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Tool Index 2010

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1. 1219 BOOKS 1226 1229 Pressure vtm 4945 Head Remanufacturing 1221 STARTER BEARING 1256 BRAKE COUT ump 4237 Head Resurfacing 1221 STUD LIST iate 74 Caliper PISIODL cessas 259 Jensen Long Block Remanfacture 1222 SIAM GE 274 Disc Rotor Lock 1218 Short Block Remanufacture 1222 SUSPENSION 1259 Eug 1231 GAS TANK Spark Plug Helicoil Install 1221 SWING ARM 1259 1261 BREATHER Ls 1245 Spring F ork Reb uild 1224 Valve Ser vice 1224 Sealant NAMUR ME 1232 Ee Rd algae te BUNGEE Copp 1218 Gu el Wheel Rainey e BUSHING LiST 1264 GASKET List donne 129 1270 MOTOR STAND e 234 HREADING 263 OCA EE MOTORCYCLE COVER 1219 7 Removal M E DOWN S HEE cui Dune in cuiE s 1233 CABLE OILER 7 D Sealant EOE E 1232 LING nnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 1250 aE a ee a U astutus 1231 NUT uer 1279 1280 Change 1260 CAM rtr 1240 1243 Gear Den 1244 Aal leeden Leen ushing Heplace ebuild Service 1225 IRR Eeer Tune ACam e sss 1243 GOGGLES 1218 O RING LIST 1271 fO ce uncus 1218 1225 CAPS Chrome MN 1275 GREASE 1261 OIL OO CARBURETOR 1245 Drain Deserve 1231 TRANSMISSION 1254 1255 CASE ERE Filter Ween 1231 85 Reb uild 1224 Bearing Con version 1236 HEADS 1247 Line rs 124
2. luc MM ENDE Beane EES 1220 SNE wine jaw dem C nd a eene E o BACERET B ATE EW debe VOLT MEIER 1202 PEATE A PROMOTON e RITE a aae IVET 53 1273 1278 Bank 1915 Ct e Bee 1247 WASHER LIST 1278 1280 CDC See VU MC iib ane ides able Rack eating Greaser Catalog ess 1217 Hee SC amp Traing 1224 atalog Back 1217 LOCK TAB LIGT 4072 ee eena hoch Counter Her ee SC Eno Dome e E Bear ing e ealer Decals ace Driver Eo E 1217 FUBEICATION Stee SEH cod 272 22 Muny Ee e ee eee 60 at Rs m m MUR RR ee Ce a ee ee M CR a Nies 1 21 7 Air Cleaner 1230 SE ALANT eee ee eee 1 7 1 73 WIRI G TITEL 1 251 1 253 Poster CETT LESEN S C E I 1 21 6 Bearing Packer MEE 1 261 Ga sket WRENCHES DT 1254 ee Shop Bag 1217 ee EE 1232 WRIST PIN 1237 Sign Posicard 1217 Gabe on erem EE EE Ser Dalee de V Twin Promo ssssssssseaeeea 1217 Chan s 1230 SEA case Cam 1232 Wire Tonn jiu ees CH Ee 1515 DEUTSC TTT 1 251 Grease Fitting Gun MON 1 261 Tire Wg he hee ee tet pee gf 1230 Ha Ces 1290 Motor Fork Trans 1231 SECURITY 2277774218 DOWEL PIN LIST 1573 Tire Seal eer 1230 SERVICE MANUAL 1226 1229 Fork GAUDE axe 1254 EFI MAINSHAF T 1255 21 2 NEM 1255 ET ER 245 1250 MANUALS 1226 1229 Shaft 255 S
3. 15 1222 15 0272 15 1009 15 0257 15 0970 15 0258 15 0366 15 1082 15 0380 15 1083 gt 15 1132 15 0643 15 1012 15 0355 15 0101 15 0973 15 1130 15 0102 15 0974 15 0189 15 1015 CYLINDER BASE 15 0412 15 0271 15 1290 15 1227 15 0235 15 0984 15 0735 15 1072 15 0284 15 1133 15 0725 15 0107 15 0986 15 0108 15 0987 15 0109 15 0988 15 0110 15 0989 15 0222 15 0990 15 0737 15 1193 15 0110 15 0989 15 1580 15 0222 15 0990 15 1289 15 0735 15 1072 15 0736 15 1101 15 1247 15 0460 15 1420 15 1121 15 1534 ROCKER COVER GB No James 15 0221 14 0673 15 1194 15 0259 15 0706 15 0749 15 0251 15 0707 15 1229 15 1245 15 1252 15 0252 15 0995 15 0651 15 0996 15 0652 15 0999 14 0945 15 0997 14 0946 15 1000 15 0253 15 0998 15 0254 15 1001 15 0653 15 1002 15 1195 15 0270 14 0620 15 1004 15 0113 15 1136 15 1218 15 0705 15 1213 15 1203 15 1204 11 0584 15 0663 a 15 0112 15 1003 15 0640 E 15 1134 15 0260 15 0991 15 0261 15 0993 15 0386 15 1135 14 0933 15 0992 15 0994 15 1203 OEM 11 30 16768 36 16769 36 16770 36 469 15 16768 39 16770 36 16765 53 16770 48 16770 66 Set 16773 85 16773 85T 16775 99 16787 99 16665 86 16773 86B 16769 57 16769 57 16769 72A 16769 73T 16769 73 16769 82 16774 21 16774 86 16774 94 16775 29 16775 52 16776 48 16776 63 16777 48 16777 4
4. 33043 80 15 1034 33196 79 15 1035 33295 36 15 0595 33295 36X 14 0826 34459 26 15 0279 34825 41 15 0280 34826 41 15 1036 34552 52 15 1037 34565 52 15 1038 34824 36 15 1039 34824 79 15 1040 34904 79 15 1041 34904 86C 34904 86C 15 1231 34917 90A 15 1049 36025 36 15 1070 67141 36 15 1129 6007 15 1116 26072 90A 15 1205 26072 90X 15 1240 26072 99 15 1117 26077 93 15 1206 26077 99 15 1041 34904 86 15 1118 34917 90A 15 1231 34917 90X 15 1232 34917 99 15 1257 34917 06X 15 1258 34917 06 15 1263 35607 06 15 1048 35652 79A 15 1207 35652 79X 15 1259 35654 06 X 15 1260 35654 06F 15 1233 36801 79X 15 1230 36801 87X 15 1261 36805 06X 15 1262 36805 06F 15 1155 37091 80 15 1120 62432 93 15 1275 63869 06 15 1118 34917 90A 15 1231 15 1232 34917 99 15 1047 35607 73 15 1048 35652 79A B 15 1207 35652 79X 35653 98 15 1049 36025 36 15 1050 36801 79 15 1233 15 1051 36801 87B 15 1230 15 1052 36821 68 15 1155 37091 80 62423 90 15 1120 62432 93 15 1158 62702 52 15 1070 67141 36 1999 2000 FLT Transmission Oil Pan Gasket 1980 97 Neutral Switch L1979 86 4 Speed Side Shift Shaft Cover 1941 73 45 Top Cover 15 0158 1941 73 45 Side Cover 1952 E79 Shifter Cover 1980 85 5 Speed Transmission Top Cover 1986 2000 5 Speed Transmission Top Cover 1986 06 ST Top with Bead 15 0159 Fits 1980 up Transmission Drain Plug Nylon Rubber Bonded Washer 1930 36 VL Top Cover 1952 85 Neutral Switch 1991 98
5. VT No Use 16 0661 1995 up Sportster and Buell Jims Crankshaft Bushing Remover Installer will facilitate removal and installation of bushing in cam 16 0664 Driver Set support plate on TC 88 model engines Timken Bearing VT No 16 0791 Simulator allows quick and easy removal and replacement of flywheel assembly in the left crankcase when checking clear ances before the final assembly Constructed of Delrin plastic VT No 16 0706 1990 up Big Twin Snap Ring Remover will ei remove the Timken Bearing outer race snap ring without damage to the case VT No 16 0705 Sprocket Shaft Holder will hold the flywheel in vise without left case attached Use on Big Twin 1955 up By Jims VT No 16 0683 Balancer Shaft Bearing Service Tool use to remove and install bearing fits 2000 up Twin Cam Engines VT No 16 1915 Big Twin Pinion Bearing Race Removal and Installation Tool is KI it used to remove and install the outer race on 1958 and later models replaces 39958 VT No 16 0648 Crankshaft Locking Tool locks all Big Twin crank shafts by engaging the pinion shaft splines This allows removal and torquing of the pinion n ut during installation Replaces 41492 A VT No Year 16 1053 1991 2002 1991 99 Crankshaft Locking Tool fits XL models by engaging the pinion shaft splines This allows removal and torquing of the pinion nut during installation Replaces 41506 VT No 16 1055
6. Stee uk 48 0033 Dual Cam 10423 1533 ub s mm eb kd 1 1 D SHOVEL HEAD EIL L m EA lc iul 48 0044 Shovelhead d 7 maf TWIN MANUFAC TURING 48 0470 Knuckle Head 48 0030 1340 cc 48 0025 Panhead 48 0044 Ee Motor Plaques measure 18 x 24 and are made of metal 1243 TOOLS Pushrod Cover Removal Tool fits TC 88 models VT No 16 1024 Sifton Valve Lifter Remover simplifies removal of frozen or loctited hydraulic lifters for Shovelheads Replaces 97102 81 VT No 16 0988 Sifton Tappet Guide Oil Pump Alignment Tool Use to align tappet guide to engine case on all Evo 1340 Big Twins and also aligns oil pump on TC 88 Big Twins Also available in width 1 4 x 24 threads for after mar ket crankcase sets Sold in pairs VT No 16 0993 VT No Fits 16 0998 Evo Tappet Guide TC 88 Oil Pump 16 0977 x24 Sifton Tappet Roller Fixture Professionally posi tions and holds roller and tappet for removal and reassembly for all Big Twins including Evo Instructions are VT No Engines included Punch and 16 0720 Evo drill not supplied 16 1035 TC 88 VT No 16 0874 Tappet Guide Puller Tool for 1957 85 Sportster replaces 95724 57 separate VT No 16 0157 VT No Item 16 2789 Tool 16 1811 Tappet Tappet Guide Puller Tools VT No OEM Fits 16 1735 11906 38 1930 73 45 SV 1930 40 BT SV 16 1787 11906 38 1941 48 BT SV Note Use on all Flatheads with screw type
7. e 24 N F x 1 e Hexagon Head Bolt e 24 N F x 17 Hexagon Head Bolt Flatwashers amp Lockwashers 37 0777 37 0778 37 0779 37 0780 37 0781 37 0782 37 0783 37 0784 37 0785 37 0786 37 0828 37 0787 37 0788 37 0789 37 0790 1 4 Parkerized Flatwashers 1 4 Parkerized Lockwashers 1110 Parkerized Flatwashers 10 Parkerized Lockwashers 12 Parkerized Flatwashers 12 Parkerized Lockwashers 3 s Parkerized Flatwashers 3 s Parkerized Lockwashers 546 Parkerized Flatwashers he Parkerized Lockwashers 546 Cadmium Lockwashers he Parkerized Flatwashers he Parkerized Lockwashers 48 Parkerized Flatwashers 48 Parkerized Lockwashers Cotter Pin 37 0747 37 0748 37 0749 146 x 1 2 Cotter Pin 3 30 X 5 s Cotter Pin 3 30 X 1 Cotter Pin
8. 16 1780 1954 92 Big Twin 16 1817 1937 73 45 16 1819 amp 80 Side Valve 1937 48 74 Cam Cover Holding Tool holds 1970 up Big Twin Covers while removing and installing bushings Holds cover flat to avoid scratches VT No 16 0858 1991 up XL Crankshaft Bushing Plate Pilot amp Reamer Reams in board camshaft and camshaft crankcase bushing replaces 38871 VT No 16 1823 Jims Cam Bushing Reamer and Fixture Plates VT No Year Type 16 0697 1970 up Cam Cover 16 1802 1936 69 Cam Case and Cover 1242 Bushing Reaming Tools fit pinion bushing in cam cover VT No OEM Year Model 16 0982 94805 80A 1958 up Big Twin 16 0981 94812 37A 1954 76 XL amp 45 16 0980 94812 80A 1977 85 Sportster 16 0979 94813 80A 1941 54 Big Twin 16 0978 94814 80A 1955 57 Big Twin 16 0962 94812 89 1986 up Sportster 16 1791 1957 up Spor tster 1 3 4 Cam Cover Bushing 16 1830 1957 up 2 XL Cam Bushing 16 1797 94802 70 1970 up BT Cam 16 1802 1936 69 BT Cam Cam Cover Puller easily removes 74 amp 80 cam cover on 1970 99 models VT No Brand 16 1708 Trock 16 0839 Sifton Big Twin Cam Seal Installer Tool can be used to remove or install seal and will also remove cover from case Fits BT 1970 up VT No 16 0675 Sifton Cam and Pinion Gear Lash Tool The indica tor base mounts to the gear co ver and the indicator foot mounts directly to the end of the cam A simple adjustment of the foot and you can
9. 1913 21 Twins 1936 48 Knuckle amp Flat BT 1941 54 74 80 45 Servi 1949 57 Pan 1958 68 BT 1954 65 K XLH XLCH 1940 52 45 Solo 1958 73 Servi Car 48 0311 48 0305 48 0320 Factory Service Bulletins Shop Dope is a compilation of service tips from factory to dealers for years listed Great for trouble shooting Bound VT No 48 0329 48 0311 48 0305 48 0320 Year Volume 1912 26 Twins 1 1930 40 Twins 2 1941 56 Twins 3 1957 69 Twins 4 Parts Book amp Service Zi Manual for XL s AII ere E GETT Service Manuals for years listed Manuals cover disassembly renewal and reassem bly procedures Includes information about engines electrical systems frame and forks fuel system transmissions wheels and more PARTS CATALOG SEAVICE MANUAL Spare Parts Books provide OEM numbers with exploded views to help identify exact parts required for each year application amp range of fitment for each part Spare Parts Books provide detailed exploded views and OEM factory numbers for specific models 48 0713 VT No OEM Application 48 1719 99484 69 1959 69 48 0659 99484 78 1970 78 48 1723 99484 85 1979 85 48 0990 99484 90 1986 90 48 1559 99484 92 1991 92 48 1586 99484 94 1993 94 48 0808 99484 96 1995 96 48 0964 99484 97 1997 48 0704 99484 98 1998 48 0705 99484 99 1999 48 0681 99484 00 2000 48 0606 99484 01 2001 48 0611 99484 02 2002 48 0713 99484 03 2003 48 0723 99484 04 2004 48 0726 99484 05
10. SE Qi Vd wd T T au thar eae SS Sat Sa These new bolt cover kits will make any bike look great and are also for custom builders use Easy to install these new kits have beautifully designed pieces to cover the raw OE bolt heads on engine transmission primary and more each kit includes detailed instruction for installation on each model as listed all covers in each kit are individually pac ked and numbers for iden tification installation has never been easier Chrome Cap Assortment includes 100 pc each 1 4 5 16 and 3 8 caps VT No 37 1505 100 Pieces Chrome Cap Snap Caps snap on knurled allen screws for ease of installation Packs of 25 or 100 100 pack 25 pack Fits e Snap On 37 1502 37 1526 1 4 e Tight Fit 37 1503 37 1527 5 16 37 1504 37 1528 3 8 e Easy Installation 300 Pieces 37 1505 Assortment E Universal Use Chrome End Caps for Allen Bolts fit 1 4 5 16 and 3 8 allen bolts thread size Available in an assortment tray with 100 of each and in refill packs of 10 or 50 packs VT No Item Quantity Material 37 9197 End Plug Assortment 300 Steel 37 9198 1 4 Refill Bag 100 ABS 37 9199 5 16 Refill Bag 100 ABS 37 9200 3 8 Refill Bag 100 ABS Chrome Pasties are allen head bolt covers which install with a set screw for positive hold Sold in pairs for screw thread size listed VT No Size U M 37 8923 37 0961 1 4 10 37 8923 1 4 2 37 8925
11. VT No 48 3125 Measures 11 1 2 Lx 4W x 4 1 4 H VT No 48 3116 Double Strap Tool Roll with duo strap Heavy leather roll measures 10 x 4 1 2 x 3 tall VT No 48 3112 The Original Stadium MK4 Made in England VT No 48 0223 Helmet Net secures the helmet to the seat with elas tic tension VT No 48 0232 sl VT No 48 0228 48 0227 37 8982 37 8983 Securit style with 2 keys Disc Brake Rotor Lock acts as dead bolt through rotor VT No 48 0703 1218 10 x 4 1 2 x 3 8 oz leather Full grain top leather is tanned oiled and wax treated Features 4 way Soft Leather Tool Roll features fully padded inside zipper and velcro secured flap Includes two heavy leather mount straps with roller buckles The tool roll Bungee Cord Chrome y is factory measures 48 0572 Tool Rolls VT No Type Type 48 0570 Nylon Pouch 48 0571 Vinyl Roll 48 0572 Canvas Roll Road Goggles feature original designs with adjustable elastic straps Face area available in either vinyl or leather rim around the lens available in black or chrome VTNo Type Face Rim Lens J 48 0222 Red Baron Vinyl Black Split 48 0622 Aviator Leather Chrome Smooth Bungee Cords are black elastic sold in 10 packs Item 12 Single 2 12 4 hook Bungee Nut 3 8 x 24 mounts to stock studs Bungee Nut 3 8 x 16 mounts to stock studs Lockster Stainless Steel Lock Holder
12. 16 0108 16 0804 16 0103 16 0067 16 0068 94590 73 94585 30 94589 29A 11929 29 94501 56 12047 30 12047 36 1254 Big Twin Countershaft Sprocket Nut Tool is a facto ry style tool Includes handle VT No Models Use 16 0114 1937 84 4 Speed BT 4th Gear Sprocket Nut 16 0901 All Handle for above 16 0823 1941 7345 49 0366 1936 40 BT BT Pinion Nut 1954 up BT Primary Shoe fits through cover access hole 3 8 Drive for Head Bolts Cylinder Base 5 8 Tappet Oil Screen Plug Cyl Base Head Bolt fit 9 16 Nuts Spark Plug amp Tappet 1 5 32 Circuit Breaker BT 17 18 Hex UL Head Bolt OHV Head Bolt Mainshaft 5 amp 6 Speed Big Twin Mainshaft Seal Remover amp Installer WM install and remove main F seal This tool will push g seal in as flat and straight Na k as possible to 050 below AN i 16 1803 housing for a no leak fit VT No Years Speed 16 1803 1936 76 4 Additional Drivers for Above 16 0702 1977 86 4 2 4 O D 16 0703 1979 81 5 16 0701 1980 84 5 16 0700 1985 up 5 Jims Right Side Drive Transmission Trap Door Puller Tool Removes access door on all right side drive transmissions VT No 16 1356 16 1261 vw 1 Jims Transmission Main Drive Gear Nut Wrench Tool Use to remove the 2 1 4 hex nut from main drive gear which secures the rear dr ive trans pulley Use with 1 2 drive ratchet Use on all 2006 up Dyna and 2007 up FXST FLT models VT No Brand 16 1359 Jims 1
13. 80 16 0812 11959 39 Clip Type 1939 48 74 amp 80 Kit Tools Sold Separately VT No OEM Use 16 0804 11929 39 45 Tappet amp Spark Plug 16 0806 11904X Tappet Wrench pair 16 0816 12051 30 74 Axle Sleeve 16 0818 11814 35 45 Axle Sleeve 16 0817 11815 26 5 8 x 11 16 All Purpose 16 0808 11804X 9 16 x 1 2 All Purpose 16 0822 11814 26 45 Rear Axle 16 0814 94426 78 1 1 16 Rear Axle 16 0815 94427 78 1 5 16 Front Axle 16 0813 94428 78 3 4 Wrench Gasket Locator Tool 3 Pc Set will align primary Generator Gear Puller Center Cap use with claw type pullers OEM 95636 46 VT No 16 0638 cam amp transmission end cover gaskets to prevent mis alignment amp oil leaks VT No 16 1362 Jims Fuel Pump Retainer Remover Tool Safely removes the retain ing ring holding the fuel M pump inside gas tank on all 2008 up FLT models Use for quick and easy service of fuel filter and other fuel related parts VT No 16 0316 Tool for EFI amp Carb Jims Fuel Pressure Test Gauge Tool includes all the necessary hose connections and fittings to saf ely per form a fuel pressure test on all 2002 up FL T 2004 up FXD and 2001 up FXST with fuel injection VT No 16 0317 Adjustable Main Jet Conversion Kit fits all Bendix Induction Alignment Bracket Kit will insure accurate carburetors Thumb screw adjustment makes tuning installation of intake manifolds on TC 88 and Ev ThunderJet Installation Fixt
14. 9063 Torrington Needle Bearing for Big Twin and XL covers VT No 16 0717 Note This tool will also remove the 35961 52 Bearing in Countershaft Gear Late 4 Speed Big Twin and also the 4 Speed Sportster Clutch Gear Jl Big Twin Primary Drive Locking Tool is used as a wedge type ENS device to hold the primary drive E gear while the proper torque is ll applied without damaging the pri mary gear Constructed of nylon OEM 41214 VT No 16 0650 Ratchet Plate Riveting Fixture securely aligns plate to drum while setting rivets on 1971 79 XL model clutch drum VT No 16 0165 Starter Jackshaft Seal Installer Tool will easily allow alignment and instal lation of starter jackshaft seal OEM 12066 without distortion or damage to seal For 1994 06 Big Twins except 2006 Dyna VT No 16 1373 16 1741 Chain Riveting Tool and Chain Breaker VT No Item 16 1740 Breaker 16 1741 Riveting Tool Set 16 0201 Riveting Tool Set V Twin 1256 Primary Inner Primary Cover Bearing amp Seal Remover Installer Tool safely removes and installs inner primary bearing OEM 9135 without damage to the new bearing by pushing on the outer perimeter of the bearing Removes and installs inner primary and seal that the transmission mainshaft passes through OEM 12052A For L1984 06 FXST FLST 85 06 FLT FLHT FXR FXD FXDWG VT No 16 1367 Clutch Adjusting Gauges are used to find the correct distance between t
15. Drain Hose DEEN 16 0064 10020A 45 64 Oil Filter 1979 up XL i OE XN VT No y Oetiker No 16 0082 10142 13 16 Oil Line 1995 up XL 16 0080 16 0080 Seniki 16 0061 9996 7 16 Oil Hose 16 0063 10038 19 32 Brake Hose Reservoir 1982 up FLT FXR FXST d Maie 16 0062 16700995 37 8933 10067 1 Battery Vent Hose 7 See T 16 0084 16700999 16 0081 10117 1 2 Cam Cover Fitting Oil Line 16 0081 15500003 Vent 1993 up XL 16 0085 15500009 16 0080 Plier and Clamp Assortment 16 0053 16701009 16 0050 97087 65A Tool Plier Only Snimp Hose Cutter is a hand held device which quickly cuts any size rub Black Clear Size ber or nylon hose up to 3 4 diameter 40 9999 1 8 leaves hose perfectly clean and square 40 0117 40 1250 3 16 VT No 16 0049 40 0118 40 1251 1 4 40 0119 40 1252 5 16 d 40 0120 40 1253 3 8 40 0253 3 8 6 40 0126 1 2 Fuel Oil Line in 25 ft shop rolls in reinf orced black or clear for fuel use TOOLS Cylinder Jims TC 88 Cylinder Torque Plates rect torquing sequence and will also work on Screamin Eagle Big Bore Cylinders VT No 16 1287 S amp S Evo Cylinder Torque Plate Kit simulates stress conditions when boring and honing Evo Cylinders Machined from chrome moly steel fits all Big Twin 1340 and Sportster 883 1100 1200 cylinder and 35 8 S amp S cylinder VT No 16 0928 Cylinder Torque Plate Kit by Delkron tool fits Shovel and Evo cylinder u
16. Dyna and Softail Inspection Co ver 032 1965 up 4 Speed Dyna and Softail Inspection Co ver 062 Beaded on One Side 1965 up 4 Speed Dyna amp Softail Inspection Co ver Metal w rubber coating 1955 64 Inner Primary to Crankcase 1994 up FXST Dyna Inspection Cover Mounting Screw a 15 0227 Fits 1999 up TC 88 Exhaust Port 1984 2000 Exhaust Port Mesh Type 1984 2000 Graphite Exhaust Port Tapered As Above 10 pk 1985 94 FLT Muffler junction 1982 94 FXR Crossover pipe 1991 2000 Dyna Glide Exhaust interconnect 1966 84 Shovelhead plain 1966 84 Shovelhead all copper As Above 50 pk 1966 84 Shovelhead Steel Core 1966 84 Shovelhead Fire Ring 10pk As Above 50 pk 1966 84 Shovelhead Copper dounut Fits Magneto Cap 1936 64 Distributor base 1937 48 Flathead Circuit Breaker 1970 79 Point Cover 1980 99 Point Cover 4 hole 15 0765 15 0156 1267 TOOLS TRANSMISSION GB No 14 0922 15 0411 15 0217 15 0685 15 0157 15 0158 14 0633 15 0331 15 0332 15 0159 15 0160 15 0161 15 0162 15 0166 15 0237 15 1505 15 0184 1999 UP TRANSMISSION GASKETS FOR TC 88 JAMES BRAND UNLESS NOTED GLIDE FLT 15 0186 15 0213 15 1500 15 0171 15 0172 15 0346 15 0240 15 0225 15 1538 15 0194 15 0184 1268 Gasket James OEM 15 1129 6007 15 1292 As Above 2261 31 15 1143 25811 11 15 1116 26072 90A 15 1205 26072 90X 15 1240 26072 99 15 1117 26077 93 15 1206 26077 99
17. Ring Compressor Kit VT No 16 0622 work on Screamin Eagle Jims Twin Cam Case Boring Jig used for boring out Twin Cam Case sets to accept 4 Bore Oylinders This tool is designed to be used in a hea vy duty 15 drill press Works on TC 88 A amp B Crank Cases VT No 16 1177 Cylinder Head and Crankcase Boring Fixture designed to simplify and reduce the time required to prepare the crankcase and cylinder heads for big bore kit installations The boring plate is made of cast iron and is precision ground and machined with Pan and Shovel head bolt patterns in one end The other end has been finished with the cylinder base patter ns of Knuckles Pans Shovels and V2 Sportsters and Big Twins When adapted to boring bar it is possible to bolt the crankcases or heads to the plate and perf orm the boring modifications necessary for 3 5 8 bore oylin ders V2s require use of spacers because of the extreme length of the cylinder and head spacer part VT No 16 1868 Big Twin V2 s with male style studs require on spacer VT No 16 1868 and one spacer VT No 16 1869 Note Big Twins V2 s with female type studs must be changed to the male type of studs when installing a sidewinder VT No Item 16 1867 Boring Plate with screws 16 1868 311 16 Spacer 16 1869 7 8 Spacer Trock Cylinder Base Lapping Plate is constructed of cast iron and has 2 sides to lap w arped Stock Evo or 3 5 8 Oylinder base supplied with compound
18. VT No Item 16 0713 Plate Compound 41 8003 Ring Groove Cleaner VT No 16 0619 Piston Ring Grinder Tool VT No 16 0976 Cylinder Li Sifton Dowel Guide Plate is precision drilled to Exhaust Stud Drill Fixture fits 1984 up Ex BT amp XL ere ird os ad deberi d EESEEEESRER press cylinder dowels in straight on 1984 up BT and ports to align for drilling of broken exhaust stud eignt or removal by locking to stud XL models VT No 16 0698 VT No Item 16 1845 Assembly Tool VT No 16 0837 z _ ean EVO HEAD 16 1846 Extracting Tool TORQUE f GAUGE KEE EECH Cylinder Jig Assembly use to repair stripped Wt damaged cylinder base threads up to oo E E miu i Head Bolt Torque Gauge for all Evos This accurate gauge allows the measuring of 90 when tightening Evo head bolts Torquing sequence lasered on gauge 16 0610 De Glazer apa x Evo models angle head drill drill not included Use on all 1984 99 O 10 Big Twin Evo and 1986 up XL Inl e a d VT No 16 0891 a 4 bore in engine case This will hold centerline and squareness to where the factory intended them to be All this with the engine still in the fr ame using an DIL HERE Cylinder De Glazer feature spring action on the stones keep the stones against the cylinder w all at the correct pressure Capacity 2 to 5 7 Jims Compression Release Valve Tool use this tool for machining all Twin Cam heads
19. is designed to be used on alemite grease fitting 0340 Tapped 1 8 NPT to use with standard grease gun VT No 9929 1 reru Et ToL 1 THATA em 5 Speed Swing Arm Tools cleve block spreading tool facilitates installation of swing arms on rubber mount models Swing arm assembly tool removes and installs swing arm pivot components VT No OEM Item 16 1733 33805 Spreading Tool 16 1734 96200 80 Assembly Tool Hollow Axle Plug Tool will give the correct center point required for safe vehicle alignment Lube the o ring ends of these tools and insert in left and right ends of axle on Dyna and XL models Use on all 2008 up Dyna and XL models VT No Brand 16 0328 Jims 16 0332 GSifton Jims Rear Axle Not Torque mmn Adapter for 2006 up FL Touring models This tool is designed with a 1 2 drive receiver hole for inserting your torque wrench thus letting you torque the axle nut from an offset position Removal of muffler is not required for use of this tool VT No 16 1906 Lubrication Oil Filter Wrench fits all spin on fil ters 3 8 drive Fits all models and TC 88 VT No 16 0743 orks Best E Z Squeeze Bearing Packer Patented design greases all tapered bearings with a 5 8 or larger I D Canister holds grease for clean operation VT No 16 0755 Lincoln Grease Gun Small type as early units VT No 16 0548 B Low profile fits under frames on E ST and FLT models f VT
