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Service and Maintenance Manual for EXTER

1. i o J NOISNVdX2 C 4 x torx screws AG i i IZILII je U B G Illustration of EXTER T40 T40m 4 Re assemble with the new rear cover in reverse order 24 Beijer Electronics MA00757A Hardware EXTER K70 EXTER K100 EXTER T70 EXTER T100 and EXTER T150 To replace the rear cover you will need a new rear cover see the Available Spare Parts section Then follow the steps below 1 Power off the operator terminal 2 Remove the rear cover of the operator terminal by loosening the 4 torx screws 4 x torx screws 3 Re assemble with the new rear cover in reverse order Beijer Electronics MA00757A 25 Hardware 3 7 4 Replacing the Display Display Cable The following is needed Anew display or a new display cable see Available Spare Parts Atorx T10 screwdriver Two plain screwdrivers Note Make sure you have adequate ESD protection EXTER K30m To replace the display you will need a
2. J Illustration of EXTER K70 showing three flex cables 4 Lift the power card and gently remove the backlight cable from the rear side A NJE guide pins backlight cable H de guide pins I U snap in closure for plastic frame i Pa 5 Gently loosen the complete plastic frame and display from the front plate Scrap the display and frame 6 Mount the new display display cable and frame and re assemble the complete operator terminal Make sure the guide pins on the frame are properly fastened in the holes in the front plate 7 Re assemble the complete operator terminal 30 Beijer Electronics MA00757A Hardware EXTER T100 Follow the steps below to replace the display display cable of EXTER T100 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Disconnect the flex cable and the cable to the LED on the power card and remove the two plastic nuts that keep the power card in place LED cable plastic nut flex cable plastic nut 4 Lift up the power card and gently remove the backlight cables and the display cable from the rear side of the power card o display cable backlight cables l SR 5 Remove the mounting plate 9 torx scre
3. EXPANSION SS 10 100 ES TA TVOM I RS422 F a Warning The modes below are to be used with caution The mode switches have the following functions 1 ON 0 OFF Each letter in MODE has a corresponding mode switch MODE Description 0000 Run mode Boot CE normal operation 0010 System Restore resets the file system and registry reinstalls the system pro gram OPsys_bxxx CAB Restores the operator terminal to factory settings Warning Information can easily accidently be lost 0100 Image Load mode Sysload allows upgrading of the complete software pack age in the operator terminal Note All files including the file system in the operator terminal will be deleted when upgrading with Image Loader 1000 User Menu mode the user menu for the system program is shown Allows the user to set IP configuration erase the project and calibrate the touch screen 1100 Not used Run mode 1110 Self Test XXX1 Hard reset forces the system to reset To change mode switches follow the steps below 1 Disconnect power from the operator terminal 2 Set the mode switches using a ballpoint pen 3 Reconnect power to the operator terminal 22 Beijer Electronics MA00757A Hardware
4. Order number Description Operator Terminal 601009086 COMPLETE FRONT EXTER K60c incl front cover glass keyboard gaskets and labels 601009016 COMPLETE FRONT EXTER T70 incl front cover touch overlay gaskets and labels 601009088 COMPLETE FRONT EXTER T40 incl front cover touch overlay gaskets and labels 601009113 COMPLETE FRONT EXTER T60 incl front cover touch overlay gaskets and labels 601009031 COMPLETE FRONT EXTER T100 incl front cover touch overlay LED gaskets and labels 601009044 COMPLETE FRONT EXTER T150 incl front cover touch overlay LED gaskets and labels 601009064 DISPLAY incl frame EXTER K30m 601009065 DISPLAY incl frame EXTER T40 and EXTER T40m 601009066 DISPLAY incl frame EXTER T60m 601009067 DISPLAY incl frame EXTER T60c and EXTER K60c 601009028 DISPLAY CABLE K 05121 EXTER T100 and EXTER K100 601009042 DISPLAY CABLE K 05150 EXTER T150 601009015 DISPLAY CABLE incl ferrite EXTER T70 and EXTER K70 601009002 DISPLAY FRAME For Toshiba EXTER K70 Drawing 05054 601009014 DISPLAY TFT incl frame and cable 6 5 VGA EXTER T70 and EXTER K70 601009041 DISPLAY TFT Samsung 15 SVGA EXTER T150 601009027 DISPLAY TFT EXTER T100 and Sharp 10 4 SVGA EXTER K100 601009132 FRONT LABEL EXTER K30m 601009135 FRONT LABEL EXTER K60 601009133 FRONT LABEL EXTER T40 601009134 FRONT LABEL EXTER T60 601009017 FRONT LABEL S 06012 EXTER T70 601009019 FRONT LABEL S 06022 EXTER K70 601009
5. Front panel WxHxD 219 x 154 x 6mm 302 x 228 x 6mm 398 x 304 x 6 mm Mounting depth 55 mm 155 mm incl clear 58 mm 158 mm incl clear 60 mm 160 mm incl clear ance ance ance Keypad material Touch screen Polyester on glass 1 million finger touch operations Overlay Autotex F207 Reverse side Powder coated aluminum material Weight 1 1 kg 2 0 kg 3 7 kg Serial port RS422 RS485 25 pin D sub contact chassis mounted female with standard lock ing screws 4 40 UNC Serial port RS232C 9 pin D sub contact male with standard locking screws 4 40 UNC Ethernet Shielded RJ 45 10 100 mbit sec USB Host type A max output current 500 mA Device type B Processor 416 MHz RISC CPU Intel XScale Memory flash 32 MB Intel StrataFlash Application memory 12 MB incl fonts Memory RAM 64 MB Memory Expansion Compact Flash slot CF slot type and II available for adding optional cards for expansion of memory data back up data stor age and transfer of data and projects Buzzer Yes Real time clock 20 PPM error because of ambient temperature and supply volt age Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C 2 Power consump Normal 0 4 A Normal 0 5 A Normal 1 2 A tion at rated Max 0 9 A Max 1 0A Max 1 7 A
6. Introduction also referred to as BEPP 64k Operator er i Terminal Description Drawings EXTER K70 6 5 display with keypad Outline drawing Panel cut out Text strip EXTER K100 also referred to as BEPP 104K Outline drawing Panel cut out Text strip EXTER T40 EXTER T40m also referred to as BEPP T40 Outline drawing Panel cut out EXTER T60c 5 7 touch screen display EXTER T60m also referred to as BEPP T60 Outline drawing Panel cut out Beijer Electronics MA00757A Introduction Operator des Terminal Description Drawings EXTER T70 6 5 touch screen display Outline drawing also referred to as BEPP 64T Panel cut out EXTER T100 also referred to as BEPP 104T 10 4 touch screen display Outline drawing Panel cut out EXTER T150 also referred to as BEPP 150T Outline drawing Panel cut out Beijer Electronics MAOO757A Introduction 2 2 Maintenance Carefully read the instructions before beginning maintenance on the operator terminal Only qualified personnel should carry out maintenance The agreed warranty and license agreements apply Any damage to the operator terminal caused by personnel invalidates the warranty Before carrying out any cleaning or maintenance operations disconnect the operator terminal from the power supply Clean the display and surrounding fro
7. 3 7 2 Cables Most of the operator terminals in the series use the same type of flex cable connectors connector flanges Flex cable connector To release the flex cables from the connector gently push the two flanges on the cable connector towards the flex cable Note The connectors must be unlocked on both sides before removing the cable otherwise the flex cable may be damaged Beijer Electronics MA00757A 23 Hardware 3 7 3 Replacing the Rear Cover The following is needed A new rear cover A torx T10 screwdriver Note Make sure you have adequate ESD protection EXTER K30m EXTER K60c EXTER T40 T40m and EXTER T60c T60m To replace the rear cover you will need a new rear cover see the Available Spare Parts section Then follow the steps below 1 Power off the operator terminal 2 Follow the instructions Replacing the Battery to remove the battery 3 Remove the rear cover of the operator terminal by loosening the 4 torx screws SEF giele IVA e a Illustration of EXTER K60c and EXTER T60c T60m 4 x torx screws e Illustration of EXTER K30m G 4 x torx screws
