HLY-3016 PERFORMANCE SPEEDOMETER
Contents
1. Dakota Digital HLY 3016 PERFORMANCE SPEEDOMETER TACHOMETER COMBO weather and vibration resistant for exposed environments HLY 3016 WHITE BLACK YELLOW WHITE BLUE ORANGE BROWN WHITE GREEN RED BLACK WHITE RED WHITE PURPLE Thumb SWS C clamp 2003 and older HD Stock harness color BROWN VIOLET PINK normally not used VIOLET WHITE BROWN normally not used BLACK YELLOW GREEN YELLOW ee ORANGE WHITE BLACK see VSS 3 see shift light output see VSS WHITE GREEN Dash Panel Ny Gauge P Function security system indicator tach signal input optional external switch input left turn indicator high beam indicator right turn indicator night dimming engine indicator low oil warning indicator neutral indicator 12 volt power with key on ground for gauge speed sensor power out if required shift light output speed signal input output speed signal To avoid damage to motorcycle please see Speedometer Tachometer and Status and Warning Indicators sections for details on locating VSS Tachometer and indicator wires for most motorcycle applications The Check Engine indicator will not function using these gauges on 2004 HD models due to the signal being fed through the data bus however the HD diagnostic tool can still check and clear codes through the diagn2. Press and release the switch until the desired setting is displayed Press and hold the switch until DONE is displayed Tach signal setup When SIGNAL is displayed press and release the switch The setting will be displayed NORMAL or LO VOLT Press and release the switch until the desired setting is displayed Press and hold the switch until DONE is displayed GEAR INDICATOR SETUP e This gauge can optionally display the gear position The gauge can learn the positions based on speed and rpm It will work with 3 4 5 or 6 speed transmissions e To program the gear positions begin at a section of road where you can gradually shift through all of the gears Press and hold the switch while turning the key on and starting the engine Once the engine is running release the switch When GEAR is displayed press the switch again and then release it e The display will show the current selection OFF or PROGRM Press and release the switch to change the selection e When PROGRM is displayed press and hold the switch to begin the gear programming The message will show LO RPM if the engine rpm is below 1500 or LO SPD if the vehicle speed is below 5 e Begin driving in 1 gear The display should show GEAR 1 and the 1 should be flashing Drive at a steady speed then press and release the switch The 1 should stop flashing for a few seconds and then switch to a flashing 2 e
3. Shift to 2 gear and drive at a steady speed Press and release the switch again e Repeat this through each gear When you are done press and hold the switch until the display shows DONE e Press and release the switch to restart the gauge in normal operation MILES TO NEXT SERVICE SETUP The service mileage is a countdown mile meter The service mile display can be disabled or can be set to count down from 500 7500 miles If the service mile is enabled and it gets to 0 miles it will display SERVIC DUE If the push button switch is pressed and held while SERVIC DUE is displayed the service miles will be reset To change the service miles enable or disable the reading go to the SPEED setup menu and then select SERVIC The current setting will be displayed OFF or a mileage from 500 7500 Press and release the switch until the desired setting is displayed Press and hold the switch until DONE is displayed INFO MENU The INFO menu is used to get the gauge model number gauge revision code and speed cal setting This will normally only be used for diagnostic and troubleshooting NIGHT DIMMING Your display system has a dimming feature that dims the display intensity Normally the system is at full brightness for daytime viewing When the blue wire has 12 volts the display intensity will be reduced Connect this to a toggle switch if you wish to use this feature To have the system at full bright
4. defective in material or workmanship within 24 MONTHS FROM THE DATE OF PURCHASE such defect s will be repaired or replaced at Dakota Digital s option This warranty does not cover nor extend to damage to the vehicle s systems and does not cover removal or reinstallation of the product This Warranty does not apply to any product or part thereof which in the opinion of the Company has been damaged through alteration improper installation mishandling misuse neglect or accident This Warranty is in lieu of all other expressed warranties or liabilities Any implied warranties including any implied warranty of merchantability shall be limited to the duration of this written warranty Any action for breach of any warranty hereunder including any implied warranty of merchantability must be brought within a period of 24 months from date of original purchase No person or representative is authorized to assume for Dakota Digital any liability other than expressed herein in connection with the Dakota Digital 4510 W 61ST St N Sioux Falls SD 57107 Phone 605 332 6513 FAX 605 339 4106 www dakotadigital com dakotasupport dakotadigital com MAN 650088B Copyright 2004 Dakota Digital Inc