20. 0333 Installed Axle lock tool This tool holds the axle in place and prevents movement of adjustment while you torque the rear axle on 2002 and up FLT 3rd Hand Axle Locker Tool f you have noticed as you are torquing down the axle nut after you set the proper belt tension Deflection the welded axle nut will move to the low side of adjuster cam This movement will allow the belt to lose adjustment Now with Jims 3rd Hand Axle Tool you will not need to find a helper to hold the n ut or yourself having to reach around the tire and hold the nut from moving Just place this tool over the weld ed nut on left side with the neck portion of tool resting over the swing arm Hand screw the adjusting screw to take up any slack in tool Torque the axle nut from right side knowing that the welded nut will not turn allowing the belt to lose it s adjustment VT No Brand 16 0329 Jims 16 0333 VT Combination Oil Filter Wrench includes drain plug hex at opposite end VT No 16 0451 Seal Puller Tool Simply insert the tip of the tool behind the oil or grease seal press and pull leverage works for you No more pounding hammering and dig ging that might damage bearings Two size tips reach in and fit nearly all seal applications VT No 16 0838 Wheel Bearing Greaser Fitting amp spigot greases 1973 99 tapered bearings without removing seals use existing seal spacer or pur chase separately VT No Item 16
21. 0803 Tool 44 0303 Collar Cable Oiler directs lubricant into the cable core VT No 16 0686 Shock Change Tool holds swing arm in position dur ing shock change VT No 16 0076 Swing Arm Bearing Installer Tool will install both right and left swing arm bearings squarely on their bores to the installed depth on 2002 up FLT models Replaces 45327 VT No 16 1058 Rear Swing Arm Section Bearing Remover Installer for use on 1986 99 FXST FLST models VT No 16 0688 Jims Powertrain Alignment Tool aligns powertrain to proper position safely and easily on most tour ing models Performing alignment ser vice must be done when engine transmission or swingarm has been repaired or removed This tool helps to provide the accurate align ment necessary for handling safety and performance For 1993 97 FLHT FLHR FLHX amp FLTR VT No 16 1365 Swivel Flex Oil Filter Wrenches feature gripper teeth and a durable treated band with a vin yl covered flex handle which swivels to clear frame and exhaust obstructions Replaces 96221 80 VT No 16 0903 Grease Fittings Special thread VT No Year Type U M 8770 6 1909 38 Nickel 6 pk 49 0595 1909 38 Nickel 10 pk 44 0533 1938 up Zinc 10 pk 9864 6 1938 84 Cadmium 6 pk 9897 6 1938 84 Chrome 6 pk 44 0558 1938 up Nickel 10 pk 37 8856 1979 84 Zinc 10 pk 37 0511 1938 up 67 5 Zinc 5 pk 37 0521 1938 up 90 Zinc 5 pk 7 Flat Top Alemite Grease Fitting Adapter
22. 0943 34747 65 Trans Plate 65 84 BT 12 2105 34723 47 1948 84 BT O S Trans 4 pk 17 0900 35050 40 Mainshaft Bearing 1940 84 BT 4 Sp 12 2104 34724 36A 1948 84 BT Trans Mt 4 pk 17 0910 35050 52 Trans Sprocket All 1952 up XL 12 2112 34725 26 1926 73 45 Trans Case 17 0933 35216 26 45 Transmission Sprocket 1929 73 9919 3 34725 26 1926 73 45 Trans Case 17 0901 35216 36 Transmission Sprocket 1936 84 BT 37 6366 42301 79 1979 84 BT MC Mount ea 17 0925 37462 41 45 Clutch Hub Nut 1936 84 8813 4 45840 48 1949 76 Glide Leg pr 17 0904 37503 41 Clutch Hub Nut 1941 84 Big Twin 8826 6 45998 73 1977 up Glide Leg pr 17 0912 37533 52A Clutch Hub All 1957 84 XL 72341 48 1973 up FX Leg Stud pr 17 0915 39996 65 Primary Adjuster 1965 up Big Twin 12 2123 61605 36 1936 83 R BT Tank Mount 17 0934 40251 91 Pulley Lock Tab 8823 10 72341 48 1948 55 BT Coil Mount pr 17 0935 42575 30 Mechanical Brake Shaft 1936 57 BT 8824 8 72341 56 1956 82 BT Coil Mount pr 17 0924 45717 63 Stem Nut 1960 85 FL s 17 0936 45752 50 Adj Fork Top Clamp 17 0909 47513 58 Swing Arm Bolt 1958 84 Big Twin 17 0920 47525 52 Swing Arm 1952 80 XL 17 0941 59166 80 FL Front Fender 17 0926 Trans Lock Kit All Big Twin 39 0155 71069 47 Dash Stud L1947 67 BT 49 2531 87136 36 Side Car Mount Lock Tab 5 pack Keys Stud Installer Set 9 pc fits VT No OEM Fits 1 4 5 16 3 8 and 7 16 12 0213 11204 80 85 XL Rear Intake Came VT No 2398 9 12 0209 11218 1981 90 XL BT Gear Shaft 1981 90 XL BT Crank Pin 12 0
23. 10 1257 12 0703 12 0711 12 0704 12 0710 12 0715 12 0705 12 0706 12 0716 12 0717 12 0718 12 1258 12 0709 12 0712 12 0713 12 0714 12 0708 12 9917 10 1259 OEM 6743 6743A 6750 6750 6752 6762B 6767 6769 6770 6771 6773 6775 6778 6802 23741 55 43560 35 35404 74 Fits Armature 030 1930 57 Big Twin Armature 060 1930 57 Big Twin Shifter Fork 005 1941 85 BT 4 Spd 007 As Above Shifter Fork 015 1941 85 BT 4 Spd Pushrod Cover 1941 up all Twins Rocker Arm 005 1966 84 Big Twin Rocker Arm 005 1957 84 Sportster Same as above 007 Same as above 015 Cam Shaft 007 1 3 amp 4 Cams 1957 85 Sportster 1932 73 Flathead Same as above 005 Same as above 015 Camshaft 005 2 Cam 1957 85 Spor tster all 1932 73 Flatheads Same as above 010 Same as above 015 Starter Crank 1954 79 Sportster Sprocket shaft bearing 003 1955 84 BT As Above 003 1952 76 All XL As Above 003 1977 up All XL Wheel Hub Shim 007 1935 66 BT As Above 015 Shift Lever Shim 030 1977 up COPPER HEAD GASKETS GB No James 15 0739 15 0185 15 1084 15 0228 15 1251 15 0268 15 1104 CYLINDER HEAD GASKETS 15 0574 15 0234 15 0370 15 1131 15 0337 15 0103 15 1008 15 0269 15 1241 15 0273 15 1011 15 0104 15 1010 15 0266 15 0977 15 1242 15 0599 15 0366 gt 15 1082 15 1132 15 1524 15 1083 15 0643 15 0380 15 1219 15 1250 15 1196 15 0376
24. 14 0974 14 0800 14 0801 14 0802 14 0814 14 0815 14 0816 14 0817 14 0803 14 0818 14 0819 14 0820 14 0933 14 0934 14 0535 14 0809 14 0570 14 0516 14 0517 14 0518 OEM 11100 11101 11101 11101X 11102 11103 11105 11106 11107 11110 11114 11115 11116 11117 11118 11119 11123 11125 11132 11133A 11133 11133 11139 11140 11145 11147 11148 11156 11157 11157 11159 11162 11165 11166 11167 11168 11170 11171 11173 11174 11176 11178 11179 11187 11188 11190 11191 11201 11241 11256 11270 11275 11286 11288 11289 11290 11293 11297 11298 11301 17353 89 17354 89 25416 84 25416 99 25463 94 Fits 1957 85 XL Tappet Guide 1957 85 XL 1966 86 Shovelhead Rocker Shaft 1957 85 XL 1966 86 BT Shovelhead No Leak Rocker Arm Seals 1966 84 Shovelhead 1957 85 XL Rocker Arm 100 pk As above Oversize 100 pk 1966 69 XLH Timer Housing 1957 66 XL 1967 69 XLCH Clth Gear 1966 82 74 amp 80 Oil Tank Cap 1970 99 BT Tappet Screen Plug 1971 78 XL Primary Cover Filler Cap 1966 71 XL 1967 70 FL Carb Adapter 1986 90 XL Tappet Guide Mt Screw 1962 69 XL Tach Plug 1982 84 FL FX Main Drive Gear 1965 85 FL FX 4 spd Trans Ctrshaft 1981 90 XLH Starter Motor Housing 1984 up FXR Shifter Lever Sleeve 1981 85 BT Quad Flat Pushrod O Ring Small 1967 70 XLH 70 XLCH Clutch Gear 45 S V Valve Spring Cover 1970 82 74 80 except FXB In Prim 1979 E81 74 Pushrod Middle 1984 up V2 BT X
25. 15 1323 2004 up All Models 15 1324 1991 03 All Models 15 1325 1986 90 All Models 14 0914 14 0165 14 0519 14 0915 14 0560 14 0520 14 0521 14 0559 14 0564 14 0937 14 0557 14 0528 14 0949 14 0960 14 0533 14 0572 14 0563 14 0555 14 0551 14 0536 14 0522 14 0523 14 0524 14 0558 14 0901 14 0900 14 0902 14 0903 14 0561 14 0525 14 0530 14 0529 14 0147 14 0526 14 0562 14 0548 14 0549 26434 91 1991 up XL Oil Pump 26995 86A 1991 up XL Intake Manifold 27060 55 27157 89 27324 83 27326 71 27336 76 27358 76 27577 88 27577 92 27889 78 29603 48 31695 90 33340 90 34036 80 43947 79 44059 83 44152 77 44217 14 45443 86 45780 52 45845 77 45982 73 45984 87 1955 77 FL FX XL Intake Manifold 1990 up All Twins Carb Drain Screws 1983 87 Twins Keihin Carb Float Bowl Bendix Main Jet 1976 78 FL FX XLCR Carb Flange 1976 78 Twin Keihin Carb Float Bowl 1987 91 All Twins Float Bowl 1992 up All Twins Float Bowl L78 82 Twin Keihin Carb Float Bowl 1965 only FL Timer Housing 1990 up Twins Starter Motor Twins 1990 93 BT Starter Shaft 1980 85 BT 4 speed Shifter Cam 1981 99 FL Caliper Piston 1983 99 FXR FXST XL Front Caliper 1979 81 XL Rear Caliper Piston 1974 77 FX XL Caliper Piston Front 1984 up FLT FLHT Front Fork Upper Plug 1954 70 XL FX Fork Tube Cap L1977 85 FL 1980 85 FXWG 1984 up FXST FLST Fork Tube Plug 1973 86 FX FXR FXRT FXRS FXRT XL XLS XLX Slider Tube Cap 1987 up FXR XL Fork Tube
26. 1980 93 FXR FLT Primary Cover 062 Beaded As Above Metal with Foam Rubber Coating 1994 2000 FXR FLT Primary Cover As Above Metal with Foam Rubber Coating 2007 up FLT Touring 2007 up FLT 1980 84 FXHR FLT Primary to Trans large 1980 84 FXR FLT Primary to Trans smal 1982 88 Rigid Mount Primary Cover 1 16 thick 9 hole As Above 1 32 thick L1982 88 Rigid Mount 9 Hole Primary Beaded 1989 93 Softail Dyna Primary Cover 062 1989 93 Softail Dyna Primary Cover Beaded 1994 06 Softail Dyna Primary Cover Beaded As Above Metal with Foam Rubber Coating 1936 64 Primary Cover cork 1965 80 FX FL Primary Cover 8 hole 1965 82 4 De 8 hole Primary Cover Beaded 2006 up FX Beaded 2007 up FXST Primary Cover Beaded 15 1510 DERBY COVER GASKETS 15 1511 15 0125 15 0934 15 0882 15 1142 15 1249 15 1248 15 1279 15 0765 15 0701 14 0535 14 0809 15 1286 15 1224 15 0883 37 8868 15 1150 37 8931 15 1151 15 0177 15 0919 INSPECTION COVER GASKETS 15 0167 15 0922 15 0704 15 0238 15 0702 15 1202 15 1278 15 0916 15 0178 15 0920 15 0700 15 0179 15 0915 15 1217 15 0703 15 0465 15 0408 15 0180 15 1161 EXHAUST GB No James 15 0344 15 0267 15 0227 15 0712 15 0732 15 0696 15 0968 15 0247 15 1069 15 1076 15 0191 15 0197 15 1099 15 0198 15 1074 15 0195 15 1073 15 0196 15 0660 15 1098 IGNITION COVER DISTRIBUTOR
27. 2008 up FXD ST Touring Twin Cam 24 Tooth Crankshaft Rotating Wrench for use on all 2006 up Big Twins with 24T spline sprocket shaft to check engine timing and parts clearance VT No 16 9280 Hand Held Impact Driver is a very efficient tool for those hard to loosen screws Complete set includes main body adapter 2 screw bits and 2 phillips bits VT No 16 0151 Spotlamp Holder assists in assembly procedure in conjunction with signal lamp VT No 16 0515 Heli Coil Kits amp Replacements Kits For Thread Length Repair Inserts Inserts Insert Drill HD Size Kit Per Kit Only Qty Size Spark Plugs 18mm 500 16 0906 24 16 0907 6 23 32 Pan D Rings 10 24 285 16 0918 12 16 0919 12 WO Front Rear Brake 3 5 20 375 16 0921 6 16 0931 6 25 64 Drum Threads Head Bolt Threads Te 16 656 16 0922 6 16 0932 6 Zi XL Engine Trans 12 13 375 16 0923 6 16 0933 6 17 32 Drain Plug Early Drain PI BT Chain 1 2 20 375 16 0924 16 0934 33 64 case XL Trans Timing Plug 5 s 18 325 16 0925 16 0935 ML Case Bolt amp Gen 16 24 469 16 0926 12 16 0936 Zi BT Trans Cover 546 18 469 16 0927 12 16 0937 ies w Locking Insert Cam cover screw tappet guide oil pump stud and timer and mounting threads 1 4 24 500 16 0920 12 16 0930 1 4 20 375 16 0941 12 16 0944 s 16 562 16 0942 12 16 0945 3 s 24 562 16 0943 12 16 0946 Heil Coil Thread Repair Kits are individually packaged by size in either a special thread series or contai
28. 26273 92 26276 80A 26276 80M 26276 92 18245 39 18257 39 18259 39 18260 29 18630 26 18631 30 18632 36 18633 48A 18634 48A 18634 48C 18635 99 31434 06 34901 79 34901 85 34901 85 34901 94A 34901 07 34901 07 34902 79A 34903 79 60538 81 60538 81C 60539 89 60539 89X 60539 94 60540 36 60540 65 60540 65A 60547 06 Gasket 1937 73 Flathead Cam Cover Breather 1936 40 Knucklehead 1941 69 Big Twin 1941 47 Knucklehead 1941 62 Big Twin As Above with Silicone Bead 1963 69 Big Twin 1970 92 Big Twin white 030 1970 92 Big Twin black 1970 92 Big Twin with Silicone 1993 99 80 Evolution Big Twin black 1993 99 80 Evolution Big Twin with silicone 1937 73 45 Flathead 1937 48 74 80 Flathead 1999 2000 Twin Cam 88 Cam Cover Gasket BT OHV Knuckle Circuit Breaker Base UL and 45 Circuit Breaker Base 1957 81 Oil Strainer 1954 E81 XL Cam Cover 1982 85 XL Cam Cover 1986 90 XL Cam Cover 2000 up XL Cam Cover 1991 up XL Cam Cover 2000 up XLCam Cover w Bead L1979 E81 Upper O Rin L1979 81 Upper O Ring oversized L1979 81 Upper Quad Seal L1979 2000 Middle O Ring L1979 E81 Lower O Ring L1981 84 Lower Quad Seal 1984 2000 Lower O Ring l 1984 99 80 Evolution Upper O Ring 1999 2000 Twin Cam 88 Upper O Ring 1936 E79 Small Cork As Above Silicone As Above Rubber 1948 E79 Large Cork As Above Silicone As Above Rubber Generator stud washer for 1911 85 FL 1937 48 Generator End Cover 1930 57 G
29. 3 8 2 37 0962 3 8 4 piece set Press in Caps for allen screws VT No Size Qty 2164 100 1 4 100 2165 100 5 16 100 2166 100 3 8 100 Chrome Hide A Bolt Caps is a 13 16 chrome cap with a snap on base which mounts under bolt head up to 3 8 diameter 10 pack VT No 37 0870 VT No OEM Use Model 37 8349 60650 54A 1955 64 Primary Big Twin 14 0707 O Ring For Above 28 0618 56238 62 1962 up HB Grip 37 8994 Stainless 1962 up Spotlight Bar 28 1500 67830 59 Visor Plug 37 0526 68796 88 1988 up FXSTS Spotlamp Bracket 37 9304 68797 68A 1968 84 BT Swing Arm Frame Chrome Handlebar End Plugs are accessorized with jewels and skulls Sold in pairs VT No Type 37 8972 Sapphire Jewel 37 8974 Red Jewel 37 8975 Skull Spot 28 0618 Plain Chrome 10 pk 1275 28 0618 Krommets diet Ed 3 9077 p go CS ell M acl Krommetts feature 1 4 x 20 studs unless noted for decorative mounting Available in 5 packs unless noted VT No Item uc 37 9076 Chrome Skull 37 9077 Gold Skull 37 9096 Chrome Skull large 37 9297 Chrome Skull large 5 16 x 18 37 9107 Chrome Skull 10 32 10 pk 37 9218 Skull Valve Stem Cover pr AAA Asx BeRQae eeaea 37 1954 Krommets are available in traditional gold chrome type or 10 point 10 pk 4 x 28 thread VT No Item 37 1954 Star Washer 37 0869 1 amp OD Rubber Washer for Above 37 0503 Chrome Rocket with Fins 37 0501 Chrome Kro
30. 4 X he b 37 0412 5e X 5 a X 3 4 37 0467 s X la Is l Gm S 37 8638 The X he X he 37 0413 Se X 5 8 X 1 la 37 0445 3 s X 1 SO 37 8634 l4 X he X 1 16 5 1 5 37 0468 3 s X 1 3 4 37 8635 lie X 1 2 X lao 37 0454 he X le X Bis 37 0455 5he x h2 X Mo Alumi a Replaces 44132 72 Disc Brake Caliper Washer 37 1019 5s x 1 2 x 15h uminum b Replaces 50668 35 1958 78 Master Cylinder Spacer 37 0984 5 6 X 1 2 X 2 4 Black D XOT L Chrome Countersunk Washer Sets are the 82 37 0458 s X 3 4x Sie 37 0422 N SC x ji type to accept flat head socket screws 3 0414 ls X1x1 37 0423 he X te X he VT No Size Quantity E X s y j Cadmi 37 0424 3 3 X 1 X ls 9843 8 10 8 3 3 X 5 s X 1 s Cadmium S 3 3 X 5 g d 41 3 37 0416 J x1x1 a 9834 8 4 8 37 1018 s x 1x 15 6 9835 8 ie 8 37 0417 25 64 X 1X o 9836 5 3 5 37 0954 40 X 6 X 5 9844 5 Tie 5 37 1210 hs X 11 4 x 1 37 0431 2x s x 1 4 Black Chrome Top Motor Mount Spacer Set for spacing out top mount 37 0418 XiX or wide tire conversions Spacers have e ID with 1 7 OD 37 0439 hx hx1 VT No Thickness 37 0420 1 2X 3 4 x 2 4 37 0438 ie 37 0421 Ysex1x A 37 0419 aen 37 0432 25 64 A 3 4 A NO Zinc Spacer 37 0437 1 2 Washer Lockwasher Biter Assortment includes 50 piece of each size pec VT No 37 0535 Flat Washers SIRE Ce Zinc Chrome I D Type Qty pets ti ee 37 0681 37 8557 8 Standard 100 ae Bi 37 0682 37 8558 10 Standard 100 e 8166 12
31. 57 27374 57 27376 28 27376 57 27386 57 27391 36 27402 33 27403 71 27410 21 27410 29 27414 61 27410 39 27410 57 27411 40 27412 48 27646 71 29058 77 29058 77A 29059 88 29059 88A 29059 88X 29062 95B 15 0596 15 1018 15 1019 15 1149 15 1200 15 1201 15 1157 29095 95 29242 83 29250 78 29313 95 29368 99 29463 99 62270 32 Gasket Fits 1988 2000 Carb to Intake 1971 75 Bendix Intake to Carb 1978 89 Keihin intake to carb 1979 89 Intake to carb with Linkert DC Body Linkert DC Nozzle Vent Linkert DC Float Bowl Nut 1928 65 Float Bowl Lock Nut Gasket 1952 65 Linkert Float Bowl Linkert DC Float Bowl Linkert DC Valve Seal 1936 65 Float Bowl LInkert Linkert Needle Valve 1971 75 FX FL Main Jet Washer Linkert Carb to Manifold 3 Bolt Manifold 1 2 Hole Manifold Linkert 3 Bolt 1 25 1966 Intake to Carb 1940 65 Big Twin Linkert to Carb 1948 65 Big Twin Linkert Carb Spacer 1971 76 Bendix Float Bowl L1977 89 Air Cleaner to carb L1977 89 Air Cleaner to carb 062 1990 99 80 Evolution Air Cleaner to CV Carb 1990 99 80 Evoluton Air Cleaner to Carb Adhesive 1990 99 80 Evoluton Air Cleaner to Carb Steel Core 1999 2000 Twin Cam 88 Carburetor Back Plate Gasket 1995 99 FL Air Cleaner Back Plate 1984 89 Compliance to Head Insulator Block carb to intake Keihin Bendix 1995 2000 Air Cleaner backplate 1999 2000 Twin Cam 88 Induction Module Gasket 1999 2000 Twin Cam 88 EFI Filter Elemen
32. 90 BT 5 spd Seal 16 1767 37842 1991 up BT XL Drive the main drive gear square to its bearing bore for proper main drive gear installation Use on 2006 up Dyna and 2007 up FXST FLT models VT No 16 1350 Jims Main Drive Gear Bearing and Seal Installer This tool will hold bearings and seal square to its bore for proper installation and will also allow both to be installed to proper depth Use on all 2006 up Dyna and 2007 up FXST FLT models VT No 16 1353 BE A NE be N E 5 Speed Transmission Door Remover amp Installer removes and replaces the door bearings Saves time as the complete transmission does not have to be dis mounted allowing the mainshaft and countershaft clus ters to remain in place for use when installing 5 Speed Kicker Kit VT No Item Brand 16 0756 V Twin Door Remover amp lnstaller 16 0663 Jims Remover Only 16 0731 Jims Installer Only 16 0672 Bearing Remover Installer Jims Big Twin Mainshaft Primary Bearing Race Remover amp Installer for use on all 1984 up Big Twins replaces 34902 VT No 16 0877 Main Drive Gear Seal Installer allows installation of main drive gear oil seal on assembled transmission to proper depth The protective sleeve included is used for protecting inner bearings of main drive for installation For 2006 up FXD and 2007 up FLST VT No 16 1363 1255 TOOLS Outer Primary Cover Starter Bearing Removal Tool removes
33. Exhaust 10 pk 1948 78 BT Valve Guide In Ex 10 pk 1979 85 BT Shovel Valve Guide Intake Exhaust 10 pk 1948 84 Big Twin Teflon Valve Guide 1984 up Big Twin Teflon Valve Guide 1984 99 All Twins Rocker Cover Copper 1941 69 BT Chain Oiler Adj Screw 1946 57 BT Oil Press Sw 1950 84 BT Oil Pump Fitting 1954 78 BT Oil Pump Relief Valve Plug 1991 up XL Shifter Lever 1954 up XL Cam Cover Double Lip 1982 84 BT Shifter Shaft Map Sensor 1999 up TC 88 1961 73 XL 1961 69 FL Gen Cover 1979 85 4 Speed Big Twin Foot Shifter Cover L1966 90 Big Twin 74 80 Drive Gear 1965 84 4 Speed Big Twin 74 80 Clutch Nut 1970 85 4 Speed Big Twin Inner Chain Housing 1967 70 XLH Clutch Gear 1962 69 XL Magneto Mount Plate 1970 99 74 80 L Engine As Above Double Lip 1991 99 5 Speed Trans Bearing 1991 06 BT Mnshft 5th Gear As Above Double Lip Metal 1977 90 XL Oil Pump 1980 84 FLT FXR Trans to Starter 1980 84 5 Spd Main Drive Gear MTL 1980 84 FLT FXR Main Drive Gear 1980 up 5 Speed Shifter Shaft Double Lip Metal OD 1980 81 FLT Wheel Bearing 1984 90 XL Mainshft Sprocket 1984 99 FXR FLT 91 XL Mainshaft Clutch Side 1984 88 BT Inner Chain Housing Start Shaft 1984 up BT Inner Chain Housing Mainshft 1989 93 BT Inner Chain Housing Start Shaft 1994 up BT Inner Chain Housing Starter Shaft 1994 up Front Pulley 1999 up TC 88 Sprocket Shft Main Drive Gear Outer 2006 up Dyna 07 up Big Twin As Above Inner 1936 54 BT Engine Seal 1955 69 B
34. Flyer 48 0116 OTC Catalog CD ROM of the V Twin Mfg Catalog for Computers For Windows or Macs 48 0011 Kong 48 5010 V TWIN L EN V Twin Shop Bag Full color PRODUCTS j V Twin Logo 8 x 16 deep Sold in z 50 pack VT No Type MITES 48 0040 White 1 48 0054 Clear VT No 48 0001 V Twin Mfg Post Mount Sign Kit is a double sided 18 x 24 unit which includes angle bracket VT No Item 48 0090 Sign with bracket 48 0093 Bracket only VT No 48 0004 V Twin Dealer Promo Items V Twin Hours Open Sign in double faced for use on windows or opaque surfaces V Twin Authorized Dealer Decal is in full color on mylar VT No Decal 48 0004 Hours 48 0001 Dealer V Twin Product Sign is constructed of 30 gauge steel measuring 18 x 18 z VT No 48 1114 VOT WIM MARL AO T U N SIFT OR MIT YGL E PRODUCTS Promo Labels are great for tool boxes and work m Tedd Cycle Inc Company 48 0184 MCM Chrome Profile Brochure includes 48 0185 V Twin Mfg Geer re and 48 0186 V Twin Replica 48 0187 V Twin Ge VT No 48 0159 48 0188 Sifton Cams 48 0017 Motor Shop Ready 48 0156 Wyatt Gatling oe Promo Counter 3 Postcards available to dealers for their cus tomers Retail Prices shown VT No 48 0115 Wyatt Gatling features metal product logo measuring 18 x 24 VT No 48 0103 H D Flame Rubber Mat measures 14 x 17 VT No 48 0
35. Installer Jims Cam Bearing Puller Tool removes inner cam bearing Torrington type without splitting cases while pre vent ing rollers from coming out dur ing removal Not for Twin Cams VT No Fits 16 1821 1958 99 Big Twins 16 1840 1957 up XL Cam Shaft Needle Bearings and Bushing Tool Rods install needle bearings without damage i Bushing tool positions pin ion bushing in cam cover on all 1970 up Big Twin to correct depth VT No OEM Model Brand 16 0126 97272 60 BT Needle Sifton 16 1841 97272 60 BT Needle Jims 16 0127 97273 60 XL Needle Sifton 16 1857 97273 60 XL Needle Jims 16 0711 BT Bushing Sifton 1241 TOOLS 1970 up Big Twin Cam Bearing and Bushing Alignment Tool aligns to within 0003 of the center line Any binding of this tool indicates misalignment of Ze CAN cam cover and or bushing By Jims a Fa VT No 16 0671 A 16 1780 1936 69 Cam Cover Bushing Remover Tool removes bushing in one operation VT No 16 0669 B 16 1818 e SC 16 1819 Cam and Pinion Bushing Drill Jigs allow the instal lation and drilling of a dowel pin to factory location supplied with 31 drill by Jims Cam Bushing Drill Jigs Pinion Bushing Puller Tool is used to remove the pinion bushing from the cam cover on 1954 up Big Twins VT No 16 1822 VT No Year Models 16 1814 1936 69 Big Twin 16 1779 1970 99 Big Twin 16 1818 1954 up XL Pinion Bushing Drill Jigs VT No Fits 16 1820 1936 53 Big Twin
36. N F x 9 s x ziell Hex Nut he 20 N F x 1 2 x s Hex Nut he 20 N F x 3 4 x 3 Hex Nut he 20 N F x he x 34 Hex Nut 20 N F 7859 Hex Nut he 20 N F 7859 Hex Nut Chrome hg 18V x 14 x he Hex Nut 7 20 N F x s x 34 Hex Nut 1 2 20 N F x Sie x Sie Hex Nut 7 20 N F x 7 22 x s Hex Nut 7 20 N F x e x s Hex Nut 7 20 N F x 7 s2 x ls Hex Nut he 18 N F x ill x 9 16 Hex Nut he 18 N F x 1 2 x A6 Hex Nut ef 18 N F x 7 32 x he Hex Nut 5 5 18 N F x e x s Hex Nut s 24 N E F X 7 2 x s Hex Nut 1 20 N E F vz x 13 Hex Nut he 24 N F x e x he Hex Nut el 24 N F x 3 6 x 1 2 Hex Nut Washers 37 0737 37 0738 37 0740 37 0741 37 0742 37 0743 37 0744 37 0745 el X he x 1 22 Plain Steel Washer 1 4 X 5 s x he Plain Steel Washer he X 1 2 x ie Plain Steel Washer 546 X he x bel Plain Steel Washer ed X 1 x s Plain Steel Washer ell X he x t46 Plain Steel Washer he X he x s Plain Steel Washer ie X 11 8 X 3 22 Plain Steel Washer split Lockwasher a eese Flaxlog nuts Aeund head Brr ws ama Om Du ep O Fili amp tar Head Berew Parkerized finish unless noted otherwise 37 0746 Screws 37 0739 37 0736 37 0750 37 0751 37 0752 37 0753 37 0851 12 0583 37 0754 37 0755 37 0756 37 0757 12 0583 37 0758 37 0759 37 0760 37 0761 37 0762 37 0763 37 0764 37 0834 37 0
37. No 16 0585 1261 Oil Drain Reservoir 2 5 gallon TOOLS Evo Rocker Box Cover ff Wrench is designed to reach 3 16 allens on Evo Big Twins and Sportster models Features a 3 8 drive for use with torque wrench and a vinyl covered handle VT No 16 0220 FLT Rear Axle Nut Ratchet Wrench for 36mm axle nut Low profile design allows access to rear axle nut without removal of exhaust system VT No 16 9636 16 5530 Evolution Ratcheting Intake Manifold Wrench features ball end allen bit end for flexibility in tight areas VT No 16 5530 Evolution Rocker Box Cover Ratcheting Wrench features low profile to allow clearance between frame amp engine long handle for increases reach and replace able bit VT No Item 16 6529 Wrench 16 6530 Replacement Bits Intake Manifold Allen Wrench cuts work in half no need to remove gas tanks on all Evo BT amp Sportsters VT No 16 1806 Lower Rocker Box Wrench for Evo amp Twin Cam Models is used to install and remove lower rocker 7 16 mounting bolts 16 6531 VTNo Fits 16 6532 16 6531 Evo 16 6532 TC 88 Exhaust Bracket Wrench used to remove and install front exhaust bracket bolts on all 1999 up TC 88 Dyna models VT No 16 6538 Speedometer Sending Unit Wrench features a shortened 3 16 ball end hex bit for removal or installation of hex screw used on all Big Twin models Equipped with electronic sending units VT No 16 6738 Oil Pre