8. Note Make sure to make a backup copy of the operator terminal project See the Software Products section 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Flip the back cover the CPU board and the battery are mounted on the rear side of the back cover AG TA BR le e batterv holder EA HI SCH e CPU board with batterj holder on the rear side of the back cover 4 If the battery is glued with melting glue remove the glue before carefully remov ing the battery from the battery holder 5 Carefully fit the new battery into the battery holder Make sure the plus sign on the battery is set towards the plus sign on the holder 6 Glue the battery to the battery holder with melting glue 7 Re assemble the operator terminal in reverse order Note The removed lithium battery should be recycled 38 Beijer Electronics MA00757A Hardware 3 7 9 Replacing the Backlight Note All lamps in the display must be replaced at the same time To following is needed Anew backlight see the Available Spare Parts list A torx T10 screwdriver A screwdriver Phillips size 0 or 00 only for EXTER T150 Note Make sure you have adequate ESD protection EXTER K30m EXTER K60c EXTER T40 T40m EXTER T60c T60m and EXTER K70 T70 If the backlight is
9. Memory flash 32 MB Intel StrataFlash Application memory 12 MB incl fonts Memory RAM 64 MB Memory Expansion None Buzzer Yes Real time clock 20 PPM error because of ambient temperature and supply voltage Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C Power consumption at rated voltage Normal 0 15 A Normal 0 4 A Max 0 35 A Max 0 9A Display TFT LCD 320 x 240 pixels CSTN LCD EXTER T60c EXTER T40 64K color FSTN LCD EXTER T60m EXTER T40m 16 grey 320 x 240 pixels scales Display backlight CCFL backlight lifetime at the ambient temp of 25 C WxH gt 50 000 h gt 45 000 h With dimming Active area of display 70 1 x 52 6 mm 115 2 x 86 4 mm Fuse Internal DC fuse 3 15 AT 5 x 20 mm Power supply 24 V DC 20 30 V DC 3 pin jack connection block CE The power supply must conform with the require ments for SELV or PELV according to IEC 950 or IEC 742 UL The power supply must conform with the require ments for class Il power supplies Ambient temperature Vertical installation 0 to 50 C Horizontal installation 0 to 40 C Storage temperature 20 to 70 C Relative humidity 5 85 non condensed 16 Beijer Electronics MAOO757A Hardware Technical Data EXTER T70 EXTER T100 EXTER T150
10. Real time clock 20 PPM error because of ambient temperature and supply voltage Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C Power consumption at rated voltage Normal 0 15 A Normal 0 3 A Max 0 35 A Max 0 5 A Display FSTN LCD 240 x 64 pixels CSTN LCD 320 x 240 pixels monochrome 64K color Display backlight CCFL backlight lifetime at the ambient temp of 25 C gt 50 000 h gt 60 000 h With dimming Active area of display WxH 127 0 x 33 8 mm 115 2 x 86 4 mm Fuse Internal DC fuse 3 15 AT 5 x 20 mm Power supply 24 V DC 20 30 V DC 3 pin jack connection block CE The power supply must conform with the require ments for SELV or PELV according to IEC 950 or IEC 742 UL The power supply must conform with the require ments for class Il power supplies Ambient temperature Vertical installation 0 to 50 C Horizontal installation 0 to 40 C Storage temperature 20 to 70 C Relative humidity 5 85 non condensed 14 Beijer Electronics MAOO757A Hardware Technical Data EXTER K70 EXTER K100 Front panel W x Hx D 285 x 177 x 6 mm 382 x 252 x 6mm Mounting depth 56 mm 58 mm 156 mm incl clearance 158 mm incl clearance Keypad material Membrane switch keypad with metal domes O
11. broken on a terminal above the entire display must be replaced To replace the display you will need a new display including plastic frame and display cable see the Available Spare Parts section For information on how to change the display See Replacing the Display Display Cable section EXTER T100 To replace the backlight of EXTER T100 follow the steps 1 5 in section Replacing the Rear Cover for EXTER T100 Then follow the steps below 1 Gently move the backlight diagonally in direction from the display center to release the snap in closure that keeps the backlight in place 2 Remove the backlight from the display UL backlight A connectors backlight snap lock 3 Insert the new backlight Be careful not to pull the cables of the new backlight when inserting it since pulling the cables will damage the backlight 4 Re assemble the complete operator terminal Beijer Electronics MAOO757A 39 Hardware EXTER K100 To replace the backlight of EXTER K100 follow the steps 1 5 in section Replacing the Rear Cover for EXTER K100 Then follow the steps below 1 Gently move the backlight diagonally in direction from the display center to release the snap in closure that keeps the backlight in place 2 Remove the backlight from the display UL ee backlight connectors backlight snap lock 3 Insert the new backlight Be c
12. frame e i display frame pressure points TEST JE 7 Mount the new display unit 8 Re assemble the complete operator terminal 28 Beijer Electronics MA00757A Hardware EXTER T60c T60m To replace the display you will need a new display including display frame see the Available Spare Parts section Follow the steps below 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Unlock the two flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables and the plain cable from the power card The connectors must be unlocked on both sides before removing the cables flex cables ee cable TT ERIM power card 4 Gently press the power card towards the top of th
13. new display including display frame see the Available Spare Parts section Follow the steps below 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Unlock the two flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables from the power card The connectors must be unlocked on both sides before removing the cables f ai ower card k ezz I LD p eee z flex cables Sie a H o Jl DEES 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the two flex cables and the plain cable on the back side of the power card and then remove the power card 6 Insert the two screwdrivers between the display frame and the aluminum casing illustrated below Press and bend gently on the display frame to unlock the frame and tilt up the display frame pressure points on display frame 7 Mount the new display unit 8 Re assemble the terminal in reverse order 26 Beijer Electronics MA00757A Hardware EXTER K60c To replace the displa