5. press and release the switch until P MENU is displayed Wait until the display switches to HI RPM Press and release the switch until 60 TIM is displayed After a couple of seconds the display will show the current 0 60 time WIRING COLOR CODE FOR GAUGE HLY 3016 2003 and older HD PIN ON GAUGE Stock harness color Function 1 WHITE WHITE GREEN output speed signal 2 WHITE PURPLE normally not used tach warning output 3 BLACK BLACK ground for gauge 4 WHITE GREEN TAN neutral indicator 5 PINK BLACK YELLOW engine indicator 6 GREEN BROWN right turn indicator 7 ORANGE VIOLET left turn indicator 8 YELLOW PINK tach signal input 9 GRAY see VSS section speed signal inpute 10 WHITE RED varies with application speed sensor power out if required 11 RED ORANGE WHITE 12 volt power with key on 12 BROWN GREEN YELLOW low oil warning indicator 13 BLUE normally not used night dimming 14 PURPLE WHITE high beam indicator 15 WHITE BLUE normally not used optional external switch input 16 WHITE BLACK BROWN VIOLET security system indicator To avoid damage to motorcycle please see Speedometer Tachometer and Status and Warning Indicators sections for details on locating VSS Tachometer and indicator wires for most motorcycle applications The Check Engine indicator will not function using these gauges on 2004 HD models due to the signal being fed through the data bus however the HD diagnostic to
6. see instructions Check wiring connections Blue wire should have 12 volts with headlights on Gauge remains dim at all Blue wire is getting power all of the time Connect blue wire to location that only has power only when times the headlights are on High beam Left turn or Right Loose or incorrect connection to indicator wire turn indicator does not work Check that the appropriate indicator wire has about 0 volts when the indicator should be off and about 12 volts when the indicator should be on Neutral low oil or engine Loose or incorrect connection to indicator wire indicator does not work Check that the appropriate indicator wire has about 12 volts when the indicator should be off and about 0 volts when the indicator should be on Speed sensor voltage checks All checks should be made with the sensor connected to the gauge and the key on Checks should be done with a voltmeter and not a test light Checks for the 3 wire sensor should be made between each individual wire and ground 3 wire sensor Red wire should have 9 11 volts dc slightly less than battery voltage sometimes 5V if supplied by factory harness Black wire should show ground 0 volts dc at all times White wire should vary between 0 and 5 volts dc as the gear teeth or a steel object passes by the sensor Aluminum and Stainless Steel will not work with a Hall effect sensor This can be checked with the sensor mounted and spinning the rear
7. The message display cannot be used to determine when a mile has been driven Once you reach the end of your marked mile press the switch again The calibration is now done Adjust When ADJUST is displayed press and release the switch The system will restart with ADJUST on the message display The speedometer will show the speed reading Begin driving at a known speed When the switch is pressed the speedometer reading will begin increasing until the switch is released The next time the switch is pressed the reading will begin decreasing until it is released When the speedometer is correct you can release the switch The new calibration will be saved if no adjustments are made for 7 10 seconds PLEASE NOTE Common problems during calibration VSS wires should be isolated from the ignition system Coils plug wires or tachometer signal wires routed near or with the VSS wire can cause many problems If you are seeing erratic speedometer operation registering speed at a standstill or speed changes with engine RPM please double check your VSS wire and tachometer wire routing making sure the VSS wire is separated from any ignition system components If your speedometer registers 00 all the time the unit is not receiving a VSS signal please double check your sensor wiring and mounting The speedometer cannot be properly calibrated until you are registering a stable but incorrect speedometer reading Please see Speed sensor voltag