38. POPE d i 48 0692 Service Manuals for years listed VT No Years Model SERVICE 48 0310 1940 58 45 Models Solo MANUAL S i ifr Nw 48 1564 1959 73 Servi Car 4 EE 48 0299 1929 52 45 Engine Only GA Got 48 0308 1940 47 Knuckle 74 amp 80 Flathead RUN 2 48 0316 1940 47 Big Twin Knuck t H L T 48 0307 1948 57 Panhead Rigid d Y 48 1718 1959 69 Pan Shovel bad 48 0692 1970 E78 Shovel HARLEY DAVIDSON 48 0308 48 0336 48 0309 MOTORCYCLES Clymer Manuals VT No Year 48 1706 1948 65 Pan 48 1707 1959 85 Shovel 48 0316 Mechanics and Owners Guide for 1941 1959 Harley Davidson OHV Big Twins by Kirk Perry drawings photos and tips VT No Volume 48 1958 1 48 1959 2 48 1959 How To Restore Your H D 640 pages sae VT No 48 1738 Cross Index cross references old 6 digit factory part numbers with new 7 number listing Helps reference obsolete numbers in old parts books 53 pages VT No 48 0331 1228 48 0314 48 0304 Spare Parts Books provide detailed exploded views and OEM factory numbers for specific models Parts Books provide OEM numbers with exploded views to help identify exact parts required for each year application and range of fitment 48 0306 48 0313 48 0319 for each of those parts VT No 48 0336 48 0323 48 0309 48 0314 48 0313 48 0306 48 0304 48 0319 48 0329 z ke lj rd khan E pce el Years Model
39. Pickup 14 Edition 110cc Forced Air Cooled Spider Mini Chopper designed Motor Power Suspension System Front Shocks Transmission 4 Speed for non highway use for ages 12 d pee ns and older for display only oay Materia ee astic Brake Front and Rear Disc VT No Color Wheel 15 48 1550 Red Fuel Tank 26 Gallon 48 1552 Black Ground Clearance 5 um Ignition Magneto 48 1553 Silver Cast Iron Toys are collectable from the original models of the 1920 s last for Starter System Electric Start Speed 70 MPH generation Range Street Terrain Tires w 13 rim VT No ltem Per Weight Iosue 48 0700 Large VL Side Car 8 long Gross Weight 200 2 Ibs 48 0160 Poli Sol Max Rider Weight 330 Ibs 7 OlICE oO Overall Dimensions 67 Lx 19 W x 32H Cable Racks 16 1517 CONT no ALS EE h E n NX EEEEEEE ESS Abe See 16 1520 P aie z reen TRAP HEH Sgr iat Jem AT T T x zm m ml H H 1l pie KAL A Lass ee s SR m a D LXXX NN SE P 1 Af fil RI BU OM Cable Racks have epoxy finish wall mount VT No Length Capacity 16 1517 18 50 16 1518 36 100 16 1519 18 x2 200 16 1520 36 x3 500 1216 V Twin Catalog is available for dealers to supply to VT No customers 48 0002 VT No Item 48 0002 Catalog 48 0036 Catalog with Retail Price Guide 48 0008 Retail Price Guide 48 0011 OEM Cross Reference 48 0003 Update Flyers 48 5010 Catalog CD 48 2102 Price Incentive
40. Pinion Gear Lock Tool fits 1954 up Big Twin when applying torque to Pinion Gear Puller with collars used to remove and install pinion gear on all Big Twins and 1976 and earli er XL Order nut wrench separately VT No OEM Item ge 16 0129 96830 51 A Puller Set iL e 16 0162 96830 51 B Jims 16 0406 C Collar Set 16 0141 94555 55A D Nut Wrench 16 0168 As Above D Jims Rod Lapping Tool includes arbor assembly 1 500 lap for 45 Indian amp some case gl races 1 625 lap for Big Twin Sportster amp K Model rods Item E 16 0027 Rod Tool i 16 0012 Spanner Wrench 1958 up Big Twin Case Lap Tool features a lap which is supported on both sides by a pilot on the bushing side amp plate which locates on the case pins of the cam cover by Jims Order lap amp pilot VT No 16 0881 for 1937 E77 4 spd main race separately VT No Item 16 1835 BT Case Lap Tool 16 0893 Case Lap Head only 16 0881 4 Speed Trans Lap amp Pilot d Lap H 16 0892 4 Spee ead only Lap Head Pilots sold each For Eastern tool only tm VT No OEM Type Years ETA 21016 1724 96727 56 Motor 55 up BT bb 16 1725 96728 56 Motor 54 76 XL M miren z 16 1726 96715 40 1 Motor 30 54 BT Replacement Lapheads are sold each For Eastern 16 1727 96716 40 Motor 55 57 45 tool only BT Laphead Pilot Type Fits 16 1832 Motor 87 up XL 16 0032 1 3 4 Motor 1958 up Big Twin REA 16 0026 11 2 Moto
41. Plug 49028 85T Large O Ring Pegs 100 pk 49031 84T Small O Ring Pegs 100 pk 49029 85T Flat Kick Pedal 100 pk 49030 84T Shifter Peg 100 pk 61109 85 62094 40 62360 50 63529 50 63529 57 63879 53 68425 86 68451 86 68455 86 100 Pack O Rings 14 0904 14 0905 14 0906 14 0147 14 0907 14 0908 14 0901 14 0900 14 0902 14 0903 11101 11101X 27060 55 63529 57 11133 11157 1983 up Twins Gas Cap 1940 65 45 61 74 Gas Tank Shut off 1950 65 BT Fuel Line 1949 64 FL Filter Oil Line Rocker Oil Line Seal 100 pk 1958 82 BT 67 78 XLH Oil Filter Cap 1986 up Twins Turn Sig Lens Screw 1986 up FLT FLST FXRT Front Turn Signal 1986 up FXR XL F amp R Turn Signal Lens FXST FLST FXSTC Rear only 1966 84 Rocker Arm As above Oversize 1955 77 Manifold Oil Line Seal Lower Pushrod Cover Upper Pushrod Cover 49028 85T Large O Ring Pegs 49031 84T Small O Ring Pegs 49029 85T Flat Kick Pedal 49030 84T Shifter Peg Shifter O Ring Sold in 10 packs unless noted VT No 14 0500 14 0501 14 0148 14 0904 14 0905 14 0527 14 0502 14 0503 14 0504 14 0505 14 0506 14 0577 14 0507 14 0537 14 0538 14 0508 14 0509 14 0510 14 0511 14 0512 14 0513 14 0514 14 0907 14 0515 14 0539 14 0550 14 0531 14 0556 14 0540 14 0532 14 0908 14 0541 14 0542 14 0534 14 0543 14 0544 14 0545 14 0546 14 0547 14 0554 14 0910 14 0911 14 0552 14 0553 14 0916 14 0917 14 0912 14 0913 14 0583
42. Standard 12 Lock Washers 37 0683 37 8559 Jo Standard 100 Zinc Chrome OEM LD Qty 8167 12 5 4 Standard 12 37 0689 37 9053 8 100 37 0684 37 8560 ei Standard 100 37 0852 EE E 8168 6 3 Standard 6 2 0090 39994 06999 100 37 0685 37 8561 Standard 100 e siete OC e Je 8169 6 h Standard 6 dL LUE C S 37 0686 37 8562 4 Standard 100 9517 12 7041 he 12 37 0687 37 8563 ue Standard 100 37 0692 37 9056 7038 100 9972 5 Ue Standard e 9918 67038 6 37 0688 37 8564 ie Standard 50 3 0693 3 9057 7039 The 1 OO 37 9273 37 8565 5 46 5 3 OD OE 1 00 951 9 6 7039 K e 6 37 9272 iA OE 25 37 0694 37 9058 7068 7 100 9633 50 un OE 50 37 0798 7238 7 25 37 8567 Special ep _ 9971 5 fe 2 2115 12 ue Special 12 37 0695 37 9059 7022 5 4 50 37 8568 da Special ep 2110 12 e Special 12 37 8569 e Special 50 2114 6 e Special 6 37 8570 h amp Special 50 2112 6 Tie Special 6 37 8571 Yo Special 25 37 8572 Je Special 25 1278 Note Extra thick with tighter fitting I D than standard SAE washers Note 25 pieces per pack Thread Size Application Chart Hex Nuts sold either in zinc or chrome Nyloc or Standard Eos Ne Es Nyloc features a plastic insert for vibration proof mounting 20 1 48 SAE 1 4 20 pack for chrome and 50 pack for zinc 3 ers 2 oe 8 Chrome Chrome Zinc Zinc K i Standard Nyloc Standard Nyloc Size ce
43. TWIN CAM Bl e D 0T 48 0775 99481 07 2007 Dyna Glide an Sear t UM 48 0760 99481 08 2008 Dyna Glide 48 1235 99482 09 2009 Dyna Glide 48 1755 48 1296 99482 10 2010 Dyna Glide 48 0992 99482 90 1985 90 FXST FLST 48 1578 99965 89 1989 Big Twin International Clymer Repair Manuals contain tips from engine 48 1561 99482 92 1991 92 FXST FLST tuning to complete wiring Feature exploded views 48 1589 99482 94 1993 94 FXST FLST and photos step by step instructions New editions 48 1744 99482 96 1995 96 FXST FLST VT No Year Model 48 0956 99482 98 1997 98 FXST FLST 48 1740 1984 99 FXST FLST 48 0708 99482 99 1999 FXST FLST 48 1741 1984 94 FLT FXR 48 0683 99482 00A 2000 FXST FLST deuce 48 1753 1995 98 FLT FXR 48 0610 99482 01 2001 FXST FLST deuce 48 1711 1991 98 Dyna ERR 99482 02 2002 eed 99482 03 2003 t ZS SE Ee xia 48 0628 99482 04 2004 FXST FLST HARLEY DAVIDSON 48 1707 1966 84 Shovel 48 0733 99482 05 2005 FXST FLST SCENE 48 0754 99482 06 2006 FXST FLST ees 48 1759 2000 05 FXST FLST 48 0761 99482 07 2007 FXST FLST meee 48 1754 1999 05 FLT 48 0776 99482 08 2008 FXST FLST 48 1754 48 1236 99482 09 2009 FXST FLST 48 1297 99482 10 2010 FXST FLST 48 0615 99501 02 2002 VRSC 48 0717 99501 03 2003 VRSC 48 0629 99501 04 2004 VRSC 48 0734 99501 05 2005 VRSC 48 0756 99501 06 2006 VRSC 48 0769 99501 07 2007 VRSC 48 0777 99501 08 2008 VRSC 48 1237 99501 09 2009 VRSC 48 1298 99501 10 2010 VRSC 1227 TOOLS tg ie Hen dB dmm Sep E zim bes Rm em
44. and removes wrist pin clips with out damage on 1984 up Ne Piston Pin Align Tool fits through wrist pin bushings VT No 16 0075 VT No Type 16 1747 Early 16 1148 TC 88 ES Rod Clamping Tool allows Jims TC 88 rod to be held for straighten Connecting ing or to replace wrist pin Rod Bushing bushing 95952 33 Tool use to VT No Item remove and 16 0029 Tool replace wrist pin bushing without remov ing connecting rods from crankcase VT No 16 1051 37 1045 Thumb Screw Only Jims Timken Bearing Race Installer is used to press race in straight in left crank case for 1969 up BT 1977 up XLs VT No 16 0668 Jims TC 88 Wrist Pin Remover allows easy removal of wrist pins on all TC 88 VT No 16 1276 Oil Pump Oil Pump Snap Ring Installer makes it easy to install outer snap ring on oil pump shaft without stretching the ring Just apply oil to ring expander holder up to the big end of ring expander hold up to the end Tappet Oil Screen Plug Tool Wide slot type to remove stock slotted plug without removing exhaust pipes 16 0665 of the shaft then push ring onto the shaft with sleeve VT No Brand Use on Big Twin Oil Pumps 16 0875 V Twin VT No 16 0889 16 0665 Jims Oil Pump Drill Jig replaces 94461 81 for installation of factory type updat ed pump VT No 12 9900 on 1973 78 crank cases VT No 16 1843 Oil Pump Drill Fixture allows drilling of cases to accept late model stock or S amp S oil pu
45. and down with automatic limit shut off Packed in a 7 high package when lift is in down position for ease of on and off loading of machine Cycle Vise wheel clamp fixture also included VT No Item Height Down 7 16 1990 Air Lift w Clamp Raised 16 1991 Wheel Clamp Length Table Ramp 16 1986 13 Front Ext Width Table 3 Mini Lift use with table lift to raise bike while on table with 3 to 12 range 600lbs VT No 16 0211 1233 TOOLS Motor Stands VT No Type 16 0507 1952 03 XL 16 0509 Big Twin Engine Heavy 16 0501 Big Twin Engine STD 16 1013 Big Twin Engine 16 0526 TC 88 Engine 16 1285 45 SV TC Beta Engine Stand e Powder coated steel Clears the rear balancer hous ing of the Beta style TC case VT No 16 1273 1234 ransmission Stands are elded steel for shop use VT No Type 16 0506 4 Speed Trans Vise Mount 16 0504 5 Speed Rubber Mount Transmission Repair Fixture is a 4 position mount carriage in which a retractable pin allows transmission to be positioned in horizontal 45 right or left or full vertical This will assist in loading gear shaft g roups or kick cover assemblies Includes tab to affix chain for locking 4th gear main drive nut Fits 4 or 5 speed cases VT No 16 0508 Note Motor installed Motor Stand with motor base fits 1936 99 Big Twin and 1999 up TC 88 solid mount engines Will mount to most universal engine dollys which are
46. and is still soft enough so that it will not mar flywheels VT No 16 1020 Flywheel Thrustwasher Tool holds washer in place while staking Punch included Fits 71 up Big Twin 79 86 XL VT No 16 1785 Crank Assembly Removal Tool is used to press fly wheels from cases press cases apart and break sealant bond for 1955 up Big Twin by Jims VT No 16 1839 Flywheel Nut Sockets feature a low profile of 1 tall to give 100 nut contact machined flat at nut receiving end to eliminate rounding off the n ut by Jims VT No Nut OEM Fits Drive Crank 16 1808 23967 54A 54 81 XL 1 2 16 1809 23966 54A 54 81 BT 1 2 16 1810 23969 83 83 up BT 1 2 16 1813 23901 81 81 up XL 1 2 16 0887 23901 81 81 up XL 3 4 Pinion 16 1811 24017 80 81 89 BT 1 2 16 0886 24017 80 81 89 BT 3 4 Sprocket 16 1812 24017 80 72 up BT 3 4 Flywheel Spreader Tool spreads wheels while truing for Big Twins and Ale VT No 16 0517 Flywheel Truing Tool to fine tune flywheel assemblies when truing This tool features both a flywheel expander and contractor in one easy to use package Use on all tapered shaft flywheel assemblies VT No 16 0325 1930 54 BT Flywheel End Play Gauge VT No 16 0131 Twin Cam Timken Case Bearing Conversion Tool is a must for the big cubic inch late model Twin Cam 88 or 96 engine Utilizing the special Jims precision insert it is designed to easily and accurately conver
47. ee 1231 EEN otor Trans Gear 1231 Stand mnes ping SE ie ee 1551 Pressure 237 TRUINGS STAND 1260 CATALOG amp e eeeeegeeege 1217 H OIL 77777 1263 Brimartork 1231 CHAIN amp LUBE 1230 1256 Installation Service 777 Gan P 1237 Cam e E 1241 CHARGER ELMET NETILOCK 77 Cam Shaft 1243 CHOPPER MINI eaei 1216 E Case Bearing Conversion 1236 CHROME LE 19 Clamp Cutter PAIN Pik als Le CLEANERIPOLISH nena 1230 roe PARTS i SAA aoe 1229 Lernen COLLECTIBLES PINION Cl AR goo DEE IGNITION TT y S rocket Shaft Ge lee Ee 1251 Rng a Transmission nan Scale Models 1216 1 PANG eee eee sen agang LOOU DU IEC Timina OUUU renc eegent SkvKina Tike IMPACT DRIVER 1253 1262 PLUGS Timi JA ETC MR 1510 Wrist PD csetera CONNECTING ROD 1237 INSPECTION TAQG De e E COTTER PIN LIST GER 1273 INTAKE WRENCH 1962 POSTER tnn 1216 COUNTER SHAFT DU PRIMARY 1296 V ROD eegene 257 COVERS Motorcycl SC 1 21 9 Oil 1231 V TWIN PROMO 1216 1217 CRANKCASE 246 1252 ETS ONO 22008161077 VALVE en 1244 1247 1249 CRANKSHAFT 1238 1239 1243 PULLERS BushingRace MK 1253 Compression Release 1247 SIME DEVO Gacian 122 ee P Cover Wrench 1244 CYLINDER 1246 1247 KEYS ess Duden 1249 oring Ser vice
48. ee E 39 0166 6 32 9 16 18 SAE 9 16 12 39 0167 8 30 i 12 0582 1 32 Pike Nuts Fine Pike Nuts Coarse 37 8110 37 8119 37 0657 37 0666 4 20 VT No Size U M VT No Size U M 37 8111 37 8120 37 0658 37 0667 28 6901 5 10 32 SAE 9 pk 6910 5 10 24 9 pk 37 8112 37 8121 37 0659 37 0668 16 18 6902 5 44 28 SAE 9 pk 6911 5 4 20 9 pk 37 8113 37 8122 37 0660 37 0669 5 24 6900 5 4 24 HD 9 pk 6912 4 16 18 4 pk 37 8114 37 8123 37 0661 37 0670 s 16 6903 4 716 24 SAE 4pk 6913 3 s 16 3 pk 37 8115 37 8124 37 0662 37 0671 3J s 24 6904 3 s 24 SAE 3pk 6914 2 71 14 2 pk 37 8116 37 8125 37 0663 37 0672 20 6905 2 716 20 SAE 2pk 6915 1 72 13 Ea 37 8117 37 8126 37 0664 37 0673 7 1620 6906 1 2 20 SAE zd NN o PR 37 8118 37 8127 37 0665 37 0674 5 9 18 6907 1 3 16 18 SAE Ea 6917 1 5 8 1 1 1 Ea 37 8145 T SR 5 g 1 1 6908 1 s 18 SAE 1 Ea 6918 1 1 1 174 Ea Note Sold in 10 pack 6909 1 s 18 SAE 14 Fa Note Hex Size 44 0647 s 16 SAE 1 Pair Flexloc Nuts Replicas are all metal cadmium plated VT No Size VT No Size 37 9144 Gu 37 0875 5 1e 18 37 0850 9 52 37 9146 16 24 37 9150 4 20 37 0876 s 16 37 9145 4 28 Fine 37 9147 ie 24 12 0571 9 16 24 Thin 37 9148 ue 20 Cap Nuts Fine Cap Nuts Coarse 9918 8 1ce 24 Thin 8pc 37 9149 2 20 VT No Size UM VTNo Size U M Well Nuts are rubber inserts which pre
49. frame and forks fuel system transmissions wheels and more VT No OEM Year Model 48 0692 99482 78 1970 E78 FL FX f i 48 0696 99482 84 1978 2 84 FL FX SERVICE MANUAL ES wane 48 0663 99483 83 1980 83 FXR FLT 48 0993 99483 90 1984 90 FXR FLT 48 1560 99483 92 1991 92 FXR FLT 48 1587 99483 94A 1993 94 FXR FLT 48 1745 99483 96 1995 96 FXR FLT 48 0716 48 0715 48 0629 48 0593 99480 99 1999 FXR FXR 48 0607 99480 00 2000 FXR 48 0954 99483 97 1997 FLT 48 0697 99483 98 1998 FLT 48 0706 99483 99A 1999 FLT 48 0682 99483 00A 2000 FLT 48 0608 99483 01 2001 FLT 48 0612 99483 02 2002 FLT 148 0714 99483 03 2003 FLT 48 0626 99483 04 2004 FLT E 48 0731 99483 05 2005 FLT e 48 0752 99483 06 2006 FLT c zx 48 0759 99483 07 2007 FLT TYCTESUGTAUIME 48 0774 99483 08 2008 FLT FIF MW EL EFC Fari VEM UTRCIT rt Peta HARLEY DAVIDSON FLITIIWEE FVOLUTION pp it 48 1234 99483 09 2009 FLT POPE BER LEE SEET APM AR ITAA eon 48 1295 99483 10 2010 FLT aie 48 1577 99481 92 1991 92 Dyna Glide 48 1588 99481 94 1993 94 Dyna Glide Cram 48 1793 99481 96 1995 96 Dyna Glide HARLEY DAVIDSON 48 0955 99481 98 1997 98 Dyna Glide BINA GLIDE TWIN CAM Ba 2948 201 48 0707 99481 99A 1999 Dyna Glide 48 0684 99481 00 2000 Dyna Glide 48 0609 99481 01 2001 Dyna Glide 48 0613 99481 02 2002 Dyna Glide 48 0715 99481 03 2003 Dyna Glide 48 0627 99481 04 2004 Dyna Glide 48 0732 99481 05 2005 Dyna Glide HARLEY DAVIDSON 48 0753 9948 1 06 2006 Dyna Glide rum
50. included VT No 16 0714 Tune A Cam Kit includes easy to read degree wheel Jims Camshaft Remover and Installer Tool allows removal and installation of cams in the TC 88 model engine Tool is used in conjunction with VT No 16 0793 cam chain tensioner unloader VT No 16 0792 Jims TC 88 Cam Bearing Puller used to remove bearing from camshaft this tool is designed to remove the bearing straight with no slipping or binding Use on all TC 88 VT No 16 1280 Jims Cam Assembly Tool for all 2006 up Dyna and 2007 up FXST FLT mod els Used to hold both cams in an upright position while lowering the cam support plate over cam journal VT No 16 0323 S amp S Degree Wheel Kit designed to fit the sprocket shaft of any Big Twin or XL model Each kit also comes with pointer that is held in place b y center crankcase bolt VT No 16 0909 Crane Cams Installation Tool comes with easy instructions for the mechanic to install Crane s adjustable pushrods without removing the gas tank or rocker cov ers In all FL FX with adjustable pushrods the tool makes it easy for cam changes No removal of pushrods pushrod covers tappets or tappet guides Tappets never have to fall out of the guides while doing cam changes VT No 16 0030 dial indicator T D C locator lightweight checking springs and packed in a plastic case Also checks cam or crank end play shaft and gear run out VT No 16 0970 Lees Teer VEITH
51. of air for operation Includes wheel vise VT No Item 16 1985 Lift 16 1984 13 Front Extension 16 1983 12 Side Extension Handy Airlifts are stocked in both New York and Kansas City warehouses Requires full payment before shipment We then ship prepaid freight charges to your address Lift uses 100lbs of air to operate Tie Downs are 1 x 5 6 in length 1600 Ib strength 2 per set Tie downs assist is pair of 12 black nylon straps which acts as cinch around part of the cycle first then hook tie do wn to the other end of the loop to prevent scratch ing VT No Item Brand 48 0180 Tie Downs V Twin 48 0182 Tie Downs Wright 48 0650 Tie Down Assist Wright Lean Right Service Tool is designed so that any XL can be leaned over on either the right or the left side b y hooking tool to bottom frame rail Features a rubber ized coating to prevent scratching of frame VT No 16 0553 S A M 1000 Air Lift features 1000 Ib lift ing capacity 84 table length maximum work height of 30 Drop out rear panel and requires 90 100 PSI of air to oper ate Includes wheel clamp VT No Item 16 1980 S A M 1000 Lift 16 1982 Wheel Clamp Handy Motorcycle Air Lift is designed for all shops Ideal for raising up to 1000 pounds to 31 level for working on an infinite number of products The Handy Air Lift is powered by a rugged pneumatic cylinder from your air source and allows operator to set up for up
52. removal and torquing of cam sprocket bolts by locking camshaft and crankshaft sprockets Use on 2006 up Dyna and 2007 up FXST FLT models VT No 16 1352 Jims Inner Cam Bearing Remover Tool allows removal of needle bearing and will also keep needles from falling into engine Use on 2006 up Dyna and 2007 up FXST FLT models VT No 16 1351 Cam Bearing Gauge is a Go No Go gauge to check if the cam is too tight or too loose in the 9058 Torrington Bearing on 1958 up Big Twins Set of 2 VT No 16 0684 Cam Gear Check Pins measure precise fit for selection Sold in pairs VT No Size Ex 16 1749 105 16 1750 108 Cam Clearance Cutter bolts to 1970 up Big Twin cases and features an adjustable cutter and threaded depth feed Power by 7 drill or use in milling machine VT No Item 16 0879 Cutter 1970 99 16 0915 Cutter TC 88 16 0880 Bit Evo XL Cam Relief Tool allows the installation of high lift cams in 5 Speed XL models b y removing some of case material at the base of the lifter bores and around the pinion bearing for lobe swing clearance This tool cuts clearance quickly and can be performed on an assembled engine in the frame VT No 16 0353 Cam Tool Cam Bearing Tools A will remove the 9058 Big Twin Torrington Bearing B fastens to cam cover mount holes and will install new bearing VT No Item Brand Type 16 1827 Puller Trock A 16 0629 Installer Trock B 16 0660
53. see exactly what the gear lash is in 001 increments VT No 16 0230 Cam Shaft Jims Cam Chain Tensioner Unloader will hold the ten sion of the primary cam chain on the TC 88 model engine Instruction included VT No 16 0793 Jims Camshaft Crankshaft Locking Tool will lock the gear teeth on the TC 88 model engine Instructions included VT No 16 0790 Jims TC 88 Camshaft Bearing Tool designed to remove and replace the right crankcase bearing in and out with no damage to crankcase VT No 16 1275 Jims TC 88 Inner Cam Installer positions the two inner cam needle bearings and perfectly aligns to the shaft bores for a precision press fit VT No 16 1278 Jims Outer Balancer Bearing Installer and Remover Tool This tool removes and installs the outboard balancer bear ing on 96 and 110 B Softail engines 2007 up VT No 16 0324 Jims TC 88 Inner Cam Bearing Remover replaces inner bearing easily without damage to crankcase and also prevents rollers from falling into crankcase Use on TC 88 VT No 16 1279 Jims TC 88 Crankshaft Guide use to spread pinion bearing rollers while reassembling right side engine case on to flywheel assembly VT No 16 1281 Cam Tool Delkron Space N Time Tool attaches to pinion shaft of 1970 up BT allowing you to set cam end play check gear lash breather timing valve timing and 12 other checks for blue print quality engine building Instructions
54. side of motorcycle and is more accurate than static timing VT No 16 6739 mark Spark Tester Adjustable for all voltages gauge back ground makes spark easy to see for accurate mea sure VT No 16 0991 1250 Clear Timing Plugs available gem optically clear type or short standard version with or without the inter nal TDC Indicator is a 14mm tool that locates top dead center of piston with heads on engine when degree Spark Plug Indexer fits 14mm plugs allows electrode to be placed in proper 16 0676 Index Washer 30 Assorted Flywheel Locking Tool screws into timing hole and allows holding of the crank for top dead center It has a hol low center to allow view of timing VT No 16 1851 Timer Device bolts inside primary cover on 1970 up Big Twin models _ After installation only inspection oval of outer primary has to be removed for accurate timing VT No 16 1736 Clean Time pushes into timing hole and wipes flywheel clean for strobe U M timing Each pack Each Spark Plug Firing Indicator Captive type spark plug firing indicator Sq No need to puncture cable Reads flashes from neon bulb to indicate plug firing VT No 16 0624 T AR TT SHIT Oversize Plugs with Tap Kit includes a tap and a chrome dome head plug VTNo Type Includes 7502 2 Engine Drain Plug amp Tap 7503 1 Engine Drain Oversize Plug 7500 2 Timing Tap amp Plug Acorn 7501 1 Timing Ac
55. valve covers Adjust tappets so that there is 004 to 005 clearance between intake valve stems and tappets and 007 to 008 clearance between exhaust valve stems and tappets Gas Valve Shut Off Tool replaces 96365 42 to correct alignment of bottom and top holes of 1940 65 gas tanks VT No 16 0615 Sifton Pushrod Adjustment Gauge for use on Big Twins 1953 84 with hydraulic lifter Replaces 91438 79 Complete with instructions Sifton Magnetic Tappet Lifter holds tappets up while changing cam on all Evo or TC 88 Engines Jims Twin Cam Oversize Tappet Reamer Designed to ream the case to fit a 010 o versize Twin Cam tap pet Includes reamer and two flex hones Tappet sold rly Tool Lifter Too ie Sifton Pushrod Ad VT No 16 1052 lt justing Wrench eliminates the Sifton Pushrod Cover Compressor Tool allows removal and installation of pushrod clip VT No 16 1728 Pushrod Cover Compressor Tool pushes against top rocker box to allow one hand operation need for 3 hands dual wrench holds 2 outer n uts The inner is tightened with a separate wrench fits 7 16 hex nuts and is fully adjustable for solid lifters VT No 16 0819 3 17 7 16 0414 16 0805 16 0810 16 0812 Valve Cover Wrenches VT No OEM Type Years Model 16 0414 11806 31 Lo wer Nut 1929 73 45 16 0805 11806 30 Upper Nut 1930 38 74 amp 80 16 0810 11806 30A Lower Hook 1930 38 74 amp
56. 0 1984 90 XL Drive Adjustable Reamers use to fit LD on new bushings 16 0057 34732 VT No Years Fits 16 1755 35820 86 1977 84 BT Countershaft 16 1798 1941 85 BT Main Drive Gear 16 0117 34735 1936 38 Gear 16 1799 1936 84 BT XL Kicker Shaft 16 0878 1936 57 BT Brake Cross Shaft 16 1801 1936 84 BT Clutch Release Shaft Big Twin Mainshaft Seal Remover amp Installer replaces 95660 42 Use to install and remove main seal This tool will push seal in as flat and straight as possible to 050 below housing for a no leak fit VT No Years Speed 16 1803 1936 76 4 Additional Drivers for Above 16 0702 1977 86 4 2 4 O D 16 0703 1979 81 5 16 0701 1980 84 5 16 0700 1985 up D Shifter Fork Gauge is used to set and align shifter forks on Big Twin 4 speed models VT No Jim Years 16 0121 16 0641 A 1939 78 16 0120 16 0642 HB 1979 84 Countershaft Sprocket Nut Tool Countershaft Sprocket Lock Nut Wrench features an extra long two piece design inner collar which will retain wrench to nut Fits 1936 up Big Twins 1 7 8 hex 4 and 5 speed models VT No OEM Brand 4 Speed Transmission Arbor 16 0821 94660 37A V Twin 16 0757 94660 37A Jims 1 2 Drive replaces clutch hub nut to allow test rotation with 1 2 drill VT No 16 1274 Mainshaft Impact Driver Tool fits 1941 84 4 Speed VT No 16 0656 16 0108 Shop Wrenches VT No OEM Use 16 0141 94555 55A 16 0106 94644 65 16 0124 16 0107 16 0875