14. the operator terminal and follow the instructions at the bottom of the display 4 When using the test plugs make sure all LEDs on the 9 pin and 25 pin D subs are on 5 When the self test is finished power off the operator terminal and set all mode switches to the OFF position If an error occurs during the self test try to fault trace See Fault Tracing 44 Beijer Electronics MAOO757A Hardware 3 9 Fault Tracing You can use the following fault tracing list to fault trace the operator terminal The table below consists of different fault scenarios and steps to follow to trace the fault Scenario Fault tracing steps The operator terminal is 1 Is the power voltage correct not working properly 2 Does the power supply deliver enough current Power LED is off 3 Check the fuse 4 Check the power card 5 Is the power card correctly mounted The operator terminal is 1 Check the communication cable between the units not communicating with 2 Check that the operator terminal has a controller driver the controller downloaded 3 Check that the correct controller driver is used 4 Check the communication ports on the CPU board The operator terminal is 1 Check the backlight dimming working but the back 2 Check that the backlight is connected to the power card light is off 3 Replace the backlight according to the Replacing the Backlight section 4 Check the DC
15. web site 1 Enter the web site www hmi beijerelectronics com and select Support 2 Select Contact Form in the menu Make sure to provide information about type number serial number environment and an installation description The form will be sent to the manufacturer s help desk and they will answer your ques tion or register your improvement fault To ensure quick resolution provide as many details as possible in your report Include the date and time when the problem occurred a description of what you were trying to do the detailed steps you took that led up to the problem and details about any error messages received Beijer Electronics MAOO757A 11 Introduction Beijer Electronics MAOO757A Hardware 3 Hardware This chapter describes how to maintain the EXTER operator terminal hardware The chapter includes general information hardware tests and certificates technical data a hardware replacement guide and a fault tracing section 3 1 General Information about Hardware Before the operator terminals are approved for market introduction they are tested by independent authorities The EXTER operator terminals are examined by several authorities before being approved for market introduction All operator ter minals are designed to fulfill CE UL and other standards The quality policy and environmental policy place demands on all suppliers and subcontractors 3 2 Hardware Tests Th
16. 032 FRONT LABEL S 06032 EXTER T100 601009034 FRONT LABEL S 06042 EXTER K100 601009045 FRONT LABEL S 06052 EXTER T150 601009124 LABEL for expansion port EXTER K30m EXTER K60 EXTER T40 and EXTER T60 321099040 POWER CONNECTOR AU operator terminals in the EXTER series 601009120 REAR COVER EXTER K30m 42 Beijer Electronics MAOO757A Hardware Order number Description Operator Terminal 601009121 REAR COVER EXTER T40 601009122 REAR COVER EXTER T60 and EXTER K60 601009011 REAR COVER S 05015 EXTER K70 EXTER K100 EXTER T70 EXTER T100 EXTER T150 601009008 TEST PLUG ETHERNET All operator terminals in the EXTER series 601009006 TEST PLUG RS232 All operator terminals in the EXTER series 601009007 TEST PLUG RS422 485 All operator terminals in the EXTER series 601009004 TEST PLUG USB EXTER K70 EXTER K100 EXTER T70 EXTER T100 EXTER T150 Beijer Electronics MA00757A 43 Hardware 3 8 Hardware Self Test The self test program can be used to test aspects of operator terminal functionality and the communication ports To run the test you will need Test plugs see Test Plug Drawing 24V DC min 3 A Follow the steps below to run the self test program on the operator terminal 1 Power off the operator terminal 2 Go to the self test Set the mode switches to the self test positions see the table in the Mode Switches section 3 Power on
17. 32 Beijer Electronics MAO0757A Hardware EXTER T150 Follow the steps below to replace the display display cable of EXTER T150 l 2 3 Power off the operator terminal Follow the instructions under Replacing the Rear Cover to remove the rear cover Disconnect the flex cable and the LED cable from the power card The connec tor on the flex cable is a plain connector so just pull the connector out Remove the two plastic nuts that keep the power card in place LED cable plastic nut display cable plastic nut 5 Lift up the power card and gently remove the 4 backlight cables and disconnect 7 the display cable from the power card backlight cable display cable backlight cable 12 x torx screws Gently lift up the mounting plate and the display Beijer Electronics MAOO757A 33 Hardware 8 Flip the mounting plate and unscrew the 4 torx screws 4 x torx screws Flipped mounting plate display with 4 torx screws 9 Make sure that the display cable is positioned inside the hollow of the adapter plate intended for the display before reattaching the mounting plate 10 Re assemble the complete o
18. 5 Functionality E 19 3 6 Additional E ik zeli aien aie ola ius dodas 20 3 6 1 Memory C rd ett Ste ba be bb bieb eene Eege 20 37 Hardware Repld ement zas acca i sa 22 SAL Maele wees degt der eene 22 Dts MEADS os css e m rr O bgke aaa KA 23 347 3 Replacing tne E 24 3 7 4 Replacing the Display Display Cable sa ss iii oba cok akta daa levi 26 3 4 5 Sele test of tne Displays its osi a o a fa aa 34 3 7 6 Calibrate the Touch St EE neo EE 34 3 7 7 Replacing the Complete Front ai tika uh d akt bb dodana denti 35 3 7 8 Replacine EE 37 237 90 Replacing the Backlight a a EE ae 39 3 710 Avalable Spare Paves aka iaai dada KS 41 3 8 MHardwareSEl Feste g ads za ass Seela GL G atti aioe ei Set o la Sacra ti 44 3 9 RE 45 Mj Cio nn ra ra ne ren 47 4 1 General Information about Software oe eiser va ka kakaa 47 411 Software Products ao droga kajak opaka dsv dod ed i disa 47 4 2 E 48 4 2 1 Information Designer ccsisitsoniataeidaigcocdahuoadadtaaidiats bocpuneidedts tlausea ste 48 4232 Remote EE 48 4230 ET 48 424 System Progra sceptics saat bieba bak EES 49 Beijer Electronics MAQ0757A Contents S EE 51 5 1 General Environmental Apel oseka eaters 51 5 2 Environmental Impact of the Operator Terminals 51 5 2 1 Mechanical Com ponetit sie ugaslu koi bake sadaka pi i ibali 51 SE 51 5 3 eebe reet Ed 52 5 4 Environmental Impact E 52 Beijer Electronics MA00757A Safety Precautions 1 Saf
19. 8 Contact Form D Detergent 0 Dismantling 70 Display 14 15 16 17 24 26 51 Display Cable 24 26 DNV 78 E Electronics 5 Enclosure 18 Environmental Impact 5 Electronics 51 Mechanical Components 51 Ethernet 3 15 16 17 External Memory Card 50 F Fault Iracing 45 Front 35 Functionality Specification 19 G Glue Gun 38 H Hardware 13 Self Test 44 Hardware Replacement 20 22 Backlight 39 Battery 37 Complete Front 35 Mode Switch 22 Hardware Self Test 44 Hardware Specification 13 Hardware Tests 3 I IP 20 78 IP 66 18 M Maintenance 10 Mechanics 51 Environmental Impacts 51 Melting Glue 38 Memory Card 50 Memory Expansion 3 15 16 17 Mode Switch 22 N NEMA 18 R Real Time Clock 4 15 16 17 Recycling 52 Remote Access Viewer 48 Repairs 10 Replace Display Display Cable 26 RoHS Compatible 5 S Safety Precautions 5 Scrapping 10 Self Test 44 Service 10 Software 47 Update 48 Software Products 47 Information Designer 48 Remote Access Viewer 48 System Program 49 Spare Parts 41 Support 11 System Program 49 T Touch Screen Calibrate 34 U UL 78 Update Software 48 Update Svstem Program 49 by Serial Port 49 over Ethernet 49 via External Memory Card 50 via PC 49 USB 73 15 16 17 Beijer Electronics MAO0757A BeiJer ELECTRONICS Head Office Subsidiary Beijer Electronics AB Beijer Electronics GmbH Box 426 Zettachring 2A SE 201 24 Malmo Sweden 705 67
