYDRAULIC DIAGRAM Oil Tank dax 22 62 Obital Motor 6 lw 9 Hyaraulic M gt Y HYDRAULIC DIAGRAM PARTS LIST QUANTITY REF POD SEAL KITS 33 058 33 058 01 33 060 33 060 01 33 060 02 33 326 33 326 08 33 062 33 062 01 33 062 02 33 062 03 33 062 04 75 714 14 268 PART D
31. to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors Ref A on the right side of compressor as far as possible Follow the same steps for the right boom tubing Notice the right boom is inserted into left side of compressor To release tubing from compressor hold black ring around tubing and pull tube out Hose s must be routed on bottom of the boom square tubing Mark 6 inches in from inside edge of foamer nozzle mounting bracket on square boom tubing Place hose guard Ref 1 flush with top of square tubing with edge on previous mark The channel covers hoses on the bottom of the square tubing Install hose guard using 2 drill screws you may want to drill 3 6 pilot hole first Place another hose guard against first and install in same manner Repeat process for other boom side Connect small plastic electrical plug under compressor to electrical extension cable For Spray Star 1600 route extension cable under engine along the mainframe cross bar using tie downs as necessary Cut cable and strip casing allowing enough length to connect to fuse block Strip and connect slide on connectors to each wire and use the heat shrink Connect black negative wire to the ground and connect red wire to the positive Insert 10 amp fuse into slot which red wire was attached to SM 14 284 FOAM MARKER DRAWING
32. up and down Repeat for left boom Mount actuator Ref 30 fixed end to actuator bracket and ram end to pivot bracket using 1 2 21 4 clevis pins and s x 1 cotter pins Ref 28 It may be necessary to lift boom slightly for proper fit Repeat process for other boom Hook hoses to respective fittings using hose clamps 18 040 The hose coming from right side of sprayer goes to straight fitting on right boom Center hose from sprayer goes to straight fitting on center boom The left hose from sprayer goes to straight fitting on left boom Be sure all clamps are tight Connect wire harness to actuator Use two nylon ties 22 075 to hold wire to fixed end of actuators Use boom switches to completely extend actuator and lower booms Using set screws Ref A adjust actuator brackets so nozzles of booms are at same height with nozzles of center section Tighten bolts holding actuator brackets to center mount and locknuts on set screws Make certain set screws B on both sides are completely screwed in Raise booms with boom switches all the way up adjust set screws A so they contact the stop To install boom carriers 33 185 and latch 15 437 see diagram The boom holders should point upward and latch pointing outward Use 8 32 x 11 2 machine screws nuts and washers to install latch to boom carriers To put booms into boom carriers booms must be down Push booms towards front of machine and lift boom slightly to clear fenders Discon
33. 0 HNAR 100 14 33 098 60 402 HNCL 12 20 33 078 HB 916 18 325 HNTL 916 18 33 170 50 081 HCP 58 175 HP 18 100 DESCRIPTION Main Frame Spring Plate King Pin Flange Bushing part of Ref 7 and 18 Hub Assembly includes all items Seal Dust Cap Outer Bearing Inner Bearing Lug Nut 1 2 20 Left Spindle Slotted Hex Jam Nut 1 14 Bolt 5 s 11 x 2 Machine Bushing s x 14GA Slotted Hex Nut 1 14 Cotter Pin 1 8 x 2 Rod End Jam Nut s 18 Grease Fitting 4 28 180 Elbow Hydraulic Cylinder 2 OD x 7 Clevis Pin 5 s x 13 4 Cotter Pin 1 Center Lock Nut 5 s 11 Tie Rod Bolt 5 s 11 x 3 Right Spindle Thick Slotted Jam Nut 1 14 Front Axle U Bolt Center Lock Nut 20 Leaf Spring 1750 Ib 794 kg Bolt 9 1 18 x 31 4 Top Lock Nut 9 16 18 Spring Shackle Rubber Insulator Clevis Pin 5 sx 13 4 Cotter Pin 1 NA ODOONWPHHHHHAHNH IN SN CONTROLPANEL DRAWING SS CONTROL PANEL PARTS LIST QUANTITY REF 1 2 17 18 19 21 PART 11 086 HB 14 20 150 HW 14 HWL 14 HB 14 20 075 HNCL 14 20 16 727 33 115 33 160 18 115 33 229 HN 14 28 HWL 14 33 112 33 066 30 33 066 08 33 066 02 33 066 05 33 066 06 33 066 15 17 019 18 214 18 244 33 066 11 33 066 04 33 066 10 33 066 09 33 066 03 33 066 27 33 066 17 33
34. 0 HNTL 38 16 HW 38 11 050 33 242 HB 516 18 100 HW 38 HNTL 516 18 HMB 12 14 33 125 33 517 HB 14 20 075 HW 14 13 508 15 015 33 091 33 062 18 202 18 168 18 169 34 035 HN 516 24 HWL 516 33 124 15 020 33 511 HB 14 20 075 HWL 14 HP 18 075 DESCRIPTION Steering Wheel with Cap Nut for Steering Wheel 30 40 ft lbs 41 54 Nm Max Torque Steering Column 18 Steering Column Bolt s 16 x 11 2 Lock Nut 3 16 Washer s Extension Spring Spring Clip Bolt 5 6 18 x 1 Washer s Lock Nut 5 e 18 Machine Bushing 2x 14GA Brake Pedal Switch Mount Bracket Bolt 1 4 20 x Washer 1 4 Limit Switch Pedal Pad Brake Cable Power Steering Orbital Motor Elbow Elbow Adapter 3 s Switch Stop Nut 5 16 24 Lock Washer 5 16 Brake Release Hand Grip Steering Column Guard Bolt 1 4 20 x Lockwasher 7 4 Cotter Pin x 3 4 1 1 1 4 4 8 1 1 5 3 5 2 1 1 5 5 1 1 1 1 2 2 2 1 2 1 1 1 1 2 2 1 QUANTITY FRONTAXLEDRAWING yr 49 La EN FRONT AXLE PARTS LIST QUANTITY REF 23 24 PART 33 052 33 169 33 147 33 086 33 074 33 073 01 33 073 02 78 119 78 118 HNL 12 20 33 099 HNAR 100 14 HB 58 11 200 HMB 58 14 HNA 100 14 HP 18 200 18 154 HNJ 58 18 HG 14 28 180 18 168 75 714 HCP 58 175 HP 18 100 HNCL 58 11 33 145 HB 58 11 300 33 10
35. 06 15 552 12 16 986 01 15 517 04 16 986 02 15 517 06 15 517 07 15 517 08 16 986 03 15 517 10 16 986 04 15 517 11 15 517 13 15 552 04 15 552 05 15 517 16 15 517 17 15 552 13 16 986 05 15 531 03 16 986 06 15 517 22 15 517 24 15 517 23 16 986 07 16 986 08 16 986 09 16 986 10 16 986 11 16 986 12 DESCRIPTION Polypropylene Cover Stainless Steel Phillips Square Pan Head Screw Motor Sub Assembly Stainless Steel Self Cinching Stud EPDM Rubber O ring Neoprene Motor Mount Nylon Mounting Plate EPDM Rubber Grommet Nylon Grommet Retainer Stainless Steel Slotted Hex Washer Screw Control Harness Subassembly Teflon Thrust Washer Stainless Steel Spring Pin Nylon Ball Valve Stem Teflon Coated Viton O ring Nylon Body Dense Felt Dust Plug Viton Gasket Viton O ring Nylon End Cap Quick Connector End Cap Stainless Steel Hex Head Cap Screw Stainless Steel Lockwasher Stainless Steel Hex Nut Nylon Bogy Insert Nylon Butterfly Steel Mounting Bracket Pin Contact Connector Cap Spare Parts Kit includes all items D 0 DWD BH HAH XP Pp AH KH MK BMP KH MK AH 5 DV SUC 15 552 MANIFOLDBALL VALVE DRAWING 1 UNIT Nr TM 68 15 552 MANIFOLD BALL VALVE PARTS LIST 1 UNIT REF PART 15 531 06 15 552 12 15 552 06 15 517 04 15 552 03 15 517 06 15 517 07 15 552 02 15 517 09 15 517 10 15 517 11 15 552 04 15 517 13 15 552 05 15 517 16 15 517 17 15 55
36. 1 2 10 256 Foamer Hose Guard 16 2 HSDPS 14 075 Stainless Steel Pan Head Drill Screw x 8 2 16 987 Foam Nozzle Mounting Kit 1 per boom 3 15 507 Foamer Tubing 2 4 Clear Tubing 5 15 511 Foam Nozzle 2 6 Blue Tubing 7 15 510 01 Nozzle Mounting Rod 2 8 Boom 9 16 795 Square Clamp 4 INSTALLATION INS TRUCTI ONS 10 Ti 12 13 14 15 16 17 18 19 Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell Place splined end of Nozzle mounting rod Ref 7 into top of foam nozzle Ref 5 Tighten screw Slide two foam nozzle mounts Ref 2 onto the rod Place square clamps Ref 9 on foam nozzle mounts and mount the square clamps to the boom Ref 8 Adjust foam nozzle mounts and clamps so nozzle assembly will clear end of boom Tighten foam nozzle mounts and square clamps to prevent side to side movement Do the same to the other side Being careful not to cut the tubing Ref 3 cut the oversleeve back approximately 2 5 cm to expose blue Ref 6 and clear tubing Ref 4 Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward end of tube Slide blue tube all the way over the top of the small tube on foam nozzle Slide wing nut back to the threads and hand tighten Follow the same steps for the clear tube and tube nut Route the tubing along underside of main frame using tie downs as necessary Install opposite ends of air liquid tubes
37. 1 Push Button Switch 1 4 16 978 Wire Switch to Solenoid Start Terminal 1 6 12 015 Solenoid 1 SOLENOID TERMINALS HN 516 24 5 24 Hex Nut 2 10 32 10 32 Hex Nut 1 7 8931 144 10GA White Wire 144 1 8901 Slide On Connector 1 8 33 273 Auto Blade Type Fuse 30Amp 1 CONNECTION INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 7 Place one 8963 heat shrink 1 4 x 11 4 on each wire before crimping 8901 slide on connectors to the red and white wires Connect the two wires to the fuse block first the red to the 4 positive and the white to the negative Put the 33 273 auto blade type fuse 30 amp into fuse block Make certain you are connecting positive to positive negative to negative while attaching power leads you do not observe polarity damage will result to electrical com ponents WARNING SM au 33 275 FRESH WATER WASH TANK DRAWING Wie WA 33 275 FRESH WATER WASH TANK PARTS LIST REF PART DESCRIPTION QUANTITY 1 15 488 5 Gallon Wash Tank includes items 1 2 33 118 Right Tank Bracket part of machine 1 3 33 079 Gas Tank part of machine 1 4 33 286 Tank Mounting Bracket 2 HB 516 18 075 Bolt 5 16 18 x 3 4 4 HB 516 18 100 Bolt 5e 18 x 1 4 HNCL 516 18 Lock Nut 5 16 18 4 HWL 516 Lockwasher 5 16 4 5 16 166 Plastic Hex Plug 3 4 2 6 16 960 Spigot 1