57. 0 up Big Twin and 1991 up XL models VT No 16 1514 1990 up Big Twin Clutch Compressor Tool features access We E vear Model windows to ease the removal and 16 0118 A 1941 84 Big Twin E i i M installation of snap ring by Jims 16 0662 B 1941 84 Big Twin Jims E EI VTNo Fits KE fo a ee e j 16 1849 Adapter to fit 1991 up XL 16 1776 E 1984 89 XL 6 1849 erem BE 16 0125 B 1952 70 XL 16 0159 D 1956 84 XL 16 0992 C 1971 84 XL O r O Clutch Hub Stud amp Pin Tool Hold tool in vise insert new stud place clutch hub over pin then peen over pin VT No 16 0145 Gasket Locator Tool 3 Pc Set will align primary cam amp transmission end cover gaskets to prevent mis alignment amp oil leaks VT No 16 1362 16 1130 alb LJ V Rod Service Tools by Jims VT No Tool 16 1130 Clutch Alignment 16 1667 Clutch Hub Holder 1257 TOOLS FXSTS Fork Stem Bearing End Play Setup Wrench Offset Handle allows for proper clearance of fuel tank and other accessories VT No 16 0444 Lower Neck Bearing Puller Set includes cross arm puller rods and lower puller claw Simply remove roller from old bearing install claw and turn puller VT No 16 0073 Fork Tube Plug Tool has a special socket which fits EE ENN Fork Bearing Installer Tool fits over 1 SE We x stem allowing bearing to be driven on VT No 16 0724 16 1008 Jims Fork Leg Holding Tool holds for prevent fork t
58. 0476 16 1619 Deutsch Terminal Tool use with stamped type ter mi nals Deutsch Terminal Tool use with solid type terminals VT No 16 0476 VT No 16 0476 16 0478 Wire Removal Terminal Tools VT No Style 16 1618 Mate N Lock 16 1619 Molex MX 150 16 0478 Delphi Packard Weather Pack 1251 Dyna Charge Monitor The DCM 1 evaluates voltage in a charging system and indi cates whether system voltage is too low or high Unit is designed for 12 volt systems Battery Hydro meter is a great tester for cycle batter ies because of its small siz e VT No 16 0864 Activator Battery Filler attaches to any standard acid pack tube Positive thumb release valve absolutely controls acid flow No acid spills burns or holes in clothing VT No 16 0037 Custom Battery Cable Kit Gemen 25 cable 20 1 4 terminals 12 5 16 terminals 8 3 8 terminals 40 pc black heat shrink and 12pc red heat shrink Available with clear or black cable VT No Item 32 1350 Clear Kit 32 1351 Black Kit 16 0351 Crimping Tool Super Smart Battery Tender constantly monitors bat tery without the damaging effects of a trickle charger Initial charge brings battery up to full charge then con verts to a float charger keeps a 12 volt battery at 13 6 volts VT No Type 16 1792 12 volt 16 1793 6 volt 16 1870 12 volt Junior Tender 16 1871 6 volt Junior Tender 16 1794 Snap Cord Deka
59. 071 V Twin Countermat features our colorful logo Orange purple and black on carpet VT No 48 0012 V Twin Reference V Twin Catalog Racks are black with a V Twin logo Feature steel construction to firmly sit on counter top The 24 model holds twelve 1 and three 2 catalogs The 3 ring sections in 1 or 2 size and swivel base are available separately VT No Item 48 1702 18 Rack 48 1700 24 Rack 48 1712 Turntable for Rack 48 1703 1 Ring Section 48 1704 2 Ring Section Note Order ring sections separately V Twin Dealer Promo Wall Banner Pack includes banner and 2 V Twin Catalogs The banner is in full color Measures 3 x 6 Heavy gauge vinyl VT No 48 0068 V Twin Mfg Metal Dealer Promo Sign Pack includes 3 V Twin Catalogs and metal sign The sign measures 18 x 24 in 3 colors on formed steel VT No 48 0108 V Twin Dealer Decal features full color on adhesive vinyl for indoor or outdoor dis play measuring 14 x 14 VT No 48 0164 Wire Tags in a pack of 50 1 7 8 x 3 3 4 with wire attached VT No 48 0118 1217 TOOLS Heavy Leather Tool Bag with duo strap T Tool Pouch with duo strap has extra thick leather measures 8 3 4 x 2 3 4 x 5 1 2 Black VT No 48 3136 adjustable straps for easy mounting VT No 48 3113 FLH Windshield Pouch Windshield bag Heavy oily leather glued sewn riveted Black 9 x 3 x 6
60. 11 37 8582 37 0609 37 0637 e X 3 4 37 8712 37 8733 37 0165 37 0115 37 8310 37 8332 37 8612 37 8583 37 0610 37 0638 e X la 37 0166 37 8311 37 8333 37 8613 37 8584 37 0611 37 0639 S hex1 37 8713 37 8734 37 0167 37 0116 37 8312 37 8334 37 8614 37 8585 37 0612 37 0640 e X 11 4 37 8714 37 8735 37 0168 37 0117 37 8313 37 8335 37 8615 37 8586 37 0613 37 0641 e x 1 2 37 8716 37 8736 37 0169 37 0118 37 8314 37 8336 37 8616 37 8587 37 0614 37 0642 e X 13 4 37 8717 37 8737 37 0170 37 8315 37 8337 37 8981 37 0615 37 0643 ex 37 8718 37 0171 37 8316 37 8338 37 8617 37 0616 37 0644 e X 2 4 37 8317 37 8339 37 8618 37 8590 37 0617 37 0645 Sis X 3i 37 8462 wen mE mE mE 3ax3h 37 8719 37 8739 37 0173 37 0122 37 8318 37 8340 37 8619 37 8591 37 0618 37 0646 3 s X 1 37 8720 37 8740 37 0174 37 0123 37 8319 37 8341 37 8620 37 8592 37 0619 37 0647 Sax 1 4 37 8721 37 8741 37 0175 37 0124 37 8320 37 8342 37 8621 37 8593 37 0620 37 0648 ex1 2 37 8722 37 8742 37 0176 37 0125 37 8321 37 8343 37 8622 37 8594 37 0621 37 0649 3s x 13 4 37 8723 37 8743 37 0177 37 8322 37 8344 37 8623 37 8595 37 0622 37 0650 sx2 37 8724 37 8744 37 0178 37 8323 37 8345 37 8624 37 8596 37 0623 37 0651 3 3 X 2 4 37 8346 3g X 2o 37 8352 37 8347 35x1lox3 37 8353 37 8682 37 8658 Ie X 1 37 8
61. 15 10 1110 10 0114 10 0122 10 0123 10 1104 10 1102 10 0124 10 1100 10 1101 10 1103 10 1111 10 0116 10 1109 10 0117 10 0118 10 0119 10 0120 10 0121 60 0123 Flywheel Motor Shop Flywheel ReManufacturing Service We will install new shafts crank pin rollers cages and wrist pin bush ings for years listed Service includes flywheel truing Dynamic balancing is also available for any flywheel remanufacturing service for an smoother running engine Item 1929 73 45 1930 36 VL 1936 48 74 amp 80 SV 1970 72 Shovelhead 1973 86 Shovelhead 1987 89 Evo 1340 1990 99 Evo 1340 1957 76 XL XLH 1977 80 XL 1981 86 XL 1987 99 XL 1936 39 Knuckle 61 1940 47 Knuckle 61 1941 47 Knuckle 74 1948 53 Panhead 74 1954 55 Panhead 74 1956 57 Panhead 74 1958 64 Panhead 74 1965 69 Pan amp E Shovel Dynamic Balancing for the Above Note Requires purchase of a V Twin Piston Kit A haan Exchange for TC 88 VT No OE Year Model 60 0250 23912 00 2000 02 FXST 60 0251 23971 03A 2003 06 FXST 60 0252 23912 07 2007 up FXST 60 0253 23957 99D 1999 02 FXD 60 0256 23904 03 2003 06 FXD 60 0255 23904 03 2007 up FXD 60 0253 23957 99D 1999 02 FLT 60 0256 23904 03 2003 05 FLT 60 0253 23957 99D 2006 Only FLT 60 0255 23729 07 2007 up FL T Stroker 10 1520 23728 07A 1999 06 Touring 1999 056 FXD 10 1521 23727 07A 2000 06 ST 10 1522 23729 07 2006 FXD Flywheel Assembly Installation This service includes pressing fly
62. 16 37 0717 37 0718 37 0719 37 0720 37 0721 37 0862 37 0871 37 0722 37 0723 37 0724 37 0725 37 0726 37 0727 37 0728 37 0729 37 0730 37 0731 37 0732 37 0733 37 0734 37 0735 6565W 1 2 X 3 4 X 3 32 6645 31 64 X 1 32 X 1 8 6911A 1 2 X 1 s X ite Parkerized 6590HW 5x1 sx 3 30 Zinc 6653A s X 15 16 X 3 22 6655 5 s X 1 2 X 9 oe 6663HB he X 1 s X Das 6701 3g X he X the 6702 e X he X the 6703 74 x 8 x 1 16 6716 10 x 2 x 64 6724W 21 32 X Wie X the 6736 9 32 X Dis X the 6737 97 Ica X lea X las 6738 17 32 X la X lea 6758 3 3 X lea X the 6759 he X 3 8 X 1 22 6771A ea X lea X Vie 6780 he X 9 5o X the 6788 5e X 1 X heSS 6804 1 2 X 1 fsx he 6807W 1 2 X 3X foo 6846 29 69 X 355 X ie 7400HB s x he X les 10 24 N C Flexloc Nut 10 24 Hex Nut 1 4 28 N F Thread Acorn Nut Chrome 20 N C x 1 4 x 1 2 Hex Nut 14 24 N S x s2 x he Hex Nut 24 N S x 1 4 x 1 2 Hex Nut 1e 24 N F Thread Flexloc Nut e 18 N C x e x Hex Nut he 24 N F x ie x 1 2 Hex Nut el 24 N F x amp x 1 2 Hex Nut Cad he 24 N F X 3 6 x he Hex Nut 3 e 24 N F x 1 4 x he Hex Nut s 24 N F x ie x he Hex Nut s 24 N F x ea x Sid Hex Nut 3 24 N F x 1 2 x he Hex Nut ef 24 N F x 1 22 x Bell Cast ldt 1e 20 N F Thread Flexloc Nut he 20 N F x x he Hex Nut he 20 N F x 4 ziell Hex Nut he 20 N F x 3 x s Hex Nut he 20
63. 1999 up b for compression Head Holder Tool by Pingel has 12 amp 14mm ends to releases Installs on hold head through spark plug hole by support in a vise front or rear head VT No 16 1842 with or without valves installed Order threaded tap tool and compression releases sepa rately VT No Item 16 1169 Compression Release Tool 16 1170 Threaded Tapping Tool 16 1171 Compression Release Valve pr 60 0132 Machine Head and Install Release Valves Cylinder Head Support Stand fits Evo Trock Evo Cylinder Head Face Plate is a cast iron fixture used to locate dimensions on all Evo 1984 up cylinder heads for rocker box bolt pattern exhaust flange head bolt studs and head surface VT No 16 1772 Shovelhead and Powerhouse Ironhead Sportsters Head Plate anodized alu Adapters are to be used with a bar press and the stand included to push 8j guides in and out in a d straight line Set includes stand and 6 adapters VT No 16 0651 Ball Vise allows position ing of heads for minum plate that will hold Evolution Shovel and Sportster Cylinder Heads for porting polishing guide work grinding seats and check stem heights Can also used for mounting on a seat and guide machine or bolting to a resurf acer Order Clone Speed Wrench allows removal of head bolts on 1936 84 OHV mod porting els after they are broken VT No Pru bud oca separately loose with wrench 16 0577 e oe VT No 1
64. 2005 48 0755 99484 06 2006 48 0757 99484 07 2007 48 0778 99484 08 2008 48 1233 99484 09 2009 48 1303 99484 10 2010 COMER 48 1748 F 2B e i g Wh A P HARLEY DAVIDSO LILLSELI II IL SPORTSTER FVCHLITIONN 39 P JURE VT No OEM Application VOCE E a AA 48 0306 1954 65 48 0322 99426 77 1977 Cafe 48 0332 99451 78B 1954 78 48 0977 99451 85A 1979 85 48 0978 99451 90 1986 90 48 1557 99451 92 1991 92 48 1591 99451 93 1993 94 48 0987 99451 96A 1995 96 48 0953 99451 97 1997 48 0676 99451 98A 1998 48 0712 99451 99A 1999 48 0677 99451 00A 2000 48 0605 99451 01 2001 48 0616 99451 02 2002 et SE 2 Clymer Repair Manuals for ve Contain tips from engine tuning to complete 48 0725 99451 05 2005 M Mi lots of exploded views and photos step by step instructions 48 0739 99451 06 2006 VT No Application 48 0758 99451 07 2007 48 0587 1959 85 48 0779 99451 08 2008 48 0533 1986 90 48 1232 99451 09 2009 48 1304 99451 10 2010 dod dur Tue 48 1756 2004 up 48 1760 1986 03 Note For our Product Descriptions XL denotes for Sportster models including XLH XLCH XLS 1229 TOOLS Finish VHT Special Finishes 13 oz size each VT No VHT Finish 41 0123 Black wrinkle 41 0125 Flame proof 1350 flat 41 0149 Heat Silver finish 41 0124 Black oxide paint 41 0126 Black epoxy enamel gloss 41 0144 Black barrel paint satin restores factory look to cast iron cylinders PJ1 Chain Lube is a heavy duty chain l
65. 215 11219 1988 99 XL Oil Pump Drive Gear 12 0216 11220 1941 81 BT 54 81 XL Gear Shaft 12 0200 23985 12 1954 81 XL 30 54 BT Sprocket Shaft 12 0201 23985 18 1941 81 BT 54 81 XL Gear Shaft 12 0202 23985 54 1954 90 BT Gear Shaft Pinion Hardware for Early Cases 5 pack 12 0203 23985 56 1956 80 BT Sprocket Shaft VT No Size 12 0204 26340 36 1941 67BT Oil Pump Gear 12 0599 1 2 Welch Plug 12 0214 26341 37 1937 73 45 62 71 XL Oil Pump 12 0595 9 16 Welch Plug NEE 12 0596 3 8 Welch Plug 12 0205 26348 15 1971 90 BT Oil Pump Gear 12 0598 1 4 Welch Plug 1972 76 XL Breather Valve Gear 12 0623 619 Welch Plug 1975 6 BT Pinion Shalt 12 1166 Timing Cover Pin 12 0206 33393 50 1941 85 BT Starter Clutch 12 0207 35175 38 1941 77 BT Transmission Sprocket 12 0211 35196 26 1926 73 45 Transmission Sprocket 12 0208 37523 15 1941 84 BT Clutch Hub 12 0212 37523 85 1985 90 BT Clutch Hub 12 0210 40390 54 1954 60 BT Compensator Sprocket 1274 12 2104 Lock Tab Replacement Lock Tabs Chrome Bolt Cap Cover Kit VT No Model Kit Quantity Touring 37 9527 1999 06 83 37 9525 2009 up 111 37 9526 2007 08 75 37 9539 2009 up 126 37 9540 1999 08 148 Dyna 37 9541 1999 up 156 37 9528 2006 up 76 37 9529 1999 05 86 Softail 37 9543 1999 up 175 37 9530 2007 up 81 37 9531 2000 06 87 37 9536 2009 up 125 Engine 37 9535 TC 88 79 Easy to Install e Snap On e Tight Fit e Easy Installation E EE GAGS Nol k 288 CIE
66. 3 15 0275 15 0727 15 0126 15 0338 15 0274 15 0294 15 0940 15 0939 15 0127 15 0128 15 0740 15 0130 15 0131 15 0944 15 0134 15 0948 15 0293 15 0949 15 0295 15 0953 15 0137 15 0952 15 0682 15 0954 15 0138 15 0955 15 0296 15 0956 15 0683 15 0957 TAPPET GUIDE 15 0281 15 0282 15 0283 14 0170 14 0621 15 0255 15 0330 15 0278 15 0118 15 0925 15 0119 15 0926 15 0120 15 0927 15 1519 15 1542 15 1197 PRIMARY COVER GASKETS 15 1253 15 0163 15 0909 15 0743 15 1115 15 0239 15 0904 15 0050 15 0967 15 0937 15 0051 15 1512 15 1547 15 0164 15 1080 15 0165 15 1081 15 0229 15 0176 15 0906 15 0401 15 0900 15 0645 15 0677 15 0902 15 0404 15 0921 15 0052 15 0175 15 0905 15 0644 15 1128 15 0400 15 1510 15 1254 ech N o o 24921 37 25225 36A 25225 36C 25225 36C 25225 36B 25225 36X 25225 36C 25225 70A 25225 70B 25225 70X 25225 93 25225 93X 25226 37A 25227 37 25244 99 32521 36 32591 37 24978 57 25224 52A 25263 81 25263 86 25263 90A 25263 00 X LIA IA IA lA lA Na a Ss Ss eck sch eck sch ech on sch sch ch sch ch sch ch O1CO O1 C090000 OO o Qo 17955 48 25811 11 30138 30 30143 30 30143 58 31015 30 31320 80 31321 80 60518 65 60559 80 60645 65 24990 52 24994 52 26231 78 26244 37 26245 41 26245 41 26246 37 26246 68A 26246 68D 26255 41 26257 41 26257 50A 26258 68 26258 68B 26273 80A 26273 80B
67. 3 Rocker Box Upper 1985 98 FX FXE FXR FLT FXST Clutch Cover 1999 up BT Clutch Cover 1994 up XL Primary Derby 5pk 26432 76A 1977 85 XL Oil Pump Body 26433 77 1986 up XL Cylinder Stud Insert 1977 85 XL Oil Pump Check Valve 1986 90 XL Oil Filter Check Valve 26434 76A 1977 85 XL Oil Pump Cover 1271 44 0109 Seals are sold 5 pack unless noted UMM price list Note Metal O D James 14 0636 14 0637 14 0638 14 0639 14 0695 14 0640 14 0641 14 0643 14 0644 14 0645 14 0646 14 0822 14 0647 14 0648 14 0649 14 0650 14 0651 14 0652 14 0653 14 0654 14 0655 14 0656 14 0657 14 0658 14 0659 14 0660 40 9835 40 9833 14 0662 14 0966 14 0944 14 0947 14 0663 14 0680 1272 VT No 14 0119 14 0122 14 0123 14 0186 14 0160 14 0126 14 0124 14 0125 14 0127 14 0128 14 0129 14 0130 14 0131 14 0167 14 0162 14 0133 14 0132 14 0134 14 0135 14 0163 14 0136 14 0137 14 0138 14 0139 14 0140 14 0141 14 0147 14 0682 14 0142 OEM 35151 74 35230 39 35231 36 As Above 37101 84 37107 06 37335 41 37337 36 37339 53 37531 56B 37740 57 37741 67 37741 82 37741 82 41210 55 45378 87 45387 83 45400 75 45733 48 45843 77 45852 48 45875 84 45927 73 45975 71 47519 58 47519 72 47519 83A 60641 74 63525 92 63528 92 63529 57 67096 87 67098 87 67118 87 83162 51 83162 51 Seal Fits L1974 up
68. 36 SV BT and 1936 47 OHV 1936 47 Base Gasket with metal C D 1984 99 80 Evolution ded or rea 1984 99 80 Evolution Metal with Silicone 017 thick 1929 73 45 K Base Gasket 1948 62 Panhead front 1963 84 Pan Shovelhead front 1948 62 Panhead rear 1955 65 Metal Base Gasket 1963 84 Panhead Shovelhead rear 1966 84 Shovel Metal Coated 1966 84 3 5 8 Big Bore Shovelhead front or rea 1948 62 Pan Metal Coated 1984 88 Big Twin with seal coating 1984 99 Evolution 3 5 8 Big Bore with silicone As Above Paper Uie 020 Thick As Above for 3 3 4 Bore 1986 up XL Evo 2004 up XL Fits 1984 99 80 Evolution Top Rocker Cover Washer Copper 1999 2000 Twin Cam 88 Rocker Housing Coated Metal 1984 99 Evolution Lower Right with Silicone 1984 99 Evolution Lower Right Steel 1984 99 Evolution Lower Left with Silicone 1984 99 Evolution Lower Left and Right Metal with Rub ber Coating As Above Paper with Silicone Beading 1984 91 80 Evolution Lower Cork 1984 91 80 Evolution Lower Rubber 1984 91 80 Evolution Upper Rubber 1992 99 80 Evolution Lower Rubber 1992 99 80 Evolution Upper Rubber 1984 91 80 Evolution Upper Cork 1984 91 80 Evolution Inner Cork 1984 99 80 Evolution Center Rubber 1999 2000 Twin Cam 88 Rocker Cover Coated Metal 1938 47 Knucklehead Front Intake amp Rear Exhaust 1966 84 Shovelhead 30 thickness 1966 84 Shovelhead without Silicone 1966 84 Shovelhead with Silicone 1966 84 Shovelhead Metal with Sili
69. 4 1 4 x24 Timing and Transtop USS Metric Pipe 16 0407 1 4 x24 Die size and Spark Plug 16 0904 13 16 x24 1931 35 H Bars size 4 piece set 16 0905 7 8 x24 1936 48 H Bars VT No 16 1763 16 0865 9 32 x 32 Bendix Adj Jet 2282 1 11 16 Timing Hole 14 18mm Spark Plug Hole Thread Chaser renews damaged threads 13 16 Removes carbon and corrosion with a few turns Allows firm seating of plugs Assures metal to metal contact for effective heat transfer VT No 16 0603 1263 VT No 10 2498 10 2519 10 8524 10 8525 10 8526 10 0700 10 0760 10 0761 10 0762 10 0763 10 0756 10 0757 10 0758 10 0759 10 0703 10 0704 10 2524 10 0705 10 2525 10 0706 10 2526 10 0707 10 0708 10 2529 10 8536 10 8556 10 0709 10 2540 10 0731 10 0710 10 2541 10 0711 10 8538 10 2507 10 2512 10 2503 10 2543 10 0712 10 2544 10 0713 10 8268 10 2506 10 8271 10 0714 10 2527 10 0715 10 2546 10 2552 10 2504 10 2495 10 0716 10 0749 10 0750 10 0742 10 0717 10 0718 10 0719 10 2493 10 2494 10 0720 10 0721 10 2486 10 0722 10 0723 10 8527 10 8528 10 2502 10 2511 10 8529 10 0724 10 2483 10 2518 10 0732 10 2514 10 0725 10 0726 10 2488 10 0748 10 0727 1264 OEM 413 30 416 30 662 29 662 30 662 34VL 17428 57 24331 36 24332 36 24334 36 24335 36 24641 36 2558 1 36 2558 1 70 25582 36 25582 54 25582 73 25582 93 25586 37 25588 37 25588 57 25588 91 25590 37 25
70. 5 UE 16 oz Fork Oil Gear Oil SAE 90 Motorcycle VT No Heavy Duty Gear Ka eris zh Weight Lube Non foaming oil T Be cca ciem 41 0148 10W specially formulated for A Ee 41 0136 20W transmissions Sold 41 0116 30W each 4 VT No CR ef 41 0130 COON VT No Fits 41 0050 1984 88 FXST 1980 98 FLT 1982 94 FXR 1984 up XL 41 0051 1991 98 Dyna 41 0052 1999 up All TC 88 Big Twins Tools Oil Filter Wrench fits all spin on filters 3 8 drive Fits all models and TC 88 VT No 16 0743 under frames on ST and FLT models VT No 16 0585 Oil Drain Reservoir 2 5 gallon Low profile fits 1231 TOOLS Sealant 41 2420 41 5921 41 2710 Thread Lockers and Repair by Loctite VT No Item Size 41 2710 271 Red threadlocker High Strength 6 ml 41 2900 290 Green threadlocker Med Strength 6 ml 41 2420 242 Blue threadlocker Med Strength 6 ml 41 5921 Pipe Sealant with Teflon 6 ml 41 8166 Form A Thread for stripped threads 44 oz 41 1202 Tank Repair Flexible Ribbon Seals 25 oz 41 0112 Lilli P e BN mi i k Cf K o 7 p 41 8116 REMOVEDOR BE JUNTAS CLEAR EN SILICON Ka Paart Gasket Related Materials by Permatex VT No Item Size EN bNRIIH TT be 41 8116 Hi Temp RTV Silicone Permatex 3 OZ 41 8064 Remover Permatex 16 oz 41 8001 Form a gasket No 2 Sealant 3 oz 41 8006 Hi Tach Spray A Gasket Sealant 4 75 oz 41 8005 Clear Silicone Adhesiv
71. 591 37 25593 37 29593 57 25593 74 25594 75 25595 37 25595 52 25597 36 25597 57 25598 91 25599 37 25601 37A 25785 30A 26431 76 26489 75 27290 24 32525 36A 33099 52A 33101 32 33213 30 33288 37 33438 50 33442 57A 33442 73 33445 89 33446 89 33638 52 33638 70 33713 85 34037 52 34037 75 34427 38 34430 36 34432 38 34435 52 34498 52 34632 84B 34898 79 35094 65 Bushing Item 30 36 74 80 Right Case 30 36 74 80 Left Case 30 36 BT amp 45 Timer Shaft 30 36 BT amp 45 Cam Gear Shaft 34 36 BT amp 45 Oiler Drive Shaft 66 up BT 57 up XL Rocker Arm 8 pk 57 up XL 29 73 45 Std Pstn Pin pr As above 002 O S As above 005 O S As above 010 O S 36 99 BT Std Piston Pin pr As above 002 O S As above 005 O S As above 010 O S 36 99 BT Oil Pump Shaft 41 69 BT Crnkse Cover Gear Std Same as above 005 O S 70 99 BT Crnkse Cover Gear Std Same as above 005 O S 41 54 BT Cover Pinion Shaft Std Same as above 005 O S 54 72 BT Gear Cvr Pinion Shft Std 73 92 BT Gear Cover Pinion Shaft As above 005 O S 93 up BT Gear Cvr Pinion Shaft Std As above 005 O S 57 up XL Cam Gear 1 3 4 Cams Cam Cover Front In L Ex Cam 74 80 Side Valve Front Ex Cam 45 As above 005 O S 45 74 80 Cam Cvr R In Cam SV 57 90 XL Cam Gear 2 Cam Std As above 005 O S 57 90 XL Gear Kit 1 2 3 4 Std 91 up XL Gear 2 Cam Std 45 74 80 Cam Cover Rear EX Cam 74 80 Pinion Shaft Side Valve Std Pinion Sh
72. 597 37 0624 37 0652 he X 1 4 37 8625 37 8598 37 0625 37 0653 The X 1f 3 8626 37 8599 37 0626 37 0654 1 2 x 1 2 37 0891 See 2x2 37 8351 2X 21 37 8627 37 8600 37 0627 37 0655 1 2 x 2 2 37 8980 37 8601 37 0796 37 0656 1 2 x 23 4 37 0793 37 0795 fo X 33a SS pem 37 0794 1277 Spacer Chrome Steel Spacers Chrome Steel Spacer 10 pack Zinc Spacers VT No ID x ODXxL 37 0 Aen e xu is be e Pack of 5 VT No IDxODxL yrNo IpxODxL VTNo IDxL OD 37 0457 x fs x fa ie 37 0404 1 4 X 9he X 3 4 1 1 5 3 0400 he X la X 1 37 0405 LN he X Black 9770459 ik e 37 8628 x he X he 37 JM Du 37 0460 144x 1 d 37 0401 Te X 9 s X 1 e 37 0473 he X 1 2 x le 4X 37 8629 hx hex t 4 37 8636 x 1J 37 0406 e X fs X 1 4 37 0461 ex ls Die 37 8630 WX he Sls i TA Ms S i 37 0407 Sie X 7 s X s Black 37 0462 hx 5h 37 0470 axax Yao 1 9037 ex fie X Me 3 0428 546 X 3 4 X V4 37 0463 546X la Dis 37 0435 d ai d 37 0402 SCH X 3 4 X 2 37 0408 is x nik 37 0464 enk hb ITT 97 0403 x Sa 3 0409 ue X 3 4 X lo 37 0465 Sie 3 4 hs 37 8631 l4 X he X Bis 23 0600 a X Jie X t a a 37 0410 e X Dis X Se 37 0466 3 3 x 3 3 37 8632 Ya X he X fa 3 3 3 37 0411 5 6 X 7 s X Sie 8X ja 37 8633 X7 7J 23 1742 Ja X 3
73. 6 0917 Shock Tool Set is a five piece set of each of the numbers listed below VTNo OEM Model Shock Absorber Tool Replaces 16 0136 A E Complete Set 97010 52A to simplify shock 16 0101 B 94820 75 1975 78 XL s Gabriel absorber disassembly or assem 46 0409 C 94409 78 1979 up Sportster bly by holding spring in compres 94448 82 1979 up FXR FLT sion while disassembling parts 16 0408 A 94408 78 1982 up FL FLH Shock Tool allows disas Includes 97019 52A block 94444 82 1982 up FX FXE eee VT No Item 16 0100 D 94700 65 1952 74 Sportster shocks on Softail models 16 9079 Tool 1958 81 FL FX Scissor Type E 16 1847 Bolt for Above 16 0748 E 94555 89 1989 up FXST FLST VT No 16 5506 T1 Im 16 0954 94448 82A 1989 up ST 1979 up XL FXR Swing Arm Rear Swing Arm Section Bearing Remover Installer for use on 1986 99 FXST FLST models VT No 16 0688 Shock Change Tool holds swing arm in position dur ing shock change VT No 16 0076 Swing Arm Bearing Installer Tool will install both right and left swing arm bearings square ly on their bores to the installed depth on 2002 up FLT models Replaces 45327 VT No 16 1058 5 Speed Swing Arm Tools cleve block spreading tool facilitates installation of swing arms on rubber mount models Swing arm assembly tool removes and installs swing arm pivot components VT No OEM Item 16 1733 33805 Spreading Tool 16 1734 96200 80 Assembly Tool Jims Powertr
74. 6 0953 16 0524 Head Plate 16 0525 Peg Holders Rocker Arm Rocker Arm Refacer The rocker arm refacer Rocker Arm Bushing Reamer fits Big Twin and Sportster Arms by Jims VT No 16 1804 allows you to do an excellent job of refacing pitted and worn rocker arms on Shovel Evo and Sportster models I VT No 16 0754 Rocker Arm Bushing amp Roller Bearing Puller for 1957 up Big Twin amp XL Replaces 95760 57 16 0019 8 L VT No Item 16 1848 Puller 16 0673 Installer 16 0612 554 Ball Hone 1247 TOOLS 16 0146 Conical Valve Spring Collar add this to the Jims or Motorshop valve spring compressor tool 96600 36B to remove and replace valves and conical valve springs Bee Hive OEM 18245 02 A must have tool for safe valve work Use on all 2005 up BT except S E models and all 2004up XL s VT No 16 0320 Sifton Valve Spring Tool is bench mounted to com press springs on 1936 up engines also used for check ing valve travel and coil bind of the valve springs by placing a dial indicator on the top of the threaded shaft VT No Item 16 1774 Bench Tool 16 0331 Cone Adapter Rear Intake Valve Spring Compressor Compresses intake valve spring on the rear cylinder of the ST so the rocker box can be removed while the engine is still in the frame It does this without damage to the v alve stem valve spring or rocker cover Replaces 34641 VT No 16 0868 Valve Stem Height Gauge featur