20. AB cannot assume any liability if these examples are used in real applications In view of the wide range of applications for this software users must acquire sufficient knowledge themselves in order to ensure that it is correctly used in their specific application Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements standards and legislation in respect to configuration and safety Beijer Electronics AB will accept no liability for any damage incurred during the installation or use of equipment mentioned in this document Beijer Electronics AB prohibits all modification changes or conversion of the equipment Beijer Electronics MAOO757A Contents Contents 1 Safety Pre autions oca odore oceana ia ee diva kei dida 5 2 Inttoduetioni e o le is i eb B dd Ee 7 21 Eeer Dl A A 7 2 2 LJETU hteo eno 10 2 3 Service ano ARE PALS EE 10 2 4 Dismantling and Scrap pig ins dasa la daka akad sada 10 29 Contact and Sup pots ne e id ta ra p Kd 11 3 Hardware sila aa s oja vm vod ake E EE 13 3 1 General Information about Hardware 4 4 42 2202 02000 0000000000 13 3 2 Hatdwate Jeepen ek ti A OKO Ag gaje tak da 13 3 3 Hardware Specifications ila u bl Sa dB ba A e ta da 13 Souk Keyboard Operated RE 13 3 3 2 Touch Screen Operated Terminals asa zdola oda dadi ta 16 3 4 Approvals and Enclosure E 18 3
21. AC on the power card The operator terminal is 1 Check the backlight dimming not working the back 2 Check the CPU board for burned components light is off but the 3 Download new firmware to the operator terminal power LED is on The operator terminal 1 Check the versions included with the operator terminal does not include the lat 2 Make sure that a copy of the project is saved to the computer est firmware 3 Download an updated image with the Image Loader and follow the directions The operator terminal is 1 Check that the flex cables are correctly fitted working but one or 2 Replace the front according to the Replacing the Rear Cover more keys are not work section ing The touch screen is mal 1 Re calibrate the touch screen according to the Calibrate the functioning or is not Touch Screen section responding at all 2 Check that the flex cable is correctly fitted 3 Replace the display of the operator terminal according to the Replacing the Display Display Cable section 4 Check the touch interface on the power card Lines in display has 1 Check if the display has a wide vertical or horizontal area across wrong color or the dis the display It should be at least 2 3 cm wide with a grey or play picture is shifted black color See Replacing the Rear Cover for instructions on how to correct this 2 Make sure the display cable is correctly fitted 3 Make sure the display cable is not folded or damaged in any way Rep
22. BeiJer ELECTRONICS EXTER series Operator Terminals Service and Maintenance Manual MA00757A 2006 07 English Foreword Service and Maintenance Manual for EXTER Operator Terminals Foreword This manual contains detailed information about the EXTER series operator terminals including descriptions of various actions that can be carried out in order to maintain or update the operator terminal hardware and software The manual is intended for persons that should be able to carry out basic maintenance and replace common parts in an EXTER series operator terminal The manual assumes that the most recent versions of the system program firmware and configuration tool are used Please see the Information Designer Reference Manual MA00749B for a descrip tion of the configuration tool and the installation manuals for information regarding installation Function based descriptions are available in the User s Guide MA00750A Beijer Electronics AB MA00757A 2006 07 The information in this document is subject to change without notice and is provided as available at the time of printing Beijer Electronics reserves the right to change any information without updating this publication Beijer Electronics assumes no responsibility for any errors that may appear in this document All examples in this document are only intended to improve understanding of the functionality and handling of the equipment Beijer Electronics
23. EXTER T40 T40m To replace the display you will need a new display including display frame see the Available Spare Parts section Follow the steps below 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Unlock the flex cable connector by pressing the connector flanges towards the cable and disconnect the flex cable and the plain cable from the power card The connector must be unlocked on both sides before removing the cables e a power card A wT Oo jaza l o Ol el i ae i flex cable wll A O 3 x or m m plain cable air JJ 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the flex cable on the back side of the power card and remove the power card 6 Insert the two screwdrivers between the display frame and the aluminum casing illustrated below Press and bend gently on the display frame to unlock the frame and tilt up the display
24. IGHT Sharp LQ104V1DG21 EXTER T100 and EXTER K100 601009123 BATTERY COVER EXTER K30m EXTER K60 EXTER T40 and EXTER T60 601009010 BATTERY 550mAh Lithium battery CR2450 All operator terminals in the EXTER series 601009001 Bracket with mounted screw All operator terminals Drawing 05014 05016 05017 in the EXTER series 601009003 CF COVER S 05018 EXTER K70 EXTER K100 EXTER T70 EXTER T100 EXTER T150 601009038 COLOR LABEL EXTER K100 For upper side of box S 05177 601009036 COLOR LABEL EXTER T100 For upper side of box S 05178 601009047 COLOR LABEL EXTER T150 For upper side of box S 05176 601009023 COLOR LABEL EXTER K70 For upper side of box S 05179 601009021 COLOR LABEL EXTER T70 For upper side of box S 05180 601009035 COMPL EMBALLAGE EXTER T100 601009037 COMPL EMBALLAGE EXTER K100 601009046 COMPL EMBALLAGE EXTER T150 601009022 COMPL EMBALLAGE EXTER K70 601009020 COMPL EMBALLAGE EXTER T70 601009125 COMPLETE BOX EXTER K30m 601009126 COMPLETE BOX EXTER T40 601009127 COMPLETE BOX EXTER T60 601009128 COMPLETE BOX EXTER K60 601009018 COMPLETE FRONT EXTER K70 incl front cover glass keyboard gaskets and labels 601009033 COMPLETE FRONT EXTER K100 incl front cover glass keyboard gaskets and labels 601009084 COMPLETE FRONT EXTER K30m incl front cover glass keyboard gaskets and labels Beijer Electronics MAQO757A 41 Hardware
25. Stuttgart Germany Tel 46 40 35 86 00 Tel 49 711 327 599 0 Fax 46 40 93 23 01 Fax 49 711 327 599 10 Internet www beijerelectronics com E mail infoebeijerelectronics com Subsidiary Beijer Electronics Inc 939 N Plum Grove Road Suite F Schaumburg IL 601 73 USA Tel 1 847 619 6068 Fax 1 847 619 6674 Subsidiary Hitech Electronics Corp 4F No 501 15 Chung Cheng Road Shin Tien Taipei Shien Taiwan R O C Tel 886 2 22 18 3600 Fax 886 2 2218 9547
26. are cyclohexane compounds The fluorescent tube contains mercury and lead solder Batteries The operator terminal contains a button cell lithium battery Li MnO2 The battery is not classified as environmentally hazardous by the Swedish Battery Or dinance 1997 645 Beijer Electronics MAOO757A 51 Environmental Aspects 5 3 Recycling The operator terminals consist largely of aluminum It is a great advantage in terms of both resources and the environment if it can be recycled Make sure that operator terminals taken out of service are sent to facilities for electronic scrap The manufacturer s electronic waste is recycled by Stena Technoworld AB Alumi num front rear casings and other covers can be removed and recycled Plastic display frames and CF covers must be recycled as hard plastic The circuit board contains many valuable metals and should therefore be recycled Remove the lithium battery Electrolytic capacitors and displays are currently not classified as hazardous waste but may be harmful to health and the environment The electrolytic capacitors should be handled as per Handbook 2001 7 NFS and displays as per NFS 2001 8 The fluorescent tube must be handled as hazardous waste The packaging is made from wood fiber and should be recycled The large printed label on the front however must first be removed as it is made of PVC vinyl The label and the plastic bag for the brackets are recycled as soft