38. 129 MANUAL HOSEREEL DRAWING Wit I 16 129 HOSEMANUAL REEL PARTS LIST QUANTITY REF PART 16 129 11 16 906 25 16 906 22 HB 38 16 100 HW 38 16 906 27 16 906 21 16 906 20 HWL 516 HB 516 18 075 16 129 09 16 129 10 HNTL 38 16 HNTL 516 18 16 129 08 HB 516 18 075 HW 516 16 129 07 16 906 08 16 906 24 16 906 07 16 906 23 16 906 30 16 980 HB 516 18 175 HW 516 HNTL 516 18 DESCRIPTION Disc 17 Retaining Ring Axle Assembly Bolt 3 16 x 1 Washer 7 Trim Drum Edge Drum Center Disc 17 Crank Side Lockwasher Boli 18x 7 Crank Assembly Brake Assembly 7 Lock Nut 3 16 Lock Nut 18 Lock Pin Assembly Bolt 18 x 9 Washer Frame Assembly Mounting Pillow Block Bottom Bearing Mounting Pillow Block Top Swivel Assembly Seal Kit For 16 906 23 Mount Bracket Bolt 18 x 1 Washer Lock Nut 18 RRAME 2 00 00 4 IC N SPRAY STAR 3000 HOSEREEL PLUMBING DRAWING 3002 3006 and 3007 33 476 MOUNTING DIAGRAM Place 16 945 Fitting into new hole Place a 16 162 Plug on the inside Place Air Gap Filler into Fitting and tighten Remove Air Gap Filler from here and place a 16 162 Plug in the hole from the outside lt 3002D and 3004D 3004D 3002 3004 3006 and 3007 N YS SPRAY STAR 3000 HOSEREEL PARTS LIST REF PART DESCR
39. 2 13 15 517 19 15 517 20 15 517 23 15 517 24 15 552 09 15 552 11 15 552 19 15 552 16 15 552 14 15 552 15 15 552 22 15 552 21 15 552 18 15 552 20 15 552 07 15 552 01 15 552 10 DESCRIPTION Polypropylene Cover Stainless Steel Phillips Square Pan Head Screw Motor Sub Assembly Stainless Steel Self Cinching Stud O Ring ERP Rubber Neoprene Motor Mount Nylon Mounting Plate EPDM Rubber Grommet Polypropylene Grommet Retainer Stainless Steel Slotted Hex Washer Screw Teflon Thrust Washer Nylon Ball Valve Stem Stainless Steel Spring Pin Viton O ring Nylon Body Dense Felt Dust Plug Viton Gasket Teflon Seal Viton O ring Stainless Steel Hex Nut Stainless Steel Lockwasher Polypropylene Ball Manifold Body Nylon Control Cable Alignment Insert Polypropylene Inner Connector Polypropylene O Ring Viton Hex Head Bolt Stainless Steel Flat Washer Stainless Steel Connecting Stud Stainless Steel 1 NPT Female Threaded Inlet Body Polypropylene Steel Mounting Bracket Single Unit Spare Parts Kit Comes with three 15 553 34 90 Hose Barbs WONMNMNNABRPANAHIH HH KH KH QUANTITY BV TURBO QUADAGI TATOR DRAWING 2 gt 70 TURBO QUADAGI TATOR PARTS LIST REF PART DESCRIPTION QUANTITY 1 16 036 Agitator Jet Includes one each and orifices 4 2 16 173 Reducer 34 1 2 4 3 16 158 Close Nipple 3 4 x 3 4 2 4 16 157 Female Pip
40. 3 16 x 31 2 Center Lock Nut 28 16 Hinge Assembly 14 100 6 Meter Boom includes the 16 807 Nozzle Kit Raindrop Tips 14 101 6 Meter Boom includes the 16 806 Nozzle Kit Teejet Tips QUANTITY 10 18 M ADA NMNNANNNANNAANANAHAANNANHAAARANNN A NVD SNC 14 100 PLUMBING amp 16 80 7NOZZLE KIT DRAWING TURBO TURFJET TIPS lt 14 100 PLUMBING amp 16 80 7 NOZALE KI T PARTS LIST TURBO TURFJET TIPS REF PART DESCRIPTION QUANTITY 1 14 100 Boom 1 2 16 795 Square clamp 1 12 3 16 796 Diaphragm Check Valve Single complete with 8 amp 9 6 4 16 797 Diaphragm Check Valve Double complete with 8 amp 9 6 5 8888 19 Orange PVC Hose 1 2 4 6 18 224 Hose Clamp 1 2 28 7 16 137 Fitting 2 x 2 HB 6 8 16 798 End Cap 12 9 16 960 06 Diaphragm 12 10 8888 8 Orange PVC Hose 1 2 6 11 15 588 Turbo TurfJet Tips 12 12 16 800 Gasket 12 13 16 921 Quick Teejet Cap 1 4 12 14 16 199 45 Street Elbow 1 4 PT 12 15 16 135 Fitting 2 MPT x 3 4 HB 3 18 077 Hose Clamp 3 16 16 200 Ball Valve 1 4 2 16 136 Fitting 4 MPT 2 HB 4 17 8888 9 Orange PVC Hose 1 2 4 16 807 Nozzle Kit 12 each NOZZLE KI T INSTALLATION TURBO TURFJET TIPS All measurements are done from the fitting on center boom with booms in line Nozzles are exactly 20 apart 1 Install check valves A and B above the square tubing and pointing to the rear
41. 3 14 101 Plumbing sse 94 95 14 101 Plumbing amp Nozzle Kit Installation 95 Turbo T rfJet Tips ia 96 AR TIPS een 97 14 283 Foam Marker Kit mere 98 101 14 284 Foam Marker 102 103 15 505 MOIOF i ente et 104 105 15 511 Foam Nozzle 106 107 16 906 Electric Hose 108 109 16 129 Hose Reel 110 111 Hose Reel 112 113 33 476 Hose Reel Mounting Instructions 112 113 Electric Hose Reel Wiring 114 115 Hose Reel Adjustments 114 33 275 Fresh Water Wash Tank 116 117 33 262 Gg eese nes dns 118 119 15 545 Star 120 121 Reference 123 124 BINE MP M 123 Quick Reference Replacement Parts 124 Limited Warranty Inside Back Cover INTRODUCTION Thank you for purchasing SMITHGO product Read this manual and all other manuals pertaining to the Spray Star carefully as they have safety operating assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after o
42. 38 16 33 329 HSSQS 38 16 150 HN 38 16 33 331 HBS 38 16 125 HWS 38 HNTL 38 16 33 309 HBS 38 16 125 HWS 38 HNTL 38 16 HRPS 14 150 33 302 33 305 HMB 58 14 HPS 18 100 HBS 38 16 125 HWS 38 HNTL 38 16 33 295 15 494 18 036 HSSQS 38 16 150 HN 38 16 DESCRIPTION Stainless Steel Cap U Bolt Kit 17 Right and Left Tube Left Brush Guard Right Brush Guard Stainless Steel Bolt 7 16 x 5 Lock Nut 16 Boom Brackets U Bolt 24 Stainless Steel Lockwasher Stainless Steel Nut 24 Barb Fitting Stainless Steel Pipe Elbow x 90 Right Pivot Bracket Machine Bushing 1 x 14GA Machine Bushing 1 x 10GA Extension Spring Right Cam Stop must also order 33 307 Right Center Tube Bracket Stainless Steel Bolt 7 16 x 17 Stainless Steel Washer 7 Lock Nut 16 Center Tube Right Actuator Bracket Stainless Steel Bolt 7 16 x 17 Stainless Steel Washer Lock Nut 16 Center Mount Stainless Steel Set Screw 7 16 x 1 part of 33 329 Nut 7 16 part of 33 329 Left Actuator Bracket Stainless Steel Bolt 16 x 1 Stainless Steel Washer Lock Nut 16 Left Center Tube Bracket Stainless Steel Bolt 7 16 x 17 Stainless Steel Washer 7 Lock Nut 16 Stainless Steel Roll Pin x 17 Left Pivot Bracket Pivot Machine Bushing s 14 Stainless Steel Cotter Pin x 1 Stainless Steel Bolt 7 16 x 17 Stainless Steel Washer 7 Lock
43. 5 Booms The nine 16 996 bodies are installed on the boom sections The nine 16 800 viton gasket 15 588 Turbo Turf Jet 8 and 16 921 cap are in the small parts bag Nr IM 83 15 577 STAINLESS STEEL 18 MANUAL BOOM DRAWING uc Lee eds ma fa MES A r M gt A 15 577STAINLESS STEEL 18 MANUAL BOOM PARTS LIST REF NOOR 19 20 23 24 25 27 PART 16 926 13 498 16 928 33 333 33 332 HBS 38 16 550 HNTL 38 16 16 761 16 024 HWLS 516 HNS 516 24 18 249 18 040 16 925 33 301 HMB 100 14 HMB 100 10 15 495 33 306 18 268 33 308 HBS 38 16 125 HWS 38 HNTL 38 16 16 927 33 330 HBS 38 16 125 HWS 38 HNTL 38 16 33 329 HSSQS 38 16 150 HN 38 16 33 331 HBS 38 16 125 HWS 38 HNTL 38 16 33 309 HBS 38 16 125 HWS 38 HNTL 38 16 33 295 15 494 18 036 5505 38 16 150 HN 38 16 HRPS 14 150 33 302 HCPS 12 225 HPS 18 100 DESCRIPTION Stainless Steel 74 U Bolt Kit 17 6 Right and Left Boom Tube Left Brush Guard Right Brush Guard Boom Carrier part of the truck Stainless Steel 3 16 x 51 2 Lock Nut s 16 Boom Brackets U Bolt 5 15 24 Stainless Steel Lockwasher 5 16 Stainless Steel Nut 9 16 24 Barb Fitting Hose Clamp Stainless Steel Pipe Elbow x 90 Right Pivot Bracket Machine Bushing 1 x 14GA Machine Bushing 1 x 10GA Extension Spring Right Cam Stop must als
44. 8 33 254 33 255 33 002 01 33 052 HSTC 8 32 050 HW 8 33 261 HB 12 13 300 HNCL 12 13 60 107 60 168 HB 12 13 350 18 243 18 093 23 183 18 107 18 249 33 291 HB 516 18 075 HWL 516 33 513 DESCRIPTION Fitting 3 4 Oil Cooler Mounting Bracket Mounting Kit Oil Cooler Loom Clamp Truss Screw 5 16 18 x 3 4 Radiator Comes with Engine Hose 28 Hose Clamp 7 32 5 8 Fan Shroud Air Cleaner Eloow Hose Clamp 19 6 x 21 2 Air Cleaner Mounting Band Air Inlet Cap Carburetor Intake Tube Ford Gas Engine 38 6 HP Gas Filter MotorCraft FG795 A Oil Filter MotorCraft FL400 A Black Nipple Muffler Clamp 1 2 Tail Pipe Universal Exhaust Hanger Bracket Bolt 3 16 x 1 Lock Nut 38 16 Muffler Exhaust Pipe Engine Exhaust Bracket Bolt 3 16 x 3 4 Lockwasher 3 8 Alternator Belt MotorCraft C9PZ 8620 E Governor Belt MotorCraft E9JL 8620 A2A Fill Tank Comes with Engine Main Frame Thread Cutting Screw 8 32 x Washer 8 Oil Cooler Shroud Bolt 1 2 13 x 3 Front Motor Mount Center Lock Nut 2 13 Rubber Bushing Spacer Bolt 2 13 x 31 2 Rear Motor Mount Male Connector 7 2 Street Tee Male Connector s Pipe Thread Reducer 1 x 3 4 Barb Fitting Dipstick Guide Bolt 5 46 18 x 3 4 Lockwasher 5 16 Dipstick Comes with Engine Brake Mount bracket QUANTITY 5 00 DRIVELINKAGE DRAWING Me IR DRIVELI