75. 6 1261 Sifton 5 Speed Main Drive Gear Seal Installer Sets seal to proper depth with trans assembled By Jims VT No 16 0664 Shifter Shaft Sleeve Tool fits 5 and 6 Speed trans mission VT No 16 1664 Countershaft Support Plate Tool fits 1991 up 5 Speed Sportster VT No 16 1756 replaces 95660 42 Use to Jims Transmission Door Removal Tool use this tool to pull complete door with gears and shafts from transmission Use on 2006 up Dyna and 2007 up FXST FLT models VT No 16 1358 Jims Main Bearing Installer Tool Allows proper installation of transmission case main bearing by holding bearing square to its bore Use on 2006 up Dyna and 2007 up FXST FLT models VT No 16 1355 Big Twin 5 Speed Transmission Shift Pawl Adjuster Tool Set fits mid 1992 and later Includes a tool to loosen the jam nut on the pawl adjuster and the other to adjust the shifter pawl set Replaces 41184 VT No 16 0646 16 0718 A Jims 5 Speed Transmission Main Drive Gear Tools Use 16 0994 to remove and install main drive gear and install main bearing Use 16 0718 for remove main drive bearing Both tools can be used without removing transmission case Use on all 5 or 6 Speed Big Twins 1980 up VT No Type 16 0994 Main Drive Gear Installer 16 0718 Main Drive Bearing Remover mi 16 0105 16 0036 16 1767 Mainshaft Drive Bearing Press Tools VT No OEM Fits Press 16 0105 33428A 79 84 BT 4 spd Shaft 16 0036 34734 79
76. 6 Taillamp Top Lens 15 0342 68226 97 1997 up Tombstone 15 0723 68456 35 F F Lamp 15 0343 68237 97 1997 up Tombstone Taillamp Pad 15 0678 68456 89 License Plate Mounting Bracket 15 0187 68481 73 1973 85 FX XL Turn Signal Lens 15 0318 Sport Taillamp Mounting 15 0665 Cateye Taillamp Lens 15 0709 Sparto Taillamp Mounting Base and Head Gasket GB Cylinder Base Gaskets for XL Size 3 1 2 Bore 3 5 8 Bore 3 13 16 Bore 3 3 4 Bore 1986 99 XL 883 1200 010 15 0487 15 0489 020 15 0488 15 0490 Head Gaskets 1986 99 XL 030 15 0475 15 0477 15 0479 15 0481 040 15 0476 15 0478 15 0480 15 0482 Cylinder Gasket Set include head and base gasket for Ev with 040 head gasket 15 0389 Metal Base 15 0392 Beaded All Service Products which include gaskets pins bolts rollers bulk packs hardware will be available for replacement only No credit will be issued 1269 CARB AIR CLEANER AND MANIFOLD BT GB No 14 0180 15 0139 15 0142 15 0744 15 0745 15 0746 15 0232 15 0321 15 0747 15 0748 15 0304 14 0926 15 0336 15 0288 15 0146 15 0264 15 0144 15 0145 15 0262 15 0147 15 0148 15 0285 15 0263 15 0141 15 1536 15 1537 15 0676 James 14 0625 15 1085 15 1086 15 1144 15 1088 15 1089 15 1145 15 0964 15 1091 15 1092 15 1093 15 1094 15 1146 15 1016 15 1017 15 1148 15 1147 15 1199 OEM 27002 89 27023 71 27077 78 27077 78X 27205 57 27329
77. 63 ie T T q 37 0567 90966 67 je 37 0568 90967 64 3 8 BT Left Side Engine Case Seals VT No 7411 2 14 0965 7410 55 7410 1 7410 1 OS 7410 1 US 14 0177 14 0185 14 0108 14 0580 14 0810 14 0980 OO PS UJ D UJ UJ OEM 24776 40 24031 55 24031 55 24031 55 Oversize Undersize Seal only 24031 69 12026B 12026 B 12068 12068 Year 1936 54 1955 68 1955 68 1955 68 1955 68 1955 68 For above 1969 only 1970 99 1970 99 2000 up 2000 up Colony Colony 4 002 Colony 002 BT BT 5 pk BT 5 pk TC 88 TC 88 Note 7410 1 7410 55 area screw in insert with integral seal 14 0965 is stock type screw in without seal 7411 2 8211 2 both include seal spacer amp snap r ing 1273 VT No OEM Fits 17 0918 7044A Pinion Shaft 1979 up XL Gear End 17 9222 7402 1980 84 FLT FXR Primary 17 0978 23970 36 Crank Pin 1936 40 61 Factory Type Studs for stock applications 17 0914 23971 41 Crank Pin 1941 53 BT 1957 80 XL VT No OEM Fits 17 0927 23971 54 Crank Pin 1954 80 Big Twin 12 1197 11733 1984 up FX Trans Stud Set 17 0922 23982 12 45 Crank Pin 1929 73 12 1187 16715 83 1985 up Evo Ex 5 pk 17 0913 24015 36A Pinion amp Sprocket Shaft 1936 71 BT 12 1192 16830 29 1929 up 45 Cylinder Base Set Pinion only 1972 80 BT 1957 80 XL 12 2113 16830 54 1980 up BT Inner Primary Set 17 0929 24016 29 Pinion Spkt Shaft 1929 73 45 S V 12 2100 16831 30 1930 77 BT Cyl Base Set 17 0917 24018 72 Sproc
78. 7 10 2515 10 2517 10 0728 10 2516 10 0752 10 0729 10 0730 10 2547 10 2490 17 9830 10 0753 10 0751 10 0733 10 0740 10 2496 10 1256 10 2497 8859 1 7708 1 10 0741 10 2505 10 2500 10 2501 10 0743 10 2489 35316 41 35320 41 35322 38 35787 52 35787 72 35789 36 35791 36 36035 26 36042 41 37436 36 37458 41 37458 52 40520 63 41685 37 42443 80 47094 58 47581 29 47583 36 47755 31 47757 52 51925 37 51925 65 60593 74 60629 82 As above for Andrews Gear only Low Gear 45 Side Valve Second Gear 45 Side Valve 38 58 BT Mainshaft Third Gear 54 72 All XL s Countershaft 1st Gear 73 84 XL Countershaft 1st Gear 41 85 BT 4 Spd Countershaft Low Gear 41 85 BT 4 Spd Countershaft 2nd Gear 29 73 45 Countershaft Left 41 73 45 Countershaft Side Cover 36 84 Big Twin 4 Speed Mainshaft End Bushing Clutch Gear 45 Side Valve 52 85 All XL Models Clutch Gear 77 up XL Shifter Shaft In Right Crankcase 66 up XL Shifter Shaft In Chain Co ver 37 57 BT Brake Backing Plate Cam Same as above 015 O S 80 up XL Brake Pedal All 58 84 BT Seat Post 7 29 73 45 s Seat Post E udi e 36 57 BT Seat Post Kg 37 57 BT Brake Crossover Shaft 75 78 XL Shifter Cross Shaft 52 78 XL Brake Cross Shaft 37 64 BT Seat Tee 65 80 BT Seat Tee 74 85 FX 4 Spd Inner Primary Shifter 82 83 Shifter Shaft Bushing Shim 10 2497 10 2501 Shims Check list for proper applications VT No 12 0700 12 0701 12 0702
79. 73 14 0674 14 0600 14 0675 14 0687 14 0601 14 0602 14 0603 14 0604 14 0605 14 0606 14 0607 14 0608 14 0676 14 0609 14 0821 14 0821 14 0611 14 0612 14 0613 14 0614 14 0677 14 0664 14 0615 14 0616 14 0617 14 0618 14 0619 14 0665 14 0972 14 0810 14 0696 14 0697 14 0622 14 0623 14 0963 14 0811 14 0624 14 0573 14 0678 14 0689 14 0625 14 0626 14 0679 14 0627 14 0628 14 0629 14 0630 14 0631 14 0632 14 0635 VT No 14 0164 14 0143 14 0144 14 0145 14 0146 14 0255 14 0256 15 0221 14 0031 14 0178 14 0033 14 0032 14 0100 14 0556 14 0101 14 0102 14 0106 14 0103 14 0104 14 0105 14 0107 14 0108 14 0918 14 0919 14 0824 14 0109 14 0110 14 0576 14 0111 14 0149 14 0825 14 0150 14 0157 14 0158 14 0159 14 0920 14 0961 14 0962 7411 2 7410 55 14 0177 14 0171 14 0114 14 0925 14 0805 14 0165 14 0180 14 0113 14 0168 14 0112 14 0156 14 0115 14 0116 14 0117 14 0118 OEM 1400 1404 1405 1408 1427 6114 6156 6375 6377 6581 7019 11124 As Above 11148 12002 12010 12013A 12014 12018 12021 12023 12026A 12026A 12030 12035A 12035B 12036A 12043 12044 12044A 12045 12045 12047 12049 12050 12051 12052 12053A 12066 12067A 12068 12074 12077 24776 40 24031 55 25414 82 26227 58 26856 89 26858 99 Fits 1983 up Big Twin Ev TC 88 1986 up XL Ev Valve Guide 10 pk 1954 85 XL Model Valve Guide Intake 10 pk 1954 85 XL Valve Guide
80. 765 37 0766 37 0767 37 0768 37 0769 37 0770 37 0771 37 0772 37 0773 37 0774 37 0775 37 0776 Oval Gaunier Sunk head St rev Hozagen Head ball Hexagun Plain Nut Washer COLONY 8 32 N C x Ys Round Head Screw 8 32 N C x s Fillister Head Screw 8 32 N C x Round Head Screw 10 24 N C x 1 2 Fillister Head Screw 10 32 N F x Round Head Screw 10 32 N F x s Fillister Head Screw 10 32 N F x 2 Fillister Head Screw 10 32 N F x 2 Flathead Screw SS 10 32 N F x s Fillister 1 4 x t2 Ext Tth Shake Proof Washer Ya x 19 32 Cntrsnk Shke Prf Wshr Prk 10 32 N F x s Fillister Head Screw he x Sief Cntrsunk Shake Proof Lockwasher Prk 10 32 N F x s Fillister Head Screw Zinc 12 24 N C x 1 2 Fillister Head Screw 12 24 N C x 4 Oval Countersunk 12 24 N C x 1 2 Oval Countersunk 4 24 N S x e Round Head Screw 1 4 24 N S x 1 2 Round Head Screw 1 4 24 N S x s Round Head Screw 4 24 N S x s Round Head Screw Chrome 1 4 24 N S x s Round Head Screw Cadmium 1 4 24 N S x Hexagon Head Bolt 4 24 N S x 17 5 Oval Countersunk 4 24 N S x 3 6 Oval Countersunk 16 24 N F x 9 4 Hexagon Head Bolt 16 24 N F x s Hexagon Head Bolt he 24 N F x 1 Hexagon Head Bolt 1e 24 N F x 1 7 Hexagon Head Bolt 1e 24 N S x 1 4 Hexagon Head Bolt 2 24 N C x As Hexagon Head Bolt s 16 N C x 1 s Hexagon Head Bolt
81. 8 16777 63 16777 63 16777 86AC 16777 86S 16789 04 OEM 6114 16719 99 16778 84A 16778 97X 16779 84A 16800 99X 16779 84X 17355 84 17355 84A 17356 84A 17355 92 17356 92 17356 84 17358 84 17358 84A 17386 99 17535 38 17540 69A 17540 69 17540 69X 17540 99X 17591 99 17592 99 63815 99 63858 49 17536 70 Beaded 17353 86 17353 86 17354 86A 17354 86A 17353 89 17354 89 17591 99 Gasket Fits 1930 35 74 VL 1939 73 45 1936 48 74 amp 80 Side Valve 1936 47 Knucklehead 883 1200 XL 010 Knuckle Rocker Shaft 1939 73 45 1936 47 Knucklehead Teflon 165cc 1948 65 Teflon As Above Stock Type 1948 65 Copper 1966 84 Head Fire Ring 1966 84 Head Teflon As Above Stock Type 1966 84 Copper 1966 84 3 5 8 Big Bore Teflon 1984 99 80 Evolution Head Blue Teflon 062 As Above Graphite with Fire Ring As Above 030 Teflon EV 85 040 Set 1984 99 80 Evolution Head Teflon Coated 045 As Above Graphite Stock Type As Above 045 Blue Teflon Fire Ring As Above Black Teflon Fire Ring 1999 2000 Twin Cam 88 1999 up Twin Cam 95 1550 Oylinders As Above with Armor Coating 1948 65 Panhead Fire Rin 86 2000 883 XL Fire Ring 86 87 1100 XL Blue Teflon As Above Fire Ring 88 2000 1200 XL Blue Teflon As Above 045 As Above 030 As Above Graphite 1957 71 XLTetlon 1957 71 XLCopper 1972 E73 XL Copper 1973 85 XL Teflon 1973 85 XL Copper 1973 85 1000 XL Copper 045 1921
82. 9455 03 99455 04 99455 05 99455 06 99455 07 99455 08 99455 09 99455 10 99457 02 99457 03 99457 04 99457 05 99457 06 99457 07 99457 08 99457 09 99457 10 Spare Parts Books provide detailed exploded views and OEM factory numbers for specific models Years Model 1941 84 FLH 1971 84 FX 84 86 FXST 85 86 FX 1982 83 FXR 1984 86 FXR 1999 FXR 1999 FXR 2000 FXR 1987 90 1340 Big Twin 1991 92 Big Twin 1993 94 1340 Big Twin 1995 96 1340 Big Twin 1980 83 FLT 1984 86 FLT 1997 FLT 1998 FLT 1999 FLT 2000 FLT 2001 FLT 2002 FLT 2003 FLT 2004 FLT 2005 FLT 2006 FLT 2007 FLT 2008 FLT 2009 FLT 2010 FLT 1997 Dyna 1998 Dyna 1999 Dyna 2000 Dyna 2001 Dyna 2002 Dyna 2003 Dyna 2004 Dyna 2005 Dyna 2006 Dyna 2007 Dyna 2008 Dyna 2009 Dyna 2010 Dyna 1997 Softail 1998 Softail 1999 Softail 2000 Softail deuce 2001 Softail deuce 2002 Softail 2003 Softail 2004 Softail 2005 Softail 2006 Softail 2007 Softail 2008 Softail 2009 Softail 2010 Softail 2002 VRSC 2003 VRSC 2004 VRSC 2005 VRSC 2006 VRSC 2007 VRSC 2008 VRSC 2009 VRSC 2010 VRSC Flat Rate Manual estimates job time for repair and replacement of parts VT No 48 1727 Y Big Twin Factory Service Manual LT Lum d reg Ss P jo 48 0627 48 0628 Service Manuals for years listed Manuals cover disassembly renewal and reassembly procedures Includes information about engines electrical systems
83. 995 Standard Lift Trolley allows 16 standard lift to be placed on trolley which will allow the unit to be rolled out of your shop Unit includes 4 four 3 1 2 swivel wheels VT No 16 2016 Blaster Sidekick Dryer A compact pow erful handheld dryer that weighs approxi mately 3 lbs and includes a 12 power cord rubber neoprene nozzle and air flare attachment VT No 16 1880 1235 TOOLS Original Style Factory Type Crank Truing Machine features cast Iron Construction Designed to true stock style fly wheels 10 swing right side 6 swing left side 18 maximum center to center Weighs over 80 pounds VT No 16 1000 Flywheel Rebuilding Fixture Allows servicing and disassembly of flywheels in a standard shop vise Holds unit from turning when tightening nuts when installing or removing sprocket and pinion shafts VT No 16 1002 Sprocket Shaft Flywheel Holder used to hold flywheel assembly in vise with or with out left case attached Can also be used to check case clear ance on stroker flywheels Use on all TC 88 2006 up FXD s 2007 up FL s and FXST s VT No 16 0326 Jims Case Splitter Use this tool to break the case sealant by pushing apart both case halves Use on 2006 up Dyna and 2007 up FXST FLT mod els VT No 16 1354 16 1379 16 1375 Flywheel Tool Flywheel Truing Hammer is a three pound zinc alu minum that lasts longer than a lead hammer
84. BASE GB No James 15 0149 15 1020 15 0153 15 1030 15 0154 15 1031 15 0155 15 1032 15 0156 15 1033 17369 06 25416 70 25416 70B 25416 70C 25416 70C 25416 70C 25416 70X 25416 84 25416 99A 25416 99B 31433 84 31433 84A 60565 36 d d 34906 79 34906 79A 34906 85 34906 85A 60518 65 60567 36 60567 65 60567 65C 60567 90 60567 90 60629 55 63859 95 m umm ze TA p Tin OEM 65084 98 65324 83 65324 83A 65721 85 65781 82 65826 90 65834 68 65834 68A 65834 68C 65834 68C OEM 29550 55 32521 36 32591 70 32591 70 32591 80 Gasket 2006 up FXD Derby 1970 E84 Derby Cover 030 1970 E84 with Bead 1970 E84 Derby Cover Cork 030 1999 up Derby Beaded 1970 98 Derby Beaded 1970 98 Derby Molded Rubber 1970 E84 Derby Cover Gasket Beaded 1985 98 Derby Cover O Ring 1999 up TC88 Derby Cover Seal As Above Gasket with Silicone 1999 up with Bead Gasket 1984 98 Derby Cover Bolt Washer Nylon 1984 98 Primary Cover Bolt Washer w Seal 1936 64 Derby Cover Cork fFan hie ud yr 1980 84 FXR FLT Inspection Cover 030 1980 84 FLT FXR Inspection Cover 062 Beaded 1986 up FLT FXR Inspection Cover with Bead 1986 up FLT FXR Inspection Steel Core 2 side bead 045 Beaded As Above Metal with Molded Rubber 1965 69 Starter Plate 1936 64 Primary Inspection Cover Cork 1965 up 4 Speed Dyna and Softail Inspection Co ver 062 Beaded on Two Sides 1965 up 4 Speed
85. Dyna Glide Oil Pan 1991 98 Dyna Glide Oil Pan with Silicone Bead 1936 86 4 Speed Kicker Cover 1952 E79 Shifter Adapter Plate to Transmission 1991 98 FXD Top Cover with Bead 1999 05 Dyna Glide Oil Pan with Silicone Bead 15 0161 1936 86 4 Speed End Cover with Silicone 1936 E79 4 Speed Shifter Cover Ratchet Lid Countershaft End Plug 1993 99 FLT Oil Pan Transmission Housing Ca Leather Shifter Shaft Washer L1979 86 4 Speed Shifter Cover Ratchet Lid 1937 84 Speedo Drive Unit 15 0160 Nylon Drain Plugs 1991 98 Dyna Trans Oil Pan As Above Silicone Beaded 1999 05 FXD Oil Pan Gasket 1993 98 FLT Trans Oil Pan 15 0157 SE KEE 1986 06 BT Trans Top Cover 1991 98 Dyna Trans Top Cover 1991 87 FXD Trans Cover Gasket with Silicone Bead 1999 05 FXD Trans Top Cover with Silicone Bead Trans Top Cover 06 up Dyna 07 up Big Twins with Silicone Bead As Above Metal with Foam Rubber Coating Transmission to Engine Interface 2006 up Dyna 2007 up Big Twin 1979 06 BT 5 Speed Bearing Gasket 1979 06 5 Speed Bearing Housing Gasket with Silicone Bead Bearing Housing 2006 up Dyna 2007 up FXST with Silicone Bead As Above Metal with Foam Rubber Coating 1979 85 FLT FXR Clutch Release Cover with Silicone Bead 1987 06 BT Clutch Release Cover with Silicone Bead Clutch Release Cover 2006 up Dyna 2007 up Big Twin with Silicone 15 0346 As Above Metal with Foam Rubber Coating 5 Speed Filler Plug Gasket 1993 up FLT Trans Oil Washer 2006
86. L O ring L1981 85 80 quad FLT Pushrod large L1979 E81 74 amp 80 Pushrod Low As above 100 pk L1978 90 XL Primary Filler Cap 1984 up FLT Front Fork Air Control 1984 up V2 BT 1986 90 XL quad Lower Pushrod Cover 1984 99 BT Inner Chain Housing 1986 90 XL quad Oil Filter Mount 1984 FLT F Fork Air Control Solenoid 1984 up V2 BT 1986 90 XL O Ring Upper Pushrod Cover As above 100 pack 1984 85 FXST Oil Tank Fitting 1982 84 FXR FLT Mainshaft Right 1984 up BT 5 spd Quad Mainshaft Ball Bearing Clutch Side 1985 86 FXWG FXEP 4 spd Cntrshaft 1986 90 XL Tappet Guide Upper 1986 90 XL Tappet Guide Lower 1984 99 FLT FXRT Front Fork Air Cap 1985 99 FLT FXRT Front Fork Air Control Solenoid 1987 99 FLST Wheel Hub Cap 1987 94 FXR Fuel Tank 1991 99 XL Pushrod Anti rotation 1989 up FLTCU FLHTCU Radio knob 1982 up BT Transmission Filler Plug 1987 up BT 86 up XL Clutch Cable End 1991 up XL Clutch Inspection Cover 1991 up XL Chain Inspection Cover 1991 up XL Pushrod Cover 1990 up FXST FLST Shifter Lever 2006 up Main Drive 1992 99 BT Oil Pump End Cap 1999 up TC88 Cylinder Base 1999 up TC 88 Rocker Arm Support 1999 up TC 88 Oyl Head Locating Dowel 1999 up TC 88 Oil Pump Outer 1999 up TC 88 Cam Position Sensor 1999 up TC 88 Crankshaft Sensor 1999 up TC 88 Neutral Switch 1999 up TC 88 Upper Pushrod Cover 1999 up FLT Fork Air Control 1999 up TC 88 Cam Support Plate Plug 1999 up TC 88 Oil Pump Inner 1989 03 Rocker Box Lower 1989 0
87. Power Sports Advanced Battery Charging System A 12 volt 2 0 amp automatic battery tender for both AGM and lead acid batteries Features LED indicator lights Reverse polarity protection spark free operation and automatic switch to float mode VT No 16 0086 Volt Meter reads 8 16 volts on a 48 mm diameter face VT No 32 0702 Battery Tender Lightweight Chargers Power Tender 6 amp features ring type terminals without quick disconnect Available for standard lead acid bat teries or sealed AGM batteries For Lead Acid Batteries VT No Volts 16 1875 12 Note Also For Sealed AGM Batteries Battery Booster Cable Set 10 feet in length 10 gauge in size VT No 16 0599 Chrome Motor Style Battery Tender Charges and maintains voltage on 2 batteries at once at 800 amp for conventional batteries or maintenance free batter ies An internal sound chip mimics the sound of a motorcycle engine starting when you connect the charger to a battery There is also a button to let you activate the sound VT No 16 0547 Alternator Repair Wr Moto Shop Alternator Sealing Ring Replacement Service Ship in 1970 up left hand case with dam aged O Ring lip and we will machine out and replace with new steel sealing ring VT No 60 0164 Big Twin Alternator Rotor Puller uses the sprocket shaft end to center and the two threaded holes in rotor to allow removal of rotor VT No 16 1054 1252 y ei Big T
88. T Engine Seal Replacement seal For above each 1982 84 FLT Rear Chain Housing 1958 76 XL 1968 up BT Oil Pump 1991 99BT 91 up XL Rocker Cover Umbrella 1999 up TC 88 Umbrella 26995 86B 1986 up Intake Manifold to Cylinder Head Evo amp TC88 26995 97X As Above Blue Oversize 2 002 89 2 062 78 27385 76 2991 1 82 As Above As Above Metal with Rubber Standard Size 1989 up Ev Carb to Manifold 1978 85 Big Twin Shovel Intake Manifold to Cylinder Head Sleeve Low Speed Jet Plug 1976 up All Keihin Carbs 1982 84 XL Gen Gear End 30145 46A 1958 69 74 1958 81 XL Generator Large 31341 80 33076 37 34035 52 34036 36 1980 84 FXB 84 85 FXWG Starter Shaft Housing L1937 84 FL FX 4 Speed Starter Crank 1952 85 XL Shifter Shaft 1941 79 Big Twin Shifter Cam Shaft 35151 52A 1952 74 XL Engine 1952 E74 XL Trans Pin 12 1198 Dowel Pins Roll Pins Special pins in 25 packs Check factory parts book for more applications VT No OEM Fits Use 12 1169 216 1971 73 FX Transmission 12 1198 22 1990 up Primary 12 1176 255 1971 76 Solenoid 12 1182 256 1977 up BT Solenoid 12 1175 271 1941 up 74 1954 up XL Cam 1931 up 45 12 1184 275 1941 up BT Cam Case 12 1185 327 1941 up BT Gear Case 12 1215 328 1980 up Trans 12 1216 329 1980 up Starter 12 1217 332 1980 up Starter 12 1173 333 1937 UL amp 45 Oil Strainer 10 pk 1957 81 XL 12 1174 334A 1965 up FL FXE Starter 12 1219 336 1979 up Trans 12 1167 341 1941 u
89. Tool Index 2010 EXHAUST CONTINUED MOTOR SHOP SERVICE SHORT BLOCK SERVICE 1222 Port Replacement 1224 Alternator Ring Replacement 1222 SNAP CAPS ADVERTISING 1217 Breather Valve Machining 1224 SPACER LIST 1278 AE E An pn 1235 EH E Ge Eeer Lech i al Rink ege am Cover Bushing BT e SC eplace Oil Cleaner sss HE 1236 1240 Case Boring Ne E EE 263 ALLEN SCREW LIST 1277 Locking 777 1250 Crankshaft Balance 1223 Tes i lie SPENT 1250 ALTERNATOR s Remanufacture 1229 Cylinder Bor ing 1220 ae Ae MEN 1263 rege Replacement FORK 1258 Cylinder Sleeving O Thread Chaser 1263 c 1261 1962 Neck Bear ing me 4953 Engine Remanufacture 1222 SPRING FORK REBUILD 1 224 Leg Dueblng 4294 Exhaust Port Replacement 1224 SPOTLAMP 1262 Db e 1231 Flywheel Balancing 1223 SPROCKET BATTERY Seal Dr iver 1258 ce ee leen euenw dece EE Fork Leg Bushing Install 1224 SPROCKETSHAFT 1238 1340 BEARING 283 1255 soping Fork Rebulld 1224 A8 Speed Rebuild Service 1224 Degree Wheel ve 1243 BOLT UST ZZS 1277 Line 1245 Generator Rebuild 1225 STANDS CENTER
90. UE EE 1251 1253 MASTER CYLINDER 1259 SHIM LIST 1264 Geh CHEER a SHOP SERVICES 15501 223 1215 v Inspection Tag Plate Remote Inspection Tag Holder First Offered by V Twin Mfg in 1969 Inspection Tag Plate is available in stainless or chrome Measuring 3 1 2 31 0201 31 0282 31 0264 31 0983 square with 1 2 or 3 8 mounting hole which can mount to footpeg or shock studs 31 0282 is square type which clamps on to 1 to 1 1 8 tube with worm clamp included VT No 31 0201 31 0264 31 0983 31 0282 Item Stainless Chrome Chrome Chrome Type Ei D 3 8 Clamp Sky King Replica Tricycle features aero dynamic 1936 styling All steel constr uc tion with 16 front wheel functional deco rative headlamp solid rubber tires and coil spring seat Unit weighs 26 pounds For display only VT No 48 0467 Scale Model 48 1262 48 1261 Gigantic Poster Mural are 42 x 96 black amp white of the models listed Posters shipped folded flat in a box VT No Model 48 0087 Servi Car 48 0091 Indian Chief 48 0099 1947 Knuckle 48 0097 1958 Duo Glide 48 0092 Pan Chopper 48 0089 1970 FLH V Twin Commemorative is 1 25 scale measuring 7 long lockable coin bank and authentic Tedd Cycle Inc V Twin logos and colors VT No Type 48 1261 Dodge 11th Edition 48 1262 Panel 12th Edition 48 1263 Chevy Truck 13th Edition 48 1264 Dodge
91. XL Engine L1974 up XL Trans 1941 79 74 80 Trans Mainshaft Double Lip 1937 79 Trans Mainshaft Cork Washer Rubber 1984 86 FXR FLT Clutch Release Lever 1986 up XL Primary Cover Shift Shaft 2006 up XL Primary Cover 41 73 45 Clutch Pushrod 37 67 FL Clutch Pushrod Cork 1954 70 XL Clutch Rod 1955 69 XL Trans Clutch Gear L1957 66 XLH XLCH 1967 69 XLCH Clutch Hub Oil 1967 70 XLH Clutch Hub 1979 81 BT Trans Mainshaft 1982 85 BT 4 Speed Trans Mainshaft As Above Double Lip Rubber O D 1955 72 XL 1967 71 BT Wheel Hub 1987 up FXLR FXRSE Fork Slider 1983 up FXR FXRS FXRT 1984 up XL Fork Slider 1975 83 XL FX Fork Slider Showa 1949 77 FL Model 1987 up FLST FXST Fork Tube Cap 1977 83 FL 80 86 FXWG Fork Slider 1948 77 FL FLH Fork Slider 84 up FXST 85 up FXWG 1987 up FLT 1973 74 FX XL Fork Slider 1971 72 FX XL Fork Slider 1973 82 FX Rear Wheel 1973 82 FL Front Rear Wire wheel Double lip 1972 82 FX Front and Rear Wheel Seal 1973 82 FL Front Rear Mag Wheel 1983 99 FX XL Front or Rear Wheel Double lip 1974 84 FX 74 All models Except FXWG Shifter Shaft 1992 99 BT Oil Line Feed Tube 1992 99 BT Oil Filter Tube 1957 85 XL 1966 85 BT Rocker Oil Line 1987 94 FLT Speedo Drive 1987 94 FXR Dyna XL Speedo Drive 1987 94 FXST FLST Speedo Drive 1971 99 74 80 All Cam Cover Single Lip As Above Double Lip 14 0573 Seals are sold 5 pack unless noted other in U M price list James 14 06
92. aft 45 Side Valve Std As above 005 O S 57 76 XL Cam Cover Pinion Std As above 005 O S 77 up XL Cover Pinion Std 77 81 XL Brk Pedal Operating Shaft Cover Front In Cam 45 Side Valve 52 56 K Exhaust Cam 36 54 BT Crankcase Cam Gear Std As above 005 O S 57 E84 XL Idler Gear Std As above 005 O S 1991 up XL Inner Cam 74 80 Side Valve Crankcase Cam Shaft 45 Side Valve Crankcase Cam Shft Bush 41 69 BT Idler amp Circuit Breaker Gear 77 90 XL Oil Pump Cover 77 90 XL Oil Pump Body Linkert Throttle Shaft pr 36 39 BT Circuit Breaker Housing 56 69 XL Magneto Housing 54 79 XL Kick Starter Shaft 54 79 XL Kick Starter Shaft w Seal Kick Starter Shaft 45 Side Valve Kicker Pedal All Twins 41 69 BT Kick Start Shaft with Seal 50 85 BT Mainshaft Starter Gear 4 Speed w Stock Gear As above 005 O S for Aftermarket Gear 57 72 XL Starter Ratchet Gear 73 79 XL Starter Ratchet Gear 89 93 BT Prim Housing Starter Shaft 89 93 BT Prim Housing Starter Shaft 52 69 FL FLH Foot Shift Bracket 70 85 FL FLH All FXWG FXST Foot Shift Bracket 87 up FLT Prim Housing Shifter Shaft 54 74 XL Shifter Shaft Shifter 77 85 XL Shaft In Chain Cover 77 81 XL Shift Pedal Shaft Small Shifter Shaft 45 Side Valve 37 76 BT Hand Shift Shifter Shaft Large Shifter Shaft 45 Side Valve 41 79 Big Twin Shifter Shaft 52 79 Big Twin Pawl Carrier 84 up FXR All Shifter Shaft 78 only All XL Brake Pivot Shaft 65 85 4 Spd BT Mainshaft Drive Gear 10 248
93. ain Alignment Tool aligns powertrain to proper position safely and easily on most tour ing mod els Performing alignment service must be done when engine transmission or swingarm has been repaired or removed This tool helps to provide the accurate alignment necessary for handling safety and perfor mance For 1993 97 FLHT FLHR FLHX amp FLTR B ra VT No 16 1 i One Man Brake Bleeder includes tubing and canister and com plete instructions VT No 16 1784 Brake Drum Turning Arbor for all 5 bolt Big Twin brake drums Replaces 97280 60A VT No 16 0122 Front Low Pressure Master Cylinder Bleeder Covers will allow one person to bleed brake lines or to check system for leaks and can drain the entire T system to replace brake fluid Brake Caliper Piston Remover Tool to aid in removal VT No Year of piston from 2000 up front and rear caliper assemb ly H 16 7319 1972 81 Replaces 43293A 16 7320 1982 95 VT No 16 0541 16 7322 1996 98 Brake Cylinder Hone Flex Hone for Rotor designed to produce a swirl or cross hatch pattern with a 16 0613 Brake Cylinder Hone 3 4 to 3 non directional finish which reduces friction induced breaking noise medium 16 0614 Set of Stones for 3183 Hone grit Designed for low speed operation using a 3 8 drill Available for Master Cylinder Bore Snap Ring Pliers are specially VT No Use designed with long reach fingers 16 0640 Rotor de for use on master cylinders 16 0785 5 8 Mast