8. be connected to 12 volts and the other coil wire will connect to the white purple wire from the gauge The relay contacts will be used to switch power to the light Any 12volt automotive relay can be used such as Dakota Digital s RLY 1 30A relay SPEEDOMETER SETUP Press and hold the switch while turning the key on and starting the engine Once the engine is running release the switch When SPEED is displayed press the switch again and then release it The message display should switch between AUTO ADJUST UNIT and SERVIC METRIC SELECTION If you are setting the system up for metric displays press the switch when UNIT is displayed Press and release the switch until KPH is displayed Press and hold the switch unit DONE is displayed SPEED CALIBRATION There are two methods for calibrating the speedometer auto cal and adjust Either one can be used Auto cal requires that you have one measured mile marked out km for metric this is the best method to start with if your speedometer is a long ways off Adjust requires you to follow another vehicle going at a set speed or timing your self over a mile to determine your speed Auto Cal When AUTO is displayed press and release the switch The speedometer will display CL and the message display will show zeroes You should now begin driving the measured mile The message display will count the number of pulses received from the sensor
9. bration TACHOMETER The tachometer is used by connecting the yellow wire from the main harness to the negative side of the coil or to an ignition module tach output The tachometer is adjustable for 1 15 cylinder settings The 1 cylinder setting is used for single fire ignition systems without a buffered tach output For tach signals integrated into a vehicle wiring harness consult a service manual to determine the color code and location of the tachometer signal The bar displays rpm x1000 The starting bar range is 250 6500 If the rom exceeds 6500 the bar will automatically switch to a 500 13 000 bar readout and will remain there until the rom drops below 2000 For 2004 Harley and 2003 V Rod The tachometer signal will come from the negative side of the ignition coil Blue Orange for the front cylinder Yellow Blue for the rear cylinder connect the tachometer input to only one of these two wires set the tachometer for a 1 cyl signal see Tachometer Set up for instructions MAN 650088B SHIFT LIGHT OUTPUT The shift light output is a ground switch that turns on whenever the rom exceeds the warning point It can handle 0 25A equivalent to a 3W 12V bulb Connect a low current indicator as follows One wire from the light will connect to 12 volts the other wire will connect to the white purple wire from the gauge If a large or high power light will be used then a relay should be connected as follows One of the coil wires should
10. e checks on the last page for assistance in checking your sensor TACHOMETER SETUP The gauge can be set to read from 1 15 cylinder ignition signals It can also be set to read either 12 volt tach signals or 5 volt tach signals found on some engine computers The digital tachometer update rate can be adjusted between slow mid and fast The rpm warning shift point can be adjusted from 2200 14800 The tachometer will read from 350 17 500 rpm The bar tach automatically switches between 6500 full scale and 13 000 full scale depending on the rpm Press and hold the switch while turning the key on Release the switch When TACH is displayed press the switch again and then release it The message display should switch between ENGINE WARN UPDATE and SIGNAL Engine cylinder setup When ENGINE is displayed press and release the switch The current cylinder setting will be displayed Press and release the switch until the desired setting is displayed Press and hold the switch until DONE is displayed MAN 650088B Rpm warning setup When WARN is displayed press and release the switch The current warning point will be displayed Press and release the switch until the desired setting is displayed Press and hold the switch until DONE is displayed Display update setup When UPDATE is displayed press and release the switch The update setting will be displayed 1 slow 2 mid 3 fast