45. 906 Hose Reel 12 volt electric rewind 200 capacity 15 572 15 Dual Section Electric Lift Star Shield Boom 33 262 Operators Protective Enclosure amp Roll Bar Factory Installed to be used with 33 476 15 573 15 Manual Lift Star Shield Boom MAINTENANCE LUBRICATION Use No 2 General purpose Lithium Base Grease and lubricate every 100 hours The Spray Star 3000 has 5 grease fittings A One on each the right and left spindles B Oneon both rod ends of the tie rod SMITHCO C rod end of the hydraulic cylinder B HYDRAULIC OIL Front of machine 1 Use SAE 10W 40 API Service SJ or higher motor oil 2 For proper warranty change oil every 500 hours or annually which ever is first and change both filters after the first 20 hours then at 100 hours then every 250 hours thereafter 3 Theoillevel should be 4 10 cm from the top of the fill tube when the fluid is cold Do not overfill After changing oil and or filter run the machine for a few minutes Check oil level and for leaks Always use extreme caution when filling the hydraulic oil tank or checking the level to keep the system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty conditions 6 Ifthe natural color of the fluid has become black or smells burnt it is possible that an overheating prob lem exists If the fluid becomes milky water contamination ma
46. 96 46 18 222 33 177 HB 38 16 350 HW 38 HNTL 38 16 33 525 33 532 HB 38 16 200 HNTL 38 16 HB 516 18 300 HNTL 516 18 16 824 16 828 HSSQ 38 16 150 33 179 33 529 16 168 18 172 16 159 16 288 16 163 16 183 16 851 HB 14 20 250 HW 14 HNFL 14 20 33 501 DESCRIPTION Relief Valve Elbow 3 4 MPT x 3 4 HB Discharge Hose 1 x 46 Hose Clamp Spray Pump Bracket Bolt ys 16 x 31 2 Washer 3 8 Lock Nut s 16 Hydraulic Motor Mounting Kit comes with pump Hydraulic Motor Bolt ys 16 x 2 Lock Nut s 16 Bolt 5 16 18x Lock Nut 5 6 18 Reducer 1 11 4 Fitting 1 MPT x 1 HB Square Head Set Screw s 16 x 11 2 Left Spray Support Mount Elbow 1 4 MPT x 1 HB Reducer 5 x Fitting 1 MPT x 1 4 HB Reducer Bushing x 3 4 Reducer Bushing 1 3 4 Tee 1 Close Nipple 1 x 1 Bolt 1 4 20 x 21 2 Washer 1 4 Flange Whiz Lock Nut 20 Right Valve Guard Mount 1 BI TANK WITHAIRGAP FILLER DRAWING To Agitiator 1 8887 56 Hose 2 18 040 Hose Clamps TION 1 8897 39 Suction Hose 2 18 116 Hose Clamps BV TANK WITHAIRGAP FILLER PARTS LIST REF 1 2 PART 16 153 16 150 16 953 16 953 01 16 169 16 961 16 962 16 962 01 33 250 16 945 33 530 16 162 33 192 HB 38 16 225 HB 38 16 250 HNTL 38 16 HW 38 33 143 16 155 16 156 16 194 33 530 16 227 25 359 33 249 DESCRIPTION Elbow 3 4 MPT x 3 4 HB Double Thread Fitting 3 4 bottom one come swith ta
47. AETILT Delavan s extensive research on spray patterns has proven that a tilt of about 45 for flood Nozzles or tips will significantly improve the spray pattern uniformity The nozzle tilt reduces the effect of boom height variation and allows the spray nozzle to maintain a more fully developed pattern even when the nozzle outlet is below the recommended height for the best spray pattern uni formity RECOMMENDED OVERLAP AND NOZA EHEI GHT Adjust spray height in the field to overlap a minimum of 3096 of each edge of pattern Adjust nozzle height until this is achieved If a decision to tilt the nozzle is made do it before measuring the width of the spray on the ground and adjusting nozzle height See example below DRIFTABLEFINES PRODUCED 0 5 gpm at 40 psi Nozzle Percent of Spray Volume 5 gpm Output less than 200 microns Turbo TurfJet 196 2 gt 96 XR TIPS This is an extended range flat spray tip It is excellent for Contact Pesticides and Growth Regulators and good for Systemic Pesticides Contact Pesticides and Growth Regulators At medium pressures 20 30 psi provides medium size droplets for good surface coverage and less drift At higher pressures 30 60 psi produces smaller droplets for better coverage Wide angle 110 tips produce slightly smaller droplets than 80 tips at equal pressures Systemic Pesticides At lower pressures 15 20 psi produces larger spray droplets and reduces drift while still provid
48. CV valve Battery electrolyte level Clean battery terminals Flush spray systems water chemical tanks Crankcase vent systems breather cap Governor oil level Spark Plugs Torque tire nuts Rear axle gear lube Lubricate at specified intervals R Replace at specified intervals Tire pressure Front 20 psi 1 4 bar Rear 18 psi 1 3 bar Replace hydraulic filters after the first 20 100 250 and every 250 there after Torque lug nuts after the first 10 hours and every 200 hours there after 64 to 74 87 100 Nm ADJUSTMENTS FACET CARBURETOR The idle speed adjustment screw and the idle fuel mixture adjustment needle are accessible on the exterior of the carburetor There are three factors that control the conversion of the fuel and mixture into engine power These factors are engine compression ignition and correct carburetor adjustment Correct carburetor adjust ment cannot be obtained unless engine compression and ignition meet specifications To make the adjustments start the engine and operate it until it has reached normal operating temperature Be sure the choke and throttle controls are pushed all the way in Start the adjustments by setting the idle speed screw to obtain an engine speed of 750 RPM Then turn idle fuel mixture adjustment needle in clockwise until the engine begins to roll Then back it out slowly until the engine is running smoothly Reset the idle speed to 750 RPM VALV
49. Clamp Bolt 1 4 20 x 1 Washer 1 4 Flange Whiz Lock Nut 20 Manifold Ball Valve Steel Mounting Bracket part of 15 552 Close Nipple 1 Motorized Control Valve comes with computer 90 Elbow 90 Elbow Right Sprayer Support Fitting 11 4 MPT x 1 HB Brass Gate Valve 11 4 Nipple 17 4 Tee 17 4 Black Pipe Quick Coupler 17 4 Female Quick Coupler Male Strainer 50 Mesh Muffler Clamp Fitting 11 4 MPT x 11 2 HB Diaphragm Pump Bolt 54e 18x 1 Flange Whiz Lock Nut 5 16 18 Discharge Hose 11 2 x 50 Hose Clamp Fitting 3 MPT x 3 4 HB Ball Valve 2 4 Brass Close Nipple 3 4 x 3 4 Tee 3 4 3 4 x 11 4 Liquid Filled Gauge 27 gt Continued on next page HH WOW am 3004D PLUMBING DRAWING RAVEN 203 CONTINUED Return to Tank 1 8887 28 Hose 2 18 040 Hose Clamp Right Boom Section 1 8887 52 Hose 1 18 040 Hose Clamp Center Boom Section 1 8887 45Hose 1 18 040 Hose Clamp Left Boom Section 1 8887 52 Hose 1 18 040 Hose Clamp 4 SUCTION SS 1 8897 39 Suction Hose s 2 18 116 Hose Clamps d ya X o q 6 REN QA To Agitiator 23 22 21 20 1 8887 56 Hose 2 18 040 Hose Clamps M 3004D PLUMBING PARTS LIST RAVEN 203 CONTINUED QUANTITY REF 30 31 32 33 Co 25888 SbBSESSEGESS O PART 16 294 16 153 88
50. E CLEARANCE The valve clearance can also be adjusted without the engine running Rotate the crankshaft until 1 cylinder is at the top of the compression stroke Check the timing marks It should read 0 or TDC Both valves on 1 cylinder are now closed Setthe valve clearance on both valves Intake Lash Cold 0 22 mm Exhaust Lash Cold 0 32 mm Next Rotate the crankshaft 180 set the valve lash on both valves on 2 cylinder Again rotate the crankshaft 180 and set the valve lash on both valves on 4 cylinder Rotate the crankshaft another 180 and set the valve lash on both valves on cylinder GOVERNOR Before making any governor adjustments check the governor drive jedes belt tension with a belt tension gauge Set the belt to 75 Ib 34 kg PE oaia Oil Fill new 50 Ib 23 kg used Replace the belt if cracked or damaged during shipping etc The first adjustment is the governor to carburetor control rod adjustment With the control rod connected manu ally move the governor throttle lever to the maximum open throttle position Check that the carburetor throttle shaft lever is set from 2 to 1 4 of an inch from its maximum opening position stop If neces sary adjust length of the control rod to obtain the setting To perform a high speed adjustment attach a tachometer to the engine then run the engine until it reaches normal Lever HUN No Load Surge operating temperature Adjustment Screw 1 Loosen the lock nut
51. ESCRIPTION 18 249 Barb Fitting 3 4 MPT x 3 4 HB 33 057 Strainer 18 069 Pipe Plug 74 MPT 8833 17 Suction Hose 1 x 17 60 215 Oil Filter 8833 25 Suction Hose 1 x 25 33 258 Hydraulic Hose 33 058 Hydrostatic Pump 33 002 Ford Gas Engine 38 6 HP 33 067 Oil Cooler 33 068 Mounting Kit 33 130 Hydraulic Hose 33 138 Hydraulic Hose 33 062 Power Steering Orbital Motor 33 139 Hydraulic Hose 18 168 O Ring Elbow 75 714 Hydraulic Cylinder 2 OD x 7 8832 73 Suction Hose 3 4 x 73 33 132 Hydraulic Hose 33 137 Hydraulic Hose 33 066 Hydraulic Valve 33 525 Hydraulic Motor 33 136 Hydraulic Hose 33 135 Hydraulic Hose 33 060 Hydraulic Motor 8833 19 Suction Hose 1 x 19 33 131 Hydraulic Hose 33 326 Hydraulic Gear Pump 33 059 Relief Valve with Orifice 33 059 01 Cartridge 18 166 Adapter 33 259 Hydraulic Hose 23 006 Oil Filter 8833 27 Suction Hose 1 x 27 33 281 Hydraulic Oil Tank 13 586 Filler Breather 60 501 Hose Hold down 33 526 Hydraulic Hose 18 116 Hose Clamp 8 Used on 8833 Hose 18 222 Hose Clamp 2 Used on 8832 Hose Hydrostatic Pump with neutral lockout switch and side band neutral Seal Repair Kit Hydraulic Motor with built in hot oil shuttle valve Motor Rear Seal Kit Shaft Seal Kit Hydraulic Gear Pump with 3 gpm priority flow and 1500 psi relief Seal Kit Power Steering Orbitrol Motor Seal Kit Needle Bearing Kit End Cap Kit Center Spring Kit Hydraulic Cylinder Seal Kit N