94. assembled cylinder heads and the broken or stripped exhaust ports will be replaced with new factory style exhaust ports Service includes ports as shown VT No Replacement Service 60 0162 Panhead 60 0163 Shovelhead Z OBMUNE Speed Motor Shop Ready Big Twin 4 Speed 5 Speed Transmission Remanufacturing Service Ship in your fully assembled transmission and we will disassemble and glass bead case replace mainshaft countershaft thrustwashers bearings and reassemble with new hardware All gears will be reused unless they are damaged and then customer will be advised of added cost early transmission 1936 76 will be fitted with new main drive race and sized for correct roller Call shop service for RA prior to return VT No Year 60 0174 1936 76 60 0175 1977 84 60 0183 1986 99 5 To 6 Speed Conversions 1994 2005 Ship in your 5 Speed Transmission and we will glass bead and install a complete 6 speed conversion kit This service will be performed in house by our highly experi enced machinist Transmission will be shipped back to you fully assembly and tested ready to bolt in All you do is add oil VT No 60 0184 5 6 Speed Conversion Tool Kit Y d 0 VT No 16 0841 for 1930 40 SV VL ULH VT No 16 0842 for 1941 48 SV VL ULH V Twin Rider Tool Kits Complete kits supplied as appropriate for each year and model includes canvas tool roll Entire kit fits individual kidney shaped tool box Too
95. available at most automotive outlets Auto engine stand not included VT No 16 0543 16 1993 Standard V Lifts include a jack which features a foot operated pump and release mechanism Both units include a stay bar to keep lift in full up position when in use Units are 4 1 2 in their unextended height Lift top is compatible with 1936 99 Big Twin frames FXST FLT FLST FLH The FXR Sportster and Dyna models require adapters as noted VT No Height Jack 16 1993 16 4 ton 16 2008 24 6 ton Jack Replacement 16 2007 6 Ton 16 2006 4 Ton Moto Shop Lift has 16 lifting height 1200 Ib capacity jack with foot operated pump and release mechanism four 3 steel swivel casters heat treated shoulder pivot bolts four eye lock floor levelers tie down hooks and stay bar with locking device Locking device keeps lift in full up position Lift is compatible with 1936 99 Big Twin frames Unextended height is 4 1 2 VT No Item 16 1994 Big Twin Lift Lift Adapters fit all V Lifts and Moto Shop models FXR FXD models can be lifted with the kic kstand in the retracted position VT No Fits 16 2015 FXD FXR 1982 98 16 2028 FXD 1999 up All C G lifts are man ufactured in the USA using structural steels that exceed the lifting requirements The lift mechanism keeps the motorcycle in a vertical position relativ e to the lifting platf orm dur ing the entire lifting range For the safe operation of the lifts the manufactur
96. ce Fork Leg Bushing Service We will remove old bushings install and size new bushings to Standard I D for new fork tubes Service includes new bushings and labor VT No Years Model 60 0150 1949 76 FL FLH 60 0155 1984 up FXST FLT FX Models 60 0151 1952 72 FX 60 0152 1984 87 FX 60 0153 1988 up FX XL Models 60 0151 1952 72 XL 60 0152 1984 87 XL 60 0153 1988 up XL Leg Assembly Service We install internals and lower leg on to fork tubes VT No 60 0166 Early Spring Fork Rebuilds Send us your early springer fork pre1958 any model and we will rebuild completely Includes new bushings studs bearings locks and washers Rockers and pow der coating available at additional cost spring inspection assessment done replaceable at addi tional cost VT No Item 60 0190 Complete Spring Fork Rebuild 60 0191 As Above with New Rockers 60 0192 As Above with Powder Coating Black Only Strip Phosphorize Coat 60 0193 As Above with Powder Coating and New Rockers 1224 Wheel Truing 2 Select any of our hubs a set of spokes including stainless steel chrome twirled or diamond spokes and rim We will lace and true in our plant The fin ished wheel can be shipped in 24 hours Complete wheel will be billed as follows Rim Spokes Hub amp Labor Service limited to components in stock VT No 60 0125 Exhaust Port Replacement Service Available for both Pan and Shovelhead applications Ship in old dis
97. ch secure the bolts during the drilling installs rivets in sad Operation Tools sold separately dlebag top and other VT No Item lll fiberglass items 16 0749 Drill Fixture Replaces 39787 A 16 0983 Twisting Pliers VT No 16 0896 16 0972 Tie Wire 032 16 0971 Tie Wire 041 Spotlamp Holder assists in assembly procedure in conjunction with signal lamp VT No 16 0515 Hand Held Impact Driver is a very efficient tool for those hard to loosen screws Complete set includes Stud Remover and Replacer is Piercing Punch Heavy 7 4 long use as drift punch Main body adapter 2 screw bits and 2 phillips bits a powerful tool that is designed to or scribe fit into the hard to reach spots VT No 16 0968 E and get out the hard to turn d studs Capacity from 1 4 to 3 4 ES VT No 16 0617 al Bp LM I ne Motion Pro Shop Tools VT No Item 16 1737 Piston Pin Press Tool 16 1738 Spring Removal Hook 1253 TOOLS sl Big Trans 2 Stud Installer Tool Mainshaft Starter Clutch Gear Puller for 1936 84 4 Speed model for 1936 86 4 VT No Brand and 5 Speed 16 0712 V Twin Softail 16 0740 Jims VT No 16 0719 Mainshaft Ball Bearing Lock Nut Wrench replaces 94635 41A Fits 1940 up Big Twin models Handle is not included VT No 16 0116 Mainshaft Drive Bearing Press Tools VT No OEM Fits Press 16 0105 33428A 79 84BT4 spd Shaft 16 0036 34734 79 90 BT 5 spd Seal 16 0028 3481
98. cone 1999 up Twin Cam 88 Breather Case 1999 up Twin Cam 88 Breather Baffle 1999 2000 Twin Cam Rocker Cover Breather Element 1984 98 Evolution Rocker Cover Bolt Washer 1957 84 XL Rocker Cover As Above 1986 up XL Lower Rubber IMP XL Lower Cork 1986 XL Upper Cork 1986 90 XL Upper Rubber 1989 up XL Lower Rubber 1991 up XL Upper Rubber 1999 up TC 88 Breather Cover gn DE el L i e E 15 1072 i 1963 84 Panhead Shovelhead rear 1966 84 3 5 8 big bore Shovelhead front or rear 1966 84 Metal Base Gasket 15 0108 15 1004 15 1213 15 0273 15 0113 1265 TOOLS 15 0334 15 0277 15 0300 15 1077 15 0122 15 0928 15 0122 15 0928 15 0122 15 0928 15 1267 15 0390 ES 15 0929 15 0123 15 1141 15 0741 15 0713 15 0692 15 0930 15 0722 15 0879 15 0286 15 0407 15 0276 15 1501 15 1198 15 0153 15 1031 15 0154 15 1031 15 0339 15 0214 15 0121 15 1078 15 0124 15 0931 15 0245 15 0932 15 0933 15 0308 15 0385 15 1223 PUSHROD TUBE 14 0501 14 0904 14 0905 14 0508 14 0512 14 0514 14 0513 14 0550 14 0532 14 0803 15 0116 15 1137 14 0028 15 0348 15 0117 15 1138 14 0029 15 0349 STARTER GENERATOR 15 0217 15 1143 15 0226 15 1021 15 0287 15 1022 15 0150 15 1023 15 0410 15 0655 15 1024 15 0656 15 0966 15 0174 15 0916 15 0290 15 1064 15 0181 15 0917 OIL PUMP 15 0306 15 0310 15 0299 15 0935 15 033
99. dels VT No 16 2131 a T Shoulderless Valve Guide Remover Tools Use to remove shoulderless valve guides including the newest 7mm guides On the 7mm guides there is no need to remove carbon off the guide because y ou remove from the spring side of head Use on all TC 2005 up that use 7mm valve guides and 2004 up XL VT No 16 0322 Cruise Drive 6 Speed Trap Door Bearing Remover Installer will accurately install a lubed ball bearing into the transmission trap door Also removes bearing without error and can be performed on a work bench no need for an arbor press Use on all Twin Cam 6 Speed Cruise Drive models 2006 Dyna s and all 2007 up Twin Cam models VT No 16 2132 1249 TOOLS Daytona Twin Tec Twin Scan 88 Tool for all 2001 up TC 88 models with Delphi fuel injection system and all 2003 up TC 88 carbureted models with 12 pin ignition module The Twin Scan 88 provides diagnostic capabilities not found in other scan tools The Twin Scan 88 is especially useful for diagnos dling hard to find intermittent trouble codes The motorcycle can be operated while the unit is installed Under normal conditions no trouble code the unit will store data for the last hour of operation If a trouble code is set the unit automatically stops logging data 30 min utes after the code s is set Reads and clears diagnostic trouble codes from ECU module turn signal module speedometer and tach Use laptop PC for display and includes Wind
100. e Sealant 3 oz 41 8003 Valve Grinding Compound 1 5 oz 41 8195 Ultra Slick Engine Assy Lube 4 oz 41 8034 White Lithium Grease 1 5 oz 41 2510 Fast Orange Hand Cleaner Pumice 7 5 oz 41 0038 Prussian Blue Kreem Sealer amp Kits Pint can of tank sealer producing tank within a tank stopping leaks and corrosion Prep clean er amp conditioner sold as kit or as 3 piece combo kit VT No Item 41 0110 C Kreem Sealer 41 0112 A B Prep 41 0113 A B C Kit 41 0180 Tank Degreaser 41 0181 Tank Surface Mask 41 0163 Blue Shield Exhaust coating Pint 41 0151 Gasoila Sealant available in hard setting red varnish or soft set blue white with teflon Red Sealant is the original sealer for inside crank cases or cam covers for sealing pin holes on porous surfaces Blue White seals threaded joints on pipe threads and fittings Both types are insoluble in oil gas and solvents The 4 pint can includes brush each VT No Item 41 0151 Red Varnish 41 0152 Blue White soft set GE Red Hi Temp Silicone 2 80z tube VT No 41 0182 Wurth DP300 Sealer has strong adhesive properties 100 gram tube stands heat to 300 C VT No 41 0187 1232 Gasgacinch Gasket Sealer in a 4 oz can sold each VT No 41 0168 Im ES Handy Industries Table Lift 16 1984 16 1985 Handy B O B Motorcycle Air Lift features drop out rear panel 1500 capacity foot pedal operation and a 40 max lift height Requires 90 100 psi
101. earing Installer Tool Use this tool to press in the two inner cam bearings without damage to bearings Installs bearing to proper depth in case Use on 2006 up Dyna and 2007 up FXST FLT models VT No 16 1360 Jims Cam Gear Remover and Alignment Tools The alignment tool is designed to index the cam gears position while removing on installing the cam gear This tool will allow you to accurately posi tion and or reposition the cam gear from one camshaft to another as well as allowing you to retard or advance the gear position by up to 10 degrees with the accuracy of a 4 degree The cam gear remover tool is use to remove the cam gear from the camshaft This tool acts as stable base to keep the camshaft perpendicular to the press VT No Item 16 1282 Alignment Tool 16 1283 Remover Tool Evolution Camshaft Gear Alignment Tool is used for fication Tool locks the radial posi tion of the gear and camshaft together and allows the gear to be more easily and accurately pressed onto the camshaft VT No 16 0485 Cam End Play Checker includes dial indicator for 1970 up models VT No 16 0572 size the hole to 030 so the o versize breather can be used for 1936 up models VT No 16 0695 Trock Cam Jack allows raising of cam shaft on 1970 up Big Twin models when cam cover is removed to change pinion gear or check clearances VT No 16 0658 degreeing camshaft to stock speci Jims Cam Locking Tool allows
102. enerator Mount Gasket 1958 69 Generator Mountin 1930 64 Generator SE nd l 1980 86 Belt Drive Starter Housing to Primary 1980 86 Belt Drive Starter between two housings 1965 86 Starter Hole Cover with Kicker only 1980 85 Chain Drive Starter Housing Oil Deflector Plate L1965 88 Solenoid 1952 57 Tappet Oil Screen Plug 1952 92 appa Oil Screen Plug 1954 80 Oil Pump Cap Washer Blue Teflon 1937 59 W WLA Body to Motor 1941 67 FL Oil Pump Body to Case Mylar As Above Paper Side valve Scavenger Pump Base 1968 80 Body to Motor Mylar 1968 E80 Body to Motor Black Paper 1941 E50 Cover Governor Fitted Black Paper 1941 E50 Cover Black Paper L1950 67 Cover Black Paper 1968 E80 Cover Black Paper 1968 E80 Cover Mylar L1980 91 Body to Motor Mylar L80 91 Body to Motor Black Paper 1992 99 80 Evolution Body to Motor Black Paper L1980 91 Cover Black Paper L1980 91 Pump Cover Mylar 1992 99 80 Evolution Cover Black Paper 1939 48 Flathead Upper Guide Cover 1939 48 Flathead Lower Guide Cover 1936 48 Tappet Block Fiber Washer 1929 68 Flathead Valve Spring Cover Seal 1926 73 45 Flathead Spring Cover 1930 73 Flatheads appa uide 1936 47 OHV Tappet Guide 1948 99 Rear Tappet Guide 1948 99 Front Tappet Guide 1948 99 Front Tappet Guide 1948 99 Set 1999 2000 Twin Cam 88 Tappet Cover Gasket 2007 up Big Twin Inner Primary Mounting Bolt 1980 93 FXR FLT Primary Cover 030 1980 93 FXR FLT Primary Cover 062
103. er Cylinder VT No 16 0788 16 0786 11 16 Master Cylinder 16 0787 3 4 Master Cylinder 1259 TOOLS Wheel Truing Stand includes 3 4 amp 1 shafts VT No 16 1525 Wheel Truing Fixture of cast alloy construc tion Adjustable width for all wheels with or without axle in place Order 16 0071 roller stanchions for use with fly wheels and shafts or wheels with non removable axle VT No Item 16 0498 Wheel Truing Stand 16 0071 Roller Stanchions 37 8928 Wheel Weight Kit Bead Breaker will depress bead on mag or spok ed wheels VT No 16 0570 Spoon Style Tire lron 10 1 2 long VT No 16 0694 Wheel Lug Allen Wrench fits all front and rear wheels 1935 72 FL models 16 1730 1 VT No Item 16 0102 Lug Wrench 16 1730 Drive Socket 16 1789 T Lug Wrench FLT Wheel Lug Wrench is a 3 8 hex key shaft which fits all 1982 up FLT models Sold each VT No 16 0996 1260 Tire Changers The 280 Balancer has a specially designed balancing shaft plus a large easy to read optical balance indicator that allows for fast and sim ple wheel attachment VT No 16 0511 Wheel Truing Balancing adapters and hub arbors VT No 16 0867 Spoke Wrenches Available as multi fit 6 jaw type or 8 gauge forged VT No Type 16 0164 6 Jaw 16 0200 1 piece 8 gauge forged Tire Tool Motion Pro Bead Popper designed to break the bead on all types of
104. er recommends the use of tie do wns on all models equipped with eyebolts and installation of hairpin cotter as supplied in safety bar when lift is in use Wheel Chock Pingel amp Wheel Chock features quick mounting and removal by sliding in and out of slotted mount pads Chock is a chrome steel tube Mounting kit also available separately The appear ance of the Wheel Chock including the cross brace is a trade mark of Pingel Enter prises The brackets used in the Wheel Chock are patented VT No 16 1501 16 1503 16 1502 Item Chock w mounts 16 18 or 19 wheels Chock with mounts 21 wheel Mount Kit Chrome Wheel Chock will accommodate tires up to 5 5 wide with mounting kit included VT No 16 2525 motor 29 000FPM 10 foot hose and four interchangeable attachments Blows clean filtered air VT No 16 1879 Dolly Supports Project Motorcycles during construction Roller Dolly is used as a building stand or work station and facilitates the mov ing of bikes or pro jects out of the way 16 tall dolly strad dles all V lifts Moto Jack and Moto Shop lifts allowing 1936 99 Big Twin except FXR FLT FXD only to be lowered on dolly Dolly comes with 4 wheels 2 swivel and 2 fixed Includes 4 eye bolts on corners which act as floor levelers and tie down hook posts The 16 dolly accepts VT No 16 1993 16 1994 16 2004 16 2008 16 2013 16 2003 lifts Not compatible with adapter plates VT No 16 1
105. es one side reading in direct lift and the opposite side on 025 increments making stem height easy to mea sure VT No 16 0143 Valve Grinding Stick for hand grinding valves Synthetic rubber vacuum cup is resistant to oil g rease and gasoline 15 16 cup diameter VT No 16 0604 1248 Fits 1936 84 1936 16 1771 Valve Spring Compressors Factory style replaces 96600 36 Brand Fits Replica BT Jims BT Evo 1936 up All Sifton BT Evo 2005 up 2004 up for all Big Twins OHV VT No 16 0146 16 1771 16 1788 16 0320 Note Conical Valve Spring Adapter only to be used with 16 1788 and 16 1771 valve spring compressors Jims Exhaust Gasket Installer Tool will correctly 1 install exhaust port gaskets into cylinder heads mini mizes gasket distortion Helps heads flow better VT No 16 2112 BT XL Trock Valve Travel Checkers are the most accurate method of measuring valve travel on Shovel Evo TC 88 or Sportster If valve guides or springs do not have proper clearance a valve checker will pinpoint the problem easily VT No 16 0753 16 0752 16 0751 16 1762 16 0750 Type Evo TC 88 Sportster Shovel Panhead Dial Indicator Sunnen Valve Seat Driver Kit includes driver 1 50 x 1 625 ring 1 75 x 1 875 ring and 2 00 x 2 215 ring VT No 16 0523 Shoulderless Valve Guide Remover and Installers Takes the guess work out of valve guide installation on all Evo and Twin Cam moto
106. eturn the Flywheel C O D and notify you if any extra charges are incurred during the rebuilding Tedd Cycle Inc original service since 1969 with a turn around time of 15 working days ce Balancing 60 016 Rod Rod Weight Flywheel with Bob Weight J SA Dynamic Flywheel Balancing We use the latest in Sunnen Technology to balance flywheels and rods with appropriate piston VT No Service 60 0169 True Balance 60 0173 Case Installing 58 up 60 0180 Case Installing 36 57 Precision Case Boring Service e V Twin Motor Shop will use a vertical mill to enlarge the cylinder hole or head chamber to accept Big Bore Spigot barrels e Ship cases to V Twin with a turn around time of 15 days VT No Type 60 0165 Case 60 0171 Heads 1223 TOOLS Motor Shop Ready Breather Valve Machining Service can be performed on any 1936 99 Big Twin Right Hand Case Breather hole will be honed out and fitted With a 030 steel breather valve If Breather Hole will not clean up with oversize machin ing process we also offer sleeving service requires boring of breather hole and then fit ting with sleeve We will then final hone and fit with standard size breather valve Ship in your right hand case and we will return to you by UPS with a turn around time of 15 working days O S Service Sleeving Service Fits 60 0156 60 0159 1936 47 60 0157 60 0160 1948 77 60 0158 60 0161 1978 99 Fork Bushing Servi
107. g section and note VT Part Number on Work Order Authorization Form Work will be performed on sets of cylinders only Pack cylinders with care as we are not responsible for broken fins in shipping VT No 60 0167 Motor Shop Services Cylinder Sleeving Send in your worn out original cylinder and Motor Shop Services will bore and fit new LA sleeves liner Cylinder will then be finished honed to V Twin standard piston size Work Order Authorization Number required before sending in Pack carefully as we are not responsible for broken fins Service is done per cylinder Sleeves are also available separately Ea LI Service VT No Cyl Bore Application Sleeve Only 60 0124 11 1175 2 750 45 Side Valve 60 0124 11 1176 3 312 61 Knucklehead 60 0124 11 1177 3 422 80 Sidevalve 60 0124 11 1178 3 437 74 Overhead Valve 60 0124 11 1179 88 8 mm 80 Overhead Valve 60 0124 11 1180 3 00 900 cc Sportster 60 0124 11 1181 3 188 1000 cc Sportster Note service i is for labor charge only to install and hone slee ve Spark Plug Hole Service Motor Shop will Helicoil 14 mm spark plug holes on head sets 15 day turn around time Chose Heli Coil only or Weld Up and Heli Coil VT No Type 60 0168 Heli Coil ym 60 0170 Weld Heli Coil performed on a Winnona machine for accuracy and sur face flatness VT No 60 0172 Shop Services Procedure Call for Return Goods Authorization RGA e Obtain RGA and return to Motor Sh
108. he he X 3 38 X he Cad e X s Brass 5 13 64 X Sle X Ne 8 x s X s2 8 x he X 3 64 13 64 X 1 6 X Zo 1 4 X Yo x he he X Te X le 32 X 13 32 X 032 1 4 X he x 1 32 1 4 X so X 1 16 he X 1 s X Sie 1 4 X 2 X o 1 4 X 9he X Was 1 4 X 9he X Was he X 5he X ls 3 4 X 1 2 X s0 Nylon he X Vs X he he X the X the he X 3 4 X Sea e X la X lei e X he X 3 e4 e X ls X lei 1 2 X 1 25 x he 1 2X 1 4 X foo 3 g X 5 8 X la 3 3 X Dia X e he X 1 s X lea he X 1 X 1 ls X Dia X e 3g X Mie X the he X he X 3 22 lea X eax 1 8 5 64 X e4X s Parkerized ien X eaX Vs Zinc 1 4 X rex he Nylon 3 3 X 11 8 X 3 32 a X 11 8 X t s 3 3 X 11 8 X lea a X 1 s X t s 13 32 X Ne X 1 32 13 32 X 5 3 X 1 22 he X 3 4 X Vs he X 3 X la ien X lea X Vie ls X he X Bis 15 32 X 13 16 X Bio ea X hie X 3 32 he X he X t s he X he X t s he X 1 s X Dia he X 1 s X t s he X 1 8 X 3 22 he X 1 s X Biz he X 1 s X se 37 0010 6543 31 64 X 3 4 X Vea Washers Continued 37 0011 37 9305 37 1951 37 1952 37 9291 37 9292 37 9308 37 0696 37 9287 37 0697 37 9351 54 0437 37 9135 12 1157 37 9288 37 9344 37 9342 37 9323 37 9361 37 0791 37 9353 37 0857 37 9325 37 0814 Nuts 37 0700 37 0436 37 0701 37 0702 37 0703 37 0704 37 0705 37 0706 37 0707 37 0829 37 0708 37 0709 37 0710 37 0711 37 0712 37 0713 37 0714 37 0715 37 07
109. he outer drive plate and outer releasing disc for 1971 83 Sportsters 1936 67 early and 1968 84 late Big Twins Set of 3 tools VT No 16 1807 1971 85 XL Clutch Adjust Tool VT No p L Primary Locking Bars use to lock primary for servic l Primary ing Drive VT No Use Aligning 16 0680 4 Speed BT s amp 5 Speed FXST Fixture will 16 0681 5 Speed FXR FLT align teeth 16 0682 1991 up Sportster amp Buell on clutch 16 1357 2007 up Dyna shell with motor sprocket Fits Ev 16 0327 2007 up FLT VT No 16 0203 Starter Pinion Gear Holder Tool fits 9 and 10 tooth gears VT No 16 0484 Starter Ring Gear Rivet Fixture Tool removes the starter ring Primary Plug Wrenches for Sportster models VT No OEM Years gear rivets from Big Twin clutch 16 0158 1971 84 shells For 2006 07 BT except 16 0985 33186 1971 up Dyna 8862 1 Evo 1986 up VT No 16 1368 Note Uses 3 8 socket handle Belt Final Drive Tool fits final drive pulley so the nut can be properly set to torque specifications Belt Tension Gauge designed to aid in properly adjusting belt ten sion on models with a secondar y drive belt VT No Type VT No 16 1765 16 0649 BT 16 0588 XL Calibrated Belt Tension Gauge Accurately measures belt 16 0590 XL Jims tension VT No 16 0589 Chain Puller Tool VT No 16 1615 chain Conveniently pulls chain d halves together without loosen H ing at rear wheel Fits all
110. his elimi nates the need of an arbor press and the r isk of case damage For use on all Twin Cam 6 Speed Cruise Drive models and all 2006 Dyna s and all 2007 to pre vr No Valve Guide Flex Hones used to finish valves guides Made from 180 grit silicon carbide to ensure smooth finish Valve Guide R Sol h Size Models alve Guide Reams Sold eac Sher SR 16 0759 10mm Sho velheads x dad p B WM Ver pos 16 0760 8mm Evolution and XL 16 0762 311 16 0770 344 Shoulderless Valve Guide Installer 16 0763 912 16 0771 376 Tools will install each guide to the cor 16 0764 313 16 0772 377 rect depth when installed into head 16 0765 214 16 0773 378 Remover handles are used as handle 16 0766 340 16 0774 379 for installer tools Must be ordered 16 0767 341 16 0775 380 separately Use tool No 1001 or No 16 0768 342 2240 for removing or installing shoul der type valve guides Use on all TC 2005 up that use 7mm valve guides SCHT and 2004 up XL w l VT No 16 0321 Valve Guide Seal Installer installs valve guide seals to proper height without dam age for Shovel OEM 35103 VT No 16 0870 Cruise Drive 6 Speed Maindrive Gear and Bearing Remover Installer Kit for servicing the main drive gear or the main bearing on the latest 6 Speed trans mission This precision tool removes or installs both parts correctly without damaging the case Use on all Twin Cam 6 Speed Cruise Drive models 2006 Dyna s and all 2007 up Twin Cam mo
111. ilitate removal and installation of bushing in cam sup port plate on TC 88 model engines VT No 16 0791 Sprocket Shaft Timken Bearing Inner Race Puller VT No OEM Model 16 1829 96015 77B 1977 E81 XLs 16 1758 96015 52 1952 76 XL s 16 1833 Main Bearing End Plug Tool allows the setting of proper end play in Big Twin Timken Bearing Assemblies by selection of proper spacer from the cat alog Use when refitting bearings or bearing sets on late models when spacers are not included Not need ed for our VT No 12 0309 or 12 0310 Timken sets these are pre spaced from the factory VT No Fits 16 1795 Big Twins 16 1796 1977 up XLs Sprocket Shaft Bearing amp Seal Installation Tool Adapter upgrades Jims bearing installer tool VT Timken Bearing Removers remove bearing from No 16 1353 for work on shaft without removing shaft from flywheels VT No Fits fine splined Twin Cam 16 0667 1957 76 XL sprocket shafts Allows for 16 1833 1977 up XL installation of Timken bear 16 1834 1955 85 Big Twin ing OEM 8028 amp roller 1986 up Big Twin bearing race assembly 16 0704 OEM 24004 03 onto the sprocket shaft For Dyna Glide all 2007 BT VT No 16 1364 16 0664 ARTT emm pm bm agen e CL bill Sprocket Shaft Seal Installer use this kit to install sprocket shaft seal to proper depth and for holding the seal perfectly square for a no leak fit Driver sold separately order 16 0664