11. ness all of the time leave the blue wire disconnected FUNCTION SWITCH The function switch on the front of the speedometer allows access to all of the mileage rom and performance information Pressing and releasing the function switch toggles through the different displays The display sequence is as follows MAN 650088B SPEED MENU ODOMTR gt 000000 odometer mileage TRIP A gt A 000 0 trip meter mileage A TRIP B gt B 000 0 trip meter mileage B SERVIC gt S 0000 miles since last service if programmed GEAR gt current gear position if programmed KPH gt KPH 00 metric speed conversion to mph if metric unit is selected T MENU gt switch to tach menu P MENU gt switch to performance menu TACH MENU HOURS gt HR 0 0 re settable hour meter RPM gt R 0000 rpm reading in alpha display TACH gt tachometer displayed in place of speed WARN gt W 0000 current rpm warning or SHIFT if over set point LO OIL gt only visible if input is activated LO VLT gt only visible if warning is activated S MENU gt switch to speed menu P MENU gt switch to performance menu PERFORMANCE MENU HI RPM gt H 0000 high rpm recall HI SPD gt HI 00 high speed recall 0 60 T gt 60 00 0 0 60mph time 0 100kph QUARTR gt QT 00 0 quarter mile time QT MPH gt QT 00 quarter mile speed S MENU gt switch to speed menu T MENU gt switch to tach menu Example If the odometer mileage is currently displayed and you want to change to the 0 60 time
12. nsor wire is loose or broken jumps around Cable is loose or broken Poor ground connection Ignition Interference Check all wire connections and inspect wire for breaks Check cable between sensor and transmission Check ground connection on speedometer and sensor Check for tachometer wires routed with VSS signal wires Check for VSS signal wires routed near ignition coils Check for poor ignition system ground Use suppression spark plug wires Speed reading is incorrect __ Gauge is not calibrated correctly Gauge must be calibrated see instructions Gauge lights up but tach Yellow wire is not connected properly will only show zero Ignition system not grounded properly Gauge is not grounded properly Tach signal type is not set correctly Gauge is not calibrated Check connection from yellow wire to tach signal wire Check engine and ignition system grounds Check gauge and engine grounds Change the tach signal type see instructions Gauge must be recalibrated see instructions Tach reading is erratic or Tach signal wire is loose or broken jumps around Poor ground connection Update rate is too fast Check all wire connections and inspect wire for breaks Check ground connection on tachometer engine and ignition system Reset display update speed slower Tach reading is incorrect Gauge is not calibrated correctly Gauge will not dim Blue wire is not connected correctly Gauge must be calibrated
13. ol can still check and clear codes through the diagnostic connector 2004 HD Indicator wires match the above chart but please read VSS and Tachometer sections for proper wiring MOUNTING The gauge requires a round hole 3 3 8 in diameter It should be inserted into the opening from the front and the U clamp will be installed from the back Tighten the two nuts on the U clamp so that the gauge is secure Troubleshooting guide Problem Possible cause Solution Gauge will not light up Red wire does not have power Black wire is not getting a good ground Gauge is damaged Connect to a location that has power Connect ground to a different location Return gauge for repair see instructions Gauge lights up but speed Gray wire is not connected properly will only show zero Speed sensor not grounded properly Check connection from gray wire to speed signal wire Move ground to different location preferable close to the MAN 650088B Speed sensor is not being turned by transmission Sensor is not sending a speed signal Gauge is not calibrated speedometer ground Check cable connection between sensor and transmission Sensor can be tested by spinning the cable with a drill Check for a damaged or malfunctioning speed sensor Gauge must be recalibrated see instructions PLEASE SET SPEED Speedometer not calibrated Gauge must be calibrated to your vehicle see instructions Speed reading is erratic or Speed se
14. or to determine wire color code Most 3 wire sensors use the following color code RED power BLACK ground WHITE speed signal Connect the sensor signal wire to the gauge gray wire connect the sensor power wire to the gauge white w red stripe and connect the sensor ground wire to the gauge black wire If the bike s harness provides 5V power and ground to the sensor please leave all wires connected to the bike as from the factory and Tee into the signal wire For speed sensor integrated into a vehicle wiring harness most Metric Cruisers w factory VSS utilize a 3 wire Hall effect sensor consult a service manual to determine the color code and location of the speedometer signal If the factory harness supplies 5V to the sensor please utilize the factory connection in place of the white red power wire For 2004 Harley and 2003 V Rod applications make sure to simply Tee into the white wire on the speed sensor to make certain the ECM will still receive its proper VSS signal from the sensor 2006 Sportsters utilize a black blue wire for the VSS signal in place of the white wire on most big twin models The speedometer is fully adjustable and calibration is discussed in the Speedometer Setup section VSS wires should be isolated from the ignition system Coils plug wires or tachometer signal wires routed near or with the VSS wire can cause erratic speedometer operation speed reading at a standstill incorrect or difficult cali