52. Fluid SAE 80W 90 Gear Lube API Service GL 5 GL 4 OTHER PARTS 16 909 Cab Fresh Air Filter 16 953 Hinged Cover On Tank with Gasket 16 953 01 Gasket For Cover Spark Plugs AGSF 22C Gap 0 040 inch 1 0 mm 2 gt LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts including star
53. IPTION QUANTITY 1 16 153 Elbow 3 4 MPT x 3 4 HB 1 2 16 859 Ball Valve 3 4 1 3 18 073 Close Nipple 3 4 3 6 16 151 Elbow 3 4 x 3 4 HB 1 7 16 154 Barb Fitting 74 x HB 1 8 18 281 Black Pipe Tee 3 4 1 10 33 477 Hose Reel Mount 1 11 Hose Reel 1 18 249 Fitting 3 4 MPT x 3 4 HB 1 HB 38 16 175 Bolt 3 s 16 x 13 4 4 HW 38 Washer s 8 HNTL 38 16 Lock Nut s 16 4 12 33 249 Air Gap Filler Kit part of machine 1 16 945 Fitting 1 13 33 192 Tank Strap part of machine 2 14 HB 38 16 225 Bolt ys 16 x 21 4 4 HB 38 16 250 Bolt 3 16 x 21 2 4 HNTL 38 16 Lock Nut s 16 8 HW 38 Washer s 8 15 33 142 300 gal Poly Tank part of machine 1 16 50 081 Rubber Bumper 1 HWL 38 Lockwasher s 1 HN 38 16 Nut s 16 1 HOSEREELMOUNTINGINSTRUCTIONS 9 10 11 Wear Protective clothing when draining the tank and taking apart the lines Drain the tank and spray system in a safe and approved method insuring that no chemical or water remain in it as you will be taking apart lines Before starting remove the key set the park brake and block the wheels Remove the air gap filler and plug the hole from the outside with a 1 hex plug Remove the rear tank strap Ref 13 and replace with the hose reel mount Ref 10 Mount it with the long side of the platform to the rear of the machine Use the same hardware from the tank strap Put the hose reel on the hose reel bracket with the fitting on the left hand side of the machine Line up t
54. LEKIT PARTS LIST TEEJET TIPS REF PART DESCRIPTION QUANTITY 1 14 101 Boom 1 2 16 795 Square Clamp 1 12 3 16 796 Diaphragm Check Valve Single includes 8 amp 9 6 4 16 797 Diaphragm Check Valve Double includes 8 amp 9 6 5 8888 19 Orange PVC Hose 7 2 4 6 18 224 Hose Clamp 28 7 16 137 Fitting 2 MPT x 2 HB 6 8 16 798 End Cap 12 9 16 960 06 Diaphragm 12 10 16 802 Strainer 12 11 16 800 Gasket 12 12 16 803 Teejet Tip XR8004 Standard all sizes available 12 13 16 804 Quick Teejet Cap white 12 14 8888 8 Orange PVC hose 1 2 6 15 16 200 Ball Valve 1 4 2 16 136 Fitting 1 4 MPT x 2 HB 4 16 8888 9 Orange PVC Hose 1 2 4 17 16 135 Fitting 2 MPT x 2 4 HB 3 18 077 Hose Clamp 3 709 420 Nozzle Kit 12 each 14 101PLUMBING amp 709 420 NOZALEKI T INSTALLATION TEEJET TIPS All measurements are done from the fitting on center boom with booms in line Nozzles are exactly 20 apart 1 Install check valves A and B behind the square tubing and pointing down 20 20 20 20 20 10 10 20 20 20 20 20 AUS MM F ca a 5 a 5 2 2l a A B B A A B B B A Left Boom Center Boom Right Boom A Single Ended Check Valve Ref 3 and Clamp Ref 2 install with fitting toward middle of boom B Double Ended Check Valve Ref 4 and Clamp Ref 2 C Fitting Ref
55. NKAGE PARTS LIST QUANTITY REF 17 2 S 37 39 40 41 42 PART 33 070 02 HBM 8 1 25 20 HWL 516 HN 516 24 HBM 10 1 5 75 HNM 10 1 50 HN 14 28 13 632 18 115 HP 18 100 HMB 58 14 33 503 HMB 12 14 HN 14 20 HWL 14 HN 38 16 HWL 38 HW 38 HB 38 16 150 21 462 33 113 33 230 HW 38 40 022 60 323 33 109 33 140 33 058 23 191 18 250 33 326 77 130 18 227 23 127 23 076 17 019 18 176 14 20 075 33 110 38 16 100 HWL 38 33 502 HB 12 13 125 HW 716 HWL 12 HBM 10 1 5 35 13 197 33 070 01 16 883 33 070 03 HBM 10 1 5 50 23 121 34 044 33 070 DESCRIPTION Engine to Pump Coupling Metric Bolt 8 1 25 x 20M Washer 5 16 Nut 5 16 24 Metric Bolt 10 1 5 x 75M Metric Nut 10 1 5 Nut 1 4 28 Push Pull Cable Ball Joint 1 4 NF Cotter Pin s x 1 Machine Bushing s x 14GA Shift Pivot Machine Bushing 2 x 14GA Nut 1 4 20 Lockwasher 1 4 Nut 3 s 16 Lockwasher s Washer s Bolt ys 16 x 11 2 Ball Joint 9 16 24 Neutral Arm Transmission Rod Washer 3 Idler Pulley Spring Shifter Fitting Hydrostatic Pump Elbow Barb Fitting Hydraulic Gear Pump Mounting Kit Straight Thread Connector Elbow O Ring Adapter Male Elbow Reducer Bolt 1 4 20 x 3 4 Speed Control Bracket Bolt 3 s 16 x 1 Lockwasher 3 8 Magnetic Coil Bolt gt 13 x 11 4 Washer 7 16 Lockwasher 1 2 Metric Bolt
56. Nut 16 Pivot Bracket Nylon Flange Bushing part of 33 295 Oilite Bushing part of 33 295 Stainless Steel Set Screw 7 16 x 17 Nut 16 QUANTITY Im 15 493 STAINLESS STEEL BOOM DRAWING 11 158 03 Motor 12 VDC 11 158 02 Rear Housing Ta st N C SC LO TO ys 15 493 STAINLESS STEEL BOOM PARTS LIST QUANTITY REF 28 30 31 32 33 34 35 36 37 38 PART HCPS 12 225 HPS 18 100 11 158 33 307 18 268 HBS 12 13 550 HNCL 12 13 18 289 HB 38 16 225 HNTL 38 16 10 247 21 212 HB 38 16 300 HW 38 HNTL 38 16 10 162 HB 516 18 225 HNTL 516 18 10 246 DESCRIPTION Stainless Steel Clevis Pin x 27 Stainless Steel Cotter Pin x 1 Linear Actuator with 4 Stroke Left Cam Stop must also order 33 306 Oilite Bushing part of 33 307 Stainless Steel Bolt 13 x 57 Center Lock Nut 7 13 Bushing ID OD x Bolt 3 16 x 27 Lock Nut 16 Right Boom Stabilizer Extension Spring Bolt 16 x 3 Washer Lock Nut 16 Boom Support Bolt 5 18 2 Lock Nut 5 18 Left Boom Stabilizer 4 PB ey OA S N X 15 493 STAINLESS STEELBOOM DRAWING OO HSM 8 32 150 15 437 i REAR FENDER
57. Small Hydraulic Filter 38 39 33 062 Power Steering Orbital Motor 40 41 33 058 Hydrastat Pump 42 45 33 326 Hydraulic Gear Pump 46 47 33 060 Hydraulic Motor 48 49 33 524 Diaphgram Pump 50 51 Accessories 52 121 30020 Plumbing Raven 440 52 55 30040 Plumbing Raven 203 56 59 Tank with Airgap 60 61 30020 Wiring Raven 440 62 63 30040 Wiring Raven 203 62 63 16 456 Flow Meter pp 64 65 16 524 and 16 995 Motorized Control Valve 64 65 16 986 Regulating Butterfly Valve 66 67 15 552 Manifold Ball Valve 68 69 Turbo Quad Agitator 2 2 70 71 16 968 Strainer 70 71 10 300 18 Terrain Following Boom 72 75 15 493 Stainless Steel 18 Auto Boom 76 81 Boom WINN ied 82 83 Nozzle Assembly pp 82 83 15 577 Stainless Steel 18 Manual Boom 84 89 14 100 t rene 90 91 14 100 Boom Installation 90 CONTENTS 14 100 Plumbing sse 92 93 14 100 Plumbing amp Nozzle Kit Installation 9
58. Tank Steering Column Bottom Right Dashboard Hang Tag From Steering Wheel Front Tires Back Tires Main Frame Igniton Plate Steering Wheel Left Side Panel Above Oil Tank Right amp Left Front Fender Control Panel Dashboard Front Hydraulic Oil Tank Cover Right amp Left Side Of Tank NV QUICK REFERENCE REPLACEM ENT PARTS REPLACEMENTFILTERS 60 334 Large Hydraulic Oil Filter 23 031 Small Hydraulic Oil Filter 60 602 01 Air Cleaner Element 33 253 Fuel Filter MotorCraft FG795 A 33 270 In line Fuel Filter AC ACGF61 33 257 Engine Oil Filter MotorCraft FL400A REPLACEMENTBELTS 33 255 Governor Belt MotorCraft E9JL 8620 A2A 33 254 Alternator Belt MotorCraft C9PZ 8620 E SEALKITS 33 058 Hydrostatic Pump with neutral lockout switch and side band neutral 33 058 01 Seal Repair Kit 33 060 Hydraulic Motor with built in hot oil shuttle valve 33 060 01 Motor Rear Seal Kit 33 060 02 Shaft Seal Kit 33 326 Hydraulic Gear Pump with 3 gpm priority flow and 1500 psi relief 33 326 08 Seal Kit 33 062 Power Steering Orbital Motor 33 062 01 Seal Kit 33 062 02 Needle Bearing Kit 33 062 03 End Cap Kit 33 062 04 Centering Spring Kit 75 714 Hydraulic Cylinder 14 268 Seal Kit 11 158 Linear Actuator with 4 Stroke 16 754 Linear Actuator with 8 Stroke 11 158 01 Seal Kit FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil Rear Axle
59. Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL PRIME MOVER Spray Star Model 3000 Starting Serial 3500 March 2002 Revised 10 28 02 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com uononpoaul 2 2 g 5911055955 Introduction ai 1 3 E 1 General Safe Practices pp 2 5 dee 3 Optional Spray Equipment pp 3 SEIVICE Y 4 11 Maintenance 4 5 nF M X 6 End User s Service Chart sess 7 AdjUSIMENIS 2 ai ma at een 8 10 10 11 DIB QIANG nennen 13 17 Wiring Schematic 13 Hydraulic Schematic 13 Hydraulic Diagram ee 14 15 Wiring Diagram pcdes 16 17 Parts SONA RN aa a Gaeta 18 51 Body and an 18 19 Nose Orien eiii 20 21 rine mE 22 23 M 24 25 Control ett 26 27 Engine and Exhaust 28 29 ABICO c 30 31 Flydraulic Tanle tetti tanen 32 33 RIT eem 34 35 TEE 36 37 Large Hydraulic Filter 38 39