112. imum performance pro engine design and tuning secrets 158 pages V Twin Tuner Handbook ll instructions on how to design and tune for maximum performance step by step scientific engine design advance theory and design Book 48 0604 V TWIN TUNER t HANDBOOK FLEE GHE LE iL o eg ee ta e ka Umen pm mx a r a iia iic imm RT S ma ne imn Pos men eeng Bed rei ee er 48 0801 48 0679 V TWIN TUNER S HANDBOOK TwSM TP LPDLUTHON amp BAL ean D E LLL pesci Bs ay be z T Ld mers 48 0799 270 pages VT No Type 48 0800 Performance Guide 48 0801 Tuner s Handbook I 48 0799 Tuner s Handbook Il V Twins OEM Cross Reference Guide with cross fac lg tory number to V Twin Numbers on over 20 000 items VT No 48 0011 Spare Parts Books provide OEM numbers with exploded views to help identify exact parts required for each year application amp range of fitment for each part 1226 OEM 99456 84B 99455 83C 99455 86A 99439 83B 99439 86A 99426 99 99427 99 99429 00 99450 90A 99450 92 99450 94 99450 90 99438 83B 99438 86B 99456 97 99456 98A 99456 99A 99456 00A 99456 01 99456 02 99456 03 99456 04 99456 05 99456 06 99456 07 99456 08 99456 09 99456 10 99439 97 99439 98A 99439 99 99439 00 99439 01 99439 02 99439 03 99439 04 99439 05 99439 06 99439 07 99439 08 99439 09 99439 10 99455 97 99455 98A 99455 99 99455 00A 99455 01A 99455 02 9
113. includes 8 VT No Item allen bolt to mount on frame 48 0121 Lock with tubes Patented by Pingel amp 2 Keys VT No 48 0158 48 1721 Leather Lock Holder Chrome Helmet Lock clamps to 7 8 through 1 1 4 diameter tubing secures helmet d PASS Display Center Stands P M Installed c EH Display Center Stands show your bikes Single lever on left side allows bikes to be lifted up on stand Very little effort required Entire assembly fits neatly under frame rails 2 bolt installation Caution Not intended for use as aride off stand Note 16 1109 16 1521 16 1522 are adjustable VT No 16 1111 16 1600 16 1109 16 1101 16 1110 16 1521 16 1522 16 1511 Year 1965 84 1980 08 1989 08 1989 08 2009 up 1992 07 2008 up 1970 79 Model FLH Touring Touring Touring Touring ST ST FLH Finish Chrome Black Black Chrome Chrome Chrome Chrome Chrome Chrome t DOWCO Covers Guardian Covers by Dowco feature a Moisture Guard venting system which eliminates har mful condensation A flannel liner is provided in the 125 and 100 ser ies to protect the windshield area from unsightly scr atches Standard features include scratch resistant aluminized panel reinforced grommets for use with a cable or bar lock elastic cord sewn into the entire bottom hem to pro vide a secure fit VT No Dow Fits 148 2010 G 125 Full Dresser with Fairing Windshield Tour Pack Backrest etc All Twins with Sis
114. ket Shaft Flywheel 1972 80 BT 12 1188 16831 83 1985 up Evo Top Mt 17 0908 25550 57 Cam Gear 1957 up Big Twin 12 2101 16837 78 1978 84 BT Cyl Base Set 10 1254 25554 84 Cam Gear 045 1957 up Big Twin 12 2107 16864 48 1948 84 BT Top Mt 4 pk 17 0921 25551 58 Cam Thrust Plate All 1958 up XL 12 2114 17647 48 1948 65 Pan Rocker 17 0948 29168 83A Air Cleaner Mount 9917 8 17647 48 1948 65 Pan Rocker Arm 17 0942 31479 65 1965 69 BT Inner Primary 12 2106 17506 66 Shovel Rocker Box Cover Set 17 0937 1970 up BT Inner Primary 17508 66 1 Head 17 0902 33082 16 Kicker amp Countershaft 1941 84 BT 4 Sp 16864 48 10 piece Total 17 0930 33125 89 Big Twin Starter Shaft 1989 up 12 2524 Sifton As Above 17 0907 33197 79 Plunger Body Bolt 1978 84 BT 4 Sp 8741 19 24819 36 amp 24820 36 1936 67 Big Twin 17 0928 33318 85 Inner Primary 1985 up Big Twin Oil Pump Set Cadmium 17 0905 33335 79 Transmission Sprocket 1980 83 FLT 12 2109 24823 80 1965 up BT Kick Cover Set 17 0911 33362 52 Kicker Shaft All XL 1957 81 12 2126 24824 67 1962 70 Carb 3 8 17 0903 33396 39 Kicker Clutch Gear 36 84 BT 4 Spd 12 1191 24914 58 1958 64 BT Breather 17 0916 34066 52 Cam Follower 1952 78 Big Twin 12 2127 24253 78 1978 85 Carb 5 16 17 0923 34067 52 Shifter Cam Retainer All 1957 85 XL 12 2110 29254 78 1978 89 Carb Mount 5 16 17 0919 34069 71 Shifter Cam 1954 up XL 12 2108 33298 36 1936 64 BT Kick Cover Set 17 0906 34180 33 Shifter Forks 1936 84 BT 4 Speed 33298 65 1965 77 Carb 5 16 17
115. l Kits Early Tool Kits VT No Fits 16 0843 1936 57 61 amp 74 OHV 16 0849 1957 70 XL 16 0844 1958 72 OHV 16 0846 1977 84 XL 16 0840 1929 73 45 amp Solo 16 0853 1985 up XL 16 0841 1930 40 SV VL ULH 16 0746 1986 up XL TC 88 ST 16 0842 1941 48 SV VL ULH 16 0850 1979 84 FLT 16 0857 1985 up FLT 16 0854 1985 88 FXST 1986 88 FLST 16 0856 1989 up FXST 1989 up FLST 1989 up Softail Tool Kit Universal Rider Tool Kit includes zip pered vinyl case VT No 16 0910 Tool Kits and Tool Rolls Only VTNo Type Type 16 1007 Kit 1989 up ST models 48 0570 Nylon Pouch Generator Rebuilding Service 48 0572 Canvas Roll Motoshop Services We now offer generator rebuilding service for original H D generators Send us your old tired worn out generator and we will completely rebuild with new field coils armature brushes seals gear and corresponding regulator All units are tested for correct output specify regulator type desires VT No Item 60 0200 12 Volt 2 Brush for 1965 up Generator 60 0202 6 Volt 2 Brush for 1958 64 Generator 60 0203 6 Volt 3 Brush for 1930 57 Generator 60 0204 Convert 3 Brush 6 Volt to 2 Brush 12 Volt 60 0205 6 Volt 2 Brush for cooled generator 1958 64 1225 TOOLS Big Twin Parts n riziki 2i BIG Big Twin High Performance Guide includes new performance secrets for horse power gain 238 pages V Twin Tuner Handbook includes essential equations reference tables and theo ry for max
116. mbled motor and allows engine to be turned over by 1 ratchet or impact driver Sifton unless noted i VT No Years Type Toe 16 0150 1930 54 Big Twin Taper 16 1850 1955 06 Big Twin Spline 16 1378 2006 up FXD 07 up FL FXST 16 1852 1957 up XL Spline Note Jims ee 16 0130 Compensating Sprocket Wrench to install or remove compensating sprockets Replaces 94557 55 for 1955 69 Jims Balancer Shaft Inner Bearing Remover and Installer Tool for all 2000 up Twin Cams This tool will Md mu Gei 8 accurately remove and install the inner balancer bear 16 0883 Drive Type Jims ing mounted in the left case VT No 16 1915 Balance Tool Outer Balancer Bearing Installer amp Remover Tool removes and installs the outboard balancer bearing on the new 96 amp 110 B Softail engines chain guide support plate VT No 16 1376 Balancer Shaft Inner and Outer Bearing Remover and Installer for TC 88B models 2000 up includes thrust bearing Replaces 44066 VT No 16 0540 Balancing Shaft and Bearing Installer Tool designed to align and safely install a new balancer bearing and counter balancer shaft into the new Twin Cam 96 or 110 B Softail engine case For removal of balancer shaft from the engine case use Jims tool No 960 VT No 16 1377 Jims TC 88 Balancer Shaft Alignment Tool use for correct balancer drive assembly Use on all 2000 up TC 88B models VT No 16 1166 Jims Inner Cam B
117. mmets 37 0502 Gold Krommets AAA i i p Li 1276 Chrome Plated Bolts are sold in 10 packs Zinc Plated Bolts are Wu EEN A Gd d ey Button head sold in 25 packs Flat head Socket cap Hex cap CHROME CHROME CHROME KNURLED CHROME ZINC Allen Button Head Allen Flat Head Allen Socket Cap Hex Cap Bolt Hex Cap Bolt Coarse Fine Coarse Fine Coarse Fine Coarse Fine Coarse Fine Size UNC SAE UNC SAE UNC SAE UNC SAE UNC SAE x h 37 8700 37 8725 37 0153 37 0106 hx h 37 8701 37 8726 37 0154 37 8300 37 8324 37 8602 37 8573 37 0600 37 0628 x3 37 8702 37 8727 37 0155 37 0107 37 8301 37 8325 37 8603 37 8574 37 0601 37 0629 x ls 37 8703 37 8728 37 0156 37 8302 37 8326 37 8604 37 0602 37 0630 Vax 37 8704 37 8729 37 0157 37 0108 37 8303 37 8327 37 8605 37 8576 37 0603 37 0631 Yax1 s 37 8705 37 8730 37 0158 37 0109 37 8304 37 8328 37 8606 37 0604 37 0632 hx1 37 8706 37 8731 37 0159 37 0110 37 8305 37 8329 37 8607 37 8578 37 0605 37 0633 1 4 x 1 4 37 8707 37 0160 37 8306 37 8330 37 0606 37 0634 x2 37 8708 37 0161 37 8307 37 8609 37 0607 37 0635 ax 2 h 37 8709 37 8308 37 0608 37 0636 1 4 x 2 2 37 8710 37 0163 x 25s 37 8738 Shex 37 8711 37 8732 37 0164 37 0114 37 0550 e X Die 37 8309 37 8331 37 86
118. motorcycle tires Made of durable high impact plastic that will not scratch the wheel VT No 16 0542 Tire Changing Tools Breezer Tools makes tire changing a breeze by its patented design which lifts the bead without bending the rim Instructions includ ed use in conjunction with the breez er iron Valve fish ing tool combines core driver and deflating pin with full length cable to facilitate working valve through rim hole VT No Item 16 0939 15 Forged Iron 16 0163 8 2 Forged Iron 16 1764 15 Forged Iron 16 0973 240 mm 16 0066 Valve Fisher 16 0957 Breezer Flat Iron Stand includes tapered The 220 Cycler is a simple to operate manual changer designed to handle motorcycle wheels including the new custom alloy wheels and tubeless tires easier and faster Shipped by UPS VT No Item 16 0510 Tire Changer 16 0938 Plastic Iron Ends Note Replacements for tire bar included with cycle changer Professional Wheel Truing Stand includes roller stantions to facilitate flywheels or crank shafts VT No 16 0799 Digital Tire Gauge 0 150 PSI VT No 16 0997 16 1777 Stop amp Go Tire Repair Kit amp Bead Breaker Deluxe tire repair kit allows immediate road side repair of punctured tires Tire 16 1778 bead breaker is made of heavy duty cast iron VT No Item 16 1777 Repair kit 16 1778 Bead Breaker Tire Pressure and Temperature Monitor VT No 16 9725 16
119. mp lower 7700 3 Kit 41mm forks during assembly spring 7701 2 Retainers only pair VT No 16 0745 VT No Years Spring Fork Rocker 16 1003 1936 57 Bushing Remover 16 0739 1988 up Installer Tool will replace stock steel bushings on 1930 57 Spring Forks VT No 7611 2 Fork Seal Drivers Seal Driver Kit quickly installs Bearing Race amp Seal Driver 4 Gegen seal without damage includes kr TJ vj GO includes driver handle and 6 ed er ui Fork Seal Driver for 41 mm bushing and seal installation VT No 16 0557 16 adapters for seals up to 3 i machined aluminum collets to fit most bearings VT No 16 0505 3 8 diameter Includes special 4 adapters for shielded seals VT No 16 0069 49mm Fork Seal and Dust Shield Installer Tool installs the lower leg 49mm fork seal squarely into the bore with no damage to the lip seal surface Also installs dust shield cover It is a two price design to aid in some assembly applica tions VT No 16 1369 Fork Bushing amp Seal Installer Installs bushing and seal without damaging components VT No OEM Use 16 0055 34190 1983 up FXRT 1983 up XR 1984 up FX XL 16 0056 34634 1984 Later FLI FXWG 16 0964 36583 1987 up FXR FXRS 88 up XL Adjustable Split Fork Seal Driver Set use on all 35mm 39mm and 41mm forks Includes seal drive and three seal guides VT No 16 0074 1989 up ST Shock Tool for use with 3 8 ratch et drive VT No 1
120. mps VT No 16 0986 Oil Pump Seal Installer easily installs oil pump seal perfectly below gear surface for no leak fit VT No 16 0890 16 9723 v 16 9724 Oil Pressure Sending Unit Wrenches These reversible ratcheting wrenches are used to install and remove oil pressure indicator lamp or gauge sending unit on all FL Touring models 1999 up VT No Item Year 16 9723 Sending Unit 1999 up 16 9724 Sending Unit 1984 98 1237 TOOLS Crankshaft Installer Sprocket Shaft Bearing Removal amp Installation Tool Removes and installs engine sprocket shaft bearings from crankcase Use with 33416 driver han dle Replaces 94547 80 2 part set 4 halves VT No Item 16 0058 2 Part Set Driver 16 0065 Bearing Race Press Plug is used to remove and install Timken Bearing Outer Race VT No Fits 16 0138 1955 up Big Twin 97194 57 16 0045 1957 76 XL 16 0046 1977 up XL 16 1056 Sprocket Shaft Timken Bearing Installer Tool VT No OEM Year Model 16 0140 97225 55 1955 up Big Twin 16 1836 As Above Jims 16 0149 97081 54 1954 76 Sportster 16 1837 As Above Jims 16 1056 42579 1977 up Sportster 16 1760 2 500 Long 1977 up Sportster 16 1761 2 060 Long 1977 up Sportster Note Sold separately for 1977 up use with 16 0149 amp 16 1837 Crank Pin Nut Clearance Gauge VT No Year 16 1855 1937 57 16 1866 1958 up Jims Crankshaft Bushing Remover Installer Will fac
121. n special length inserts for the specific appli cations listed below All kits come with tap installation tool a quantity of size inserts and complete instructions Heli Coil Spark Plug Inserts replace stock inserts in 1966 Heli Coil Sav A Thread repairs spark plug holes for 14mm short or up Shovelhead heads Sold long reach plugs on aluminum 16 0836 each heads Includes items VT No OEM Type Year pictured No drilling necessary 16 0043 16725 66A Short 1966 74 VT No Item 16 0042 16725 75 Long 1975 up 16 0044 Kit Complete Dies are round type adjustable to restore damaged or mi 18mm Adapter Set allows 16 0043 1 2 Insert each treated threads 14mm plugs to be used in 16 0042 3 4 Insert each VT No Type Use earlier heads with 18mm 16 0836 1936 84 Big Twin 1 x 24T spark plug threads FL FLH Fork Stem VT No 32 0057 16 0801 1971 84 FX FXE 54 85 XL Spark Plug 7 8 x 24T Fork Stem Hole Service 16 0811 1936 84 Big Twin Mainshaft Motors hop will Helicoil 14 mm spark plug holes on head sets 15 day turn around time Chose Heli Coil only or Weld Up and Heli Coil 3 4 x 18 Left Fork Stem Die Holder Order die separately VT No 16 1011 Special Taps amp Dies VT No Type VTNo Thread Use 60 0168 Heli Coil 16 0807 3 8 x20 1930 72 Brake Drum 60 0170 Weld Heli Coil 16 0809 5 10 x 32 Grease Fitting 9851 Universal Thread 16 0416 7 16 x 16 UL VL 45 Head Bolt Gauge Set identifies 16 001
122. ng in rear pulley on all 2008 up FLT models Tool will center and guide the bear ing for proper instal lation VT No 16 0315 VT No Item Fits 16 0732 Puller amp Installer 2000 06 16 0558 Puller amp Installer 2000 up 16 0733 Puller amp Installer 2007 up 16 1370 Puller 2007 up 16 1371 Installer 2007 up Note Requires 16 0732 tool also for use Hand Tool I Vise Jaw Pads available in alu minum VT No 16 0420 TIITTITITITTT Fiberglass Saddlebag Rivets 50 pack VT No OEM Length Rivet Set will cap head of solid steel r ivets for 3 8 37 0566 90965 63 516 round head size 37 0567 90966 63 1 4 VT No 16 0709 37 0568 90967 64 3 8 17201 Gasket Removal Brush Tool is 2 in diameter and can be used for cleaning deburning and resurfacing Excellent for removal of sili Clutch amp Brake Brass Rivets Safety Wire Tools Wire twisting pliers have an auto cone glue and paper gas VT No OEM Type Use matic twisting and playing motion which gives uniform ket material from gasket 37 8805 Short 4 41 2 Brake twists without damaging wire with an attractive end surface 37 8806 41871 31 Long 4 5 Brake result Bolt drill fixture allows drilling of 1 16 dia holes VT No 16 0794 37 8807 8226 Short 7 4 Clutch in heads of hex 12 point or allen head cap scre ws Note For clutch hub friction disc from 3 16 to 5 8 shank diameter Includes drills and ESI Riveting Tool bushings whi
123. o Brand 16 0147 V Twin 16 1838 Jims zx Sifton Oil Pump Check Ball Reseater will recut the seat to allow the ball to sit properly to prevent sumping for BT and XL aluminum and cast iron pumps VT No 16 0519 Sifton Oil Pump Pressure Relief Plunger Tool is designed to safely remove the pressure relief plunger from oil pump without damaging the oil pump bore Can also be used in priming of the oil system before start fj up Use on all Big Twins with alu IVT No 16 0210 Oil Pressure Switch Wrench installs and removes oil pressure switches without damage to the switch the extension handle is not used when servicing Sportsters used on 1340cc Evo and late 1983 84 Sportster replaces 34816 VT No 16 0990 Piston Pin Tool 16 0725 Wrist Pin Bushing Reamer for 1973 99 late size Big Twin 1957 up XL models TC 88 models By Jims VT No Fits Piston Pin Lock Ring Installer Tools 16 0725 1936 99 BT VT No OEM Type Years Model 16 0726 4 1957 up XL 16 0142 96780 32A Split 1932 51 All Models 16 0727 TC 88 16 1757 96780 58A Spiral 1952 73 All Models 16 1737 Motion Pro Shop Tools Installs Ring 22582 52 in piston with wr ist pin of 515 I D a VT No Item 16 1831 96781 72 Spiral 1973 77 All Models 16 1737 Piston Pin Press Tool Installs Ring 22582 52 in piston with wrist pin of 535 I D 16 0987 34623A Ring 1984 up Evolution All Wire Type Wrist Pin Circlip Tool easily installs
124. op Service 9 Scobie Drive Newburgh New York 12550 Finished work order will be returned by UPS Cam Bushing Motor Shop Cam Bushing Service will replace bushings in BT cam cover for 1936 up models VT No 60 0133 Motor Shop Cam Cover Bushing Service will install new bushings in right side case and cam cover for 1957 up XL models Head Service Motor Shop Ready Ship Heads to V Twin with turn around time of 15 working days We will return by UPS Sunnen in action Head Remanufacturing 4Service available as a valve job only or as a E valve seat valve job remanufacturing service We will glass bead heads install new cast iron guides nitrated coat ed valves spring collars and keepers for both ser vices For valve seat ser vice all of the above will be done with the addition of installing new no lead valve seats Heads must be in rebuildable condition and will be done in sets only Service will be performed on a Sunnen Valve Machine that will insure correct v alve stem to seat alignment For stock lift cams VT No 60 0131 Valve Job Valve Seat Item Service Job Service 11 9049 11 9050 1948 65 Panheads 11 9048 11 9051 1966 80 Shovelheads 11 9047 11 9052 1981 84 Shovelheads 11 9046 11 9055 1986 up Evo Big Twin 11 9045 11 9053 1957 69 Sportster 11 9044 11 9057 1970 82 Sportster 11 9043 11 9054 1983 85 Sportster 11 9042 11 9056 1986 up Sportster 1221 TOOLS VT No 10 01
125. orn Plug O S 9407 1 Timing Tap only Wiring Tools Deutsch Ingert and Terminal E Ter 1 oo Crimping Tool is designed to cor rectly crimp Deutsch ZE Connectors Replaces 39965 VT No 16 1295 Wire Terminal Tool replaces 97362 71 depresses terminal Terminal Crimper is used for the new smaller multi lock tabs in disassembly of factory lock terminals Fits 2001 up model w fuel gauge wiring harness OEM 44695 VT No 16 0959 VT No 16 1293 16 1258 Spark Plug Wire Tool strips 7 and 8 mm ignition wire crimps spark plug and distrib utor terminals VT No 16 0514 Wire Terminal Tool crimps factory style wire end VT No 16 0710 Pin and Receptacle Extractor for Molex style con nectors VT No Type 16 1258 Pin 16 1259 Receptacle Jims Ignition 16 0087 16 0088 16 0089 Switch cl Connector 1 Remover Tool Use this tool to Isafely remove ignition switch wiring connector on all 2003 up FLT models and Jims Ignition Switch Housin g Deutsch Pin Tools Tool will align the ignition switch housing as the retaining screws VT No Size Color are bd torqued ee roper 16 0087 20 Red Snes proper 16 008816 Blue alignment of switch knob with housing Use on all 2003 up FLT 16 0089 14 Green all 2002 up V Rod models models and 2002 up V Rods Removal Tool Set for Deutsch HD10 VT No 16 0319 VT No 16 0318 HD20 HD30 Connectors VT No 16 0090 16 1618 16 0475 16
126. ows software VT No 16 0375 Computer Diagnostic Service Tool This tool is capable of diagnosing trou ble codes for all 1994 99 computer controlled Big Twins Available as a stan dard tool that includes scan tool software cables EO adapters A C power adapter num and instruction manual For USA 110v 60 cycles applica tion VT No Item 16 5000 Scan tool 16 5002 Delphi System Cartridge 2001 2002 FXST Daytona Twin Tec Twin Scan ll for all 2001 up fuel injected models using Delphi system and 2003 06 carbureted models with 12 pin igni tion modules reads and cleans diag nostic trouble codes from engine Tis control unit turn signal security mod ule soeedometer and tachometer The Twin Scan II is especially useful for diag nosing hard to find inter mittent trouble codes The motorcycle can be operated while the unit is installed under nor mal condition no trouble codes the unit will store data of the last hour of oper ation If a trouble code is set the unit automati cally stop logging data 30 minutes after the code is set This allows you examine data before and after the code was set The Twin Scan II interfaces to a laptop PC minimum PC requirement is 300mHz Pentium running Windows 98 ME XP with SVGA display and available USB port Also available Twin Cam II and Tuning aid for Screamin Eagle Race tuner includes all feature of Scan II but allows the tuner to analyze logged data and display front and
127. p FL FX Oil Pump 12 1153 358 1970 83 Cam Cover 12 1172 375 1941 up BT Transmission 12 1166 377 1930 up BT Cam Cover 12 1177 600 1979 up Solenoid 12 1178 601 Shifter Cam Solenoid 12 1160 603 1976 84 BT Rotor 12 1183 606 1952 70 XL Clutch Hub 12 1218 609 FXR FLT Dowel 12 1181 614 640 1971 E75 BT Solenoid 12 1163 615 1970 78 All Points 12 1164 620 1970 78 All Points 12 1162 623 1970 78 All Points 12 1170 625 1975 79 FX Transmission 12 1171 9106A 1971 79 Transmission Cotter Pins are zinc plated sold in 100 pack VT No OEM Size 37 8660 510 he x 1 2 37 8795 511 ac x TP 37 8659 512 Vie X 5 2 37 9042 515 he x 354 37 8786 528 3 32 X lei 37 8787 531 3 32 X ei 37 8661 534 S x T 37 8788 513 3 30 X Phe 37 8789 550 1 8 X 5 2 37 8790 559 520W Ve x T 37 8663 566 hie x fT Rivet 37 6370 TC Ig E UE gatis P ET al a Replacement Fender Rivets fit all FL front and rear fenders and FX front fend ers 25 pack VT No Fits 37 6368 Big Twin Fender Brace 37 6369 Big Twin Fender Top 37 6370 FX Front 1973 up Stainless Clutch amp Brake Brass Rivets VT No OEM Type Use U M 37 8805 Short 4 41 2 Brake 37 8806 41871 31 Long 4 5 Brake 100 37 8807 8226 Short 7 4 Clutch 100 37 8808 8232 Long 7 5 Clutch 100 23 0522 8475 1974 76F Br ake 10 Note For clutch hub friction disc Fiberglass Saddlebag Rivets pack of 50 T T Hi VTNo OEM Length 37 0566 90965
128. p to 4 bore to simulate stress condi tion when boring and honing cylinders Order studs for XL separately VT No Item 16 0929 Delkron BT 16 0940 Delkron Studs for Ev XL Cylinder Hold Down Nuts are used to hold down cylinders during service Allows motor to be turned over with heads off Use on all Twin Cam and Evo Twins Set of 4 VT No 16 0446 Cylinder Wall Flex Hone features silicone carbide globules which allow the deglazing of cylinders 3 to 4 1 4 when powered by a 3 8 or larger drill 180 Grit VT No Bore 16 0574 4 1 4 16 0576 4 16 0575 3 5 8 16 0616 3 7 16 3 1 2 16 0618 3 3 16 1246 lasered with cor Jims TC 88 Cylinder Torque Plates lasered with correct torquing sequence and will also Big Bore Cylinders VT No 16 1287 Jims Evo Case Cylinder Spigot Bore Tool allows boring of cylinder spigot hole up to 3 8125 by utilizing the stock cylinder stud holes Use on all 1984 99 style Evo crankcases VT No 16 1409 Figure 1 Idcntitying thc carrect ail passages Figure 2 Marking nil passage angie Draw linea on lipe Rolf or VT No 16 0911 Tube Installed Evo Cylinder Oil Passage Drain Tubes for stock bore size cylinders only Each kit is supplied with tap hex wrench two drain tubes and instruc tions VT No Item 16 0911 Kit 16 0912 Pair Replacement Tubes only VT No 16 0912 Piston Ring Installer TES Tool VT No 16 0628
129. pectro Oils Special Blend in Premium or Golden synthetic blends in quarts VT No Type Blend U M Motor Trans Primary Fork Lubes OE type including semi synthetic transmis 41 0108 70 wt Premium 12 sions lube for 4 and 5 Speed Big Twin FL FXR FXST models 41 0114 60 wt Premium 12 VT No OEM Model Type Qty 41 0115 50 wt Premium 12 41 0183 99816 2050 Motor SAE 20 50 360 12 41 0109 20 50 wt Premium 12 41 0184 99816 50 Motor SAE 50 360 12 41 0155 20 50 wt Synthetic Blend 12 41 0185 99816 60 Motor SAE 60 360 12 41 0189 20 50 wt Full Synthetic 12 41 0162 99892 84 BT Trans Synthetic Ea 41 0156 Primary BT for Wet Clutch 12 41 0192 99851 05 BT Trans Formulated Ea 1984 up 5 Spd 41 0178 99880 73 B Type Fork Oil Ea 41 0160 Synthetic Trans 75W 140 GL 1 41 0179 99884 80 E Type Fork Oil Ea 5 Spd Big Twin 1 41 0191 99881 87 SE Type Fork Oil Ea 41 0186 85W 140 Premium Trans Lube 12 Note Also for Sportster Primary 41 0193 75W140 Platinum 6 Speed Trans Lube 12 Screamin Eagle Synthetic 41 0157 20 wt Fork Oil Type E 12 20W50 Lubricant can be usedin 41 0158 40 wt Fork Oil Heavy 12 41 0159 14 5 oz Waterproof Grease 1 e P e Ki Works Best engine transmission and primary chain case on all Evo BT Twin Cam and Evo XL models Quart bottles case of 12 VT No 41 0188 tii Brake Fluid in DOT 3 for disc or drum or DOT 5 for spe cial requirements Sold each VT No Size Type 41 0142 12 oz DOT 4 41 0145 12 oz DOT