27. areful not to pull the cables of the new backlight when inserting it since pulling the cables will damage the backlight 4 Re assemble the complete operator terminal EXTER T150 To replace the backlight of EXTER T150 vou will need two new backlights see the Available Spare Parts list Follow the steps 1 5 in section Replacing the Rear Cover for EXTER T150 Then fol low the steps below 1 Remove the two cross headed screws to the backlight using the Phillips size 00 screwdriver This way backlights can be removed without removing the plate IN 00000 0000 ID a i A l 2 x cross headed screw 2 x backlight TT 4 ININE im 4 mam 2 Remove the backlights 3 Insert the new backlights Be careful not to pull the cables of the new backlights when inserting them since pulling the cables will damage the backlights 4 Re assemble the complete operator terminal 40 Beijer Electronics MA00757A Hardware 3 7 10 Available Spare Parts The table below lists available spare parts Order number Description Operator Terminal 601009030 ADAPTION PLATE S 05082 EXTER K100 601009029 ADAPTION PLATE S 05108 EXTER T100 601009043 ADAPTION PLATE S 05138 EXTER T150 601009049 BACKLIGHT Samsung 15 SVGA top and EXTER T150 bottom 601009050 BACKL
28. ble the unit 36 Beijer Electronics MAOO757A Hardware 3 7 8 Replacing the Battery The following is needed Anew battery see the Available Spare Parts list Note Make sure you have adequate ESD protection Note Make sure to make a backup copy of the operator terminal project See the Software Products section EXTER K30m EXTER K60c EXTER T40 T40m and EXTER T60c T60m 1 Power off the operator terminal 2 Open the battery cover 3 Use a non conductive pair of pliers to extract the battery e a ini battery O o gt ah O 30 mz KTK sersu ie mo 4 Insert the new battery 5 Re assemble the battery cover Note The removed lithium battery should be recycled Beijer Electronics MA00757A 37 Hardware EXTER K70 EXTER K100 EXTER T70 EXTER T100 and EXTER T150 The following is needed Anew battery see the Available Spare Parts list Glue Gun Jet Melt TCQ manufacturer 3M Melting Glue 3748 V O manufacturer 3M Note Make sure you have adequate ESD protection
29. e manufacturer performs extensive hardware testing before an operator terminal is approved Some tests are performed by external testing companies such as the Swedish National Testing and Research Institute All operator terminals are submitted to testing before leaving the manufacturer 3 3 Hardware Specification 3 3 1 Keyboard Operated Terminals The tables below presents technical data for the keyboard operated terminals Technical Data EXTER K30m EXTER K60c Front panel W x Hx D 202 x 187 x 6 mm 275 x 168 x 6 mm Mounting depth 56 9 mm 57 3 mm 156 9 mm incl clearance 157 3 mm incl clearance Keypad material Membrane switch keypad with metal domes Overlay film of Autotex F157 with print on reverse side 1 million operations Reverse side material Powder coated aluminum Weight 0 875 kg 1 11 kg Serial port RS422 RS485 25 pin D sub contact chassis mounted female with stan dard locking screws 4 40 UNC Serial port RS232C 9 pin D sub contact male with standard locking screws 4 40 UNC Ethernet Shielded RJ 45 10 100 Mbit s USB Host type A max output current 500 mA Processor 312 MHz RISC CPU Intel XScale Memory flash 32 MB Intel StrataFlash Application memory 12 MB incl fonts Memory RAM 64 MB Memory Expansion None Buzzer Yes Beijer Electronics MAOO757A Hardware Technical Data EXTER K30m EXTER K60c
30. e terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the plain cable on the back side of the power card and then remove the power card 6 Insert the two screwdrivers between the display frame and the aluminum casing illustrated below Press and bend gently on the display frame to unlock the frame and tilt up the display frame display frame pressure points E 7 Mount the new display unit 8 Re assemble the complete operator terminal Beijer Electronics MAOO757A 29 Hardware EXTER K70 and T70 To replace the display display cable you will need a new display including plastic frame and display cable see the Available Spare Parts section Follow the steps below 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Disconnect the two EXTER T70 or three EXTER K70 flex cables from the power card according to the illustration below and remove the two plastic nuts that holds the power card in place i 4 Pm plastic nut Q Leg flex cables ai E na plastic nut 4 s Illustration of EXTER 170 showing the two flex cables S plastic nut ia e ae flex cables plastic nut
31. elect YES to this question 20 Beijer Electronics MAOO757A Hardware Settings in Information Designer The size of the internal memory card must be entered in the configuration tool for the operator terminal 1 Select Setup Terminal Options 2 Enter the size of the internal memory card under Memory card settings Internal Terminal Options User interface Background fil Screen save time 0 Key delay time ms 500 Foreground W iv Key beep V Key repeat ETP delimiter OTab Semicolon O Comma Trend settings Store changed samples O Store all samples Memory card settings External Load project automatically on detection Ask confirm question before load If project on memory card is older O Always O Never Internal Size MB 64 Cancel 3 Click OK to close the dialog Beijer Electronics MA00757A 21 Hardware 3 7 Hardware Replacement This section contains instructions on how to replace operator terminal hardware Only components included in the latest bill of material and spare parts list are allowed See Available Spare Parts 3 7 1 Mode Switches The EXTER operator terminals have four mode switches DIP switches located on the rear side of the operator terminal ON DIP 1234 24V DC fo SCH MODE com2 RS232
32. ety Precautions The person responsible for maintenance of the operator terminal must read and understand the installation manual and the safety precautions Only qualified personnel may install operate or maintain the operator terminal Avoid exposing the operator terminal to the following strong magnetic fields direct sunlight large sudden temperature changes high humidity gt 85 high explosive risks Never allow fluids lose metal filings or wiring debris to enter the operator terminal They may cause fire or electric shocks Storing the operator terminal where the temperature is lower or higher than recommended in this manual can cause the display liquid in LCD to congeal or become isotopic The display liquid in LCD contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and seek medical attention The supplier is not responsible for modified altered or reconstructed operator terminal Only use parts and accessories manufactured according to the supplier s specifications Make sure the service area has good ESD protection During operation the CCFL and DC AC inverter sections are live with high voltages that can cause electric shock Only use current limited power supplies during service The current should never exceed the rated maximum cur