60. able 1 Connect other end of cable D to engine block Battery on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables DIRECTO VALVES Directo valves should be disassembled cleaned inspected and a service kit installed annually More often de pending on the chemicals being used and the frequency of use In most cases this can be done without remov ing the valve from the sprayer SERVICECHART Before servicing or making adjustments to the machine stop engine set park break block wheels and remove key from ignition When servicing the spray pump or filter all control CAUTION valves must be shut off if there is liquid in the tank Follow all procedures and ONLY use parts prescribed by the manufacturer Read the engine manual before maintenance Every 500 Hours Yearly 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Cab fresh air filter Fuel level Engine oil Engine Oil Filter Engine for leaks and loose parts Hydraulic system for leaks and loose parts Tire pressure Visual inspection of tires Engine coolant Fuel filters 2 R Air Cleaner C C Belts and hoses C C Valve clearance C Idle speed C Hydraulic oil C C Hydraulic oil filters 2 R PCV valve Battery electrolyte level C Clean battery terminals C Flush spray systems water
61. ames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Battery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact areas immediately with liberal amounts of WARNING water Get medical attention immediately JUMP STARTING Use of booster battery and jumper cables Particular care should be used when connecting a WARNING booster battery Use proper polarity in order to prevent sparks To jump start negative grounded battery 1 Shield eyes Engine D 2 Disconnect computer supply leads Booster Battery 3 Connect ends of one cable to positive terminals of each battery first A then B Jumper Cable 2 4 Connectone end of other cable to negative terminal of good battery C SE 5 Dead n Jumper C
62. ap Ring 1 7 Drop Tube 1 1 15 511 01 Foam Nozzle Inlet Sub Assembly 15 511 06 Foam Kit includes 2 each items S SIN 16 906 ELECTRIC HOSEREEL DRAWING AME I 16 906 ELECTRIC HOSE REEL PARTS LIST QUANTITY REF NOOR OD PART 16 906 25 16 906 22 HB 38 16 100 HW 38 16 906 27 16 906 21 12 015 HB 14 20 075 HWL 14 HN 14 20 33 251 16 906 19 HB 516 18 075 16 906 26 HWL 516 HW 516 33 252 HB 516 18 075 HW 516 HWL 516 HN 516 18 HNTL 516 18 HB 516 18 100 16 906 17 16 906 29 HNTL 38 16 16 906 18 16 906 08 16 906 24 16 906 07 16 906 20 16 906 23 16 906 30 16 906 28 16 980 HB 516 18 175 HW 516 HNTL 516 18 16 982 DESCRIPTION Retaining Ring Axle Assembly Bolt 16 x 1 Washer Trim Drum Edge Drum Center Solenoid Bolt 20 x 7 Lockwasher Nut 20 Switch Disc and Gear Assembly Bolt y 18 x y Pipe Lockwasher 5 Motor 12VDC Washer Switch and Solenoid Brkt Bolt 18 x Washer Lockwasher Nut 18 Lock Nut 18 Bolt 18 x 1 Key Set Screw Pinion Lock Nut 16 Frame Assembly Mounting Pillow Block Bottom Bearing Mounting Pillow Block Top Disc 17 Swivel Assembly Seal Kit For 16 906 23 Bracket 12VDC Mount Bracket Bolt 18x 17 Washer Lock Nut 18 Electric Hose Reel only BRRANMHI HH HANNNHKFHANHKPANNNNH FH WHOHHANNNH HH gt gt NM ar 16
63. ation number for the Spray Star 3000 is 688 This is measured off the front wheel Nozzle size MUST be capable of delivering the programmed application rate SAFETY INTERLOCK SWITCH To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the switch with the ignition switch OFF With a continuity tester connected across the switch it should light with the shift arm centered Move the shift arm to the right or left and the light should go off By turning the back half of the switch clockwise it will reduce the amount of travel on the shift arm that is required for the light to remain on The light must be on ONLY with the shift arm centered GAS THROTTLE If the gas throttle governor doesn t stay in the open position you must tighten the tension located underneath the operator s panel ADJUSTMENTS CONTINUED WHEEL CREEP Creep is when the engine is running and the hydrostatic transmission is in neutral but due to inadequate alignment wheels still move To stop this motion do the following procedure 1 2 Lift up and support the unit so rear wheels are off the ground and block front wheels In the rear of the engine the hydrostatic transmission is the idler arm The idler arm rests on the idler pulley The Engine idler pulley rests in the V shape of the shift arm Loosen the bolt and nut holding the idler pulley to the idler arm Leave it finger tight With t
64. box and discard 2 To mount the switch box Ref 1 place the switch box bracket next to the holes in the side panel Use the bolts that come with the foam marker to mount control box 3 Using the four bolts bolt the foamer to the right side floorboard 4 Usethe extension wire 10 222 to connect the compressor to the switch box WIRING Use dielectric grease on all electrical connections Connect extension wire 10 222 to the pig tail on the switch box and compressor Connect power cable 15 509 to the switch box Turn the switch off Route the power wire to the fuse block on the inside of the engine cover out of the way of any heat or moving parts Use nylon ties as needed Cut the power wire with enough length to connect the fuse block Put the slide on terminal with heat shrink onto the wire ends and connect to fuse block Red to positive black to negative Insert 10 amp fuse into slot which has red wire attached to it FOAM MARKER WIRING PARTS LIST REF PART DESCRIPTION QUANTITY 1 14 284 03 Compressor 1 2 15 504 04 Wiring Harness 1 3 10 222 Extension Wire 1 4 14 284 06 Switch Box 1 15 506 01 Fuse F10A 250V 1 15 506 02 Switch 1 5 15 509 Power Cable 1 6 33 271 Fuse Block part of machine 1 33 507 Auto Blade Type Fuse 10 amp 1 M SN FOAMER NOZZLEMOUNT amp HOSEGUARD MOUNT DRAWING TUBINGROUTE MS AS 15 499 FOAM MARKER PARTS LIST REF PART DESCRIPTION QUANTITY 1 15 537 Foamer Hose Guard 3
65. d also be placed on the bottom The spacers may be moved from top to bottom to allow adjusting the spray height 2 Attach and pin the two wings to the lift frame at the breakaway pivot Snap wings into breakaway catch Install castor wheels as with center 3 SPRAY STAR 3000 Place the Star Shield main lift frame across the rear boom carrier bars Adjust the pivot arm positioning by loosening the two lock bolts and sliding over the tubing of the main lift frame Lock the pivot arm into place by tightening the bolts and locking with the jam nut 4 Attach actuators For the Spray Star 3000 use the closest pin hole Face the motor end of the actuator towards the frame of the Star Shield Make sure the actuator motor is turned upwards to avoid any chance of scalping Make sure there is a spacer on each side of the actuator shaft otherwise severe damage could occur to the actuator For the wing actuators the moving end of the actuator belongs on the wing 5 When all three booms are in the spray position adjust the booms to be level with the ground Loosen the four nuts holding the center actuator pin plates and adjust position by sliding plates on slot and tighten securely NOTE Center actuator should be fully retracted while adjusting 6 Attach curtains to booms Use generous amounts of lubricant while in transport position Spray silicone recom mended 7 Attach hoses and secure them with plastic quick clamps Take care to align gt hos
66. dy Assembly Drive Gear Assembly Idler Gear Assembly Wear Plate O ring Shaft Seal Washer Cap Screw Backup Gasket Seal Washer Relief Valve Assembly O ring Backup Ring O ring Flow Divider Spool Plug O ring Assembly O ring Plug O ring Spring Shim 0239 inch thick Retaining Ring Plug Seal Kit 3000 PSI 206 8 bar 3000 PSI 206 8 bar 3500 PSI 241 3 bar 3600 RPM 225 107 C 6 in Hg 203 bar poe SH Se HS SH PH HK OH PY AH 2 2 33 060 HYDRAULIC MOTOR PARTS DRAWING SS 33 060 HYDRAULIC MOTOR PARTS LIST QUANTITY REF 1 Phi 3 4 PART 33 060 16 33 060 12 33 060 13 33 060 11 33 060 10 33 060 09 33 060 08 33 060 07 33 060 04 33 060 03 33 060 25 33 060 06 33 060 05 33 060 14 33 060 21 33 060 22 33 060 17 33 060 20 33 060 19 33 060 24 33 060 23 33 060 15 33 060 01 33 060 02 DESCRIPTION Cap Screw Seal Compression Spring Seal Inner Seal Outer Balancing Ring with Pins Valve Valve Drive Valve Plate Seal Gerotor Assembly Drive Bearing Housing Seal Shaft Face Shaft Sub Assembly Key 3 s x s x 15 Bolt Seal Dust Front Retainer Backup Ring in Kit Shaft Seal Shaft Seal Seal Seal Valve Housing Plug O Ring Dash Pot Sleeve Spring Poppet Piston Shuttle Plug Sub Assembly Plug Sub Assembly Cap Screw Seal Kit Motor Rear Seal Kit Shaft AH AH