15. ostic connector 2004 HD Indicator wires match the above chart but please read VSS and Tachometer sections for proper wiring GAUGE SETUP AND CALIBRATION The setup menus are entered by holding the switch in while turning the key on The menus are as follows Main Menu Sub Menu Description SPEED AUTO auto calibrate speed ADJ adjust calibrate speed UNIT select mph or kph units MPH KPH SERVICE miles to service setting TACH ENGINE set engine cylinder setting WARN set rpm shift warning point UPDATE set rpm update rate for digital readout SIGNAL select normal or low voltage tach signal NORMAL LO VLT INFO MODEL Gauge model number VER Gauge revision code SP CAL speed cal setting GEAR transmission gear display selection OFF PROGRM DONE restart system with new settings MAN 650088B POWER Connect the red wire from the main harness to accessory power from the ignition switch Never connect this to a battery charger alone It needs to have a 12 volt battery connected to it Battery chargers have an unregulated voltage output that will cause the system to not operate properly GROUND The black wire is the main ground for display system A poor ground connection can cause improper or erratic operation STATUS AND WARNING INDICATORS The right turn left turn and high beam indicators are activated by 12 volts at their respective hook up wires The right turn signal wire is green the left turn signal wire is orange and the high beam wire i
16. s purple These can be connected to the same wires that the indicator lights would be connected to The display system wire colors may not match the wire colors in your electrical wire harness consult a service manual to determine the color code and location of any wires you cannot locate The neutral low oil and check engine indicators are activated by ground at their respective hook up wires The check engine wire is pink the low oil wire is brown and the neutral wire is white green LOW VOLTAGE WARNING When the voltage drops below 11 volts with the engine running LO VLT will be displayed SECURITY SYSTEM INDICATOR The security system indicator is a red light that is activated by 12 volts to the white black wire It will light up whether the gauge is powered or not VSS Vehicle Speed Sensor connections Failure to calibrate the speedometer may cause your odometer mileage to increase very rapidly The gray wire connects to the vehicle speed sensor For two wire pulse generators attached to a speedometer cable attach one wire from the sensor to the speedometer ground and connect the other to the gray wire If the signal is being shared by a cruise control or ECM make sure they all use a common ground for the pulse generator For inductive pickup s connect one terminal from the pickup to ground and connect the other terminal to the gray wire on the gauge For 3 wire Hall effect sensors refer to the installation instructions for the sens
17. tire slowly or by removing the sensor and moving a steel object pass the face of the sensor 2 wire sensor Measure the voltage between the two sensor wires With the wheel spinning the voltage should be about 1 10 volts ac make sure the meter is set to AC volts and not DC volts for this check SERVICE AND REPAIR DAKOTA DIGITAL offers complete service and repair of its product line In addition technical consultation is available to help you work through any questions or problems you may be having installing one of our products Please read through the Troubleshooting Guide There you will find the solution to most problems Should you ever need to send the unit back for repairs please call our technical support line 605 332 6513 to request a Return Merchandise Authorization number Package the product in a good quality box along with plenty of packing material Ship the product by UPS or insured Parcel Post Be sure to include the RMA number on the package and include a complete description of the problem with RMA number your full name and address street address preferred and a telephone number where you can be reached during the day Any returns for warranty work must include a copy of the dated sales receipt from your place of purchase Send no money We will bill you after repair Dakota Digital 24 Month Warrant DAKOTA DIGITAL warrants to the ORIGINAL PURCHASER of this product that should it under normal use and condition be proven
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