33. ge Loader software is only intended for customers and partners that have an operator terminal No other distribution is allowed 48 Beijer Electronics MAOO757A Software 4 2 4 System Program The system program can be replaced that is updated to a newer version in one of two ways Via PC or Via External Memory Card Via PC The configuration tool Information Designer is used to download system programs via a PC to the operator terminal The transfer can be made via the serial port or over Ethernet The serial cable should be a CAB30 cable and the Ethernet cable should be a crossed CATS cable Transferring the system program to the operator terminal via a PC requires the following PC with the configuration tool installed Transfer cable between the PC and the operator terminal File with new system program OPSys_b cab The transfer is made using the following steps By Serial Port 1 Connect the cable between the PC and operator terminal 2 Open a project or create a new project with the desired operator terminal type 3 Select Transfer Update Operator Terminal System Program No settings are required in the operator terminal Over Ethernet 1 Connect the cable between the PC and operator terminal Set the operator terminal to User Menu mode see the Mode Switches section Enter a valid IP address for the operator terminal Set the operator terminal back to Run mode see the Mode Sw
34. ing application projects for EXTER operator terminals and their accessories Remote Access Viewer Remote Access Viewer is a program for remote access and control of EXTER opera tor terminals It is possible to access reflect and control an EXTER operator terminal from a PC using the VNC client program Remote Access Viewer freeware together with the built in VNC server Remote Access function in the operator terminal System Program The operator terminal is delivered with a system program operating system pre stored in the operator terminal memory The configuration tool Information Designer is used to download system programs to the operator terminal Image Loader The firmware the software in the operator terminal consists of three parts at delivery 1 E Boot the program that starts up the operator terminal and Windows CE 2 Windows CE Professional the operating system for the operator terminal 3 OPsys the system program in the operator terminal that contains the HMI functionality Information Designer can be used to update one part of the firmware the system program Opsys_b cab to the operator terminal See the System Program section Beijer Electronics MAOO757A 47 Software 4 2 Update Software When an update is available an e mail is sent to the distributors The software is also available on the manufacturer s web site The update should be installed by qualified person
35. international standards 5 2 Environmental Impact of the Operator Terminals 5 2 1 Mechanical Components The aluminum and stainless steel used in the mechanical components are judged to be non environmentally hazardous The expanded rubber packing for the front and the expanded polyethylene packing for the display contain an adhesive that is not classified as environmentally hazardous Screws may have undergone the following surface treatments Bright nickel plating or bright zinc plating The membrane keyboard is made of polyester with silver wir ing On some models the keyboard contains LEDs Display frames and CF covers are made of halogen free plastic PC ABS 5 2 2 Electronics Circuit board The circuit board is largely surface mounted which means less use of solder com pared with through hole mounting The solder material consists mainly of tin approximately 63 and lead approximately 27 There may be traces of other substances such as copper and silver The tin solder is analyzed regularly The plastic in the printed circuit board contains the flame retardant Tetrabromobisphenol A TBPA brominated There is no polybrominated diphenyl ether PBDE Note All operator terminals produced after July 1 2006 will be RoHS compliant The electronics are complex and almost all elements of the periodic table are represented Display There is a separate circuit board for the display The liquid crystals in the display
36. itches section Open a project or create a new project with the desired operator terminal type Select Transfer Update Operator Terminal System Program Select Settings Use TCP IP transfer N DW MOON Beijer Electronics MAOO757A 49 Software Via External Memory Card Transferring the system program to the operator terminal via an external memory card requires the following File with new system program OPSys_b cab Compact Flash memory card only in EXTER K70 EXTER K100 EXTER T70 EXTER T100 and EXTER T150 or USB Flash drive The transfer is made using the following steps 1 Save the system program file OPSys_b cab in the root of the external Compact Flash memory card or USB Flash drive 2 Place the memory card in the operator terminal or connect the USB Flash drive and start the operator terminal to update the system program automatically Note When updating an operator terminal it is important to ensure that the power is not interrupted during the transfer 50 Beijer Electronics MA00757A Environmental Aspects 5 Environmental Aspects This chapter includes information about the environmental impact of EXTER oper ator terminals More information can be found on the manufacturer s web site 5 1 General Environmental Aspects The manufacturer s activities meet internal requirements as well as those of the SS EN ISO 9001 1994 and SS EN ISO 14001 1996
37. l DC fuse 3 15 AT 5 x 20 mm Power supply 24 V DC 20 30 V DC 3 pin jack connection block CE The power supply must conform with the require ments for SELV or PELV according to IEC 950 or IEC 742 UL The power supply must conform with the requirements for class II power supplies Ambient temperature Vertical installation 0 to 50 C Horizontal installation 0 to 40 C Storage temperature 20 to 70 C Relative humidity 5 85 non condensed Beijer Electronics MA00757A 15 Hardware 3 3 2 Touch Screen Operated Terminals The tables below presents technical data for the touch screen operated terminals Technical Data EXTER T40 T40m EXTER T60c T60m Front panel W x H x D 155 8 x 119 x 6 mm 201 x 152 x 6 mm Mounting depth 56 8 mm 56 8 mm 156 8 mm incl clearance 156 8 mm incl clearance Keypad material Touch screen Polyester on glass 1 million finger touch operations Overlay Autotex F207 Reverse side material Powder coated aluminum Weight 0 56 kg 0 87 kg Serial port RS422 RS485 25 pin D sub contact chassis mounted female with stan dard locking screws 4 40 UNC Serial port RS232C 9 pin D sub contact male with standard locking screws 4 40 UNC Ethernet Shielded RJ 45 10 100 mbit sec USB Host type A max output current 500 mA Processor 312 MHz RISC CPU Intel XScale
38. lace the display cable according to the Replacing the Dis play Display Cable section The operator terminal 1 Remove and insert the battery again will not restart after This is only valid for terminals with an external battery cover changing a component Low battery 1 Check that the battery is correctly fitted in its holder No battery 2 If low battery no battery voltage replace the battery according to the Replacing the Battery section Beijer Electronics MAOO757A 45 Hardware 46 Beijer Electronics MAOO757A Software 4 Software This chapter describes how to maintain and update the software in the EXTER operator terminals The chapter includes a general description of the operator termi nal software and instructions about how to upgrade the software and load projects and system programs 4 1 General Information about Software The software required to run and maintain the operator terminals is found on the software CD It is also available through your local distributor The software is tested by the manufacturer s own testing department before market introduction is approved The test procedure is closely integrated with the development process The test group works in close concert with the developers and is ISEB Certified for Software Testing 4 1 1 Software Products The following software products are used Information Designer Information Designer is used for creat