67. e Thread Tee 3 4 x 3 4 x 3 4 3 5 16 172 Nylon Nipple 3 4 NPT 31 2 1 16 968 STRAINER PARTS LIST REF PART DESCRIPTION QUANTITY 1 16 968 01 Head 11 4 1 2 16 968 02 Gasket 1 3 16 968 03 Screen 1 4 16 968 04 Bowl 1 Zn 10 300 18 TERRAIN FOLLOWING BOOM DRAWING 11 158 02 Rear Housing 11 158 04 Gear Kit 20 1 11 158 03 Motor 12 VDC 11 158 Linear Actuator AS 10 300 18 TERRAIN FOLLOWING BOOM PARTS LIST QUANTITY REF 11 12 13 14 15 16 17 18 19 21 23 24 25 PART 13 498 HWL 516 HN 516 18 42 539 29 584 16 926 29 585 10 312 HMB 100 10 42 202 42 202 01 42 202 02 42 213 42 212 HBS 12 13 600 HNTL 12 13 10 310 18 035 HG 14 28 180 HBS 38 16 175 HNTL 38 16 16 928 33 301 HMBS 100 10 HMBS 100 14 HRPS 14 150 42 537 HW 38 HWL 38 HN 38 16 33 308 HBS 38 16 125 HWS 38 HNTL 38 16 16 925 18 249 18 040 HBS 38 16 550 HNTL 38 16 10 304 10 305 16 927 5505 38 16 150 HN 38 16 33 309 HBS 38 16 125 HWS 38 HNTL 38 16 HBS 12 13 600 HNTL 12 13 10 313 HCPS 12 275 HMB 12 14 5 18 100 DESCRIPTION Muffler Clamp 17 8 Lockwasher 5 16 Nut 5 1 18 part of 13 498 Lynch Pin 1 4 1 2 Spacer Stainless Steel Cap 1 Spacer Castor Fork Machine Bushing 1 x 10 3 per fork Tire and Wheel Tire Wheel Axle Bearing Castor Wheel Spacer Stainless Steel Bolt gt 13x 6 Lock Nut 1 2
68. e to appropriate column of flow indicator and 3 4 hose to appropriate solenoid 8 Before spraying check to make sure all nozzles are clear and aligned By HOLE PLACEMENT FOR STAR SHIELD CONTROL BOX 0 312 Valve Guard Read all instructions before starting 3 Mount the control box mount 33 512 where shown on right side panel Controller should be conveniently located with easy access to operator Note As you sit in the operators seat facing forward the switch labeled left boom control operates the boom on the left and switch control labeled right operates the right boom Connect the red wire to the positive battery post first Then connect the white wire to the negative battery post Carefully route all wires along frame avoiding any pinch points Tie down to vehicle ensuring that no loose wire may catch on operator or equipment Connect the 3 wires as follows a Wire marked with red tape is connected to the right boom actuator b Wire marked with yellow tape is connected to left boom actuator c The unmarked wire is connected to the center boom actuator When connecting the two wires just snap into place and secure any excess cable Drill two holes in the valve guard and place new back plate 33 516 for flow monitor on the valve guard using the existing hardware Remove existing hose and add the 60 hoses that are provided Transport assemblies are to be installed last Wit
69. ge 27 gt Continued on next page oa Po PH H WH HM HH AH AH KH wow wo BI 3002D PLUMBING DRAWING RAVEN 440 CONTINUED Left Boom Section x 1 8887 58 Hose 1 18 040 Hose enter Boom Section 1 8887 26 Hose 1 18 040 Hose Clamp 39 40 Right Boom Sectior 1 8887 28 Hose 41 1 18 040 Hose Clamp SUCTION 1 8897 39 Suction Hose 2 18 116 Hose Clamps 7 1 8887 56 2 18 040 Hose Clamps M A 3002D PLUMBING PARTS LIST RAVEN 440 CONTINUED QUANTITY REF 30 31 32 33 36 38 39 5 41 586 PART 16 294 16 153 8896 46 18 222 33 177 HB 38 16 350 HW 38 HNTL 38 16 33 525 33 532 HB 38 16 200 HNTL 38 16 HB 516 18 300 HNTL 516 18 16 824 16 828 HSSQ 38 16 150 33 179 33 529 16 168 18 172 8897 14 18 116 16 456 HB 14 20 250 HW 14 HNFL 14 20 33 501 DESCRIPTION Relief Valve Elbow 3 4 MPT x 3 4 HB Discharge Hose 1 x 46 Hose Clamp Spray Pump Bracket Bolt ys 16 x 31 2 Washer 3 8 Lock Nut s 16 Hydraulic Motor Mounting Kit comes witH pump Hydraulic Motor Bolt ys 16 x 2 Lock Nut s 16 Bolt 5 16 18x Lock Nut 5 6 18 Reducer 1 11 4 Fitting 1 MPT x 1 HB Square Head Set Screw s 16 x 11 2 Left Spray Support Mount Elbow 1 4 MPT x 1 HB
70. h the boom raised all the way up all three sections pull the right and left sections down into the transporting position Place the transport assemblies on the rear fender so that they will hold the boom Drill the two holes on both sides Bolt transport assemblies on A 55224 121 NOTES AR UN DECAL LIST This is a list of decals located on the Spray Star 3000 Part number description and location will help in reorder ing a decals 13 556 15 462 15 463 16 088 16 090 16 227 16 228 16 858 25 277 25 279 25 286 25 298 25 307 25 309 25 322 25 340 25 356 25 355 25 361 27 074 27 077 27 093 27 097 33 160 33 174 33 523 33 245 25 359 Console Panel Hang Tag Spray Pump Moving Parts Hot Bowl and Screen Tank Cleaning amp Flush Not Motor Vehicle Power Steering Battery Safety Warning Moving Parts amp Hydraulics Pinch Point Warning Hot Gasoline Refuel Throttle Payload Adjustment Made In USA Low Pressure Tire Pressure 20 psi Tire Pressure 18 psi Technical Assistance Ignition Smithco Hydraulic Oil Level No Step Control Panel Dashboard Spray Star 3000 10W40 SMITHCO Steering Column Top Hang From Steering Wheel Seat Panel Left Behind Seat Facing Out Tank Strainer Strainer Right Side Of Seat In Front Of Control Panel Facing Toward Operator Steering Column Middle Battery Box Cover Inside Inside Seat Cover Right amp Left Side Panel Rear Seat Panel Side Gas
71. he slots over the holes in the legs of the hose reel bracket put the s washers over the slots and the 16 x 13 4 bolts through with the 3 washers and 3 16 locknuts on the bottom and tighten Use teflon tape and tighten all fittings as you are installing them For 3002 3006 or 3007 Disconnect hose from elbow on B and disconnect B from A with reducer bushing remaining on B Reassemble with the new fittings as shown in the plumbing drawing Reconnect hose onto elbow For 3004 Remove and discard hex plug from C Reassemble with new fittings as shown in plumbing drawing Put the 18 249 barb fitting into the hose reel and tighten Use 8887 48 hose to connect reel to ball valve secure with 18 040 hose clamp Use 22 075 nylon ties to tie hose to main feed hose NOTE To reinstall the Air Gap Filler see the next page SM ELECTRIC HOSEREEL WIRING DIAGRAM HOSE REEL ADJ US TMENTS OPERATIONAL CHECK Pull hose off drum at least one full revolution A clicking noise should be heard from locking mechanism Let the hose retract Pull the hose off until the first click is heard Drum should lock when the hose tension is removed Continue pulling the hose no more than one revolution until no clicking is heard Hose should rewind when tension is removed SPRINGTENSI ON ADJ USTMENT Reels are shipped with three winds of tension adequate for most ap
72. he engine running slide the pulley in the idler arm slot until it centers on the shift arm on the hydrostatic and the wheel creep stops ee Tighten all fasteners and test by using the foot pedal linkage to see that the creep is re moved Main Frame Turn the engine off and lower the machine STORAGE To prevent damage from freezing pour window washer fluid into spray systems tank and operate pump to circulate mix through gun and hose back to tank Open boom control to circulate through rest of spray system UP TOONEMONTH 1 While engine is running treat upper cylinders by spraying engine fogging agent into the air intake NOT through air cleaner for about two minutes Fogging agent can be obtained from your local after market supplier Open throttle for short burst of speed shut off ignition and allow engine to come to a stop while continuing to spray fogging agent into air intake Leave spark plugs in holes or seal spark plug holes with suitable threaded metal plugs and cover all openings into engine with suitable non hygroscopic material Check coolant protection Store machine indoors in dry area STORAGE CONTINUED EXTENDED STORAGE 1 Check for any damaged parts or missing decals Replace as needed 2 Draincrankcase completely and refill with recommended engine oil or equivalent 3 Runengine until completely out of gasoline then restart and run on stabilizer mixed
73. he viton gaskets 16 800 Raindrop tips 16 805 and quick TeeJet caps 16 921 on the nozzle bodies 16 996 on the three boom sections Make certain set screws B on both sides are completely screwed in and locked with the lock nut M eJ ZN 14 100 BOOM DRAWING 14 100 BOOM INS TALLATIONINS TRUCTI ONS Lay out all parts in an orderly manner Attach the Boom frame to the two vertical posts at the rear of the Spray Star vehicle using four Ref 9 Boom brackets on the mounting posts DO NOT tighten the large clamps at this point If nozzle bodies are factory installed attach the right outer boom and hinge assembly and the left outer boom and hinge assembly to the center boom assembly using items in boom drawing Ref 19 Bolts and Ref 4 Knobs Tighten the bolts securely and knob loosely Level the outer right and left boom sections with the center section Tighten the Ref 4 Knobs Nozzles on the outer boom assemblies are to be towards the rear and match the position of the nozzles on the center boom If nozzle bodies are not installed go to the plumbing and nozzle kit page for your type of nozzle kit Connect the three 3 4 orange supply hose which comes from the electric boom control valve to the 3 4 hose barb inlet in the steel tees on each boom section Take care to insure the right center left boom sections are correctly connected to the supply hoses from the right center left control valves Secure with hose