130. r 40 54 Big Twin e 16 0025 1 3 8 Motor 54 76 Sportster 55 57 Big Twin 29 73 45 16 0018 1 562 Motor 87 up Sportster Trans Lap Head includes pilot For Eastern tool only 16 0034 1 870 Trans 36 77 Big Twin VT No Size Model 16 0024 1 300 Trans Sportster 16 0020 1 870 BT74 amp 80 16 0022 15 8 Rod Big Twin XL 16 0019 1 300 1957 85 Sportster 16 0021 1 1 2 Rod 45 Pinion Tool Zi Jims Sportster Crankshaft Locking Tool Use on Pinion side of all 1991 up XL to k eep crankshaft assembly from rotating during assembly on valve train repair VT No Fits 16 1666 1991 2002 2003 up 16 1665 Pinion Shaft Race Installer fits 1977 E81 Sportster models Replaces 97080 77A VT No 16 0965 Jims TC 88 Crankshaft Guide use to spread pinion bearing rollers while reassembling right side engine case on to flywheel assembly VT No 16 1281 Lapping Tools used for precision alignment of engine and transmission shafts Engine unit replaces 96710 40 to lap right and left crankcase races for oversized bearings Transmission tool insures proper fitting of oversized rollers with mainshaft races on BT and Sportsters The dual purpose Combo Lap for both engine and transmission is also available Rod laps not included VT No Use Model Years 16 0135 C Motor Big Twin 1936 up 16 0119 B Trans Big Twin 1936 77 XL 1952 83 16 0039 A Combo C amp B As Above 16 0012 All Spanner Wrench 1239 TOOLS Sprocket Shaf
131. rear cylinder air fuel ratio and the required volumetric efficiency correction in percent with the same RPM ro ws and throttle position sensor columns used in the SER T tables Twin Scan II includes WEGO IID dual channel wide ban e xhaust gas oxygen sensor interface for log ging AFR date along with engine date VT No Item 16 0376 Twin Scan 16 0378 Twin Scan II Plus Note Same features as Twin Scan II with the addition of e xtended data logging time USB interface and waterproof construction Pro EFI Race Tuner This software package will make tuning the EFI models a prof es sional endeavor It is divided into two mode e Data Real Time e Tuning Changes The kit includes e CD Software User s Manual Requirements for use are Windows 98 a CD ROM serial port 32MB RAM 10MB hard drive and a highly skilled technician Replaces 32107 01F VT No Item 32 0380 Tuner 32 0382 Cable Timing onam 16 0161 hex Acu Time Device locks advance mechanism on all VT No Type 1970 78 models for accurate static timing Includes 16 1731 Long instructions 16 0829 Hex VT No 16 0161 16 0099 Standard 10 16 0160 Standard ing camshaft XT No 16 0047 Rite On Timing Tool provides accuracy in timing of up to 70 degrees before or after TDC for all points on position electronic ignition systems used on 1970 99 Big VT No ltem 16 0623 Tool Twins This tool allows one person to perform all tim ing from the right hand
132. rs Insures that the valve guides are installed to proper depth Use driver handle to remove or install valve guides Installation of shoulderless guides requires correct installation socket Valve Guide Oil Seal Kits include 4 pieces of proper guide seal and installation tool Tool sold separately Installation Driver Driver VT No Fits Socket Handles Handles 16 0403 1948 79 Big Twin Kit VT No VT No Fits 16 0404 1980 84 Big Twin Kit 16 0869 16 0872 Evo 16 1745 1985 up Big Twin amp XL Evo Kit 16 0321 16 0322 IwinCam 16 0405 1957 84 XL Kit 16 0133 1948 79 Big Twin Tool Black only 16 0134 1957 84 Sportster amp 1981 83 BT 16 1746 1984 up Evo Tool Valve Guide Pusher lets you push guides into the head rather than use a punch By Rowe Valve Guide Driver Tool Set Three sizes of drift valve guides for Sportsters 74 s and 45 s Includes 5 16 11 32 and 3 8 valve guide drive VT No Fits VT No Type 16 1828 1984 up Evo 16 0132 V Twin 16 1854 Pre Evo 16 0643 Jims Valve Guide Plug Gauge Kit includes 12 gauges 3105 3115 3120 3405 3410 3415 3770 3755 3780 3785 and 3790 and 2 handles Valve Guide Driver amp Sockets install shoulderless VT No 16 0758 83 up XL amp Evo guides to correct depth Includes 3 sockets 1 driver VT No 16 0422 Cruise Drive 6 Speed Maindrive Gear Remover Tool removes the main drive gear from the main bear ing correctly while in the transmission case T
133. sizes B VT No 16 0611 Link Press Tool presses the side plates on all 530 O Ring Chains VT No 16 1729 Small Chain Breaker replaces 12039X VT No 16 0144 Diamond Chain Breaker is excellent for cutting 530 heavy chain VT No Item 16 0255 Breaker Complete 16 0950 Replacement Tip Clutch Assembly Service Tool will safely disasem ble and assemble the clutch shell assembly and also remove and install the clutch hub from the bearing Safe removal amp installation of clutch shell ball bearing OEM 37906 90 with no damage to new bearing VT No 16 1366 Clutch Hub Pullers 16 0113 Pointed type pulls clutch hubs on 74 amp 45 motor sprockets on 74 amp XL trans sprocket on XL also rotor assembly on 74 80 BT 1970 amp later 16 0115 Swivel style fits over clutch push rod on 1970 85 Big Twin so there is no need to remove the kick cover VT No item Type 2556 1 1936 40 16 0113 1941 84 Point 16 0115 1941 84 Swivel 16 0176 1941 84 Point 16 0179 Ae Above with stencil Clutch Compressor Tools allows disassembly of clutch pack 16 0961 1984 up Wet Clutch Type VT No Year Model 16 0310 Primo Brand Pro Clutch BT 16 0410 1941 84 Big Twin n BN Fe 16 0967 1990 up Big Twin 16 1769 1991 up XLs Screw 16 0156 1971 84 Als 16 0059 1985 90 Als 16 0662 Clutch Drum Locking Tools for removing clutch hub and motor nuts Clutch Compression Tool fits 199
134. ss in 8414 5 4a 24 HD 5pk 8423 5 10 24 5 pk panels as threaded inserts 8415 5 10 32 5pk 8424 5 4 205 pk f 8416 5 4 28 5pk 8425 4 16 18 4 pk 37 8350 8417 4 5 16 24 4pk 8426 3 s 16 3 pk VT No OEM Thread Type 8418 3 3 24 3pk 8427 2 he 14 2pk 37 9193 5210 6 32 Headlight 8419 2 16 20 2pk 8428 1 2 13 Ea 37 9194 5207 10 32 Module 8420 1 1 2 20 Ea 8429 1 16 12 Ea 37 8348 8099 1 4 20 FXR Cover 8421 1 16 18 Ea 8430 1 s 11 nie Ea 37 8350 8098 10 04 FXR Horn Mount 8422 1 s 18 Die Ea Note Hex Size Red Cap Nuts are plastic red caps E KI on zinc or cadmium replica nuts as 37 8782 used on rocker shaft ends Available in popular sizes for matching engine wd e Pi and transmission SAE fine thread X NNNM only VT No Size VT No Size 37 8778 10 32 37 8782 he 20 Acorn Nuts Fine Acorn Nuts Coarse 37 8779 4 28 37 8783 2 20 VT No Size UM VTNo Size U M 6930 5 4 24 HD 5pk 6941 5 10 24 5 pk 6931 5 10 32 5pk 6942 5 4 20 5 pk 6932 5 4 28 5pk 6943 4 16 18 4 pk 6933 4 1e 24 4pk 6944 3 e 16 3 pk 6934 3 s 24 3pk 6945 2 he 14 2pk 6935 2 7 16 20 2pk 6946 1 13 Ea 6936 1 20 Ea 6947 1 e 12 Ea 6937 1 A1e 18 Ea 6948 1 s 11 5 169 Ea 6938 1 s 18 he Ea 6949 1 5 s 11 11 4 Ea 6939 1 7 4 16 1 5 Ea 6940 1 s 18 in Ea Note Hex Size 37 0889 4 16 1 4 Ea 1279 Replica Steel Washers Zinc plated
135. ssure Gauge and Indicator Lamp Sending Unit Wrenches These reversible ratcheting wrenches are used to install and remove oil pressure indi cator lamp or gauge sending unit on all FL Touring models 1999 up VT No Item 16 9723 Indicator Lamp 16 9724 Sending Unit Manifold Side Car Wrenches large type heavy duty for shop use VT No OEM Size Use 16 0111 94536 18 13 4 Side Car 16 0110 94537 26 1 7 8 45 Manifold 16 0112 94538 30 2 SV Manifold 16 0109 94538 48 21 8 BT Manifold 1262 Oxygen Sensor Tool will remove and install oxygen sensors on fuel injected models Can be used with 7 8 wrench or 3 8 drive VT No Fits 16 1131 18mm 16 1132 12mm Left Rear Motor Mount Bolt Wrench allows removal and installation of left rear motor mount bolt on Big Twins without removing the inner primary cover VT No 16 0518 5 Piece S Box Wrench Set includes 3 8 x 13 32 7 16 x 1 2 9 16 x 19 32 5 8 x 11 16 x 3 4 VT No Item 16 0013 Set 16 1617 Curve Spark Plug Socket Set features 3 8 drive to fit 12 and 14mm plugs VT No 16 0202 Swivel Spark Plug Wrench for all 12 amp 14mm plugs 180 rota tion VT No 16 0824 Standard Spark Plug Wrench 14mm type with bar handle fits under FL tanks VT No 16 0825 16 1381 E eg Flat Axle Nut Wrenches VT No Size Fits 16 1380 15 16 x 3 4 1999 01 2000 07 ST 16 1381 36 mm x 3 4 2002 07 Touring 16 1382 36mmx 15 16
136. sy Bars Will not fit Full Dresser models All models without Sissy Bars XX Large 48 2012 G 100 48 2011 G 50 48 2013 G 150 Guardian Ultra Lite Covers by Dowco are water resistant nylon with vent aires to protect your bike from moisture Reinforced grommets for cable or bar locks and elastic bottom rim for snug fit in burgundy with light gray bottom and include storage bag VT No Part Description 48 2014 Leg 02 Touring Full Dress XL 48 2015 Leg 01 Full Dress L Guardian Custom Bike Covers by Dowco Available for custom bikes with wheel bases up to 72 and 109 These covers feature soft cotton fabric interior lining to protect painted and chrome surf aces shock cord hem along the bottom for easy installation reinforced grommets for use with cable lock to help prevent theft and breathable material that lets damaging moisture escape VT No Max Wheel Base 48 1228 72 48 1227 109 1219 TOOLS Moror Service Shop Services Procedure Call for Return Goods Authorization RGA e Obtain RGA and return to Motor Shop Procedure 9 Scobie Drive Newburgh New York 12550 e Finished work order will be returned by UPS Cylinder Boring Service The V Twin Motor Shop will bore and hone customers cylinder and fit to next oversize required pistons Boring will done on a Kwik w ay Boring Bar and honing will be done on a v ertical Winona Van Norman Powerstroke Hone for a precision fit Choose any brand of piston from our catalo
137. t Gask et Fuel Strainer 14 0180 Cometic AFM Gaskets feature a chemically blown compound nitrite synthetic rubber bonded to an aluminum core that has a temperature resistance of over 2500 degrees F AFM does not require gasket sealers or silicone bead and re torque of mounting bolts is not required Big Twin Primary Gasket and Seal Kits VT No 15 1300 15 1326 15 1301 15 1302 15 1303 15 1304 15 1305 Fits 2006 up Dyna 2007 up FXST 2007 up FLT 1994 06 FXST 1994 05 Dyna 1989 93 FXST FXD 1994 06 FLT FLHT FXR 1980 93 FLT FLHT FXR 1965 88 FX FL FXST Big Twin Primary Gasket 15 1327 15 1306 15 1307 15 1308 15 1309 15 1310 Big Twin Primary Inspection Cover Gasket 15 1311 15 1312 2007 up FLT 2006 up Dyna 2007 up FXST 1989 06 FXST 1989 05 Dyna 1994 up FLT FXR 1980 93 FLT FXR 1965 88 FX FL FXST 1965 up FX FL FXST 1989 05 Dyna 1985 up FLT FXR Big Twin Derby Gasket 15 1313 15 1314 15 1328 15 1315 1270 2006 up Dyna 2007 up All Twin Cam O Ring 1999 up FXST FLT FXD Replaces O Ring 1984 98 All Big Twins Replaces O Ring 1970 83 FX FL Big Twin Cam Cover Gasket 15 1316 1999 up Twin Cam 15 1317 1993 98 Evolution 15 1318 1970 92 Shovelhead amp Evolution Sportster Primary Gasket and Seal Kits 15 1319 2004 up All Models Sportster Primary Gasket 15 1301 15 1320 2004 up All Models 15 1321 51991 03 All Models 15 1322 1986 90 All Models Sportster Cam Cover
138. t Seal amp Lock Installers for Big Twins VT No OEM Years Application 16 0153 97235 55B 1955 69 Installs Nut amp Seal 16 0888 97235 55B 1955 69 As Above Jims 16 1754 39361 69 1970 up Installs seal only Jims Note Use with 16 0140 or 16 1836 to install seal Jims Twin Cam Case Support Block for Balancer Engine 2000 up These blocks properly support the case on a level plane when using a press for work VT No 16 1916 Balancer Shaft Retention Pin use this tool to secure the engine balancers on TC 88B engines when ser vicing flywheel assembly This tool locks into the bal ancers sprocket pin holes to prevent the balancer from turning out of sync with flywheel VT No 16 1163 1240 Balancer Shaft Removal Tool designed to remove both front and rear counter bal ancer shaft bearing assembly from the left engine case on the new 96 and 110 Beta engines VT No 16 1374 Sprocket Shaft Tool 1955 up Sprocket Shaft Hard Cap protects shaft when using press By Jims VT No 16 0666 Crankshaft Stabilizer Bracket acts as third hand Sliding over crank splines and bolting to a primary mount hole prevents crank from turning while installing pistons cylinders or rings VT No 16 5051 Twin Cam 24 Tooth Crankshaft Rotating Wrench for use on all 2006 up Big Twins with 24T spline sprocket shaft to check engine timing and parts clearance Shaft Turning Tool fits spline or taper on asse
139. t the left side crank roller bearing OEM 24604 00D to the more dur able Timken Bearing OEM 9028 This insert is manufactured from aluminum that is several times stronger than the aluminum case material the standard bearing rides in The tool includes A new steel bearing insert held under 002 TIR total indicator reading eA press plate that will hold the bear ing insert in line with the case bear ing bore at the time it is being pressed into case All the necessary drill bits to drill oil feed and return holes hardware and detailed instructions This job can be performed with normal hand tools a hand ar ill and a 2 ton press Use on Twin Cam engines 2003 to the present Must also use existing Jims Tool 16 0668 for race installation Order bearing inserts and Timken Bearings separately VT No Item 16 1375 Tool 16 1379 Bearing Insert 60 0181 1236 Motor Shop Service to Machining Crankcase for above Insert requires work order number contract service dept Rod Clamping Tool allows rod to be held for straight ening or to replace wrist pin bushing Bushing Piston Pin Tool will remove and install bronze bushing VT No OEM Tool Brand 16 0029 95952 33 Clamping Tool V Twin 16 0152 95970 32 Bushing Tool Jims 16 0154 95970 32 Bushing Tool V Twin 16 0147 16 1838 Rod Race Press Tool for easy installation or extrac tion of rod races makes it easy to support without bending rods for 74 s and Sportsters VT N
140. ube for street or off road VTNo Size 41 0132 6027 41 0133 17 oz Balance Plus and Tire Sealer precision balances tire through centrificial force allows for con tinuous balancing for life of tire no need to remove weights Eight oz bottle does one tire VT No 41 0153 PJ1 Blue Label is heavy duty Chrome Guard is a heat resistant coating for exhaust pipes sold each VT No 41 0161 Kreem Heat Coating pro tects pipes from bluing VT No 41 0163 PJ1 Cable Lube cleans and lubri cates in one application 11 oz can VT No 41 0175 Super Cleaner by PJ1 Points and Spark Plug Cleaner removes grease and dust while displacing moisture 13 oz size VT No 41 0128 Air Filter Oils and Cleaners K amp N type Won t fly off is for paper elements Unifilter type for VT No Size foam elements 41 0134 8 oz VT No Size Item 41 0135 18 oz 41 0171 12 oz K amp N Cleaner 41 0172 6 5 oz K amp N Oil 41 0173 16 oz Unifilter Cleaner 41 0174 5 5 oZ Unifilter Simi Chrome is the original German formula Available in case of 24 tubes in a displa y box VT No 41 0117 X Treem Products are sold each VT No Size Item 41 7001 320z Cycle Cleaner 41 7010 B oz Cycle Wax Nevr Dull Wadding Polish is a cotton wadding to clean and polish chrome aluminum and brass Tear off a small wad and rub surface to be cleaned then polish with a dry cloth leaving a protective film 5 oz can VT No 41 0119 S
141. ube from turning when removing top nuts Steering Head Bearing Tools fit 1988 up FXST VT No 16 0898 1982 up XL 1992 up FXDB FLT to remove or install VT No Item 16 1768 Remover aay 16 1766 Installer Hex Top Fork Nut Socket has 3 8 drive rubber pro 16 0065 Driver Handle for A tector on inside for Glide Forks 35mm By Jims 16 0895 Driver Handle Adapter 1992 up FLT FXD VT No 16 0670 E Socket Wrench is designed for easy removal and installation of stock 1 3 8 hex flat top fork tube ad E D M aie Bites catenin gs a plugs Installed O Ring eliminates compress spring to ease in assem dE ER Galtiage 10 OP OF plug BIOS exiae WE VT No 2317 1 we Socket Wrench is designed for easy removal and MS Type ee Ve installation of 1 3 8 Hex Colony custom dome style hopes E e ee fork tube plugs Will also fit stock and Colony gal pis Knucklehead rocker arm shaft nuts 7110 8 Installed O Ring eliminates damage to top of plug Black oxide Note Use with 16 1009 for VT No 2319 1 extended length fork tubes Cone Nut Wrench features pins to turn cog style cone nut 3 8 drive Fits BT VT No 16 0178 Fork Tube Spring Retainers and Pin Wrench Kit includes 2 retainers for 1952 72 XL and pin wrench for installation removal of retainers Fork Pre Load Assembly Tool Spring Fork Assembly Clamp facilitates building of VT No Item allows pre load to be set on stock type forks by compressing upper a
142. unless noted Check Parts Book for fitment VT No 37 9307 37 9333 37 9340 37 9195 37 9266 37 0836 37 0801 37 0802 37 9339 37 9338 37 9352 37 0532 37 9267 37 9268 37 9269 37 9270 9985 24 14 0031 37 0843 37 9271 37 9309 37 0856 37 9337 37 9336 23 1700 37 9043 37 9319 37 9298 37 9394 37 9272 37 9523 37 9273 37 9335 12 1158 37 9362 37 9274 37 9347 37 0837 37 9275 37 0811 12 0418 37 9310 37 0838 37 9326 37 9276 37 0838 37 9277 37 0835 37 0839 37 0792 37 0797 37 8858 54 0432 37 9278 37 9324 12 9918 37 9313 12 1193 8170 10 37 9239 37 9279 37 0570 37 9280 37 9281 37 9282 37 9283 37 9133 37 9320 37 9284 37 9285 37 9286 1280 OEM 6001 6002 6011 6016 6019 6026 6033 6052 6053 6054 6072 6083 6099 6109 6113 6115 6150 6156 6187W 6189W 6192 6194 6228W 6229W 6230 6220W 6235 6237 6239 6242W 6310 6316HW 6317 6320 6324W 6327B 6329 6332B 6333 6365 6366 6379W 6388HB 6341B 6334 6388HB 6395B 6400HB 6408 6408 6408 6410 6415W 6417W 6418B 6443W 6440 6466W 6469HW 6469 6473HB 6474 6481 6486HW 6490HB 6495HW 6495HW 6516W 6521W 6522HB 6524W Size Thickness he X 3 4 X he e X Ve X he 3 32 X 5he X Io Brass 11 32 X he X he ls X lex lie 3 3 X laX lea is X Vie X the he X 5e X le e X ex be Nylon e X 9heX he Nylon Ye X 11 4X he 3 s X 2 x 060 1 4 X hex the he X he X t s 1 2 X he X 1 22 13 32 X 32 X t
143. up FXD Inner Chain Housing Shifter Shaft 1991 98 Dyna Glide Transmission Top Cover cota As Above with Silicone Bead 15 0172 1999 05 Transmission Top Cover with Bead 1973 77 FX FXS Speedo Drive Block Off 1980 98 5 Speed Bearing Housing to Case 1980 98 5 Speed Bearing Housing to Case with Silicone 1999 06 TC 88 Door 1937 64 Countershaft End Cap 1980 86 5 Speed Release End Cover 1980 86 5 Speed Release End Cover with Silicone Bead 1987 06 Release End Cover As Above with Silicone Bead 15 1529 1968 69 FL Transmission Cover Plug 1980 86 5 Speed Filler Plug 1990 99 FXD Filler 1991 2000 FLT FXD Transmission Oil Sprout 1941 86 Drain Plug Washer 1937 84 Speedo Drive Unit Gasket GAS TANK OIL TANK GASKETS GB No James OEM Fits 14 0561 15 1065 61109 85 1983 up Gas Cap 15 1066 61111 77 1977 82 Gas Cap 15 0756 61114 36 1936 47 Gas Cap 15 1156 61114 48 1941 82 Gas Cap Thin 15 0183 15 1067 61116 65 1965 82 Gas Cap Left 15 0265 15 1068 62172 75 1975 up Fuel Valve 15 0676 15 1157 62270 32 1932 65 Fuel Strainer 15 0341 62617 52 1952 64 XL Oil Tank Cap 15 0192 62628 36 1936 64 Oil Tank Cap Copper Filled Style 15 0329 15 0200 62628 52 1952 65 XL Oil Tank Cap TUM 15 0328 15 0201 62628 66 1966 82 BT 1966 79 XL Oil Tank Cap ep 15 1159 63809 48 1948 64 Oil Filter Cap Kat 15 1160 63848 48 1948 64 Oil Filter Cap Retainer 15 0188 umor Su MASTER CYLINDER amp RESERVOIR TOP GASKETS Front OEM Year T
144. ures facilitate Thunder a five minute cinch 1340cc engines with CV Carb or electronic fuel injec Jet installations in S amp S and Keihin CV carburetors VT No Item tion replaces 40054 01 Designed to hold the carburetor for precise locating of 35 0202 Jet Kit VT No 16 1004 the Thunder Jet s components Fixture for S amp S carbu 16 0865 Jet Tap 9 32 x 32 retors can be clamped or bolted to mill tab le float bowl Some early carbs require drilling and tapping for jet and carb body bolt to it at correct angles f or machining installation CV fixture can be clamped in a vise it has drill guide bushings for use with a hand drill motor VT No Fits 16 0782 S amp S E G B D 16 0783 Keihin CV 16 0784 Jet Tool All Fuel Pressure Gauge Adapter Two adapters must be used to check fuel pres sure on 2001 and later Softail models Replaces 44061 Keihin Carb Fitting Extractor Installation Tool will remove and replace broken or damaged VT No 40 0534 27371 76 90 degree carb fitting VT No 16 0687 Slow Jet Screw Driver facilitates removal of Keihin slow jets with no damage to jet VT No 16 0546 16 0083 Hose Clamp and Tool Stock type clamp closing tool and clamps in bags in as sized I D VT No OEM LD Use Fits 16 0053 10080 11 16 Feed Drain 16 0062 10014 17 32 Gas Hose 16 0060 9992 23 64 Battery Vent Oil Gas Line Clamp Assortment includes pliers Refill for clamps as 16 0052 10086 13 16
145. wheel shaft into left side bearing and setting up required crank shaft end play Parts extra as required VT No 60 0173 ReManufacturing Shop Services Procedure Call for Return Goods Authorization RGA e Obtain RGA and retur n to Motor Shop Service 9 Scobie Drive Newburgh New York 12550 e Finished job will be retur ned by UPS Long Block or Short Remanufacturing Service Ship in your assembled long block or short black and we will disassemble and By glass bead base Hremanutachure fly M wheels inspect oil E pump and reassemble with new bearings Bashers races and ig hardware Early lower SSS ES ends 1936 69 will be fitted with new case races and line honed for proper fit Long block remanufacturing service will include short block service plus the addition of a cylinder bor ing new piston valve job and assembly with new hardware Call shop service for RA prior to return Short Block Long Block Year Remanufacturing Remanufacturing 60 0176 60 0178 1936 57 60 0177 60 0179 1958 99 Motor Shop Alternator Sealing Ring Replacement Service Ship in 1970 up left hand case with damaged O Ring lip and we will machine out and replace with new steel sealing ring VT No 60 0164 FLYWHEEL REMANUFACTURING SERVICE We will install new shafts crank pin rollers cages and wrist pin bushings for years listed Ship your rebuildable matched right and left Flywheels with connecting rods and we will r
146. win Alternator Rotor Puller uses the two threaded holes in rotor to allow removal of rotor VT No 16 0693 Trock Crankcase Repair Fixture A precision machined cast iron fixture that allows BT left hand crankcase o ring seal area to be machined out so ne w sealing lip ring can be installed Sealing ring is manu factured from ductile iron and must be loctited in place VT No Item 16 0691 Fixture 16 0692 Sealing Ring 60 0164 Machine amp Install Case for sealing Bushing Race Pullers Bushing Puller Tool will extract bushings in blind holes of cam cov ers VT No 16 0231 Ke f L Wheel Bearing Wrench removes the slotted lock nut on spoke wheels Sportster and 1967 72 Big Twins Replaces 94630 67 VT No Type 16 0155 V Twin w Handle 16 0657 Jims with Drive Wheel Race Puller Replaces service tool 33071 for hubs with tapered races 1973 99 All models VT No item 16 0425 Puller amp Installer 16 0065 Driver Cross Arm Puller is 1 square bar 4 3 4 long slotted with 3 8 x 16 d bolts use any size bolt to pull gears V and sprockets that have 2 tapped holes or use with bearing separator 16 0602 VT No 16 0499 2000 up Wheel Bearing Puller and Installer Tools Use on all 2000 up Twins 16 0558 includes arbor to pull 3 4 1 and 25mm sealed bearings Jims Rear Wheel Compensator Bearing Remover Installer Tool used to remove or install the ball beari
147. ype 130242 N 15 0188 45012 72 1972 81 Master Cylinder 15 0250 a 15 0204 45012 82 1982 84 Master Cylinder n 15 0242 45005 85 1985 95 Master Cylinder 15 0250 45005 96 1996 up Master Cylinder Rear 15 0202 41766 58 1958 78 Master Cylinder Top 15 0203 42455 80 1979 81 MC Top 15 0248 42455 82 1982 84 Reservoir 15 0540 42455 99 2000 up Reservoir 15 0242 45005 85 1985 95 Master Cylinder Top TURN SIGNAL FENDER LIGHT TAILLIGHT GASKETS GB Stock GB Beaded OEM Fits 15 0325 15 0291 5056 39 1939 46 Beehive Mounting 15 0695 59181 80 Fender Tip Lens Front 15 0289 59266 68 1968 84 Front Fender Lamp 15 0303 67716 60A 1960 84 FL Headlamp Mounting Ring 15 0320 67734 35 1935 48 Headlamp Lens i 15 0206 68025 73 1973 up Taillamp Lens 15 0207 15 0413 68121 47 1947 54 Tombstone License Plate Lens 15 0666 68120 42 1939 46 Beehive Taillamp Lens 15 0302 68121 55 1955 72 Taillamp Top Lens 15 0305 68122 47 1947 54 Taillamp Lens 15 0301 68122 55 1955 72 Taillamp Lens 15 0323 15 0208 68123 47 1947 54 Taillamp Mounting 15 0322 15 0209 68123 55 1955 72 Taillamp Mounting 15 0224 15 0207 68123 73 1973 up Taillamp Mounting 15 0718 68125 25 1925 54 Taillamp Lens 15 0719 68126 36 1936 54 Taillamp Lens Inner 15 0724 15 0205 68459 47 1935 49 Front Fender Lamp Mounting 15 0742 15 0326 68121 68 1968 85 FL Turn Signal Lens 15 0409 68124 39 1939 46 Taillamp Mounting 15 0667 68127 42 1942 4

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