39. n Designer Beijer Electronics MAQ0757A 19 Hardware 3 6 Additional Hardware 3 6 1 Memory Card A Compact Flash memory card can be fitted in the EXTER operator terminals EXTER K70 EXTER K100 EXTER T70 EXTER T100 and EXTER T 150 for ex pansion of the project memory Note When using an internal Compact Flash memory card no external Compact Flash memory card can be used An external USB Flash drive can be used for the same functions as an external Compact Flash card Compact Flash cards of type I and II are supported by the operator terminals Rec ommended Compact Flash memory cards are Silicon Systems Silicon Drive and San Disk Industrial Grade Compact Flash cards Installation Perform the following steps to install an internal Compact Flash card in the operator terminal 1 Turn off the power to the terminal Note Make sure to use adequate ESD protection 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Flip the back cover the CPU board is mounted inside the back cover 4 Insert the Compact Flash memory card in its slot on the CPU board e S 819 fo memory card slot EL E ATs 5 Re attach the back cover to the operator terminal 6 Turn on the power to the operator terminal When the operator terminal starts up you will be asked if you like to move the files to the internal card s
40. nel When updating an operator terminal it is important to ensure that the power is not interrupted during the transfer 4 2 1 Information Designer Information Designer is not a freeware product A demo version can be found on the web site To update this software an accredited EXTER operator terminal dealer must be contacted 4 2 2 Remote Access Viewer To update this program go to www hmi beijerelectronics com and select Support Downloads FTP in the menu Run the exe file and follow the instructions 4 2 3 Image Loader An upgrade of the complete software package is sometimes needed to take advantage of new functionality The complete software package consists of the EBOOT the Windows CE operating system and the system program The upgrade is done by running the Image Loader executable file Bxxx_iml exe The Image Loader applica tion will help and guide you through the upgrade When the upgrade is finished the operator terminal will receive the default IP ad dress 192 168 1 1 Follow the instructions on the screen after startup to change the IP address The Update Operator Terminal System Program function in Information Designer shall not be used when the Image Loader application is used to upgrade the operator terminal Note ALL existing data including the file system and the project application files in the op erator terminal will be deleted overwritten by the Image Loader application Note The Ima
41. nt cover with a soft cloth and mild detergent Recommended cleaning fluids for the display are water and IPA Isopropyl Alcohol or Hexane Replacing the battery incorrectly may result in explosion Only use batteries rec ommended by the supplier A 6 month warranty on all service parts is provided Maintenance personnel are permitted to carry out the following actions Replacing the Rear Cover Replacing the Battery Replacing the Backlight Replacing the Complete Front 2 3 Service and Repairs Only accredited companies are permitted to perform service and repairs If a non accredited company conducts any kind of service or repair the agreed warranty will be invalidated If training is required contact the supplier All maintenance should be performed in a 15 30 C temperature range Any damage to the operator terminal caused by personnel invalidates the warranty Contracts with customers supersede the information in this document 2 4 Dismantling and Scrapping The operator terminal or parts thereof should be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor display Beijer Electronics MAOO757A Introduction 2 5 Contact and Support If you want to report a fault or have a question about the operator terminals please contact your local supplier or fill out the form on the
42. ow to replace the complete front of EXTER T70 EXTER K70 1 Power off the operator terminal 2 Follow the steps 1 3 and step 5 in the Replacing the Display Display Cable instruction for EXTER T70 EXTER K70 but in step 3 do not remove the dis play cable 3 Attach the new front 4 Re assemble the unit EXTER T100 Follow the steps below to replace the complete front of EXTER T100 1 Power off the operator terminal 2 Follow the steps 1 3 and 5 in the Replacing the Display Display Cable instruction for EXTER T100 but in step 3 only disconnect the flex cables and the LED cable do not remove the power card 3 Attach the new front 4 Re assemble the unit EXTER K100 Follow the steps below to replace the complete front of EXTER K100 1 Power off the operator terminal 2 Follow the steps 1 3 and step 5 in the Replacing the Display Display Cable instruction for EXTER K100 but in step 3 only disconnect the flex cable do not remove the power card 3 Attach the new front 4 Re assemble the unit Beijer Electronics MAOO757A 35 Hardware EXTER T150 Follow the steps below to replace the complete front of EXTER T150 1 Power off the operator terminal 2 Follow the steps 1 3 and step 5 in the Replacing the Display Display Cable instruction for EXTER T150 but in step 3 only disconnect the flex cable and the LED cable do not remove the power card 3 Attach the new front 4 Re assem
43. perator terminal 3 7 5 Self test of the Display To perform a self test of the display follow the steps below 1 Start the operator terminal in a self test mode see table in the Mode Switches section 2 Go to the display test Verify that the display works 3 If the screen does not work try fault tracing see the Fault Tracing section 3 7 6 Calibrate the Touch Screen To calibrate the touch screen follow the steps below Note A USB keyboard and a USB mouse must be connected to the operator terminal 1 Set the MODE switches to the correct positions in order to enter the User Menu mode see table in the Mode Switches section 2 Switch on the power and follow the instructions 3 Power off the operating terminal 4 Reset all MODE switches to the OFF position 34 Beijer Electronics MAOO757A Hardware 3 7 7 Replacing the Complete Front The following is needed Anew front see the Available Spare Parts list Atorx T10 screwdriver Note Make sure you have adequate ESD protection EXTER K30m EXTER K60c EXTER T40 T40m and EXTER T60c T60m Follow the steps below to replace the complete front of the operator terminal 1 Power off the operator terminal 2 Follow the steps 1 6 in the Replacing the Display Display Cable instructions for the current version of terminal 3 Attach the new front 4 Re assemble the unit EXTER T70 and EXTER K70 Follow the steps bel
44. plastic The manufacturer is a member of the REPA register The protective film on the front is recycled as soft plastic When the operator terminal is no longer useful it can be returned to the manufacturer for environmentally responsible recycling Contact the company for further information DA Environmental Impact Report An operator terminal impacts the environment through its function i e controlling industrial equipment The energy and the scrapped parts that can be saved with efficient management mean that the operator terminal contributes to reduced envi ronmental impact Listed below are examples of how you can reduce environmental impact during operator terminal use Switch the system off when not in use Use green electricity Use energy saving options e g turn off the backlight to both save energy and reduce wear on the fluorescent tube If possible reduce the backlight brightness to reduce energy consumption and increase fluorescent tube service life Supply the operator terminal with 24 V DC If the input voltage is lower the loss effect increases Ensure that the operator terminal battery and packaging are recycled in an environmentally responsible manner 52 Beijer Electronics MA00757A Index Index A Approvals and Enclosure Classes 18 B Backlight 39 Battery 37 51 C Cable 49 Calibrate Touch Screen 34 CE 18 Circuit Board 57 Complete Front 35 Configuration Tool 4