74. ing uniform coverage along the boom FEATURES Excellent spray distribution over a wide range of pressures 15 60 psi Ideal for rigs equipped with sprayer controllers Reduces drift at lower pressures better coverage at higher pressures e Available in stainless steel and hardened stainless steel in 80 and 110 tip spray angles with VisiFlo color coding RECOMMENDEDOVERLAP Adjust nozzle spray height to overlap 3090 of each edge of pattern GHT Suggested spray nozzle height with 20 spacing tip spray angle of 80 should be 17 19 tip spray angle of 110 should be 12 14 MN SIS 4 283 FOAM MARKER FOR 3000 DRAWING WIRINGDRAWING N Ns 14 283 FOAM MARKER FOR 3000 PARTS LIST REF PART DESCRIPTION QUANTITY 1 33 533 Right Tank Bracket 1 2 33 053 Right Side Panel Frame 1 3 33 107 Right Side Panel 1 A 14 284 03 Compressor Only 1 14 284 01 Black Cover 1 B 14 284 06 Switch Box 1 14 284 07 Foamer Tank 1 D 14 284 02 Cap Assembly 1 E Blue Tube 1 F Clear Tube 1 G 10 222 Extension Wire 1 H 14 284 04 Tank Carrier 1 HB 14 20 100 Bolt 20 x 1 4 HNFL 14 20 Flange Whiz Lock Nut 20 4 14 284 Foam Marker includes all items INSTALLATION INS TRUCTI ONS Safety Before working on machine stop engine set park brake remove key from ignition and block wheels Disconnect negative battery terminal 1 Remove original mounting bracket from switch
75. l safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Pick up all debris you can find before operating Beware of overhead obstructions and underground obstacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and set park brake before starting the engine Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D Stay alert for holes in the terrain and other hidden hazards Before leaving operator s position A Disengage all drives B Set park brake C Shut engine off and remove the ignition key D If engi
76. mum Length Maximum Width Maximum Height FLUID CAPACITY Crankcase Oil Fuel Cooling System Hydraulic Fluid Grade of Fluid 144 366 cm 72 183 cm 230 584 cm 53 135 cm 84 213 cm 2500 Ibs 1134 kg 5000 Ibs 2268 kg 85 dB 88 dB 73 dB 74 dB Ford 1 3 Liter 4 Cylinder VSG 413p Overhead Valve 6006a 45 Hp 34 Kw Unleaded 87 Octane Gasoline Minimum Liquid Cooled Alternator New 79 101 Ib 36 46 kg Used 56 75 Ib 25 34 kg Governor New 75 Ib 34 kg Used 50 Ib 23 kg Pressure type 37 Amp Front 2 23 5 x 10 5 x 12 Multi Trac 20 psi 1 4 bar Rear 2 26 5 x 14 00 x 12 Ultra Trac 18 psi 1 3 bar Infinitely adjustable from 0 to 12 m p h 0 20 kph Infinitely adjustable from 0 to 4 m p h 0 6 kph Automotive type 24F 12 volt Size 24 575 minimum Negative 10 25 26 cm 6 88 17 cm 10 25 cm 3 quart 2 75 liters without filter 3 5 quart 3 25 liters with filter 17 gallon 64 liters 12 quart 11 35 liters 17 gallon 64 liters SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL SPRAY EQUIPMENT 14 100 Super Boom 20 6 m Long 10 300 18 Terrain Following Boom 33 275 Fresh Water Wash Tank 15 493 Auto Boom 18 5 5 m Long 16 856 Tank Rinsing System 15 577 18 Stainless Steel Boom Manual 33 476 Hose Reel Mounting Frame 15 499 Foam Marker System Factory Installed 16 129 Hose Reel 200 Manual capacity 15 571 15 Tri Section Electric Lift Star Shield Boom 16
77. n Fuel Gauge Wire Bus Bar to I on Fuel Gauge Wire Fuel Tank Sender to Wire from Gauge Fuel Sender Wire Fuel Tank Sender to Ground Oil Sensor part of engine Temperature Sender part of engine Toggle Switch Switch Boot Latching Switch with Wires and Resistor Magnetic Coil Red Battery Cable Bus Bar Alternator part of engine Tachometer Sensor Wire Alternator to Hot on Starter Solenoid Battery Black Battery Cable Connector wire harness to Ford engine Starter part of engine Interlock Switch on hydrostat Wire AC Ignition Switch to Bus Bar Boom Switch Auto Blade Fuse 10 Amp part of engine Map Sensor part of engine Ignition Control Module part of engine Wire Harness part of engine Main Wire Harness Includes all wire colors with a Ground Strap Engine to Frame Use dielectric grease on all electrical connections 1 l l l l cl GS E eR x ao apo a xl SIC BODY AND FRAMEDRAWING 22 Ap WD _ D Q BODY AND FRAME PARTS LIST QUANTITY REF 1 ok 10 11 12 13 14 15 16 17 PART 33 143 33 142 33 103 14 270 33 189 15 514 16 234 33 148 50 400 33 122 HB 38 16 100 HW 38 33 104 33 175 33 175 01 33 175 02 HNL 12 20 33 533 HLC A 200 33 053 50 081 33 107 HB 38 16 100 HW 38 HWL 38 50 081 HN 38 16 HB 14 20 075 HWL 14 60 602 60 602 01 33 282 33 072 33 072 01
78. ne has to run to perform any maintenance keep hands feet clothing and all other parts of body away from moving parts Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders Never carry passengers Stop engine before making repairs adjustments or checking adding oil to the crankcase Use parts and materials supplied by SMITHGO only Do not modify any function or part Use caution when booms are down as they extend out beyond the center line of the machine approxi mately 10 ft 3 m The tank is a confined space take precaution Never remove the radiator cap when the engine is running or hot These machines are intended for professional maintenance on golf courses sports turf and any other area maintained turf and related trails paths and lots No as to the suitability for any task is expressed or implied 22 an SPECIFICATIONS WEIGHTS AND DIMENSIONS Length Width Width With Booms Open Height Wheel Base Weight Empty Weight Loaded SOUND LEVEL At ear level At 3 ft 0 914 m At 30 ft 9 14 m At 23 ft 7 m pass by ENGINE Make Model Type Spec Horsepower Fuel Cooling System Belt Tension Lubrication System Alternator WHEELS amp TIRE SPEED Forward Speed Reverse Speed BATTERY Included BCI Group Cold Cranking Amps Ground Terminal Polarity Maxi
79. nect latch and put it over brush guard and reconnect M BOOM WIRING DIAGRAM Left Actuator Don n Ground Jot Right Actuator NOZZLEASSEMBLY Fuse Block Switch R Grn W R x Fi Ea E Switch BOOM WIRINGDIAGRAM PART DESCRIPTION QUANTITY PART DESCRIPTION QUANTITY 8853 Female Spade Connectors 2 15 472 Switch Boot 2 11 158 Linear Actuator with 4 stroke 2 16 755 Switch 2 16 810 Wiring Harness for Spray Star 1600 1 33 190 Wiring Harness for Spray Star 3000 1 22 075 Nylon Tie 10 33 273 Fuse 30 amp 1 Use Dielectric Grease On All Electrical Connections NOZZLEASSEMBLY REF PART DESCRIPTION QUANTITY 1 16 920 03 O Ring 1 2 16 920 05 Diaphragm Teflon Optional 1 3 16 920 06 Diaphragm EPDM Rubber Standard 1 4 16 798 Chemsaver End Cap 1 5 16 800 Gasket Viton 1 6 16 921 Cap 1 7 15 588 Turbo Turf Jet Tip 8 1 16 996 1 When the 16 920 05 Teflon Diaphragm is used it is placed in the assembly in front of the 16 920 06 EPDM Rubber Diaphragm Nozzles are located 20 51 cm apart on the right left and center tubes There are predrilled holes in all tubes The Nozzle should be at a 45 angle to the ground for proper application For all 18 Booms The eleven 16 996 bodies are installed on the boom sections The eleven 16 800 viton gasket 15 588 Turbo Turf Jet Tip 8 and 16 921 cap are in the small parts bag For all 1
80. nk 16 Hinged Lid Well with Gasket Gasket for 16 953 Strainer Basket 16 Aluminum Adapter 1 Aluminum Coupler 1 Buna N Gasket 1 Air Gap Filler Double Thread Fitting 1 5 parts Poly Tank 300 Gallon Hex Plug 1 Tank Strap Bolt 3 16 x 21 4 Bolt ys 16 x 21 2 Top Lock Nut ys 16 Washer s Tank Carrier Elbow 3 4 MPT x 1 HB Elbow 1 4 MPT x 11 4 HB Fitting 11 4 Anti Vortex Poly Tank 300 Gallon Decal Tank Flush Decal Smithco Air Gap Filler Kit 5 l l n QUANTITY CONTROL 3002D SYSTEM DRAWING RAVEN 440 WHEEL MAGNETS LEFT FRONT WHEEL 47 6 CONSOLE LEFT BACK ES BL W BR we R O W B 75 w B R W R R R b 11 y ON Gm Gm RIGHT TO GROUND UNDER ENGINE FRAME W 18 19 49 POSITIVE BATTERY E 45 ON STARTER SOLENOID 9 0 CONTROL 3004D SYSTEM DRAWING RAVEN 203
81. o order 33 307 Oilite Bushing part of 33 306 Right Center Tube Bracket Stainless Steel Bolt 3 s 16 x 11 4 Stainless Steel Washer Lock Nut s 16 Center Tube Right Actuator Bracket Stainless Steel Bolt 16 x 1 4 Stainless Steel Washer s Lock Nut s 16 Center Mount Stainless Steel Set Screw s 16 x 11 2 part of 33 329 Nut 38 16 part of 33 329 Left Actuator Bracket Stainless Steel Bolt 16 x 11 4 Stainless Steel Washer s Lock Nut 3 s 16 Left Center Tube Bracket Stainless Steel Bolt 3 16 x 11 4 Stainless Steel Washer s Lock Nut s 16 Pivot Bracket Nylon Flange Bushing part 33 295 Oilite Bushing part 33 295 Stainless Steel Set Screw s 16 11 2 Nut 3 s 16 Stainless Steel Roll Pin 1 4 x 11 2 Left Pivot Bracket Stainless Steel Clevis Pin 1 2 x 21 4 Stainless Steel Cotter Pin s x 1 Continued on next page NmN NNNPRD RN NmN Nm omwoo Oo QUANTITY ap 15 577STAINLESS STEEL 18 MANUAL BOOM DRAWING Xeno df 69 5 N 2 j Q Leid gt TI gt 77 a e 9 7 2247 eO gt A See ace Sag T MA gt