45. rent Never apply a voltage outside the specified input voltage range This can cause permanent damage and deteriorate EMC protection Make sure the correct versions of the documentation and service instructions are used during service or maintenance Only upgrade hardware if such instructions are found in the service manual or if sanctioned by the supplier Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier Beijer Electronics MAOO757A Safety Precautions Beijer Electronics MAOO757A Introduction 2 Introduction This manual describes how to maintain EXTER series operator terminals The functions available in the configuration tool depend on which operator terminal model is used The manual is divided into the following sections Safety Precautions Introduction Hardware Software Environmental Aspects 2 1 General The HMI range offers four different sized keypad operated models and five touch screen models The different operator terminals are listed in the table below Operator SE 3 Terminal Description Drawings EXTER K30 240 x 64 pixels display with keypad Outline drawing also referred to as BEPP K30 Panel cut out Text strip EXTER K60c 5 7 display with keypad Outline drawing also referred to as BEPP K60 Panel cut out Text strip Beijer Electronics MAOO757A
46. uipment for Use in Class I Division 2 Hazardous Classified Locations UL 508 Industrial Control Equipment UL 50 Indoor use DNV Environmental test specification for instrumentation and automation equipment Standard for Certification No 2 4 Location classes Temperature A Humidity B Vibration A EMC B Enclo sure C panel front only Ingress IP 66 NEMA 4X indoor use UL 50 4X indoor protection Back cover IP 20 protection degree Shock IEC 60068 2 27 15 g 11 ms 18 Beijer Electronics MAOO757A Hardware 3 5 Functionality Specification Function Specification All operator terminals in the EXTER series Network Abilities Ethernet Internet E mail STMP client Web server Remote operation Access to controller system Transfer of files FTP server Dual Drivers with Data Exchange Yes Passthrough Transparent Mode Yes dependent on driver No Protocol Mode Yes Multiple Languages Yes with up to 10 languages in one project Standard Windows Fonts Yes Unicode Data Logger Yes Internal Variables Yes Historic Trends Yes Recipe Management Yes Alarm Management Yes with up to 16 groups Time Channels Yes I O Poll Groups Yes Security Passwords Yes up to 8 levels Message Libraries Yes Macros Yes Dynamic Objects Yes Report Printouts Yes Easy Configuration with Yes Informatio
47. verlay film of Autotex F157 with print on reverse side 1 million operations Reverse side material Powder coated aluminum Weight 1 3 kg 2 3 kg Serial port RS422 RS485 25 pin D sub contact chassis mounted female with standard locking screws 4 40 UNC Serial port RS232C 9 pin D sub contact male with standard locking screws 4 40 UNC Ethernet Shielded RJ 45 10 100 mbit sec USB Host type A max output current 500 mA Device type B Processor 416 MHz RISC CPU Intel XScale Memory flash 32 MB Intel StrataFlash Application memory 12 MB incl fonts Memory RAM 64 MB Memory Expansion Compact Flash slot CF slot type and II available for adding optional cards for expansion of memory data back up data storage and transfer of data and projects Buzzer Yes Real time clock 20 PPM error because of ambient temperature and supply voltage Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C Power consumption at Normal 0 4 A Normal 0 5 A rated voltage Max 0 9 A Max 1 0 A Display TFT LCD 640 x 480 pixels TFT LCD 800 x 600 pixels 64K color 64K color Display backlight CCFL backlight lifetime at the ambient temp of 25 C 50 000 h 50 000 h With dimming Active area of display WxH 131 5 x 98 6 mm 211 2 x 158 4 mm Fuse Interna
48. voltage Display TFT LCD TFT LCD TFT LCD 640 x 480 pixels 800 x 600 pixels 1024 x 768 pixels 64K color 64K color 64K color Display backlight CCFL backlight lifetime at the ambient temp of 25 C 50 000 h 50 000 h 35 000 h With dimming Active area 131 5 x 98 6 mm 211 2 x 158 4 mm 304 1 x 228 1 mm of display W x H Fuse Internal DC fuse 3 15 AT 5 x 20 mm Power supply 24 V DC 20 30 V DC 3 pin jack connection block CE The power supply must conform with the requirements for SELV or PELV according to IEC 950 or IEC 742 UL The power supply must conform with the requirements for class II power supplies Ambient temperature Vertical installation 0 to 50 C Horizontal installation 0 to 40 C Storage tempera ture 20 to 70 C Relative humidity 5 85 non condensed Beijer Electronics MA00757A 17 Hardware 3 4 Approvals and Enclosure Classes EXTER K30m EXTER K60c EXTER K70 EXTER K100 EXTER T40 T40m EXTER T70 EXTER T100 EXTER T60c T60m and EXTER T150 CE EMC directive 89 336 EEC article 4 The operator terminal conforms with the essential protection require ments in article 4 of the directive 89 336 EEC Noise tested according to EN61000 Noise tested according to EN61000 6 3 emission and EN61000 6 2 6 4 emission and EN61000 6 2 immunity immunity UL cUL UL 1604 Class I Div 2 Electrical Eq
49. ws Gently lift up the mounting plate and the display p 9 x torx screws the mome plate and unscrew the 4 torx screws see figure below 7 Make sure the display cable is attached to the new display before reattaching the mounting plate 4 x torx screws l o 8 Re assemble the complete operator terminal Beijer Electronics MAOO757A 31 Hardware EXTER K100 Follow the steps below to replace the display display cable of EXTER K100 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Disconnect the two flex cables from the power card and remove the two plastic nuts that keep the power card in place N plastic nut flex cables plastic nut 4 Lift the power card and gently remove the 2 backlight cables and the display cable from the rear side of the power card 5 Remove the mounting plate 9 torx screws Gently lift the mounting plate with the display and power card 9 x torx screws NS 6 Flip the mounting plate and unscrew the 4 torx screws o 6 Ki Di im LH o d 4 x torx screws 7 Make sure the display cable is attached to the new display before reattaching the mounting plate 8 Re assemble the complete operator terminal
50. y you will need a new display including display frame see the Available Spare Parts section Follow the steps below 1 Power off the operator terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Unlock the three flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables from the power card The connectors must be unlocked on both sides before removing the cables power card flex cables E 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the plain cable on the back side of the power card and remove the power card 6 Insert the two screwdrivers between the display frame and the aluminum casing illustrated below Press and bend gently on the display frame to unlock the frame and tilt up the display frame display frame pressure points 7 Mount the new display unit 8 Re assemble the terminal in reverse order Beijer Electronics MAOO757A 27 Hardware

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