82. perator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All SMITHGU machines have a Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Spray Star is located on the front left side of the main frame If your Spray Star comewith a cab the serial tag is on the left cab leg Refer to engine manual for placement of engine serial number For easy access record your Serial and Model numbers here O SERIAL NO kWhp MODEL NO kg lb 2 WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 YEAR OF MFG 2 3 4 Information needed when ordering replacement parts 1 Model Number of machine Serial Number of machine Name and Part Number of part Quantity of parts GENERAL SAFE PRACTI CES 10 11 12 13 14 15 16 17 18 19 20 21 22 Itis your responsibility to read this manual and all publications associated with this machine Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and persona
83. plication However if your usage requires either more or less initial tension perform the following 1 2 3 Make sure spring is locked Disconnect inlet hose to permit the hose to go around the drum To adjust the spring tension add or remove the wraps of the hose from the drum one wrap at a time until the desired tension is obtained ROLLER BRACKET ADJ USTMENT All hose reels are shipped with the roller bracket in the ceiling mount position For either floor or wall mount simply remove the guide arm that is attached to the support frame and rotate it 90 then reinstall HOSEREPLACEMENT PROCEDURE 1 4 5 Nr gt 114 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is locked Remove hose clamps and disconnect hose from swivel Remove old hose Insert new hose through roller guide connect to swivel and reinstall hose clamps Use spring guard over hose to protect the hose from being cut by the drum Remove check ball from old hose and install on replacement hose Carefully keeping the tension on the hose pull the hose to release the locking mechanism Let the hose wind on the drum ELECTRIC HOSE REEL WIRING PARTS LIST REF PART DESCRIPTION QUANTITY 8843 132 Flexguard 5 ID 1 1 8919 144 10GA Red Wire 144 1 8901 Slide On Connector 1 2 16 979 Wire Switch to Solenoid Hot Terminal 1 3 33 25
84. rom the engine Remove the 4 screws that retain the intake body to the throttle body Lift the air intake body off slowly as the accelerator jet assembly is spring loaded and may be ost CAUTION The float pontoons should be level when the valve is seated If not bend the tab carefully to adjust Reassemble the carburetor in reverse order of removal Adjust the carburetor idle speed and idle fuel air mixture SPARK PLUGS The spark plugs should be replaced at the recommended intervals Remove the wires from each spark plug by grasping twisting and then pulling the molded boot of the wire only Do not pull directly on the wire because the wire connection inside the cap may become separated After loosening each spark plug one or two turns clean the area around each spark plug port with compressed air then remove the spark plugs Set the spark plug gap to specification by bending the ground electrode All spark plugs new or used should have the gap checked Install the spark plugs and torque each plug to specifications Connect the spark plug wires Do NOT overtighten spark plugs The gap may change considerably due to distortion of the plug outer shell PARK BRAKE There is a clevis on both ends of the Park Brake cable If the park brake is too loose turn one or both of the clevis clockwise to tighten If park brake is too tight turn one or both clevis counterclockwise to loosen SPEED CALIBRATION NUMBERS The correct speed calibr
85. t Windshield Clamp Decal Cautions not ROPS Wiper Blade Wiper Arm Wiper Motor Roof Inside Top Fan Panel Blower Switch Blower Switch Knob Louvers Filter Clamps Black Plastic Knob Back Window Clamp Rear Side Window Bolt 1 2 13x 5 Washer 1 2 Nut 2 13 Handle Cam Latch Shaft Assembly Door Self Adhesive Rubber 12 ft Door Stiffen Bolt 1 2 18 x 11 2 Washer 1 2 Nut 1 2 13 Bolt 2 12 41 5 Lockwasher 1 2 Lock Nut 1 2 13 Bolt 1 2 13 11 2 Lockwasher 1 2 Washer 1 2 Left Front Mount Trim Seal Bubble 19 4 ft 1 ex DO OI bo ol lA E za ol X E X lk P DDD o A Nr on sides of windshield and windows between windows cabs Single Felt Channel 141 2 ft inside window channels Clip on Rubber Trim 25 ft window sides Cab Fresh Air Filter Air Cleaner Housing amp Element Air Cleaner Element Air Inlet Hood Mounting Band IK STAR SHIELD MOUNTINGINSTRUCTI ONS Transport Assembly Transport Assembly Backing Plate for Flow Monitor Pivot is Vertica 33 514 SA Pivot is 33 515 SA Center Actuator Mounts Need to switch lef tand right 1 Insert and pin the two castor wheels on the center frame Place the gt bushing on the bottom and one and 3 4 bushing on top just below the pin If you are using triple nozzle bodies the 2 4 bushing woul
86. ters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 MA SMITHCO
87. unt after booms have been mounted Take right boom and slide pivot bracket Ref 24 in center mount Ref 21 and hold in place with 2 13 x 51 2 bolt and 2 13 center lock nut Ref 32 Do not over tighten boom must be able to move up and down Repeat for left boom Install boom lifts Ref 31 using clevis pin and cotter pin Ref 27 so the bushing end hooks to the pivot bracket Ref 24 and the slotted end hooks to the actuator bracket Ref 20 and 22 Hook hoses to respective fittings using hose clamps 18 040 The hose coming from right side of sprayer goes to straight fitting on right boom Center hose from sprayer goes to straight fitting on center boom The left hose from sprayer goes to straight fitting on left boom Be sure all clamps are tight Use the adjustment slots on the boom lifts to completely lift and lower booms Using set screws Ref A adjust actuator brackets so nozzles of booms are at same height with nozzles of center section Tighten bolts holding actuator brackets to center mount and locknuts on set screws To install boom carriers 33 185 and latch 15 437 see drawing The boom holders should point upward and latch pointing outward Use 8 32 x 11 2 machine screws nuts and washers to install latch to boom carriers To put booms into boom carriers booms must be down Push booms towards front of machine and lift boom slightly to clear fenders Disconnect latch and put it over brush guard and reconnect Putt
88. with unleaded gasoline for at least 10 minutes 4 While engine is still running and at completion of above run treat upper cylinders by spraying fogging agent into the air intake for about two minutes Open throttle for short burst of speed shut off ignition and allow engine to come to a stop while continuing to spray fogging agent into air intake NOT through air cleaner 5 Lubricate all grease points 6 Check coolant protection and level 7 Clean exterior surface of engine 8 Leave spark plugs in holes or seal spark plug holes with suitable threaded metal plugs 9 Sealall openings in engine and accessories with non hygroscopic material Mask off all areas to be used for electrical contact 10 Tape all openings and make sure all surfaces are dry Then spray all taped openings all engine accesso ries including ignition wiring and all exterior surfaces of engine with Insulation Compound 11 Disconnect remove and clean battery Check electrolyte level Charge the battery and store in a cool dry place NOT directly on cement 12 Put blocks or stands under the machine to take weight off tires AFTER STORAGE 1 Checkfor any damaged parts or missing decals Replace as needed 2 Lubricate all grease points 3 Clean exterior surface of engine 4 Replace spark plugs if previously removed 5 Remove alltape and obstructions from exterior engine surfaces 6 Charge and replace battery 7 Checktire pressure 8 Remove blocks or
89. y be a problem If either of the above conditions happen change oil and filter immediately after fluid is cool and find the cause Take fluid level readings when the system is cold 9 In extreme hot or cold temperatures you can use a straight weight oil We recommend SAE 30W Service SJ or higher when hot above 90 F 33 C and SAE 10W Service SJ or higher when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic but do not mix 10 Oil being added to the system must be the same as what already in the tank Mark the tank fill area as to which type you put in TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to ex plode Front tires should be 20 psi 1 4 bar and rear tires should be 18 psi 1 3 bar Improper inflation will reduce tire life considerably WHEELMOUNTING PROCEDURE 1 Setpark brake Turn machine off and remove key Block wheel on opposite corner Loosen nuts slightly on wheel to be removed Jack up machine being careful not to damage underside of machine Place wheel on hub lining up bolt holes Torque to 64 74 ft lb 87 100 Nm using a cross pattern Retorque after first 10 hours and every 100 hours thereafter 7 Lowermachine to ground and remove blocks MAINTENANCE CONTINUED BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow fl

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PARTS & SERVICE MANUAL